Hand Book by Prasanth
Hand Book by Prasanth
SYSTEM DESIGN
PREPARED BY,
PRASANTH K G
ASSISTANT PROFESSOR
DEPARTMENT OF ELECTRICAL AND ELECTRONICS ENGINEERING
MBC COLLEGE OF ENGINEERING & TECHNOLOGY,
PEERMADE
1|HANDBOOK FOR ELECTRICAL SYST EM DESIGN
16, 25, 32, 40, 50, 63, 80, 100, 120, 125, 150, 160, 200, 250, 320, 400, 500, 630, 800
1,2,3,4,6,10,16,20,25,32,40,50,63,80,100
Use Oil cooled Transformer for outdoor substation and Resin cast Dry type transformer for indoor
substation. Winding connection should be delta Star (DYN11) with star side neutral double earthed.
SELECTION OF DO FUSE
SELECTION OF HT CABLE
based on HT side fault MVA (minimum of 150 MVA as per KSEB Rules, usual value is 250MVA)
𝑓𝑎𝑢𝑙𝑡 𝑀𝑉𝐴∗106
HT fault current 𝐼𝑆 =
√3∗𝑉1
Area of cross section XLPE (A2XFY) cable = 11.11* 𝐼𝑆 *√𝑡 𝐼𝑆 =fault current in kA
Available classes for measuring CT/PT -1,0.5,0.2,0.2s (which indicate accuracy of measurement)
For indoor substation-630A,250MVA HT ABSFU with HRC fuse as per primary current (ref table).
HT ABSFU is also called LBS (Load Break Switch). Instead of LBS ,VCB with 2 o/c and 1 E/F relay with
DC trip may be used, is economy is not a constrain.
For transformer rating between 400kVA and 630kVA: __(ref table for Ampere rating) Draw out type
ACB set at 𝐼2 with 3 O/C& 1 E/F release and standby low set earth fault relay, using CT at neutral
conductor.
SELECTION OF NEUTRAL CT
ratio- multiple of 10 next to 1/5th of full load secondary current (𝐼2 ) /5A, class-5P10, burden-15VA
Considering de rating factors choose 3.5 core__sq mm(ref table) AYFY Cable
Area Size of Al Bus bar for phase Size of Al Bus bar for neutral
150 25 x 6 25 x 6
240 40 x 6 25 x 6
300 50 x 6 25 x 6
390 65 x 6 32 x 6
500 50 x 10 50 x 6
600 2x 50 x 6 50 x 6
780 2x 65 x 6 65 x 6
1000 2x 50 x 10 50 x 10
1300 2x 65 x 10 65 x 10
= HP *1.5(efficiency=85%,pf=.8)
SELECTION OF CABLES AND FUSES FOR OUT GOING FEEDERS FROM MSB
RATING OF FUSE IN FEEDER(A) SIZE OF 3.5 CORE AYFY FEEDER CABLE (mm sqr.)
800 4 X 400
630 3 X 400
500 2 X 400
400 2 X 240
320 2 X 185
250 400
200 240
160 185
150 150
125 120
120 95
100 70
80 50
63 35
40 16
32 10
25 6
16 4
EARTHING DESIGN
Calculation of number of earth plates
𝑓𝑎𝑢𝑙𝑡 𝑀𝑉𝐴∗106
HT fault current 𝐼𝑆 = ; 𝑉1 = 11 ∗ 103 𝑉; 𝐼𝑆 = 13121 𝐴 𝑖𝑓 𝑓𝑎𝑢𝑙𝑡 𝑀𝑉𝐴 𝑖𝑠 250
√3∗𝑉1
7.57∗1000
Permissible current density of earth plate( 𝐼𝐷 ) = √(𝜌𝑡)
𝐼𝐷𝐶𝑈 = 𝑝𝑒𝑟𝑚𝑖𝑠𝑠𝑖𝑏𝑙𝑒 𝑐𝑢𝑟𝑟𝑒𝑛𝑡 𝑑𝑒𝑛𝑠𝑖𝑡𝑦 𝑜𝑓 𝑒𝑎𝑟𝑡ℎ𝑖𝑛𝑔 𝑐𝑜𝑝𝑝𝑒𝑟 𝑐𝑜𝑛𝑑𝑢𝑐𝑡𝑜𝑟 = 118𝐴 𝑝𝑒𝑟 𝑚𝑚 𝑠𝑞𝑟.
choose available earthing conductor size next to the calculated area (𝐴𝐻𝑇 = 109 𝑚𝑚 𝑠𝑞𝑟 𝑖𝑓 𝐼𝑆 =
13121𝐴 ,in this case 40 x 3 cu strip or 25 x 6 cu strip is selected for HT earthing)
If %z not given take %Z =6% for resin cast transformer and %Z=4% for oil cooled transformer
%𝑍
𝑃𝑈 𝑖𝑚𝑝𝑒𝑑𝑒𝑛𝑐𝑒 𝑜𝑓 𝑇𝑟𝑎𝑛𝑠𝑓𝑜𝑟𝑚𝑒𝑟 𝑜𝑛 𝑇𝑟𝑎𝑛𝑠𝑓𝑜𝑟𝑚𝑒𝑟 𝑀𝑉𝐴 𝑏𝑎𝑠𝑒(𝑍𝑃𝑈 ) =
100
𝑍𝑃𝑈 ∗ 𝑏𝑎𝑠𝑒 𝑀𝑉𝐴
𝑃𝑈 𝑖𝑚𝑝𝑒𝑑𝑒𝑛𝑐𝑒 𝑜𝑓 𝑇𝑟𝑎𝑛𝑠𝑓𝑜𝑟𝑚𝑒𝑟 𝑜𝑛 100 𝑀𝑉𝐴 𝑏𝑎𝑠𝑒(𝑍1 ) =
𝑇𝑟𝑎𝑛𝑠𝑓𝑜𝑟𝑚𝑒𝑟 𝑀𝑉𝐴
𝐸𝑓𝑓𝑒𝑐𝑡𝑖𝑣𝑒 𝑖𝑚𝑝𝑒𝑑𝑒𝑛𝑐𝑒 𝑠𝑒𝑒𝑛 𝑓𝑟𝑜𝑚 𝐿𝑇 𝑠𝑖𝑑𝑒 𝑜𝑓 𝑡𝑟𝑎𝑛𝑠𝑓𝑜𝑟𝑚𝑒𝑟 (𝑍2 ) = 𝑍0 + 𝑍1
𝑏𝑎𝑠𝑒 𝑀𝑉𝐴
𝑓𝑎𝑢𝑙𝑡 𝑀𝑉𝐴 𝑜𝑛 𝐿𝑇 𝑠𝑖𝑑𝑒 𝑜𝑓 𝑡𝑟𝑎𝑛𝑠𝑓𝑜𝑟𝑚𝑒𝑟 =
𝑍2
𝑓𝑎𝑢𝑙𝑡 𝑀𝑉𝐴 𝑎𝑡 𝐿𝑇 𝑠𝑖𝑑𝑒
𝑓𝑎𝑢𝑙𝑡 𝑐𝑢𝑟𝑟𝑒𝑛𝑡 𝑎𝑡 𝐿𝑇 𝑠𝑖𝑑𝑒 𝑜𝑓 𝑡𝑟𝑎𝑛𝑠𝑓𝑜𝑟𝑚𝑒𝑟( 𝐼𝑓 ) = ; 𝑉2 = 433v
√3 ∗ 𝑉2
𝐼𝑓
𝐴𝑟𝑒𝑎 𝑜𝑓 𝑐𝑟𝑜𝑠𝑠 𝑠𝑒𝑐𝑡𝑖𝑜𝑛 𝑟𝑒𝑞𝑢𝑖𝑟𝑒𝑑 𝑡𝑜 𝑐𝑎𝑟𝑟𝑦 𝐼𝑓 𝑎𝑚𝑝𝑒𝑟𝑒𝑠 (𝐴𝐿𝑇 )=
𝐼𝐷𝐶𝑈
𝑒𝑠𝑠𝑒𝑛𝑡𝑖𝑎𝑙 𝑙𝑜𝑎𝑑 𝑖𝑛 𝑘𝑊
𝑒𝑠𝑠𝑒𝑛𝑡𝑖𝑎𝑙 𝑙𝑜𝑎𝑑 𝑖𝑛 𝑘𝑉𝐴 =
𝑝𝑓
100
Only 80% of capacity can be loaded, so 𝑔𝑒𝑛𝑒𝑟𝑎𝑡𝑜𝑟 𝑐𝑎𝑝𝑎𝑐𝑖𝑡𝑦 = 𝑒𝑠𝑠𝑒𝑛𝑡𝑖𝑎𝑙 𝑙𝑜𝑎𝑑 𝑖𝑛 𝐾𝑉𝐴 ∗ 80
Check: generator capacity should be ≥ 3 times HP rating of highest capacity motor in essential load
Refer the above table for protective device, cable size and generator panel meters
Bibliography
I. INSPECTORATE DIARY
II. Hand book by V.T. Sebastian
III. Hand book by M.K. Giridharan