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KSB Megaflow V: Pumps For Sewage, Effuents and Mistures

This document provides operating instructions for a KSB Megaflow V centrifugal pump. The pump is recommended for waste water, sewage, and chemical effluents. It is a vertical, single suction pump that is mounted in a humid well and relied on the floor, above the maximum liquid level. The pump is available in sizes from DN 50 to 300 and can handle flows up to 2000 m3/h at heads up to 60 m. Important information about the pump such as specifications, installation, operation, and maintenance are included in the document.

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0% found this document useful (0 votes)
477 views18 pages

KSB Megaflow V: Pumps For Sewage, Effuents and Mistures

This document provides operating instructions for a KSB Megaflow V centrifugal pump. The pump is recommended for waste water, sewage, and chemical effluents. It is a vertical, single suction pump that is mounted in a humid well and relied on the floor, above the maximum liquid level. The pump is available in sizes from DN 50 to 300 and can handle flows up to 2000 m3/h at heads up to 60 m. Important information about the pump such as specifications, installation, operation, and maintenance are included in the document.

Uploaded by

Kornelius
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Operating Instructions

Nº A2370.8.1E/2 KSB Megaflow V

Pumps for sewage, effuents and mistures

LINE : Mega
TYPE : Submersible / Vertical

Impeller type O

Impeller type K

1. Application 3. Designation
The KSB Megaflow V centrifugal pump is recommended for KSB Megaflow V K 50 - 160
waste water, raw sewage, chemical effluents, activated and
digested sludges for the following applications: Municipal and
industrial waste-water treatment, drainage, pulp and paper, Trade mark
food processing, sugar and alcohol, mining and Mode / Type
manufacturing, civil construction.
Impeller type

2. Design Discharge nozzle diameter (mm)


Nominal impeller diameter (mm)
Vertical, unicellular of single suction, mounted in humid well
and relied on the floor, above of the maximum liquid level.
The available hydraulics and impeller types allow proper
selection for the handled liquid and required application. 4. Operating data
Sizes - DN 50 up to 300 (2”to 12”)

Flow - up to 2000 m³/h (8800 gpm)

Head - up to 60 m (195 ft)

Temperature - up to 90 0C (194 ºF)

Speed - up to 1750 rpm


Megaflow V
5. Introduction
KSB has supplied you with equipment that has been designed We recommend that this manual should be handled by the
and manufactured with the most advanced technology. Due to maintenance supervision.
its simple and tough construction it will not need much This equipment should be used in the operational conditions
maintenance. With the aim of providing our clients with a for which it was selected as to: flow rate, total head, speed,
satisfactory, trouble free operation, we recommend to install voltage, frequency, and temperature of pumped liquid.
and care our equipment according to the instructions
contained in this service manual. This manual has been
prepared to inform the end user about the construction and
operation of our pumps, describing the adequate procedures
for handling and maintenance.

Place for description of


manufacturer data.

Place for description of


type and size of the pump.
Place for order
number (O.P)

Fig.01 - Nameplate

For requests about the product, or when ordering spare parts, ATTENTION: This manual contains very important
please indicate the type of pump and the production order nº instructions and recommendations. Its careful reading is an
(serial nº). This information can be obtained from the obligation before installation, electrical connections, first
nameplate on the actual pump. If the nameplate is not starting and maintenance.
available, the PO nº is engraved in low relief on the suction
flange, and on the discharge flange you may find the impeller
diameter.

Contents
Designation Chapter Designation Chapter

Application 1 Accessories 11
Design 2 Operation 12
Designation 3 Maintenance 13
Operating data 4 Operational abnormalities and 14
Introduction 5 probable causes
Technical data 6 Sectional drawing / Parts list 15
Constructive details 7 Parts list and materials 16
Transportation 8 Interchangeability of spare parts 17
Preservation / Storage 9 Recommended spare parts 18
Installation 10

2
Megaflow V
6. Technical data

250-500

300-500

250-500

300-500

250-500

300-500
50-160

50-200

65-200

80-250

65-315

100-250

100-315

80-400

100-400

150-315

200-315

125-500

150-500

200-400
Size UNIT

(2)

(2)

(2)

(2)
Technical data

Bearing housing -- V 30 V 40R V 50 V 60 V 06 V 08


K X X X X X X X X X X X X X X X X X X X X
Impeller type --
O - X - X X X - X X X - - X X - - - - - -
Maximum allowed solid K 34 30 30 50 35 54 47 40 45 85 80 50 60 80 75 95 75 95 75 95
mm
diameter O - 25 - 35 18 44 - 22 30 60 - - 55 80 - - - - - -

2,850
0,031

0,064

0,095

0,215

0,418

0,270

1,100

0,720

0,867

2,620

2,060

4,750

5,900

4,750

5,900

4,750

5,900
0,598

1,230
Rotating element with water (only Kg.m²
pump bowl)
Hidrostatic test pressure (1) bar 10
Max. discharge pressure bar 10
0
Max. temperature C 90
Axial thrust balancing -- Back vanes
Min. / Max. Flow -- 0,1 Qopt / see characterístics curve
Rotation direction -- Clockwise, seen from the drive side

Discharge nozzle -- ANSI B 16.5 150# RF

Bearing housing Column V 30 V 40R V 50 V 60 V 06 V 08 V 10 V 12


data Bearing -- 6310 C3 6314 C3 2x 7313 BUA 2x 7319 BUA
Max. Permissible SAE 1045 0,0182 0,0469 0,1053 0,1347 0,2040 0,6530
P/n CV/rpm
AISI 316 0,0109 0,0311 0,0698 0,0893 0,1122 0,3591
Axial thrust lubrication Grease
Pumped liquid or (3)
clean water from 1750 1750 1450 1450 1450 725 580 960 1450
external source
(4) Grease. One connection
Max. speed per bearing 1750 1750 1450 1160 960 725 580 725 725
as per radial rpm
bearings
lubrication Grease. Two connections
per bearing. -- -- -- 1450 1160 725 580 725 725
(Max. 3 bearings above
sump level)

Radial Water flow and l / min. 1,5 2,0


(column) pressure per bearing bar 0,5
bearings
lubrication g/h
Grease qty per bearing 4,0

Table 01

Notes:
(1) Parts under hydrostatic test:
- volute casing
- discharge column

(2) Under consult.

(3) Lubrication liquid with 20 p.p.m of impurities


and 10 m of particle size.

(4) Valid for max. impeller diameter at following conditions:


d=1,0 kg / dm3 e 0,3 Qopt ≤ Q ≤ 1 Qopt

3
Megaflow V
7.3 Shaft
7. Constructive details
Depending on the column length it could be necessary to
7.1 Casing
use: pump shaft, intermediate shaft and driver shaft.
Vertical one piece casted volute casing, radial splitted and with They are coupled by thread couplings, except sizes 250-500
replaceable wear plate on suction side. and 300-500 that use splitted couplings.

7.2 Impeller 7.4 Radial bearings


Bushing type. Radial with shaft protecting sleeve.
Two types of impellers are available: K and O.
7.5 Bearing lubrication
7.2.1 Impeller type O:
Possible executions:
Multiple vane open impeller. Recommended for liquids
containing air, as for example, sugar plants residues without a) With the pumped liquid:
cane trash, cellulose and paper pulp with a mass When the medium has lubricating properties with
concentration up to 6%. maximum of 20 p.p.m. Of impurities and particles smaller
than 10µm.Each bearing receives a direct injection
through a line connected to the discharge flange.
b) Clean water from external source:
Water injected to all bearings through an external
connection located above the sole plate.

c) Grease:
A grease pump drive by electric motor and fixed to the
sole plate feeds grease to each bearing through a
manifold.
Fig.2 8. Transportation
Impeller type O
The transportation of the motor-pump assembly or only of
the pump, should be performed with skill and good sense,
7.2.2 Impeller type K: observing safety regulations. The electric motor lifting lug
Closed with two or three channels, they are specially must be used only to lift the motor and never to lift the motor-
recommended for pumping dirty or muddy liquids with no pump assembly.
gases and without the tendency to form long fiber plaits. Also
adequate for paper and cellulose pulp with a mass a) Assembled unity (column up to 3 meters):
concentration up to 3%.
The assembled mounted unit should be transported and
stored in the horizontal position.
The cables for hois up should only be placed in the volute
casing of the pump and drive lantern.To introduce the
pump in the well, to place the hoist up cables in the screw-
up of the support plate and to lift the group until the vertical
position.

Fig.03 Fig.04
Impeller type K Assembled unity

Note: Impellers are not directly interchangeable, due to their


different wear plates.

4
Megaflow V
b) Separated parts (column above 3 meters): Wash the surface with gasoline or kerosene before
(Pump assembly, suspension pipe, drive lantern, sole- applying the protecting liquids.
plate, shaft, bearings, elevation-pipe).
The pump is transported disassemble partially, the Characteristics of the protecting liquids:
separate parts should be transported like this and stored in
the horizontal position, unless the drive lantern and base- Drying
Protecting Coating
plate. liquid time Removal Manufacture
thickness( m )

TECTYL 1/2 up to Gasoline,


506 From 80 to100 1 hour benzine, BRASCOL
diesel oil
RUSTILO 1 up to 2 Gasoline
DW 301 From 6 to 10 benzine CASTROL
hour
MOBI- Does not Not
LARMA 6 MOBIL OIL
Dry necessary
524

Table 02 - Protecting Liquids

10. Installation
Pumps should be installed, leveled and aligned by trained
personnel. When this service is done incorrectly it can cause
Fig. 05 operational troubles, premature wear and damages beyond
Separated parts repair.

Note: Take care that shafts do not bend and their threads 10.1 Soleplate grouting
be not damaged during the transport.
Place the foundation rails in the slots in the foundation block
9. Preservation / Storage according to the dimensions of the foundation plan.
Between the soleplate and foundation rails should be put
Following procedures of preservation and storage are made
shims, all fixed by grouting.
by KSB and its Dealer Network and protect the equipment up
After the complete cure of the grout place the soleplate on
to 6 months in an indoor environment. It is responsibility of
the foundation block and fasten( See fig. 06).
the client to continue with this procedure after receiving the
pump.
When the pump is not subjected to a performance test after
its sale, the areas in contact with the pumped liquid which are
not painted as: stuffing box housing, wear rings, flange
sealing areas, etc, receive an application of RUSTILO DW-
301 by brush.
When the pump is equipped with packing and is subjected to a Soleplate
performance test, it is drained after test without disassembly
it, and then filled with RUSTILO application, after with the
pump is drained. Shims
Shaft exposed areas as: shaft end, area between the gland
cover and the bearing bracket receive a brush application of Foundation
TECTYL 506. rail
Bearings installed on brackets of oil lubricated pumps receive
Grouting
an application of a sprayed layer of MOBILARMA 524.
9.1 Additional procedure of service and storage of idle
pumps

Pumps stored for periods exceeding one year should be


serviced every 12 months.
They should be disassembled, cleaned and the whole Fig. 06
process described above should be repeated. Soleplate grouting
All connections like: inlets for liquids from external sources,
priming, draining, flushing and cooling should be closed.
Suction and discharge flanges are covered with adhesive
seals to prevent the entry of strange bodies.
Assembled pumps waiting to be installed or to start
operation should be turned manually every 15 days. If it is
difficult to move them by hand, use a box spanner ,
protecting the shaft surface at the point of application.

5
Megaflow V
10.2 Soleplate leveling To correct the alignment, loosen the driver bolts and replace
driver over the side face or insert it to adjust height as
Check if the soleplate is equally resting on its foundation rails required.
then place and tighten uniformly the screws. Using a precision Axial and radial alignments should remain within the
level, check the leveling of the base longitudinally and tolerance of 0,1 mm (0.004 inch) with the pump and driver
transversally . set screws tighten securely.
If the base is unleveled, loosen the screws and insert shims If there is no dial indicator available, use a straight edge
between the foundation rails and the soleplate in order to placed across the two rims of the sleeve coupling. To control
correct the leveling.( See fig.07). axially use a feeler gauge. See fig. 10. Observe the sleeve
coupling hub clearance specified by the manufacturer.

Straight
edge rule
Soleplate Shims

Foundation
Rail
Feeler Gauge

Fig. 10
Alignment with a straight edge and a feeler gauge
Fig. 07
Soleplate leveling
10.4 Suction pipe line - Recommendations

10.3 Coupling alignment To install the suction piping follow below instructions:

The useful life of the turning assembly and its operation free of a) Check the minimun depth between the bottom of the well
irregular vibrations will rely on the perfect alignment between and the suction nozzle or to the suction strainer according
the pump and the driver. to the installation (see foundation plan drawing).
The alignment performed at the factory must be remade
because during transportation and handling, the motor-pump b) Check the minimum level of liquid above the suction to
assembly is subjected to deformations which affect the initial avoid dry operation, cavitation or vortex.
alignment.
After the complete set of the grout, perform the alignment if c) In case of often dynamic level variation, foresee the
possible, with the suction and discharge pipe lines already installation of a protection system against operation
connected. below the minimum level.
This alignment should be performed with the help of a dial
indicator for the control of the radial and axial displacements. d) Products with solids in suspension or dirt in excess,
Fix the bottom of the instrument to the periphery of one the foresee the placement of the suction strainer in the volute
coupling halves, adjust the position of the feeler casing.
perpendicular to the periphery of the other half of the coupling.
Move the dial to zero and move manually coupling half in 10.5 Discharge pipe line - Recommendation
which the instrument bottom is fixed, making the dial indicator
to complete a 360º turn. (See fig.08). To install the discharge pipe line follow below instructions:
The same procedure should be perfomed to control the axial
displacement. (See fig.09). a) In case of long pipelines if the originated overpressures
by returning liquid, exceed the limits specified for the pipe
line and/or the pump water hammer control devices
should be installed on the discharge pipe line.

b) On places where it is necessary to bleed the air in the pipe


line, vent valves should be installed.

c) Tie mounting joints should be installed to absorb the


system reaction forces originated from the applied loads.

d) Safety valves, pressure relief devices and other


operational valves should be installed if necessary for
suitable operation of the pipe line.
Fig.08 Fig. 09
Radial control Axial control

6
Megaflow V
11. Accessories
11.1 Coupling sleeve

KSB Standard or other manufacturer.


11.2 Foundation rails
Soleplate is supported by two foundation rails fixed by
grouting.

11.3 Coupling guard


For safety operation coupling guard shouldt be installed.
They are made according to KSB standard in steel or brass
being fastened on drive lantern.
If should be observed that coupling guard doesn’t touch
rotating parts.

Fig. 11 12. Operation


Discharge nozzle
12.1 First starting procedure

10.6 Auxiliary piping and connections The following items must be provide for pump first start up:

a) Fix the soleplate firmly.

b) Fix the discharge pipe line.

6S
c) Connect and run auxiliary pipe lines and connections
(if any).
6E

d) Do the electric connections, being certified that all the


systems of protection of the motor is adjusted properly and
working.
Fig. 12
e) Check the bearings for cleanliness and damp
Auxiliary Piping and Connections
environment. Fill the bearing bracket with grease of quality.

f) Check the driver rotation direction without coupling,the


pump to prevent dry operation.
Fig. 12
Auxiliary piping and conections g) Check by hand that the rotor assembly move freely.

Dimension - NPT Thread h) Check that the coupling alignment was performed
Conection Designation Column
according to Chapter 10.3.
V 30 V 40 V 50 V 60
i) Install the coupling guard.
Lubrication
6E/S 1/4” 1/4” 3/8” 3/8”
Inlet / outlet 12.2 Immediate steps after start-up
Table 03 - Auxiliary connection
Once the pump has started and is already in operation follow
these instructions:
Note: Inlet / outlet piping of external source liquid should be
a) Set the pump to its operation point (pressure and flow
provided with a valve and sight glass to control the flow
rate) opening slowly the discharge valve, once the driver
and observe the liquid condition.
has reached its nominal speed.
b) Check the electrical motor current consumption
(amperage) and the network voltage.

c) Check that the pump is operating free of vibrations and


abnormal noises. Vibrations evaluation criterion
according to Hydraulic Institute.
d) Check the temperature, it may reach 50o. C above
ambient temperature, however, the sum of the bearing
temperature plus the ambient temperature should not
exceed 90o. C.

7
Megaflow V
The above mentioned items should be controlled every 15 13. Maintenance
minutes during the first two hours of operation. If everything is
normal, controls should be done every hour during the first 5 13.1 Thrust bearing maintenance
to 8 initial hours of operation.
Purpose of this maintenance is to extend as much as
Note: possible the useful life of the bearing system including a
1. If during this period any abnormalities were found general inspection of the bearing, cleanliness, lubrication
consult chapter 14- Operational Abnormalities and and careful analysis.
Troubleshooting. Bearings should be lubricated to avoid metallic contact
12.3 Operational supervision between the rolling parts and also to protect themselves
against corrosion and wear. Lubricants properties are lost
Depending on the availability of personnel and the due to aging and service, besides all the lubricants are
importance of the pump, we recommend the following contaminated in service, therefore they should be completed
supervision. In case of any abnormality, the maintenance and changed on regular intervals (see table 04).
supervisor must be called immediately.
Bearings
12.3.1 Weekly supervision
6310 6412 7313 7319
Check:
Qty. of
a) Operation point of the pump. Grease 25 a 26 g 26 a 27 g 23 a 24 g 45 g

b) Electric motor current consumption and network voltage. Speed Intervals lubrication

c) Vibrations and abnormal noises. 3.500 rpm 5.000 h -- -- --


1.750 rpm 8.000 h -- -- --
12.3.2 Monthly supervision 1.450 rpm -- 9.000 h 7.000 h 600 h
Check: 1.160 rpm -- 14.000 h 1.300 h --
960 rpm -- -- 1.500 h --
a) Grease change interval. Consult chapter 13.1.
725 rpm -- -- -- 1.700 h
b) Bearing temperature.
580 rpm -- -- -- 2.000 h
12.3.3 Semestral supervision Table 04 - Intervals lubrication
Check:
Valid for temperature up to 70ºC. For temperature increase
a) Fixing bolts of soleplate and motor. of 15ºC, reduce the intervals to half of them.
Reaching the lubrication interval pump should be shutted
b) Alignment of the motor-pump. down and correct grease should be applied in the indicated
quantity. Deficient lubrication as much as excessive one
c) Coupling lubrication (if any). results in prejudicial effects. At maximum each 2 years the
bearings should be washed and all the lubricant replaced.
12.3.4 Annual supervision We recommend the use og greae of lithium basis, which
should never be mixed with other greases of sodium or
Disassemble the pump for maintenance. After cleaning, calcium basis.
inspect (very carefully) the condition of bearings, radial shaft
seal rings, gaskets, O-Rings, impeller, shafts internal areas of
the volute casing (check also thickness), wear areas and Manufacturer Grease
coupling.
ATLANTIC LITHOLINE 2
Note: In facilities with good operation condition and not
agressive pumped liquid supervision can be made CASTROL LM Grease
every 2 years. ESSO BEACON 2
IPIRANGA ISAFLEX 2
12.4 Shutdown procedure MOBIL MOBIL Grease MP
For shutdown follow below instructions: PETROBRÁS LUBRÁS GM A2
a) Close the discharge valve. SHELL SHELL ALVANIA R2
TEXACO MULTIFAK 2
b) Switch off the driver and observe the pump set gradually
and smooth. Table 05
Grease specification
c) Close the auxiliary piping (if there is no restriction).

8
Megaflow V
13.2 Guide bearings maintenance 13.4 Wear areas maintenance
Guide bearings have the purpose of assuring that the line When the pump shows wear between the casing wear plate
shaft doesn’t suffer deflection that can influence the and the external diameter of the suction side of the impeller,
operation of the pump. They consist of two parts: Bearing being casing and impeller in good conditions the wear plate
Spider (383) and Bearing Bush (545.1). They can be must be replaced.
lubricated by the own pumped liquid, clean water or grease KSB and Dealers Network supply wear plates for repair or as
from external source. spare parts for the “KSB Megaflow V” pumps.
These wear plates are supplied with their external fitting
13.2.1 Bearings lubricated by the own pumped liquid diameter within the proper tolerance and their internal
diameter with 2 mm of allowance.
Pumped liquid should have lubricating characteristics, it
cannot be agressive and neither abrasiv solids larger than 13.4.1 When to replace
100 m and concentration of 20 ppm maximum, it tied up the
connections (720) discharge. Wear rings replacement should take place when the
It is indispensable that all bearings taken a bath with clearance between the wear plate and the impeller has
pumped liquid before starting. reached 3 times the maximum clearance indicate on table
In case of existing bearings above the level of water start 07 or when the pump presents efficiency drop.
pump every 12 hours or make manual lubrication, trickling
the pumped liquid by the shaft before starting the pump.

13.2.2 Bearings lubricated by liquid from external source

Liquid from external source should be connected directly to


the connections (720) to lubricate the Bearing Spider (383)
and Bearing Bush (545.1). Liquid should be compatible with
the pumped liquid, therefore they can mix in small quantity.
Characteristics defined on the item 13.2.1 should be a
observed.
13.2.3 Bearings lubricated by grease
Fig. 13
A system with a reservoir and pump should be foreseen in the Clearance impeller type K
soleplate (893) to provide grease for all points with the
necessary number of pistons acc. to quantity of lubrication
points.
Quantity of grease is 4 g/h for bearing. In case of prolonged
stop (upper one week) don’t run the pump without manual c
lubrication. In any way the grease pump should run before the
pump to permit a bearings pre-lubrication.

13.3 Maintenance of bearings bushes


When the clearances between bearing bush (545.1) and shaft
protective sleeve (529) or between bearing bush (545.2) and
shaft protective sleeve (524) are bigger than values defined
on table 06 these pieces should be replaced. Fig. 14
Sleeves can be machined to correct superficial defects, since Clearance impeller type O
that clearances don’t overcome below values.

Minimum clearance Maximum clearance Clearance (mm)


Column (mm) (mm) Pump Size
Impeller K (a) Impeller O
V 30 0,155 0,219 Cast iron Cast steel (c)
V 40 / V 40 R 0,155 0,219 50-160 / 50-200 /
V 50 0,170 0,274 65-200 / 65-315 /
80-250 / 80-400 /
V 60 0,180 0,284 100-250 / 100-315 /
0,2 + 0,05 0,3 + 0,05
V 06 0,150 0,243 100-400 / 125-500 /
0,5
150-315
V 08 0,243 0,333

Table 06 150-500 / 200-315 /


200-400 / 250-500
0,3 + 0,05 0,35 + 0,05
Original diameter clearances
300-500 0,4 + 0,05 0,45 + 0,05

Table 07

9
Megaflow V
13.4.2 Replacement of the casing wear plate 15. Loose the suspension pipe (713.1) with the bearing
spider (383).
Centralize the impeller through the internal hole (use a
mandrel) and machine the worn out area of the impeller 16. Disassemble the drive shaft (213) from the intermediate
(suction side wear plate diameter) until you obtain an uniform shaft (212) and pump shaft (211) that are coupled with
surface (maximum machining allowance: 2 mm on diameter). the threaded couplings (852).
Measure the diameter after machining.
Machine the internal diameter of the wear plate according to 17. Remove the bearing sleeves from the shafts (529)
the measurement of the impeller and observing the radialy fixed by screws (914.2).
clearances defined on table 08. Remove the damaged plate
from the casing and fit the spare wear plate with gasket 18. Loose the other suspension pipes (711.2), remove the
(400.7) and o’ring (412) using bolts (901.9). gaskets (400.1 and 400.6) and loose the discharge curve
(144), if any.
Note: Maximum radial and axial run-out should be 0,05 mm.
19. Put the jackscrews (901.5) and remove the intermediate
13.5 Disassembly instructions lantern (146).
Numbers indicated in brackets after each part name refer to
20. Remove suction reducer (153) and gasket (400.6).
the parts list and sectional drawing on chapter 15.
Due to its modern design, KSB Megaflow V pump offers 21. Take the casing (102) off the casing cover (163) and the
maintenance advantages. pump shaft (211) together with the impeller (230).
13.5.1 Sequence for the disassembly 22. Take off the gasket (400.3), loose the impeller nut (922)
and the impeller (230) together the gasket (400.5).
1. Close the discharge valve.
23. Remove the key (940.3), gasket (400.4) and shaft sleeve
2. Disconnect the auxiliary pipings (if any). (524).
3. Remove the coupling guard . 24. Loose the bolts (901.9) and remove the casing (102) ans
wear plate (135), gasket (400.7) and o’ring (412).
4. Disconnect the coupling and displace the driver. Remove
the coupling from the pump shaft with a puller, loosening 25. If necessary to dismantle the bearing bush (545.2) from
first the socket head cap screw that fixes the coupling hub. casing cover (163), loose the bolts (914.3) and pull it out
Remove the key (940.1). using a puller. Bushes (545.1) of the bearing spider (383)
can be taken out by a press.
5. Remove the adjusting plate (893) if any, loosening it from
the lantern drive (341). Note: In case of column longer than 3 meters
disassemble the pump in the own tank.
6. Remove the bolts (901.1) disconnecting the soleplate
from the foundation rail (89-8). 13.6. Assembly instructions

7. Remove the pump of the suction tank with suspension All pieces should be clean and deburred before
bolts (900) and rest it on the horizontal position. assembling.

8. Remove the screws (914.1) of the adjust nut (924) . 13.6.1 Assembly sequence

01 Follow the inverse sequence:


9. Remove the bolts (901.4) that fix the bearing cover (360) . Assemble the shaft protective sleeve (524), gasket
and remove it. (400.4), key (940.3), impeller (230), gasket (400.5) and
impeller nut (922) on the pump shaft (211).
10. Remove the centering sleeve (526) with the radial ball
bearing (321), using a puller. Remove the key (940.2).
Notes:
11. Remove the drive lantern (341) from the soleplate (893), a) Replace every gaskets (400) and o’ring (412) during
loose the bolts (901.3). assembly.

12. Remove the pipes (700), disconnest them off connections b) Impeller nut (922) has a “heli-coil” fixation system. KSB
(720.1 and 720.2). recommends replacement after 3 or 4 times of
disassembly.
13. Remove the clamp (572) with the nuts (920.2) washers
(554.2) and screws (901.2).

14. Before removing suspension pipe (713.1) from the


soleplate (893), put the pump in a support. Remove the
nuts (920.3) and loose the soale plate with a loffin
Machine.

10
Megaflow V
02. Assemble the wear plate (135) with the gasket (400.7) 13.6.2 Adjust of the axial clearance
and o’ring (412) and fix the suction reducer (153) with the 01. Axial clearance among the impeller (230) and the casing
gasket (400.6) onto the volute casing (102). cover (163) should be adjusted using the adjustment nut
(924). Tight the nut (924) until the impeller touches the
03. Introduce the pump shaft set (211) into the volute casing. casing cover (see fig. 15).
04. Place the casing cover (163) and intermediate lantern
(146).

05. Assemble successively bearing sleeves (529), the


bearing spiders (383), suspension pipes (713.1, 713.2 914.1 421
and 713.3), the intermediate shafts (212) and drive shaft
924
(213). 901.4
636
Note: Shafts coupled by the threaded couplings (852)
526
should be assembled “top against top” in the
center of the length of the coupling. 320

06. In the discharge assemble the discharge curve (144), if


any with gasket (400.6) and suspension pipes (711) and
gaskets (400.1).
923 902.2
931
07. Fix the soale plate in the suspension pipe (711.1) with the
clamp (572) and the suspension pipe (713.1) plus bolts 940.2 920.3
(90) and nuts (920.3).
Fig. 15
08. Connect the pipe (700) on the connections (720.1 and Clearance and axial adjustment
720.2).
02. With a depth gauge and using as reference surfaces of
09. Fix the lantern drive (341) on the sole plate (893). the shaft end and the adjustment nut, go down the shaft
1,5 mm.
10. Assemble the key (940.2), the centering sleeve (526)
with the radial ball bearing (321) on the shaft. 03. Rotate the nut just that its fixation combines with the
closest hole of the centering sleeve (526) and fasten it
11. Close the guide bearing with the bearing cover (360). with the bolts (914.1).

Note: Check the lip seal (421) condition and replace it, if
necessary

12. Before coupling the driver adjust the axial clearance (see
item 13.6.2).

13. Put the key (940.1) and half coupling (840). Fix it with
screw to the shaft.

14. Lift the pump using the eyebolts (900) and place it on the
foundation rail (89-8), fastening it with bolts (901.1).

15. Couple the motor (800), fastening it in lantern drive (592).

Note: In case of pump with columns longer than 3


meters, assemble it in the tank, following the
sequence described.

11
Megaflow V
14. Operational abnormalities and Probable causes
Abnormalities Probable causes

- Insufficient rate of flow 01- 02 - 03 - 04 - 05 - 06 - 08 - 09


Driver overload 10 - 11 - 12 - 20

- Pump final pressure is too high 12

- Bearings overheating 15 - 16 - 17 - 18 - 19 - 22

- Pump leaking 13

- Irregular operation of the pump, abnormal noises 03 - 06 - 09 - 12 - 14 - 15 - 16 - 18 - 21 - 22 - 23 - 24

Table 08
Operational abnormalities and causes

01.Pump is discharging at an excessive pressure. 14. Pump operation excessively noisy.


Adjust the operational point of the pump. Correct the suction conditions
Increase pressure at the pump suction.
02.Total head (counter pressure) higher than the pump's
nominal head. 15. The motor-pump assembly is misaligned.
Install an impeller with larger diameter. Align the motor-pump.
Increase driver speed (if turbine or internal combustion
engine) 16. The parts of the pump have radial and axial warp, out of
specification. Suction and discharge pipe lines exerting
03. Pump and/or suction pipe are not totally full of liquid or not mechanical strengths.
air tight. Adjust the axial and radial warping of those parts or
Fill the pump and suction pipe with liquid to be pumped. replace them.
Eliminate those stresses, fixing properly the suction and
04. Suction and/or impeller clogged. discharge pipe lines or install flexible joints, if necessary.
Remove the obstructions at suction and/or impeller.
17. Excessive axial thrust.
05. Air pockets in the pipe . Clear out the balance holes on the impeller
Modify piping lay-out. Replace the wear rings (impeller X casing and impeller X
If necessary, install a venting valve. discharge cover).

06. NPSH available too low (negative suction installation). 18. Bearing grease excess, lacking or inadequate.
Check if its necessary to correct the level of the liquid Reduce, refill or use the adequate grease, according
being pumped. specifications
Install the pump at a lower level referred to the suction
tank. 19. Incorrect clearance at the coupling sleeve
Adjust to the correct clearance.
07. Wrong rotation direction.
Change one of the electric motor phase cables. 20. The electric motor is working with two phases.
Replace the defective fuse.
08. Slow speed. Check electrical connections.
Increase speed.
21. Unbalanced impeller.
09. Wear of the inner parts the pump. Clean and balance the impeller.
Replace worn parts.
22. Defective bearings.
10. Total head (counterpressure) lower than specified when Replace them.
the pump was purchased.
Adjust operational points. 23. Insufficient rate flow
If the overloads continue, trim the impeller. Increase minimum flow.

11. Density or viscosity of the being liquid pumped is higher 24. Friction of the stationary and turning parts.
than the one specified when the pump was purchased. Check, adjust or replace the parts.

12. High speed.


Reduce speed.
13. Defective gasket between the volute casing and the
discharge cover.
Replace it.

12
Megaflow V
15. Sectional drawing / Parts list
801

902.1
920.1

592
565
970.1/2/3
900.2
914.1 681
DN 2 924 840
711.1
341
636 940.1
360
572 421
901.1 81-44 400.2
554.1 901.4
901.15 320
59-13 901.3

900.1

893
720.3 923 902.2
931 920.3
89-8 554.4
940.2
213
526
713.1

852
914.2
711.2 L
601 545.1

700
529
916.6

383
902.3
901.8
L 554.4
601
720.1 212
713.2

711.3
713.3

211

L
601
146
400.1 720.2
554.2
901.2 720.4 524
920.2
901.5 545.2
554.5
163
(916.4)

400.4

940.3
230
144 400.5
922
135
400.7
920.4 916.5
901.6 901.9
554.3
102
400.6 (916.1/2/3)
916.6 400.6
400.8
903.5 153

412

901.7 DN 1
Fig.16

554.5
801
102
902.1 901.5
920.1 400.3
901.10
920.5 901.11
230
341
143
Applicable for: Applicable for sizes:
135
Column Motor (frame) 50-200 / 65-200 / 65-315
Execution for Execution with strainer V 30 / V 40 R 90 / 160 / 200 80-250 / 80-400 / 100-400
KSB Megaflow V (Option) V 50 / V 60 132 / 225 / 250 / 280 100-315 / 100-250

13
Megaflow V
16. Parts list and materials
16.1 KSB Megaflow V

QTY.
Item Material Combination
Description
00 01 02
Volute 102 1 A48 CL 30 A48 CL 30 A 743 CF 8M
Wear plate 135 1 A48 CL 30 A743 CF 8M A 743 CF 8M
Suction strainer 143 (1) 1 SAE 1020 SAE 1020 AISI 316
Discharge elbow 144 1 A 36 GR A A 36 GR A AISI 316
Intermediate lantern 146 1 A48 CL 30 A48 CL 30 A 743 CF 8M
Suction nozzle 153 1 A48 CL 30 A48 CL 30 A 743 CF 8M
Discharge cover 163 1 A48 CL 30 A48 CL 30 A 743 CF 8M NOTES:
Pump shaft 211 1 SAE 1045 SAE 1045 AISI 316
Intermediate shaft (2) 212 SAE 1045 SAE 1045 AISI 316 With With
Drive shaft (3) 213 1 SAE 1045 SAE 1045 AISI 316
(1) OPTIONS: Suction strainer Foundation rails
Without Without
Impeller 230 1 A48 CL 30 A743 CF 8M A 743 CF 8M
Axial ball bearing 320 1 Steel Steel Steel
Applicable for ET longer than ...............................................
Drive lantern 341 1 A48 CL 30 A48 CL 30 A48 CL 30 (2) Quantity as per column length (see table)
Bearing cover 360 1 A48 CL 30 A48 CL 30 A48 CL 30
Bearing spider (4) 383 A48 CL 30 A48 CL 30 A 743 CF 8M
Flat gasket Gasket sheet Gasket sheet
(3) Not applicable for ET smaller than .....................................................
(5) 400.1 1 Gasket sheet
Flat gasket 400.2 1 Gasket sheet Gasket sheet Gasket sheet
Flat gasket 400.3/4/5 1 Gasket sheet Gasket sheet Gasket sheet (4) Quantity = S, where S is equal to the number of suspension pipes
Flat gssket 400.6/7/8 1 Gasket sheet Gasket sheet Gasket sheet
O´ring 412 1 NB 70 NB 70 NB 70 (5) Quantity = E, where E is equal to the number of riser pipes
Lip seal 421 1 Rubber Rubber Rubber
Shaft protecting sleeve 524 1 AISI 316 AISI 316 AISI 420 DN2 32, 40, 65 and 80 mm ...................... Quantity = 4 X E
Centering sleeve 526 1 SAE 1045 SAE 1045 SAE 1045 (6) DN2 100, 125 and 150 mm ...................... Quantity = 8 X E
Bearing sleeve (4) 529 AISI 420 AISI 420 AISI 420 DN2 250 mm ........................................ Quantity = 12 X E
Bearing bush (4) 545.1 TM 23 TM 23 TM 23
Bearing bush 545.2 1 TM 23 TM 23 TM 23 DN2 32, 40, 65 and 80 mm ...................... Quantity = 4
Washer 554.1 4 SAE 1020 SAE 1020 SAE 1020
(7) DN2 100, 125 and 150 mm ...................... Quantity = 8
Washer (6) 554.2 SAE 1020 SAE 1020 AISI 316
DN2 250 mm ........................................ Quantity = 12
Washer 554.3 (7) SAE 1020 SAE 1020 AISI 316
Washer (8) 554.4 SAE 1020 SAE 1020 AISI 316
Washer 554.5 (9) SAE 1020 SAE 1020 AISI 316 (8) Quantity = 8 X S
Rivet 565 12 AISI 302 AISI 302 AISI 302
Clamp 572 1 SAE1020 SAE 1020 SAE 1020 Quantity = 6 for pump 50-160
Locking device (10) 59-13 1 SAE 1020 SAE 1020 SAE 1020 Quantity = 8 for pumps 50-200 and 65-200
Adapter plate 592 1 SAE 1020 SAE 1020 SAE 1020 (9) Quantity = 12 for pumps 65-160 / 80-250 / 100-250 and 200-315
Grease nipple 636 1 Galvanized steel Galvanized steel Galvanized steel Quantity = 16 for pumps 80-400 and 100-400
Coupling guard (11) 681 1 SAE 1020 SAE 1020 SAE 1020
Piapeline 700 Copper Copper Copper Not applicable for motors:
Riser pipe 711.1 1 A36 GR A A36 GR A AISI 316
Riser pipe 711.2 A36 GR A A36 GR A AISI 316 Column Frame
Riser Pipe 711.3 A36 GR A A36 GR A AISI 316 (10) V 30 and V 40 R 90 / 160 / 180
Suspension pipe 713.1 1 A36 GR A A36 GR A AISI 316
V 50 and V 60 132 / 225
Suspension pipe (14) 713.2 A36 GR A A36 GR A AISI 316
Suspension pipe (15) 713.3 1 A36 GR A A36 GR A AISI 316
Special pipe part (16) 720.1 Steel Steel Stainless steel Quantity = S + 1,
(11) where S is equal to the number of suspension pipes
Special pipe part 720.2 1 Steel Steel Stainless steel
Special pipe part 720.3 (11) Steel Steel Steel
Special pipe part 720.4 Steel Steel Steel (14) Quantity as per column length (see table)
Electric motor 801 1
Clamp strap 81-44 1 SAE 1020 SAE 1020 SAE 1020 Not applicable for ET smaller than:
Coupling 840 1 (15) V 30 = .............................. V 50 = ..............................
Threaded coupling (17) 852 AISI 420 AISI 420 AISI 420 V 40 R = .............................. V 60 = ..............................
Soleplate 893 1 SAE 1020 SAE 1020 SAE 1020
Foundation rail (1) 89.8 2 SAE 1020 SAE 1020 SAE 1020
Eyebolt 900.1 4 Forged steel Forged steel Forged steel (16) Quantity = 2 X S
Screw 900.2 4 SAE 1020/5.6 SAE 1020/5.6 SAE 1020
Hexagon head bolt (6) 901.1/3/4 4 SAE 1020/5.6 SAE 1020/5.6 SAE 1020/5.6 (17) Quantity = S - 1
Hexagon head bolt 901.2 SAE 1020/5.6 SAE 1020/5.6 SAE 1020/5.6
Hexagon head bolt 901.5 (9) SAE 1020/5.6 SAE 1020/5.6 Stainless steel DN1 50 and 80 mm ........................... Quantity = 4
Hexagon head bolt 901.6 SAE 1020/5.6 SAE 1020/5.6 Stainless steel
(18)
(7) DN1 100, 125, 150 and 200 mm ....... Quantity = 8
Hexagon head bolt 901.7 (18) SAE 1020/5.6 SAE 1020/5.6 Stainless steel
Hexagon head bolt (8) 901.8 SAE 1020/5.6 SAE 1020/5.6 Stainless steel Quantity= 4 for pumps with nominal impeller diameter
Hexagon head bolt 901.9 (19) SAE 1020/5.6 SAE 1020/5.6 Stainless steel (19) of 160, 200 and 250 mm
Hexagon head bolt 901.10 (20) SAE 1020/5.6 SAE 1020/5.6 Stainless steel Quantity= 8 for pumps with nominal impeller diameter
Hexagon head bolt 901.11 (21) SAE 1020/5.6 SAE 1020/5.6 Stainless steel of 315, 400 and 500 mm
Stud 902.1 (22) SAE 1020/5.6 SAE 1020/5.6 SAE 1020/5.6
Stud 902.2 8 SAE 1020/5.6 SAE 1020/5.6 Stainless steel Quantity = 8 for pumps 50-160 / 50-200 / 65-200
Socket head cap screw 914.1 2 SAE 1045 SAE 1045 SAE 1045 65-315 / 80-250 / 80-400
(20) 100-250 / 100-315 and 100-400
Socket head cap screw (23) 914.2 SAE 1045 SAE 1045 SAE 1045
Plug 916.5 2 SAE 1020 SAE 1020 AISI 316 Quantity = 12 for pumps 150-315 and 200-315
Plug 916.6 2 SAE 1020 SAE 1020 AISI 316
Nut 920.1 (22) SAE 1020 SAE 1020 SAE 1020 Quantity = 6 for pumps column V 30 and V 40 R
Nut (6) 920.2 SAE 1020 SAE 1020 Stainless steel (21) Quantity = 8 for pumps column V 50
Nut (8) 920.3 SAE 1020 SAE 1020 Stainless steel Quantity = 12 for pumps column V 60
Nut 920.4 (7) SAE 1020 SAE 1020 Stainless steel
Nut 920.5 (20) SAE 1020 SAE 1020 Stainless steel Quantity = 4 for motor frames 90, 100 and 112
Impeller nut 922 1 SAE 1045 SAE 1045 SAE 1045
(22) Quantity = 8 for motor frames 132, 160, 180,200 and 225
Bearing nut 923 1 SAE 1045 SAE 1045 SAE 1045
Quantity = 12 for motor frame 315
Adjusting nut 924 1 SAE 1045 SAE 1045 SAE 1045
Lockwasher 931 1 Coil steel Coil steel Coil steel
(23) Quantity = 2 X S - 2
Key 940.1/2 1 SAE 1045 SAE 1045 SAE 1045
Key 940.3 1 SAE 1045 SAE 1045 AISI 420
Plate 970.1/2 1 AISI 304 AISI 304 AISI 304
Plate 970.3/4 1 AISI 304 AISI 304 AISI 304
Table 09

14
Megaflow V
17. Interchangeability of spare parts 17.2 Interchangeability of soleplate, suspension riser pipes,
foundation rail, intermediate lantern and suction nozzle

Shaft protective sleeve

(2)
(1)

Intermediate lantern
Intermediate pipe
Discharge cover

Designation
Designation

Foundation rail

Suction nozzle
Volute casing

Impeller nut
Impeller (1)
Wear plate

Column

Riser pipe
Column

Pump

Soleplate
Pump

Gasket
O’ring

Key

Part Nº

893

713

711

89-8

146

153
Part Nº
102
163
230
135
412
400.7
524
922
940.3
32-125 1 1 1 1 1 X
50-160 V 30 1 1 1 1 1 1 1 1 1 32-125.1 1 1 1 1 1 X
50-200 V 40R 2 2 2 2 2 2 2 2 2 32-160 1 1 1 1 1 X
65-200 V 40R 3 3 3 3 3 3 3 3 3 32-160.1 1 1 1 1 1 X
80-250 V 40R 4 3 4 4 4 4 2 2 2 32-200 1 1 1 1 1 X
32-200.1 1 1 1 1 1 X
65-315 V 50 5 4 5 5 5 5 3 3 3
40-125 V 30 1 1 2 1 1 X
100-250 V 50 6 5 6 6 6 6 3 3 3 40-160 1 1 2 1 1 X
100-315 V 50 7 4 7 7 7 7 3 3 3 40-200 1 1 2 1 1 X
80-400 V 60 8 6 8 8 8 8 4 4 4 50-125 2 1 3 1 1 X
50-160 2 1 3 1 1 1
100-400 V 60 9 6 9 9 9 9 4 4 4
50-200 2 1 4 1 1 X
150-315 V 60 10 7 10 10 10 10 4 4 4 65-125 2 1 4 1 1 X
200-315 V 60 11 7 11 11 11 11 4 4 4 32-250 3 2 1 2 1 X
32-250.1 3 2 1 2 1 X
Table 10 -Interchangeability of spare parts 40-250 3 2 2 2 1 X
Note: 50-250 V 40 4 2 3 2 1 X
(1) Interchangeability for the same impeller type: K or O. 65-160 4 2 4 2 1 X
65-200 4 2 4 2 1 2
80-160 5 2 5 2 1 X
17.1 Interchangeability of the drive lantern and adapter 40-315 3 2 2 2 1 X
plate 50-315 4 2 3 2 1 X
65-250 4 2 4 2 1 X
Designation 80-200 5 2 5 2 1 X
Drive Adapter V 40R
Motor 80-250 5 2 5 2 1 3
Column frame lantern plate 100-160 5 2 5 2 1 X
Part Nº 100-200 5 2 5 2 1 X
341 592 65-315 6 2 4 3 2 2
90 L 1 X 80-315 7 2 5 2 2 X
V 30 80-400 7 2 5 3 2 3
V 40 100 L 1 1
100-250 7 2 5 3 2 3
V 40R 112 M 1 1
100-315 7 2 5 3 2 3
132 M 1 (1) 2 100-400 7 2 5 3 2 3
V 30 160 L 2 X V 50
125-200 8 2 6 3 2 X
V 40 180 L 2 X 125-250 8 2 6 3 2 X
V 40R 200 L 2 (1) 3 125-315 8 2 6 3 2 X
225 S/M 2 (2) 4 125-400 8 2 6 3 2 X
132 S/M 3 X 150-200 9 2 7 3 2 X
V 50 160 S/M 3 (2) 5 150-250 9 2 7 3 2 X
V 60 (2) 150-315 10 3 7 4 3 4
180 S/M 3 5 V 60
150-400 10 3 7 4 3 X
200 L/M 3 (2) 5
225 S/M 4 X Table 12
V 50
250 S/M 4 (3) 6
V 60
280 S/M 4 (3) 6 Notes:
315 S/M 4 (2) 7 (1) Suspension pipes are interchangeable if they have the
same length and column denomination (see table 13).
Table 11 - Interchangeability of the drive
lantern and adapter plate (2) Interchangeable for the same length.
Notes:
(1) Different thread size.
(2) Different PCD and hole diameter.
(3) Different PCD and size

1 3 Different number
Same numbers
1 (Interchangeable parts) 4 (No interchangeable parts) X Not existing parts

15
Megaflow V
17.3 Interchangeability of shafts, bearing bushes, centering sleeve, bearing spider, threaded coupling, adjusting
nut and bearing cover
A shaft to be interchangeable with another should have the same length, which is function of suspension riser (713) length, whose
standard sizes are on table 13.

Part Nº Designation Column Suspension pipe (mm)


V 30 / V 40 / V 40R 500, 750, 1000 and 1250
213 Drive shaft
V 50 / V 60 750, 1000, 1250, 1500 and 1750
V 30 / V 40 / V 40R 750, 1000, 1250
212 Intermediate shaft
V 50 / V 60 1000, 1250, 1500 and 1750
V 30 / V 40 / V 40R 250, 500, 750 and 1000
211 Pump shaft
V 50 / V 60 500, 750 and 1000
Table 13

Bearing sleeve

Bearing spider
Designation

Bearing cover
Intermediate

Pump shaft
Drive shaft

Centering

Threaded

Adjusting
coupling
Bearing
Column

sleeve
Motor
frame

shaft

bush

nut
Part

213

212

211

545

529

526

383

852

924

360

90 S/L 1 1 1 1 1 1 1 1 1 1
100 L 1 1 1 1 1 1 1 1 1 1
112 M 1 1 1 1 1 1 1 1 1 1
132 S/M 1 1 1 1 1 1 1 1 1 1
V 30
160 L 2 1 1 1 1 1 1 1 1 1
180 L 2 1 1 1 1 1 1 1 1 1
200 L 2 1 1 1 1 1 1 1 1 1
225 S/M 2 1 1 1 1 1 1 1 1 1
90 SL 3 2 X 2 2 2 2 2 2 2
100 L 3 2 X 2 2 2 2 2 2 2
112 M 3 2 X 2 2 2 2 2 2 2
132 S/M 3 2 X 2 2 2 2 2 2 2
V 40R
160 L 4 2 X 2 2 2 2 2 2 2
180 L 4 2 X 2 2 2 2 2 2 2
200 L 4 2 X 2 2 2 2 2 2 2
225 S/M 4 2 X 2 2 2 2 2 2 2
90 SL 3 2 2 2 2 2 2 2 2 2
100 L 3 2 2 2 2 2 2 2 2 2
112 M 3 2 2 2 2 2 2 2 2 2
V 40 132 S/M 3 2 2 2 2 2 2 2 2 2
160 L 4 2 2 2 2 2 2 2 2 2
180 L 4 2 2 2 2 2 2 2 2 2
200 L 4 2 2 2 2 2 2 2 2 2
225 S/M 4 2 2 2 2 2 2 2 2 2
132 S/M 5 3 3 3 3 3 3 3 3 3
160 L/M 5 3 3 3 3 3 3 3 3 3
180 L/M 5 3 3 3 3 3 3 3 3 3
V 50 200 L/M 5 3 3 3 3 3 3 3 3 3
225 S/M 6 3 3 3 3 3 3 3 3 3
250 S/M 6 3 3 3 3 3 3 3 3 3
280 S/M 6 3 3 3 3 3 3 3 3 3
315 S/M 6 3 3 3 3 3 3 3 3 3
132 S/M 7 4 4 4 4 4 4 4 4 4
160 L/M 7 4 4 4 4 4 4 4 4 4
180 L/M 7 4 4 4 4 4 4 4 4 4
200 L/M 7 4 4 4 4 4 4 4 4 4
V 60
225 S/M 8 4 4 4 4 4 4 4 4 4
250 S/M 8 4 4 4 4 4 4 4 4 4
280 S/M 8 4 4 4 4 4 4 4 4 4
315 S/M 8 4 4 4 4 4 4 4 4 4
Table 14

1 Same number 3 Different number


X Not existing parts
1 (Interchangeable parts) 4 (No interchangeable parts)

16
Megaflow V
18.Recommended spare parts
Recommended spare parts for a continuous work of two years according to DIN 24296 Standard.

Pump Quantity (includes reserves)


Part Nº Designation 1 2 3 4 5 6 and 7 8 and 9 10 or more
Spare parts quantity
135 Wear plate 1 2 2 2 3 3 4 50 %
211 / 212 / Shaft 1 1 1 2 2 2 3 30 %
213
321 Radial ball bearing 1 1 1 2 2 3 4 50 %
341 Drive lantern -- -- -- -- -- -- 1 2 units
383 Bearing spider 1 1 1 2 2 2 3 30 %
421 Radial shaft sel ring 1 2 3 4 5 6 8 50 %
502.1 Casing wear ring 1 2 2 2 3 3 4 50 %
502.2 Casing wear ring 1 2 2 2 3 3 4 50 %
524 Shaft protecting sleeve 1 1 1 1 2 2 2 20 %
529 Bearing sleeve 1 1 1 1 2 2 4 50 %
545.1 Bearing bush set 1 1 1 2 2 2 4 50 %
852 Threaded coupling 1 1 1 2 2 2 3 30 %
-- Flat gaket 4 4 5 8 9 9 12 150 %
-- O'Ring set 4 4 6 8 8 8 12 150 %
Table 15 - Recommended spare parts

KSB reserves the right to modify the information presented in this manual without prior notice.

17
Megaflow V

31.08.2010
A2370.8.1E/2

KSB Bombas Hidráulicas SA


Rua José Rabello Portella, 400
Várzea Paulista SP 13220-540
Brazil http://www.ksb.com.br
Phone.: 55 11 4596 8500 Fax: 55 11 4596 8580
SAK – Customer Service KSB
e-mail: gqualidade@ksb.com.br
Fax: 55 11 4596 8656

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