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Alloy Chart

This document provides specifications for various copper, brass, and aluminum bronze alloys suitable for permanent mold casting. It lists the chemical composition, standards, and mechanical and physical properties of each alloy, including yield strength, tensile strength, elongation percentage, hardness, modulus of elasticity, and electrical conductivity. Key alloys include pure electrolytic copper, chromium copper, nickel-silicon copper, various brass compositions, and aluminum bronzes with additions of iron, nickel, or other elements to provide properties like corrosion resistance, strength, and conductivity.

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0% found this document useful (0 votes)
157 views1 page

Alloy Chart

This document provides specifications for various copper, brass, and aluminum bronze alloys suitable for permanent mold casting. It lists the chemical composition, standards, and mechanical and physical properties of each alloy, including yield strength, tensile strength, elongation percentage, hardness, modulus of elasticity, and electrical conductivity. Key alloys include pure electrolytic copper, chromium copper, nickel-silicon copper, various brass compositions, and aluminum bronzes with additions of iron, nickel, or other elements to provide properties like corrosion resistance, strength, and conductivity.

Uploaded by

elias attalah
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Permanent Mold: HIGH CONDUCTIVITY COPPER ALLOY (CU)

SPECIFICATION CHEMICAL CDA BRITISH DIN YIELD TENSILE ELONGATION BRINELL MODULUS ELECTRICAL ELECTRICAL CHARACTERISTICS
COMPOSITION STANDARD STANDARD STANDARD STRENGTH STRENGTH % 2" HARDNESS OF ELASTICITY CONDUCTIVITY CONDUCTIVITY
EQUIVALENT EQUIVALENT EQUIVALENT PSI x 103 (MIN) PSI x 103 (MIN) (MIN) PSI x 106 % IACS m/mm2h
BC-CU-110 CU – 99.9% 811 B5 1400 17655 5.1 – 6.0 27 – 30 28 – 35 10MM/500KG 17.6 97 MIN 56 MIN Pure electrolytic copper, excellent electrical and thermal conductivity.
HCC1 GK-CUL50 40 – 46 Alloy can be hard and soft soldered, limited weldability.
BC-CU-100 CU – 99.9% 811 B5 1400 17655 3.5 – 5.1 26 – 29 44 – 48 10MM/500KG 17.6 93 MIN 52 MIN Pure electrolytic copper with oxygen contents, excellent electrical and
HCC1 GK-SCUL50 33 – 38 thermal conductivity. Material can be processed in hydrogen atmosphere.
BC-CU-210 CU-CR 815 B5 1400 17655 39.5 – 44 54 – 59 20 – 25 10MM/500KG 17.5 77 MIN 44.5 MIN Heat treated chromium copper with excellent strength and conductivity.
CC1-TF GK-CUCRF35 100 – 140 Good hard and soft solderability.
BC-CU-300 CU-NI-SI SIMILAR B5 1400 SIMILAR 50 – 55 63 – 66 8 – 15 10MM/3000KG 17.5 35 – 44 22.6 – 25.5 Heat treated copper alloy with good thermal and electrical conductivity.
821 17666 135-160 MIN Alloy is resistant to stress corrosion.
CUN1251
BC-CU-310 CU-NI-SI SIMILAR B5 1400 SIMILAR 74 – 79 77 – 83 3–4 10MM/3000KG 17.3 26 – 35 15.6 – 20.2 Heat treated copper alloy (Same as BC-CU-300), but has higher mechanical
822 17666 190 – 205 properties, and lower conductivity readings. Alloy is resistant to stress
CUN1351 corrosion.

Permanent Mold: BRASS & SPECIAL BRASS ALLOYS (B & SB)


BC-B-100 CU-ZN 855 B5 1400 1709 20 – 24 57 – 64 40 – 56 10MM/500KG 13.5 23 – 25.5 13.3 – 14.8 Excellent alloy for thin wall, complex and complicated casting
HTB1 GK-CUZN38AL 70 – 90 requirements. Alloy resists stress and atmospheric corrosion.
BC-B-300 CU-ZN-PB 857 B5 1400 1709 19 – 24 41 – 45 16 – 20 10MM/500KG 13.6 20 – 23.5 11.6 – 13.6 Brass alloy with good machinability. Alloy is not recommended for
HTB1 GK-CUZN37PB 70 – 90 complicated casting design.
BC-SB-100 CU-ZN-AL 864 B5 1400 1709 23 – 30 61 – 71 30 – 49 10MM/500KG 13.6 17 – 20 9.8 – 11.6 Excellent alloy with outstanding mechanical properties. Alloy has good
HTB1 GK-CUZN37AL1 100 – 120 resistance to stress corrosion in industrial atmosphere.
BC-SB-120 CU-ZN NONE NONE NONE 12 – 13 66 – 69 31 – 34 10MM/500KG 11.5 35 – 38 20.3 – 22 Alloy with high electrical conductivity suitable for use in electrical
90 – 95 equipment. Alloy cannot be tin plated. Alloy does not resist stress
corrosion. Part surfaces need protection from atmospheric corrosion.
BC-SB-120-1 CU-ZN NONE NONE NONE 19 – 24 60 – 78 28 – 36 10MM/500KG 11.8 29 – 32 17.4 – 18.5 Same as alloy BC-SCB-120 except alloy can be soldered and tin plated.
88 – 95
BC-SB-200 CU-ZN-PB-MN NONE NONE NONE 22 – 25 40 – 44 8 – 10 10MM/500KG 14.7 7.5 – 9 4.3 – 4.3 Alloy with excellent sliding properties. Good bearing material with high
70 – 76 mechanical loads.
BC-SB-300 CU-ZN-FE-NI-AL 867 B5 1400 1709 34 – 42 79 – 87 16 – 20 10MM/3000KG 15.8 18 – 20 10.4 – 11.6 High-strength yellow brass, good bearing material for large loads. Material
HTB1 GK-CUZN34AL2 130 – 150 suitable for high pressure valve parts. Limited castability.
BC-SB-310 CU-ZN-FE-AL 865 B5 1400 1709 22 – 30 65 – 74 28 – 36 10MM/500KG 13.5 23 – 25 13.3 – 14.5 Same as alloy BC-SB-300 except with lesser hardness and strength, but
HTB1 GK-CUZN37AL1 100 – 125 greater conductivity.
BC-SB-340 CU-ZN-FE-AL-MN 865 B5 1400 1709 21 – 35 63 – 76 25 – 45 10MM/500KG 13.8 17 – 19 9.8 – 11 High-strength yellow brass with good corrosion resistance in marine
HTB1 GK-CUZN35AL1 110 – 130 atmosphere.

Permanent Mold: ALUMINUM BRONZE ALLOYS (AB)


BC-AB-100 CU-AL 953 B5 1400 1714 20 – 23 63 – 72 52 – 65 10MM/500KG 15.0 15 – 18 8.7 – 10.4 Alloy has good corrosion resistance. Little property change in –200°C tem-
AB1 GK-CUAL10 75 – 95 perature. Good alloy for chemical industry and food handling equipment.
BC-AB-110 CU-AL-FE 952 B5 1400 1714 27 – 30 76 – 85 30 – 35 10MM/500KG 16.0 10 – 12 5.8 – 6.9 Excellent resistance to chemical agents such as H2SO4 and H3PO4. Good
AB1 GK-CUAL10FE 95 – 110 resistance to cold salt water, weldable, and suitable for non-magnetic application.
BC-AB-120 CU-AL-FE 952 B5 1400 1714 32 – 42 80 – 95 23 – 35 10MM/3000KG 16.5 10 – 12 5.8 – 6.9 Good corrosion resistance in salt water and other water applications.
AB1 GK-CUAL10FE 135 – 155 Alloy can be welded and heat treated.
BC-AB-200 CU-AL-FE-NI 955 B5 1400 1714 58 – 68 95 – 108 6 – 10 10MM/3000KG 17.5 8.0 MAX 4.6 MAX High-strength nickel-aluminum bronze with excellent corrosion resistance.
AB2 GK-CUAL11NI 190 – 210 Excellent in hot and cold salt applications. Alloy with high mechanical
loading capacity and very good erosion and wear resistance properties.
BC-AB-210 CU-AL-FE-NI 955 B5 1400 1714 45 – 50 88 – 98 14 – 20 10MM/3000KG 17.2 8.0 MAX 4.6 MAX Good mechanical properties, excellent resistance against hot and cold salt
AB2 GK-CUAL10NI 160 – 185 water, good corrosive resistance. Alloy performs excellently in O2 and H2S
environment. Alloy used in electrical, machine, mining and marine industry.
BC-AB-220 CU-AL-FE-NI 954 B5 1400 1714 35 – 42 82 – 92 20 – 30 10MM/3000KG 16.9 8.0 MAX 4.6 MAX Alloy similar to BC-AB-110 except better mechanical properties. Alloy
AB2 GK-CUAL9NI 125 – 160 can be welded and heat treated.
BC-AB-230 CU-AL-FE-NI 955 B5 1400 1714 64 – 78 98 – 113 5–7 10MM/3000KG 18.0 8.0 MAX 4.6 MAX Extreme high wear and corrosion resistance. Properties similar to BC-AB-
AB2 GK-CUAL11NI 210 – 230 200. Alloy can be heat treated and welded.
BC-AB-240 CU-AL-FE-NI 955 B5 1400 1714 45 – 52 88 – 98 12 – 18 10MM/3000KG 17.1 8.0 MAX 4.6 MAX Alloy similar to BC-AB-210. Alloy specially tailored for disc and valve
AB2 GK-CUAL10NI 150 – 195 applications.
BC-AB-300 CU-AL-MN-NI NONE B5 1400 1714 28 – 32 70 – 75 33 – 40 10MM/500KG 16.8 8.0 MAX 4.6 MAX Aluminum-nickel-manganese bronze with very good corrosion resistance.
CMA1 GK-CUAL8MN 100 – 110 Good application where low magnetic properties are required.
NOTE: Where there are ranges indicated, the higher number can be exceeded but will not go below the lower number.

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