V5210 RO PLANT - DESIGN

CALCULATION OF SHELTER
STRUCTURE & FOUNDATION

DESIGN OF PURLIN:
Spacing of purlin S = 1.5 m
Major Axis span L = 13.0 m
Minor Axis span l = 2.60 m (using four sag rod in span)

Geometry of Section (Refer Sec 9 of BS 5950 part 5)

Using Section 342 Z 30
Depth of Section, D = 342 mm B1 = 90 mm

Top Flange width B1 = 90 mm

Bottom Flange width B2 = 82 mm D = 342 mm
Width of Lip Bl = 21 mm
Thickness of Section t = 3 mm
Moment of Inertia of section, Ix = 2689.40 cm4 B2 = 82 mm
Iy = 191.30 cm4

Section Modulus Zx = 155.51 cm3

Zy = 21.91 cm3
Cross Sectional area of section, A = 16.03 cm2

Check of Geometry (as per section 9.0 of BS5950 part 5)

100t≥D≥L /45 → 300 > = 342 > = 289 Standard Section

( B 1 + B2 )≥L /60 → 172 > = 217 Revise Flange Width
min (B 1 , B 2 )/t≤35 → 27.33 < = 35 OK
B l≥max( B1 , B2 )/5 → 21 > = 18 OK
Z ≥WL/ 1800 → 155.51 > = 13.95 OK
(for Continuous purlins, as span is more than 5m)
where, W = unfactored Dead Load + Imposed Load in direction of depth in kN

Properties of Material Used:

Cold Rolled Steel Sheet (Gr. 43 / 35), based on BS 1449-1-1.11
Yield Strength of material, Ys = 350 N/mm2
Design Strength of material, py = 350 N/mm2
Nominal Ult. Tensile strength of material, U s = 430 N/mm2
Modulus of Elasticity of mat., Es = 205000 N/mm2

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 V5210 RO PLANT - DESIGN
CALCULATION OF SHELTER
STRUCTURE & FOUNDATION

Effect of Cold Forming on Strength

Yield strength of cold formed section (Ref. section 3.4 of BS 5950 part 5)
5 Nt 2
Y sa =Y s + ( U s −Y s ) = 350.90 N/mm2
A
< 1.25 Ys → 437.50 N/mm2
and < Us → 430.00 N/mm2
where, N = No. of full 90 degree bent in section = 2
For Modified Yield Strength of Stiffened Elements,
B/t = 27.33
> 24 (280 / Ys)0.5 = 21.47
0.5
< 48 (280/ Ys) = 42.93
Then, Compression Yield Strength, Y sac = 350.25 N/mm2 (by interpolation)
And, Design Strength, py = 350.25 N/mm2

Permissible Compressive Stress limiting value for member subjected to plane bending,
0.5 (Ref. Section 5.2.2.2 of BS 5950 part 5)
D Y
{
p0 = 1.13−0 .0019 w s
t 280 ( )} py =
<
310.96 N/mm2
350.25 N/mm2 OK
where, Dw = max of Depth of Section & twice the depth of comp. zone = 342 mm
Then, Moment Capacity of Section (major), M c = p0 Zx = 483.6 kNm
Moment Capacity of Section (minor), M c = p0 Zy = 68.1 kNm

Permissible Average Shear Stress in Web

Shear Stress in section, pv = min (0.6 py, qcr) = 76.9 N/mm2
where, qcr = Shear Buckling Strength = (1000 t / D)2 = 76.9 N/mm2

Buckling Resistance Moment

Buckling Resistance Moment,
ME MY
M b= ≤M c
φ B+ √ φ2B− M E M Y

M Y + ( 1−η ) M E
φ B=
where, 2
h = Perry Co-efficient = 0 for LE / ry < 40 Cb (Sec. 5.6 of BS 5950 Part 5)
0.002 (LE / ry - 40 Cb)
LE = Eff. length of Member = 0.9 l = 2.34 m (Sec. 5.6 of BS 5950 Part 5)
ry = Radius of Gyration about minor axis = 34.5 mm
Cb = 1.0
LE / ry = 67.7 > 40 Cb
then, h = 0.002 (LE / ry - 40 Cb) = 0.055

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 V5210 RO PLANT - DESIGN
CALCULATION OF SHELTER
STRUCTURE & FOUNDATION

Then, Elastic Lateral Buckling Resistance,

2 0.5
π 2 AED 1 LE t
ME=
4 ( L E /r y )
MY =
2
C b 1+
{ ( )}
20 r y D
py Z c = py Z
= 60.97 kNm

= 544.7 kNm

M Y + ( 1−η ) M E
And, φ B= = 301.13
2
Then, Buckling Moment Resistance, Mb = 61.40 kNm

As Purlins are laterally restrained by sheet, hence buckling of purlins shall not be occurred and can be ignored.

Load Calculation on Purlin:

Slope (1:10) = 5.71 0 For Insulated Profiled metal sheet
Self weight of purlin = 0.126 kN/m 0.6 thk external sheet = 5.33 kg/m2
Self weight of Sheeting = 0.124 kN/m2 0.6 thk internal sheet = 5.33 kg/m2
Live load = 1.00 kN/m2 50 thk insulation = 0.05*35 = 1.75 kg/m2
Wind load normal to roof 2.25 kN/m2 (Ref. Annexure II, for wind Load calculation)

Total Dead Load on Purlin = 0.312 kN/m

Total Live Load on Purlin = 1.629 kN/m

Dead load along major axis = 0.31 kN/m

Dead load along minor axis = 0.03 kN/m

Live load along major axis = 1.62 kN/m

Live load along minor axis = 0.16 kN/m

Design Load on Purlin under Load Combination:

Combination 1 : 1.0 DL + 1.4 WL
Along major Axis 2.84 kN/m
Along Minor Axis 0.03 kN/m
Combination 1 : 1.4 DL + 1.4 WL
Along major Axis 2.72 kN/m
Along Minor Axis 0.04 kN/m
Combination 1 : 1.2 DL + 1.2 WL + 1.2 LL
Along major Axis 0.38 kN/m
Along Minor Axis 0.23 kN/m

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 V5210 RO PLANT - DESIGN
CALCULATION OF SHELTER
STRUCTURE & FOUNDATION

Combination 1 : 1.4 DL + 1.6 LL

Along major Axis 3.03 kN/m
Along Minor Axis 0.30 kN/m

Design Load in Major axis, W 3.03 kN/m

Design Load in Minor axis, W' 0.30 kN/m

Moment in Major axis, Mx = 64.0 kNm

Moment in Minor axis, My = 0.26 kNm
Shear Force in Major Axis, F = 19.68 kN

Unfactored Load for Deflection Check:

In Major axis (for combination DL + WL), w = 1.94 kN/m
In Minor axis (for combination DL + LL), w' = 0.19 kN/m

Combined Bending & Shear Check:

Fv 2 M 2
( )( )
Pv
+
Mc
≤1 . 0 → 0.083 < 1.0 OK

Combined Bending & Buckling Check:

Mx My
( M maj
+
)(
M min
≤1 . 0 →
) 0.136 < 1.0 OK

Check for Deflection:

For Continuous Supported Beam with Uniformly Distributed load

4
wL
Deflection in Beam, δ= = 54.32 mm
185 EI x
Allowable deflection in Purlin = L / 200 = 65 mm OK
Design of Sag Rod
Using one Sag Rod at Mid length of Purlin,
Tension force in Sag rod, T = W' l = 0.79 kN
No. of Regular Straight Sag rod along Slope, N = 16
Total Tension force in Sag Rod = 12.59 kN
Dia of Sag Rod, ds = 12 mm
Tensile stress area of Sag Rod = Ast = 90.32 mm2
Ultimate strength of sag Rod, U = 400 N/mm2 (for 4.6 grade steel)
Tensile capacity of sag Rod = 0.8 Ast U = 28.90 kN OK

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 V5210 RO PLANT - DESIGN
CALCULATION OF SHELTER
STRUCTURE & FOUNDATION

DESIGN OF RUNNER:
Spacing of Runner S = 1.2 m
Major Axis span L = 13 m
Minor Axis span l = 2.6 m (using two sag rods equally spaced)

Geometry of Section (Refer Sec 9 of BS 5950 part 5)

Using Section 342 Z 30
Depth of Section, D = 342 mm B1 = 90 mm
Top Flange width B1 = 90 mm
Bottom Flange width B2 = 82 mm D = 342 mm
Width of Lip Bl = 21 mm
Thickness of Section t = 3 mm
Moment of Inertia of section, Ix = 2689.40 cm4 B2 = 82 mm
Iy = 191.30 cm4
(lip portion is not considered)
Section Modulus Zx = 155.51 cm3
Zy = 21.91 cm3
Cross Sectional area of section, A = 16.03 cm2

Check of Geometry (as per section 9.0 of BS5950 part 5)

100 t≥D≥L /45 → 300 > = 342 > = 289 Revised Depth

( B 1 + B2 )≥L /60 → 172 > = 217 Revise Flange Width

min (B 1 , B 2 )/t≤35 → 27.33 < = 35 OK

B l≥max( B1 , B2 )/5 → 21 > = 18 OK

Z ≥WL/ 1400 → 155.51 > = 0.00 OK

(for simply supported Runners)

where, W = unfactored Dead Load + Imposed Load in direction of depth in kN

Properties of Material Used:

Cold Rolled Steel Sheet (Gr. 43 / 35), based on BS 1449-1-1.11
Yield Strength of material, Y s = 350 N/mm2
Design Strength of material, py = 350 N/mm2
Nominal Ult. Tensile strength of material, U s = 430 N/mm2
Modulus of Elasticity of mat., Es = 205000 N/mm2

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 V5210 RO PLANT - DESIGN
CALCULATION OF SHELTER
STRUCTURE & FOUNDATION

Effect of Cold Forming on Strength

Yield strength of cold formed section,
2
5 Nt
Y sa =Y s + ( U s −Y s ) = 350.90 N/mm2 (Ref CL 3.4, 2c)
A
> 1.25 Ys → 437.50 N/mm2
and > Us → 430.00 N/mm2
where, N = No. of full 90 degree bent in section = 2
For Stiffened Elements, if
B/t = 27.333333333
> 24 (280 / Ys)0.5 = 21.47
0.5
(Ref CL 3.4, 2c)
< 48 (280/ Ys) = 42.93
Then, Compression Yield Strength, Y sac = 350.25 N/mm2
And, Design Strength, py = 350.25 N/mm2

Compressive Stress limiting value for member subjected to plane bending,

0.5
Dw Y s
{
p0 = 1. 13−0 .0019
t 280 ( )} py =
<
310.96 N/mm2
350.25 N/mm2
(Ref CL 5.2.2.2, 2c)

OK
where, Dw = max of Depth of Section & twice the depth of comp. zone = 342 mm
Then, Moment Capacity of Section (major), M c = p0 Zx = 483.6 kNm
Moment Capacity of Section (minor), M c = p0 Zy = 68.1 kNm

Shear in Web
Shear Stress in section pv = min (0.6 py, qcr) = 76.9 N/mm2
where, qcr = Shear Buckling Strength = (1000 t / D)2 = 76.9467528 N/mm2

Buckling Resistance Moment

Buckling Resistance Moment, ME MY
M b= ≤M c (Ref CL 5.6.2.1, 2c)
φ B + √ φ2B − M E M Y

M Y + ( 1−η ) M E
φ B= (Ref CL 5.6.2.1, 2c)
where, 2
h = Perry Co-efficient = 0 for LE / ry < 40 Cb (Sec. 5.6 of BS 5950 Part 5)
0.002 (LE / ry - 40 Cb)
LE = Effective length of Member = 0.9 l = 2.34 m (Sec. 5.6 of BS 5950 Part 5)
ry = Radius of Gyration about minor axis = 34.5 mm
Cb = 1.0 (as bending moment in span will be greater than that at end for simply supp. beam)
LE / ry = 67.7 > 40 Cb
then, h = 0.002 (LE / ry - 40 Cb) = 0.055

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 V5210 RO PLANT - DESIGN
CALCULATION OF SHELTER
STRUCTURE & FOUNDATION

Then, Elastic Lateral Buckling Resistance,

2 0.5
π 2 AED 1 LE t
ME=
4 ( L E /r y )2
C b 1+
{ ( )}
20 r y D
= 60.97 kNm
(Ref CL 5.6.2.2, 2c)
MY = py Zc = py Z = 544.7 kNm
M Y + ( 1−η ) M E (Ref CL 5.6.2.2, 2c)
φ B=
And, 2 = 301.13

Then, Buckling Moment Resistance, Mb = 61.40 kNm

Hence, Moment of Resistance of Section in Major Axis, M maj = 61.40 kNm

Moment of Resistance of Section in Minor Axis, M min = 61.40 kNm

Load Calculation on Runner:

Slope (1:5) = 90 0 For Insulated Profiled metal sheet
Self weight of Runner = 0.126 kN/m 0.6 thk external sheet = 5.33 kg/m2
Self weight of Sheeting = 0.124 kN/m2 0.6 thk internal sheet = 5.33 kg/m2
Live load = 0.00 kN/m2 50 thk insulation = 0.05*35 = 1.75 kg/m2
Wind load perpendicular to wall 1.012 kN/m2 (at height 11.0m above FGL))

Total Dead Load on Runner = 0.275 kN/m

Total Live Load on Runner = 0.000 kN/m

Dead load along major axis = 0.0 kN/m

Dead load along minor axis = 0.275 kN/m

Live load along major axis = 0.0 kN/m

Live load along minor axis = 0.00 kN/m

External Wind co-efficient = 1.3 (Refer table 10 of BS 6399 Part 2)

Internal Wind Co-efficient = 0.2
Total Wind Force on Runner, WL 1.82 kN/m

Design Load on Runner under Load Combination:

Combination 1 : 1.0 DL + 1.4 WL
Along major Axis 2.5 kN/m
Along Minor Axis 0.27 kN/m
Combination 1 : 1.4 DL + 1.4 WL
Along major Axis 2.5 kN/m
Along Minor Axis 0.4 kN/m

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 V5210 RO PLANT - DESIGN
CALCULATION OF SHELTER
STRUCTURE & FOUNDATION

Combination 1 : 1.2 DL + 1.2 WL + 1.2 LL

Along major Axis 2.2 kN/m
Along Minor Axis 0.3 kN/m
Combination 1 : 1.4 DL + 1.6 LL
Along major Axis 0.0 kN/m
Along Minor Axis 0.4 kN/m

Design Load in Major axis, W 2.5 kN/m

Design Load in Minor axis, W' 0.4 kN/m

Moment in Major axis, Mx = 53.8 kNm

Moment in Minor axis, My = 0.33 kNm
Shear Force in Major Axis, F = 16.57 kN

Unfactored Load for Deflection Check:

In Major axis (for combination DL + WL), w = 1.82 kN/m
In Minor axis (for combination DL + LL), w' = 0.27 kN/m

Combined Bending & Shear Check:

(Ref CL 5.5.5, 2c)
Fv 2 M 2
( )( )
Pv
+
Mc
≤1 . 0 → 0.059 < 1.0 OK

Combined Bending & Buckling Check:

Mx 2 My 2
( )( )
M maj
+
M min
≤1 . 0 → 0.77 < 1.0 OK

Check for Deflection:

For Simply Supported Beam with Uniformly Distributed load
4
wL
Deflection in Beam, δ= = 50.98 mm
185 EI x
Allowable deflection in Runner = L / 200 = 65 mm OK

Design of Sag Rod

Using one Sag Rod at Mid length of Runner,
Tension force in Sag rod, T = W' l = 1.00 kN
No. of Regular Straight Sag rod along Slope, N = 10
Total Tension force in Sag Rod = 10.00 kN
Dia of Sag Rod, ds = 12 mm
Tensile stress area of Sag Rod = Ast = 90.32 mm2
Ultimate strength of sag Rod, U = 400 N/mm2 (for 4.6 grade steel)
Tensile capacity of sag Rod = 0.8 Ast U = 28.90 kN OK

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