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Estanda Presentation Feb18

ESTANDA is a steel foundry specializing in wear-resistant steels and alloys for industries including cement, mining, railway, automotive, and others. It supplies a wide range of wear products for equipment in demanding conditions involving abrasion, impact, temperature and corrosion. ESTANDA exports 90% of its production to over 70 countries and provides engineering services and solutions for process optimization.
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0% found this document useful (0 votes)
177 views14 pages

Estanda Presentation Feb18

ESTANDA is a steel foundry specializing in wear-resistant steels and alloys for industries including cement, mining, railway, automotive, and others. It supplies a wide range of wear products for equipment in demanding conditions involving abrasion, impact, temperature and corrosion. ESTANDA exports 90% of its production to over 70 countries and provides engineering services and solutions for process optimization.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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The Company in Brief

07/02/2018

1 1
Fundiciones del ESTANDA SA (1953) is a steel foundry specializing in the manufacture of high-
performance steels and alloys. It also provides high value-added engineering services and
solutions in a whole range of industrial sectors.
With over 60 years of industrial activity, ESTANDA designs and manufactures steel products of great quality and
technology for various industries: CEMENT, MINING, RAILWAY, AUTOMOTIVE, RECYCLING, ENERGY, etc

Specifically for the CEMENT & MINING Industries, ESTANDA supplies a wide range of wear steels and alloys, for
the equipment and production processes (crushing, milling, pre-heating/cooling,…) under high demanding
working conditions in terms of abrasion, impact, temperature, and corrosion.

Through its sales network it exports 90% of its production to over 70 countries worldwide, thus positioning itself
as a trusted international supplier, both for the leading Engineering companies and OEM manufacturers, as well as
with end user clients, such as cement plants and groups, mining companies and mines, quarries, etc.
ESTANDA remains one of the biggest European steel foundries, concentrating all its
administration and production facilities in the north of Spain. From this single point we
service all our clients across the world.
The company has 3 production plants, closely located, with an overall production capacity of 14.000tn/year
 BEASAIN -> Head Office and main production plant
 FUDIKE -> Second production plant
 OLABERRIA -> Machining and controls
Global Sales Network and Partners: ESTANDA has worldwide presence and close contact with
clients, either directly, and through its own long-standing network of sales representatives
and partners, providing local support for strategic markets.
BUSINESS units portfolio
Others (Energy,
RAILWAY CEMENT, MINING, & QUARRIES AUTOMOTIVE
Agriculture, …)

40%

58%
BRAKE DISCS for High
Speed Train
• WEAR products & components Steel
casted 2%
• Process optimization PROYECTS
Various WEAR products
• Complementary products (outsource)
Steel casted
ESTANDA
Certificates
Product & Services portfolio
MINING & Others (Energy,
RAILWAY CEMENT AUTOMOTIVE
QUARRIES Agriculture, …)
CROSS
SERVICES
 PROCESS analysis and optimization
to all  METALURGIC ASSESMENT and selection of best-performing STEELS
businesses
 PRODUCT DESIGN and optimization
 ENGINEERING services and turnkey projects
 Final installation and COMMISSIONING
 AFTER-SALES services and SPARE PARTS

MAIN - Brake discs for - Ball mills - MILL - Break systems - Components
PRODUCTS the High Speed complete INTERNALS: for buses and and spare
Train. internals and - Ball mills trucks. parts.
optimization
- Rod mills
- Impro√Est® self-
regulating - SAG mills
diaphragms - CRUSHING
- ESTANDA kinetic WEAR PARTS:
pre-grinding blowbars,
system impact plates,
hammers,
- Dip tubes jaws…
- Planetary
coolers
CEMENT & MINING – Summary of products portfolio
CRUSHING Impact plates Jaws Blowbars Hammers

Feeding systems Headwall liners Lifter liners Classifier liners

KINTETIC PRE-GRINDING System


MILLING

Self-regulating Improvest diaphragm Discharge diaphragm

Dip tubes Entry/Exit segments Planetary Water Injection Systs Grates


PRE-HEATING

COOLERS
KILNS
Product & Services portfolio – Summary by market
RAILWAY AUTOMOTIVE OTHERS
Brake Discs Electric Brake discs Componentes for Energy Components for Wood panels
generation processes manufacturing

CEMENT
Sistemas de Liners
Headwall liners Dip tubes
alimentación Lifters Classifiers Ondulados

KINTETIC PRE-GRINDING

PRE-HEATING
MILLING

Diaphragms

Transfer Water Injection

System
Self-regulating De descarga De Salida systems Válvulas de inmersión
Improvest Central

Segmentos de Entrada Planetary Water Injection De Parillas plano


COOLERS

Salida Systs. for planetaries


KILNS

MINING & QUARRIES

Impact plates Blowbars Hammers


CRUSHING

KINTETIC PRE-GRINDING
Liners
Headwall liners Lifters Classifiers Ondulados
MILLING

System
1. ESTANDA 2017- Products/Production Phase
CASTINGS

• CRUSHING
 Jaws
 Cones
 Blowbars
 Hammers
 Impact plates
 …
Materials: Manganese steels, Martensitic steels
(Cr-Mo)
1. ESTANDA 2017- Products/Production Phase
CASTINGS

• MILLING: Ball Mills/Rod Mills/SAG Mills


Complete mill internals:

 Head Wall (inlet/outlet)

 Shell liners

 Discharge diapraghms (complete


diapraghms/ slotted-grate plates)

 Transfer diapraghm own-patented design

 Hardware accesories for installation of


internals (rubber, boltery…)

For all products, possibility of client´s design or


proposal of ESTANDA´S own designs
Materials: Manganese steels, Martensitic steels
(Cr-Mo), others
Dip tubes – Estanda design
REINFORCED DESIGN

DIP TUBE SECTION


3D ASSEMBLY

DETAIL OF THE FIXING SYSTEM


AND REINFORCMENT OF THE PLATES
CLIENT References - Mining Business

Engineering/OEMs End users (Mines/Mining Groups)

POLTAVSKY GOK
CLIENT References - Cement Business

Engineering/OEMs End users (Cement Groups/Plants)

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