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4.2 Ambient Conditions: Assembly

This document provides instructions for assembling and installing a double diaphragm pump. Key points include: 1) The pump should be protected from sunlight and weather if installed outdoors and have sufficient access for maintenance. 2) Threaded connectors must not reduce the pipework width and internal threads should not be used. 3) The suction side piping should be generously sized to ensure liquid supply under all conditions. 4) The compressed air supply must meet certain pressure, quality and drying requirements to properly power the pump without damage.

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73 views2 pages

4.2 Ambient Conditions: Assembly

This document provides instructions for assembling and installing a double diaphragm pump. Key points include: 1) The pump should be protected from sunlight and weather if installed outdoors and have sufficient access for maintenance. 2) Threaded connectors must not reduce the pipework width and internal threads should not be used. 3) The suction side piping should be generously sized to ensure liquid supply under all conditions. 4) The compressed air supply must meet certain pressure, quality and drying requirements to properly power the pump without damage.

Uploaded by

alang_business
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Assembly

4.2 Ambient conditions

NOTICE!
Ambient conditions
Possible consequence: Property damage and
increased wear and tear
Assembly is to be carried out in the following order. If
the pump has to be installed outdoors, then it is to be
equipped with protection against sunlight and weather
influences.
When positioning the pump, ensure that sufficient
room for access is provided for all types of mainte‐
nance work.

4.3 Layout of the suction side

Nominal width of the pipework


The threaded connectors must not reduce the nominal
width of the pipework or the double diaphragm pump.
The hydraulic connectors have internal and external
threads. Do not screw threaded fittings on to the
internal thread as this would lead to a reduction of the
nominal width.

Dimensioning of the suction side


Layout the suction side with generous dimensions. The
supply of the double diaphragm pump with the liquid to
be pumped must be ensured under all load and oper‐
ating statutes. Ensure that the inside diameters of the
suction lines are generously sized.

To ensure a maximum service life of the diaphragm, the double


diaphragm pump should be installed as close as possible to the
pumped medium. If there is a positive priming pressure on the suc‐
tion side of more than 3.0 m water column, the fitting of a back
pressure valve in the air outlet of the double diaphragm pump is
recommended in order to protect the diaphragm. The minimum air
pressure to operate the double diaphragm pump is approximately 1
bar.

13
Assembly

4.4 Compressed air supply

Compressed air supply


The double diaphragm pump must be connected to a
compressed air supply in accordance with the current
state of the art (ISO 8573-1). We require unoiled,
residual oil-free (residual oil from the compressors of
maximum 0.1 mg/m³ for HEES-liquids, bio-oils or max.
5mg/m³ permitted for mineral oils) and appropriately
dried compressed air (ISO 8573-1, class 4 with 3 °C
PDP).
Our recommendation is that the pressure dew point
must be at least 10 °C below the ambient temperature.

Suitable compressed air supply


The system operator is responsible for the provision of
a suitable compressed air supply. In doing so, observe
ISO 8573.

Layout the compressed air supply with generous dimensions. Your


compressed air supply must be able to supply the double dia‐
phragm pump with sufficient compressed air at any time and under
all operating statutes. In this respect also consider the air con‐
sumption of other devices and machinery connected to the same
compressed air supply. Considerable pressure fluctuations can
occur in the compressed air supply when switching compressed air
consumers on and off.
The air pressure of the supplied air must not exceed 7 bar (100
psi). Connect the air inlet of the double diaphragm pump to a com‐
pressed air supply, which is designed to provide the required pump
capacity in terms of air quantity and pressure. To guarantee the
supply pressure remains within the specified values, a control
valve should be connected upstream of the double diaphragm
pump.
In there is a rigid air supply line insert a short piece of flexible hose
between the double diaphragm pump and the pipework.
The weight of the air supply line, control valve, and filters must not
weigh upon the air connection fitting of the double diaphragm
pump, rather it must be supported in a suitable manner. Otherwise
the double diaphragm pump can be damaged.

Lubrication of the air valves Based on their design, the air valve and the pilot valve do not
require any lubrication and indeed must not be lubricated.

Moisture in the air line Water in the compressed air can lead to the exhaust air freezing or
the double diaphragm pump icing up. The possible consequences
are malfunctions or failure of the double diaphragm pump. It is rec‐
ommended that an air dryer is fitted. This extracts the water from
the compressed air and protects against icing up.

14

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