DEHA LIFTING ANCHOR SYSTEM KKT 08-E

CONCRETE
D EH A L I F TI N G A NCHO R S YS TE M
Introduction

recess crane hook

former

lifting link

cast in
pin in
spherical head recess
anchor spherical head anchor
and former

This catalogue describes the KKT lifting Precast concrete elements may be The DEHA System is enhanced by the
system designed by Deha and used lifted several times after casting and factory QA system and Quality Con-
successfully for 40 years. The products during storage and erection – by using trol checks during the production.
are made under controlled conditions this system the designer and the works If necessary each order for lifting
in our own factory and in accordance manager ensure that each lift is carried links can be sent out with a
with our ISO accreditation. out safely and quickly. Failure to use certificate referring back to test.
a designed and co-ordinated system In this way it is easy to maintain a
The DEHA System consists of a cast in could result in material breakage at safety file in the yard. Full technical
spherical head anchor (also known as some point during the production/ data and how to order is shown in
a pin or “dog-bone“) and a matching delivery process. this catalogue. In particular designers
lifting link which quickly engages in the should ensure that a calculation is
anchor ready for the crane hook. made for each unit using the method
shown on page 14.
The DEHA Anchors are made in a range Chart of Basic System Data
of sizes for loads up to 45 t grouped
Load group and lifting link designation Range of anchor loads Range of anchor lengths
together with a lifting link for each
classified group. There is an appropriate 1.3 t 1.3 t 35 mm to 240 mm
rubber recess former to ensure that the 2.5 t 2.5 t 45 mm to 280 mm
4.0 t 70 mm to 340 mm
concrete is cast in the correct shape. 5.0 t
5.0 t 75 mm to 480 mm
DEHA-Anchors are clearly labelled with 7.5 t 100 mm to 540 mm
the load allowable to avoid mismatch 10.0 t
10.0 t 115 mm to 680 mm
or confusion and the recess ensures 15.0 t 140 mm to 840 mm
20.0 t
that a larger link cannot be engaged 20.0 t 180 mm to 1000 mm
in a smaller anchor from a different 32.0 t 32.0 t 200 mm to 1200 mm

classified group. 45.0 t 45.0 t 500 mm and 1200 mm

2
D EH A L I F TI N G A NCHO R S YS TE M
Contents

System - Overview 4

Selection Chart - Anchors 6

Spherical Head Anchor 6
Spherical Head Rod Anchor 7
Offset Spherical Head Rod Anchor 7
Spherical Head Tilt-up Anchor 7
Spherical Head Eye Anchor 7
Narrow Foot Spherical Head Anchor 7
Offset Spherical Head Anchor 7
Spherical Head Plate Anchor 7
Quick Fitting Spherical Head Anchor DSM 7
Selection Chart - Recess Formers 8
DEHA Rubber Recess Formers 8
DEHA Recess Formers 8
Recess Void Filler 8
Selection Chart - Recess Formers - Lifting Links 9
DEHA Steel Recess Formers 9
DEHA Lifting Links 9
Accessories for DEHA Recess Former 9
Safety 10

Design Considerations 11

Calculation examples 14

Anchor Technology 15

Spherical Head Anchor - Installation/Dimensions 16

Narrow Foot Spherical Head Anchor 24

Spherical Head Plate Anchor 25

Spherical Head Rod Anchor 26

Spherical Head Sandwich Panel Anchor and Spherical Head Rod Anchor, offset versions 28

Quick Fitting Spherical Head Anchor DSM 30

Spherical Head Tilt-up Anchor 32

Spherical Head Eye Anchor 34

Installation and Removal 35

Recess Formers 36

Recess Formers and Recess void filler 40

Accessories for Recess Formers 41

Lifting Links 43

3
D EH A L I F TI N G A NCHO R S YS TE M
System - Overview

DEHA Spherical Head Anchors

Spherical Head Anchor Spherical Head Rod Anchor Narrow Foot Spherical Head Anchor
Standard version Standard version

Applications:: Applications:: Applications::

Columns, beams, slabs, walls, Thin walls prefabricated, brick- Prestressed beams with thin webs
panels, pipes walls Parameter:
Parameter: Parameter: • thickness of element
• thickness of element • thickness of element • concrete strength
• concrete strength • concrete strength • reinforcement
• reinforcement • reinforcement

Offset Spherical Head Anchor Quick Fitting Spherical Head Anchor DSM

Applications: Applications:
Sandwich panels Precast elements with anchor po-
Parameter: sition at hardly accessable places
• thickness of element Parameter:
• concrete strength Offset Spherical Head Rod Anchor • thickness of element
• reinforcement • concrete strength
Applications: • reinforcement
Thin sandwich elements
Parameter:
• thickness of element
• concrete strength DEHA Lifting Links
• reinforcement
Spherical Head Tilt-up Anchor
Universal Head Lifting Link
Applications:
Thin elements to be pitched Lifting tool for all types of
Parameter: Spherical Head Anchors in
• thickness of element load groups 1.3 - 45.0 t
• concrete strength
• reinforcement

Spherical Head Eye Anchor Spherical Head Plate Anchor Small Universal Head Lifting Link for
limited applications
Applications:: Applications: Lifting tool for all types of
Prestressed beams; thin elements; Thin floor slabs with big area Spherical Head Anchors in
low concrete strength and weight, i.e: prefabricated load groups 1.3 - 10.0 t
Parameter: garages
• thickness of element Parameter:
• concrete strength • thickness of element
• reinforcement • concrete strength
• reinforcement

4
D EH A L I F TI N G A NCHO R S YS TE M
System - Overview

DEHA Recess formers and accessories

Rubber recess former, round shape Rubber recess former, narrow shape Rubber recess former, round shape,
for tilt-up anchor 6006

Material: rubber Material: rubber Material: rubber

Applications: for all anchors except tilt-up Applications: for all anchors except tilt-up Applications: only for tilt-up anchorsr
anchors and DSM anchors and DSM
Features: durable and resistant against oil. Features: to form the recess in very thin Features: Allows pitching with the Universal
wall panels. Durable and resistant Head Lifting Link. Durable and
against oil. resistant against oil.

Magnetic recess former for DSM Polyurethane recess former for DSM Rubber recess former for DSM

Material: Polyurethane Material: Polyurethane Material: rubber

Applications: for quick fitting lifting anchor DSM Applications: for quick fitting lifting anchor DSM Applications: for Quick Fitting Spherical Head
Features: magnetic, no need to open, highly Features: no need to open, highly durable Anchor DSM
durable and resistant against oil and resistant against oil Features: no need to open, durable and
resistant against oil
Steel recess former, round shape Trumpet steel recess former
Recess void filler
Recess void filler, Polystyrene

Material: steel Material: steel

Applications: for all anchors except tilt-up Applications: for all anchors except tilt-up
anchors and DSM anchors and DSM To provide temporary protetion to the recess
Features: highly durable. Installed with Features: highly durable, resists high loads from dirt/ice while the concrete is in store.
rubber grommet during pouring. Installed with For load groups 1.3 - 20.0 t
rubber grommet

Magnetic steel recess former, round shape Magnetic trumpet steel recess former Recess void filler,
fibre reinforcee concrete VKF

Material: steel Material: steel For final closing of the recess in the concrete.
Applications: for all anchors except tilt-up Applications: for all anchors except tilt-up
Made from grey fibre reinforced concrete. Wa-
anchors and DSM anchors and DSM
Features: magnetic, highly durable, resists tertight up to 5 bar with the special glue.
Features: magnetic, highly durable.
Installed with rubber grommet high loads during pouring. Fitting for load groups 7.5 - 45.0 t
Installed with rubber grommet

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D EH A L I F TI N G A NCHO R S YS TE M
Selection Chart - Anchors

Spherical Head Anchor: Load group 1.3 - 5.0 Spherical Head Anchor: Load group 7.5 - 45.0

Load Load
group group
mill finish hot-dip galvanised mill finish hot-dip galvanised
Order no. Order no. Order no. Order no.
Designation Designation Designation Designation
0735.010- 0735.- 0735.010- 0735.-
• 6000-1.3-0040 00002 6000-1.3-0040 FV 200-00067 • 6000- 7.5-0100 00043 6000- 7.5-0100 FV 200-00106
• 6000-1.3-0050 00003 6000-1.3-0050 FV 200-00068
• 6000- 7.5-0120 00046 6000- 7.5-0120 FV 200-00107
6000-1.3-0055 00004 6000-1.3-0055 FV 200-00069
• 6000- 7.5-0140 00047 6000- 7.5-0140 FV 200-00108
1.3 • 6000-1.3-0065 00005 6000-1.3-0065 FV 200-00070
• 6000-1.3-0085 00006 6000-1.3-0085 FV 200-00071 7.5 • 6000- 7.5-0165 00049 6000- 7.5-0165 FV 200-00110
• 6000-1.3-0120 00007 6000-1.3-0120 FV 200-00072 • 6000- 7.5-0200 00050 6000- 7.5-0200 FV 200-00111
• 6000-1.3-0240 00008 6000-1.3-0240 FV 200-00073
• 6000- 7.5-0300 00051 6000- 7.5-0300 FV 010-00188
6000-2.5-0045 00015 6000-2.5-0045 FV 200-00080
• 6000-2.5-0055 00016 6000-2.5-0055 FV 200-00081 • 6000- 7.5-0540 00052 6000- 7.5-0540 FV 200-00113
• 6000-2.5-0065 00017 6000-2.5-0065 FV 200-00082 • 6000-10.0-0115 00054 6000-10.0-0115 FV 200-00116
6000-2.5-0075 00189 6000-2.5-0075 FV 200-00156
• 6000-10.0-0135 00056 6000-10.0-0135 FV 200-00117
2.5 • 6000-2.5-0085 00018 6000-2.5-0085 FV 200-00083
• 6000-2.5-0120 00019 6000-2.5-0120 FV 200-00084 • 6000-10.0-0150 00057 6000-10.0-0150 FV 200-00118
• 6000-2.5-0170 00020 6000-2.5-0170 FV 200-00085 10 • 6000-10.0-0170 00058 6000-10.0-0170 FV 200-00119
6000-2.5-0210 00021 6000-2.5-0210 FV 200-00086
6000-10.0-0250 00060 6000-10.0-0250 FV 200-00120
• 6000-2.5-0280 00022 6000-2.5-0280 FV 200-00087
• 6000-10.0-0340 00061 6000-10.0-0340 FV 200-00121
• 6000-4.0-0075 00023 6000-4.0-0075 FV 200-00088
• 6000-4.0-0100 00024 6000-4.0-0100 FV 200-00089 • 6000-10.0-0680 00062 6000-10.0-0680 FV 200-00123
6000-4.0-0120 00025 6000-4.0-0120 FV 200-00090 • 6000-15.0-0140 00063 6000-15.0-0140 FV 200-00124
4.0 • 6000-4.0-0170 00027 6000-4.0-0170 FV 200-00091
• 6000-15.0-0165 00064 6000-15.0-0165 FV 200-00125
• 6000-4.0-0210 00028 6000-4.0-0210 FV 200-00092
• 6000-4.0-0240 00029 6000-4.0-0240 FV 200-00093 • 6000-15.0-0200 00065 6000-15.0-0200 FV 200-00126
15
• 6000-4.0-0340 00030 6000-4.0-0340 FV 200-00094 • 6000-15.0-0300 00066 6000-15.0-0300 FV 200-00127
6000-5.0-0065 00033 6000-5.0-0065 FV 200-00096
• 6000-15.0-0400 00067 6000-15.0-0400 FV 200-00128
6000-5.0-0075 00034 6000-5.0-0075 FV 200-00097
• 6000-5.0-0085 00035 6000-5.0-0085 FV 200-00098 • 6000-15.0-0840 00068 6000-15.0-0840 FV 200-00129
• 6000-5.0-0095 00036 6000-5.0-0095 FV 010-00172 6000-20.0-0180 00168 - -
• 6000-5.0-0120 00038 6000-5.0-0120 FV 200-00100
5.0 • 6000-20.0-0200 00070 6000-20.0-0200 FV 200-00131
6000-5.0-0180 00039 6000-5.0-0180 FV 200-00101
• 6000-20.0-0240 00071 6000-20.0-0240 FV 200-00132
6000-5.0-0210 00173 6000-5.0-0210 FV 200-00102 20
• 6000-5.0-0240 00040 6000-5.0-0240 FV 010-00174 • 6000-20.0-0340 00074 6000-20.0-0340 FV 200-00134
• 6000-5.0-0340 00041 6000-5.0-0340 FV 200-00104 • 6000-20.0-0500 00075 6000-20.0-0500 FV 200-00135
• 6000-5.0-0480 00042 6000-5.0-0480 FV 200-00105
• 6000-20.0-1000 00076 6000-20.0-1000 FV 200-00136
Load stainless steel
group Designation Order no. • 6000-32.0-0200 00077 6000-32.0-0200 FV 200-00137
1.3 • 6000-01.3-0065 A4 0735.010-00130 • 6000-32.0-0250 00078 6000-32.0-0250 FV 200-00138
1.3 • 6000-01.3-0085 A4 0735.010-00131 • 6000-32.0-0280 00079 6000-32.0-0280 FV 200-00139
1.3 • 6000-01.3-0120 A4 0735.010-00132 32
• 6000-32.0-0320 00080 6000-32.0-0320 FV 200-00140
2.5 • 6000-02.5-0120 A4 0735.010-00137
• 6000-32.0-0700 00082 6000-32.0-0700 FV 200-00142
2.5 • 6000-02.5-0170 A4 0735.010-00138
5.0 • 6000-05.0-0120 A4 0735.010-00144 • 6000-32.0-1200 00083 6000-32.0-1200 FV 200-00143

5.0 6000-05.0-0180 A4 0735.010-00145 • 6000-45.0-0500 00197 - -

45
5.0 • 6000-05.0-0240 A4 0735.010-00146 • 6000-45.0-1200 00159 - -
Items marked with (•), are shown in load chart.
Other length and stainless steel anchors on request.

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D EH A L I F TI N G A NCHO R S YS TE M
Selection Chart - Anchors - Carbonsteel

Spherical Head Rod Anchor Narrow Foot Spherical Head Anchor

Load Load
group group
mill finish hot-dip galvanised mill finish hot-dip galvanised
Order no. Order no. Order no. Order no.
Designation Designation Designation Designation
0735.070- 0735.200- 0735.018- 0735.208-
6050- 2.5-0400 00002 6050- 2.5-0400 FV 00158 10.0 6000-10.0-0340D 00056 6000-10.0-0340D FV 00056
2.5
6050- 2.5-0520 00003 - - 15.0 6000-15.0-0400D 00057 6000-15.0-0400D FV 00057
6050- 4.0-0510 00004 - - 20.0 6000-20.0-0500D 00067 6000-20.0-0500D FV 00067
4.0
6050- 4.0-0720 00005 - - 32.0 6000-32.0-0700D 00058 6000-32.0-0700D FV 00058
6050- 5.0-0580 00007 6050- 5.0-0580 FV 00159
5.0
6050- 5.0-0900 00008 - - Offset Spherical Head Anchor
6050- 7.5-0750 00009 - -
7.5
6050- 7.5-1150 00010 - -
6050-10.0-0870 00011 - -
10.0
6050-10.0-1300 00012 - - Load
6050-15.0-1080 00013 - - group mill finish hot-dip galvanised
15.0
6050-15.0-1550 00014 - -
Order no. Order no.
Designation Designation
0735.030- 0735.200-
Offset Spherical Head Rod Anchor 1.3 6002- 1.3-0227 00001 6002- 1.3-0227 FV 00053
2.5 6002- 2.5-0268 00002 6002- 2.5-0268 FV 00054
4.0 6002- 4.0-0406 00003 6002- 4.0-0406 FV 00055
5.0 6002- 5.0-0466 00004 6002- 5.0-0466 FV 00056
Load 7.5 6002- 7.5-0644 00005 6002- 7.5-0644 FV 00057
group 10.0 6002-10.0-0667 00006 6002-10.0-0667 FV 00058
mill finish hot-dip galvanised
15.0 6002-15.0-0825 00007 6002-15.0-0825 FV 00059
Order no. Order no. 20.0 6002-20.0-0986 00008 6002-20.0-0986 FV 00060
Designation Designation
0735.080- 0735.200-
2.5 6052- 2.5-0508 00002
5.0 6052- 5.0-0885 00003 Spherical Head Plate Anchor
7.5 6052- 7.5-1134 00004 on request
10.0 6052-10.0-1284 00005
15.0 6052-15.0-1535 00006
Load
group
mill finish hot-dip galvanised
Spherical Head Tilt-up Anchor Order no. Order no.
Designation Designation
0735.060- 0735.200-
6010- 2.5-0055 00001 6010- 2.5-0055 FV 00043
2.5
6010- 2.5-0120 00002 6010- 2.5-0120 FV 00044
Load
group 6010- 5.0-0065 00004 6010- 5.0-0065 FV 00046
mill finish hot-dip galvanised 5.0
6010- 5.0-0110 00007 6010- 5.0-0110 FV 00047
Order no. Order no. 6010-10.0-0115 00009 6010-10.0-0115 FV 00048
Designation Designation 10.0
0735.120- 0735.200-
6010-10.0-0150 00011 6010-10.0-0150 FV 00172
2.5 6006-2.5-0240 00001 6006-2.5-0240 FV 00151
5.0 6006-5.0-0240 00002 6006-5.0-0240 FV 00152
Quick Fitting Spherical Head Anchor DSM

Spherical Head Eye Anchor

Load
group
mill finish hot-dip galvanised
Load Order no. Order no.
group Designation Designation
mill finish hot-dip galvanised 0735.110- 0735.200-
6073-1.3-0065 00005 6073-1.3-0065 FV 00001
Order no. Order no. 1.3
Designation Designation 6073-1.3-0120 00004 6073-1.3-0120 FV 00002
0735.050- 0735.200-
1.3 6001- 1.3-0065 00001 6001- 1.3-0065 FV 00061 6073-2.5-0085 00001 6073-2.5-0085 FV 00003
2.5 6001- 2.5-0090 00002 6001- 2.5-0090 FV 00062 2.5 6073-2.5-0120 00002 6073-2.5-0120 FV 00004
5.0 6001- 5.0-0120 00003 6001- 5.0-0120 FV 00063 6073-2.5-0170 00003 6073-2.5-0170 FV 00005
10.0 6001-10.0-0180 00004 6001-10.0-0180 FV 00064 6073-5.0-0110 00006 6073-5.0-0110 FV 00006
5.0
20.0 6001-20.0-0250 00005 6001-20.0-0250 FV 00065 6073-5.0-0240 00007 6073-5.0-0240 FV 00007

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D EH A L I F TI N G A NCHO R S YS TE M
Selection Chart - Recess Formers

DEHA Rubber Recess Formers

narrow design
round design

incl. plate with threaded incl. plate with socket without steel parts incl. plate with threaded incl. plate with socket without steel parts
rod rod

Load
group

Order no. Order no. Order no. Order no. Order no. Order no.
Designation Designation Designation Designation Designation Designation
0736.020- 0736.030- 0736.010- 0736.070- 0736.080- 0736.060-

1.3 6132-1.3 00001 6133-1.3 00001 6131-1.3 00001 6138-1.3 00001 6145-1.3 00001 6137-1.3 00001

2.5 6132-2.5 00002 6133-2.5 00002 6131-2.5 00002 6138-2.5 00002 6145-2.5 00002 6137-2.5 00002

4.0 6132-4.0 00003 6133-4.0 00003 6131-4.0 00003 6138-4.0 00003 6145-4.0 00003 6137-4.0 00003

5.0 6132-5.0 00004 6133-5.0 00004 6131-5.0 00004 6138-5.0 00004 6145-5.0 00004 6137-5.0 00004

7.5 6132-7.5 00005 6133-7.5 00005 6131-7.5 00005 6138-7.5 00005 6145-7.5 00005 6137-7.5 00005

10.0 6132-10 00006 6133-10 00006 6131-10 00006 6138-10 00006 6145-10 00006 6137-10 00006

15.0 6132-15 00007 6133-15 00007 6131-15 00007 6138-15 00007 6145-15 00007 6137-15 00007

20.0 6132-20 00008 6133-20 00008 6131-20 00008 6138-20 00008 6145-20 00008 6137-20 00008

32.0
6132-32 00009 6133-32 00009 6131-32 00009 - - - - - -
45.0

DEHA Recess Formers Recess Void Filler

for Spherical Head for Quick Fitting Anchor
Pitching Anchor Fibre-reinforced light-
Polystyrene
Polyurethane with weight concrete
Rubber, round Polyurethane Rubber
magnet

Load
group

Order no. Order no. Order no. Order no. Order no. Order no.
Designation Designation Designation Designation Designation Designation
0736.150- 0736.190- 0736.170- 0736.140- 0737.010- 0737.120-

1.3 - - 6126-1.3 00001 6133-1.3 00002 6128-1.3 00001 6015-1.3 00001 - -

2.5 6134-2.5 00001 6126-2.5 00002 6133-2.5 00001 6128-2.5 00002 6015-2.5 00002 - -

4.0 - - - - - - - - - -
6015-4.0/5.0 00003
5.0 6134-5.0 00002 6126-5.0 00003 - - 6128-5.0 00003 - -

7.5 - - - - - - - -
6015-7.5/10 00004 6172-10 00001
10.0 - - - - - - - -

15.0 - - - - - - - -
6015-15/20 00005 6172-20 00002
20.0 - - - - - - - -

32.0
- - - - - - - - - - 6172-32 00003
45.0

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D EH A L I F TI N G A NCHO R S YS TE M
Selection Chart - Recess Formers - Lifting Links

DEHA Steel Recess Formers DEHA Lifting Links

Round shape Trumpet shape Round shape with Trumpet shape with Universal Head Lifting Small Universal Head
magnet magnet Link UKK Lifting Link for limited
applications

Load
group

Order no. Order no. Order no. Order no. Order no. Order no.
Designation Designation Designation Designation Designation Designation
0736.100- 0736.120- 0736.110- 0736.130- 0738.010- 0738.020-

1.3 6150-1.3 00001 6152-1.3 00001 6150-1.3 M 00001 6152-1.3 M 00001 6102-1.0/1.3 00001 6109-1.3 00001

2.5 6150-2.5 00002 6152-2.5 00002 6150-2.5 M 00002 6152-2.5 M 00002 6102-1.5/2.5 00002 6109-1.5/2.5 00002

4.0 - - - - 6152-4.0 M 00003

6152-4.0/5.0 00003 6102-3.0/5.0 00003 6109-4.0/5.0 00003
5.0 6150-5.0 00003 6150-5.0 M 00003 6152-5.0 M 00004

7.5 - - - - - - 6152-7.5 M 00005

6102-6.0/10 00004 6109-7.5/10 00004
10.0 - - - - - - - -

15.0 - - - - - - - - - -
6102-12/20 00005
20.0 - - - - - - - - - -

32.0 - - - - - - - - 6102-32 00006 - -

45.0 - - - - - - - - 6102-45 00007 - -

Accessories for DEHA Recess Former

Rubber grommet Double Pitching plate Plate with threaded rod Plate with socket Holding bolt with
rubber grommet wing nut

Load
group

Order no. Order no. Order no. Order no. Order no. Order no.
Designation Designation Designation Designation Designation Designation
0737.060- 0737.070- 0737.050- 0737.020- 0737.040- 0736.080-

1.3 6151-1.3 00001 6151-1.3 D 00001 6060-1.3 00001 6141-1.3 00001 6153-1.3 00001 6160-08 00001

2.5 6151-2.5 00002 6151-2.5 D 00002 - - 6141-2.5 00002 6153-2.5 00002

4.0 - - 6151-4.0 D 00003 - -

6141-4.0/5.0 00003 6153-4.0/5.0 00003
5.0 6151-5.0 00003 - - - - 6160-12 00002

7.5 6151-7.5 00004 6151-7.5 D 00004 - -

6141-7.5/10 00004 6153-7.5/10 00004
10.0 6151-10.0 00005 - - - -

15.0 - - - - - -
6141-15/20 00005 6153-15/20 00005
20.0 - - - - - -
6160-16 00004
32.0 - - - - - -
6141-32 00006 6153-32 00006
45.0 - - - - - -

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D EH A L I F TI N G A NCHO R S YS TE M
Safety

Guidance for lifting precast concrete elements

All anchors and lifting links must be

designed, calculated and installed
according to the instruction in this
Angle of
catalogue. β inclination
The system is only suitable for pre-
casting, storing and erecting precast
δ
elements. ead
Spr e
For long term use, such as counter Lifting sling l
ang
weights, please consult Halfen.
The lifting link must be in a secure
position during the lifting operation. Lifting link

This literature is guidance for professi-

onal engineers/precasters, if in doubt,
please ask.

Load
Lifting anchor

The safety factors are for informati-

on only.
Designers must make calculations as
shown on page 14.

Safety rules Identification Quality control

A lifting system consists of the All DEHA anchors and lifting links are Factory quality control is carried out in
anchors, permanently cast in and the clearly marked for the user. The iden- accordance to DIN EN ISO 9001/2000.
temporarily attached lifting links. The tification markings on the anchor are
german association of commercial visible after casting: it is essential to Workmanship
and industrial workers compensation check before installing the lifting link. Incorrectly installed lifting anchors or
insurance carriers has issued “Safety lifting links, or those with damaged
rules for anchors and systems for parts, e.g. by corrosion, visible defor-
lifting prefabricated concrete compo- mation etc. must not be used.
nents” (BGR 106), which represent Please contact Halfen Ltd. for details.
the generally acknowledged status of
technology. In order to ensure safe use of the
DEHA Spherical Head lifting system,
These safety rules require the follow- the installation instructions in this
ing safety factors: catalogue must be always available at
load range (2.5 t) place of use, i.e. in the precast yards
length of the anchor (120 mm) and on site.
usable for (K) UKK-lifter and The production management and the
Safety factors
(D) Turning and lifting link site management have to ensure that
Steel rupture of anchors: γ=3
DH means DEHA as manufacturer the personnel are aware of, and have
Breakage concrete cone: γ = 2.5
understood the installation and general
Failure of lifting links: γ=4
safety regulations.

10
D EH A L I F TI N G A NCHO R S YS TE M
Design Considerations

Introduction Adhesion to the mould Dynamic forces

Permissible loads, edge distances and When the precast unit is first lifted out The size of the dynamic loading is
reinforcement are shown on tables in of the mould, the required force may mainly determined by the choice of
this catalogue. be a multiple of the actual concrete the lifting equipment.
weight. This is caused by suction,
Special lifting proposals can be pro- adhesion and friction between the Cables made of steel or synthetic fibre
vided by our technical department. mould and the concrete unit. From have a damping effect. This effect in-
Please contact Halfen. experience, one can calculate using the creases with the increase of the cable
Software downloads or catalogues can following adhesion forces: length. In contrast, short chains have
be found at www.halfen.com. an adverse effect.
Adhesion to the mould
The anchors in each load group are for smooth, oiled moulds q = 1 kN/m2 In unfavourable cases the forces
offered in a range of designs to suit for smooth, non-oiled moulds q = 2 kN/m2 acting on the lifting anchor should be
the concrete shape, whichever anchor for rough moulds q = 3 kN/m2 calculated according to the following
is used, the factors used in the calcula- table.
tion are: Adhesion:

• weight of precast unit Ha = q x A

• number of anchors base area of concrete element
• positioning of anchors
• angle of lift β π - slabs, ribbed slabs and waffled slabs Crane Factors
• dynamic forces/crane factor cause more adhesion: Impact
Lifting Speed
• adhesion to the mould Lift Equipment
[m/min.]
Factor
ψ

Increased adhesion factors Stationary Crane,

Revolving Crane, < 90 1.0 - 1,2
The allowance for adhesion to the π - slabs Ha = 2 × G Rail-mounted Crane
mould, the angle of lift and the crane ribbed slabs Ha = 3 × G
Stationary Crane,
shock (dynamic load) are all in the waffled slabs Ha = 4 × G Revolving Crane, ≥ 90 1.3 - 1,4
Rail-mounted Crane
actual design / selection. Concrete
Lifting and
strength has to be assumed at time of Increased adhesion is caused by vertical transporting with
- 1.5 - 1,65
lift. parts of the mould that cannot be remo- excavator on even
ground
Edge distances of the anchors is of ved before lifting. Lifting and trans-
less importance, as it can normally be porting
- ≥ 2.0
with excavator on
solved by special reinforcement. uneven ground

Tensile forces at anchor

Weight of precast unit The tensile force Z acting on the an-

A chor is normally determined using the
A specific weight of 25 kN/m³ is to following equation :
be used as a basis for determining
the weight [G] of a fresh reinforced 1. Lifting from the mould:
precast unit. Heavy concentration of
V1 = G + Ha
reinforcement increases the weight
and this should be taken into account The adhesion should be minimized by 2. Transporting:
by job engineer. removing as many parts of the mould
as possible before lifting. V2 = G × f

11
D EH A L I F TI N G A NCHO R S YS TE M
Design Considerations

Anchor positioned Angle of lift (β)

asymmetrically Information:
If a lifting sling is used in a triangle
If the anchors cannot be placed form, the acting forces on the anchors For avoiding sloped hanging posi-
symmetrically to the centre of gravity, (sling loads) are increasing compared tion of the precast elements, the
the load on the anchors must to be to simple vertical lifting. As the angle position of the hook at a spreader
calculated according to simple static of lift (β) increases, the acting forces beam should be straight above the
design rules. on the anchors and slings increase centre of gravity.
as well. This influence is taken into
Unequal loads on the anchors account by factor ω dependent on If lifting is executed without sprea-
resulting from anchors positioned angle β. der beam, the anchors should be
asymmetrically to the centre of positioned symmetrically to the
gravity: z = 1 / cos β centre of gravity.

The load always is searching its posi- Spread Angle Factors

tion with centre of gravity under the
Angle of link Spread angle Factor
hook.
The real loads for two anchors under β δ z
a spreader beam can be calculated as 0° - 1.00
7.5° 15.0° 1.01
following:
15.0° 30,0° 1.04
22.5° 45.0° 1.08
30,0° 60,0° 1,16
37.5° 75.0° 1,26
Fa = Vges × b / ( a + b ) 45.0° 90,0° 1,41
52.5° 105.0° 1,64
60,0° 120.0° 2.00

Fb = Vges × a / ( a + b )
Resulting tension load affecting the
anchor, if the anchors are positioned
symmetrically:

F = z × Vtot / n

n = number of working anchors

12
D EH A L I F TI N G A NCHO R S YS TE M
Design Considerations

Multiple slings

For a beam with more than two The use of tolerance-compensating The use of two anchors is
suspension points and for a panel suspension systems (e.g. articulated recommended for beams and upright
with more than three, it is impos- lifting beam combinations, multiple panels, and four anchors installed
sible to work out the load per anchor slings with compensating rig, etc.) symmetrically to the load centre is
precisely, even if the anchors are permits exact load distribution, but recommended for horizontal slabs.
arranged symmetrically to the load should only be used by experienced In both instances, it can be assumed
centre. Due to unavoidable tolerances specialists, also bear in mind that such that two anchors will be bearing equal
in the suspension system and in the a system must be used both in yard loads.
position of the anchors, it can never be and on site. In case of doubt, only
determined whether the load on each two anchors should be assumed to be
anchor is equal. load bearing (BGR 500 Ch. 2.8 Point
3.5.3).

Examples:

The use of three anchors ensures that For an arrangement of four indepen- A perfect static weight distribution can
the static load is shared evenly. dent cable runs or continous diagonal be obtained by the use of a spreader
cable runs, only two anchors can be beam and two pairs of anchors set out
assumed to be load-bearing. symmetrically.

Number of load- Number of load- Number of load-

bearing anchors: bearing anchors: bearing anchors:
n=3 n=2 n=4
The system with compensating rig A perfect static weight distribution can
makes it possible to distribute the load be obtained using a crossed spreader
evenly over 4 anchors. beam, which avoids angled pull.

Number of load- Number of load-

bearing anchors: bearing anchors:
n=4 n=4

13
D EH A L I F TI N G A NCHO R S YS TE M
Calculation examples

Example slab unit Calculation parameters for this example

Example Manufacturing plant
On site
Slap unit Lifting Transport
For selecting the anchor, a distinction can be made
G Mass 10 t ( ∼ 100 kN) 10 t ( ∼ 100 kN)
between the situation in the manufacturing yard and on the
A Mould area 20 m2 -
construction sites. Avoid selecting an anchor that is too large
q Adhesion to formwork 2 kN/m2 - -
by including too many factors. f Lifting load coefficient - 1,1 1,4
z Cable angle factor 1.04 ( β = 15°) 1,41 ( β = 45°)
Example slab unit: βw Concrete strenght 15 N/mm2 35 N/mm2
Lifting, transporting in the yard and on site
With 2 supporting anchors, the angled pull force F per
anchor is as follows:

Lifting from the mould (demould): Lifting from the mould (demould):

F=(G+q×A)×z/n F = (100kN + 2 kN/m2 × 20 m2) × 1.04 / 2 = 72,8 kN

Transport in the yard: Transport in the yard:

F=G×f×z/n F = 100 kN × 1,1 × 1.04 / 2 = 57,2 kN

Transport on the site: Transport on the site:

F=G×f×z/n F = 100 kN × 1,4 × 1,41 / 2 = 98,7 kN

An anchor in the 10 t load range is just adequate.

If all detrimental factors were included, the result would be

F = (100kN + 20m2 × 2 kN/m2 ) × 1,4 × 1,41 / 2 = 138 kN

G e.g. an anchor in the load group 15 would have to be used.

Adhesion to formwork The loads occurring on site are often higher than in the
manufacturing plant as a result of greater cable spread and
possibly higher crane factors. However the concrete strength
is usually higher, i.e. the anchor‘s load capacity in the
concrete is higher.

In the above example, the result for a lifting anchor would be

as follows:

At the yard (βW = 15 N/mm2, cable angle 15°):

Angled pull 15° ≤ 30°
• full permissible load at angled pull, even with βW = 15N/mm2
Lifting load
On the site (βW = 35 N/mm2, cable angle 45°):
Angled pull 45° > 30°
• full permissible load at angled pull for concrete strength of
βW = 35 N/mm2 > 23 N/mm2, with angled pull
reinforcement

14
D EH A L I F TI N G A NCHO R S YS TE M
Anchor Technology

The Spherical Head anchor is forged The length of the Spherical Head An- Modifications and welding to
from round material St 52-3 or stainless chor is designed for optimum loading the DEHA Spherical Head Anchors,
steel 1.4401 with load groups from 1.3 depending on concrete cross-section especially in the zone of forging at
up to 32 t. Special anchors for higher and strength. the head and foot, is not permitted.
loads are available. The anchors are
available in different lengths, depending
on their application. Longer anchors are
used in reduced edge spacings or for The incorrect coupling of parts of dif-
low concrete strengths. ferent Load group is therefore impos-
sible. Further advantages are that the
Lifting Link rests against the concrete
during diagonal pull and therefore
transfers the horizontal load directly
into the concrete.

The load on the lifting anchor transfers

to the concrete through the anchor foot.
The anchor foot allows high permissible Expected type of failure
loading with short embedments.
This failure will not occur.

The Spherical Head Anchors must be For this reason, no reduction of

installed in the mould by using DEHA loadbearing capacity is required for
Recess Formers. The recess former large units. Additional reinforcement
retains the anchor securely in position for this application is not required.
during the concrete pour. After Additional reinforcement is required
Even in thin-walled elements, the removal the recess former leaves a for angled pull in thin walled units.
load can be transmitted securely void which corresponds exactly to the Details see page 16 “Angled pull
into the concrete. Due to the round DEHA Lifting Link. stirrup”.
symmetrical form of the anchor foot,
no special positioning during anchor In case of transverse pull up to 90°
installation is required. to the slab plane, i.e. when pitching
For typical wall thicknesses, the a wall unit upright, components may
concentrated load distribution through be required for thin slabs using for
the foot of the Spherical Head Anchor example a Turning Plate or Spherical
has advantages over the gradual, Head Tilt-up Anchor (Load group 2.5
supposedly “gentle” load transfer of and 5.0).
re-bar. Numerous tests, carried out at
the Technical University in Darmstadt, We recommend the use of a tilting
have shown that beaking occurs in form table to turn wall units upright.
of a cone, starting at the anchor foot. Sandwich panels can be turned
A larger section of concrete is activated upright by using the Offset Spherical
by using longer anchors with larger Head -Anchor.
embedment. Details see page 28.

15
D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Anchor - Installation/Dimensions

Walls - additional reinforcement for the anchors

Reinforced area
≥ 3 times anchor length L

3 Edge reinforcement

ds2

(Length of slot-in link)

ent
or cem
inf

ls = l1 + l
4 re
m esh
are
Squ
e 2
4

l1
Always insert angled pull link
Slot-in link, (positioned as close to anchor as possible)
1 opposite the direction of the load
ez/2
2

d br
1

ls1 = total length

4 Angled pull reinforcement (approx. 2 x length of leg)

The angled pull reinforcement must be For this reason the bend radius must The normal reinforcement in the unit
placed as close as possible under the
recess former and installed with full
be tight i.e. the normal standard can may be suitable for the lifting anchor
contract to the anchor. be ignored. but please check the chart below.

Reinforcement in walls

1 2 3 4
Square Slot-in link Edge reinforcement Angled pull stirrup
both sides
mesh reinforcement BSt 500 S BSt 500 S BSt 500 S
Load group
for axial pull ≤ 30° [β] for angled pull > 30° [β] both sides
ds l1 ds l1 ds2 ds1 dbr1 ls1
[mm2/m] Stück [mm] [mm] Stück [mm] [mm] [mm] [mm] [mm] [mm]
1.3 2 × 66 2 Ø6 300 2 Ø6 450 Ø10 Ø8 25 800
2.5 2 × 131 2 Ø8 610 4 Ø8 610 Ø10 Ø10 25 1500
4.0 2 × 131 2 Ø8 610 4 Ø8 610 Ø10 Ø12 30 1600
5.0 2 × 188 2 Ø10 720 4 Ø10 720 Ø12 Ø14 35 2000
7.5 2 × 188 4 Ø10 720 6 Ø10 720 Ø12 Ø16 40 2300
10.0 2 × 188 4 Ø10 720 8 Ø10 720 Ø14 Ø20 50 2600
15.0 2 × 257 4 Ø12 800 6 Ø12 1000 Ø14 Ø25 80 3000
20.0 2 × 378 6 Ø12 1000 10 Ø12 1000 Ø16 2 × Ø25 80 3000
32.0 2 × 513 8 Ø12 1000 10 Ø14 1100 Ø16 2 × Ø25 80 3000
with very thin panels (2 × er ≤ 70) the square mesh can be taken together in one layer (example 2 × 66 mm²/m required, lay 1 × 132 mm²/m in the middle).
The slot in links in this case can be placed on the skew, but the edge reinforcement must be placed on both sides of the anchor.
The length of the link (ls) = length of the anchor (l) + the dimension in the chart above (l1).
The slot-in links should be spaced out each side of the anchor in a zone 2.5 × the anchor length, but the first each side must be as close as possible to the
recess former.
Angled pull reinforcement is only needed if β > 30°. Angled pull reinforcement, may not be required if the edge distance is greater (see the following charts).
If the dimension of the precast element restrict the legth of angled pull reinforcement, then the bar may be bent vertically up to the last 40 % of the length.

16
D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Anchor - Installation/Dimensions

Walls and beams - anchor dimensions

The Spherical Head Anchor d1

consists of a round steel rod with a

k
forged foot and head.
Da
Min. end edge distance is 0.5 ez. This

l
may be reduced, if the unit is specially
d
reinforced.

Carbon steel (for stainless please con- d2

sult Halfen)

Dimensions, Spherical Head Anchor

Designation Order No. Designation Order No.. l d d1 d2 k Da
Load group
mill finish 0735.010- hot-dip galvanised 0735.- [mm] [mm] [mm] [mm] [mm] [mm]
6000- 1.3-0085 00006 6000- 1.3-0085 FV 200-00071 85
1.3 6000- 1.3-0120 00007 6000- 1.3-0120 FV 200-00072 120 10 19 25 10 60
6000- 1.3-0240 00008 6000- 1.3-0240 FV 200-00073 240
6000- 2.5-0120 00019 6000- 2.5-0120 FV 200-00084 120
2.5 6000- 2.5-0170 00020 6000- 2.5-0170 FV 200-00085 170 14 26 35 11 74
6000- 2.5-0280 00022 6000- 2.5-0280 FV 200-00087 280
6000- 4.0-0170 00027 6000- 4.0-0170 FV 200-00091 170
4.0 6000- 4.0-0240 00029 6000- 4.0-0240 FV 200-00093 240 18 36 45 15 94
6000- 4.0-0340 00030 6000- 4.0-0340 FV 200-00094 340
6000- 5.0-0240 00040 6000- 5.0-0240 FV 010-00174 240
5.0 6000- 5.0-0340 00041 6000- 5.0-0340 FV 200-00104 340 20 36 50 15 94
6000- 5.0-0480 00042 6000- 5.0-0480 FV 200-00105 480
6000- 7.5-0200 00050 6000- 7.5-0200 FV 200-00111 200
7.5 6000- 7.5-0300 00051 6000- 7.5-0300 FV 010-00188 300 24 46 60 15 118
6000- 7.5-0540 00052 6000- 7.5-0540 FV 200-00113 540
6000-10.0-0170 00058 6000-10.0-0170 FV 200-00119 170
10.0 6000-10.0-0340 00061 6000-10.0-0340 FV 200-00121 340 28 46 70 15 118
6000-10.0-0680 00062 6000-10.0-0680 FV 200-00123 680
6000-15.0-0300 00066 6000-15.0-0300 FV 200-00127 300
15.0 6000-15.0-0400 00067 6000-15.0-0400 FV 200-00128 400 34 69 85 15 160
6000-15.0-0840 00068 6000-15.0-0840 FV 200-00129 840
6000-20.0-0340 00074 6000-20.0-0340 FV 200-00134 340
20.0 6000-20.0-0500 00075 6000-20.0-0500 FV 200-00135 500 38 69 98 15 160
6000-20.0-1000 00076 6000-20.0-1000 FV 200-00136 1000
6000-32.0-0320 00080 6000-32.0-0320 FV 200-00140 320
32.0 6000-32.0-0700 00082 6000-32.0-0700 FV 200-00142 700 50 88 135 23 214
6000-32.0-1200 00083 6000-32.0-1200 FV 200-00143 1200
6000-45.0-0500 00197 - - 500
45.0 50 88 135 23 214
6000-45.0-1200 00159 - - 1200
• Other anchor lengths are available on request.

The reinforcement in the precast ele- If anchors in the edge of a wall/panel Load range 2.5 and 5.0 t: use the
ment will be suitable for lifting anchor are to be used for demoulding, then specially shaped anchor, code 6006 as
provided, it is equal to or greater than a tilting table raised to ≥ 70° must shown on page 33.
the reinforcement shown on this chart. normally be used. Pitching from the
The reinforcement shown in this chart horizontal is possible as follows: If larger panels are to be pitched
protects the cone around the anchor. from the horizontal, then please ask
Other reinforcement to ensure safe Load range 1.3 t: cast the normal Halfen for details of any reinforce-
handling of the element as a whole anchor in a pitching plate, code 6060, ment required. This will usually occur
must be designed by others. as shown on page 42. in harder concrete, so details are less
critical.

17
D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Anchor

Load capacity of anchors in beams and walls without special reinforcement

(Load group 1.3 - 7.5 t)

ez
er
ez/2 er note: preferred β = 30°
avoid β = 45° as far as possible

B1
required reinforcement 1 mesh,
u-bar Ø8
reinforcement 4 only with angled
pull (reinforcement see page 16)
Example beam

Load capacity of anchors in beams and walls with minimal reinforcement - 1 and 4 only

Length of Minimum height Wall Distance between

Load capacity (kN) at concrete strength of anchors
anchor of beams thickness or
Load Designation beams width Axial pull Angled pull Axial pull and Axial pull and
group mill finish up to 30° [β] up to 45° [β] angled pull angled pull ez
l B1 2 × er up to 45° [β] up to 45° [β]
[mm] [mm] [mm] 15 N/mm2 15 N/mm2 25 N/mm2 35 N/mm2 [mm]
100 12,2 9,8 13.0 13.0
6000-1.3-0085 85 180 120 13.0 11,2 13.0 13.0 270
140 13.0 12.5 13.0 13.0
80 13.0 10,7 13.0 13.0
1.3 6000-1.3-0120 120 250 100 13.0 12,7 13.0 13.0 375
120 13.0 13.0 13.0 13.0
60 9,9 9,9 12,7 13.0
6000-1.3-0240 240 490 80 13.0 13.0 13.0 13.0 735
100 13.0 13.0 13.0 13.0
120 18,1 14,5 23,3 25.0
6000-2.5-0120 120 248 140 20,3 16,2 25.0 25.0 375
160 22,4 17,9 25.0 25.0
100 20,7 16,5 25.0 25.0
2.5 6000-2.5-0170 170 348 120 23,7 19,0 25.0 25.0 525
140 25.0 21.3 25.0 25.0
80 18,4 18,4 23,8 25.0
6000-2.5-0280 280 568 100 23.0 23.0 25.0 25.0 855
120 25.0 25.0 25.0 25.0
160 29,8 23,8 38,5 40,0
6000-4.0-0170 170 347 180 32.5 26.0 40,0 40,0 535
200 35,2 28,2 40,0 40,0
120 31.3 25,1 40,0 40,0
4.0 6000-4.0-0240 240 487 140 35,2 28,1 40,0 40,0 745
160 38,9 31,1 40,0 40,0
100 29,6 28,7 38,2 40,0
6000-4.0-0340 340 687 120 35,6 32,9 40,0 40,0 1045
140 40,0 36,9 40,0 40,0
200 45,7 36,5 50,0 50,0
6000-5.0-0240 240 490 220 49,1 39,2 50,0 50,0 735
240 50,0 41,9 50,0 50,0
160 50,0 40,6 50,0 50,0
5.0 6000-5.0-0340 340 690 180 50,0 44,4 50,0 50,0 1035
200 50,0 48,0 50,0 50,0
140 46,1 46,1 50,0 50,0
6000-5.0-0480 480 970 160 50,0 50,0 50,0 50,0 1455
180 50,0 50,0 50,0 50,0
240 45,1 36.0 58,2 68,8
6000-7.5-0200 200 410 260 47,8 38,3 61,8 73,1 610
280 50,6 40,5 65,3 75.0
200 54,1 43,3 69,9 75.0
7.5 6000-7.5-0300 300 610 220 58,1 46,5 75.0 75.0 910
240 62,2 49,7 75.0 75.0
160 63,2 58,4 75.0 75.0
6000-7.5-0540 540 1090 180 71,1 63,8 75.0 75.0 1630
200 75.0 69,1 75.0 75.0

18
D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Anchor

Load capacity of anchors in beams and walls without special reinforcement

(Load group 10.0 - 45.0 t)

β 100% β Angled pull at β > 30° without • Concrete strength 35N/mm² and
FZ reinforcement for angled pull is only wall thickness 2 times minimum
80% ? 30° 30° allowed at : thickness 2 x er
Á FS • Concrete strength 15 N/mm2 and At a concrete strength > 23N/mm²
? wall thickness 3 times minimum FZ = FS.
thickness 2 × er Angled pull with β > 60° caused
• Concrete strength 25N/mm² and by spread of cables/chains is not
l

ez/2
wall thickness 2.5 times minimum permitted!
thickness 2 x er

Load capacity of anchors in beams and walls with minimal reinforcement - 1 and 4 only
Length of Minimum height Wall Distance between
anchor thickness or Load capacity (kN) at concrete strength of anchors
of beams
Load Designation beams width Axial pull Angled pull Axial pull and Axial pull and
group mill finish up to 30° [β] up to 45° [β] angled pull angled pull ez
l B1 2 × er up to 45° [β] up to 45° [β]
[mm] [mm] [mm] 15 N/mm2 15 N/mm2 25 N/mm2 35 N/mm2 [mm]
300 46,4 37,2 60,0 70,9
6000-10.0-0170 170 340 350 52,1 41,7 67,3 79,6 520
400 57,6 46,1 74,4 88,0
280 76,6 61.3 98,9 100,0
10.0 6000-10.0-0340 340 680 300 80,7 64,5 100,0 100,0 1030
320 84,7 67,7 100,0 100,0
160 73,7 70,0 95,2 100,0
6000-10.0-0680 680 1360 180 83.0 76,5 100,0 100,0 2050
200 92,2 82,8 100,0 100,0
350 81.3 65.0 104,9 124,2
6000-15.0-0300 300 600 400 89,5 71,9 116.0 137,2 900
500 106,2 85.0 137,1 150,0
350 102.5 82.0 132,3 150,0
15.0 6000-15.0-0400 400 800 400 113,2 90,6 146,2 150,0 1200
450 123,7 99,0 150,0 150,0
300 150,0 132.5 150,0 150,0
6000-15.0-0840 840 1680 340 150,0 145,5 150,0 150,0 2520
380 150,0 150,0 150,0 150,0
500 116,6 93,3 150,6 178,2
6000-20.0-0340 340 670 750 158,1 126,5 200,0 200,0 1010
1000 196,2 156,9 200,0 200,0
400 134,8 107,9 174,1 200,0
20.0 6000-20.0-0500 500 990 500 159,4 127.5 200,0 200,0 1490
600 182,8 146,2 200,0 200,0
240 154,9 128,6 199,9 200,0
6000-20.0-1000 1000 1990 300 190,0 152.0 200,0 200,0 3000
330 200,0 163,2 200,0 200,0
600 126,7 101.3 163,5 193,5
6000-32.0-0320 320 630 800 157,2 125,7 202,9 240,1 940
1200 177,2 141,8 228,8 270,7
500 208,6 166,9 269,4 318,7
32.0 6000-32.0-0700 700 1390 600 239,2 191,4 308,8 320.0 2080
750 282,8 226,2 320.0 320.0
400 272.5 218,0 320.0 320.0
6000-32.0-1200 1200 2390 450 297,7 238,2 320.0 320.0 3580
500 320.0 257,8 320.0 320.0
800 226.0 180,8 291,8 345,3
6000-45.0-0500 500 990 1000 267,2 213,8 345.0 408,2 1480
1500 358,4 286,7 450,0 450,0
45.0
500 322,2 257,8 416.0 450,0
6000-45.0-1200 1200 2400 600 369,4 295,5 450,0 450,0 3580
750 436,7 349,4 450,0 450,0

19
D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Anchor

Load capacity of anchors in walls with fully activated reinforcement

(Load group 1.3 - 7.5 t)

ez
er
ez/2 er

Required reinforcement 1 , 2 , 3 ,
u-bar Ø8
reinforcement 4 only with angled
pull (reinforcement see page 16)
walls only

Load capacity of anchors in walls with fully activated reinforcement

Length of Wall Distance between
Load capacity (kN) at concrete strength of anchors
anchor width
Load Designation Axial pull Angled pull Axial pull and Axial pull and
group mill finish l 2 × er up to 30° [β] up to 45° [β] angled pull angled pull ez
up to 45° [β] up to 45° [β]
[mm] [mm] 15 N/mm2 15 N/mm2 25 N/mm2 35 N/mm2 [mm]
60 9,9 9,9 12,8 13.0
6000-1.3-0120 120 80 13.0 13.0 13.0 13.0 375
100 13.0 13.0 13.0 13.0
1.3
60 9,9 9,9 12,8 13.0
6000-1.3-0240 240 80 13.0 13.0 13.0 13.0 735
100 13.0 13.0 13.0 13.0
80 18,4 18,4 23,8 25.0
6000-2.5-0170 170 100 23.0 23.0 25.0 25.0 525
120 25.0 25.0 25.0 25.0
2.5
80 18,4 18,4 23,8 25.0
6000-2.5-0280 280 100 23.0 23.0 25.0 25.0 855
120 25.0 25.0 25.0 25.0
120 35,6 35,6 40,0 40,0
6000-4.0-0240 240 140 40,0 36.0 40,0 40,0 745
160 40,0 38,5 40,0 40,0
4.0
100 29,6 29,6 38,2 40,0
6000-4.0-0340 340 120 35,6 35,6 40,0 40,0 1045
140 40,0 40,0 40,0 40,0
160 50,0 45,2 50,0 50,0
6000-5.0-0240 240 180 50,0 48,0 50,0 50,0 735
200 50,0 50,0 50,0 50,0
120 39,5 39,5 50,0 50,0
5.0 6000-5.0-0340 340 140 46,1 46,1 50,0 50,0 1035
160 50,0 50,0 50,0 50,0
100 32,9 32,9 42.5 50,0
6000-5.0-0480 480 120 39,5 39,5 50,0 50,0 1455
140 46,1 46,1 50,0 50,0
160 63,2 56,6 75.0 75.0
6000-7.5-0300 300 180 71,1 60,0 75.0 75.0 910
200 75.0 63,2 75.0 75.0
7.5
140 55,3 55,3 71,4 75.0
6000-7.5-0540 540 160 63,2 63,2 75.0 75.0 1630
180 71,1 71,1 75.0 75.0

20
D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Anchor

Load capacity of anchors in walls with fully activated reinforcement

(Load group 10.0 - 45.0 t)

β 100% β Angled pull at β > 30° without • Concrete strength 35N/mm² and
FZ reinforcement for angled pull is only wall thickness 2 times minimum
80% ? 30° 30° allowed at: thickness 2 x er
Á FS • Concrete strength 15 N/mm2 and At a concrete strength > 23N/mm²
? wall thickness 3 times minimum FZ = FS.
thickness 2 × er Angled pull with β > 60° caused
• Concrete strength 25N/mm² and by spread of cables/chains is not
l

ez/2
wall thickness 2.5 times minimum permitted!
thickness 2 x er

Load capacity of anchors in walls with fully activated reinforcement

Length of Wall Distance between
Load capacity (kN) at concrete strength of anchors
anchor thickness
Load Designation Axial pull Angled pull Axial pull and Axial pull and
group mill finish l 2 × er up to 30° [β] up to 45° [β] angled pull angled pull ez
up to 45° [β] up to 45° [β]
[mm] [mm] 15 N/mm2 15 N/mm2 25 N/mm2 35 N/mm2 [mm]
200 89,5 71,6 100,0 100,0
6000-10.0-0340 340 240 98,0 78,4 100,0 100,0 1030
280 100,0 84,7 100,0 100,0
10.0
160 73,7 73,7 95,2 100,0
6000-10.0-0680 680 180 83.0 83.0 100,0 100,0 2050
200 92,2 92,2 100,0 100,0
300 128,9 103,1 150,0 150,0
6000-15.0-0400 400 400 148,9 119,1 150,0 150,0 1200
500 150,0 133,1 150,0 150,0
15.0
200 111,9 111,9 144,5 150,0
6000-15.0-0840 840 220 123,1 123,1 150,0 150,0 2520
240 134,2 134,2 150,0 150,0
300 162,1 129,7 200,0 200,0
400 175,1 140,1 200,0 200,0
6000-20.0-0500 500 1490
500 187,2 149,7 200,0 200,0
20.0 600 200,0 183,4 200,0 200,0
240 154,9 154,9 199,9 200,0
6000-20.0-1000 1000 260 167,8 167,8 200,0 200,0 3000
280 180,7 180,7 200,0 200,0
450 282,6 226,1 320.0 320.0
6000-32.0-0700 700 550 312.5 250,0 320.0 320.0 2080
650 320.0 271,8 320.0 320.0
32.0
300 266,7 266,7 320.0 320.0
6000-32.0-1200 1200 350 311,1 311,1 320.0 320.0 3580
400 320.0 320.0 320.0 320.0
400 355,5 355,5 450,0 450,0
45.0 6000-45.0-1200 1200 500 444,4 421,6 450,0 450,0 3580
600 450,0 450,0 450,0 450,0

21
D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Anchor

Dimensions of Spherical Head Anchors in slabs

d1

k
ez
Da

l
d ez/2

d2

Dimensions of Spherical Head Anchors in slabs

Designation Order no. Designation Order no. l d d1 d2 k Da
Load group
mill finish 0735.010- hot-dip galvanised 0735.- [mm] [mm] [mm] [mm] [mm] [mm]
6000- 1.3-0040 00002 6000- 1.3-0040 FV 200-00067 40
6000- 1.3-0050 00003 6000- 1.3-0050 FV 200-00068 50
1.3 6000- 1.3-0065 00005 6000- 1.3-0065 FV 200-00070 65 10 19 25 10 60
6000- 1.3-0085 00006 6000- 1.3-0085 FV 200-00071 85
6000- 1.3-0120 00007 6000- 1.3-0120 FV 200-00072 120
6000- 2.5-0055 00016 6000- 2.5-0055 FV 200-00081 55
6000- 2.5-0065 00017 6000- 2.5-0065 FV 200-00082 65
2.5 6000- 2.5-0085 00018 6000- 2.5-0085 FV 200-00083 85 14 26 35 11 74
6000- 2.5-0120 00019 6000- 2.5-0120 FV 200-00084 120
6000- 2.5-0170 00020 6000- 2.5-0170 FV 200-00085 170
6000- 4.0-0075 00023 6000- 4.0-0075 FV 200-00088 75
6000- 4.0-0100 00024 6000- 4.0-0100 FV 200-00089 100
4.0 18 36 45 15 94
6000- 4.0-0170 00027 6000- 4.0-0170 FV 200-00091 170
6000- 4.0-0210 00028 6000- 4.0-0210 FV 200-00092 210
6000- 5.0-0085 00035 6000- 5.0-0085 FV 200-00098 85
6000- 5.0-0095 00036 6000- 5.0-0095 FV 010-00172 95
5.0 6000- 5.0-0120 00038 6000- 5.0-0120 FV 200-00100 120 20 36 50 15 94
6000- 5.0-0180 00039 6000- 5.0-0180 FV 200-00101 180
6000- 5.0-0240 00040 6000- 5.0-0240 FV 010-00174 240
6000- 7.5-0100 00043 6000- 7.5-0100 FV 200-00106 100
6000- 7.5-0120 00046 6000- 7.5-0120 FV 200-00107 120
6000- 7.5-0140 00047 6000- 7.5-0140 FV 200-00108 140
7.5 24 46 60 15 118
6000- 7.5-0165 00049 6000- 7.5-0165 FV 200-00110 165
6000- 7.5-0200 00050 6000- 7.5-0200 FV 200-000111 200
6000- 7.5-0300 00051 6000- 7.5-0300 FV 010-00188 300
6000-10.0-0115 00054 6000-10.0-0115 FV 200-00116 115
6000-10.0-0135 00056 6000-10.0-0135 FV 200-00117 135
6000-10.0-0150 00057 6000-10.0-0150 FV 200-00118 150
10.0 6000-10.0-0170 00058 6000-10.0-0170 FV 200-00119 170 28 46 70 15 118
- - 6000-10.0-0220 FV 200-00149 220
- - 6000-10.0-0250 FV 200-00120 250
6000-10.0-0340 00061 6000-10.0-0340 FV 200-00121 340
6000-15.0-0140 00063 6000-15.0-0140 FV 200-00124 140
6000-15.0-0165 00064 6000-15.0-0165 FV 200-00125 165
15.0 6000-15.0-0200 00065 6000-15.0-0200 FV 200-00126 200 34 69 85 15 160
6000-15.0-0300 00066 6000-15.0-0300 FV 200-00127 300
6000-15.0-0400 00067 6000-15.0-0400 FV 200-00128 400
6000-20.0-0200 00070 6000-20.0-0200 FV 200-00131 200
6000-20.0-0240 00071 6000-20.0-0240 FV 200-00132 240
20.0 - - 6000-20.0-0250 FV 200-00133 250 38 69 98 15 160
6000-20.0-0340 00074 6000-20.0-0340 FV 200-00134 340
6000-20.0-0500 00075 6000-20.0-0500 FV 200-00135 500
6000-32.0-0200 00077 6000-32.0-0200 FV 200-00137 200
6000-32.0-0250 00078 6000-32.0-0250 FV 200-00138 250
32.0 50 88 135 23 214
6000-32.0-0280 00079 6000-32.0-0280 FV 200-00139 280
6000-32.0-0320 00080 6000-32.0-0320 FV 200-00140 320
• Other lengths and stainless steel anchors on request.

22
D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Anchor

Load capacity of Spherical Head Anchors in slabs with any direction of pull
Load capacity (kN) at minimal slab thickness Load capacity (kN) at normal slab thickness Distance
Length of
between
Load Designation anchor Slab thickness Concrete strength Slab thickness Concrete strength anchors
group mill finish l B2 B3 ez
[mm] [mm] *15 N/mm2 25 N/mm2 35 N/mm2 [mm] *15 N/mm2 25 N/mm2 35 N/mm2 [mm]
6000- 1.3-0040 40 75 7,8 10.0 11,9 90 8,8 11.3 13.0 135
6000- 1.3-0050 50 85 10,1 13.0 13.0 110 12.0 13.0 13.0 165
1.3 6000- 1.3-0065 65 100 13.0 13.0 13.0 140 13.0 13.0 13.0 210
6000- 1.3-0085 85 120 13.0 13.0 13.0 180 13.0 13.0 13.0 270
6000- 1.3-0120 120 155 13.0 13.0 13.0 250 13.0 13.0 13.0 375
6000- 2.5-0055 55 90 11,2 14,5 17,1 120 13,3 17,2 20,4 180
6000- 2.5-0065 65 100 13,8 17,8 21,1 140 17,0 22.0 25.0 210
2.5 6000- 2.5-0085 85 120 19,5 25.0 25.0 180 25.0 25.0 25.0 265
6000- 2.5-0120 120 155 25.0 25.0 25.0 250 25.0 25.0 25.0 375
6000- 2.5-0170 170 205 25.0 25.0 25.0 350 25.0 25.0 25.0 520
6000- 4.0-0075 75 115 17.5 22,6 26,8 165 22,2 28,7 33,9 240
6000- 4.0-0100 100 140 25,3 32,7 38,6 215 33,6 40,0 40,0 320
4.0
6000- 4.0-0170 170 210 40,0 40,0 40,0 355 40,0 40,0 40,0 540
6000- 4.0-0210 210 250 40,0 40,0 40,0 435 40,0 40,0 40,0 650
6000- 5.0-0085 85 125 20,1 26.0 30,8 180 25,7 33,1 39,2 270
6000- 5.0-0095 95 135 23,3 30,0 35,5 200 30,2 39,0 46,2 300
5.0 6000- 5.0-0120 120 160 31,7 41.0 48,5 250 42,7 50,0 50,0 375
6000- 5.0-0180 180 220 50,0 50,0 50,0 370 50,0 50,0 50,0 555
6000- 5.0-0240 240 280 50,0 50,0 50,0 490 50,0 50,0 50,0 735
6000- 7.5-0100 100 140 24,5 31,6 37,4 205 31,6 40,9 48,3 309
6000- 7.5-0120 120 160 31.3 40,4 47,8 245 41,7 53,8 63,6 370
6000- 7.5-0140 140 180 38,6 49,9 59,0 285 52,6 67,9 75.0 430
7.5
6000- 7.5-0165 165 205 48,6 62,7 74,2 335 67,6 75.0 75.0 505
6000- 7.5-0200 200 240 63,8 75.0 75.0 405 75.0 75.0 75.0 610
6000- 7.5-0300 300 340 75.0 75.0 75.0 605 75.0 75.0 75.0 910
6000-10.0-0115 115 155 29,1 37.5 44,4 230 38,0 49,1 58,1 350
6000-10.0-0135 135 175 36,3 46,8 55,4 270 48,7 62,9 74,4 410
6000-10.0-0150 150 190 42.0 54,3 64,2 300 57,3 73,9 87.5 455
10.0 6000-10.0-0170 170 210 50,2 64,8 76,6 340 69,4 89,6 100,0 515
6000-10.0-0200 200 240 63,2 81,7 96,6 400 89,2 100,0 100,0 605
6000-10.0-0250 250 290 87,3 100,0 100,0 500 100,0 100,0 100,0 755
6000-10.0-0340 340 380 100,0 100,0 100,0 680 100,0 100,0 100,0 1025
6000-15.0-0140 140 180 37.5 48,4 57,2 275 49,8 64,3 76,1 415
6000-15.0-0165 165 205 47,3 61,1 72,3 325 64,5 83,2 98,5 490
15.0 6000-15.0-0200 200 240 62,4 80,6 95,3 395 87,2 112.5 133,1 595
6000-15.0-0300 300 340 113.0 145,8 150,0 595 150,0 150,0 150,0 895
6000-15.0-0400 400 440 150,0 150,0 150,0 795 150,0 150,0 150,0 1195
6000-20.0-0200 200 240 61,6 79,5 94,1 390 85,1 109,9 130,0 585
6000-20.0-0240 240 280 80,5 103,9 122,9 470 113,7 146,7 173,6 705
6000-20.0-0250 250 290 85,5 110,3 130,5 490 121,2 156,5 185,2 735
20.0
6000-20.0-0300 300 340 112.0 144,5 171.0 590 161,7 200,0 200,0 885
6000-20.0-0340 340 380 134,9 174,2 200,0 670 196,9 200,0 200,0 1005
6000-20.0-0500 500 540 200,0 200,0 200,0 990 200,0 200,0 200,0 1485
6000-32.0-0200 200 248 62,4 80,5 95,3 385 83,8 108,1 127,9 580
6000-32.0-0250 250 298 86,4 111.5 132.0 485 119,7 154,5 182,9 730
32.0
6000-32.0-0280 280 328 102,1 131,8 155,9 545 143,4 185,1 219,0 820
6000-32.0-0320 320 368 124,4 160,6 190,0 625 177,2 228,8 270,7 940
• Handling reinforcement for the slab as a whole must be designed by others • The minimum reinforcement mesh is
• B2 Concrete cover at the foot of the anchor 25mm 131mm² squared up to 4.0t
• B3 Concrete thickness, twice the effective embedment of the anchor 188mm² squared up to 7.5t
• Thinner slabs are possible provided the foot of the anchor has suitable corrosion protection – consult Halfen 257mm² squared up to 15.0t
• Between B2 and B3 the load capacity can be found by linear interpolation. 377mm² squared for 20.0t
* at concrete strength 15N/mm² the load capacity for angled pull with β > 30° is only 80%. 513mm² squared for 32.0t
Further informations see and .
Angled pull at β > 30° without At a concrete strength > 23N/mm²
reinforcement for angled pull is only FZ = FS. β
β 100%
allowed at: Angled pull with β > 60° caused FZ
• Concrete strength 15 N/mm2 and by spread of cables/chains is not
wall thickness 3 times minimum permitted! 80% ?F 30° 30°
Á S
thickness 2 × er
• Concrete strength 25 N/mm² and ? FQ
wall thickness 2.5 times minimum
thickness 2 x er Required reinforcement 4 only
B2 / B3

• Concrete strength 35 N/mm² and with angled pull (reinforcement

l

ez/2
wall thickness 2 times minimum see page 16)
thickness 2 x er

23
D EH A L I F TI N G A NCHO R S YS TE M
Narrow Foot Spherical Head Anchor

Dimensions, load capacity and reinforcement of Narrow foot anchors

d1
This anchor is used in prestressed

k
beams, because of good concrete
strength at lifting and in most cases
Da
a thin web, the small foot is easier to
use.

l
d

d1

Dimensions of Narrow foot Spherical Head Anchors

Designation Order no. Designation Order no. l d d1 k Da
Load group
mill finish 0735.018- hot-dip galvanised 0735.208- [mm] [mm] [mm] [mm] [mm]
10.0 60000-10.0-0340D WB 00056 60000-10.0-0340D FV 00056 340 28 46 15 118
15.0 60000-15.0-0400D WB 00057 60000-15.0-0400D FV 00057 400 34 69 15 160
20.0 60000-20.0-0500D WB 00067 60000-20.0-0500D FV 00067 500 38 69 15 160
32.0 60000-32.0-0700D WB 00058 60000-32.0-0700D FV 00058 700 50 88 23 214

Minimum reinforcement is shown on Load capacity for axial pull and angled pull up to β = 45°
web thick- Distance Axial pull and angled pull up to 45° [β]
the drawing below. ness between
Load Designation anchors Load capacity (kN)
group mill finish
2 × er ez Concrete strength
[mm] [mm] 45 N/mm2 55 N/mm2
10.0 6000-10.0-0340D 120 ≥ 1360 88,0 98,0
15.0 6000-15.0-0400D 120 ≥ 1600 130,0 145.0
120 ≥ 2000 136.0 151.0
20.0 6000-20.0-0500D
140 ≥ 2000 173.0 192.0
Angled pull with β > 60° caused 120 ≥ 2800 189,0 210.0
32.0 6000-32.0-0700D
by spread of cables/chains is not 140 ≥ 2800 220.0 245.0
permitted!

4 Ø14

2 Ø12

Ø8 / 20
Ø8 / 20

4 Ø12

24
D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Plate Anchor

Dimensions, load capacity and reinforcement of Spherical Head plate anchor

d1
This anchor is designed for thin slabs

k
and shells where the normal short
spherical head anchor does not provide Da
enough anchorage.

l
d

t
e×f

The minimum thickness of the con-

crete element is shown in the table. Dimensions of Spherical Plate Anchors
Load Designation Order no. l d d1 e×f t k Da
If you want to lift thinner panels, you group mill finish 0735.060- [mm] [mm] [mm] [mm] [mm] [mm] [mm]
have to apply corrosion protection to 6010- 2.5-0055 00001 55 14 26 70×70 6 10 74
2.5
the base of the anchor. 6010- 2.5-0120 00002 120 14 26 70×70 6 10 74
Plate must be placed below the mesh 5.0
6010- 5.0-0065 00004 65 20 36 90×90 8 15 94
or special reinforcement added as 6010- 5.0-0110 00007 110 20 36 90×90 8 15 94
6010-10.0-0115 00009 115 28 46 90×90 10 15 118
shown in the drawing. 10.0
6010-10.0-0150 00011 150 28 46 90×90 10 15 118
Additional reinforcement is not
supplied by Halfen and should be
prepared by the supplier of the main
reinforcement of the precast element. FZ

FS

FQ
ls

Handling reinforcement for the

Bmin
slab as a whole must be designed
by others ds
ez/2

Angled pull at β > 30° without

reinforcement for angled pull is only
allowed at:
• Concrete strength 15 N/mm2 and Reinforcement and load capacity for axial pull and angled pull up to β = 45°
Element Distance Reinforcement Load capacity (kN)
wall thickness 3 times minimum thickness between
thickness 2 × er Load Designation anchors
group mill finish Bmin ez ds ls Concrete strength
• Concrete strength 25 N/mm² and
15 25 35 45
wall thickness 2.5 times minimum [mm] [mm] [mm] [mm] N/mm2 N/mm2 N/mm2 N/mm2
thickness 2 x er 6010- 2.5-0055 85 560 8 200 10,8 13,9 16,5 18,7
2.5
• Concrete strength 35 N/mm² and 6010- 2.5-0120 150 1000 10 300 25.0 25.0 25.0 25.0
wall thickness 2 times minimum 6010- 5.0-0065 100 1000 12 450 16,1 20,8 24,6 27,9
5.0
6010- 5.0-0110 145 1000 12 450 33,9 43,7 50,0 50,0
thickness 2 x er
6010-10.0-0115 150 1280 16 600 34,6 44,7 52,8 59,9
At a concrete strength > 23N/mm² 10.0
6010-10.0-0150 185 1280 16 600 55,9 72,1 85,3 96,7
FZ = FS.
Angled pull with β > 60° caused
by spread of cables/chains is not
permitted!

25
D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Rod Anchor

Dimensions of Spherical Head Rod Anchors

The spherical head ribbed bar anchor d1

is designed for lifting thin components

k
such as walls, garages or prestessed
beams or lightweight concrete.
Da
As the load is transferred down the

l
whole length of the anchor and there
is no load concentration at the foot, d
this anchor is suitable for thinner walls.
The anchor may also be cast into
pockets in factory made brick panels..

Dimensions of Spherical Head Rod-Anchors

Designation Order no. Designation Order no. l d d1 k Da
Load group
mill finish 0735.070- hot-dip galvanised 0735.070- [mm] [mm] [mm] [mm] [mm]
6050- 2.5-0400 WB 00002 6050- 2.5-0400 FV 00158 400 14 26 11 74
2.5
6050- 2.5-0520 WB 00003 - - 520 14 26 11 74
6050- 4.0-0510 WB 00004 - - 510 18 36 15 94
4.0 6050- 4.0-0720 WB 00005 - - 720 18 36 15 94
6050- 4.0-1150 WB 00006 - - 1150 18 36 15 94
6050- 5.0-0580 WB 00007 6050- 5.0-0580 FV 00159 580 20 36 15 94
5.0
6050- 5.0-0900 WB 00008 - - 900 20 36 15 94
6050- 7.5-0750 WB 00009 - - 750 24 46 15 118
7.5
6050- 7.5-1150 WB 00010 - - 1150 24 46 15 118
6050-10.0-0870 WB 00011 - - 870 28 46 15 118
10.0
6050-10.0-1300 WB 00012 - - 1300 28 46 15 118
6050-15.0-1080 WB 00013 - - 1080 34 69 15 160
15.0
6050-15.0-1550 WB 00014 - - 1550 34 69 15 160
Other lengths on request.

Without reinforcement With reinforcement

for angled pull for angled pull
Angled pull at β > 30° without
reinforcement for angled pull is only
allowed at:
• Concrete strength 15 N/mm2 and
wall thickness 3 times minimum
thickness 2 × er
• Concrete strength 25 N/mm² and
wall thickness 2.5 times minimum
thickness 2 x er
• Concrete strength 35 N/mm² and
wall thickness 2 times minimum
thickness 2 x er
At a concrete strength > 23N/mm²
FZ = FS.
Angled pull with β > 60° caused The angled pull reinforcement has to
by spread of cables/chains is not be placed as close as possible under
permitted! the recess and has to be installed with
full contact to the anchor.

26
D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Rod Anchor

Load capacity and reinforcement of Spherical Head Rod-Anchors

Reinforced area
≥ 3 times anchor length L

3 Edge reinforcement

ds2

Length of slot-in link

ent
4 rcem
reinfo
sh

ls
e
ar em
Squ
e
2
4

Always insert angled pull link

Slot-in link, (positioned as close to anchor as possible) 1 opposite the direction of the
load
ez/2 er er
2

1 d br

ls1 = total length

4 Angled pull reinforcement (approx. 2 x length of leg)

Reinforcement and load capacity for axial pull and angled pull up to β = 45°

1 2 Axial pull up to β =30° Angled pull up to β = 45°

Element Distance
thickness between Square Slot-in links 3 4
Load capacity (kN) Load capacity (kN)
Load Designation anchors mesh rein- Edge rein-
concrete strength
Angled pull link
concrete strength
group mill finish forcement forcement
2 × er ez ∅ s × ls a1 ds2 15 25 ds1 ls1 dbr 15 25
[mm] [mm] mm2/m [mm] [mm] [mm] N/mm2 N/mm2 [mm] [mm] [mm] N/mm2 N/mm2
80 25.0 25.0 20.0 25.0
6050- 2.5-0400 100 820 8 × 540 25.0 25.0 20.0 25.0
2.5 120 2 × 188 90 - 25.0 25.0 10 600 24 20.0 25.0
6050- 2.5-0520 100 1050 8 × 600 25.0 25.0 20.0 25.0
80 32,8 40,0 26,3 40,0
100 35,5 40,0 28,4 40,0
6050- 4.0-0510 1000 8 × 580
4.0 120 2 × 188 90 2 Ø 12 38,2 40,0 12 1000 29 30,6 40,0
140 40,0 40,0 32.0 40,0
6050- 4.0-0720 100 1450 8 × 650 40,0 40,0 32.0 40,0
100 40,9 50,0 32,7 50,0
120 44,2 50,0 35,4 50,0
6050- 5.0-0580 1150 10 × 680
5.0 140 2 × 188 120 2 Ø 12 47,1 50,0 12 1000 34 37,7 50,0
160 50,0 50,0 40,0 50,0
6050 -5.0-0900 120 1800 10 × 780 50,0 50,0 40,0 50,0
120 66,1 75.0 52,9 75.0
6050- 7.5-0750 140 1500 10 × 740 70,1 75.0 56,1 75.0
7.5 160 2 × 188 140 2 Ø 14 75.0 75.0 20 1000 41 60,0 75.0
6050- 7.5-1150 140 2300 10 × 880 75.0 75.0 60,0 75.0
6050-10.0-0870 140 1750 10 × 800 100,0 100,0 80,0 100,0
10.0 2 × 188 160 2 Ø 14 20 1100 49
6050-10.0-1300 160 2600 10 × 920 100,0 100,0 80,0 100,0
6050-15.0-1080 160 2200 12 × 1020 150,0 150,0 120.0 150,0
15.0 2 × 188 200 2 Ø 14 25 1100 70
6050-15.0-1550 200 3100 12 × 1200 150,0 150,0 120.0 150,0
β = 30° is preferred
if the element thickness is < 2 × er then the slot-in links are needed

27
D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Sandwich Panel Anchor and Spherical Head Rod Anchor, offset versions

Dimensions of sandwich Panel Anchor and Spherical Head Rod Anchor, offset versions

This anchor is designed to be cast into

the inner skin of sandwich panels. This d1 d1
l ensures that the hook is at the centre

k
of gravity of the finish unit.
Da Da
h It is available in two forms, as a
d d
headed anchor and as a ribbed bar
l anchor.

Dimensions of Spherical Head Anchor, offset versions

Designation Order nr. l d d1 d2 h k Da
Load group
mill finish 0735.030- [mm] [mm] [mm] [mm] [mm] [mm] [mm]
1.3 6002- 1.3-0227 00001 227 10 19 25 50 10 60
2.5 6002- 2.5-0268 00002 268 14 26 35 50 11 74
4.0 6002- 4.0-0406 00003 406 18 36 45 60 15 94
The head at the centre of gravity
5.0 6002- 5.0-0466 00004 466 20 36 50 60 15 94
means that the unit is hanging straight 7.5 6002- 7.5-0664 00005 664 24 46 60 70 15 118
at the crane. The foot or ribbed bar 10.0 6002-10.0-0667 00006 667 28 46 70 70 15 118
15.0 6002-15.0-0825 00007 825 34 69 85 70 15 160
transfers the load to the middle of the
20.0 6002-20.0-0986 00008 986 38 88 98 90 15 160
bearing concrete.
Dimensions of Spherical Head Rod Anchor, offset versions
Designation Order nr. l d d1 h k Da
Load group
mill finish 0735.080- [mm] [mm] [mm] [mm] [mm] [mm]
2.5 6052- 2.5-0508 00002 508 14 26 50 11 74
5.0 6052- 5.0-0885 00004 885 20 36 60 15 94
7.5 6052- 7.5-1134 00006 1134 24 46 70 15 118
10.0 6052-10.0-1284 00008 1284 28 46 70 15 118
15.0 6052-15.0-1535 00010 1535 34 69 70 15 160

We recommend that these panels are This helps to avoid anchor bending
lifted with a spreader beam. and concrete spalling.
Lifting with chains at β ≤ 30° may be If casting with outer skin on top of
the sandwich, tilt-up table is recom-
possible, but should be avoided.
mended
β > 30° is forbidden.

28
D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Sandwich Panel Anchor and Spherical Head Rod Anchor, offset versions

Load capacity and reinforcement of sandwich Panel Anchor and

Spherical Head Rod Anchor, offset versions
Reinforced area
≥ 3 times anchor length L
ez/2 3 Edge reinforcement
2

Length of slot-in link

ds2
1
esh
r e mment

ls
a
ez/2 Squ force
e rein
2

Slot-in link, (positioned as close to anchor as possible)

ez/2 er er
We recommend additional
sandwich anchor pins each
side of the anchor

Reinforcement and load capacity of Spherical Head Anchor, offset versions with axial pull up to β = 30°
Element Distance 1 2 3 Load capacity (kN) for
thick- between Square mesh Edge rein-
Load Designation ness anchors reinforcement Slot-in link forcement Axial pull Transverse pull (pitching)
group mill finish
2 × er ez ds ls ds2 at concrete strength
[mm] [mm] mm2/m [mm] [mm] [mm] 15 N/mm2 25 N/mm2 15 N/mm2 25 N/mm2
1.3 6002- 1.3-0227 80 260 2 × 66 Ø6 400 2 × Ø10 13.0 13.0 6,5 6,5
100 15,9 20,3 9,5 12,2
2.5 6002- 2.5-0268 370 2 × 131 Ø8 500 2 × Ø10
140 20,5 25.0 12,2 12.5
100 27,3 35,2 18,5
4.0 6002- 4.0-0406 640 2 × 131 Ø8 750 2 × Ø10 20.0
140 35,1 40,0 20.0
100 35,2 45,4 21,2
5.0 6002- 5.0-0466 820 2 × 131 Ø8 750 2 ×Ø10 25.0
140 45,3 50,0 25.0
120 50,9 65,8 30,5
7.5 6002- 7.5-0664 1210 2 × 188 Ø10 1000 2 × Ø12 37.5
150 60,2 75.0 36.0
140 66,5 86.0 39,9
10.0 6002-10.0-0667 1220 2 × 188 Ø10 1000 2 × Ø12 50,0
180 80,3 100,0 48,2
180 103,2 133.0 61,9
15.0 6002-15.0-0825 1500 2 × 188 Ø10 1000 2 × Ø14 75.0
220 120.0 150,0 72.0
200 135,1 174,4 81,1
20.0 6002-20.0-0986 2030 2 × 257 Ø12 1100 2 × Ø14 100,0
250 159,7 200,0 95,9
ez = min. distance between anchors; ez/2 = min. edge distance

Reinforcement and load capacity of Spherical Head Rod Anchor, offset versions with axial pull up to β = 30°
Element Distance 1 2 3 Load capacity (kN) for
thick- between Square mesh Edge rein-
Load Designation ness anchors reinforcement Slot-in link forcement Axial pull Transverse pull (pitching)
group mill finish
2 × er ez ds ls ds2 at concrete strength
[mm] [mm] mm2/m [mm] [mm] [mm] 15 N/mm2 25 N/mm2 15 N/mm2 25 N/mm2
2.5 6052- 2.5-0508 80 370 2 × 131 Ø8 700 2 × Ø10 25.0 25.0 12.5 12.5
100 40,9 50,0 24,5
120 44,2 50,0 25.0
5.0 6052- 5.0-0885 820 2 × 131 Ø8 820 2 × Ø10 25.0
140 47,1 50,0 25.0
160 50,0 50,0 25.0
120 66,1 75.0 37.5
7.5 6052- 7.5-1134 140 1210 2 × 188 Ø10 950 2 × Ø12 70,1 75.0 37.5 37.5
160 75.0 75.0 37.5
10.0 6052-10.0-1284 140 1220 2 × 131 Ø10 1000 2 × Ø12 100,0 100,0 50,0 50,0
15.0 6052-15.0-1535 160 1500 2 × 131 Ø10 1200 2 × Ø14 150,0 150,0 75.0 75.0
ez = min. distance between anchors; ez/2 = min. edge distance

29
D EH A L I F TI N G A NCHO R S YS TE M
Quick Fitting Spherical Head Anchor DSM

Dimensions and load capacity of Quick Fitting Spherical Head Anchor DSM

This anchor is designed with a collar d1

below the anchor head, so that when

k
pushed into the former, the collar
makes a seal.
Da

Assembly is quicker and when

l
demoulding the former stays on the
mould. This is particularly useful for d
negative casting such as balconies or
staircases.
d2

Dimensions of Quick Fitting Spherical Head Anchor DSM

The load capacity is the same as Load group
Designation Order nr. l d d1 d2 k Da
mill finish 0735.110- [mm] [mm] [mm] [mm] [mm] [mm]
normal anchors type 6000 and the
6073-1.3-0065 00005 65 10 18 25 10 10
anchor suits the same lifting links. 1.3
6073-1.3-0120 00004 120 10 18 25 10 10
The anchor is used with DSM recess 6073-2.5-0085 00001 85 14 25 35 11 11
formers code 6126; 6127 and 6128. 2.5 6073-2.5-0120 00002 120 14 25 35 11 11
Usually the anchor is pushed into the 6073-2.5-0170 00003 170 14 25 35 11 11
former with an oil based lubricant. 5.0
6073-5.0-0110 00006 110 20 36 50 15 15
6073-5.0-0240 00007 240 20 36 50 15 15

Load capacity when lifting slabs with any direction of pull

Length slab Distance Load capacity (kN) for
of thickness between Axial pull Angled pull Axial pull and
anchor anchors up to 30° up to 45° Angled pull
Designation [β] [β] up to 45° [β]
Load group
mill finish
l Bmin ez at concrete strength
[mm] [mm] [mm]
15 15 25 35
N/mm2 N/mm2 N/mm2 N/mm2
1.3 6073-1.3-0065 65 100 ≥ 300 13.0 10,4 13.0 13.0
2.5 6073-2.5-0085 85 120 ≥ 380 19,5 15,6 25.0 25.0
5.0 6073-5.0-0110 110 150 ≥ 500 29,5 23,6 38,1 45,1

With reinforcement for angled pull

Angled pull at β > 30° without
reinforcement for angled pull is only
allowed at:
• Concrete strength 15 N/mm2 and
FZ wall thickness 3 times minimum
FS thickness ez/2
• Concrete strength 25 N/mm² and
FQ wall thickness 2.5 times minimum
thickness ez/2
• Concrete strength 35 N/mm² and
wall thickness 2 times minimum
l

ez/2
B

thickness ez/2
At a concrete strength > 23N/mm²
FZ = FS.
Angled pull with β > 60° caused
Handling reinforcement for the slab as by spread of cables/chains is not
a whole must be designed by others
permitted!

30
D EH A L I F TI N G A NCHO R S YS TE M
Quick Fitting Spherical Head Anchor DSM

Load capacity of Quick Fitting Spherical Head Anchor DSM in walls and beams

With reinforcement for angled pull

Angled pull at β > 30° without
reinforcement for angled pull is only
ez
er allowed at:
ez/2 er
• Concrete strength 15 N/mm2 and FZ
wall thickness 3 times minimum
FS
thickness 2 × er
• Concrete strength 25 N/mm² and
u-bar Ø8 wall thickness 2.5 times minimum
thickness 2 x er
• Concrete strength 35 N/mm² and

l
wall thickness 2 times minimum
thickness 2 x er ez/2
At a concrete strength > 23N/mm²
FZ = FS.
Required reinforcement 1 , 2 , 3 ,
Angled pull with β > 60° caused
reinforcement 4 only with angled
by spread of cables/chains is not
pull (reinforcement see page 16)
permitted!

Load capacity when lifting walls and beams

Length of Minimum Min. wall Distance Load capacity (kN) for
anchor height of thickness between Axial pull and
beams or beam anchors Axial pull Angled pull
Angled pull
Load group Designation width up to 30° [β] up to 45° [β]
up to 45° [β]
l B1 2 × er ez at concrete strength
[mm] [mm] [mm] [mm] 15 N/mm2 15 N/mm2 25 N/mm2 35 N/mm2
80 13.0 10,7
1.3 6073-1.3-0120 120 250 100 ≥ 300 13.0 12,7 13.0 13.0
120 13.0 13.0
120 18,1 14,5 23,3
6073-2.5-0120 120 250 140 ≥ 380 20,3 16,2 25.0 25.0
160 22,4 17,9 25.0
2.5
100 20,7 16,5
6073-2.5-0170 170 350 120 ≥ 380 23,7 19,0 25.0 25.0
140 25.0 21,8
200 45,6 36,5
5.0 6073-5.0-0240 240 500 220 ≥ 500 49,0 39,2 50,0 50,0
240 50,0 41,9

31
D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Tilt-up Anchor

Dimensions, load capacity and reinforcement of Spherical Head Tilt-up Anchor

d1
These anchors are used to pitch and

k
transport thin concrete units such as
walls or beams.
Da
They are used, if no tilt-up table is
available.

l
The head dimensions are standard and
suit the universal head lifting link.
The anchors are installed with 6134 d
recess former and are available in 2.5t
and 5.0t load groups. d2

Dimensions of Spherical Head Tilt-up Anchor

Designation Order no. Designation Order no. l d d1 d2 k Da
Load group
mill finish 0735.120- hot-dip galvanised 0735.120- [mm] [mm] [mm] [mm] [mm] [mm]
2.5 6006-2.5-0240 WB 00001 6006-2.5-0240 FV 00151 240 14 25 35 11 74
5.0 6006-5.0-0240 WB 00002 6006-5.0-0240 FV 00152 240 20 36 50 15 94

Pitching Transport

Required reinforcement 1 - 3 .
The reinforcement for angled pull
can be replaced by pitching rein-
forcement on both sides.
Page 16 – Reinforcement in walls.

Load capacity and reinforcement of Spherical Head Tilt-up Anchor

Element end edge Square mesh Tilt-up reinforcement Load capacity (kN) for
thickness distance reinforce- BSt 500 S Transverse pull (tilt-up) Axial pull and angled pull
Designation ment up to 30° [ß]
Load group
mill finish
2 × er ez / 2 ds ls at concrete strength
[mm] [mm] mm2/m [mm] [mm] 15 N/mm2 25 N/mm2 15 N/mm2 25 N/mm2
100 7,8 10,1 22,2 25.0
110 9,0 11,6 23,8 25.0
2.5 6006-2.5-0240 120 765 2 × 131 Ø12 800 10,3 12.5 25.0 25.0
130 11,6 12.5 25.0 25.0
140 12.5 12.5 25.0 25.0
120 13,8 17,8 31,2 40,0
130 14,6 18,8 33,1 42,7
140 15,6 20,1 35.0 45,2
5.0 6006-5.0-0240 150 765 2 × 131 Ø16 1000 17,3 22,3 36,8 47.5
160 19,1 24,6 38,7 50,0
180 20,9 25.0 42,2 50,0
200 22,6 25.0 45,7 50,0

32
D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Tilt-up Anchor

Handling

Method of Use

We recommend pitching reinforcement

both sides of the anchor as shown.
When installing the lifting link, take care
that the anchor has been installed in the
The anchor must
≥er correct direction and that the tongue of
be installed in the
correct direction as the link is in the direction of the load.
≥er
shown here The design of the anchor head ensures
that the load is applied to the steel of
the anchor when pitching.

The tilt-up anchor is only allowed to

≥ ez be loaded with axial load or traversal
distance
between anchors load. Angled pull is not permitted.
Pitching has to be done using a
spreader beam.

≥ ez/2

The pitching reinforcement is positioned into the notch of the anchor

ls
total length

ds1
≤ 90° h = depending of wall
thickness

not
allowed

Tongue of universal
head lifting link in
the direction of the
load.

33
D EH A L I F TI N G A NCHO R S YS TE M
Spherical Head Eye Anchor

Dimensions, load capacity and reinforcement of Spherical Head Eye Anchor

d1
This anchor is used with a

k
reinforcement tail for applications
where the load cannot be taken by
Da
the foot of an anchor. For example

l
thin elements such as roof beams or d
double “T“-beams.

c
d2

The anchor is also suitable for Dimensions of Spherical Head Eye Anchor
Designation Order no. l d d1 d2 c k Da
lightweight concrete as the load is Load group
mill finish 0735.050- [mm] [mm] [mm] [mm] [mm] [mm] [mm]
transferred over the large area of 1.3 6001- 1.3-0065 00001 65 10 19 19 10 10 60
reinforcement tail. 2.5 6001- 2.5-0090 00002 90 14 26 27 13 11 74
Note: all the load is transferred to the 5.0 6001- 5.0-0120 00003 120 20 36 42 20 15 94
ribs of the rebar tail. 10.0 6001-10.0-0180 00004 180 28 46 57 25 15 118
20.0 6001-20.0-0250 00005 250 39 69 76 37 15 160
The tail must be installed tight to the
base of the hole in the anchor. With reinforcement for angled pull
The tail must be bent with an internal
Reinforcement tail for pull
angle of 30° as shown.
The tail may be shortened if required
by forming of end hooks as shown.

∼ 0,7 × ls3 / 2
The reinforcement tail is essential. The
anchor must not be used without the ∼ ls3 / 2 ≤30°
tail. ls3

Required reinforcement 4 only

with angled pull (reinforcement
see page 16)

Angled pull at β > 30° without • concrete strength 35 N/mm² and

reinforcement for angled pull is only wall thickness 2 times minimum
allowed at: thickness 2 x er
• concrete strength 15 N/mm2 and At a concrete strength > 23N/mm²
wall thickness 3 times minimum FZ = FS.
thickness 2×er Angled pull with β > 60° caused The angled pull reinforcement has to
• concrete strength 25 N/mm² and by spread of cables/chains is not be placed as close as possible under
wall thickness 2.5 times minimum permitted! the recess former and has to be in-
stalled with full contact to the anchor.
thickness 2 x er

Load capacity and reinforcement of Spherical Head Eye Anchor

Element Distance Square mesh Reinforcement tail Load capacity (kN) for
thickness between reinforcement- Axial pull Angled pull
anchors both-sides Concrete strength
Designation up to 30° [β] up to 45° [β]
Load group
mill finish 15 N/mm2 25 N/mm2 35 N/mm2
2 × er ez ds3 ls3 at concrete strength
[mm] [mm] mm2/m [mm] [mm] 15 N/mm2 15 N/mm2
1.3 6001- 1.3-0065 80 500 188 10 650 510 420 13.0 10,2
2.5 6001- 2.5-0090 80 600 188 12 1000 800 650 25.0 20.0
5.0 6001- 5.0-0120 100 750 188 16 1700 1350 1100 50,0 40,0
10.0 6001-10.0-0180 140 1200 188 20 2000 1600 1300 100,0 80,0
20.0 6001-20.0-0250 180 1500 188 32 3000 2400 1950 200,0 160,0

34
D EH A L I F TI N G A NCHO R S YS TE M
Installation and Removal

Installation of the DEHA Anchor using Rubber Recess Former

In most cases the recess former is with the head of the Anchor is inserted Finally the recess former is tightened
ordered with the preinstalled locating into the recess former. to the formwork and simultaneously
plate. If not, the recess former is The recess former is then fixed to the closed around the anchor head,
opened and the locating plate together formwork using a wing nut. holding it firmly in position.

Installation in slabs

If the anchor is to be cast in the top of wedge of concrete is removed and the The concrete should be vibrated until
concrete, e.g. in slab elements then a recess former with the anchor, is then the upper surface of the former is flush
placed in the hole. with the surface of the concrete. Care
should be taken to ensure that a plate
(Art. No. 6141 or 6153) is in the recess
former, to keep the anchor tight at the
correct level.
The anchors must be installed
perpendicular to the formwork. The use
of formwork oil especially inside the
recess formers eases the removal and
has a positive effect on the lifespan of
the recess former.
Removal of the DEHA Rubber Recess Former

On the outside of the recess former

there are two holes, to help lever the
former out of the hardened concrete.
Two reinforcement bars can be
inserted in these holes and crossed
against each other to open and to
remove the recess former. Excess
concrete should be removed.

Spherical Head Anchor installation with Rubber Grommet in Steel Recess Former.

Slide the rubber grommet on to the

anchor and press into the hole in the
recess former.
If necessary, grease before use.
The anchor must be a tight fit to
ensure it does not slip out during the
pour.

35
D EH A L I F TI N G A NCHO R S YS TE M
Recess Formers

To fix the Spherical Head Anchors to the formwork a Deha Recess former must be used. This ensures simple and secure locating
of the anchor and leaves the anchor ready for the correct universal head lifting link.

Rubber recess former, round shape

The rubber recess former is constant in

shape even when heated up to 120°C Da
or in contact with oil. It can be used
several times. In order to ease the iden-
tification of the load group the formers
are produced in different colours.
Recess formers are used with threaded
plates which may be either rod a socket
(see page 41)
Rubber recess former, round shape
including plate with threaded rod including plate with socket without threaded parts Colour Da
[mm]
Load group
Order no. Order no. Order no.
Designation Designation Designation
0736.020- 0736.030- 0736.010-
1.3 6132-1.3 00001 6133-1.3 00001 6131-1.3 00001 blue 60
2.5 6132-2.5 00002 6133-2.5 00002 6131-2.5 00002 yellow 74
4.0 6132-4.0 00003 6133-4.0 00003 6131-4.0 00003 black 94
5.0 6132-5.0 00004 6133-5.0 00004 6131-5.0 00004 blue 94
7.5 6132-7.5 00005 6133-7.5 00005 6131-7.5 00005 red 118
10.0 6132-10 00006 6133-10 00006 6131-10 00006 yellow 118
15.0 6132-15 00007 6133-15 00007 6131-15 00007 gray 160
20.0 6132-20 00008 6133-20 00008 6131-20 00008 black 160
32.0/45.0 6132-32 00009 6133-32 00009 6131-32 00009 black 214

Rubber recess former, narrow shape

The narrow rubber recess former is

used when the load is only in one Da Db
direction. It is constant in shape
even when heated up to 120°C or in
contact with oil. It can be used several
times. All of the narrow recess formers
are coloured black.

Rubber recess former, narrow shape

including plate with threaded rod including plate with socket without threaded parts Colour Da Db
[mm] [mm]
Load group
Order no. Order no. Order no.
Designation Designation Designation
0736.070- 0736.080- 0736.060-
1.3 6138-1.3 00001 6145-1.3 00001 6137-1.3 00001 62 42
2.0/2.5 6138-2.0/2.5 00002 6145-2.0/2.5 00002 6137-2.0/2.5 00002 77 52
4.0 6138-4.0 00003 6145-4.0 00003 6137-4.0 00003 97 69
5.0 6138-5.0 00004 6145-5.0 00004 6137-5.0 00004 97 69
black
7.5 6138-7.5 00005 6145-7.5 00005 6137-7.5 00005 122 85
10.0 6138-10 00006 6145-10 00006 6137-10 00006 122 85
15.0 6138-15 00007 6145-15 00007 6137-15 00007 164 124
20.0 6138-20 00008 6145-20 00008 6137-20 00008 164 124

36
D EH A L I F TI N G A NCHO R S YS TE M
Recess Formers

Steel recess former, round shape

Da
In those cases where the precast unit M
has to be lifted out of the mould
without having access to the recess
former, a special steel recess former
with rubber grommet may be used.
d

Steel recess former, round shape

Da M d Associated rubber grommet
Order no.
Load group Designation Order no.
0736.100- [mm] [mm] [mm] Designation
0736.060-
1.3 6150-1.3 00001 60 8 20,5 6151-1.3 00001
2.5 6150-2.5 00002 74 12 30,0 6151-2.5 00002
5.0 6150-5.0 00003 94 12 38,0 6151-5.0 00003
10.0 6150-10.0 00004 118 16 48,5 6151-10.0 00005

The anchor is placed with its head from the formwork the anchor and If this type of former is used to
in the recess former and clamped in rubber grommet detach themselves position the anchor horizontally within
position by a rubber grommet. easily from the recess former. the formwork, care should be taken
We recommend that the anchor head to prevent the anchor from becoming
and the rubber grommet are treated dislodged during pouring e.g. by fixing
with formwork oil before installation. it to the reinforcement or securing it
When the precast unit is removed with spacers.

Trumpet steel recess former

Da
The trumpet formed Steel Recess For- M
mer with rubber grommet is a special
version of the recess former described
above. This particular recess former
enables the installation of longer lifting
anchors.
d

Trumpet steel recess former

Da M d Associated rubber grommet
Order no.
Load group Designation Order no. Order no.
0736.120- [mm] [mm] [mm] Designation
0737.070- 0737.060-
6151-1.3 D 00001 -
1.3 6152-1.3 00001 60 8 20,5
2 × 6151-1.3 - 00001
6151-2.5 D 00002 -
2.5 6152-2.5 00002 74 12 30,0
2 × 6151-2.5 - 00002
6151-4.0 D 00003 -
4.0 and 5.0 6152-4.0/5.0 00003 94 12 38,0
2 × 6151-5.0 - 00003

Anchors with longer embedment are The void in the recess former is twice It is possible to use either a long
better supported during the pour by the length of the normal version. rubber grommet or two standard ones.
the shape of this former.

37
D EH A L I F TI N G A NCHO R S YS TE M
Recess Formers

Magnetic steel recess former, round shape

All magnetic formers are used with a Da

M
rubber grommet.
By using magnetic recess formers on
a steel mould, drill holes for fastening
the recess former are not required.

Magnetic steel recess former, round shape

Da M d Associated rubber grommet
Order no.
Load group Designation Order no.
0736.110- [mm] [mm] [mm] Designation
0737.060-
1.3 6150-1.3 M 00001 60 8 20,5 6151-1.3 00001
2.5 6150-2.5 M 00002 74 12 30,0 6151-2.5 00002
5.0 6150-5.0 M 00003 94 12 38,0 6151-5.0 00003

Steel Magnetic Recess Former Designa- It is important that the formwork on The recess formers can be detached
tion 6150-..M or Designation 6152- which the recess former is fixed is from the mould by screwing in a bolt
..M (trumpet formed) clean and free from old concrete, to pull it away.
otherwise this could have a detrimen-
tal effect on the adhesion strength.

Magnetic trumpet steel recess former

Da
This former is especially designed for M
anchors which are in a horizontal posi-
tion during the pour.
The trumpet form gives better support
even for longer anchors.
Details as 6150 M shown above.
d

Magnetic trumpet steel recess former

Da M d Associated rubber grommet
Order no
Load group Designation Order no. Order no.
0736.130- [mm] [mm] [mm] Designation
0737.070- 0737.060-
6151-1.3 D 00001 -
1.3 6152-1.3 M 00001 60 8 20,5
2 × 6151-1.3 - 00001
6151-2.5 D 00002 -
2.5 6152-2.5 M 00002 74 12 30,0
2 × 6151-2.5 - 00002

4.0 and 5.0 6152-4.0/5.0 M 00003 94 12 38,0 6151-4.0 D 00003 -

6151-7.5 D 00004
7.5 and 10.0 6152-7.5 M 00004 134 16 48,5 2 × 6151-7.5 00004
2 × 6151-10.0 00005

38
D EH A L I F TI N G A NCHO R S YS TE M
Recess Formers

Magnetic recess former for DSM

New design of recess former for rapid Da

M
locating of the DSM anchor. The
material is polyurethane which helps to
ensure long life in casting yard.
Magnetic version for steel form. The
former is made so the DSM anchor is a
tight push fit - no grommet required
d

Magnetic recess former for DSM

Order no. Da M d
Load group Designation Colour
0736.190- [mm] [mm]
1.3 6126-1.3 00001 60 8 18
2.5 6126-2.5 00002 74 12 25 transparent
5.0 6126-5.0 00003 94 12 36

Polyurethane recess former for DSM

New design of recess former for rapid

Da
locating of the DSM anchor. The d1
material is polyurethane which helps to
ensure long life in casting yard.
This version is fixed directly to timber
formwork using holding screw S1 or
may be fixed with a normal counter-
sunk wood screw. d

Polyurethane recess former for DSM

Order no. Da d1 / für M d
Load group Designation Colour
0736.170- [mm] [mm] [mm]
1.3 6127-1.3 00001 60 10 / 8 18
2.5 6127-2.5 00002 74 12 / 10 25 transparent
5.0 6127-5.0 00003 94 13 / 12 36

Rubber recess former for DSM

Da
The rubber recess former for rapid
M
locating of the DSM anchor.
This version is fixed directly to timber
formwork using holding screw S1.

Rubber recess former for DSM

Order no. Da M d
Load group Designation Colour
0736.140- [mm] [mm] [mm]
1.3 6128-1.3 00002 60 8 18 blue
2.5 6128-2.5 00001 74 12 25 yellow

39
D EH A L I F TI N G A NCHO R S YS TE M
Recess Formers and Recess void filler

Rubber Recess Former, round shape, for Tilt-up Anchor 6006

This former is similar to a normal rub- Da

ber recess former but specially shaped
to suit the tilt-up anchor (designation
6006).
They can be reused many times.

Rubber Recess Former for Tilt-up Anchor 6006

Order no. Da
Load group Designation Colour Associated plate
0736.150- [mm]
2.5 6134-2.5 00001 74 yellow 6141-2.0/2.5
5.0 6134-5.0 00002 104 blue 6141-4.0/5.0

Recess void filler

Recess void fillers made of polystyrene

Da
are available for all load groups to
temporarily seal off the recess in the
concrete against water and ice while in

h
storage in the yard.

Recess void filler, Polystyrene

Order no. Da h
Load group Designation Colour
0737.010- [mm] [mm]
1.3 6015-1.3 00001 60 29
2.5 6015-2.5 00002 74 35
4.0 and 5.0 6015-4.0/5.0 00003 94 44 white
7.5 and 10.0 6015-7.5/10.0 00004 118 55
15.0 and 20.0 6015-15.0/20.0 00005 94 72

The VKF cover for the recess is Da

manufactured from light weight fibre
reinforced concrete. It is designed
h

to provide a long-term cover for the

recess and is fixed in place with mortar
or resin depending on the use and site
conditions.

Recess void filler, fibre reinforced concrete VKF

Order no. Da h
Load group Designation Colour
0737.120- [mm] [mm]
7.5 and 10.0 6172-10.0 00001 114 48
It is available in a range of sizes to suit
15.0 and 20.0 6172-20.0 00002 156 65 grey
anchors from 7.5 t to 45.0 t
32.0 and 45.0 6172-32.0 00003 210 90

40
D EH A L I F TI N G A NCHO R S YS TE M
Accessories for Recess Formers

Rubber grommet for steel recess former

Load group 1.3-5.0 d

Rubber Grommet for Steel recess d1
Load group
former 6150 and Steel recess former d
7.5-10.0 6151-D
d1
for 6152 to fix the anchor in the recess
trumpet former.

h
h
6151

Rubber grommet
Designation Order no. Designation Order no.
Load group d d1 h
Rubber grommet 0737.060- Double rubber grommet 0737.070-
6151-1.3 00001 - - 11.0
1.3 21.5 11.0
- - 6151-1.3 D 00001 22.0
6151-2.5 00002 - - 12.0
2.5 30,5 14,5
- - 6151-2.5 D 00002 25.0
4.0 - - 6151-4.0 D 00003 19,0 28,0
38,5
5.0 6151-5.0 00003 - - 21.0 14.0
6151-7.5 00004 - 44,5
7.5 49,0 24,5
- - 6151-7.5 D 00004 44,5
10.0 6151-10.0 00005 - - 49,0 28,0 44,5

Fixing Accessories for Rubber Recess Formers

M
Various versions of threaded plates Available for all load group.
M are used to attach the Rubber Recess If the formwork can be only removed
Formers to the mould. If the formwork perpendicular to the threaded bar, the
can be removed in the direction of the plates with a threaded socket should be
threaded bar, the plates with a welded used (6153-..).
l
6153-M 6141-M threaded bar (6141-...) should be used.

Plate with threaded rod

for load groups for load groups
Order no. Thread l
Designation (Designation 6131, (Designation 6137,
0737.020- M [mm]
round) narrow)
M 6141-1.3 00001 8 1.3 and 2.5 1.3 and 2.5
l
6141-2.5 00002 12 - 2.5
6141-4.0/5.0 00003 12 4.0 and 5.0 4.0 and 5.0
70
6160-M 6141-7.5/10.0 00004 12 7.5 and 10.0 7.5 and 10.0
6141-15.0/20.0 00005 16 15.0 and 20.0 15.0 and 20.0
6151-32 00006 16 32.0 -

Plate with socket

Order no. Thread for load groups for load groups
Designation
0737.040- M (Designation 6131, round) (Designation 6137, narrow)
6153-1.3 00001 8 1.3 and 2.5 1.3 and 2.5
6153-2.0/2.5 00002 12 - 2.5
6153-4.0/5.0 00003 12 4.0 and 5.0 4.0 and 5.0
6153-7.5/10.0 00004 12 7.5 and 10.0 7.5 and 10.0
plate with a threaded socket 6153-15.0/20.0 00005 16 15.0 and 20.0 15.0 and 20.0
6153-32 030 00006 16 32.0 -

Holding bolt with wing nut

Order no. Thread l
Designation
0737.080- M [mm]
6160-08 00001 M8 110
6160-12 00003 M 12 110
plate with a welded threaded bar 6160-16 00004 M 16 110

41
D EH A L I F TI N G A NCHO R S YS TE M
Accessories for Recess Formers

Pitching plate

e
A carbon steel pitching plate may
be used to help avoid the spalling of
concrete when pitching/turning thin
slabs or wall panels without using a
tilting table.

f
The pitching plate is carbon steel so it Pitching plate
Element thickness
is essential to ensure cover is checked. Load Order no. e f
Designation 2 × er
group 0737.050- [mm] [mm]
Insert the anchor into the narrow [mm]
1.3 6060-1.3 00001 120 65 ≥ 95
rubber recess former and install in the
pitching plate. Fix the recess former in
the mould in the normal way. Ensure
that the pitching plate is not dilodged
during placing, pouring or vibration.
Pitching plate may be held in position
by tack welding retaining bars.

This detail can only be used with the

universal head lifting link.
Ensure that the Universal-Head Lifting
Link rests directly on the pitching plate
to avoid local concrete spalling.

42
D EH A L I F TI N G A NCHO R S YS TE M
Lifting Links

Operating the Universal Head Lifting Link

The instruction sheet for the DEHA Lift- Coupling

ing Anchor System must be available the Check the load duty of the anchor
workplace, i.e. in the precast yard and To connect the lifting link to the
on site. The management must make anchor, the sphere is pushed with its
the operatives aware of the rules in this
opening facing downwards over the
catalogue. The management must carry
anchor.
out inspections as shown on pages 45
The tongue of the sphere is then
and 47.
turned downwards to close around the
anchor.

The Universal-Head sits in the recess

and is now ready for use.

Lifting

The lifting link is suitable for axial

loads and pitching. The unit can also
be swivelled on the lifting link when
pitching the unit, the tongue must be
in the closed position as shown

inappropriate Due to the counterweight of the

load direction tongue the sphere is always kept in
the correct position, even if the load is
released.

Turning the link under load is limited

by friction. Small quantities of grease
are permitted if necessary.

preferred
load direction

Release

When the load is taken off, release

the lifting link by turning the sphere
with the tongue as shown.
Lift the link well away and do not
let it dangle over the anchor.

43
D EH A L I F TI N G A NCHO R S YS TE M
Lifting Links

Universal-Head Lifting Link

b
The DEHA Universal-Head Lifting Link t a
is an attachment link for the lifting
and transporting of precast concrete

c
units in combination with the

g
Spherical Head Anchor. The Universal
Head Lifting Link is a manually

l
operated and is manufactured in the
versions given in the following table.
The allowable loads for individual

m
cases must be checked using the tables
h
for each anchor type.

Safety regulations in the country of use Dimensions of Universal-Head Lifting Link

Order no. Weight a b c g h t l m
must always be observed, in particular Load group Designation
0738.010- [kg] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
those for the use of cranes and lifting 1.3 6102-1.3 00001 0,9 47 75 20 71 11 12 188 7,0
equipment. 2.0 and 2.5 6102-1.5/2.5 00002 1,4 59 91 25 86 16 14 230 8,5
Do not use the Universal-Head Lifting 3.0 and 5.0 6102-3.0/5.0 00003 3,4 70 118 37 88 21 16 283 10.0
Link in precast units that have been 6.0 and 10.0 6102-6.0/10.0 00004 9,1 88 160 50 115 30 25 401 14.0
12.0 and 20.0 6102-12.0/20.0 00005 21.0 106 180 75 135 41 30 506 21.0
designed for the turning and lifting link.
32.0 6102-32.0 00006 47,0 172 272 100 189 52 40 680 28,5
45.0 6102-45.0 00007 59,0 179 349 100 192 52 40 676 28,5

Identification

Each Universal-Head Lifting Link has

Manufacturer
identification markings as shown. Load group Manufacturer
Type K-A
The front of the handle is stamped Type K-A
with the name of the manufacturer
(DEHA) and the identification K-A,
The rear of the handle shows the load
group and an operating icon.
Operating-
symbol

Year of
The sphere is marked with the load manufacture
Batch no.
group, batch number and year of
manufacture.

The type identification K-A denotes a) for the DEHA Lifting Anchor System
that the Universal-Head Lifting Link type K with the Spherical Head Anchor
can be used for the following two
DEHA Lifting Anchor systems: b) for the DEHA Lifting Anchor System
type A with an appropriate cast in
socket and adaptor.

44
D EH A L I F TI N G A NCHO R S YS TE M
Inspection procedure: Lifting Links

Inspection procedure for Universal Head Lifting Links

Company / Factory Manufacturer

Load group Manufacturer

Operating-
symbol

Year of
Batch no. manufacture

Stock Date of purchase Storage location Notice

Load group Year of manifacture Batch no.

The customer must ensure that Reject the link if: Inspections must be recorded in a report
the Universal Head lifting links are showing the values measured. Records
checked for any damage before use. • it is deformed/bent in any way must be filed and stored in an appro-
In addition the customer must carry • it is worn such that max h and priate place. As a guide experience has
out full inspections at regular inter- min m are exceeded shown that links last approx 7 years.
vals. These must be carried out by a • the identification lettering is worn
qualified person at intervals to suit away Alteration and repairs to the Universal-
the site conditions or in any event Heads, especially welding operations,
every year. are strictly forbidden.

Limiting Dimensions for Universal-Head Lifting Link

Maximum dimension for „m“ and minimum dimension for „h“ [mm]
Load group 1.0 and 1.3 1.5 and 2.5 3.0 and 5.0 6.0 and 10.0 12.0 and 20.0 32.0 45.0
mmin 5,5 6.0 8,0 12.0 18,0 24.0 24.0
hmax 13.0 18,0 25.0 32.0 46.0 58,0 58,0
Minimum dimension for „g“ and „f“ [mm]
gmin 14.0 17.5 28,0 36.0 56.0 80,0 85.0
fmin 11.0 13.0 19,0 27,0 37,0 40,0 48,0
d
f
gmin
g
m

It is not permit-
ted to cut or
grind off any
cross-section cross-section
h burrs
new used

If the link has been deformed by misuse, it must never be rebent. Reject if the link is clearly deformed.

45
D EH A L I F TI N G A NCHO R S YS TE M
Lifting Links

Small Universal Head Lifting Link for limited applications

The Small Universal-Head Lifting Link

for limited applications is used for t b
lifting and transporting of precast
concrete units in combination with

g
the Spherical Head Anchor.
This lifting link has been developed

k
for the occasional use only. If used
regularly there is a danger that the
crane hook will deform the link.

m
h

The allowable loads for individual Dimensions of Small Universal-Head Lifting Link for limited applications

cases must be checked using the tables Order no. Weight l k g b t m h

Load group Designation
0738.020- [kg] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
for each anchor type.
1.3 6109-1.3 00001 0,9 162 133 46 65 Ø12 7,0 11
Lifting Link Safety regulations in the
2.5 6109-2.0/2.5 00002 1,1 203 161 64 79 Ø14 8,5 16
country of use must always be obser-
4.0 and 5.0 6109-4.0/5.0 00003 4.0 249 205 70 111 Ø20 10.0 21
ved, in particular those for the use of
7.5 and 10.0 6109-7.5/10.0 00004 7,2 360 302 105 150 Ø28 14.0 30
cranes and lifting equipment

Identification

The Small Universal Head Lifting Link

for limited applications has identifi-
cation markings hard stamped in the
steel as shown.
Load group
Load group Manufacturer

CE marking

Year of
manufacture
Batch no.

The maintenance instructions for the

Small Universal Head Lifting Link are
the same as for the Universal Head
Lifting Link.

46
D EH A L I F TI N G A NCHO R S YS TE M
Inspection procedure: Lifting Links

Inspection procedure for Small Universal-Head Lifting Link for limited applications

Company / Factory

Load group
Load group Manufacturer

CE marking

Year of
Batch no. manufacture

Stock Date of purchase Storage location Notice

Load group Year of manifacture Batch no.

The customer must ensure that Reject the link if: Inspections must be recorded in a report
the Universal Head lifting links are showing the values measured. Records
checked for any damage before use. • it is deformed/bent in any way must be filed and stored in an appropri-
In addition the customer must carry • it is worn such that max h and ate place.
out full inspections at regular inter- min m are exceeded
vals. These must be carried out by a • the identification lettering is worn Alteration and repairs to the Universal-
qualified person at intervals to suit away Heads, especially welding operations,
the site conditions or in any event are strictly forbidden.
every year.

Limiting Dimensions for Small Universal-Head Lifter

Maximum dimension for „m“ and minimum dimension for „h“ [mm]
Load group 1.3 1.5 und 2.5 4.0 und 5.0 7.5 und 10.0 - - -
mmin 5,5 6.0 8,0 12.0 - - -
hmax 13.0 18,0 25.0 32.0 - - -
Minimum dimension for „f“ and maximum Dimension for „k“ [mm]
k1 136 164 209 308 - - -
f1min / f2min 11.0 13.0 19,0 27,0 - - -
f2

f2min
k1

f2
m

f1 It is not permit-
ted to cut or
cross-section cross-section grind off any
h new used burrs

If the link has been deformed by misuse, it must never be rebent. Reject if the link is clearly deformed.

47
C ON TA C T H A L F E N WO RLDWIDE
HALFEN is represented by subsidiaries in the following 14 countries, please contact us:

Austria HALFEN Gesellschaft m.b.H. Phone: +43 - 1 - 259 6770 Fax: +43 - 1 - 259 - 6770 99
Leonard-Bernstein-Str. 10 E-Mail: office@halfen.at
1220 Wien Internet: www.halfen.at
Belgium/Luxembourg HALFEN-FRIMEDA N.V. Phone: +32 - 3 - 658 07 20 Fax: +32 - 3 - 658 15 33
Borkelstraat 131 E-Mail: info@halfen.be
2900 Schoten Internet: www.halfen.be
China HALFEN Construction Accessories Distribution Co.Ltd. Phone: +86 - 10 5907 3200 Fax: +86 - 10 5907 3218
Room 601 Tower D, Vantone Centre E-Mail: info@halfen.com
No.A6 Chao Yang Men Wai Street Internet: www.halfen.cn
Chaoyang District
Beijing · P.R. China 100020
Czech Republic HALFEN-DEHA s.r.o. Phone: +420 - 311 - 690 060 Fax: +420 - 311 - 671 416
K Vypichu 986 · Komerčni zóna Rudná, hala 6 E-Mail: info@halfen-deha.cz
25219 Rudná Internet: www.halfen-deha.cz
France HALFEN S.A.S. Phone: +33 - 1 - 445231 00 Fax: +33 - 1 - 445231 52
18, rue Goubet E-Mail: halfen@halfen.fr
75019 Paris Internet: www.halfen.fr
Germany HALFEN-DEHA Vertriebsgesellschaft mbH Phone: +49 - 2173 - 970 0 Fax: +49 - 2173 - 970 225
Katzbergstraße 3 E-Mail: info@halfen.de
40764 Langenfeld Internet: www.halfen.de
Italy HALFEN-DEHA S.r.l. Soc. Unipersonale Phone: +39 - 035 - 0760711 Fax: +39 - 035 - 0760799
Via F.lli Bronzetti N° 28 E-Mail: info@halfen.it

applies also to copying in extracts.

© 2008 Halfen GmbH, Germany
24124 Bergamo Internet: www.halfen.it
Netherlands HALFEN b.v. Phone: +31 - 547 - 3830 30 Fax: +31 - 547 - 3830 35
Vonderweg 5 E-Mail: info@halfen.nl
7468 DC Enter Internet: www.halfen.nl
Norway HALFEN-FRIMEDA AS Phone: +47 - 51 82 34 00 Fax: +47 - 51 82 34 01
Postboks 2080 E-Mail: post@halfen.no
4095 Stavanger Internet: www.halfen.no
Poland HALFEN Sp. z o.o. Phone: +48 - 61 - 622 14 14 Fax: +48 - 61 - 622 14 15
Ul. Obornicka 287 E-Mail: info@halfen.pl
60-691 Poznan Internet: www.halfen.pl
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c/ Fuente de la Mora 2, 2° D E-Mail: info@halfen.es
28050 Madrid Internet: www.halfen.es
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Box 150 E-Mail: info@halfen.se
435 23 Mölnlycke Internet: www.halfen.se
Switzerland HALFEN Swiss AG Phone: +41 - 44 - 849 78 78 Fax: +41 - 44 - 849 78 79
Industriestrasse 32 E-Mail: mail@halfen.ch
8108 Dällikon Internet: www.halfen.ch
2.500 02/08

United Kingdom / HALFEN Ltd. Phone: +44 - 1582 - 47 03 00 Fax: +44 - 1582 - 47 03 04
Ireland Humphrys Road · Woodside Estate E-Mail: info@halfen.co.uk
Dunstable LU5 4TP Internet: www.halfen.co.uk

Furthermore HALFEN is represented with sales offices and distributors worldwide. Please contact us: www.halfen.com
T - 005 - E 02/08

NOTES REGARDING THIS CATALOGUE

Technical and design changes reserved. The information in this publication is based on state-of-the-art technology at the time of publi-
cation. We reserve the right to make technical and design changes at any time. Halfen GmbH shall not accept liability for the accuracy of
the information in this publication or for any printing errors.

The Quality Management System of Halfen GmbH is certified for the locations in Germany, Switzerland and Poland according to DIN EN
ISO 9001:2000, Certificate No. QS-281 HH.