Team2 CDR
Team2 CDR
Team Piolin
1 December 2008
Aerodynamics Senior Design (MAE 478 001), Class of 2009
Department of Mechanical and Aerospace Engineering
North Carolina State University
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Critical Design Review for the Piolin UAV
Nicky Gomez-Pretzer1, Jacob Hall2, Tim Josey3, Joseph Pack4, Nick Petteway5, Calvin Phelps6, and Jeff Spruill7
North Carolina State University, Raleigh, NC 27695
In fall semester of 2008, the aerodynamics senior design prompt for the NC State
University Class of 2009 was to building a small UAV capable of surveillance missions
powered by an electric motor with a mission endurance of no less than 15 minutes. Various
customer requirements were given for the design. Initial conceptualizations for the aircraft
underwent a series of revisions which arrived at a final design that satisfied all customer
requirements.
1
Stability and Control, Department of Mechanical and Aerospace Engineering, Campus Box 7910
2
Aerodynamics, Department of Mechanical and Aerospace Engineering, Campus Box 7910
3
Structures, Department of Mechanical and Aerospace Engineering, Campus Box 7910
4
Team Leader, Department of Mechanical and Aerospace Engineering, Campus Box 7910
5
CAD, Department of Mechanical and Aerospace Engineering, Campus Box 7910
6
Risk Mitigation, Department of Mechanical and Aerospace Engineering, Campus Box 7910
7
Performance, Department of Mechanical and Aerospace Engineering, Campus Box 7910
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Table of Contents
Figures ..........................................................................................................................................................................vi
Tables ...........................................................................................................................................................................ix
Symbols ........................................................................................................................................................................xi
Introduction ...................................................................................................................................................................1
I. Design History and Overview of Final Design .....................................................................................................2
A. Initial Airframe Geometry ....................................................................................................................... 2
B. Fuselage ...................................................................................................................................................2
C. Wing ........................................................................................................................................................ 2
D. Fully-Flying Tail and Empennage ...........................................................................................................2
E. Attachment ...............................................................................................................................................3
F. Lighting ...................................................................................................................................................3
II. Concurrent Engineering ........................................................................................................................................4
A. Affinity Diagram .....................................................................................................................................4
B. Tree Diagrams .........................................................................................................................................4
C. Interrelationship Diagram ........................................................................................................................ 5
D. Prioritization Matrix ................................................................................................................................ 6
E. QFD Matrices ..........................................................................................................................................6
F. Activity Network .....................................................................................................................................8
III. Aerodynamics ...................................................................................................................................................9
A. Airfoil Selection.......................................................................................................................................9
B. Wing Design .......................................................................................................................................... 11
C. Fuselage ................................................................................................................................................. 12
D. Empennage ............................................................................................................................................ 13
E. Flaps....................................................................................................................................................... 14
F. Control Surface Sizing ........................................................................................................................... 14
G. Drag Build Up........................................................................................................................................ 16
H. AVL ....................................................................................................................................................... 17
I. CMARC Analysis ...................................................................................................................................... 18
IV. Performance.................................................................................................................................................... 28
A. Mission Profiles ..................................................................................................................................... 28
B. Critical Speeds ....................................................................................................................................... 29
1. Stall and Approach Speeds ................................................................................................. 29
2. Maximum Speed ................................................................................................................. 29
3. Climb Speed ........................................................................................................................ 30
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4. Cruise and Loiter Speeds .................................................................................................... 30
C. Take-off Performance ............................................................................................................................ 30
D. Landing Performance ............................................................................................................................. 31
E. Glide Slope ............................................................................................................................................ 32
F. Turn Performance .................................................................................................................................. 33
G. Cross Wind Performance and Limitations ............................................................................................. 37
H. Endurance and Range ............................................................................................................................ 37
I. Altitude Capabilities................................................................................................................................... 39
J. Launch Analysis and Further Analysis ...................................................................................................... 40
V. Propulsion ........................................................................................................................................................... 41
A. Motor Specifications .............................................................................................................................. 41
B. Motor-Propeller Matching ..................................................................................................................... 42
VI. Stability and Control....................................................................................................................................... 48
A. Static Stability ........................................................................................................................................ 48
B. Longitudinal Static Stability .................................................................................................................. 48
1. Directional Static Stability .................................................................................................. 49
2. Roll Static Stability ............................................................................................................. 49
C. Maneuver Point ...................................................................................................................................... 50
D. Trim ....................................................................................................................................................... 50
E. Dynamic Stability and Handling Qualities ............................................................................................ 51
1. Requirements for Level 1 Handling Qualities .................................................................... 51
2. Longitudinal Dynamic Stability .......................................................................................... 52
3. Lateral-Directional Dynamic Stability ................................................................................ 54
F. Control Surfaces .................................................................................................................................... 55
1. Longitudinal Control ........................................................................................................... 55
2. Lateral-Directional Control ................................................................................................. 56
3. Servo Selection ................................................................................................................... 57
4. Doublets (Simulink) ............................................................................................................ 58
G. Conclusions............................................................................................................................................ 60
VII. Structures ........................................................................................................................................................ 61
A. Load Requirements ................................................................................................................................ 61
B. Overall Structural Design ...................................................................................................................... 61
1. Internal Structures ............................................................................................................... 61
2. Skins .................................................................................................................................... 62
C. Distributed Aerodynamic Load Analysis ............................................................................................... 63
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1. Wing Load Analysis in ANSYS ......................................................................................... 63
2. Wing Negative Load Analysis in ANSYS .......................................................................... 66
3. Horizontal Tail Loading Analysis ....................................................................................... 67
4. Vertical Tail Loading Analysis ........................................................................................... 68
D. Fuselage Loads ...................................................................................................................................... 69
1. Fuselage Landing Load Analysis ........................................................................................ 69
2. Fuselage Pull-Up Maneuver................................................................................................ 70
3. Fuselage Push-Over Maneuver ........................................................................................... 71
E. Tailboom Loading Analysis ................................................................................................................... 72
F. V-n Diagram .......................................................................................................................................... 73
G. Landing Analysis and Further Analysis ................................................................................................. 74
VIII. Risk Mitigation ............................................................................................................................................... 75
A. Risk Mitigation Analysis ....................................................................................................................... 75
1. Preliminary Hazard Design ................................................................................................. 75
2. System Block Tree .............................................................................................................. 76
B. Aerodynamics ........................................................................................................................................ 77
1. Goals and Methods.............................................................................................................. 77
2. Results ................................................................................................................................. 77
C. Performance ........................................................................................................................................... 77
1. Goals and Methods.............................................................................................................. 77
2. Results ................................................................................................................................. 78
D. Structures ............................................................................................................................................... 78
1. Goals and Methods.............................................................................................................. 78
2. Results ................................................................................................................................. 78
E. Stability and Control .............................................................................................................................. 79
1. Goals and Methods.............................................................................................................. 79
2. Results ................................................................................................................................. 79
IX. CAD-UG ........................................................................................................................................................ 80
1. Weight Buildup ................................................................................................................... 84
2. CG Location and Moments of Inertia ................................................................................. 86
B. CG Rig for Measurement of Correct CG Position and Moment of Inertias ........................................... 86
X. Manufacturing ..................................................................................................................................................... 91
A. Fuselage ................................................................................................................................................. 91
B. Inboard and Outboard Wing Segments .................................................................................................. 91
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1. Spar and Live Hinges .......................................................................................................... 91
2. Leading Edge ...................................................................................................................... 92
3. Vacuum Bagging Procedure ............................................................................................... 92
C. Vertical and Horizontal Tails ................................................................................................................. 92
D. Hinges and Control Surfaces ................................................................................................................. 92
E. Prefabricated Items ................................................................................................................................ 92
F. Bill of Materials ..................................................................................................................................... 92
XI. Budget and Customer Requirements .............................................................................................................. 94
A. Budget .................................................................................................................................................... 94
B. Summary of Customer Requirements Met............................................................................................. 95
Appendix A ................................................................................................................................................................. 96
Appendix B ................................................................................................................................................................ 104
Appendix C ................................................................................................................................................................ 129
Appendix D ............................................................................................................................................................... 136
Appendix E ................................................................................................................................................................ 137
Appendix F ................................................................................................................................................................ 140
Appendix G ............................................................................................................................................................... 142
Acknowledgements ................................................................................................................................................... 152
Honor Pledge ............................................................................................................................................................. 153
References ................................................................................................................................................................. 154
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Figures
Figure 2.1. Lateral Stability and Control Tree Diagram ................................................................................................ 5
Figure 2.2. Interrelationship Diagrams .......................................................................................................................... 5
Figure 2.3. Prioritization Matrix ....................................................................................................................................6
Figure 2.4. Mission Specifications versus Aircraft Characteristics QFD ......................................................................7
Figure 2.5. Activity Network .........................................................................................................................................8
Figure 3.1. Airfoil Drag Polar, Lift and Moment Curves, and Separation Curve for NACA 4412 ............................... 9
Figure 3.2. Chord-wise Pressure Distribution of NACA 4412 Airfoil at Stall Conditions .......................................... 10
Figure 3.3. Chord-wise Pressure Distribution of NACA 4412 Airfoil at Stall Conditions .......................................... 10
Figure 3.4. Wing Geometry ......................................................................................................................................... 11
Figure 3.5. Fuselage Geometry .................................................................................................................................... 13
Figure 3.6. Horizontal and Vertical Tail Geometry ..................................................................................................... 14
Figure 3.7. Elevator Geometry .................................................................................................................................... 15
Figure 3.8. Rudder Geometry ...................................................................................................................................... 15
Figure 3.9. Aileron Geometry ...................................................................................................................................... 16
Figure 3.10. Piolin Full CMARC Geometry ................................................................................................................ 18
Figure 3.11. Piolin Wake Definitions .......................................................................................................................... 19
Figure 3.12. Pressure Distribution of Piolin at =0˚ ................................................................................................... 20
Figure 3.13. Pressure Distribution at =5˚ .................................................................................................................. 21
Figure 3.14. Pressure Distribution at =5˚ .................................................................................................................. 21
Figure 3.15. Comparison of Baseline Condition to 10˚ Elevator Deflection ............................................................... 23
Figure 3.16. Comparison of Baseline Condition to 10˚ Rudder Deflection ................................................................. 23
Figure 3.17. Comparison of Baseline Condition to 10˚ Aileron Deflection ................................................................ 24
Figure 3.18. Pressure Distribution at Pitch Rate of 179.8 ˚/s (Cruise) ......................................................................... 25
Figure 3.19. Pressure Distribution at Yaw Rate of 179.8˚/s (Cruise) .......................................................................... 25
Figure 3.20. Pressure Distribution at Roll Rate of 129.4 ˚/s (Cruise) .......................................................................... 26
Figure 4.1. Rate of climb as a function of velocity ...................................................................................................... 30
Figure 4.2. Illustration of Landing Analysis ................................................................................................................ 31
Figure 4.3. Landing Distance for Varying Surface Types ........................................................................................... 32
Figure 4.4. Change in minimum turn radius with velocity .......................................................................................... 34
Figure 4.5. Change in maximum turn rate with velocity ............................................................................................. 34
Figure 4.6. Change in maximum pull-up radius with velocity .................................................................................... 35
Figure 4.7. Change in maximum pull-up rate with velocity ........................................................................................ 35
Figure 4.8. Change in maximum push-over radius with velocity ................................................................................ 36
Figure 4.9. Change in maximum push-over rate with velocity .................................................................................... 37
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Figure 4.10. Changes in endurance with increasing altitude ....................................................................................... 38
Figure 4.11. Changes in range with increasing altitude ............................................................................................... 39
Figure 4.12. Change in Vstall with Density ................................................................................................................... 39
Figure 5.1. Motor Power Output vs Rotational Speed ................................................................................................. 42
Figure 5.2. Motor Efficiency vs Rotational Speed ...................................................................................................... 43
Figure 5.6. PR and PA versus Airspeed ........................................................................................................................ 45
Figure 5.7. Thrust versus Airspeed .............................................................................................................................. 45
Figure 5.8. R/C versus Airspeed .................................................................................................................................. 46
Figure 5.9. Endurance versus Airspeed ....................................................................................................................... 46
Figure 5.10. Range versus Airspeed ............................................................................................................................ 47
Figure 6.1. Longitudinal Elevator Simulink Model used to simulate 5° doublet on the Piolin ................................... 58
Figure 6.2. Lateral Rudder Simulink Model used to simulate 5° doublet on the Piolin .............................................. 59
Figure 6.3. Lateral Aileron Simulink Model used to simulate 5° doublet on the Piolin .............................................. 59
Figure 7.1. Fuselage Internals ...................................................................................................................................... 61
Figure 7.2. Wing Intervals ........................................................................................................................................... 62
Figure 7.3. Wing Loading Results at 7.8g ................................................................................................................... 64
Figure 7.4. Cross-sectional View of Wing Results at the Root ................................................................................... 65
Figure 7.5. Stress of Foam in Wing ............................................................................................................................. 66
Figure 7.6. ANSYS Results of Horizontal Tail ........................................................................................................... 68
Figure 7.7. ANSYS Results of Vertical Tail................................................................................................................ 69
Figure 7.8. Fuselage Stress during Landing Impact .................................................................................................... 70
Figure 7.9. Piolin Fuselage Minimum Turn Radius Maneuver Stresses ...................................................................... 71
Figure 7.10. Push-over Stress Analysis ....................................................................................................................... 72
Figure 7.11. Tailboom Stresses ................................................................................................................................... 73
Figure 7.12. V-n Diagram for the Piolin UAV ............................................................................................................ 74
Figure 8.1. System Block Tree .................................................................................................................................... 76
Figure 9.1. Box breakdown isometric .......................................................................................................................... 80
Figure 9.2. Box breakdown side view ......................................................................................................................... 81
Figure 9.3. Exploded view ........................................................................................................................................... 81
Figure 9.4. Servo hatch and control horn on aileron .................................................................................................... 82
Figure 9.5. Under side of airframe ............................................................................................................................... 82
Figure 9.6. Left side internal structures ....................................................................................................................... 83
Figure 9.7. Servo and inboard win internal structures ................................................................................................. 83
Figure 9.8. Fuselage internal structures ....................................................................................................................... 84
Figure 9.9. CG Measurement Rig ................................................................................................................................ 87
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Figure 9.10. CG Rig Configured to Measure Longitudinal and Lateral CG, Izz ......................................................... 87
Figure 9.11. CG Rig Configured to Measure Vertical CG .......................................................................................... 88
Figure 9.12. CG Rig Configured to Measure I xx .......................................................................................................... 89
Figure 9.13. CG Rig Configured to Measure I yy .......................................................................................................... 90
Figure A.1. Longitudinal Stability and Control Tree Diagram .................................................................................... 96
Figure A.2. Directional Stability and Control Tree Diagram....................................................................................... 96
Figure A.3. Structures Tree Diagram........................................................................................................................... 97
Figure A.4. Aerodynamics Tree Diagram.................................................................................................................... 98
Figure A.5. Performance Tree Diagram ...................................................................................................................... 99
Figure A.6. Manufacturing Tree Diagram ................................................................................................................. 100
Figure A.7. Aircraft Specifications vs Aircraft Geometry QFD ................................................................................ 101
Figure A.8. Aircraft Geometry vs Manufacturing and Repair QFD .......................................................................... 102
Figure A.9. Manufacturing and Repair vs Cost QFD ................................................................................................ 103
Figure D.1. 5° Control Surface Deflection Doublet at Cruise ................................................................................... 137
Figure D.2. 5° Control Surface Deflection Doublet at Approach .............................................................................. 138
Figure D.3. 5° Control Surface Deflection Doublet at Approach with Ground Effect .............................................. 139
Figure G.1. Code Top Level ...................................................................................................................................... 147
Figure G.2. Force and Moment Calculations ............................................................................................................. 147
Figure G.3. X Force Calculations .............................................................................................................................. 148
Figure G.4. CXu Calculations ..................................................................................................................................... 148
Figure G.5. Y Force Calculations .............................................................................................................................. 149
Figure G.6. Z Force Calculations .............................................................................................................................. 149
Figure G.7. CZu Calculations ..................................................................................................................................... 150
Figure G.8. L Moment Calculations .......................................................................................................................... 150
Figure G.9. M Moment Calculations ......................................................................................................................... 151
Figure G.10. N Moment Calculations ........................................................................................................................ 151
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Tables
Table 3.1. Affinity Diagram ..........................................................................................................................................4
Table 3.1. Parasite Drag Buildup Method at Approach ............................................................................................... 17
Table 3.2: Force and Moment Coefficients at Cruise ................................................................................................. 22
Table 3.3: Force and Moment Coefficients at Approach ............................................................................................ 22
Table 3.4: Force and Moment Coefficients at Approach with Ground Effect ............................................................ 22
Table 3.5. Trim Cases for Each Flight Condition ........................................................................................................ 26
Table 4.1.Perkins Field Surveillance Mission Profile.................................................................................................. 28
Table 4.2. Perkins Field Reconnaissance Mission Profile ........................................................................................... 29
Table 4.3. Landing Data for Varying Surfaces ............................................................................................................ 32
Table 4.4. Glide Slope ................................................................................................................................................. 33
Table 5.1. Rimefire 42-40-800 Manufacturer Specs ................................................................................................... 41
Table 5.2. Silver Series 45 Manufacturer Spec ............................................................................................................ 41
Table 6.1. Longitudinal Static Stability Coefficients and Characteristics ................................................................... 49
Table 6.2. Directional Static Stability Coefficients ..................................................................................................... 49
Table 6.3. Longitudinal Static Stability Coefficients and Characteristics ................................................................... 50
Table 6.4. Trim Conditions for Normal Flight Regimes.............................................................................................. 51
Table 6.5. Level 1 Handling Quality Requirements for Phugoid and Short Period Modes ......................................... 52
Table 6.6. Level 1 Handling Quality Requirements for Spiral and Roll Modes .......................................................... 52
Table 6.7. Level 1 Handling Quality Requirements for Dutch Roll Mode .................................................................. 52
Table 6.8. Longitudinal Dynamic Stability Derivatives .............................................................................................. 53
Table 1.9. Phugoid Mode ............................................................................................................................................ 53
Table 6.10. Short Period Mode .................................................................................................................................... 53
Table 6.11. Lateral Dynamic Stability Derivatives...................................................................................................... 54
Table 6.12. Rolling Mode ............................................................................................................................................ 54
Table 6.13. Spiral Mode .............................................................................................................................................. 55
Table 6.14. Dutch Roll Mode ...................................................................................................................................... 55
q
Table 1.15. Control Derivatives, , and Control Power for the Elevator .............................................................. 56
e
Table 6.16. Control Derivatives and Control Power for the Rudder............................................................................ 57
Table 6.17. Control Derivatives and Steady State Roll Rate for the Ailerons ............................................................. 57
Table 8.1. Hazard severity Descriptors ........................................................................................................................ 75
Table 8.2. Preliminary Hazard Analysis ...................................................................................................................... 76
Table 9.1. Piolin Weight Build-Up (Without Paint) .................................................................................................... 85
Table 9.2. Center of Gravity and Moment of Inertia ................................................................................................... 86
Table 10.1. Bill of Materials for Airframe Manufacturing .......................................................................................... 93
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Table 11.1. Proposed Budget ....................................................................................................................................... 94
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Symbols
Amax Maximum area
AR Aspect ratio
a Lift-curve slope
ao 2-d lift curve slope
at Lift-curve slope for the horizontal stabilizer
b Wingspan
b1 Derivative of hinge moment coefficient with respect to angle of attach
b2 Derivative of hinge moment coefficient with respect to elevator deflection
Cbattery Battery capacity in mAh
CD,o Induced drag
CD,i Induced drag
CD,L&P Drag due to leakages and protuberances
CD, misc Miscellaneous drag
Cf Skin friction coefficient
Che Hinge moment coefficient
CL Wing lift coefficient
CL,max Maximum CL
Cm Moment coefficient
Cma c Pitching moment coefficient about the aerodynamic center of the wing
w
Moment-curve slope
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Cnp Yaw moment coefficient due to rolling rate
Cnr Yawing moment coefficient from rudder deflection/Side force due to yawing rate
Cp Power coefficient
Ct Thrust coefficient
d
Elevator control power
d e
d
Rudder control power
d r
d
Rate of change of downwash angle with angle of attack
d
E Endurance
e Oswald efficiency factor
FF Form factor
f Ordinate of the ideal distribution curve
G Glide distance
g Acceleration due to gravity
He Elevator hinge moment
h Center of gravity location as a fraction of the mean chord length/height upon beginning glide
(Section 4,5 Only)
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hflare flare height
hm Stick-fixed maneuver point as a fraction of the mean chord length
hn Neutral point as a fraction of the mean chord length
hobstacle Obstacle clearance for landing
Ixx Mass moment of inertia about the x-axis
Iyy Mass moment of inertia about the y-axis
Izz Mass moment of inertia about the z-axis
it Inclination angle
J Advance ratio
Kg Gust alleviation factor
Kn Static margin
L Lift force
Laircraft Distance from the point of oscillation to the aircraft CG
Lrig Distance of the rig CG to the point of rotation
Ltotal Distance from the point of rotation to the UAV and rig combination CG
l Reference length
lt Reference length from the center of gravity to the horizontal stabilizer’s mean aerodynamic center
α Angle of attack
β Sideslip
δa Aileron deflection
δe Elevator deflection
δr Rudder deflection
εo Downwash at zero angle of attack
ζ Damping ratio
η Dynamic pressure ratio/Real root (Eigen value applications only)
ηmotor Motor efficiency
ηpropeller Propeller efficiency
ηv Stabilizer efficiency factor
θ Glide angle/Final elevation (Section 6 Only)
Λm Sweep angle of maximum thickness line
Eigen values
μ Viscosity/Aircraft mass ratio (Section 6 Only)
ρ Air density
Free-stream air density
Time constant
φ Bank angle (roll angle)
ψ Final azimuth (yaw angle)
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ω Turn rate/Imaginary root (Section 6 Only)
ωn Natural frequency
ωn(Factored) Natural frequency divided by 5
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Introduction
The Piolin is designed to be a lightweight surveillance UAV. The customer requirements for this aircraft request
that the engine be electric powered and able to sustain flight for at least 15 minutes off of a 5400mA 3 cell LiPo
battery. This aircraft must be autopilot capable and contain an Eagle Eye video surveillance system. Size
restrictions on the Piolin require it to fit inside of a box 1.5ft3 in volume and weigh no more than 10lbs, including
the weight of the box. To allow the pilot to operate after nightfall, the aircraft must utilize navigational lighting but
maintain a low visual and audible profile.
The aircraft will operate below 2000ft from the launching point and be mission ready within 5 minutes of
receiving a flight order. Some missions may occur in populated areas, so risks and performance involved in these
types of sorties should be considered. The Piolin is designed to address all of these customer requirements.
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I. Design History and Overview of Final Design
The Piolin was designed to satisfy all customer requirements in a manner that would be easy to manufacture and
be cost effective for the buyer. Because of the endurance requirements given for the aircraft, gliders and high-
gliding aircraft were used as inspiration during design. A high mounted wing was selected to achieve induced
dihedral to aid in lateral stability.
B. Fuselage
The initial pod-like fuselage was revised due to issues with the center of gravity and spacing issues with the
avionics. In order to fit all avionics and servos in the fuselage with enough room to shift the internals for improved
stability, the fuselage was lengthened. To improve aerodynamics and reduce the drag, a cowl was added to the
forward section. To prevent unwanted back pressure behind the fuselage, a slope was added between the fuselage
and the carbon fiber tailboom. Hatches were added on the port faces of the fuselage as well as under the mounting
section of the main wing. To increase the structural integrity of the fuselage, a firewall was added behind the engine
as well as bulkheads fore and aft of the main wing. An additional bulkhead was added towards the aft section of the
fuselage to help stabilize the connection between the fuselage and tail boom.
C. Wing
The main wing is composed of a NACA4412 design throughout its span. A NACA 2412 because of its standard
shape and ease of manufacturing. However, after some computation, a NACA4412 was found to have the best lift-
curve slope for the Piolin’s application. The wing was initially, and finally, divided into three sections to make it
easy to disassembled and reassembled in the mission field. A wing taper ratio of 0.72, with a root chord of 6.25in,
was then selected for each outboard section of the wing while maintaining a constant chord length on the inboard
section.
When applying dihedral, the team initially decided to place polyhedral on the outboard sections of the wing, but
this caused a structural discontinuity between the inboard and outboard sections. In order to accomplish a strong
structure around the connections between inboard and outboard sections, the attachment method would have to be
complex and built-up enough to withstand forces concentrating at the polyhedral joints. Because of this design
complexity, and while keeping true to the customer requirement for an easy to manufacture design, dihedral was
accomplished by applying dihedral angles at the midpoint of the wing. Even though the midpoint of a wing
experiences concentrated forces, the process to reinforce this region proved easier then reinforcing a polyhedral
configuration.
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flying tail, could be changed by manipulating the size of the control surface without undesirably changing the tail
planform area.
The sizing of the vertical tail also proved to be problematic. With the size restrictions on the aircraft due to the
packaging requirements, the vertical tail would be required to detach from the rest of the empennage and be attached
at a later time before flight. Some stability characteristics, such as the Dutch roll, were improved by adding sweep
to the leading and trailing edges of the vertical tail. By adding sweep, the mean aerodynamic chord of the vertical
tail moves back. After making this change, the Dutch roll fell within acceptable levels.
E. Attachment
Methods of attachment of the wing and empennage were considered once a final geometric design was settled
on. Attachment was first considered by utilizing a system of nylon bolts and hard points. However, this method of
attachment involved loose hardware as well as the inclusion of tools. The extra hardware implies extra time
consumed in the field and extra weight that must be included when packaging the aircraft. These two items work
against the 5 minute prep time and the 10lb weight maximum the customer requested. Therefore, in the design of
the high wing and empennage, the only items necessitating assembly given our packaging constraints, were
simplified. The high wing attached with a hook system that is bolted down using two nylon bolt. The empennage
was designed to slide onto the boom and held in place using a nylon bolt. The outboard and inboard wing segments
were designed to attach using sleeves around the joiner rods and a clipping mechanism. This was the final
attachment configuration for the Piolin UAV.
F. Lighting
Because of the endurance requirement on the electrically powered system, LEDs were initially considered as a
lighting source. LEDs provide low voltage draws that range between 20mA to 50mA for LEDs with more than
8,000mcd of intensity. Since 1 candela can be seen for up to 3.5 miles at night, and since lighting on the Piolin
would most likely be used for approach and landing at during night operations which amounts to no more than 3.5
miles, an intensity of only 1000mcd is necessary. Originally, a lighting system, prefabricated from a manufacturer,
was considered because of its simplicity and the speed at which it could be installed in the aircraft, saving valuable
time on manufacturing. The directionality of the LEDs proved to be a problem. In order to dissipate the light in all
directions, manufacturing a cover was considered. This cover would be made of an opaque material that would
disperse the light throughout its skin. Based on the availability of such plastics and other materials, and the
complexity of manufacturing such a cap, this idea was abandoned in return for a design that involved utilizing
multiple LEDs on each wingtip.
After considering several combinations of LEDs, the most efficient design, while giving the Piolin navigational
lighting from all angles, was to use 4 oval LEDs of 50o and 110o directionality oriented 90o from each other in a
circular pattern against the exterior of the wingtips and one surface mounted LED with 120 o directionality mounted
in the center of the LED pattern. This design would ensure that each wingtip would offer at least a hemisphere of
light, allowing its orientation to be viewable from all angles. A strobe LED of 20,000mcd will be oriented in the
fuselage aimed towards the tail in order to illuminate the entire tail rather than attempting to make a single LED
omnidirectional.
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II. Concurrent Engineering
Concurrent engineering, or CE, is a phrase used to describe a method of approach for a given design. CE is
expressed in a system of diagrams and charts that help to organize conceptual design thoughts into a logical
progression of priorities and connections that lead to the adoption of a given design. These charts and diagrams can
be found in appendix A.
A. Affinity Diagram
The affinity diagram exists to establish the initial relationships between main design ideas and specific design
characteristics. For Team Piolin, these diagrams allowed all team members to contribute towards the design process
as a whole. The areas that most dictated the final design of the Piolin were aerodynamics, stability and control,
performance, structures, CAD-UG, risk mitigation, procurement, and the customer requirements. The items that
were found to be subsets of these broad categories can be found in Table 3.1 below.
Table 3.1. Affinity Diagram
Aerodynamics Stability and Control Performance Structures
Stall Speed CG Location Endurance/Range Materials
Lift/Drag Neutral Point Glide Slope Weight
Airfoil Shape Static Margin Weight Wing Config
Aspect Ratio Control Power Launching System Tail Config
Wing Planform Actuators Lighting Propulsion Config
Wing Config Control Surfaces SFC Landing Config
Winglets Flaps/Flaperons Rate of Climb Load Requirements
Wing Loadings Hinge Moments Service Ceiling Hatch Locations
Tail Config Take-off/Landing Roll Mounting Locations
Dihedral Preparation Time Safety Factor
CAD-UG Risk Mitigation Procurement Customer Requirements
Expertise Hazard Analysis Cost Size Restrictions
Complex Internal Networking Timeline Preparation Time
Geometry
Research Discounted/Donated Materials Payload
Storage Boxes
Experimentation Availability Flight Duration
Lights
Service Ceiling
Low Visual/Acoustic Signature
Costs
Build 2 Copies
From the affinity diagram, it became apparent that even though every team member had their own
responsibilities, some members have heavier workloads than others, showing that some shared responsibility would
need to be exercised.
B. Tree Diagrams
Tree diagrams expand the key design specializations expressed in the affinity diagram. These trees help to break
down different categories of design into smaller, more specific subjects. In some instances, more than one diagram
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is needed to accurately describe a category, such as stability and control which can be broken into longitudinal,
lateral, and directional subsections. An example of a tree diagram can be found in Fig. 3.1.
Diehedral
Positive
effect Γ
Xcp
Vertical
Tail
Size
CG
Stability
Negative Low Wing
Roll
Prop Wash
Lateral Dutch
Roll
Effectiveness
Power Cl delta e
Aileron
Geometry
Size
Wing
Control Cm
Placement
CL CL max
Flap
Size Geometry
Requirements
The remainder of the tree diagrams utilized for concurrent engineering can be found in Fig. A.5 through Fig. A.6
of appendix A.
C. Interrelationship Diagram
The interrelationship diagram establishes the flow of information and ideas from one area of the design to the
other. The customer requirements dictate mission specifications, serving as a starting point for the design flow.
These mission-critical requirements are then read into each area of design specialization. Key design parameters
flow from one area of specialization to another, modifying iteratively between design areas before finally arriving at
a final design. Figure 3.2 models the interrelationship diagram for Team Piolin.
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D. Prioritization Matrix
The prioritization matrix is a visual tool used to help determine the characteristics that are the most critical to
design given the customer requirements and mission profile. This matrix can be used as a reference when
conflicting design priorities arise. The prioritization matrix for the Piolin shows that the most important aspects of
design, given our customer requirements, are vehicle weight and wing configuration. Both these parameters allow
for an aircraft with a high glide time and low power consumption, qualities which make for effective reconnaissance
and surveillance capabilities. Figure 3.3 shows Team Piolin’s prioritization matrix.
E. QFD Matrices
The purpose of a Quality Function Deployment, or QFD, diagram is to determine the effects of one area of
design on another. These relationships help determine what characteristics should be minimized to increase positive
relations and decreased to minimize negative repercussions on the overall design. The QFD is composed of layers
that relate two different main ideas. The areas of design considered are subsets within these two main categories.
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The comparisons made for the Piolin are mission specifications versus aircraft characteristics, aircraft characteristics
versus aircraft geometry, aircraft geometry versus manufacturing and repair, and manufacturing and repair versus
cost. These design topics follow a logical progression that relates the customer requirements, which drive the
mission specifications, to the overall design and the feasibility of production. This progression leads to design cost
which will determine if a customer chooses to adopt an aircraft design for production. The QFD diagram for
mission specifications versus aircraft characteristics can be found in Fig. 3.4.
The remaining QFD diagrams can be found in Fig. A.7, Fig. A.8, and Fig. A.9.
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Special items of note in the QFD can be found in weight and wing configuration in Fig. A.8 and Fig. A.9. As
noted in the prioritization matrix, these two areas are of upmost concern to the overall design. The QFD matrices
help to shed more light on how these two issues should be dealt with. The weight, being broken down into payload
and structural areas, has generally negative effects on the overall mission specifications, however a maximization of
payload weight should be observed with respect to the total weight. The wing configuration positively drives the
most specifications of the aircraft characteristics except drag and thrust, which is expected due to drag-lift coupling.
However, despite these negative effects, the positive response of a well designed wing-tail configuration in the areas
of cruise, stall, and landing speed as well as the control characteristics implies that the Piolin’s design should be very
“wing-configuration” driven rather than being driven by other aircraft characteristics or geometry.
F. Activity Network
The activity network serves as a timeline of events or work schedule for Team Piolin. It establishes when the
group began working on various elements of the aircraft and concluded previous elements. For a design to be
developed to a level of excellence, it is imperative that the design group maintain close adherence to the activity
network. The activity network included buffer areas that allow for some flex in the schedule. As unforeseen
complications arise, the schedule should be flexible enough to allow team members to catch up with work that has
been delayed, but still rigid enough to drive a successful and ambitious design. The activity network can be found in
Fig. A.14.
15 Lighting 1w 4d 11/30/2008
Items in red denote items begun before completion of the PDR while green items represent more details aspects
of design that necessitate more thought then the PDR necessitates. The aerodynamic, stability and control,
structural, and CAD work continued since initial geometric design until completion of the CDR, as expected. After
the PDR, several revisions of fuselage geometry and empennage geometry had to take place to ensure a stable
design.
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III. Aerodynamics
Aerodynamic considerations formed a large portion of the basis of the aircraft design. To fit the customer
specified mission profile, a high range and endurance was desirable. Thus reducing drag as much as possible was a
significant goal in the design process. Also, in order to increase the ease of preparation and launch in the field, this
aircraft was designed to be hand-launched, as well as to be able to belly land in various environments. These factors
necessitated a low stall speed so that it could simply be thrown and climb out and so that it could land softly and
minimize damage to the airframe. These factors have guided the design process and the selection of airfoil, wing
and tail configuration, and fuselage geometry.
A. Airfoil Selection
Considering the mission profile, the factors that were considered to have the greatest relationship with
aerodynamics were the cruise speed needed to achieve desired range and endurance, stall speed to decrease launch
and landing speeds, and a high lift-to-drag ratio. Also, because the aircraft is designed for reconnaissance and is
driven by an electric motor, it will be operating at relatively low speeds, and thus low Reynolds numbers. Reynolds
number is given by the Eq. 3.11.
V l
Re (3.1)
Therefore, an airfoil designed for low Reynolds numbers and having some camber was desired. After
considering a number of airfoils, a NACA 4412 airfoil was chosen because it has a substantial camber, high lift to
drag ratio, and is fairly simple to manufacture and join to the fuselage. The airfoil was analyzed using Xfoil and the
lift curve slope and drag polars, shown in Fig. 3.1, corresponded to the mission requirements. From the figure it can
be observed that the airfoil stalls at approximately 9 degrees angle of attack with a maximum lift coefficient of just
under 1.4. The solid curve represents the cruise condition, while the dashed curve represents the stall condition.
The pressure distribution over the airfoil was also analyzed for stall and cruise conditions using Xfoil. The results of
this analysis are shown in Fig. 3.2 and Fig. 3.3, respectively.
Figure 3.1. Airfoil Drag Polar, Lift and Moment Curves, and Separation Curve for NACA 4412
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Figure 3.2. Chord-wise Pressure Distribution of NACA 4412 Airfoil at Stall Conditions
Figure 3.3. Chord-wise Pressure Distribution of NACA 4412 Airfoil at Stall Conditions
For the horizontal tail, a NACA 0006 airfoil was selected for its lightweight and thin design, and a NACA 0012
airfoil was selected for the vertical tail.
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B. Wing Design
Because of the customer requirement that this aircraft be able to fit into a box with a volume of 1.5 cubic feet,
the wing had to be designed to break into different sections and detachable from the fuselage. Because of this, it
was determined that a high-wing configuration would allow for increased simplicity in assembly and preparation
time. In order to achieve a higher lift to drag ratio, it was determined that a wing with a high aspect ratio would be
most effective. Induced drag is given by Eq. 3.22 and is inversely proportional to aspect ratio.
C L2
C D ,i (3.2)
eAR
Therefore, a higher aspect ratio will reduce the drag produced by lift. Aspect ratio is given by Eq. 3.33:
b2
AR (3.3)
S
Research into other gliding and high range, high endurance aircraft gave a typical range of approximately 12-18
for aspect ratio. Considering the size restrictions on the aircraft, it was determined that 6 feet was the largest
wingspan that could be achieved and still fit into a box with the other components. The wing is broken up into 3
detachable pieces, 2 feet each, which allows it to fit into the specified volume. Also, in order to further increase the
lift to drag ratio, the lift distribution over the wing was made more elliptical by adding a reverse taper to the
outboard section of the wings. The wing has a tip chord of 6.25 inches (constant along inboard section) and a tip
chord of 4.5 inches. This gives it a mean aerodynamic chord of 5.73 inches and an area of 2.833 square feet, and
thus an aspect ratio of 12.7. The main wing also has 3.5 degrees of physical dihedral, which, combined with the
induced dihedral provided by the high wing configuration, gives an effective dihedral of approximately 6 degrees.
The wing geometry can be seen in Fig. 3.4.
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Using a theoretical 2-dimensional lift curve slope of 2π per radian for the airfoil, the wing lift curve slope can be
approximated using equation 3.44:
a0 (3.4)
a
1 57.3a0 /( eAR)
Where e is given by equation 3.55.
(3.5)
e 1.78 1 0.045 AR 0.68 0.64
This gives an initial lift curve slope of the wing of 5.13 per radian.
C. Fuselage
The fuselage is an integral part of the design for any aircraft. For this design, it had to be sufficiently sized to
contain the motor, speed controller, battery, autopilot system, camera, servos, and other miscellaneous components.
However, because the fuselage is the highest contributor of parasite drag to an aircraft, it is desirable to make it as
small and aerodynamic as possible. For this aircraft, the landing method also had to be taken into consideration in
the fuselage design. Because a belly landing will be implemented, the fuselage was designed so that the bottom was
somewhat flat to reduce the chance of it tipping sideways and damaging wingtips. Also, the propeller was placed
above the center of the fuselage in order to reduce the amount of contact the propeller had with the ground upon
landing. Also, an inlet was placed on the underside of nose, with an outlet at the aft hatch to provide cooling for the
battery and speed controller. The fuselage has a cross-sectional diameter of 4 inches and a length of 24 inches and
can be seen in Fig. 3.5.
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Figure 3.5. Fuselage Geometry
D. Empennage
Because of the lightweight requirements for this aircraft, the fuselage does not extend all the way to the
empennage. Instead, it sweeps up and attaches to a carbon fiber tail boom. The entire tail configuration is designed
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to detach from the boom and fit into the box. For the sake of simplicity in manufacturing, a single boom was used
and a traditional tail configuration was implemented for ease of attachment. Sizing of the empennage was initially
determined using empirical values6 for vertical and horizontal tail volume ratios of aircraft with similar
characteristics and specifications to Piolin. The vertical and horizontal tail volume ratios are given by Eq. 3.67 and
Eq. 3.77, respectively.
lv S v
VV (3.6)
Sb
lt S t
VH (3.7)
Sc
Based on the empirical data, the vertical tail volume ratio was determined to be 0.037 and the horizontal tail ratio
was determined to be 0.53. Next, lt and lv were selected in order to achieve a static margin of approximately 20%.
Finally, Eq. 3.6 and Eq. 3.7 could be solved for the respective tail areas. Initially the horizontal tail was given a
chord of 4 inches and a span of 12 inches. The vertical tail was initially sized to have a 7 inch root chord, 4 inch tip
chord, and a height of 7 inches. AVL and CMARC analysis was done using these approximations initially, and
modified by iteratively determining the values that allow the aircraft to maintain proper flight stability (see section 6
for stability mode analysis). The horizontal tail has a constant chord of 4 inches and a span of 13 inches. Because a
symmetric airfoil was chosen for the horizontal tail, it was found that to achieve proper damping a 2 degree
downward incidence was necessary. The vertical tail is tapered from a 6.5 inch root chord to a 3.5 inch tip chord
with a height of 7 inches and is swept back 6 inches. The empennage configuration provides a static margin of
approximately 18% and its geometry can be seen in Fig. 3.6.
E. Flaps
During preliminary design analysis, flaps were included as a means to increase maximum lift during launch and
approach. However, upon further analysis in AVL, it was found that the addition of flaps increased the lift, but that
overall, the mission profile could be achieved without them. Therefore, the decision was made to omit flaps from
the design for the sake of simplicity in manufacturing and cost efficiency.
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excessively high control power. Therefore, the elevator was reduced to a 6.5 inch span in the center of the
horizontal tail with 20% chord length, which gives the desired control power. The geometry of the elevator is
shown in Fig. 3.7.
The rudder was initially sized at a constant chord, when the vertical tail was not swept in the rear. However, as
the vertical tail was swept back to increase its area, the rudder became tapered and spanned 31.7% chord on the
entire height of the vertical tail. This was the size that, from CMARC analysis, yielded the appropriate control
power. Figure 3.8 shows the rudder geometry.
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The ailerons were initially sized using empirical data of other aircraft similar to Piolin 8. Empirical data asserts
that approximately 50% span should be used for ailerons. Based on this, the ailerons were initially sized to 18 inch
span on the outboard section of the wing with 20% chord. However, this was not sufficient to obtain the desired roll
rate of 1 revolution per second. Using CMARC, the ailerons were increased until they provided the necessary
control power. The Piolin’s ailerons span the entire outboard section of each wing, giving them a span of 2 feet
each, and are 25% chord length. The aileron placement and geometry are shown in Fig. 3.9.
G. Drag Build Up
In order to calculate the parasite drag on the entire aircraft, the Component Build-Up method, illustrated by
Raymer9 was implemented. In this method, the parasite drag for each component on the aircraft is calculated
separately, using an approximation for skin friction, separation drag, interference, and the wetted area of each
component. The total parasite drag given by this method is calculated using Eq. 3.810.
C fc FFc Qc S wet ,c
C D,0 C D ,misc C D , L& P (3.8)
S ref
In this equation, CD, misc accounts for drag due mostly to landing gear, and is therefore neglected for this aircraft,
and CD,L&P accounts for drag due to any leaks and protuberances, which approximated as 12% of the total parasite
drag of the rest of the aircraft. The skin friction coefficient is based on the Reynolds number and Mach number and
is different for laminar flow and turbulent flow. In order to get a somewhat conservative estimate of parasite drag,
the flow was assumed to be entirely turbulent, and the skin friction was calculated using Eq. 3.911.
0.455
Cf 2.58 0.65
(3.9)
log 10 Re 1 0.144M 2
The FF in the parasite drag equation represents a value called the form factor of each component of the aircraft.
For a wing or tail, the form factor is given by Eq. 3.1012.
4
0.6 t t 0.28
FF 1 100 1.34M 0.18 cos m (3.10)
x/c m c c
Where (x/c)m is the chord-wise location of the maximum thickness point and m is the sweep angle of the
maximum thickness line. For a fuselage or smooth canopy, the form factor is shown in Eq. 3.1113.
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60 f
FF 1 (3.11)
f3 400
Where f is given by Eq. 3.1214.
l l
f (3.12)
d 4/ Amax
Q is the interference factor, which accounts for drag produced by the interaction of components. For high wing
and fuselage, the interference factor is negligible and therefore goes to 1, while for a conventional tail Q is
approximately 1.04-1.0515. The upsweep where the fuselage meets the tail boom causes an extra factor of drag,
which must be accounted for separately. This factor is given in terms of a drag to dynamic pressure ratio in Eq.
3.1316.
The value u is the upsweep angle in radians of the section where the fuselage joins to the tail boom. This can be
converted to non-dimensional coefficient form and added in to the component drag. The total parasite drag buildup
can be seen in Table 3.1.
Table 3.1. Parasite Drag Buildup Method at Approach
Generic Values
2.38E-
03
3.74E-
a (ft/s) 07
1116.2
V (ft/s) 89
45
M 0.04
Wing (Inboard) Wing (Outboard) Horizontal Tail
Q 1 Q 1 Q 1.05
Re 1.49E Re 1.28E+05 Re 9.54E+04
Swet (ft2) +05
2.14 Swet (ft2) 3.60 Swet (ft2) 0.73
Cf 6.55E Cf 6.77E-03 Cf 7.23E-03
FF -03
1.03 FF 1.02 FF 0.92
CfFFQSwet 1.32E CfFFQSwet 2.28E-02 CfFFQSwet 4.67E-03
Vertical Tail -02 Fuselage Boom
Q 1.05 Q 1 Q 1
Re 1.43E Re 6.03E+ Re 3.26E+05
Swet (ft2) +06 Swet (ft2)
0.48 05 Swet (ft2)
1.41 0.24
Cf 4.18E Cf 4.92E- Cf 5.56E-03
FF -03 FF
0.99 03 FF
1.29 1.05
CfFFQSwet 1.92E CfFFQSwet 8.30E- CfFFQSwet 0.001298
Upsweep -03 03 Σ(CfcFFcQcSwet,c)/Sref 1.84E-02
u 0.261 CD,0 Misc = 4.52E-03
D/q 0.013 CD,0 L&P 2.21E-03
CfFFQSwet 4.52E CD,0 0.0251
-03
H. AVL
AVL is a vortex lattice code that models the lifting surfaces of an aircraft as flat plates and uses vortex sheets to
model the behavior of the aircraft. During the early stages of design AVL was used to obtain preliminary analysis of
control surfaces, wing loading, and stability mode analysis. It was also used as a backup and comparison during the
process of getting the CMARC model completed and working properly. During the earlier design phases before
CMARC construction began, AVL was used to size the control surfaces and determine any changes necessary to the
lifting surfaces. The limiting factor in AVL is the fact that it only evaluates lifting surfaces and only as flat plates.
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Thus, it cannot accurately analyze the effects of sideslip and any lift or drag contributed by the addition of the
fuselage.
I. CMARC Analysis
Because AVL is not suitable to analyze the behavior of the entire aircraft, CMARC is used for a more detailed
analysis. CMARC is a program that analyzes the inviscid flow across the entire aircraft geometry. From this
analysis, pressure and moment coefficients are obtained for different flight conditions and can be used to find the
stability and control characteristics of the aircraft. A large factor in the difficulty of using CMARC is the fact that
each patch must be defined such that the panels are fairly square and even and care must be taken that there are no
breaks between patches. Any discrepancy or discontinuity between patches leads to inaccurate data. By defining a
set of panels, a model of the aircraft’s geometry is constructed to be analyzed. In constructing the panel model for
Piolin, exceptional difficulty was experienced in attempting to stitch the wake from the top of the fuselage off of the
wing to the bottom of the horizontal tail. Though it has a traditional tail configuration, the horizontal tail of the
aircraft is mounted to the bottom of the tail boom, which requires that the wake be stitched around the boom and
under the tail. Because of time limitations and the need for data from CMARC, the tail boom was omitted and
instead a tail-cone was created at the back of the fuselage. Since it is only a small area that is lost, there will not be a
significant effect in the moments, lift, or drag given by the analysis. The model of the Piolin is shown in Fig. 3.10.
Once this model is complete and without discontinuities, a wake must be stitched onto every lifting surface and
any surface that proceeds aft from the wing or tails. Specific care must be taken to ensure that none of the wakes
intersect any of the surfaces, and that the wake propagates in a manner that is similar to during flight (i.e. as straight
back as possible). The wake geometry is shown in Fig. 3.11.
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Figure 3.11. Piolin Wake Definitions
Once the geometry and the wakes are defined, CMARC calculates local velocities and pressures for each panel,
and its relationship to its neighboring panel. Through this method, an analysis of the pressures and moments for the
entire aircraft in the flow conditions specified can be obtained and used for stability and control, as well as structures
analysis. Figure 3.12 displays the pressure distribution over the aircraft at cruise speed, and Fig. 3.13 and Fig. 3.14
display the pressure distributions at an angle of attack and in sideslip, respectively. Code for this CMARC model
can be found in Appendix B.
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Figure 3.12. Pressure Distribution of Piolin at =0˚
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Figure 3.13. Pressure Distribution at =5˚
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The model was run at several different flight conditions and the pressure and moment coefficients at each were
tabulated and from these values a finite difference method was used to calculate stability derivatives and control
powers. These values could then be used to calculate the stability characteristics of the aircraft. CMARC also was
used to ensure a static margin between approximately 15 and 20%. Performing iterations of CMARC runs to
determine the proper placement of the center of gravity indicated that at 1.76 inches behind the leading edge of the
wing (11.76 inches from the tip of the nose) the static margin was approximately 18%. Also from these runs, it was
found that CL is approximately 5.84 per degree and Cm is approximately -1.05 per radian. Because the data from
CMARC is based on the individual aircraft’s geometry and characteristics, these values are more reliable than the
initial approximations made from airfoil data. The aerodynamic coefficients found for cruise, approach, and
approach at ground effect are listed in Table 3.2, Table 3.3, and Table 3.4, respectively.
Table 3.2: Force and Moment Coefficients at Cruise
CL CD CY Cm Cn Cl
Baseline 0.3375 0.0286 0 0.0219 0 0
= 5˚ 0.8485 0.0431 0 -0.0702 0 0
= -2˚ 0.1321 0.0267 0 0.0524 0
= 5˚ 0.3327 0.0303 -0.0239 0.0326 -0.0065 0.0075
Elevator: e = -5˚ 0.3211 0.0292 0 0.1014 0 0
Rudder: r = 5˚ 0.3374 0.0289 -0.0141 0.0219 -0.0063 0.0007
Aileron: a = 5˚ 0.3367 0.0302 0.0075 0.0223 0.0003 -0.0459
θ dot = 179.8 ˚/s 0.4378 0.0298 0 -0.2206 0 0
ψ dot = 179.8 ˚/s 0.3432 0.0307 -0.0345 0.0118 -0.0137 0.0152
φ dot = 129.4 ˚/s 0.3389 0.0237 0.0125 0.0182 -0.0036 -0.0644
Table 3.4: Force and Moment Coefficients at Approach with Ground Effect
CL CD CY Cm Cn Cl
Baseline 0.3432 0.0287 0 0.0188 0 0
= 5˚ 0.8627 0.0437 0 -0.0772 0 0
= -2˚ 0.1343 0.0267 0 0.0515 0 0
= 5˚ 0.3381 0.0301 -0.0242 0.0300 -0.0067 0.0078
Elevator: e = -5˚ 0.3267 0.0292 0 0.0982 0 0
Rudder: r = 5˚ 0.3431 0.0290 -0.0140 0.0190 -0.0062 0.0007
Aileron: a = 5˚ 0.3423 0.0302 0.0075 0.02 0.0003 -0.046
θ dot = 119.1 ˚/s 0.3412 0.0275 0 -0.1930 0 0
ψ dot = 119.1 ˚/s 0.3486 0.0306 -0.0343 0.0095 -0.0136 0.0153
φ dot = 85.7 ˚/s 0.3387 0.0204 0.0401 0.0170 0.0038 -0.0733
These runs also take into consideration the effects of control surface deflection. CMARC has a virtual control
surface function, which does not require defining separate patches for each control surface. Instead, the range of
panels that comprise the surface is defined and CMARC can “virtually” deflect the surfaces to simulate the behavior
of the aircraft under such controls. This method allows the control surfaces to both be defined and deflected more
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quickly and time efficiently. The force and moment coefficients due to these deflections are shown in the tables
above. The change in pressure distribution can also be seen in Fig. 3.15, Fig. 3.16, and Fig. 3.17 for elevators,
rudder, and ailerons, respectively.
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Figure 3.17. Comparison of Baseline Condition to 10˚ Aileron Deflection
CMARC also analyses the effect of angular rates on the aircraft. The maximum angular rates applied at each
speed were determined assuming that the wing tip should not see any more than 0.1 per radian of induced angle of
attack. Using this concept, the angular rates seen in Table 3.2, Table 3.3, and Table 3.4 were obtained and applied
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to the aircraft. Figure 3.18, Fig. 3.19, and Fig. 3.20 display the pressure distributions of pitch rate, yaw rate, and
pitch rate, respectively.
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Figure 3.20. Pressure Distribution at Roll Rate of 129.4 ˚/s (Cruise)
The method of defining the center of gravity of the aircraft essentially consists of displacing the origin of the
coordinate system so that it is located at the C.G. Because the origin was at the nose, it had to be shifted 11.75
inches back, as well as 0.822 inches down.
From the CMARC analysis, the trim cases can also be determined. First, the trim lift coefficient must be found,
using Eq. 3.1417.
L
CL (3.14)
0 .5 V 2 S
For the trim case, Lift is equal to weight. Therefore, CL,trim was calculated to be 0.326 for cruise and 0.743 for
approach. Using these values and the assumption that at trim Cm=0, the trim conditions can be iteratively found.
An approximation from AVL was used as the starting point, and changes were made until trim was found. Trim
angle of attack and elevator deflection for cruise, approach, and approach with ground effect are shown in table 3.5.
Table 3.5. Trim Cases for Each Flight Condition
Case Velocity (ft/s) e (deg) (deg) CL
Cruise 67.5 1.5 -0.156 0.3264
Approach 45 -3.22 4.072 0.7434
Approach w/ 45 -3.42 3.955 0.7430
Ground Effect
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Using CMARC, the stall angle of attack of the aircraft can be found. Using equation 3.17 19, the maximum lift
coefficient is calculated:
This gives a maximum lift coefficient of 1.26 for the aircraft. From CMARC, at this lift coefficient, the angle of
attack of Piolin at stall is 9.05 degrees.
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IV. Performance
The customer requirements are focused on ease of use and quickness of preparation. The aircraft must be
capable of being launched from remote locations where there is no airstrip readily available. A two-person strike
team must be able to assemble and deploy the vehicle within a five minute window and operate the system in
daylight hours or after nightfall, which requires a pilot-operated lighting system. An electric power system was also
required, and the customer has provided a 5400 mAh lithium-polymer battery consisting of 3 cells and operating at
11.1V. Finally, the aircraft must be capable of reaching 2000 ft above ground level and operate a minimum of 15
minutes.
A. Mission Profiles
In order to fulfill surveillance and reconnaissance mission requirements, two mission profiles have been
developed. The first centers on “over the hill” surveillance in which the aircraft will fly to some location where it
will loiter and gather data before returning back to the launch location to be recharged. The second focuses on long
range reconnaissance, providing video data over a long stretch of terrain.
The surveillance mission will begin by hand launching the aircraft from Perkins field. Upon release the aircraft
will accelerate to Vclimb and maintain that speed until the aircraft has reached an altitude of 2435 ft or 2000 ft above
ground level. During this climb, the aircraft will cover a ground distance of 1.25 miles. The vehicle must then
accelerate to Vcruise and cruise 6.75 miles until it reaches a target approximately 8 miles from the launch location.
The aircraft will then decelerate to Vloiter and circle the target area for 10 minutes. Once this 10 minute surveillance
period has ended the vehicle will accelerate to Vcruise and begin its return trip to the launch location. After travelling
3.1 miles at this speed, the aircraft will begin an unpowered glide toward the launch location. This gliding approach
will conserve critical battery capacity while bleeding off potential energy during the final 4.9 miles to the launch
zone. The aircraft will maintain Vcruise and follow a glide path angle of 4.7°, descending from 2000 ft above ground
level to approximately 100 ft above ground level. Upon reaching the launch zone the pilot can begin approach
maneuvers. This profile covers a total distance of 18 miles over a 34 minute time span while consuming 86% of the
battery’s capacity. This provides additional capacity for approach maneuvers and any other unforeseen incidents. A
summary of this profile has been produced in Table 4.1.
Table 4.1.Perkins Field Surveillance Mission Profile
Action Distance Time Consumption % Capacity
1 Launch 0.01 mi 0.02 min 7.6 mAh Consumed
0.15 %
2 Accelerate to Vclimb 0.02 min 7.3 mAh 0.15 %
3 Climb to 2000 ft AGL 1.25 mi 2.21 min 966.9 mAh 17.9 %
4 Accelerate to Vcruise 0.03 min 12.3 mAh 0.23 %
5 Cruise to target 6.25 mi 8.12 min 1531.5 mAh 28.4%
6 Deccelerate to Vloiter, loiter around target 10 min 1060 mAh 20%
7 Accelerate to Vcruise 0.04 min 17.1 mAh 0.3%
8 Begin return to launch zone 3.5 mi 6 min 913 mAh 17%
9 Glide to launch zone, descending to 100 ft AGL 4.35 mi 5.72 min 130 mAh 2.5%
Totals 18 mi 34 min 4646 mAh 86 %
The reconnaissance mission will follow the same procedure until the aircraft has accelerated to Vcruise. At this
point, the aircraft will maintain this speed and cover a 10.5 mile path of the user’s preference before beginning its
return to the launch zone. The aircraft will cruise 7.4 miles toward the launch zone before beginning an unpowered
glide as performed during the surveillance mission. This mission covers a total distance of 23.5 miles during a 31
minute time span while consuming 86.5% of the battery’s capacity. This will leave the pilot with approximately
14.5% of the battery’s capacity for approach maneuvers or other unforeseen incidents. A summary of this mission
profile has been produced in Table 4.2.
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Table 4.2. Perkins Field Reconnaissance Mission Profile
Action Distance Time Consumption % Capacity
1 Launch 0.01 mi 0.02 min 7.6 mAh Consumed
0.15 %
2 Accelerate to Vclimb 0.02 min 7.3 mAh 0.15 %
3 Climb to 2000 ft AGL 1.25 mi 2.21 min 966.9 mAh 17.9 %
4 Accelerate to Vcruise 0.03 min 12.3 mAh 0.2 %
5 Cruise to target 10.5 mi 13.5 min 2278 mAh 38.1%
6 Begin return to launch zone 7.4 mi 9.5 min 1660 mAh 26%
7 Glide to launch zone, descending to 100 ft AGL 4.35 mi 5.72 min 130 mAh 3%
Totals 23.5 mi 31 min 4555 mAh 86.5 %
B. Critical Speeds
The performance of the aircraft can be defined by determining a series of flight velocities including stall, cruise,
climb, loiter, approach and maximum flight speeds.
(4.1)
The aircraft’s CL,max was previously determined to be 1.26, resulting in a stall speed at Perkins field of 34.55 fps.
The approach speed of the aircraft for many civilian aircraft is defined as 19
(4.2)
Since this aircraft could fulfill civilian missions as well as military missions the value provided in Eq. 4.2 was
used to help compensate for pilot skill at lower speeds. The approach speed was then determined to be 44.9fps.
2. Maximum Speed
The maximum speed of the aircraft can be determined by analyzing power required, or PR, and power available,
or PA, curves. When these curves are plotted against airspeed they intersect at two locations. The first and left most
intersection is the power minimum speed the aircraft can fly at, but this speed is below Vstall for this aircraft and
therefore has no significance. The right most intersection is the power limited speed, Vmax, for the aircraft. The
power limited speed can be calculated by setting PR equal to PA at these conditions and solving for V∞ to find Vmax at
Perkins field.20,21,22
(4.3)
(4.4)
(4.5)
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3. Climb Speed
The climb speed, Vclimb, for this aircraft is defined as the speed at which the vehicle is capable of achieving its
maximum rate of climb. The rate of climb for an aircraft can be determined such that 23
(4.6)
Then the maximum rate of climb can be defined as the point at which excess power is maximized.
(4.7)
Once this value is determined the velocity required to obtain this rate of climb at Perkins field was found to be
50.1fps. Rate of climb as a function of velocity can be found in Fig. 4.1.
After Vcruise was selected, Vloiter was set such that the aircraft was capable of loitering for 10 minutes. This value
was found to be 50fps.
C. Take-off Performance
In order to minimize preparation time and meet the customer’s required five minute assembly time a hand launch
was selected for the aircraft. This frees one member of the two person team from assembling a launcher or set up a
long high-start bungee. The analysis for the time period just after launch has been performed using MATLAB’s
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Simulink package. Currently there are problems with this code but the static thrust of 3.3 lb and the aircraft’s 5 lb
weight should allow for a hand launch. The code has been included in Appendix F and further discussion of major
issues are included in the Known Issues section.
D. Landing Performance
The general approach configuration for small civilian and military aircraft is illustrated in Fig. 4.224.
The landing sequence for the vehicle will first require the aircraft to clear a 50 ft obstruction before continuing
the approach toward the landing area. In order to determine the approach distance it is first necessary to calculate
the approach angle for the aircraft. Generally transport aircraft should not have an approach angle greater than 3°.25
(4.8)
Since the vehicle is not meant for transportation, γapproach has been set at 6° in order to reduce the approach distance
necessary to complete the landing procedure. Next it is necessary to determine the flare radius, rflare using Eq. 4.9.26
(4.9)
Once the flare radius has been determined the flare height, hflare, can be calculated along with the approach distance,
Sapproach, and the flare distance, Sflare.28
(4.11)
(4.12)
(4.13)
While the aircraft is entering the flare its velocity will decrease from Vflare to Vstall. The vehicle isn’t equipped with
landing gear and will perform a belly landing. Once the vehicle comes into contact with the ground it is necessary
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to perform numerical integration to determine the distance the aircraft will slide across the ground before stopping
completely. This integration was performed using a MATLAB script that determines the deceleration due to forces
acting on the body. The results of this integration have been plotted in Fig. 4.3 and include the sliding distances for
the aircraft when landing on surfaces ranging from wet grass to asphalt. The values used to determine the amount of
friction in each case have been included in Table 4.3 along with the sliding distance and total landing distance for
each case. This MATLAB code has also been included in Appendix G.
E. Glide Slope
When the aircraft is flying without power the flight path the aircraft follows is defined using the equilibrium
glide angle, which is defined as:27
(4.14)
When trimmed to fly at that corresponding lift to drag ratio, the aircraft will glide from some height, h, over a
distance, G.[11]
(4.15)
By inspection it can be seen that the maximum glide distance will occur when the lift to drag ratio is maximized,
therefore
(4.16)
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and the glide angle for this condition is the minimum glide angle, defined as
(4.17)
The glide slope used in the mission profiles has been included in Table 4.4.
Table 4.4. Glide Slope
V∞ (ft/s) θ (derees) G (mi)
67.5 4.7 4.35
F. Turn Performance
The turn performance compiled for the aircraft includes the minimum turn radius and the maximum turn rate. The
minimum turn radius for steady, level flight was found using Eq. 4.18. 29
(4.18)
Where n is the maximum attainable load factor. When operating below the corner velocity, n is reliant on CL,max, as
shown in Eq. 4.19.30
(4.19)
The lowest value of r, and therefore the lowest turn radius occurs at the corner velocity. At this point, nmax due to lift
is the same as the structural limit of the plane. As the aircraft accelerates beyond the corner velocity, n becomes
reliant on structural design of the vehicle and nmax is held constant. This causes the turn radius to increase. The V-n
Diagram generated in the structures section of this document illustrates that the corner velocity is approximately 78
ft/s and results in nmax of 5.2. The minimum turn radius for Perkins field can then be determined.
It can be seen that in order to increase turn rate one must either increase n or reduce airspeed. If airspeed is reduced,
the aircraft’s control power will degrade, so it can be seen that the maximum turn rate will occur when n is nmax.
Using the previously mentioned value, ωmax can be calculated at Perkins field.
Both rmin and ωmax occur at an airspeed of 77.5 ft/s. The maximum bank angle, φmax, can be determined using Eq.
4.21, 4.22 and 4.23.32
(4.21)
(4.22)
(4.23)
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Fig. 4.4 provides an illustration of the change in turn radius from Perkins field to 1000, 2000 and 3000 ft above
ground level while Fig. 4.5 provides the changes in turn rate for the same altitudes.
One can also determine rmin and ωmax for pull-up and push-over maneuvers. The pull-up maneuver equations are
given in Eq. 4.24 and 4.25.33,34
(4.24)
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(4.25)
When the previously determined value of nmax is used it can be seen that
Variances in pull-up performance with varying altitudes are included in Fig. 4.6 and 4.7.
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The equations governing the push-over equations follow the same form as those for the pull-up but they require a
change in sign.35
(4.26)
(4.27)
The values of rmin and ωmax can be calculated using nmax. Variance in rmin and ωmax with changes in altitude have
been plotted in Fig. 4.8 and 4.9.
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Figure 4.9. Change in maximum push-over rate with velocity
The dimensional derivatives given on the left hand side can be determined by performing a finite difference
method on CMARC data and then dimensionalizing the dimensionless coefficients. The surface deflections are the
variables that must be solved for and v is an arbitrary value. It can be seen that37
(4.29)
This holds where u0 is the reference velocity along the body frame’s x-axis. The value of β can then be
increased until one of the surfaces reaches maximum deflection. The maximum sideslip, cross wind and the
corresponding surface deflections at approach to Perkins field were found to be
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This correlation can then be used to determine the power input into the system by the battery. If the aircraft is
steady level flight it will be operating along the PR curve at that given flight condition. This provides a method of
determining the amount of battery power consumed at a given flight condition.
(4.31)
This required power consumption can then be used in equation 4.32 to determine the vehicle’s endurance at that
flight condition.
(4.32)
Once the endurance has been determined the vehicle’s range can be calculated using equation 4.33.
(4.33)
Fig. 4.10 and 4.11 provide an illustration of changes in range and endurance at ground level, 1000, 2000 and 3000 ft
above ground level at Perkins field.
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Figure 4.11. Changes in range with increasing altitude
I. Altitude Capabilities
The service ceiling and absolute ceiling for the aircraft were calculated using Excel’s solver method and setting
(R/C)max equal to 100 ft/min and 0 ft/min respectively by adjusting the density. This process was iterated in
parallel with the iteration process used to determine the motor rotational speed at each point to ensure motor output
was equal to propeller input. Following this method, the service ceiling and absolute ceilings were determined to
be38
The change in stall speed with altitude was tabulated in order to analyze whether the aircraft can sustain flight in
these conditions. This change was plotted against altitude in Fig. 4.12.
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As can be seen from this figure the stall speed at the service and absolute ceilings is more than double the sea
level value. These values were found to be
While the aircraft is capable of operating at these altitudes, the aircraft is incapable of climbing to these altitudes
from ground level. If the aircraft is operating at Vclimb, the battery will last approximately 13 minutes, limiting the
aircraft to an altitude of approximately 11,690 ft AGL.
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V. Propulsion
Customer requirements mandated that the propulsion system consist of an electric power system, employing an
11.1V, 3-cell lithium polymer battery with a capacity of 5400 mAh. The vehicle’s endurance is one of the
customer’s critical requirements, making motor selection a balance between efficiency and improved endurance and
range, and increased power to allow for a hand launch.
A. Motor Specifications
The motor selected for this aircraft is a Great Planes Rimfire 42-40-800. This motor was selected due to its light
weight and high power output. Weighing in at 4.4 ounces, this motor is capable of producing almost 250W of
power. The motor has a kV rating of 800 RPM/V, resulting in a maximum peak speed of 8880 RPM using a 3-cell
lithium-polymer battery. This relatively low kV rating and the motor’s outrunner configuration allows it to generate
enough torque to turn propellers ranging from 10x5” to 13x8” in size. Full manufacturer’s specifications have been
included in Table 5.1.
Table 5.1. Rimefire 42-40-800 Manufacturer Specs
Great Planes Rimfire 42-40-800
Can Diameter 42mm
Can Length 40mm
kV Rating 800 RPM/V
Weight 4.4oz (125g)
Input Voltage 11.1 - 18.5V
Max. Constant Current 32A
Max Surge Current 40A
Max Constant Watts 355W - 592W
No Load Current 1.4A
Suggested Prop Sizes 10x5” - 13x8”
The electronic speed controller selected is also produced by Great Planes. The specifications for the Silver
Series 45 have been given in Table 5.2.
Table 5.2. Silver Series 45 Manufacturer Spec
Great Planes Silver Series 45
Length 2.76" (70mm)
Width 1.30" (33mm)
Height 0.39" (10mm)
Weight 1.76oz (50g)
Input Voltage 6-12 cells NiCd/NiMH
Supported Cells 2-4 cells LiPo
(20V input w/o BEC)
Output Current 45A continuous maximum
50A surge maximum
Max Output Power 500 watts
ON-resistance 0.008 ohms
Operating frequency 8.5kHz
BEC 5V/2A
Low Voltage Cutoff Battery voltage x .67
Thermal Cutoff 230°F (110°C)
Timing Angle 12°
Brake ON/OFF
The propeller selected for this application is an Aeronaut 12x8” folding propeller. This assembly mounts to the
motor using a 50mm yoke and spinner along with a 5mm shaft adapter. A folding prop helps reduce drag when the
aircraft is in unpowered gliding flight and will also mitigate the risk of the propeller being damaged during landing.
The selection of this geometry is highlighted below.
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B. Motor-Propeller Matching
Before evaluating propeller data accumulated in North Carolina State University’s subsonic wind tunnel,
MotoCalc was first used to evaluate the static thrust and wide open throttle duration of several propeller geometries
ranging from 10x5” up to a 13x8”. The endurance at wide open throttle for propellers larger than the 12x8”
approached 10 minutes, making them less than ideal. While the aircraft won’t be operated using full throttle
application over its entire mission, leaning toward propeller combinations that increase endurance at full throttle will
allow the mission profile’s range to be extended. The propeller data generated in the subsonic wind tunnel was also
used to limit propeller selections. Only propellers that were geometrically similar to those analyzed in the wind
tunnel were considered. Finally 12x6” and 12x8” propellers were selected because of geometric similarity and high
output thrust of approximately 46 ounces each. It is important to note that these values aren’t the exact values used
in performance calculations. Since wind tunnel data for these propellers is readily available, this data was used in
conjunction with motor data provided by MotoCalc.
Once these propellers were singled out for analysis data gathered during laboratory experiments in the subsonic
wind tunnel was compiled with motor performance data. MotoCalc was used to generate a power curve for motor
along with an efficiency curve. Each of these curves was plotted against motor rotational speed in revolutions per
second. The power output curve is given in Fig. 5.1 and the efficiency curve is given in Fig. 5.2. The gap located
on Fig. 5.2 is present because the curve fit on this data was done in sections. When a curve fit is done on the entire
data set the fit is highly inaccurate.
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Figure 5.2. Motor Efficiency vs Rotational Speed
Once the functions describing each of these curves were produced, propeller data curves were analyzed and
curve fits for each of them generated. The CP vs J, CT vs J and ηpropeller vs J curves have been plotted below in Fig.
5.3, 5.4 and 5.5 respectively.
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Figure 5.4 – CT versus J
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Figure 5.8. R/C versus Airspeed
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Figure 5.10. Range versus Airspeed
As can be seen from these figures the performance of these propeller geometries is relatively similar. Fig. 5.6
illustrates that the 12x8” propeller is capable of achieving a higher Vmax due to its increased pitch. Fig. 5.7 provides
the variance in thrust with velocity for each propeller geometry. The static thrust produced by the 12x6” propeller is
initially higher than that produced by the 12x8” but at speeds above 20 ft/s the 12x8” produces greater thrust. Since
Vstall is above 20 ft/s and since the aircraft won’t rely on static thrust for take-off this variance in static thrust is
negligible. Both geometries allow the aircraft to reach an R/C of approximately 900 ft/min but (R/C)max for the
12x6” occurs at a lower flight speed, as shown in Fig. 5.8. This speed is much closer to Vstall than the climb speed
for the 12x8”. It is desirable to operate farther from the stall region, making the 12x8” a better choice. While the
12x6” propeller experiences slightly better endurance and range compared to the 12x8” propeller, as shown in Fig.
5.9 and 5.10, these reductions won’t prevent the aircraft from achieving the required flight time of 15 minutes.
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VI. Stability and Control
Stability is the natural tendency of the aircraft to return to an equilibrium state after is has been exposed to a
perturbation. Some of the elements that expose the aircraft to a disturbance are maneuvers, such as a turning,
climbing, rolling, and gusts of wind, or control surface deflections. Equilibrium of an aircraft is characterized by the
steady rectilinear, or trimmed, flight. An aircraft is flying in a trimmed condition if the sum of all the forces and
moments about its center of gravity are zero. Controllable means that the aircraft is capable of being manipulated to
do any pitch, yaw, or roll by the command of deflecting any of the control surfaces.
Stability and Control are evaluated more effectively when static and dynamic analyses are analyzed separately.
Static stability is the tendency of the aircraft to return to its original equilibrium position after being disturbed.
Dynamic stability is the motion of the aircraft over a period of time after a disturbance. Aircraft must be statically
stable. An aircraft possesses static and dynamic stability if it eventually returns to its equilibrium position without
any divergence after a disturbance.
Static and dynamic stability are further branched to longitudinal, lateral, and directional stabilities. When doing a
dynamic analysis the longitudinal stability is analyzed independently while lateral and directional are analyzed
together since they are influenced by each other.
A. Static Stability
Analyzing static stability was the first priority for Piolin, and it was one of the main driving factors in its design.
In order to have a rough approximation of the neutral point, static margin, control powers and the static, and
dynamic stability derivatives, the team opted to place the Piolin initial design parameters in AVL. These values were
further verified and replaced using CMARC modeling. The use of CMARC modeling was use in the rest of the
Stability and Controls section of the Piolin.
Cm C L (h hn ) (6.1)
Cm
hn h (6.2)
CL
A static margin of 20% was initially used. This static margin ultimately changed to 18% after design alterations
were taken into account. After all geometry sizing was completed, Piolin was determined to be longitudinally stable.
The Piolin’s longitudinal static stability coefficients and characteristics are shown in Table 6.1.
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Table 6.1. Longitudinal Static Stability Coefficients and Characteristics
XNP (from LE of wing) 2.79 in
Cruise Velocity Static Margin (K n ) 18.0%
Cmα -1.06/rad
CLα -5.86/rad
XNP (from LE of wing) 2.79 in
Approach Velocity Static Margin (Kn) 17.9%
Cmα -1.05/rad
CLα -5.84/rad
XNP (from LE of wing) 2.82 in
Approach Velocity with Static Margin (Kn) 18.5%
Ground Effect Cmα -1.10/rad
CLα -5.95/rad
Cl
effective (per degree) (6.3)
0.00025
From this equation, and the C l stability derivative obtained from CMARC modeling, data shown in Table 6.3
can be found.
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Table 6.3. Longitudinal Static Stability Coefficients and Characteristics
physical 3.5°
Cruise Velocity Clβ -0.086/rad
effective 6.00°
Approach Velocity Clβ -0.085/rad
effective 5.92°
Approach Velocity with Ground Effect Clβ -0.089/rad
effective 6.24°
C. Maneuver Point
The maneuver point (hm) is a physical location aft of the neutral point and center of gravity about which the
aircraft rotates during a pitching maneuver. The maneuver point location is dictated by the neutral point location, the
Cmq and CLq derivatives, the mass ratio, and the aircraft mass ratio, represented by the Greek letter μ. Equation
(6.4)40 shows the maneuver point calculation.
C mq (hm )
hm hn (6.4)
2 C Lq (hm )
This holds where Eq. 6.5 expresses the aircraft mass ratio.
2m
(6.5)
Sc
Neutral point is in terms of mean aerodynamic chord, c .This is true where CMARC values show the maneuver
point to be a factional distance of 0.60, which is equal to 3.40 inches behind the leading edge of the main wing.
D. Trim
Since the pitching moment is not equal to zero the aircraft will have the tendency of pitching in the positive
direction, or an upwards pitch. In order to correct this pitching moment, a correction must be made. This is done by
implementing an elevator surface deflection. The values of angle of attack (α) and the elevator deflection (δe) are
found by using Eq. (6.6) and Eq. (6.7) 41 while setting Cm equal to zero.
CL CL CL e e (6.6)
Cm Cm0 Cm Cm e (6.7)
The angles of attack and elevator control surface deflections for cruise, approach, and approach with ground
effects are listed on Table 6.4.
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Table 6.4. Trim Conditions for Normal Flight Regimes
α -0.156°
Cruise Velocity δ e 1.50°
δa 0°
δr 0°
α 4.072°
Approach Velocity δe -3.22°
δa 0°
δr 0°
α 3.955°
Approach Velocity with Ground Effect δe -3.42°
δa 0°
δr 0°
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Table 6.5. Level 1 Handling Quality Requirements for Phugoid and
Short Period Modes
Mode Categ Range
Phugoid oryAll ζ >0.04
Short Period Damping Ratio A&C 0.35 > ζ > 1.3
B 0.30 > ζ > 2.0
Table 6.6. Level 1 Handling Quality Requirements for Spiral and Roll Modes
Mode Category Range
Spiral A > 12
B&C > 20
A t1/2 > 1
Roll B t1/2 > 1.4
C t1/2 > 1
In Table 6.6 the roll time constant (τ) is calculated using Eq. (6.8).
1
, roll real root of the Eigen values (6.8)
roll
Table 6.7. Level 1 Handling Quality Requirements for Dutch Roll Mode
Mode Requirement Range
Min ζ 0.19
A Min ζωn 0.35
ωn 1.0
Min ζ 0.08
B Min ζωn 0.15
ωn 0.4
Min ζ 0.08
C Min ζωn 0.15
ωn 1.0
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Table 6.8. Longitudinal Dynamic Stability Derivatives
Mode Requirement Range
Cmq -21.86/rad
Cruise Velocity CLq -9.045/rad
Cm -8.473/rad
Cmq -21.87/rad
Approach Velocity CLq -9.023/rad
Cm -8.453/rad
Cmq -19.22/rad
Approach Velocity with Ground Effect CLq 0.180/rad
Cm 0.169/rad
Once these derivatives were outputted, they are inputted to a MATLAB code, shown in Appendix C, to run the
longitudinal analysis. Tables 6.9 and 6.10 show the results of the phugoid and the Short Period modes respectively.
It is shown in these tables that Piolin achieves Level 1 handling for both the phugoid and the short period modes
under all the flight regimes.
Table 1.9. Phugoid Mode
λ = ( η + ωi ) -0.1560 + 0.6457i
ζ 0.235
Cruise Velocity P (Sec) 9.731
t ½ (sec) 4.443
N 1/2 (cycles) 0.455
Level 1
λ = ( η + ωi ) -0.089 + 0.888i
ζ 0.100
Approach Velocity P (Sec) 7.080
t ½ (sec) 7.795
N 1/2 (cycles) 1.098
Level 1
λ = ( η + ωi ) -0.074 + 0.902i
ζ 0.082
Approach Velocity with Ground Effect P (Sec) 6.970
t ½ (sec) 9.329
N 1/2 (cycles) 1.335
Level 1
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3. Lateral-Directional Dynamic Stability
The lateral directional-dynamic stability of an aircraft is represented by three characteristic motions: rolling,
spiral, and dutch roll. The rolling mode is highly dependent on the roll damping coefficient C lp which is dependent
on the wing and empennage configuration. The spiral mode is highly dependent on the effective dihedral which is in
turn affected by the Clβ stability coefficient. A spiral divergence occurs when the bank angle continues to increase
after an induced sideslip. If this occurs the aircraft will fall into a spin that it may not be able to recover from. Spiral
instability occurs when Clβ is too low or when Cnβ is too large. Since aircraft usually have insufficient directional
stability, which will cause them to directionally diverge, a balance between Clβ and Cnβ will occur. The Dutch roll
mode is the more complex of the three. It is composed of a sideslip, yawing, rolling motion, and phi and beta angles
being out of phase with respect to each other. The Dutch roll mode can be reduced by increasing the magnitude of
the yaw damping stability derivative (Cnr). The Dutch roll will turn more unstable if the Clr derivative is increased or
the Clβ derivative is increased. Another problem involving the increase of C nr is that it induces an increase in Cnβ as
well. These two values will in fact reduce the spiral mode. It is necessary to consider all these elements when
attempting to balance all three lateral-directional modes. Table 6.11 shows all the lateral-directional dynamic
stability derivatives obtained when running CMARC modeling at all regimes.
Table 6.11. Lateral Dynamic Stability Derivatives
Cyp -0.125/rad
Cnp -0.036/rad
Cruise Velocity Clp -0.642/rad
Cyr -0.247/rad
Cnr -0.098/rad
Clr 0.109/rad
Cyp -0.123/rad
Cnp -0.035/rad
Approach Velocity Clp -0.635/rad
Cyr -0.248/rad
Cnr -0.098/rad
Clr 0.108/rad
Cyp -0.402/rad
Cnp 0.038/rad
Approach Velocity with Ground Effect Clp -0.735/rad
Cyr -0.248/rad
Cnr -0.098/rad
Clr 0.110/rad
The values of Table 6.11 were also inputted to the MATLAB code shown in Appendix C to calculate all lateral-
directional stability derivative modes. Table 6.12, Table 6.13, and Table 6.14 show the results obtained from the
lateral-directional modes. They represent rolling, spiral, and dutch roll modes, respectively. Table 6.14 shows
another important parameter that should to be noted: the phase relationship between the yaw and roll angle; also
Φ
known as the phasor for the dutch roll ( /β). This parameter gives an idea of the response relationship for the lateral-
directional motions. It is also shown in these tables that the Piolin meets all Level 1 handling qualities under the
lateral-directional dynamic stability.
Table 6.12. Rolling Mode
λ=η -67.15
Cruise Velocity t ½ (sec) 0.010
Level 1
λ=η -44.31
Approach Velocity t ½ (sec) 0.016
Level 1
λ=η -51.66
Approach Velocity with Ground Effect t ½ (sec) 0.013
Level 1
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Table 6.13. Spiral Mode
λ=η -0.003
Cruise Velocity (sec) 348
Level 1
λ=η -0.003
Approach Velocity 293
(sec)
Level 1
λ=η -0.004
Approach Velocity with Ground Effect 272
(sec)
Level 1
F. Control Surfaces
A very important characteristic of the aircraft is the control surface geometry. Sizing the control surfaces was an
iterative process between CMARC modeling and the MATLAB code shown in Appendix D. The three control
surfaces that underwent this process were the elevator that accounts for longitudinal control and the rudder and
ailerons, which both account for lateral control.
1. Longitudinal Control
One of the driving design parameters is the pitch rate generated by the change in elevator (Δq/Δδe). This, along
with the elevator powers (dα/dδe), had to be taken into account to when sizing the elevator. The preferred elevator
pitching characteristics are a change of pitch rate with respect to elevator angle of about -4 (s-1) and an elevator
control power that falls between 1.25 and 1.5. Using CMARC modeling and Eq. (6.9), Eq. (6.10), and
Eq. (6.11)43,44, the change of pitch rate over the change in elevator could be determined.
(n 1) g q g
q (6.9)
U0 (n 1) U0
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e C w C L (2 C Lq )
(h hm ) (6.10)
(n 1) 2 det
2m 2W
, det CL Cm e C L e C m , and C w (6.11)
Sc U 02 S
Along with the change in pitch rate over the change in elevator angle, the elevator control power was found by
setting C m and C mo equal to zero in Eq. (6.12) and Eq. (6.13) 45.
Cm Cm0 Cm Cm e (6.12)
d Cm e
(6.13)
d e Cm
After an iterative process, a final elevator size span of 7.5 inches on the trailing edge and a 20 percent chord of
the horizontal stabilizer chord were set. Table 6.15 shows the change in pitch over the change in elevator and the
control power of the elevator under all flight regimes.
q
Table 1.15. Control Derivatives, , and Control Power for the Elevator
e
Cmδe -0.911/rad
q -4.20/sec
Cruise Velocity e
d 0.863
d e
Cmδe -0.911/rad
q -2.81/sec
Approach Velocity e
d 0.870
d e
Cmδe -0.910/rad
q -2.97/sec
Approach Velocity with Ground Effect e
d 0.827
d e
It is apparent that the Piolin achieves a close -4.45 (s-1) when it comes to pitch authority at cruise speed.
Although, the elevator control power does not achieve conventional values between 1.25 and 1.5, the Piolin is
capable of trim flight under all regimes even under a lower than requirement control power.
2. Lateral-Directional Control
The rudder, which controls the direction or yaw of the aircraft, was sized with a numerical control power
requirement (β/δr) of 1. As with the sizing of the elevator, this underwent an iterative process via CMARC modeling
and Eq. (6.14)46 for yaw control.
Cn Cn Cn r r (6.14)
When Cn is set to zero, Eq. (6.15)46 is obtained which influences the yaw control power of the aircraft.
Cn r
(6.15)
r Cn
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After an iterative process, a rudder running the complete span of the vertical stabilizer (7 inches) and 32 percent
of the vertical tail chord across the span was used. Table 6.16 shows the directional dynamic stability derivatives
obtained when running CMARC modeling and the results of the rudder control power at all regimes.
Table 6.16. Control Derivatives and Control Power for the Rudder
Cnδr -0.072/rad
Cruise Velocity Clδr -0.008/rad
dβ/dδr 0.969
Cnδr -0.072/rad
Approach Velocity Clδr -0.008/rad
dβ/dδr 0.969
Cnδr -0.071/rad
Approach Velocity with Ground Effect Clδr -0.008/rad
dβ/dδr 0.925
The final control surfaces that needed to be sized in the Piolin were the ailerons. The ailerons control the roll rate
of the aircraft about the y-axis. They were sized with a steady state roll (P SS) of one revolution per second. After the
iterative process between CMARC and the following equation, an aileron size of 24 inches in the outer board panel
of the wing by 25% of the wing chord was used. Table 6.17 shows the Piolin’s results for all flight regimes. Since
the steady state roll is dependent on the Piolin’s speed, only the cruise flight regime steady state roll of 1 revolution
per second was achieved. The expression for steady state roll can be found in Eq. (6.16) 47.
Cl a 2U 0
Pss a* (6.16)
Clp b
Table 6.17. Control Derivatives and Steady State Roll Rate for the Ailerons
Clδa 0.526/rad
Cruise Velocity C nδa -0.003/rad
Clp -0.642/rad
Pss (revs/sec) 1.02
Clδa 0.419/rad
Approach Velocity Cnδa -0.003/rad
Clp -0.635/rad
Pss (revs/sec) 0.55
Clδa 0.527/rad
Approach Velocity with Ground Effect Cnδa -0.003/rad
Clp -0.735/rad
Pss (revs/sec) 0.60
3. Servo Selection
The hinge moments experienced on the control surfaces were approximated by USAF Datcom information for
control hinge moments48. The information from the Datcom tables was used to calculate the control hinge moments
on the elevator, the rudder, and the ailerons. A MATLAB code was used to calculate the torque seen by the servo
using Datcom data, aircraft velocity, control surface length, servo arm length, angle of attack the control surface,
and angle of deflection seen by the control surface. Appendix D shows and example of the code used to calculate
Aileron hinge moments. The results for a maximum speed of 88fps are shown in Table 6.18.
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Table 6.18. Hinge Moments at Maximum Speed
Hinge moment at the control Mechanical Moment seen
surface advantage by servo
Elevator (δe,max 20.0º) 0.72 oz-in 1:1 0.72 oz-in
Rudder (δr,max 20.0º) 1.4 oz-in 1:1 1.4 oz-in
Aileron (δa,max 20.0º) 11.8 oz-in 1:1 11.8 oz-in
Table 6.18 shows that Piolin’s control hinge moments are very low, especially the elevator. It was decided to not
use a mechanical advantage on the control surfaces to maximize control speeds given that these moments were
small. Since these hinge moments are difficult to estimate, a factor of 3 was used to calculate hinge moments on the
ailerons. The required torque was then compared to various standard and mini size servos. To aid in the ease of
construction and procurement, servo sizing was standardized across the aircraft. Hitec HS-82MG servos proved
capable of providing a maximum torque of 38oz-in. Piolin will require 5 of these servos to provide control to all its
surfaces.
4. Doublets (Simulink)
To get a better understanding of the dynamic characteristics of the Piolin, simulations are done using the
Simulink package of MATLAB. Three Simulink models were created and used. The first model, shown in Fig. 6.1,
was used to analyze the response of the elevator doublet input. The second model, shown in Fig. 6.2, was used to
analyze the response of the rudder doublet input. Finally, the third model, shown in Fig. 6.3, shows the response of
the ailerons doublet input. All the control surface inputs are followed by a servo transfer function of the form found
in Eq. (6.17).
35531
servo _ fcn 2
(6.17)
s 263.9s 35531
Figure 6.1. Longitudinal Elevator Simulink Model used to simulate 5° doublet on the Piolin
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Figure 6.2. Lateral Rudder Simulink Model used to simulate 5° doublet on the Piolin
Figure 6.3. Lateral Aileron Simulink Model used to simulate 5° doublet on the Piolin
The doublets are a five-degree deflection at half a second time step intervals. The first half a second the input
remains zero-degree deflection. Then, the deflection of the control surface is placed at a positive five-degree
deflection of another half a second. Furthermore, the elevator is quickly deflected down to a negative five-degree
deflection for another second. Finally, the elevator is brought back to zero-degree deflection. The purpose of the
doublet analysis is to see how Piolin will respond to a doublet input on any of the control surfaces deflection. The
results should dampen out at a reasonable period of time. The ideal response is a damped sinusoid. The responses to
the doublet of all flight regimes are plotted in Appendix E. It is shown that all the responses follow similar trends
that they follow the ideal case of a damped sinusoid. Finally, it is shown that Piolin has a great response to any of
the control surface inputs that are provided to it.
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G. Conclusions
The results shown from stability and controls analysis described in this document prove that Piolin will be a
stable and controllable aircraft under its designed regimes.
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VII. Structures
The structures for Piolin were designed with the intention of meeting the expected loadings placed on the aircraft
during a flight specified by the mission profile. If kept within these bounds during flight, the airframe will not fail.
A. Load Requirements
Customer requirements did not include load specifications, so the aircraft loads were determined based on flight
conditions. With a cruise velocity of 67.5 ft/s, the corner speed, or maneuvering speed, was set roughly 10 ft/s
higher. For Piolin, the corner speed is set to 78 ft/s, giving the pilot a margin above the cruise velocity in which full
control input can be given without risk of structural damage. With a maximum C L of 1.27, the positive maximum
load factor can be determined from Eq. (7.1) 1 (p.472).
(7.1)
This gives a positive load factor of 5.2 g’s. Because the lift coefficient in the negative direction is roughly half of
the positive lift coefficient, the negative load factor is approximately half of the positive load factor, or 2.6 g’s.
Applying a factor of safety of 1.5, taken from FAR Part 23.303 49, the loads applied in the following ANSYS
analysis cases will be +7.8 and -3.9 g’s.
1. Internal Structures
The internals of the Piolin were designed to minimize weight and to transfer stress to the skins of the aircraft.
The internal structures of the fuselage, including bulkheads, longerons, and wing saddle will be made from plywood.
The bulkheads form the shape of the fuselage and provide hard points for mounting other components. The rear
bulkheads are a hard point for securing the tailboom, and the wing saddle is a hard point to mount the wing. Shelves
are also easily added for securing the electrical components as shown in Fig. 7.1.
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The final configuration of the internals of the wings is the result of several design iterations. The wing must be
broken down into three separate parts in order to fit into the backpack box. This is accomplished by using a solid
carbon rod as a joiner between wing sections, as well as a smaller carbon rod as an anti-rotation pin.
The wing spar is comprised of unidirectional carbon fiber tape on the top and bottom surfaces of the foam core,
which acts as a shear web for the tape. The tape is triangulated since the moments are greater at the root rib than at
the wing tip, and is 1.5 inches wide at the root rib, 0.75 inches at the wing section break, and tapers to a point at the
wing tip.
The foam and ribs that comprise the internal structure of the wing maintain the wing’s shape and transfer loads.
The center rib is made from plywood, and secures the wing to the fuselage. The balsa ribs at the wing section breaks
transfer the stress from the wing joiner rod to the skin of the wing, rather than to the foam. These ribs were added
after observing the crushed foam in ANSYS. Balsa ribs at the wing tips provide hard points for mounting the LEDs.
Also, plywood hard points are added for the nylon bolts that secure the wing to the fuselage’s wing saddle.
A 0.75 inch inner diameter carbon fiber tailboom is used for securing the empennage. The carbon tube is made
from wrapped carbon weave cloth. The forces applied to the boom do not bring it near the yield stress for matrix
weave carbon, but it is necessary that the empennage does not shift in relation to the rest of the craft during high-g
maneuvers.
2. Skins
Fiberglass comprises the majority of the skin of the aircraft. The loads applied combined with the design of the
structures allow for the use of fiberglass, which is a beneficial since fiberglass is the least expensive of the three
main composite materials. The wing skin is composed of a base layer of 2.2 oz fiberglass, and then a top layer of
0.75 oz fiberglass. The larger layer provides much of the strength, while the smaller layer provides a very smooth
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surface for finish. The fuselage skin has two layers of 2.2 oz fiberglass, and then a top layer of 0.75 oz, like the wing
skin. A second layer of fiberglass was needed to bring the stresses down, and also increases resistance to abrasive
landings. The horizontal and vertical tails are covered with one layer of 0.75 oz fiberglass. The tails need to be
extremely lightweight to achieve the correct center of gravity required for stability purposes. The tails are also not
expected to experience a great deal of force, so only one layer of fiberglass is needed. The hinges for each control
surface are also integrated into the skin of the wing and empennage. Aramid material is used as a live hinge because
of its great shearing characteristics. A 1 inch wide tape will be used along the connection between each control
surface and the rest of the airfoil.
(7.2)
The section lift coefficient, and thus the section lift can be obtained from this simple equation. The values for
vary with the span, and can be found in Franklin Diedrich’s NACA report concerning lifting distributions over
swept wings50. Solving for the total lift for each section gives the results shown in Table 7.1.
Table 7.1. Results of
Schrenk’s Method
y Lift
0.1 1.356
0.2 1.364
253
0.3 1.343
072
0.4 1.305
223
0.5 1.249
172
0.6 1.177
922
0.7 1.076
47
0.8 0.940
35
0.9 0.747
829
1 0.469
972
112
The results shown in Table 7.1 are only for the outboard section of the wing. Schrenk’s method does not cover
two part tapers, so the inboard force was repeated since that section of the span-wise distribution is relatively
constant, and this provides a good estimate. It should also be noted that the force for 10% of the span is lower than
for 20%. This value was not used, and was replaced with the value at 20%. The sum of the applied forces is 19.5lb,
which is half of the total load at 7.8g. The actual loads applied to the wing are given in Table 7.2.
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Table 7.2. Forces
Applied to Wing In
Ansys
y Lift
0.0625 1.464
0.125 1.464
0.1875 1.464
0.25 1.364
0.3125 1.364
0.375 1.364
0.4375 1.364
0.5 1.364
0.5625 1.343
0.625 1.305
0.6875 1.25
0.75 1.177
0.8125 1.076
0.875 0.941
0.9375 0.748
1 0.469
The results from ANSYS are shown in Fig. 7.3. The maximum stress in the wing is 38.2ksi, which occurs in the
carbon fiber tape running just beneath the fiberglass skin. The fiberglass sees a maximum compressive stress of
6.70ksi near the root rib. This is less than the compressive strength of 48ksi, thus the wing skin does not break 51.
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ANSYS only shows one layer at a time. The maximum stress in the wing is seen on the carbon fiber tape, which
can be viewed with a cross-sectional view of the wing. This is shown in Fig. 7.4.
Figure 7.4 shows a view from the rear of the airfoil looking forwards. The large blue mass is the foam’s solid
mesh. A red layer is visible just under the fiberglass skin which is the carbon fiber tape, which experiences the
maximum stress of 38.2ksi. The compressive strength of unidirectional carbon fiber is 50ksi 6, so this material also
does not fail51.
The foam is the material in the wing that comes the closest to failing. The foam that is to be used has a
compressive strength of 25psi. The foam experiences up to 11psi, seen in Figure 3.
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Figure 7.5. Stress of Foam in Wing
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Figure 7.6: Wing Stresses During -3.9 g Load
The maximum stress in the wing during negative loading is 20.2 ksi. This is seen in the carbon fiber tape. The
stresses in the fiberglass skin are much lower, and the maximum is 4500 psi. The wing does not break with these
stresses.
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Figure 7.6. ANSYS Results of Horizontal Tail
In Fig. 7.6, the maximum stress seen by the horizontal tail is 1270psi in tension. This is well under the tensile
strength of 80ksi for fiberglass51. The stress concentration at the tips are resultant from the tip load of Schrenk’s
method.
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Figure 7.7. ANSYS Results of Vertical Tail
Figure 7.7 shows the results of the applied Schrenk’s estimation. A maximum stress of 450psi is seen in the
fiberglass skin, and the foam’s maximum compressive stress is 11psi and the tail does not break under the expected
ultimate loading.
D. Fuselage Loads
The fuselage will undergo a variety of forces during a typical flight. The main load scenarios are during pull-up,
push-over, and landing maneuvers. Each of these scenarios was analyzed using ANSYS.
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Figure 7.8. Fuselage Stress during Landing Impact
As seen in Fig. 7.8, the fuselage experiences a max stress of 14.8ksi. This is in one of the filleted corners of a
hatch. This is well under the yield compression strength of fiberglass, which is 48ksi51. The stresses seen in the
plywood are also below the strength of plywood, which is 1600psi 54.
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Figure 7.9. Piolin Fuselage Minimum Turn Radius Maneuver Stresses
As seen in Fig. 7.9, the fuselage experiences 10.3ksi in tension on the fiberglass skin during a minimum turning
radius maneuver. With a tensile strength of 80ksi, the fuselage will not fail51.
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Figure 7.10. Push-over Stress Analysis
As shown in Fig. 7.10, the maximum stress experienced during a push-over maneuver is 8160psi in compression
in the fiberglass on the rear of the fuselage. This is a result of the tailboom’s forces applied upward on the fiberglass
at the very rear of the fuselage. Again, the airframe will not fail during this maneuver.
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Figure 7.11. Tailboom Stresses
The maximum stress seen by the tailboom is only 168psi. This is much lower than the allowable compressive
strength of 84ksi for matrix weave carbon material51. The deflection seen by the boom is 0.006 inches, a very minute
amount, which is desirable because the empennage do not move considerably relative to the rest of the aircraft,
keeping the handling qualities consistent.
F. V-n Diagram
A V-n diagram was utilized to determine the loadings of the aircraft. Setting the corner speed to 10fps higher
than the cruise velocity results in a positive load factor of 5.2g’s. A safety factor of 1.5 is also included in these
graphs. The stall region boundary lines were determined with Eq. (7.5).
(7.5)
(7.6)
In Eq. (7.6), Kg is a gust alleviation factor, and is determined from Eq. (7.7) 49.
(7.7)
(7.8)
The gust load lines in the V-n diagram represent the added loads experienced by a gust of 14 ft/s. This velocity
for the gust loads results in a 5.2 g load at Vne.
In Fig. 7.12, Vne was determined by the maximum allowable loading on the servo, with a 1.5 safety factor. The
aileron servos experience the largest torques, and the servo used for these control surfaces are the Hitec HS-82MG.
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The manufacturer specifies the maximum torque at 4.8V as 38.88oz-in. Including a factor of safety of 1.5, the servos
cannot exceed 25.92oz-in. The corresponding velocity of the aircraft with maximum aileron deflection is 130fps,
with a 1:1 mechanical linkage.
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VIII. Risk Mitigation
In any engineering project there are certain risks associated with a given design. Therefore, it is important to
conduct analysis on the vehicle to determine these risks and minimize their effects as much as possible. First, it is
necessary to identify the possible failure modes that can arise during flight and then take steps to iteratively improve
upon the vehicle design. At each step in this process, one must take measures to mitigate the likelihood or severity
of any given failure.
It is important to note that for the purposes of this design a catastrophic failure is unlikely. The Piolin is a proof
of concept design, and flight tests will be performed in a controlled location devoid of significant human population.
The only way for a catastrophic hazard to occur is for the plane to leave the test area. Nonetheless, flight conditions
that could potentially result in this state are marked by severity level 4. It is also important to note that there are
flight condition limits that should be placed on the UAV. The fuselage has openings in both the fore and aft sections,
and the hatches for payload access are not designed to be waterproof. The craft therefore should not fly in rain or
any other type of precipitation, as water could damage the internal systems. Also, it should be noted that in gust
conditions above 19 mph the UAV is not capable of maintaining a steady sideslip, and care should taken during
landing in these conditions.
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Table 8.2. Preliminary Hazard Analysis
System Hazard Result Severity
Avionics Intermittent RC signal Partial control loss 2
RC Receiver fails Complete control loss 3
Piccolo II fails (within range of RC) Loss of autopilot control 1
Piccolo II fails (outside range of RC) Loss of autopilot control 4
Payload Camera fails Loss of recon abilities 1
Speed Controller fails Loss of throttle control 2
Motor fails Loss of throttle control 2
Battery failure (no power supplied) Total loss of control 3
Battery failure (overheating) Damage to internals, loss of control 3
Control Surfaces Rudder fails Partial control loss 2
One aileron fails Partial control loss 2
Both ailerons fail Partial control loss 2
Elevator failure Partial control loss 2
Structures Wing failure Loss of main lifting structure, control loss 3
Hatch failure Exposed internals, aerodynamic loss 1
Fuselage failure Damage to internals, loss of control 3
Tail boom failure Loss of empennage structures 3
The SBT is an excellent tool for determining where hazards or failures pose the greatest risk to successful flight
operations, and presents a graphical representation of redundancy measures. By following the tree’s flow, we see
that the UAV has the capacity to operate successfully even in the event of left or right aileron failure and single
elevator servo failure. Rudder control, though necessary for maintaining steady sideslip for landing and general yaw
control, is not absolutely necessary for successful flight operations, and for that reason was not included in the EBT.
However, it should be noted that a failure of the rudder would constitute a moderate hazard, and in especially windy
conditions could lead to critical ground impact.
All risks cannot be functionally eliminated, as any design choice to mitigate a particular risk will invariably
introduce a new risk factor that must be considered. Each design decision represented a compromise between
related system characteristics, and in order to design the most effective craft it was necessary that these
compromises be accounted for and prioritized with respect to our overall mission goals. By designing the craft it is
possible to account for a myriad of flight conditions and potential events, taking into account all but the most critical
of hazards. Following are the goals, methodology, and results of our risk mitigation operations, broken down into
the key areas of our design.
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B. Aerodynamics
This applies where the drag coefficient, CD, is determined by Eq. (8.2)56.
(8.2)
It can be seen from Eq. (8.2) that the drag coefficient is defined largely from the relationship between the lift
coefficient, Oswald efficiency factor, denoted “e”, and aspect ratio, denoted “AR”. As the lift distribution becomes
more elliptical and the aspect ratio goes up, the induced drag of the vehicle decreases, having the effect of reducing
the total drag coefficient of the vehicle. The smaller the drag coefficient, the smaller the W/(C L/CD) term in Eq.
(8.1). By designing our wing to generate as little induced drag as possible, we tried to maximize the endurance
capabilities of the UAV as well as drop additional weight that would have come from a larger platform wing.
2. Results
In the end, we finished with a high aspect ratio wing that provides a generally elliptical lift distribution and a
high L/D ratio, a feature that decreases the amount of power required for a given flight condition. The higher aspect
ratio did involve compromise, however, as the UAV possesses a relatively high stall speed of approximately 35fps.
The addition of flaps was considered to try to lower this speed to soften landing impact, but analysis indicated the
difference in landing speeds was not worth the additional complexity in flap design and fabrication. This design
choice did necessitate additional analysis for landing cases, however, in order to ensure the vehicle is capable of
landing safely in a variety of conditions.
C. Performance
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altitude, but generally speaking the plane is capable of launching over a wide range of throw conditions, including
less than ideal cases. At sea level, pitch can be as far as 9o below horizontal. All launches were assumed to be 5ft
off the ground, with an initial velocity of 20fps. That is generally lower to the ground and slower than the average
person would be able to throw, so there remains a further margin of error in launch.
Also of note was the performance of the craft at varying altitudes. As density changes, so does the possible
flight envelope. Therefore, we made sure to analyze the UAV’s performance at several altitudes, including sea level,
435ft which is the altitude of the Perkins field test site, and one thousand foot intervals up to 20,000ft.
2. Results
The vehicle wing design was able to help reduce the amount of power the UAV consumes in any given flight
condition, and our vehicle is able to launch, land, and perform its reconnaissance tasks at a variety of altitudes and
conditions. The UAV mission profile was designed such that the vehicle efficiently uses the power available while
still allowing for a margin of safety (10% battery power) in the event of unforeseen failures or difficult flight
conditions.
D. Structures
(8.3)
Here, the velocity Va is the maneuver speed which is set approximately 10fps over the cruise velocity. Using Eq.
(8.3) gives a maximum g-load of 5.2 for the vehicle, but for safety purposes all components were analyzed at 7.8g,
corresponding to a factor of safety of 1.5 for reconnaissance/utility craft 49. Maximum negative loadings were
calculated by halving the positive g-loads, a reasonable determination as the Piolin is designed primarily for
reconnaissance.
Additional concerns included hatch placement and internal geometry. The hatch sizes and placements required
enough space to allow for easy maintenance and repair, but had to not compromise either fuselage or wing strength.
This dichotomy necessitated a bit of compromise, as some of the payload, such as the Piccolo autopilot and camera,
were relatively large.
2. Results
Analysis of the Piolin reveals that the craft performs very well from a structural standpoint. The vehicle is
capable of handling up to 7.8g’s without suffering structural damage. Since this loading takes the 1.5 safety factor
into consideration, the Piolin is not expected to see loads of 7.8g’s making it structurally stable for flight. Loading
analysis at landing, even with our relatively high stall speed, revealed load factors within the 5.2g maximum
calculated by Eq. (8.3). The only structural concern with the UAV is that for the 7.8g case, the foam core within the
wing is on the brink of its compressive yield stress due to wing bending. If either the fiberglass or the carbon tape
on the wing are compromised or additionally loaded, the foam is likely to fail. The skin of the vehicle would remain
undamaged, however, as the compressive load at 7.8g’s remains less than a third of the fiberglass yield stress, a
value of 10/48.
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E. Stability and Control
2. Results
The Piolin UAV design has achieved level 1 handling characteristics throughout its flight regime, except for
flight conditions very close to stall. The vehicle will be able to maintain its controllability throughout a variety of
maneuvers and flight conditions, and has additional redundancy in the event of servo loss for the elevator.
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IX. CAD-UG
SolidWorks is a three dimensional computer modeling software program that can be used to make individual
parts or assemblies made of other parts or assemblies. Using SolidWorks, a fully scaled representation of Piolin was
created from its component parts. This model was used for several purposes, including CG measurement, fabrication
of the CMARC model, calculation of the moments of inertia, structural analysis export, as well as various sizings
and layout decisions.
In order to analyze the structural integrity of the different parts of the plane, the SolidWorks model needed to be
imported into a program called ANSYS. ANSYS uses a mesh version of the model to show stress concentrations as
well as other information, however models created using SolidWorks encountered repeated errors when imported
into ANSYS. In order to solve this problem, the models were taken from SolidWorks through another program
called Unigraphics, and then to ANSYS. Unigraphics is another 3D modeling program featuring meshing and gluing
tools that can be easily translated into ANSYS.
The main assembly of Piolin features an origin located at the leading edge point of the wing. The center of
gravity and moments of inertia were calculated internally in SolidWorks in relation to this origin. Having the origin
at the leading edge of the wing allows for easy calculation of CG and static margin. The model features as many of
the small details as possible, including wiring, lights, and servo control horns and linkages.
One of the customer requirements around which Piolin was built is that the plane must disassemble to fit into a
1.5 cubic foot box. SolidWorks was used to try out several different box dimensions and to select the most
applicable to Piolin. The final box dimensions chosen around which to build the plane were 48 inches by 9 inches by
6 inches. This box was inserted into a SolidWorks assembly along with the disassembled parts of the plane. The
parts were arranged so that everything could fit inside of the box. Figure 9.1 and Fig. 9.2 show these in-box
assemblies.
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Figure 9.2. Box breakdown side view
Figures 9.3, 9.4, and 9.5 show a series of pictures from the SolidWorks model exhibiting the external
geometry and features. Figures 9.6, 9.7, and 9.8 show the positioning of the components inside the fuselage and
inside the wing.
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Figure 9.4. Servo hatch and control horn on aileron
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Figure 9.6. Left side internal structures
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Figure 9.8. Fuselage internal structures
1. Weight Buildup
SolidWorks features a density editor for any part that is created. A user can input the density of the
component material in order get an approximation of the weight of the part. Each part in the assembly of Piolin was
made to have a density equal to that of the material of which it was made. Once each component was assigned its
density, SolidWorks was used to calculate the overall weight of the assembly. Some of the components had
previously known densities while others were approximated by weighing a certain mass of the material and then
assigning an appropriate density.
The overall mass of the plane, before paint, came to 4.5lbs. After paint was added, the final estimated
weight of the plane was 5.0lbs. The piece-by-piece weight buildup of the plane is located in Table 9.1.
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Table 9.1. Piolin Weight Build-Up (Without Paint)
Fuselage Weight Buildup
Item Total Quantity Total Weight (lbs)
Fiberglass Skin (0.009 inch) 0.2609167
Bulkheads/Spine 0.1624118
Servo Mounting Blocks 2 0.0278722
Servo Linkages 2 0.0625
Total Weight 0.5137007
Payload Weight Buildup
Item Total Quantity Total Weight (lbs)
Motor 1 0.274
Battery 1 0.868
RC Reciever 1 0.0769
Piccolo II 1 0.531
Camera 1 0.375
Propellor 1 0.13
Servo Wire 0.03
Servos 3 0.12375
Switches 2 0.0625
Speed Controller 1 0.11
Total Weight 2.58115
Horizontal Tail Weight Buildup
Item Total Quantity Total Weight (lbs)
Foam 0.01134
Fiberglass (0.001 inch) 0.021
Tail Reciever 0.106
4-40 Bolt 0.001
Carbon Pin 0.0013
Tail Boom 0.11
Hinge 0.0006
Total Weight 0.25124
Vertical Tail Weight Buildup
Item Total Quantity Total Weight (lbs)
Fiberglass (0.001 inch) 0.005
Foam 0.012
Hinge 0.00052
Total Weight 0.01752
Mid Wing Weight Buildup
Item Total Quantity Total Weight (lbs)
Fiberglass (0.005 inch) 0.15
Ribs 0.01975
Latch 2 0.007
Spartape 0.012
Foam 0.0747
Total Weight 0.26345
Outboard Wing Weight Buildup
Item Total Quantity Total Weight (lbs)
Fiberglass (0.005 inch) 0.133
Foam 0.0549
Hinge 0.002
Ribs 0.00468
Spartape 0.000683
Carbon Wing Rod 0.0546
Carbon Wing Pin 0.00241
Total Weight 2 0.504546
Wing Frame Overall Weight 0.767996
Servos 2 0.0825
Control Horns 2 0.0001
Servo Linkage 2 0.00154
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LED Array 2 0.003
Pitot Tube 1 0.075
Pitot Line 2 0.09375
Pitot Clamp 1 0.0006919
Servo Mounting Block 4 0.0011168
Pitot Counterweight 1 0.0756919
LED Wiring 0.032
Servo Wiring 0.02
Wing Total Weight 1.1533866
Overall Weight before Paint 4.5169973
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Figure 9.9. CG Measurement Rig
The rig is balanced such that its CG, with a .22.lb ballast placed 3.8 in from the front end, will be directly at the
center of the aluminum tube crossbar (9.72 in from front of rig). The rig is thus designed to be balanced before being
attached to the UAV, and has minimal weight (approximately 1 lb) so that it interferes as little as possible with the
measurement of plane-specific mass properties.
Figure 9.10 shows the CG rig configured to measure the longitudinal and lateral center of gravity of the UAV as
well as the Izz moment of inertia. In this configuration the rig is suspended from the center of the crossbar, at the
location of the rig CG. The rig CG is placed such that the intended location of the plane CG is directly below, so the
single cable at the rig CG is sufficient to measure the CG of the plane. The internal components of the vehicle will
be adjusted until the craft hangs level from the rig in this configuration.
Figure 9.10. CG Rig Configured to Measure Longitudinal and Lateral CG, Izz
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To measure the vertical center of gravity for the UAV the vehicle will be pitched nose up and a vertical line will be
drawn through the center of gravity using a surveyor’s laser. This configuration can be seen, with anticipated
reference line and CG location, in Fig. 9.11.
The moments of inertia for the plane will be calculated by measuring the period of oscillation about a particular
axis. This is done by setting the aircraft and rig in the appropriate configuration and giving the plane a slight
disturbance about the appropriate axis of rotation. During the oscillation the damping time and number of cycles is
recorded, and from this information the period of the axis can be calculated. From this information the moments of
inertia can be calculated using Eq. (9.1)58.
WT 2 L
I (9.1)
4 2
This holds where Icc is the moment of inertia of the UAV and rig combination about the axis in question (I xx, Iyy,
or Izz), W is the total weight, T the period of oscillation, and L the distance from the point of rotation to the center of
gravity. The moment of inertia for the UAV by itself is described by Eq. (9.2)58.
2
Wtotal Ttotal Ltotal Wrig Trig2 Lrig Waircraft L2aircraft
I 2 2
(9.2)
4 4 g
This holds where Ltotal is described by Eq. (9.3)58.
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Wrig Lrig Waircraft Laircraft
Ltotal (9.3)
Wtotal
In equation (9.2) I is the moment of inertia of the aircraft about an axis going through the CG and parallel to the
axis of rotation, Wtotal the combined weight of the CG rig and UAV, T total the period of the UAV/rig combination,
and Ltotal is the distance from the point of rotation to the UAV and rig combination CG. W rig is the weight of the CG
rig, Trig the period of the CG rig oscillation, and Lrig is the distance of the rig CG to the point of rotation. Waircraft is
the weight of the UAV, and Laircraft is the distance from the point of oscillation to the aircraft CG.
The weight of the UAV and rig will be obtained before the measurement of the CG location and moments of
inertia. Likewise, the L distance for the rig, aircraft, and rig/aircraft combination will be calculated prior to testing
for each axis. The period of the rig and period of the rig and UAV combination will be obtained by measuring their
respective oscillations for a set amount of time. For measurement of the Ixx moment of inertia the rig and UAV will
be configured as shown in Fig. 9.12. For the Iyy moment of inertia, the configuration is shown in Fig. 9.13. To
measure the Izz value, the same rig configuration can be used as described by Fig. 9.10.
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Figure 9.13. CG Rig Configured to Measure Iyy
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X. Manufacturing
One of the primary customer requirements was to produce two airframes for testing and evaluation. With this in
mind, the entire design of the Piolin is centered on ease of construction and cost effectiveness.
A. Fuselage
The fuselage will be manufactured using a plug and mold technique. A plug will be made by printing our 1:1
scale copies of the Piolin’s fuselage in both lateral and longitudinal faces. These full scale copies will then become
templates which can be pinned to a block of blue foam. These templates will serve as guides to a hot wire which
can cut the lateral and longitudinal faces out of the block. This produces a block that resembles the Piolin’s fuselage
to a rough resolution. A more detailed plug can be achieved by then sanding down the corners and edges of the
block until it fits even, symmetrical dimensions as modeled in the design. Any imperfections are filled with
Bondo® and then sanded down again to provide a smooth surface.
A female mold will be produced by creating a fiberglass half-mold of each side, left and right, of the fuselage
plug. The plug is mounted with a board which serves as a bisecting plane against the plug. The board and plug are
prepped by waxing the surface. PVA is used as a mold release. This will allow a clean release between the mold and
the plug. With the surface prepped, layers of fiberglass and epoxy are vacuum bagged to the plug and left to cure. A
longer cure time will ensure that the mold is consistent throughout. Once cured, the vacuum bagging will be
removed and the plug, with its bisecting board, removed. The half-mold will then be sanded with a fine-grit sand
paper to remove any undesired inconsistencies in the fiberglass composite. This will complete half of the mold. The
same process is repeated to complete the mold for the other half of the fuselage. Both sections can be reinforced
with plywood to protect the shape of the mold.
With the mold manufactured, the interior of the mold can be prepped similar to the plug. This surface is then
coated in fiberglass fabric and epoxy, which will form a fiberglass composite, and vacuum bagged. When equipping
the mold with fiberglass, it is important to ensure that the fabric is not stretched or twisted as that will produce an
unacceptable body. Once the fiberglass has cured, it will be removed from the mold and inspected for
imperfections. Sanding the body will ensure a smooth outer surface. Bulkheads and firewalls can then be placed
inside the model to give it structural rigidity during the manufacturing of the hatches and outfitting. Hatches can be
cut as dimensioned.
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Live hinges will be manufactured by a similar process. A strip of aramid will be placed at the hinge location so
that the hinge can be cut from the wing after the layup of the wing.
2. Leading Edge
To ensure that the leading edge is smooth, an extra layer of 2oz fiberglass will be placed from the top surface,
covering the leading edge, and ending at the bottom surface of each wing. This will create an extra thick layer of
fiberglass that can be vacuum bagged, cured, then sanded down to a smooth finish to reduce drag but still maintain
structural rigidity.
E. Prefabricated Items
Prefabricated items include all avionics, servos, and the battery. The only prefabricated airframe component will
be the carbon fiber tailboom, used to attach the empennage to the fuselage.
F. Bill of Materials
Materials for production of two airframes, and their respective costs, can be found in Table 10.1.
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Table 10.1. Bill of Materials for Airframe Manufacturing
Item Unit Price Unit Measure Units Needed Total Cost
Aircraft Components
Carbon Wrapped Tube $80.95 6' Length, 0.75" ID 1 $80.95
Carbon Uni-Directional $9.00 3" x 10' 1 $9.00
Tape Joiner Rod
Carbon $7.95 3/8" Dia. 3 $23.85
Brass Joiner Sleeve $1.50 3/8" ID, 13/32" OD, 1ft 1 $1.50
Carbon Anti-Rotation Rod $5.45 1/8" Dia, 4ft length 1 $5.45
Carbon Anti-Rotation $6.20 0.122" ID, 4ft length 1 $6.20
Sleeve
Epoxy Kit $164.58 1.9 Gal Resin + Hardener 1 $164.58
Aramid Tape $21.95 1" wide, 10 yard pkg. 1 $21.95
Plywood $15.00 2' X 4' X 1/8” 1 $15.00
2.2 oz Fiberglass $13.99 50x108" 1 $13.99
0.75 oz Fiberglass $14.00 41" X 108" 1 $14.00
Foam Core $12.00 2” x 2’ x 8’ 2 $24.00
CAM Blades $12.90 12" X 8" 2 $25.80
Prop Shaft Adapter $6.50 5 mm 1 $6.50
Aeronaut Yoke $13.00 50 mm 1 $13.00
Nylon Spinner $5.60 50 mm 1 $5.60
Nylon bolt $1.25 1.25" x 10-32, pkg of 4 1 $1.25
Dubro Threaded Rod $3.29 4-40, pkg of 6, for ailerons 1 $3.29
Steel Clevis $1.49 4-40, Threaded 2 $2.98
Dubro Flex Cable $3.69 36" each 4 $14.76
Control Horns $1.10 --- 1 $1.10
Locking 2-position $9.94 SPDT, 4-40 thread 4 $39.76
Switches Aircraft Subtotal (assuming two prototypes) = $494.51
Estimated Shipping Costs = $80.75
Subtotal = $575.26
Contingency Costs = $57.53
Grand Total = $632.79
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XI. Budget and Customer Requirements
A. Budget
The budget for two prototypes for the Piolin can be found in Table 11.1.
Table 11.1. Proposed Budget
Item Unit Price Unit Measure Units Total
Aircraft Components Needed Cost
Piccolo Autopilot $0.00 Provided 1 $0.00
Camera System $0.00 Provided 1 $0.00
Pitot Static Tube $0.00 Provided 1 $0.00
Carbon Wrapped Tube $80.95 6' Length, 0.75" ID 1 $80.95
Carbon Uni-Directional Tape $9.00 3" x 10' 1 $9.00
Carbon Joiner Rod $7.95 3/8" Dia. 3 $23.85
Brass Joiner Sleeve $1.50 3/8" ID, 13/32" OD, 1ft 1 $1.50
Carbon Anti-Rotation Rod $5.45 1/8" Dia, 4ft length 1 $5.45
Carbon Anti-Rotation Sleeve $6.20 0.122" ID, 4ft length 1 $6.20
Epoxy Kit $164.58 1.9 Gal Resin + Hardener 1 $164.58
Aramid Tape $21.95 1" wide, 10 yard pkg. 1 $21.95
Plywood $15.00 2' X 4' X 1/8” 1 $15.00
2.2 oz Fiberglass $13.99 50x108" 1 $13.99
0.75 oz Fiberglass $14.00 41" X 108" 1 $14.00
Foam Core $12.00 2” x 2’ x 8’ 2 $24.00
HS82 Servos $16.49 1.17" X 0.47" X 1.16" 5 $65.96
Rimfire 42-40-800 $69.99 --- 1 $69.99
Silver Series 45 ESC $59.99 --- 1 $59.99
Main Battery $0.00 Provided, 5400mah, 11.1v 1 $0.00
CAM Blades $12.90 12" X 8" 2 $25.80
Prop Shaft Adapter $6.50 5 mm 1 $6.50
Aeronaut Yoke $13.00 50 mm 1 $13.00
Nylon Spinner $5.60 50 mm 1 $5.60
Nylon bolt $1.25 1.25" x 10-32, pkg of 4 1 $1.25
Dubro Threaded Rod $3.29 4-40, pkg of 6, for ailerons 1 $3.29
Steel Clevis $1.49 4-40, Threaded 2 $2.98
Dubro Flex Cable $3.69 36" each 4 $14.76
Control Horns $1.10 --- 1 $1.10
Locking 2-position Switches $9.94 SPDT, 4-40 thread 4 $39.76
LED Switch $30.00 One switch 1 $30.00
Oval 50o x 110o LEDs (red and green) $5.00 2 5mm LEDs 8 $40.00
Surface Mounted 120o LED $20.00 2 LEDs 2 $40.00
General Components
Disposable Cups $1.99 50 ct. 1 $1.99
Craft Sticks $1.99 75 ct., 6" X 7/8" 1 $1.99
CA Glue $5.00 Super Thin, Thin, Gap 3 $15.00
Fiberglass for Molds $13.99 50x108 1 $13.99
Foam for Molds $0.00 1½“ X 4’ x 8’, Donated 1 $0.00
Balsa Wood $5.00 Sheeting, 1/8” x 3 x 2’ 1 $5.00
Balsa Wood $0.80 Sticks, 1/8” x ½” x 3 ft 6 $4.80
Vinyl Gloves $6.00 --- 1 $6.00
Sand Paper $30.00 Assortment 1 $30.00
Hardware $25.00 Assortment 1 $25.00
Krylon Spray Paint $5.19 12 oz, Gloss 2 $10.38
Aircraft Subtotal (assuming two prototypes) = $816.94
General Subtotal = $114.15
Estimated Shipping Costs = $80.75
Subtotal = $995.35
Contingency Costs = $101.18
Grand Total = $1,113.02
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B. Summary of Customer Requirements Met
All customer requirements are mentioned in the introduction.
The customer required that the design for their surveillance UAV be electric powered and capable of sustaining
at least 15 minutes of flight. The customer also required their aircraft to be capable of landing on any surface and
contain navigational lights for night flight. The Piolin satisfies all of these requirements. Electric power is provided
from the LiPo battery to the RimFire electric motor and the LED lights located on the side of each wing.
Navigational red and green lights are applied to each wingtip to allow the pilot to discern the port and starboard
wings. Oval LEDs with 110o by 60o directionality are applied in 90o radial intervals with a 120o surface mounted
LED applied to the wingtip surface to allow for 180o of directionality from the profile view of each wingtip and 360 o
from a head-on view of each wingtip. This allows the Piolin to be visible from any direction. All LEDs are at least
1 candela making it visible for far more then approach. The current draw of the battery shows that the Piolin is
capable of flight for more than 15 minutes during one average mission. An average mission is one that closely
follows the mission profile.
The surveillance UAV was required to break apart into a box totally 1.5sq. ft. with widths and depths measuring
multiplicative intervals of 3in. The caveat to this requirement is that it must not take longer than 5 minutes to
assemble the aircraft from its packed state. The Piolin is designed to assemble using as few loose pieces of
hardware as possible from its 4ft. by 9in. by 6in. box. A flight-ready condition is achieved as soon as the aircraft is
assembled since it can be hand-launched, meaning it requires no extra hardware or components.
The customer required the aircraft to have a low visual and audible profile. This is achieved by utilizing an
electric engine which eliminates noisy combustion engines or turbines. The aircraft is also contains no strobe in the
lighting system which ensures a low visual signature at night.
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Appendix A
Concurrent engineering diagrams not displayed in text are as follows:
CG Location
Thrust Zt
Positive
NP Position
Static
Margin (Kn) - Cm/α
Size
Stability Horizontal
Tail Volume
Tail Lt
it
Fuselage
Wing Size
Negative
Longitudinal Prop Wash Size
Angle of
Stall Control Incidence
Requirements
Wing Moment
Trim
Control Elevator
CL
Size
Cme
Placement
from CG
Effective
Power
CLδe
Figure A.1. Longitudinal Stability and Control Tree Diagram
CG
Positive Forward
Placement
Size
Xcp
Stability
Adverse
Negative
Yaw
Prop Wash
Cross Wind Flight
Directional Dutch
Roll
Cross Wind Landing
Requirements
Spin Recovery
Cn Adverse Yaw
Control Rudder Size
Cnβ
Placement
from CG
Effectiveness
CLδ r
Power
Cnδr
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Hard Points Wing
Bulkheads Motor
Internal
Cooling vents Bungee
Structures
Spars Skids
Lights Parachute
Linkages Payload
Removable
Tail
Vertical Tail Geometry
External
Structures
Horizontal Tail Placement
Bending
Wing
Moments
Fuselage Skin
Structures
Configuration
Mounting
Safety Factor
Loads Takeoff
Landing
Motor
Cruise
Cost
Lead Time
Weight Tension
Materials
Strength Compression
Torsion
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a.c.
Shape m.a.c
(L=0)
cmc/4
cd0
cd
cl/cd (cl/cd)max
Airfoil cp
clmax
cl
a0
Rex
stall
Performance
Vstall
streamlines
S
AERODYNAMICS AR
b
CMc/4
CLmax
a
Planform Cp CL
stall
Vstall
CD CDi
(CL/CD)max
propwash
Wing/Body
Wing lift
Di
Lift/Drag
Contributions
downwash
dihedral
Body drag
Body
Body lift Weight
Figure A.4. Aerodynamics Tree Diagram
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Takeoff
Loiter
Lift
Cruise
Landing
Parasitic
Drag
Induced
Takeoff
Loiter
Speeds
Cruise
Landing
Takeoff
Lengths
Landing
Climb Rate
Performance Climb
Time to Climb
Range
Range &
Endurance
Endurance
SFC
Service
Ceiling
Absolute
Thrust Required
Thrust Available
Figure A.5. Performance Tree Diagram
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Figure A.6. Manufacturing Tree Diagram
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Figure A.7. Aircraft Specifications vs Aircraft Geometry QFD
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Figure A.8. Aircraft Geometry vs Manufacturing and Repair QFD
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Figure A.9. Manufacturing and Repair vs Cost QFD
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Appendix B
PIOLIN MODEL with control surfaces
&BINP2 LSTINP=2, LSTOUT=0, LSTFRQ=0, LENRUN=0, LPLTYP=0, &END
&BINP3 LSTGEO=0, LSTNAB=0, LSTWAK=0, LSTCPV=0, &END
&BINP4 MAXIT=200, SOLRES=0.0005, &END
&BINP5 NTSTPS=3, DTSTEP=30, &END
&BINP6 RSYM=1.0, RGPR=0.0, RFF=5.0, RCORES=0.050, RCOREW=0.050, &END
&BINP7 VINF=45, VSOUND=2000, &END
&BINP8 ALDEG=0.0, YAWDEG=0.0, PHIDOT=0.0, THEDOT=0.0, PSIDOT=0.0, &END
&BINP8A PHIMAX=0.0, THEMAX=0.0, PSIMAX=0.0,
WRX=0.0, WRY=0.0, WRZ=0.0, &END
&BINP8B DXMAX=0.0, DYMAX=0.0, DZMAX=0.0,
WTX=0.0, WTY=0.0, WTZ=0.0, &END
&BINP9 CBAR=0.477225, SREF=2.833, SSPAN=6,
RMPX=0.0, RMPY=0.00, RMPZ=0.0, &END
&BINP10 NORSET=0, NBCHGE=0, NCZONE=0,
NCZPCH=0, CZDUB=0.0, VREF=0.0, NNROT=10, NPEXC=0 CPWARN=9000., &END
&BINP11 NORPCH=0, NORF=0, NORL=0,
NOCF=0, NOCL=0, VNORM=0.0, &END
// R elevator 2, L elevator 2, rudder 2, R aileron 2, L aileron 2
&BINP11A NROTPCH=14,14,15,15,13,13,5,7,6,8,
NROTRF=1,22,1,22,1,23,16,1,1,13,
NROTRL=5,26,5,26,4,26,19,3,3,16,
NROTCF=1,1,1,1,3,3,25,16,25,16,
NROTCL=6,6,6,6,12,12,40,31,40,31,
ANGLE=0,0,0,0,0,0,0,0,0,0,
VX=0,0,0,0,0,0,-1.13,-1.13,-1.13,-1.13,
VY=1,1,-1,-1,0,0,-24,-24,24,24,
VZ=0,0,0,0,1,1,1.47,1.47,1.47,1.47, &END
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0 0.939392621 -0.34202014
0 0.766044443 -0.64278761
0 0.707106781 -0.707106781
0 0.573576436 -0.819152044
0 0.5 -0.866025404
0 0.258819045 -0.965925826
0 0 -1
&BPNODE TNODE=3, TNPC=18, TINTC=3, &END
&SECT1 STX=0.015, STY=0.0, STZ=-0.057666667, SCALE=0.039, ALF=0.0, THETA=0.0, INMODE=4,
TNODS=0, TNPS=0, TINTS=0, &END
0 0 1
0 0.258819045 0.965925826
0 0.5 0.866025404
0 0.707106781 0.707106781
&BPNODE TNODE=1, TNPC=10, TINTC=3, &END
0 0.866025404 0.5
0 1 0
0 0.939392621 -0.34202014
0 0.766044443 -0.64278761
0 0.707106781 -0.707106781
0 0.573576436 -0.819152044
0 0.5 -0.866025404
0 0.258819045 -0.965925826
0 0 -1
&BPNODE TNODE=3, TNPC=18, TINTC=3, &END
&SECT1 STX=0.025, STY=0.0, STZ=-0.057666667, SCALE=0.048, ALF=0.0, THETA=0.0, INMODE=4,
TNODS=0, TNPS=0, TINTS=0, &END
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0 0.258819045 0.965925826
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105
American Institute of Aeronautics and Astronautics
120108
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106
American Institute of Aeronautics and Astronautics
120108
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107
American Institute of Aeronautics and Astronautics
120108
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108
American Institute of Aeronautics and Astronautics
120108
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109
American Institute of Aeronautics and Astronautics
120108
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110
American Institute of Aeronautics and Astronautics
120108
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111
American Institute of Aeronautics and Astronautics
120108
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112
American Institute of Aeronautics and Astronautics
120108
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113
American Institute of Aeronautics and Astronautics
120108
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114
American Institute of Aeronautics and Astronautics
120108
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115
American Institute of Aeronautics and Astronautics
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116
American Institute of Aeronautics and Astronautics
120108
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American Institute of Aeronautics and Astronautics
120108
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American Institute of Aeronautics and Astronautics
120108
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American Institute of Aeronautics and Astronautics
120108
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120
American Institute of Aeronautics and Astronautics
120108
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American Institute of Aeronautics and Astronautics
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American Institute of Aeronautics and Astronautics
120108
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0.347124 0 0.0298
0.1781679 0 0.02805
0.0877045 0 0.02245
0.0390571 0 0.0159
0 0 0
&BPNODE TNODE=1, TNPC=10, TINTC=0, &END
0.0390571 0 -0.0159
0.0877045 0 -0.02245
0.1781679 0 -0.02805
0.347124 0 -0.0298
0.502685 0 -0.02647
0.662417 0 -0.02
0.702202202 0 -0.018
0.8 0 -0.01312
&BPNODE TNODE=1, TNPC=10, TINTC=0, &END
0.9 0 -0.00724
1 0 0
&BPNODE TNODE=3, TNPC=3, TINTC=0, &END
&SECT1 STX=3.2033, STY=0.45833, STZ=-0.08125, SCALE=0.333, ALF=-2.0, THETA=0.0, INMODE=4,
TNODS=2, TNPS=2, TINTS=3, &END
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1 0 0
0.9 0 0.00724
0.8 0 0.01312
&BPNODE TNODE=1, TNPC=3, TINTC=0, &END
0.702202202 0 0.018
0.662417 0 0.02
0.502685 0 0.02647
0.347124 0 0.0298
0.1781679 0 0.02805
0.0877045 0 0.02245
0.0390571 0 0.0159
0 0 0
&BPNODE TNODE=1, TNPC=10, TINTC=0, &END
0.0390571 0 -0.0159
0.0877045 0 -0.02245
0.1781679 0 -0.02805
0.347124 0 -0.0298
0.502685 0 -0.02647
0.662417 0 -0.02
0.702202202 0 -0.018
0.8 0 -0.01312
&BPNODE TNODE=1, TNPC=10, TINTC=0, &END
0.9 0 -0.00724
1 0 0
&BPNODE TNODE=3, TNPC=3, TINTC=0, &END
&SECT1 STX=3.2033, STY=0.541667, STZ=-0.08125, SCALE=0.333, ALF=-2.0, THETA=0.0, INMODE=4,
TNODS=2, TNPS=2, TINTS=3, &END
1 0 0
0.9 0 0.00724
0.8 0 0.01312
&BPNODE TNODE=1, TNPC=3, TINTC=0, &END
0.702202202 0 0.018
0.662417 0 0.02
0.502685 0 0.02647
0.347124 0 0.0298
0.1781679 0 0.02805
0.0877045 0 0.02245
0.0390571 0 0.0159
0 0 0
&BPNODE TNODE=1, TNPC=10, TINTC=0, &END
0.0390571 0 -0.0159
0.0877045 0 -0.02245
0.1781679 0 -0.02805
0.347124 0 -0.0298
0.502685 0 -0.02647
0.662417 0 -0.02
0.702202202 0 -0.018
0.8 0 -0.01312
&BPNODE TNODE=1, TNPC=10, TINTC=0, &END
0.9 0 -0.00724
1 0 0
&BPNODE TNODE=3, TNPC=3, TINTC=0, &END
&SECT1 STX=3.2033, STY=0.551667, STZ=-0.08125, SCALE=0.333, ALF=-2.0, THETA=0.0, INMODE=4,
TNODS=3, TNPS=1, TINTS=3, &END
1 0 0
0 0 0
&BPNODE TNODE=2, TNPC=13, TINTC=0, &END
1 0 0
&BPNODE TNODE=3, TNPC=13, TINTC=0, &END
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0.8 0 0.01312
&BPNODE TNODE=1, TNPC=3, TINTC=0, &END
0.702202202 0 0.018
0.662417 0 0.02
0.502685 0 0.02647
0.347124 0 0.0298
0.1781679 0 0.02805
0.0877045 0 0.02245
0.0390571 0 0.0159
0 0 0
&BPNODE TNODE=1, TNPC=10, TINTC=0, &END
0.0390571 0 -0.0159
0.0877045 0 -0.02245
0.1781679 0 -0.02805
0.347124 0 -0.0298
0.502685 0 -0.02647
0.662417 0 -0.02
0.702202202 0 -0.018
0.8 0 -0.01312
&BPNODE TNODE=1, TNPC=10, TINTC=0, &END
0.9 0 -0.00724
1 0 0
&BPNODE TNODE=3, TNPC=3, TINTC=0, &END
&SECT1 STX=3.2033, STY=-0.125, STZ=-0.08125, SCALE=0.333, ALF=-2.0, THETA=0.0, INMODE=4,
TNODS=2, TNPS=2, TINTS=3, &END
1 0 0
0.9 0 0.00724
0.8 0 0.01312
&BPNODE TNODE=1, TNPC=3, TINTC=0, &END
0.702202202 0 0.018
0.662417 0 0.02
0.502685 0 0.02647
0.347124 0 0.0298
0.1781679 0 0.02805
0.0877045 0 0.02245
0.0390571 0 0.0159
0 0 0
&BPNODE TNODE=1, TNPC=10, TINTC=0, &END
0.0390571 0 -0.0159
0.0877045 0 -0.02245
0.1781679 0 -0.02805
0.347124 0 -0.0298
0.502685 0 -0.02647
0.662417 0 -0.02
0.702202202 0 -0.018
0.8 0 -0.01312
&BPNODE TNODE=1, TNPC=10, TINTC=0, &END
0.9 0 -0.00724
1 0 0
&BPNODE TNODE=3, TNPC=3, TINTC=0, &END
&SECT1 STX=3.2033, STY=-0.25, STZ=-0.08125, SCALE=0.333, ALF=-2.0, THETA=0.0, INMODE=4,
TNODS=2, TNPS=2, TINTS=3, &END
1 0 0
0.9 0 0.00724
0.8 0 0.01312
&BPNODE TNODE=1, TNPC=3, TINTC=0, &END
0.702202202 0 0.018
0.662417 0 0.02
0.502685 0 0.02647
0.347124 0 0.0298
0.1781679 0 0.02805
0.0877045 0 0.02245
0.0390571 0 0.0159
0 0 0
&BPNODE TNODE=1, TNPC=10, TINTC=0, &END
0.0390571 0 -0.0159
0.0877045 0 -0.02245
0.1781679 0 -0.02805
0.347124 0 -0.0298
0.502685 0 -0.02647
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0.662417 0 -0.02
0.702202202 0 -0.018
0.8 0 -0.01312
&BPNODE TNODE=1, TNPC=10, TINTC=0, &END
0.9 0 -0.00724
1 0 0
&BPNODE TNODE=3, TNPC=3, TINTC=0, &END
&SECT1 STX=3.2033, STY=-0.3125, STZ=-0.08125, SCALE=0.333, ALF=-2.0, THETA=0.0, INMODE=4,
TNODS=2, TNPS=2, TINTS=3, &END
1 0 0
0.9 0 0.00724
0.8 0 0.01312
&BPNODE TNODE=1, TNPC=3, TINTC=0, &END
0.702202202 0 0.018
0.662417 0 0.02
0.502685 0 0.02647
0.347124 0 0.0298
0.1781679 0 0.02805
0.0877045 0 0.02245
0.0390571 0 0.0159
0 0 0
&BPNODE TNODE=1, TNPC=10, TINTC=0, &END
0.0390571 0 -0.0159
0.0877045 0 -0.02245
0.1781679 0 -0.02805
0.347124 0 -0.0298
0.502685 0 -0.02647
0.662417 0 -0.02
0.702202202 0 -0.018
0.8 0 -0.01312
&BPNODE TNODE=1, TNPC=10, TINTC=0, &END
0.9 0 -0.00724
1 0 0
&BPNODE TNODE=3, TNPC=3, TINTC=0, &END
&SECT1 STX=3.2033, STY=-0.45833, STZ=-0.08125, SCALE=0.333, ALF=-2.0, THETA=0.0, INMODE=4,
TNODS=2, TNPS=2, TINTS=3, &END
1 0 0
0.9 0 0.00724
0.8 0 0.01312
&BPNODE TNODE=1, TNPC=3, TINTC=0, &END
0.702202202 0 0.018
0.662417 0 0.02
0.502685 0 0.02647
0.347124 0 0.0298
0.1781679 0 0.02805
0.0877045 0 0.02245
0.0390571 0 0.0159
0 0 0
&BPNODE TNODE=1, TNPC=10, TINTC=0, &END
0.0390571 0 -0.0159
0.0877045 0 -0.02245
0.1781679 0 -0.02805
0.347124 0 -0.0298
0.502685 0 -0.02647
0.662417 0 -0.02
0.702202202 0 -0.018
0.8 0 -0.01312
&BPNODE TNODE=1, TNPC=10, TINTC=0, &END
0.9 0 -0.00724
1 0 0
&BPNODE TNODE=3, TNPC=3, TINTC=0, &END
&SECT1 STX=3.2033, STY=-0.541667, STZ=-0.08125, SCALE=0.333, ALF=-2.0, THETA=0.0, INMODE=4,
TNODS=2, TNPS=2, TINTS=3, &END
1 0 0
0.9 0 0.00724
0.8 0 0.01312
&BPNODE TNODE=1, TNPC=3, TINTC=0, &END
0.702202202 0 0.018
0.662417 0 0.02
0.502685 0 0.02647
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0.347124 0 0.0298
0.1781679 0 0.02805
0.0877045 0 0.02245
0.0390571 0 0.0159
0 0 0
&BPNODE TNODE=1, TNPC=10, TINTC=0, &END
0.0390571 0 -0.0159
0.0877045 0 -0.02245
0.1781679 0 -0.02805
0.347124 0 -0.0298
0.502685 0 -0.02647
0.662417 0 -0.02
0.702202202 0 -0.018
0.8 0 -0.01312
&BPNODE TNODE=1, TNPC=10, TINTC=0, &END
0.9 0 -0.00724
1 0 0
&BPNODE TNODE=3, TNPC=3, TINTC=0, &END
&SECT1 STX=3.2033, STY=-0.551667, STZ=-0.08125, SCALE=0.333, ALF=-2.0, THETA=0.0, INMODE=4,
TNODS=5, TNPS=1, TINTS=3, &END
1 0 0
0 0 0
&BPNODE TNODE=2, TNPC=13, TINTC=0, &END
1 0 0
&BPNODE TNODE=3, TNPC=13, TINTC=0, &END
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&WAKE1 IDWAK=1, IFLXW=1, ITRFTZ=18, INTRW=1, &END
WING WAKE 2
&WAKE2 KWPACH=12, KWSIDE=4, KWLINE=11, KWPAN1=0,
KWPAN2=0, NODEW=0, INITIAL=1, &END
&WAKE2 KWPACH=8, KWSIDE=2, KWLINE=0, KWPAN1=1,
KWPAN2=30, NODEW=5, INITIAL=1, &END
&SECT1 STX=5, STY= 0, STZ= -.5, SCALE= 1.0000,
ALF= 0.0, THETA= 0.0,
INMODE=4, TNODS= 3, TNPS= 80, TINTS= 1, &END
1.35413 0 0
1.35413 -3 -.05
&BPNODE TNODE=3, TNPC=55, TINTC=3, &END
&END
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Appendix C
%-------------------------------------------------------------------------%
% Programmers: Nicky Gomez-Pretzer, Tim Josey, and Jeffrey Spruill
% Program: PiolinStabilityDerivatives
% First written: 10/29/2008
% Previously modified: 11/14/2008
% Current version: 11/26/2008
%-------------------------------------------------------------------------%
%Input:
%Output:
%-------------------------------------------------------------------------%
%At Cruise Speed
close all
clear all
clc
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CDu=0; %This term is set to zero because of low Mach
%flight
coeff=xlsread('Cruise Final.xls','E15:E44');
units=1;
if (units<=1)
f=1;
else
f=2;
end
CLalpha=coeff(1,f);
CDalpha=(2*CL0*a)/(pi*AR*e);
Cxalpha=coeff(2,f);
Czalpha=coeff(3,f);
Cmalpha=coeff(4,f);
Cybeta=coeff(5,f);
Clbeta=coeff(6,f);
Cnbeta=coeff(7,f);
Cxu=-(CDu+2*CD0)+CTu; %nelson pg. 116
Czu=-((M^2/(1-M^2))*CL0)-2*CL0; %nelson pg. 116
it=2; %incicence angle of the horizontal in degrees
Cmu=-Vh*(ah*(it*pi/180));
Cyp=coeff(11,f);
Clp=coeff(12,f);
Cnp=coeff(13,f);
Cxq=coeff(14,f);
Czq=coeff(15,f);
Cmq=coeff(16,f);
Cyr=coeff(17,f);
Clr=coeff(18,f);
Cnr=coeff(19,f);
Cxde=coeff(20,f);
Czde=coeff(21,f);
Cmde=coeff(22,f);
Cydr=coeff(23,f);
Cldr=coeff(24,f);
Cndr=coeff(25,f);
Cyda=coeff(26,f);
Clda=coeff(27,f);
Cnda=coeff(28,f);
Cxalphadot=0;
Czalphadot=qratio*Czq*deda; %Etkin pg. 155
Cmalphadot=Czalphadot*lt/cbar; %Etkin pg. 155
Xw=0.5*rho*U0*S*Cxalpha;
Zw=0.5*rho*U0*S*Czalpha;
Mw=0.5*rho*U0*cbar*S*Cmalpha;
Xq=0.25*rho*U0*cbar*S*Cxq;
Zq=0.25*rho*U0*cbar*S*Czq;
Mq=0.25*rho*U0*cbar^2*S*Cmq;
Xwdot=0.25*rho*cbar*S*Cxalphadot;
Zwdot=0.25*rho*cbar*S*Czalphadot;
Mwdot=0.25*rho*cbar^2*S*Cmalphadot;
Yp=0.25*rho*U0*S*b*Cyp; %ft/s
Lp=0.25*rho*U0*S*b^2*Clp; %per s
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Np=0.25*rho*U0*S*b^2*Cnp; %per s
Yr=0.25*rho*U0*S*b*Cyr; %ft/s
Lr=0.25*rho*U0*S*b^2*Clr; %per s
Nr=0.25*rho*U0*S*b^2*Cnr; %per s
CLde=coeff(29,f);
CLq=coeff(30,f);
%Effective Diehedral
gamma=(Clbeta/-0.00025)*(pi/180); %see nelson pg. 122
fprintf('Effective Dihedral = %g deg\n', gamma)
delq=g/U0;
Cw=(2*W)/(rho*U0^2*S);
mu=(2*m)/(rho*S*cbar);
det=(CLalpha*Cmde)-(CLde*Cmalpha);
hm=hn-(Cmq/(2*mu-CLq));
deltadele=-(((Cw*CLalpha*(2*mu-CLq)))*(h-hm))/(2*mu*det);
delq_over_deltadele=delq/deltadele;
fprintf('\n')
fprintf('----------------------Static Stability------------------------\n')
fprintf('\n')
fprintf('With a static margin (Kn)= %g percent \n', 100*(hn-h))
fprintf('\n')
fprintf('Neutral point= %g percent Cbar\n',hn)
fprintf('\n')
fprintf('Neutral point= %g inches from LE of Wing\n',hn*cbar*12)
fprintf('\n')
fprintf('Maneuver Point= %g percent Cbar\n',hm)
fprintf('\n')
fprintf('Maneuver Point= %g inches from LE of Wing\n',hm*cbar*12)
fprintf('\n')
fprintf('\n')
fprintf('-------------------Handling Characteristics-------------------\n')
%Control Power
fprintf('\n')
fprintf('----------------------Control Powers--------------------------\n')
fprintf('\n')
fprintf('Pitch Rate over Elevator Deflection = %g 1/s\n',delq_over_deltadele)
%elevator
delalpha_over_dedele=abs(-Cmde/Cmalpha);
fprintf('\n')
fprintf('Elevator (Delalpha/Deldele)= %f\n',delalpha_over_dedele)
%Rudder
delalpha_over_dedrudder=-Cndr/Cnbeta;
fprintf('\n')
fprintf('Rudder (DelBeta/Deldrudder)= %f\n',delalpha_over_dedrudder)
%Aileron Pss
maxaileron=20*pi/180; %Maximum Aileron deflection in rads
Pss=(-Clda/Clp)*2*(U0/b)*maxaileron; %rads per second
fprintf('\n')
fprintf('Max Roll Rate (Pss)= %g deg/sec',abs((Pss)*180/pi))
fprintf('\n')
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%Lateral A matrix construction
Alat=[Yv/m,Yp/m,(Yr/m)-U0,g*cos(theta0);...
(Lv/Ixprime)+(Izxprime*Nv),(Lp/Ixprime)+(Izxprime*Np),(Lr/Ixprime)+(Izxprime*Nr),0;...
(Lv*Izxprime)+(Nv/Izprime),(Lp*Izxprime)+(Np/Izprime),(Lr*Izxprime)+(Nr/Izprime),0;...
0,1,tan(theta0),0];
Zwdot=0.25*rho*cbar*S*Czalphadot;
Mwdot=0.25*rho*cbar^2*S*Cmalphadot;
b1=Xde/m;
b2=Zde/(m-Zwdot);
b3=(Mde/Iy)+((Mwdot*Zde)/(Iy*(m-Zwdot)));
blon=[b1,b2,b3,0]';
blat=[Yda/m, Ydr/m;...
(Lda/Ixprime)+(Izxprime*Nda), (Ldr/Ixprime)+(Izxprime*Ndr);...
(Izxprime*Lda)+(Nda/Izprime), (Izxprime*Ldr)+(Ndr/Izprime);...
0,0];
fprintf('\n')
fprintf('------------------Steady side slip Phasors--------------------\n')
fprintf('\n')
fprintf('Deltar/Beta= %f\n',delr_over_beta)
fprintf('\n')
fprintf('Deltaa/Beta= %f\n',dela_over_beta)
fprintf('\n')
fprintf('Phi/Beta= %f\n',phi_over_beta)
eiglon=eig(Alon);
[a,b]=eig(Alon);
b11=(a(1,3)/a(4,3))/U0;
b12=(a(2,3)/a(4,3))/U0;
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b13=(a(3,3)/a(4,3))/U0;
b14=(a(4,3)/a(4,3));
deltaUhatLP=sqrt((real(b11))^2+(imag(b11))^2);
alpha_whatLP=sqrt((real(b12))^2+(imag(b12))^2);
qhatLP=sqrt((real(b13))^2+(imag(b13))^2);
deltaalphaLP=sqrt((real(b14))^2+(imag(b14))^2);
deltaUhatSP=sqrt((real(a11))^2+(imag(a11))^2);
alpha_whatSP=sqrt((real(a12))^2+(imag(a12))^2);
qhatSP=sqrt((real(a13))^2+(imag(a13))^2);
deltaalphaSP=sqrt((real(a14))^2+(imag(a14))^2);
fprintf('\n')
fprintf('-----------------------Phugoid Phasor-------------------------\n')
fprintf('\n')
fprintf('deltaUhat/deltaalpha= %f\n',deltaUhatLP)
fprintf('\n')
fprintf('--------------------Short Period Phasor-----------------------\n')
fprintf('\n')
fprintf('deltaUhat/deltaalpha= %f\n',deltaUhatSP)
fprintf('\n')
etaphugoid=real(rootphugoid);
omegaphugoid=imag(rootphugoid);
etasp=real(rootsp);
omegasp=imag(rootsp);
%Phugoid
natfreqphugoid=sqrt(etaphugoid^2+omegaphugoid^2);
thalfphugoid=0.693/abs(etaphugoid);
dampratiophugoid=-etaphugoid/natfreqphugoid;
periodphugoid=2*pi/omegaphugoid;
Nhlafphugoid=0.110*omegaphugoid/abs(etaphugoid);
%Short Period
natfreqsp=sqrt(etasp^2+omegasp^2);
thalfspd=0.693/abs(etasp);
dampratiosp=-etasp/natfreqsp;
periodsp=2*pi/omegasp;
Nhlafsp=0.110*omegasp/abs(etasp);
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%Lateral modes
eiglat=eig(Alat);
if imag(eiglat(1)) > 0
rootdr=eiglat(1);
elseif imag(eiglat(2)) > 0
rootdr=eiglat(2);
elseif imag(eiglat(3)) > 0
rootdr=eiglat(3);
else
rootdr=eiglat(4);
end
etadr=real(rootdr);
omegadr=imag(rootdr);
etarm=real(rootrm);
omegarm=imag(rootrm);
etasm=real(rootsm);
omegasm=imag(rootsm);
%Dutch Roll
natfreqdr=sqrt(etadr^2+omegadr^2);
thalfdr=0.693/abs(etadr);
dampratiodr=-etadr/natfreqdr;
perioddr=2*pi/omegadr;
Nhlafdr=0.110*omegadr/abs(etadr);
if natfreqdr > 2
dr_freq='Level 1';
natfreqdr=natfreqdr;
else
dr_freq='Fail frequency';
end
%Rolling mode
timetodoublerm=0.693/abs(etarm);
%Spiral Mode
TimeConstant=-1/etasm;
if abs(TimeConstant) > 20
sm='Level 1';
else
sm='Fail';
end
fprintf('----------------------Handling Qualities----------------------\n')
fprintf('\n')
fprintf('Longitudinal Roots')
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eiglon
fprintf('Lateral Roots')
eiglat
fprintf('Phugoid\n')
fprintf('Damping= %f\n',dampratiophugoid)
fprintf('Frequency= %f\n',natfreqphugoid)
fprintf('Handling= %s\n',phugoid)
fprintf('\n')
fprintf('Short Period\n')
fprintf('Damping= %f\n',dampratiosp)
fprintf('Frequency= %f\n',natfreqsp)
fprintf('Handling= %s\n',sp')
fprintf('\n')
fprintf('Dutch Roll\n')
fprintf('Damping= %f\n',dampratiodr)
fprintf('Frequency= %f\n',natfreqdr)
fprintf('Time to half= %f\n',thalfdr)
fprintf('Handling (damping)= %s\n',dr_damp)
fprintf('Handling (frequency)= %s\n',dr_freq)
fprintf('\n')
fprintf('Rolling Mode\n')
fprintf('Time to Half= %f\n',timetodoublerm)
fprintf('Handling= %s\n',rm)
fprintf('\n')
fprintf('Spiral Mode\n')
fprintf('Time Constant= %f\n',TimeConstant)
fprintf('Handling= %s\n',sm)
fprintf('--------------------------------------------------------------')
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Appendix D
% Aileron Hinge Moment and Servo sizing approximator
% This code calculates the hinge moments and gives a solution for the
% correct servo sizing based on mechanical properties of the horn and
% servo arm.
% The code is base on characteristics found on Etkin 3rd edition on
% the Appendix B sections 1, 2, and 3. Pages 319-330.
% The code calculates the hinge moments base on the physical
% aileron parameters given by "Piolin".
% Code initially created by Lars Soltmann Current student at
% NCSU Aerospace Department
% Modified by: Nicky Gomez-Pretzer to produce Piolin's values
clear
clc
disp('** Aileron Hinge Moment calculation and Servo sizing **')
disp(' ')
disp('*********** Code based on standard density ************')
disp(' ')
disp('********* Code based on PIOLIN Aileron size ***********')
disp(' ')
v=input('Input flight velocity (fps) --> ');
deflection=input('Input movable surface deflection (deg) --> ');
alpha=input('Input angle of attack of control surface(deg) --> ');
b1=b1o*(1-f1)+f2*f3*cla;
b2=b2o-ai_d*b1o+db2*f3*clde_o_cldet*cldet;
che=b1*abs(alpha)*pi/180+b2*deflection*pi/180;
he=(che*(1/2)*0.0023769*(v^2)*be*ce^2)*12*16;
horn=input('Input control horn length (in) --> ');
arm=input('Input servo arm length (in) --> ');
force=he/horn;
mom=force*arm;
disp(' ')
disp(' ')
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Appendix E
1 20
-1 0
-2
-3 -20
-4
0 10 20 30 40 0 1 2 3 4 5
Time (sec) Time (sec)
20 60
10
20
Degrees
0
0
-5 -20
Rudder Rudder
-10
-40
-15
0 1 2 3 4 5 0 1 2 3 4 5
Time (sec) Time (sec)
100
50
80 Roll Rate P (deg/sec)
Yaw Angle Beta (deg) Yaw Rate R (deg/sec)
40 Euler Roll Angle Phi (deg)
60
Degrees/Second
40
30
20
Degrees
20 0
-20
10
-40
Aileron Aileron
-60
0
-80
-10 -100
0 1 2 3 4 5 0 1 2 3 4 5
Time (sec) Time (sec)
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3 40
0
0
-1
Elevator Elevator
-2
-20
-3
0 10 20 30 40 50 60 0 1 2 3 4 5
Time (sec) Time (sec)
10 40
0 0
-2
-4
-20
-6
Rudder Rudder
-8
-10 -40
0 1 2 3 4 5 0 1 2 3 4 5
Time (sec) Time (sec)
30 60
20
Degrees/Second
20
Degrees
10 0
Aileron Aileron
-20
-40
-10 -60
0 1 2 3 4 5 0 1 2 3 4 5
Time (sec) Time (sec)
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Change in Forward Speed du (ft/sec) 40
Pitching Rate q (deg/sec)
Vertical Speed w (ft/sec) Euler Pitching Rate Theta (deg)
2
20
Elevator Elevator
-2
-20
0 10 20 30 40 50 60 0 1 2 3 4 5
Time (sec) Time (sec)
10
0 0
-2
-4 -20
-6 Rudder Rudder
-8 -40
-10
0 1 2 3 4 5 0 1 2 3 4 5
Time (deg) Time (sec)
30 80
20 40
Degrees/Second
15 20
Degrees
10 0
5 -20
Aileron Aileron
0 -40
-5 -60
-10 -80
0 1 2 3 4 5 0 1 2 3 4 5
Time (sec) Time (sec)
Figure D.3. 5° Control Surface Deflection Doublet at Approach with Ground Effect
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Appendix F
%-------------------------------------------------------------------------%
% Programmer: Jeffrey Spruill
% Program: takeoff
% First written: 11/21/2008
% Previously modified: 11/23/2008
% Current version: 11/27/2008
%-------------------------------------------------------------------------%
close all
clear all
clc
i=1;
dt=0.001;
time(i)=0;
CLmax=1.25986;
CD0=0.0251;
Vstall=sqrt(2*W/(rho*S*CLmax));
a_angle=1*pi/180;
Vx=Vstall*cos(a_angle);
Vy=Vstall*sin(a_angle);
X(i)=0;
V(i)=Vx;
L(i)=0.5*rho*V(i)^2*S*CLmax;
D(i)=(CD0+CLmax^2/(pi*e*AR))*0.5*rho*S*V(i)^2;
a(i)=0;
mu=0.3;
for t=dt:dt:10
i=i+1;
X(i)=X(i-1)+V(i-1)*dt+0.5*a(i-1)*dt^2;
V(i)=V(i-1)+a(i-1)*dt;
L(i)=0.5*rho*V(i)^2*S*CLmax;
D(i)=(CD0+CLmax^2/(pi*e*AR))*0.5*rho*S*V(i)^2;
if (L(i)>W)
F(i)=0;
else
F(i)=mu*(W-L(i));
end
a(i)=-(F(i)+D(i))/m;
time(i)=t;
if (V(i) < 0)
break
end
end
subplot(2,2,1);
plot(time,X); grid on
xlabel('Time (s)');
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ylabel('Distance (ft)');
subplot(2,2,2);
plot(time,L); grid on
xlabel('Time (s)');
ylabel('L (lb)')
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Appendix G
%-------------------------------------------------------------------------%
% Programmer: Jeffrey Spruill
% Program: launch_analysis_controlled
% First written: 11/20/2008
% Previously modified: 11/29/2008
% Current version: 11/30/2008
%-------------------------------------------------------------------------%
%Input: Excel sheet with aircraft parameters and stability derivatives
%Output: Plots illustrating speeds, distances, and orientation of aircraft
%-------------------------------------------------------------------------%
%Note: Vectors are denoted such that first value is in terms of
% (subscript), while the second means relative to (superscript)
%-------------------------------------------------------------------------%
close all
clear all
clc
i=2;
Ixprime=(Ix*Iz-Izx^2)/Iz; %
Izprime=(Ix*Iz-Izx^2)/Ix; %
Izxprime=Izx/(Ix*Iz-Izx^2); %
hn=coeff(21);
ah=coeff(22); %Lift curve slope of h-tail, 1/degree
lt=coeff(23);
lv=coeff(24);
zv=coeff(25);
Vh=coeff(26);
Vv=coeff(27);
a=coeff(28); %Lift curve slope of aircraft, 1/degrees
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it=2*pi/180;
%Model Data
qratio=1;
deda=0.1918;
Vstall=34.67;
Vcruise=67.5;
U0=Vcruise;
Vmax=90;
u=20;
v=0;
w=0;
Vx=0;
Vy=0;
Vz=0;
uprime=0;
vprime=0;
wprime=0;
ax=0;
ay=0;
az=0;
p=0;
q=0;
r=0;
pdot=0;
qdot=0;
rdot=0;
phi=0*pi/180;
theta=0*pi/180;
psi=0*pi/180;
phidot=0;
thetadot=0;
psidot=0;
alpha=0*pi/180;
beta=0;
alphadot=0;
betadot=0;
de=0*pi/180;
dr=0*pi/180;
da=0*pi/180;
dp=0;
%Vector Definitions
Ib=[Ix,-Ixy,-Ixz;-Iyx,Iy,-Iyz;-Izx,-Izy,Iz];
r_ee=[x;y;z];
V_ee=[Vx;Vy;Vz];
a_ee=[ax;ay;az];
W_ee=[0;0;W];
V_be=[u;v;w];
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a_be=[uprime;vprime;wprime];
Euler=[phi;theta;psi];
Omega=[p;q;r];
c=[de;dr;da;dp];
Cmu=1.333E-5;
CDu=0;
T=3.367-9.166E-3*u-3.403E-4*u^2+1.527E-6*u^3;
CLalpha=5.84;%coeff(1,f);
CDalpha=2*CLalpha/(pi*e*AR);
Cxalpha=coeff(2,f);
Czalpha=coeff(3,f);
Cmalpha=coeff(4,f);
Cybeta=coeff(5,f);
Clbeta=coeff(6,f);
Cnbeta=coeff(7,f);
Cyp=coeff(11,f);
Clp=coeff(12,f);
Cnp=coeff(13,f);
Cxq=coeff(14,f);
Czq=coeff(15,f);
Cmq=coeff(16,f);
Cyr=coeff(17,f);
Clr=coeff(18,f);
Cnr=coeff(19,f);
Cxde=coeff(20,f);
Czde=coeff(21,f);
Cmde=coeff(22,f);
Cydr=coeff(23,f);
Cldr=coeff(24,f);
Cndr=coeff(25,f);
Cyda=coeff(26,f);
Clda=coeff(27,f);
Cnda=coeff(28,f);
Cxalphadot=0;
Czalphadot=-2*qratio*ah*Vh*deda;
Cmalphadot=Czq*lt/cbar;
Cybetadot=0;
Clbetadot=0;
Cnbetadot=0;
subplot(4,4,1);
plot(time,r_ee(:,1)); grid on
title('x position vs Time');
xlabel('Time (sec)');
ylabel('x position (ft)');
subplot(4,4,2);
plot(time,-r_ee(:,2)); grid on
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title('y position vs Time');
xlabel('Time (sec)');
ylabel('y position (ft)');
subplot(4,4,3);
plot(time,-r_ee(:,3)); grid on
title('z position vs Time');
xlabel('Time (sec)');
ylabel('z position (ft)');
subplot(4,4,4);
plot(r_ee(:,1),-r_ee(:,3)); grid on
title('x vs z Position');
xlabel('x (ft)');
ylabel('z (ft)');
subplot(4,4,5);
plot(time,V_be(:,1)); grid on
title('u vs Time');
xlabel('Time (sec)');
ylabel('u (ft/s)');
subplot(4,4,6);
plot(time,V_be(:,2)); grid on
title('v vs Time');
xlabel('Time (sec)');
ylabel('v (ft/s)');
subplot(4,4,7);
plot(time,-V_be(:,3)); grid on
title('w vs Time');
xlabel('Time (sec)');
ylabel('w (ft/s)');
subplot(4,4,8);
plot(time,T); grid on
title('Thrust vs Time');
xlabel('Time (sec)');
ylabel('Thrust (lb)');
subplot(4,4,9);
plot(time,V_ee(:,1)); grid on
title('Vx vs Time');
xlabel('Time (sec)');
ylabel('Vx (ft/s)');
subplot(4,4,10);
plot(time,V_ee(:,2)); grid on
title('Vy vs Time');
xlabel('Time (sec)');
ylabel('Vy (ft/s)');
subplot(4,4,11);
plot(time,-V_ee(:,3)); grid on
title('Vz vs Time');
xlabel('Time (sec)');
ylabel('Vz (ft/s)');
subplot(4,4,12);
plot(time,-F_be(:,3)); grid on
title('Net Fz_b vs Time');
xlabel('Time (sec)');
ylabel('Net Fz_e (lb)');
subplot(4,4,13);
plot(time,Euler(:,1)*180/pi); grid on
title('phi vs Time');
xlabel('Time (sec)');
ylabel('phi (deg)');
subplot(4,4,14);
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plot(time,Euler(:,3)*180/pi); grid on
title('psi vs Time');
xlabel('Time (sec)');
ylabel('psi (deg)');
subplot(4,4,15);
plot(time,Euler(:,2)*180/pi); grid on
title('theta vs Time');
xlabel('Time (sec)');
ylabel('theta (deg)');
subplot(4,4,16);
plot(time,alpha*180/pi); grid on
title('alpha vs Time');
xlabel('Time (sec)');
ylabel('alpha (deg)');
% plot(time,-r_ee(:,3),'color','b'); grid on
% title('z position vs Time');
% axis([0 1.5 4.75 5.25]);
% xlabel('Time (sec)');
% ylabel('z position (ft)');
% hold on
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V_ee
time
Euler
V e (ft /s) r_ee
alpha
F_be X (ft )
e
F (lbf ) Body
alphadot xyz du /dt alphadot
Euler Angles (rad ) Euler
alphadot
beta DCM be
Omega
Omegadot
a_be
V_be
alpha
Omega Fx
alphadot
Euler
f(u)
T(u)
1
V_be dp
Euler Product 1 1
beta dp F_be
2 Fy
alpha Omega 7
DCM Matrix
betadot
4 Multiply F_be
beta W_ee Product
V_be
3 Constant
alpha W_be
alphadot
Omega Fz
8 alphadot
betadot
Euler
V_be
5 beta
Gl
V _be Omega
betadot
G_be
6 V_be
Omega
alpha
Gm 2
Omega G_be
alphadot
V_be
beta
Gn
Omega
betadot
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f(u)
Vmag
1
V_be
V_be
Cxu
2 alpha
alpha
f(u)
Cxu*uhat
-C-
Add
Cxq
u(5)*u(4)
f(u)
Cxq*qhat
Add 1
5
Euler f(u)
Cxalphadot *alphadothat
3
Omega
dp
dp
1 f(u) T
V _be Product 1
T (u)
f(u)
dt /du
dTdu
Product 2 f(u)
dp Cxu
CTu
dp 1
1
f(u) Cxu
Subtract
Vmag
CDu+2*u
Fcn
2 CDalpha *u CD
alpha
CD0(alpha )
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1 f(u)
V _be
Vmag u(5)*u(2)
Cybeta *beta
2
beta
f(u)
3
Cyp*phat
Omega
-C-
f(u) f(u) 1
Fy
Cyr*rhat Y
Cyp f(u)
Sum Cy
f(u)
Cyr
Cybetadot *betadothat
-C-
f(u)
Cydr*dr
Cydr
f(u)
Cyda *da
Cyda
4
betadot
f(u)
Vmag
1
V_be u
Czu
Czu
alpha
2
alpha
f(u)
Czu*uhat
-C-
Add
Czq
u(5)*u(4)
Czq*qhat
Add 1
5
Euler f(u)
Czalphadot *alphadothat
Czalphadot
3
Omega
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1 f(u) Ma
u
M(u)
f(u) 1
2 CLalpha *u Czu
alpha Czu1
CL (alpha )
CL
1 f(u)
V _be
Vmag u(5)*u(2)
Clbeta *beta
2
beta
f(u)
3
Clp *phat
Omega
-C-
f(u) f(u) 1
Gl
Clr *rhat L
Clp f(u)
Sum Cl
f(u)
Clr
Clbetadot *betadothat
-C-
f(u)
Cldr *dr
Cldr
f(u)
Clda *da
Clda
4
betadot
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f(u)
Vmag
1
V_be
Cmu
2
alpha
f(u)
Cmu *uhat
-C-
Cmq
u(5)*u(4)
-C- Cmalpha *alpha f(u) 1
Gm
M
4
alphadot
f(u) f(u)
Cmq *qhat Cm
-C-
f(u)
Cmalphadot *alphadothat
3
Omega
u(11)*de
Cmde *de
Cmde
1 f(u)
V _be
Vmag u(5)*u(2)
Cnbeta *beta
2
beta
f(u)
3
Cnp *phat
Omega
-C-
f(u) f(u) 1
Gn
Cnr *rhat N
Cnp f(u)
Sum Cn
f(u)
Cnr
Cnbetadot *betadothat
-C-
f(u)
Cndr *dr
Cndr
f(u)
Cnda *da
Cnda
4
betadot
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Acknowledgements
We would like to acknowledge the help of Dr. Charles Hall, our professor, Stearns Heinzen, Dave Burke, Jason
Bishop, Dan Edwards, Matt Hazard, and the support of all friends and family.
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Honor Pledge
By submitting this document, the members of Team Piolin acknowledge that they have neither given nor
accepted unauthorized assistance of any kind. All members of Team “Piolin” have read the contents of this
document and accept responsibility for anything therein.
Nicky Gomez-Pretzer
Jacob Hall
Tim Josey
Joseph Pack
Nick Petteway
Calvin Phelps
Jeff Spruill
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56
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57
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