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5-Axis-Machining Centers: Highpower-Series Moving Coloumns-Reihe Highspeed-Series

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0% found this document useful (0 votes)
74 views16 pages

5-Axis-Machining Centers: Highpower-Series Moving Coloumns-Reihe Highspeed-Series

Uploaded by

Suraj Shete
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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5-axis-

Highpower-series

machining
Moving coloumns-Reihe

Highspeed-series

centers
ALL IN ONE: The
the industries
most faster from the drawing
sketch totothe
shortest learning curve
thefinished
finishedpart
part

most powerful
powerful control
control
in industry fastest programming
programing
quick overview by double screen
ergonomically
designed ergonomically
designed

Control features WinMax®-Software


> Conversational Programming > Advanced Verification Graphics > UltiPocket with Helical Ramp Entry
> NC (G-Code) Programming with 3D Solid Rendering > Unlimited Work Offsets
> Two 12-Inch Color LCD Touch Screen Monitors
Monitor > Auto Interrupt Cycle (Conversational)
> SSD (Solid State Drive) storage medium > Concurrent Programming > WinMax®-Desktop*
> 2 GB RAM (Conversational & NC) > Repeatfunctions (pattern)
> 64-Bit-Chip-technology
> 64-Bit-Chip-Technology > Context Sensitive Help > 99 Work Offsets (G-Code)*
> USB- Port
> USB-Port > Control and Machine Diagnostics > NC / Conversational Merge*
> Up to 600 ipm Programmable Feed-Rate > Coolant Select > NC Probing Canned Cycles*
> Dual Core CPU > Data Block Search > NC Productivity Package (NCPP)*
> Multi Processor DSP Motion Control > Displayed Spindle Load Monitor > Parts Counter
System > Distance To Go (Conversational & NC) > Pattern (Scaling, Rotation, Translation)
> Power On Diagnostics > DXF Transfer > Program Manager Function
> On Screen System Configuration > Feed Hold button > Program Parameters
> Recovery Cycle > Feed potentiometer > Program Review with
> RPM Override > 4th Axis Cut / Copy / Paste
> Feed
SingleHold
CycleButton
Mode > 4th / 5th Axis > Programmable Safety Zones
> Feed-Rate
Stop Cycle Override
Button > Frame Mill > Real Time Tool Simulation
> Graphics Display (Tool Path, Solids, > Select Surface Finish Quality (SFQ)*
Projection in 3 Planes, Isometric) > Simultaneous 5-Axis*
> Helical Interpolation > Speed and Feed Edit while Running
> Inch-Metric Programming > Surface Finish Improvement*
> Test Run 3D Mold*
> Swept Surface with 3D-Mold*
> Tool and Material Library
> Fairs / probing
Measuring / probing The points marked with * are optional.
> True Type Lettering Package
> Pocket milling
UltiNet LAN Interface
with island
> UltiPocket with Helical Ramp Entry
Automated Programming with DXF Get maximum benefits with the
DXF files can be imported directly into the control. best of both programming methods
The geometry data can automatically been taken NC / Conversational Merge lets you incorporate
over into the editing program. Then, simply add NC code into conversational programs.
the technology data (tools, radius compensation).

Sketch

Drawing

CAD / CAM

Desktop

DXF file
WinMax®: faster from the drawing
to the finished part

Hurco continues its reputation for technology innovation Step 1: Setup WinMax® DXF-Software*:
that yields measurable productivity gains for its customers Setup is even easier with the WinMax® Automatic Tool Path Generation derived from CAD
because we’re focused on your success. When we de- Tool & Material Library. Set up each (DXF) geometries. In Comparison to the standard
signed WinMax® control software, we focused on simplici- tool one time and you’re finished — conversational programming, the work piece can
ty for the user less keystrokes, intuitive software, advanced the parameters are stored with the be programmed twice as fast using the WinMax® DXF-
graphics capabilities, and an enhanced graphical interface. control so you just recall the tool the software.
Conversational programming with WinMax® gets you from next time.
print to part faster than ever. Three steps and you’re there. Step 1.
> Read in CAD File into
> Setup. control system
> Program. > Select geometry
> Verify. Step 2: Program
The graphical user interface of WinMax
> Powerful software simplifies 5-sided programming. simplifies programming. Conversa-
> Reduce programming time by 80 percent with tional programming with WinMax® will
Swept Surface. Additional tool path strategies simplify Step 2
save you time and give you peace of
3D mold programming. mind — especially when you need to Determine tools and
> Maximize surface finish and minimize time with Select hire and train employees because it’s cutting depths
Surface Finish Quality Machining. easy to learn and easy to use.
> Eliminate bottlenecks with automated programming of
DXF Transfer feature.
> Incorporate NC code into conversational programs with
NC/Conversational Merge. Step 3: Verify Step 3
> Save time with Math Assist feature that automatically Advanced Verification Graphics with Machining work piece
trigs out missing values. 3D solid rendering of the part, in-
cluding dynamic rotation and real
time tool display, make proving
out the part a snap. View the part
from any angle without the need to
redraw it.
Tool- und Materiallibrary 9.999 programmable tools Conversitional NC-Merge-Option*
> Precise definition of the tool geometry > Independence whether with the Conversational- or NC-Program. With the option
(e.g. free length, cutting length). Conversational NC-Merge, one or more NC-Programs can be linked easily and
quickly with a Conversational Program.
> Tool / material combinations can be stored along with > Pattern functions (moving, positioning, rotating etc.), 3D-Probe-function or
the related speed and feed settings per tool. tool measurement (laser or mechanic touch) can be easily and quickly added to
the existing NC-Program.
> Notes and coments can be added to a specific > Conversational-NC-Merge can also be applied to the 5-axis Conversational-
tool (e.g. supplier information, type of material) Program. After defining the transform plane into the Conversational, the NC-
Program is called.

3D-Plus option*
Generates 3-dimensional parts out of 2-dimensional contour profiles.

Profile Contour Profile + Contour = Ultimotion-Option*:


Finished Part Look Ahead with up to 10.000 infinite sets. Improved surface finish by
sanding and the „Motion Control Technology.“ Significantly reduced
cycle times up to 0,4 milliseconds with the same or even better surface
Tool change optimization with Conversational Programs* quality. Adjustable surface quality. Calmer axis reaction reduces machine
Especially in programs with recurring program parts (multiple clamping) the Hurco WinMax® wear.
with tool change optimization offers a function to keep your program lean, without exten-
ding the run time by wasteful tool changes. When activating the optimization, the control
verifies, based on the written program, which tool changes are required, and makes sure that
one and the same tool is not unnecessarily exchanged.

* optional
5-axis machining with HURCO:
easy and convenient

Full support of the 5-sided simultaneous machining 1 Motorspindle: 12.000 rpm. with SK-A 40 taper
A rigid machine, that is fully compatible with all CAD/CAM packages for simultaneous 5-axis machining, is a mini-
2 Direct driven ballscrews
mum requirement for complex simultaneous 5-axis parts. Hurco has all that and more. We have control features
that optimize CAM programs to reduce the file size, improve surface finish, and reduce cycle time. Additionally, 3 Mini-ITXcontrol. 2 GHz Dual-Core-Intel processor with 2 GB RAM.
you’ll appreciate the fast processing speed and generous 2 GB RAM. SSD-HDD.

4 Strong Z-axis servo-motor.


Benefits of Swivel Head 5-Axis CNC Machine
The swivel head / rotary table 5-axis machines (SR style) can handle heavier parts than the trunnion style 5-axis 5 40-station tool changer (not available for all models)
machines. Since the swivel head tilts the tool, you don’t need to worry about tool interference with the machine’s
6 Largest working space in this class.
spindle head on the SR machines. Additionally, the SR design gives you more versatility because of the large table
size. You can add a vise and use the extra table space to finish the sixth side of the part or do 3-axis work. Hurco machining centers have an average of 50%
more clearance than the models of competitors.
Premium components, such as oversized linear rails, high accuracy encoders, and an integral spindle, result in a 7 High stability due to large guideways with wide distance.
rigid and reliable 5-axis mill you can count on for the most complex applications.
8 Large door opening for easy loading of the machine table.
Benefits of Trunnion Style 5-Axis CNC Machine 9 Scraper conveyor.
A trunnion style 5-axis machine has better undercut capability because the trunnion rotates +110 degrees com–
pared to the swivel head’s +92 degrees. The trunnion style gives you a larger work volume than a swivel head 5-axis 10 Own pump system for chip flushing.
mill because you don’t need to compensate for the space used by the swivel head with the tool attached. The trun- 11 Large, provided with hinged side doors: larger than usual and
nion 5-axis also gives you more torque at low rpm. If you are new to 5-axis, some customers find this configuration easy to open.
beneficial because the approach to the part is similar to 3-axis machining—you are simply machining more sides
at one time in a linear fashion. 12 Oblique telescope covers for guideways prevent penetration of swarf and protect
the valuable components inside the machine.
As with all Hurco machining centers, you have the peace of mind that it is constructed to promote rigidity and
accuracy with oversized linear rails mounted to the shoulder, dual wound spindles with ceramic bearings, pre-
loaded and stretched ball screws that are also anchored to the Z-axis, and high accuracy encoders.
4

1
3
9
8 7 11

6 2

12

10 7 2

Further information and technical data on the product, see www.hurco.eu.


Machines shown with options. Prices and information may change without notice.
5- axis-machining centers: SRTi
CNC-machining centers with swifel head

Benefits of the SR 5-Axis Mill


The design of the swivel head 5-axis machining center makes the SR the best choice for
certain applications.

Versatility. The large rotary table provides versatility that allows you to use the extra table
space for secondary operations or 3-axis work.

Heavier Parts. Because the table is stationary, the swivel head/rotary table 5-axis machi-
ning centers are typically preferred when machining heavier parts.

Better chip control. With the swivel head/rotary table configuration, you can run the ma-
chine horizontally and gain better chip control.

Unlimited angular movement of C-axis. With a swivel head/rotary table 5-axis machining
center, it is extremely important to make sure the table (C-axis) supports unlimited angular
movement. For example, if you are machining down a steep wall and going around the
part, the table needs to rotate in a continuous motion. If the C-axis is limited to +360 / -360
degrees of motion, it will literally need to unwind at regular intervals to machine the part.
Conversely, the tables on the Hurco SR 5-axis mills are built with unlimited and continuous
rotation because our focus from design to delivery is to maximize productivity and profita-
bility for our customers.

Tool access for swept surfaces and complex contours. There are certain applications,
such as impellers or turbines, when it is beneficial to approach the part from underneath.
When you mill uphill, as it is sometimes called, the base of the spindle is lower than the tool
tip. The B-axis tilting head with the C-axis rotary table of the SR machining center supports
this type of cutting strategy, whereas a trunnion style 5-axis mill doesn’t.
VMX 42 SRTi VMX 42 HSRTi VMX 60 SRTi
Table
Working surface (mm) 1.270 x 610 1.270 x 610 1.675 x 660
Working surface Rotarytable (mm) Ø 610 Ø 605 Ø 600
T-Slots (DIN 650) (mm) 5 x 18 x 100 5 x 18 x 100 6 x 18 x 100
max. Tableload (kg) 1.300 1.300 1.300
max. Tableload Rotarytable (kg) 500 500 500

Travels
X-Axis (mm) 1.060 1.060 1.525
Y-Axis (mm) 610 610 660
Z-Axis (mm) 610 610 610
A-Axis (°) +/- 92 +/- 90 +/- 92
C-Axis (°) 360 360 360

Spindlemotor
Spindlepower (KW) 36,5 35 36,5
Torque (Nm) 120 120 120

Spindle
Taper DIN 69871 AD SK-40 DIN 69893 HSK 63 A DIN 69871 AD SK-40
Distance Spindlenose – Table (mm) 610 605 600
Spindlespeed max. (rpm.) 12.000 18.000 12.000

Toolchanger
Stations 40 40 40
max. Tool.-Diameter. (mm) 75 75 75
max. Tool.-Length (mm) 300 300 250
max. Tool.-Weight (kg) 7 8 7

Further details
Rapid travel (m/min.) X/Y/Z-Axis 35 / 35 / 30 35 / 35 / 30 30 / 30 / 20
Rapid Travel (U./min.) A/C-Axis 50 / 100 50 / 100 50 / 100
Machineweight (kg) 7.550 7.550 9.100

Further information and technical data on the product, see www.hurco.eu.


Machines shown with options. Prices and information may change without notice.
5- axis-machining centers: VMX Ui, VMX UHSi
CNC-machining centers with trunnion table

Trunnion Table 5-Axis makes 5-Sided Machining easy


The efficient design of the Hurco 5-axis trunnion table machining centers is a key benefit to
consider—we use an integrated trunnion table at Hurco instead of simply sticking a trunni-
on table on a 3-axis machining center and passing it off as a 5-axis machine. The integrated
trunnion table design provides more clearance in Z compared to other brands.

Benefits of Trunnion 5-Axis Mill


Easy transition from 3-axis machining. The 5-axis trunnion style machining centers are
an ideal configuration for 5-sided machining, especially if you‘ve always worked on a 3-axis
machine because the trunnion style design uses the same principles as 3-axis (i.e., you still
machine in a linear fashion, but you just machine more sides). This means less training, less
setup time, and more flexibility.

More clearance in Z-axis. The integrated design of the trunnion table 5-axis VMC gives
you more clearance in Z, especially compared to 3-axis VMCs with a trunnion table added
to simulate a 5-axis VMC.

Seamless integration. Seamless integration of pneumatic and/or hydraulic fixtures is


another benefit. We purposely designed the U-Series 5-axis VMCs so you can easily feed the
cables for these types of fixtures through the shoulder.

Better undercut + larger work volume + more torque. Other reasons to choose the
trunnion style configuration include better undercut capability because the trunnion
rotates +110 degrees compared to the SRTi’s +92 degrees. Compared to the SRTi, the trun-
nion style gives you a larger work volume because you don’t have to compensate for the
space used by the swivel head with tool attached. The Ui-Series trunnion 5-axis mills also
have more torque at low rpm.
VMX 10 Ui VMX 10 UHSi VMX 30 Ui ATC 40 VMX 30 UHSi ATC 40 VMX 42 Ui ATC 40
Table
Working surface (mm) Ø 200 Ø 200 Ø 250 Ø 250 Ø 350
T-Slots (DIN 650) (mm) 6 x 10 6 x 10 6 x 12 6 x 12 6 x 14
max. Tableload (kg) 150 150 200 200 250

Travels
X-Axis (mm) 530 530 760 762 1.060
Y-Axis (mm) 405 405 510 508 610
Z-Axis (mm) 480 480 520 520 520
A-Axis (°) -110 / +30 -110 / +30 -110 / +30 -110 / +30 -110 / +30
C-Axis (°) 360 360 360 360 360

Spindlemotor
Spindlepower (KW) 8,9 8 13,4 35 18
Torque (Nm) 57 6 214 119 237

Spindle
Taper DIN 69871 A DIN 69871 SK-40 JIS B 6339 BT 30 DIN 69871 SK-A40 DIN 69871 HSK 63 A DIN 69871 SK-40
Distance Spindlenose – Table (mm) 36 - 520 36 - 520 90 - 610 90 - 610 90 - 610
Spindlespeed max. (rpm.) 10.000 20.000 12.000 18.000 12.000

Toolchanger
Stations 20 20 40 40 40
max. Tool.-Diameter. (mm) 89 60 80 75 75
max. Tool.-Length (mm) 250 250 300 300 300
max. Tool.-Weight (kg) 6,8 5 7 8 7

Further details
Rapid travel (m/min.) X/Y/Z-Axis 24 / 24 / 24 24 / 24 / 24 35 / 35 / 30 45 / 45 / 40 35 / 35 / 30
Rapid Travel (U./min.) A/C-Axis 25 / 25 25 / 25 25 /25 25 /25 25 / 25
Machineweight (kg) 3.400 3.560 5.000 5.340 7.200

Further information and technical data on the product, see www.hurco.eu.


Machines shown with options. Prices and information may change without notice.
5-axis-mocing cloumn: VTX Ui
CNC-machining centers with trunnion table

Trunnion Table 5-Axis Makes 5-Sided Machining Easy


The efficient design of the Hurco 5-axis trunnion table machining centers is a key benefit to
consider—we use an integrated trunnion table at Hurco instead of simply sticking a trunni-
on table on a 3-axis machining center and passing it off as a 5-axis machine. The integrated
trunnion table design provides more clearance in Z compared to other brands.

Benefits of Trunnion 5-Axis Mill


Easy transition from 3-axis machining. The 5-axis trunnion style machining centers are
an ideal configuration for 5-sided machining, especially if you‘ve always worked on a 3-axis
machine because the trunnion style design uses the same principles as 3-axis (i.e., you still
machine in a linear fashion, but you just machine more sides). This means less training, less
setup time, and more flexibility.

More clearance in Z-axis. The integrated design of the trunnion table 5-axis VMC gives
you more clearance in Z, especially compared to 3-axis VMCs with a trunnion table added
to simulate a 5-axis VMC.

Seamless integration. Seamless integration of pneumatic and/or hydraulic fixtures is


another benefit. We purposely designed the U-Series 5-axis VMCs so you can easily feed the
cables for these types of fixtures through the shoulder.

Better undercut + larger work volume + more torque. Other reasons to choose the
trunnion style configuration include better undercut capability because the trunnion
rotates +110 degrees compared to the SRTi’s +92 degrees. Compared to the SRTi, the trun-
nion style gives you a larger work volume because you don’t have to compensate for the
space used by the swivel head with tool attached. The Ui-Series trunnion 5-axis mills also
have more torque at low rpm.
VTX Ui ATC 48 VTX Ui ATC 96
Tisch
Working surface roundtable (mm) Ø 610 x 530 Ø 610 x 530
T-Slots (DIN 650) (mm) 5 x 18 5x18
max. Tableload (kg) 400 400

Travels
X-Axis (mm) 800 800
Y-Axis (mm) 700 700
Z-Axis (mm) 510 510
A-Axis (°) -110 / +30 -110 / +30
C-Axis (°) 360 360

Spindlemotor
Spindlepower (KW) 18 18
Torque (Nm) 237 237

Spindle
Taper DIN 69871 A SK-40 SK-40
Distance Spindlenose – Table (mm) 150 - 660 150 - 660
Spindlespeed max. (rpm.) 12.000 12.000

Toolchanger
Stations 48 96
max. Tool.-Diameter. (mm) 75 75
max. Tool.-Length (mm) 280 280
max. Tool.-Weight (kg) 7 7

Further details
Rapid travel (m/min.) X/Y/Z-Axis 35 / 35 / 35 35 / 35 / 35
Rapid Travel (U./min.) A/C-Axis 16,6 / 16,6 16,6 / 16,6
Machineweight (kg) 12.500 13.000

Further information and technical data on the product, see www.hurco.eu.


Machines shown with options. Prices and information may change without notice.
What makes the i-Series even more efficient

Conversional Probing (optional)


The Touch- and Laser probe systems of Hurco help saving costs. The interactive measuring programs for the work piece
location recognition and the work piece measurement can be performed fully automated.

Conversional part probing Coolant ring (except VMX 10)


Work piece set up and inspection directly at the machine – An efficient, closed coolant rinsing
it couldn‘t be easier. system, reliably assures the cooling of the
> Precise determination of the coordinates of any work piece. tool.
> Automated identification of work piece misalignment
and clamping errors as well as automated update
of the work offsets.

Conversional tool probing by using laser. Coolant through spindle


Non-contact length- and diameter determination of processing tools 20/40 bar (optional)
directly at the machine. Maximizes your cutting performance.
> Automated or manual measuring of all tools on length and
diameter.
> Programmable monitoring of tool wear and tool breakage.

Conversional tool probing by touch probe.


Measuring of length of all processing tools directly at
the machine.
> Automated and manual measuring of individual tools or tool
sets on length.
> Programmable monitoring of tool breakage.
www.hurco.de Europe unlimited. www.hurco.eu
Austria Belarus Belgium (Flandern)
HURCO GmbH HURCO GmbH ILK-Engineering HURCO GmbH
D 85652 Pliening
D 85652 Pliening RU 142271 Moskau oblast NL 5931 BK Tegelen
Tel.: +49-89-90 50 94-0
www.hurco.de Tel.: +49-89-90 50 94 - 0 Tel.: +7-495-967 92 40 Tel.: +31-77-326 89 12
www.hurco.de www.ilk.ru www.hurco.nl

Bosnia and Herzegowina Bulgaria Czech Republic Croatia


Strojotehnika d.o.o. VEDI International Ltd. ITAX PRECISION s.r.o. Strojotehnika d.o.o.
HR 10360 Soblinec-Sesvete BG 1463 Sofia CZ 19800 Praha 9 HR 10360 Soblinec-Sesvete
Tel.: +385-1-2042 526 Tel.: +359-2-8514546 Tel.: +420-469-318 402 Tel.: +385-1-2042 526
www.hurco.eu www.hurco.bg www.itax.cz / www.hurco.cz www.hurco.com.hr

Hungary Latvia Lithuania Macedonia


Single Product kft HURCO GmbH HURCO GmbH Strojotehnika d.o.o.
HU 9151 Abda D 85652 Pliening D 85652 Pliening HR 10360 Soblinec-Sesvete
Tel.: +36-96-553 091 Tel.: +49-89-90 50 94-0 Tel.: +49-89-90 50 94-0 Tel.: +385-1-2042 526
www.hurco.hu www.hurco.de www.hurco.de www.hurco.eu

Montenegro Netherlands Poland Romania


Strojotehnika d.o.o. HURCO GmbH HURCO Sp. Z o.o. SC Allmetech Tools&Machines SRL
HR 10360 Soblinec-Sesvete NL 5931 BK Tegelen PL 59-220 Legnica RO 7000 11 Iasi
Tel.: +385-1-2042 526 Tel.: +31-77-326 89 12 Tel.: +48-76- 744 27 92 Tel.: +040-332-401 995
www.hurco.eu www.hurco.nl www.hurco.pl www.hurco.ro

Russia Serbia Slowakia Slovenia


ILK-Engineering Strojotehnika d.o.o. ITAX PRECISION s.r.o. Kac Trade d.o.o.
RU 142271 Moskau oblast HR 10360 Soblinec-Sesvete CZ 19800 Praha 9 SLO 3310 Zalec
Tel.: +7-495-967 92 40 Tel.: +385-1-2042 526 Tel.: +420-469-318 402 Tel.: +386-3-7104080
www.ilk.ru www.hurco.eu www.itax.cz / www.hurco.cz www.hurco.si

Switzerland Turkey Ukraine


Walter Meier AG BOZTAŞ Istanbul Zenitech
CH 8603 Schwerzenbach TR 34394 Esentepe UA 49089 Dnepropetrovsk
Tel.: +41-44-806 46 46 Phone: +90-212-211 22 66 Tel.: +380-563-77 97 44
www.hurco.de www.hurco.com.tr www.zenitech.com.ua

05 / 2014 ENG
HURCO GmbH Werkzeugmaschinen
Gewerbestraße 5 a, 85652 Pliening / Germany
Telefon: +49 (0)89 90 50 94 0
Fax +49 (0)89 90 50 94 90
info@hurco.de

www.hurco.eu

05 / 2014 ENG

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