ch-1 INTRODUCTION PDF
ch-1 INTRODUCTION PDF
INTRODUCTION
1.1 PREAMBLE
1.1. f Electricity is a concurrent subject at Entry 38 In List II I of the· Seventh Schedule of the Constitution
of India. In India's federal governance structure, this means that both th~ Central gover~ment and
India's State governments are involved in establishing policy _and _laws for its electricity sector. This
principle· motivates Central Government of India and individual State Gqvernments to enter into
memorandum of understanding to help ·e~pedite projects· and reform electricity sector in respective
state. With Infrastructure open to Private Sector pa-rticipation, the major players in power sector
now stands as Centre, State and Private. These three .are further cooperating among themselves
to make optimal use of their resources to take up Mega ·Power Projects.
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1.1.2 Electricity is most versatile. and convenient form of Energy. Per Capita consumption of electricity is :
a
considered to be yard stick for assessing the growth of economy of any state or a country. Power
Generation, Transmission and Distribution (Utilization) system is therefore growing exponentially
·all over the world.
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For meeting the ever increasing power demand and for evacuating power from far fl!Jng generating
u·nits in areas· httving concentration of coal or
hydro potential, infinit~. grjd is required. The high
voltage, extra high voltage and ultra high voltage AC & DC lines forms the infinite grid. The popular
voltage levels· in India ar~ as folJows:
(a) ·Alternating current EHV lines- 66 kV,"11 0 kV,. 132 kV, 220. kV, 400 kV,.765 kV. The indigenous
development
. of 1200 kV is ~ken. up through setting
.
up Test. Station-at Bina in MP...•....... ·
, ..·.·-··-
1.1.3 Land Mark Events of Transmission System in the Power S~ctor ..
.. ·:~· .
India h_as been demarcated into 5 regions namely Northe"rn, Eastern, Western, North Eastern
and Southern region as far as·po~er system in concerned. ·
1950-1960 Growth of State grids. and introduction of 220 kV Voltage Level
1
2 Manual on Tra?zsmission Lines
Year VIII Plan End IX Plan End X Plan End XI Plan End
(March 1997) (March 200~) (March 2007) .(March 2012)
\
T~e· generation ca·pacity· addition planned for 1.2th plan and 1.3th plan period is 118537 MW and
116900 MW·respectively. This .includes 30,000 MW·an·d 30,500 MW from renewable energy sources
during. the above period. ·
1·.2.2 Open access in the· power sector has made private ·sector participation .in the construction of
Transmission network e reality. long' term concession agreements are .entered into for construction
and· maintenance of the Extra High. Voltage. transmission lines· for en~block power transfer. Thus
there is a cor:npetitive market for construction and long term maintenance of transmission lines·.
This is bot,Jnd .to help in adding more circuit km of various voltage class along with the expansion
plans of state poWer utili~ies and t.he Power Grid Corporation of India (PGCIL). The pnvate sector ·
power generators also need to construct tr~nsmission lines for connectivity to infinite gritf.
Power Grid Corporation of India (CTUj a major public sector Company in ·the country· in Transmission
system has the largest transmission ne.twork. the details of network owried by Power Grid is given •
as under: · ·
This is·one of the unique R&D projects in public-privatf;t partnership model. The pilot 1200 kV
S/c line was successfully test charged and 1200 kV D/c line erected at 1200 kV UHVAC ·
National Test Station at Bina, Madhya Pradesh in February,· 2012. The 1200 kV UttVAC
technology is currently under field testing...
This endeavour shall b~nefit Indian power sector to enter into new era· of a1200 kV level
with 1200 kV class equipment from the manufacturer with in the country.
The pilot ·1200 kV S/c line was successfully test charged anq 1400 kV D/c line erected .
at 1200 kV UHVAC National Test ~tation at Bina, Madhya Pradesh in Febru·ary, 2012 by·
Power Grid, The 1200 kV UHVA~ technology is ctirrently. under field testing. s•.
\
(iii). Power Grid has operationalised 765 kV EHVAC level by charging Sipat-Seoni transmission
line at its rated voltage in October,.2007~ Additionally, ~uring XI Plan·, seven (7) number 9.f~
765 kV sub-stations and about 3500 ckm. of 765 kV transmission lines have been added ....
Further, the highest voltage level in the world, 1200 kV UHVAC Test Station has been tesf~-
charged. · · · · · ·
(.
4 '"
Manuai on Transmission Lines
1.3.3 The weight of a tower required for any specific application is influenced to a great extent by the
selection of tqwer configuration, choice of steel structural for tower members, type of tower, types
of connections etc. On the basis of experience and designing skill,a tower designer can produce
tower designs conforming to the governing specifications and bring about optimization in tower
weight without sacrificing stability and reliability features of the finished tower, which are very
important for structural reliability of a transmission line. This depends not only on the designs of
tower and its foundation but also on the type of tower, development of structural arrangement of
tower mernber, detailing of connections, quality of steel struGtural, accuracy in fabrication, proper
soil investigations, use of foundations according to soil conditions at sites of tower installation,
accuracy am:~ adequate care in tower erection and stringing as well as proper. maintenance of the
erected towers.
1.3.4 Depending on the manner in which the towers are supported, they fall in the following two broad
·categorie$. · ·
1. · Selfsupporting Towers
3. Guyer:! Towers ·
Th~s Manual covers all aspects of designs of self supporting to~ers and· mono poles and their
fo':Jndations in a comprehensive manner..
1.4 ENVIRONMENTAL ANO ECOLOGICAL AWAKENI,NG
. .
1.4.1 Environmental and· ecological aspects were not given so much importance in ·the past il1 the
designs of trarismis~ion lines and their routi11g. However, availability of more ·sophisticated facilities
hefs made it possible to investigate into· the effects of electric and magnetic fields associated with
transmission lines and understand and better appreciate the possible adverse effects of the above
fields. In order to. ensure that thes~ fields least affect the way of the life and ecology, the conductor
configuration, tower shapes and transmission line corridors are .so chosen that the .magnitudes.
of·radio interference (RI), television interference {TVI),·audio .noise. (AN) and e~ectrostatic fields
radiated by the tra~smission lines are within sa!e limits and ecology is least affe~ed. . ..
1.4.2 While planning the construction of transmission. line, Impact on the environment & e~logy has ·
· to be given importance. T~e· .tower and line design shalf b~ such that It wlff minimize the impact
on environment and, ecology. The present day softwares and Information technology affords high
accessibi1ity of the route on .cOmputer desktop. This is able to optimize the design and engineering
as well as cost of the transmission ·nne. It also hastens selection·of ~oute.
1.5 PHILOSOPH.IES :IN DESIGN a·F "rRANSNIISSION LINES )
1.5.1 The philosophy of design is based on the probabilistic concept. Manual is based on guidance taken
from IEC:826 and 18:802-1995 (Part 1/Secth;m.1) 1995 ..Code of prActice for use ofstructural steel
in overhead transmission line towers" and is now taken up for updating.based on users and industry
experience. IS: 802 is also.under revision a·nd there is some difference in design approach and the
same is under discussiqn for arriving .at mutually acceptable solution. .
1.6 CONCEPTS USED IN TRANSMISSION LINE ,DESIGN
1.6.1 · The design concept is based on the following :
(i). Design based on lim'it load concept.:
(vi) Consideration of the effects of terrain category and topography of. transmission line corridors
in the design wind 8peecbs: and ·
(vii) Carrying out anticascading checks on all angle towers ..
1.7 GENERAL.
1.7.1 This revision in Manual includes additions and modifications and corrections in. the text of chapters
2 - 11 of earlier Manual and addition of chap~ers 12 - 16 to keep pace with· the _latest technological
development in transmission line segment of the power systerh.The revision also aims at material
and cost optimization in transmission line network. · ·
1.7.2 The Manual is drafted making its optimal use to the practicing engineers of States, Central and
Transmission Utility engineers as well as the new entrants to the power transmission segment:
The manual will also b'e useful to the academic institutions and training institutions to up-keeping
1.7~3
engineers.·
. . ·
The Manual.is also likely to be useful to the Transmission. Engineers from ott)er parts of the world
due to its versatility & simple presentation.
1.8 BRIEF OF TOPICS COVERED I_N THE 'MANUAL
:::t.
1.8.1 The chapter number 2 tb 11 covered in the Manual published by CBI&P in 1998 (publication number
268) ha~e been revised covering new technologies and approac~ to th~ design.
1.8.2 In addition. to above, five new chapters have been introduced on Polymer Insulators, M~ti Circuit
Towers I Narrow ~ase Towers, Uprating-Up-gradation· of Transmission Lines, Monopofef Jowers,
New Generation Conductor. These chapters are included keeping update on latest technologies.
. ~
1.8.3.2.1 This chapter describes the .various portions of towers and detail$. the .factors ·which ·determine.
tower height, tower width at various levers and the spread of cross-arms: It also ·describes the
various types of bracing systems, insula.tor stings and gives details of their composition,- typical·
details of insul-ator strrngs, values of angles of swing and corresponding electrical clearances
for insulator strings and jumpers for transmission lines of different voltage clas~ already in
service in India, analytical calculations.of electrical clearanc~s on transmission .lines e_tc.
·voltage levels are subjected in service. It also deals with the minimum ground ,..,o!::.r!:lrii"C
effect of span length on clearances and the requirements regarding electrical clearances
power line crossing over telecommunication circuits, railway tracks, rivers, lakes etc.
details have been given for different voltage level.
1.8.3.3.2 The revised· Chapter contains data mentioned above as applicable to 800 kV and 1200. kV
system and HVDC +/500 kV and 800 kV transmission Lines in addition to modifications in
· span clearances, angle of shield, latest rf)ilway track crossing clearance ac and de,
parameters for 800 kV and 1200 kV ac. TL and HVDC +/- BOO and 500 kV, limit of distance
.. . point of blasting from tower, Minimum distance of digging from tower and co.nstruction of
· ·kiln; ~tc.
1.8.3.4 Chapter 5- Design Parameters
1.8.3.4.1 T~is chapter covers the electrical Clearances on of 800 kV and 1200 kV ac and +/-800
HVDC and geological environmental and ecological considerations which influence
de~igns of trc:;nsmission lines .. lt deals with the effects of shielding of lee-ward conductors
the wind-ward co.nductors of bundle conductors, insulator strings details, span limits and
sign_ificance in tower design, conductor creep .allowance etc. ·
1.~.3.4.2 The revlseq chapter covers revised max temp limits of conductor, miryimum temp.angle
shield, corridor requirement, PTCC requirement, types & nos of conductor in bundle,
win~, insulator strings 400 kV arid above Voltage lines and HVDC lines, etc. '
1.8.3.4.3 The ·revised chapter :provides for procedure to sag- tension C!=llculations for conductor
earth wire I OPGW.
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· . · f.8.3.5 Chapter 6- ·L~adings. ·
1.8.3.5.1 This· chapter defines the. various types of loads including oblique wind and narrow front
... giv~s methods ,for the.ir estimation 'for snow-free regions, deal With the Reliability Requu Cillltill
- climatic· loading under normal condition security requirements - Failure containment
broke.n wire condition, safety. requirements under construction and maintenance loads
. anti-cascading requir~ments. · · ·
1.8.3.5~2
The revised Chapter also covers loads with Ice (Snow region) In addition to Loading
under normal condition and also provides for loading combination under various ,..,.,,,.."' 1 ~"'~!:1til
·of h;;e .and wind& temperature.
1.8.3.5.3 The revised ch~pt~r also covers important provision on modified load!ng criteria for BWC
suspension tower (Nil wind at 32 degree C to 75% of max wind pressure at 32 degree C)
tension towers (1 00% wind at 32 degree c to 75% of max wind pressure at 32 degree c
.. Security/Failure containment Load criteria to improve the stability of suspension tower and
effect economy in the weight of tension towers, etc.
1.8.3.6 Chapter 7- Design of Tower Members
1.8.3.6.1 This chapter describes the·methods of.analysis of stresses in plane trusses and space
and deals, with selection ·of grades and sizes of steel structural for tower members, use of
- tensile steel and mild steel sections slenderness ratio limits for memb.ers with calculated
. . -uncalculated stresses, built-up members, permissible stresses in tower memb~rs and
design of tower members an~ member connections·.
1.8.3. 7 Chapter 8- Te.sting of Towers
1.8.3.7.1 This chapter deals with the purpose of testing of towers, describes a typical tower I
station, calibration of load cells, rigging arrangements, locations of load cells in the test ·
1
testing pro'cedure, sequence of test loading cas,es, acceptance of test results and testing !'
tower materiaL ·
1ntroduction 7
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8 Manual on Transmission Lines
1.8.4.2 Narrow Base· Tower .. Chapter covers approach to the design of Narrow base tower
structure <md its foundation.
1.8.4.3.1 This chapter covers the need for uprating and up-gradation methodology for uprating, hardware
and accessories and case studies for uprating. The chapter also includes the methodology for
upgrading, electrical feasibility studies and some case- studies on up-gradation ...
. ·1.8.4.5.1 Chapter covers Low Resistant Conductors • AL59 Alloy Conductors, HTLS (High Temperature
Low Sag) Conductors-TACSR {Th.e~al Alioy Conductor Steel Reinforced), Parameters for
Selectionof New Generation Conductqrs. .
POWERGRID, NTPC, NHPC, DVC have entered into a Joint yenture Agreement in April, 2009 an~ ·
CPR I in Feb 2012 with equal participation with each other for setting up an On-line High Power Test
Laboratory namely 'National High Power Test Laboratory Private Limited' for short circuit test facility
in India. ·
. A.fully independen~, stand alone., state-of-the-art, professionally managed, international class, "On
· lin~ High Power Short Circuit Test Facility" .is being established by· NHPTLPL: at. Bina (M.P.) to·
provide a full range of. short circuit ·testing for the ~lectrical equipment manufacturing industry and
power utilities in conformance to lndia·n and International Standards.
1.9.2 Formation of Unified (;rid wef 1•t January 2014
Four regional grids viz Northern Grid, No~h J;astern Grid. Eastern Grid, Western Grid have been
in synchronous operation since long. Southern regi.on grid has amalgamated from January 1, 2014
making lndia'slargest integrated grid as the biggest world grid. ;
New Year's Day (2014} brought qut a long-awaited landmark in Indian history- for the first time
ever, India's electrical power. system is a unified QS a whole; On January 1, the commissioning of
a single .line·- from Raichur (Karnataka} to Sholapur .(Maharashtra)- allowed the GOI to claim that
the. ~out~em states h~ve been integrated ·with the national grid right on schedule. The Indian grid
is now truly national and has ·around 232 GW of installed generation capacity, making it one of the
largest in the world. · · · ·
Southern Regional grid, which is presently connected through various High Voltage Direct Current
(HVDC) links with rest of the grid is planned to be conne.cted synchronously by early 2014 through
high capacity Raichur-Sholapur 765 kV (2xS/c) tines.
Introduction 9
To further strengthen the National Grid, various high capacity HVDC and EHV Alternating Current
(EHVAC) ·inter-regional links with total capacity of 65,550 MW have been planned to take. care
of inter-regional power transfer. requirement of variou·s planned generation projects including
Independent Power Producers (IPPs) scheduled for commissioning in XII Plan.
of Smart Grid I Smart City Projects. Detailed Project Report (DPR) for a number of cities like
Amritsar, Raipur (Satara), Puducherry, Agartala, and.·Panlpat for pilot smart grid projects have ·
been submitted under India Smart Grid Task Force. Further, project reports for implementation
of Smart grid/ cities for Fi!ozabad and Katra have been submitted and for Bidhuna, Sllikohabad,
Jammu (Gandhinagar Division), Baghat, ·Gulmarg, Pahalgam, Charar-i-Sharief, Chitradurga
(Karna\aka), District/~des of Tripura, · Chhatisgarh, Haryana, Punjab.,Bihar etc. are under
preparation. ·
The pilot Smart grid/ Smart· city project in Puducherry has been taken up for which an MOU has
been signed with Electricity Dept., Govt. of Puducherry in March 2012. ln·all, 63 .organizations have
joined hands with Power ~ria for implementation of this pilot project. ·
Prestigious National Knowledge Network '(NKN) project with Power Grid is one of the implementing
agencies through which Government plans to connect all knowledge cent~rs across 'the Country
such as IITs, liSe, etc. on high speed connectivity.
-, . 1.9.6
discussion. · · · · · ·
+/- 800 kV HVDC Bipolar Line from Chamba to Kuruks~etra with Metallic Return
". .
For conventional HVDC Transmission system, ground return arrangement is being used as a part
of t:~VDC Bi-pole system to facilitate the Mono-pole Operation by providing return path under a.
condition when one of the high voltage DC line is under maintenance. ·
In case of Dedicated Metallic Return (DMR), a third conductor is laid on the same tower ca.,.Ying
the line conductor. instead of ~aving a ground electrode as return path. .
The various advantages of the having the third conductor as ~ return path _are following:
'
• It eliminates the element of uncertainty about the proper functionality of the earth electrode
station. ·
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10 . Manual on Transmission Lines
• It avoids acquisition of separate land (500 x 500 m for electrode for 2000 A) for each earth
electrode stations, .construction of electrode stations which involves requirement of large
amount of steet rods and coke. ...
• The construction of new transmission line between earth electrode station and respective
HVDC terminal station is also avoided. . .
RHV Conductor
.......:.... ····:........
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.Pale1 :
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:
.......... .......
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. ...
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.
.... .
. 'Pole2
:
~
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RHv Conductor·
...........
~ ~..
+/~00 kV HVDC Bipolar Li.ne .from Chamba to Kurukshetra with ~etallic Return .
.. .
The provision of return conductor marginally increases the cost and .Transmission line losses of
project. However, it· provides a prudent solution to the issues of uncertain soil characteristics, land
acqliisi~i~n corrosion etc. with the conventional earth return.line!el~ctrode station ·