Total Sheet 9

Vendor’s Name ARABIAN INTERNATION CONTRACTING CO WLL (AIC)

Owner’s Name THE BAHRAIN PETROLEUM COMPANY B.S.C. (CLOSED)
Purchaser Name JGC GULF INTERNATIONAL CO. LTD.
Plant Location BAHRAIN
Project Name FIRM UP NO.3 API OIL SEPARATOR PROJECT (CIVIL & BUILDING WORK)
Purchase Order No. G-K097-0-P-3115-003-A

Document Title MAR - HEMPEL'S GALVOSIL 15780, HEMPADUR MASTIC 45881

Vendor’s Doc. No.(If any) AIC19001-MAR-164

FIRM UP NO.3 API OIL SEPARATOR PROJECT (CIVIL &

BUILDING WORK)
JGC REVIEW STATUS
ISSUE PURPOSE TO JGC : FA
RESULT CODE : A, B, R, N, F ( A )
NEXT STATUS : FI, FA, FC, AB ( FC )
RESUBMISSION DATE : ( )
RESPONSIBLE DEPT./PERSON : ( CNS )
REVIEW DATE : ( 01-DEC-2019 )
OWNER REVIEW STATUS
ISSUE PURPOSE TO OWNER : FA
RESULT CODE : A, B, R, N, F ( )
REVIEW DATE : ( )
A: Approved without Comment; B: Approved with Minor comment
R: Revise & Resubmit incorporating comments; N: Not Approved
F: Not Subject to Review
Approval or review hereunder shall not be construed to relieve Supplier / Subcontractor of his
responsibilities and liability under the Contract.

Job Code G-K097-00-0000

ORIG. PURCHASE ORDER NO. Serial REV.
JGC DOC. NO.
V - 3115 - 003 - A - 564 0
REV.
BAPCO DOC. NO.
N/A
62314
E.X. 62574 0894
P.N. EN 0982
P.O. No. G-K097-0-P-3115-003-A
Date 30-Oct-2019

Rev No. Date Issue Purpose Prepared By Checked By Approved By

0 30-Oct-2019 ISSUED FOR APPROVAL LIJESH RAJESH RADHA

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Product Data
HEMPEL'S GALVOSIL 15780

15780: LIQUID 15789: HEMPEL’S ZINC METAL PIGMENT 97170

Description: HEMPEL’S GALVOSIL 15780 is a two-component, medium-zinc, solvent-borne, selfcuring inorganic
zinc silicate coating. Applicable by airless spray.

Hempel's Zinc metal pigment 97170 is in full compliance with ISO 3549 and ASTM D520 type II.
Recommended use: As a general purpose rust-preventing primer in paint systems for long-life protection of steel exposed to
moderately to severely corrosive environment. In compliance with SSPC-Paint 20, type 1, level 2.
Service temperature: Resistant to permanent (non-cyclic) dry temperatures as well as occasionally dry peak temperatures up
to maximum: 500°C/932°F.
It is of advantage to apply a topcoat of HEMPEL'S SILICONE ALUMINIUM 56914 in case of service
temperatures above: 400°C/752°F.
Resistant to cyclic dry temperatures up to 400°C/752°F.
Availability: Part of Group Assortment. Local availability subject to confirmation.
PHYSICAL CONSTANTS:
Shade nos/Colours: 19840 / Metal grey
Finish: Flat
Volume solids, %: 62 ± 1
Theoretical spreading rate: 12.4 m2/l [497.2 sq.ft./US gallon] - 50 micron/2 mils
Flash point: 14 °C [57.2 °F]
Specific gravity: 2.4 kg/litre [20 lbs/US gallon]
Surface-dry: 15 minute(s) 20°C/68°F
Through-dry: 20 minute(s) 20°C/68°F
Fully cured: 16 approx. hour(s) 20°C/68°F (65% RH)
VOC content: 442 g/l [3.7 lbs/US gallon]
Shelf life: 6 months for the LIQUID and 3 years for HEMPEL'S ZINC METAL PIGMENT (stored in closed
container) (25°C/77°F) from time of production.
Shelf life is dependent on storage temperature. Shelf life is reduced at storage temperatures above
25°C/77°F. Do not store above 40°C/104°F. Shelf life is exceeded if the liquid is gelled or if the mixed
product forms gels before application.
- The physical constants stated are nominal data according to the HEMPEL Group's approved formulas.

APPLICATION DETAILS:
Version, mixed product: 15780
Mixing ratio: LIQUID 15789: HEMPEL’S ZINC METAL PIGMENT 97170
4.1 : 5.9 by weight
(by volume - see REMARKS overleaf)
Application method: Airless spray / Air spray / Brush (touch up)
Thinner (max.vol.): [08700 (30%) and/or 0870M (30%) see REMARKS overleaf ]/ 08700 (50%) / 08700 (10%)
Pot life: 4 hour(s) 20°C/68°F
Nozzle orifice: 0.019 - 0.023 "
Nozzle pressure: 100 bar [1450 psi]
(Airless spray data are indicative and subject to adjustment)
Cleaning of tools: HEMPEL'S THINNER 08700
Indicated film thickness, dry: 50 micron [2 mils] see REMARKS overleaf
Indicated film thickness, wet: 75 micron [3 mils]
Overcoat interval, min: According to separate APPLICATION INSTRUCTIONS
Overcoat interval, max: According to separate APPLICATION INSTRUCTIONS
-
Safety: Handle with care. Before and during use, observe all safety labels on packaging and paint containers,
consult HEMPEL Safety Data Sheets and follow all local or national safety regulations.

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Product Data
HEMPEL'S GALVOSIL 15780

SURFACE PREPARATION: Remove oil and grease etc. thoroughly with suitable detergent. Remove salts and other contaminants
by high pressure fresh water cleaning. Abrasive blasting with sharp abrasive to minimum Sa 2½ (ISO
8501-1:2007) with a surface profile equivalent to Rugotest No. 3, BN10, Keane-Tator Comparator, min.
3.0 G/S, or ISO Comparator rough Medium (G). In case of new steel to be exposed to no more than
medium aggressive (industrial) environment and without any extraordinary demands to lifetime, a
surface preparation degree of SSPC-SP6 may suffice.
See separate APPLICATION INSTRUCTIONS
APPLICATION CONDITIONS: The surface must be completely clean and dry at the time of application and its temperature must be
above the dew point to avoid condensation. At temperatures ranging from 0°C/32°F to 40°C/105°F,
curing needs minimum 65% relative humidity and is significally retarded at lower temperatures.
Curing is retarded at lower temperature and lower humidity.
See separate APPLICATION INSTRUCTIONS
SUBSEQUENT COAT: According to specification.
REMARKS: Local adjustments:
Local conditions (e.g. application equipment, climatic application conditions) may require local
adjustments in solvent composition, degree of pre-thinning and degree of pre-hydrolysis for the primer
as supplied. As such adjustments may influence flash point, Hempel’s quality control system requires
separate product numbers and Material safety Data Sheets to be issued, even though the adjustments
have no influence on the properties and performance of the final and cured primer film.
The following product numbers represent such adjustments: HEMPEL'S GALVOSIL 15780K

Induction time: For application at high temperatures, a special thinner is available.

Application(s): When mixing part of the content in a can the mixing ratio on volume should be made as follows: 8.0
parts of the BASE and then add HEMPEL'S ZINC METAL PIGMENT up to a total of 10.00 parts by
volume.
Note: HEMPEL'S GALVOSIL 15780 For professional use only.
ISSUED BY: HEMPEL A/S 1578019840

This Product Data Sheet supersedes those previously issued.

For explanations, definitions and scope, see “Explanatory Notes” available on www.hempel.com. Data, specifications, directions and recommendations given in this data sheet
represent only test results or experience obtained under controlled or specially defined circumstances. Their accuracy, completeness or appropriateness under the actual conditions
of any intended use of the Products herein must be determined exclusively by the Buyer and/or User.
The Products are supplied and all technical assistance is given subject to HEMPEL's GENERAL CONDITIONS OF SALES, DELIVERY AND SERVICE, unless otherwise expressly agreed

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in writing. The Manufacturer and Seller disclaim, and Buyer and/or User waive all claims involving, any liability, including but not limited to negligence, except as expressed in said
GENERAL CONDITIONS for all results, injury or direct or consequential losses or damages arising from the use of the Products as recommended above, on the overleaf or otherwise.

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Product Data
HEMPADUR MASTIC 45881

High temperatures 45881: BASE 45889: CURING AGENT 95881

Description: HEMPADUR MASTIC 45881 is a two-component polyamide adduct cured, high solids, high build epoxy
paint. It forms a hard and tough coating, has good wetting properties.
Recommended use: As a selfprimed, surface tolerant paint system or as an intermediate or finishing coat in heavy duty
paint systems where low VOC and high film build are required.
For immersed areas HEMPADUR MASTIC 45881 is only recommended for minor repairs.
Can be specified where extended recoating properties for polyurethane topcoats are requested
(typically travel coating). May be used directly on cured zinc silicate (GALVOSIL products) or spray-
metallized surfaces to minimize popping.
Service temperature: Maximum, dry exposure only: 120°C/248°F
Certificates/Approvals: In accordance with Aramco’s specification APCS 1, APCS 12, APCS 26 and 26T.
Tested according to section 175.300 of the Code of Federal Regulations Title 21 - Dry Foodstuff.

Tested for non-contamination of grain cargo at the Newcastle Occupational Health & Hygiene, Great
Britain.
Approved as a low flame spread material when used as part of a predefined paint system. Please refer
to “Declaration of Conformity” on www.Hempel.com for further details.
Complies with EU Directive 2004/42/EC: subcategory j.
Availability: Part of Group Assortment. Local availability subject to confirmation.
PHYSICAL CONSTANTS:
Shade nos/Colours: 12170* / Grey. (see REMARKS overleaf)
Finish: Semi-gloss
Volume solids, %: 80 ± 1
Theoretical spreading rate: 6.4 m2/l [256.6 sq.ft./US gallon] - 125 micron/5 mils
Flash point: 35 °C [95 °F]
Specific gravity: 1.5 kg/litre [12.1 lbs/US gallon]
Dry to touch: 3 hour(s) 30°C/86°F
Fully cured: 5 day(s) 30°C/86°F
VOC content: 218 g/l [1.8 lbs/US gallon]
Shelf life: 3 years for BASE and 3 years (25°C/77°F) for CURING AGENT from time of production.
- *Wide range of colours available via Hempel's MULTI-TINT system.
- The physical constants stated are nominal data according to the HEMPEL Group's approved formulas.

APPLICATION DETAILS:
Version, mixed product: 45881
Mixing ratio: BASE 45889: CURING AGENT 95881
3 : 1 by volume
Application method: Airless spray / Brush
Thinner (max.vol.): < 5% HEMPEL'S THINNER 08450, depending on purpose (see REMARKS overleaf)
Pot life (Airless spray): 1.5 hour(s) 30°C/86°F
Pot life (Brush): 2 hour(s) 30°C/86°F
Nozzle orifice: 0.017 - 0.023 " According to separate APPLICATION INSTRUCTIONS
Nozzle pressure: 250 bar [3625 psi]
Cleaning of tools: HEMPEL'S TOOL CLEANER 99610
Indicated film thickness, dry: 125 micron [5 mils] see REMARKS overleaf
Indicated film thickness, wet: 150 micron [6 mils]
Overcoat interval, min: see REMARKS overleaf
Overcoat interval, max: see REMARKS overleaf
-
Safety: Handle with care. Before and during use, observe all safety labels on packaging and paint containers,
consult HEMPEL Safety Data Sheets and follow all local or national safety regulations.
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Product Data
HEMPADUR MASTIC 45881

SURFACE PREPARATION: New steel: Abrasive blasting to minimum Sa 2½ (ISO 8501-1:2007) with a surface profile
corresponding to Rugotest No. 3, N9a to N10, preferably BN9a to BN10, Keane-Tator Comparator, 2.0
G/S or ISO Comparator, Medium (G).
Zinc silicate painted or spray-metallized surfaces: Remove oil and grease, etc. with suitable
detergent. Remove salt and other contaminants by (high pressure) fresh water cleaning. Zinc salts
(white rust) must be removed by high pressure hosing combined with rubbing with a stiff nylon brush if
necessary. It is recommended to recoat spray-metallized surfaces as soon as possible to avoid
possible contamination.
Concrete: Remove slip agent and other possible contaminants by emulsion washing followed by high
pressure hosing with fresh water. Remove scum layer and loose matter to a hard, rough and uniform
surface, preferably by abrasive blasting, possibly by other mechanical treatment or acid etching. Seal
surface with suitable sealer, as per relevant painting specification.
Repair and maintenance: Remove oil and grease etc. thoroughly with suitable detergent. Remove
salts and other contaminants by high pressure fresh water cleaning. Clean damaged areas thoroughly
by power tool cleaning to minimum St 2 (spot-repairs) or by abrasive blasting to min. Sa 2, preferably to
Sa 2½ (ISO 8501-1:1988). Improved surface preparation will improve the performance of the product.
As an alternative to dry cleaning, water jetting to sound, well adhering coat and/or to steel. Intact coat
must appear with roughened surface after the water jetting. By water jetting to steel, cleanliness shall
be: Wa 2 -Wa 2½ (atmospheric exposure) / minimum Wa 2½ (immersion) (ISO 8501-4:2006). Feather
edges to sound and intact areas. Dust off residues. Touch up to full film thickness. On pit-corroded
surfaces, excessive amounts of salt residues may call for high pressure water jetting, wet abrasive
blasting or, alternatively, dry abrasive blasting, high pressure fresh water hosting, drying, and finally dry
abrasive blasting again.
APPLICATION CONDITIONS: Apply only on a dry and clean surface with a temperature above the dew point to avoid condensation.
Use only where application and curing can proceed at temperatures above: 15°C/59°F.
The temperature of paint itself should be 15°C/59°F or above. In confined spaces provide adequate
ventilation during application and drying.
PRECEDING COAT: None, or as per specification.
SUBSEQUENT COAT: None, or as per specification.
REMARKS:
VOC - EU Directive 2004/42/EC:
Not available.
Product As supplied 5 vol. % thinning Limit phase II, 2010
4588112170 218 g/l 250 g/l 500 g/l
For VOC of other shades, please refer to Safety Data Sheet.
Weathering/service temperatures: The natural tendency of epoxy coatings to chalk in outdoor exposure and to become more sensitive to
mechanical damage and chemical exposure at elevated temperatures is also reflected in this product.
Application(s): Application onto zinc silicate or spray-metallized surfaces (thinning): It is recommended to apply the
paint by using a "mist-coat" procedure provided the paint temperature is approximately above:
20°C/68°F. A thin, undiluted coat is applied (the mist coat) and after a few minutes, a second coat is
applied in the full specified film thickness. If the paint temperature is below: 20°C/68°F, thinning (max
15%) may be required.
Film thicknesses/thinning: May be specified in another film thickness than indicated depending on purpose and area of use. This
will alter spreading rate and may influence drying time and overcoating interval. Normal range dry is:
100-200 micron/4-8 mils. May be specified in lower film thickness for which purpose additional thinning
is required, please see separate APPLICATION INSTRUCTIONS. Avoid application of excessive
film thicknesses.
Shades: The product is also available in a Micaceous Iron Oxide (MIO) pigmented shade (Shade no. 12430 –
reddish grey).
This product is available in several aluminium pigmented shades with different volume solids content.
Overcoating: Overcoating intervals related to later conditions of exposure: If the maximum overcoating interval is
exceeded, roughening of the surface is necessary to ensure intercoat adhesion.
Before overcoating after exposure in contaminated environment, clean the surface thoroughly with high
pressure fresh water hosing and allow drying.

A specification supersedes any guideline overcoat intervals indicated in the table.

Environment Atmospheric, medium
Surface temperature: 20°C (68°F) 30°C (86°F) 40°C (104°F)
Min Max Min Max Min Max
HEMPADUR 7h Ext. 6h Ext. 4h Ext.
HEMPATEX 5h 16 h 4h 12 h 3h 8h
HEMPATHANE 7h Ext. 6h Ext. 4h Ext.
Environment Immersion
HEMPADUR 12 h 30 d 10 h 23 d 7h 15 d
NR = Not Recommended, Ext. = Extended, m = minute(s), h = hour(s), d = day(s)

Note: HEMPADUR MASTIC 45881 For professional use only.

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Product Data
HEMPADUR MASTIC 45881

This Product Data Sheet supersedes those previously issued.

For explanations, definitions and scope, see “Explanatory Notes” available on www.hempel.com. Data, specifications, directions and recommendations given in this data sheet
represent only test results or experience obtained under controlled or specially defined circumstances. Their accuracy, completeness or appropriateness under the actual conditions
of any intended use of the Products herein must be determined exclusively by the Buyer and/or User.
The Products are supplied and all technical assistance is given subject to HEMPEL's GENERAL CONDITIONS OF SALES, DELIVERY AND SERVICE, unless otherwise expressly agreed
in writing. The Manufacturer and Seller disclaim, and Buyer and/or User waive all claims involving, any liability, including but not limited to negligence, except as expressed in said
GENERAL CONDITIONS for all results, injury or direct or consequential losses or damages arising from the use of the Products as recommended above, on the overleaf or otherwise.
Product data are subject to change without notice and become void five years from the date of issue.

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