KSB Megaflow V: Pumps For Sewage, Effuents and Mistures
KSB Megaflow V: Pumps For Sewage, Effuents and Mistures
LINE : Mega
TYPE : Submersible / Vertical
Impeller type O
Impeller type K
1. Application 3. Designation
The KSB Megaflow V centrifugal pump is recommended for KSB Megaflow V K 50 - 160
waste water, raw sewage, chemical effluents, activated and
digested sludges for the following applications: Municipal and
industrial waste-water treatment, drainage, pulp and paper, Trade mark
food processing, sugar and alcohol, mining and Mode / Type
manufacturing, civil construction.
Impeller type
Fig.01 - Nameplate
For requests about the product, or when ordering spare parts, ATTENTION: This manual contains very important
please indicate the type of pump and the production order nº instructions and recommendations. Its careful reading is an
(serial nº). This information can be obtained from the obligation before installation, electrical connections, first
nameplate on the actual pump. If the nameplate is not starting and maintenance.
available, the PO nº is engraved in low relief on the suction
flange, and on the discharge flange you may find the impeller
diameter.
Contents
Designation Chapter Designation Chapter
Application 1 Accessories 11
Design 2 Operation 12
Designation 3 Maintenance 13
Operating data 4 Operational abnormalities and 14
Introduction 5 probable causes
Technical data 6 Sectional drawing / Parts list 15
Constructive details 7 Parts list and materials 16
Transportation 8 Interchangeability of spare parts 17
Preservation / Storage 9 Recommended spare parts 18
Installation 10
2
Megaflow V
6. Technical data
250-500
300-500
250-500
300-500
250-500
300-500
50-160
50-200
65-200
80-250
65-315
100-250
100-315
80-400
100-400
150-315
200-315
125-500
150-500
200-400
Size UNIT
(2)
(2)
(2)
(2)
Technical data
2,850
0,031
0,064
0,095
0,215
0,418
0,270
1,100
0,720
0,867
2,620
2,060
4,750
5,900
4,750
5,900
4,750
5,900
0,598
1,230
Rotating element with water (only Kg.m²
pump bowl)
Hidrostatic test pressure (1) bar 10
Max. discharge pressure bar 10
0
Max. temperature C 90
Axial thrust balancing -- Back vanes
Min. / Max. Flow -- 0,1 Qopt / see characterístics curve
Rotation direction -- Clockwise, seen from the drive side
Table 01
Notes:
(1) Parts under hydrostatic test:
- volute casing
- discharge column
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Megaflow V
7.3 Shaft
7. Constructive details
Depending on the column length it could be necessary to
7.1 Casing
use: pump shaft, intermediate shaft and driver shaft.
Vertical one piece casted volute casing, radial splitted and with They are coupled by thread couplings, except sizes 250-500
replaceable wear plate on suction side. and 300-500 that use splitted couplings.
c) Grease:
A grease pump drive by electric motor and fixed to the
sole plate feeds grease to each bearing through a
manifold.
Fig.2 8. Transportation
Impeller type O
The transportation of the motor-pump assembly or only of
the pump, should be performed with skill and good sense,
7.2.2 Impeller type K: observing safety regulations. The electric motor lifting lug
Closed with two or three channels, they are specially must be used only to lift the motor and never to lift the motor-
recommended for pumping dirty or muddy liquids with no pump assembly.
gases and without the tendency to form long fiber plaits. Also
adequate for paper and cellulose pulp with a mass a) Assembled unity (column up to 3 meters):
concentration up to 3%.
The assembled mounted unit should be transported and
stored in the horizontal position.
The cables for hois up should only be placed in the volute
casing of the pump and drive lantern.To introduce the
pump in the well, to place the hoist up cables in the screw-
up of the support plate and to lift the group until the vertical
position.
Fig.03 Fig.04
Impeller type K Assembled unity
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Megaflow V
b) Separated parts (column above 3 meters): Wash the surface with gasoline or kerosene before
(Pump assembly, suspension pipe, drive lantern, sole- applying the protecting liquids.
plate, shaft, bearings, elevation-pipe).
The pump is transported disassemble partially, the Characteristics of the protecting liquids:
separate parts should be transported like this and stored in
the horizontal position, unless the drive lantern and base- Drying
Protecting Coating
plate. liquid time Removal Manufacture
thickness( m )
10. Installation
Pumps should be installed, leveled and aligned by trained
personnel. When this service is done incorrectly it can cause
Fig. 05 operational troubles, premature wear and damages beyond
Separated parts repair.
Note: Take care that shafts do not bend and their threads 10.1 Soleplate grouting
be not damaged during the transport.
Place the foundation rails in the slots in the foundation block
9. Preservation / Storage according to the dimensions of the foundation plan.
Between the soleplate and foundation rails should be put
Following procedures of preservation and storage are made
shims, all fixed by grouting.
by KSB and its Dealer Network and protect the equipment up
After the complete cure of the grout place the soleplate on
to 6 months in an indoor environment. It is responsibility of
the foundation block and fasten( See fig. 06).
the client to continue with this procedure after receiving the
pump.
When the pump is not subjected to a performance test after
its sale, the areas in contact with the pumped liquid which are
not painted as: stuffing box housing, wear rings, flange
sealing areas, etc, receive an application of RUSTILO DW-
301 by brush.
When the pump is equipped with packing and is subjected to a Soleplate
performance test, it is drained after test without disassembly
it, and then filled with RUSTILO application, after with the
pump is drained. Shims
Shaft exposed areas as: shaft end, area between the gland
cover and the bearing bracket receive a brush application of Foundation
TECTYL 506. rail
Bearings installed on brackets of oil lubricated pumps receive
Grouting
an application of a sprayed layer of MOBILARMA 524.
9.1 Additional procedure of service and storage of idle
pumps
5
Megaflow V
10.2 Soleplate leveling To correct the alignment, loosen the driver bolts and replace
driver over the side face or insert it to adjust height as
Check if the soleplate is equally resting on its foundation rails required.
then place and tighten uniformly the screws. Using a precision Axial and radial alignments should remain within the
level, check the leveling of the base longitudinally and tolerance of 0,1 mm (0.004 inch) with the pump and driver
transversally . set screws tighten securely.
If the base is unleveled, loosen the screws and insert shims If there is no dial indicator available, use a straight edge
between the foundation rails and the soleplate in order to placed across the two rims of the sleeve coupling. To control
correct the leveling.( See fig.07). axially use a feeler gauge. See fig. 10. Observe the sleeve
coupling hub clearance specified by the manufacturer.
Straight
edge rule
Soleplate Shims
Foundation
Rail
Feeler Gauge
Fig. 10
Alignment with a straight edge and a feeler gauge
Fig. 07
Soleplate leveling
10.4 Suction pipe line - Recommendations
10.3 Coupling alignment To install the suction piping follow below instructions:
The useful life of the turning assembly and its operation free of a) Check the minimun depth between the bottom of the well
irregular vibrations will rely on the perfect alignment between and the suction nozzle or to the suction strainer according
the pump and the driver. to the installation (see foundation plan drawing).
The alignment performed at the factory must be remade
because during transportation and handling, the motor-pump b) Check the minimum level of liquid above the suction to
assembly is subjected to deformations which affect the initial avoid dry operation, cavitation or vortex.
alignment.
After the complete set of the grout, perform the alignment if c) In case of often dynamic level variation, foresee the
possible, with the suction and discharge pipe lines already installation of a protection system against operation
connected. below the minimum level.
This alignment should be performed with the help of a dial
indicator for the control of the radial and axial displacements. d) Products with solids in suspension or dirt in excess,
Fix the bottom of the instrument to the periphery of one the foresee the placement of the suction strainer in the volute
coupling halves, adjust the position of the feeler casing.
perpendicular to the periphery of the other half of the coupling.
Move the dial to zero and move manually coupling half in 10.5 Discharge pipe line - Recommendation
which the instrument bottom is fixed, making the dial indicator
to complete a 360º turn. (See fig.08). To install the discharge pipe line follow below instructions:
The same procedure should be perfomed to control the axial
displacement. (See fig.09). a) In case of long pipelines if the originated overpressures
by returning liquid, exceed the limits specified for the pipe
line and/or the pump water hammer control devices
should be installed on the discharge pipe line.
6
Megaflow V
11. Accessories
11.1 Coupling sleeve
10.6 Auxiliary piping and connections The following items must be provide for pump first start up:
6S
c) Connect and run auxiliary pipe lines and connections
(if any).
6E
Dimension - NPT Thread h) Check that the coupling alignment was performed
Conection Designation Column
according to Chapter 10.3.
V 30 V 40 V 50 V 60
i) Install the coupling guard.
Lubrication
6E/S 1/4” 1/4” 3/8” 3/8”
Inlet / outlet 12.2 Immediate steps after start-up
Table 03 - Auxiliary connection
Once the pump has started and is already in operation follow
these instructions:
Note: Inlet / outlet piping of external source liquid should be
a) Set the pump to its operation point (pressure and flow
provided with a valve and sight glass to control the flow
rate) opening slowly the discharge valve, once the driver
and observe the liquid condition.
has reached its nominal speed.
b) Check the electrical motor current consumption
(amperage) and the network voltage.
7
Megaflow V
The above mentioned items should be controlled every 15 13. Maintenance
minutes during the first two hours of operation. If everything is
normal, controls should be done every hour during the first 5 13.1 Thrust bearing maintenance
to 8 initial hours of operation.
Purpose of this maintenance is to extend as much as
Note: possible the useful life of the bearing system including a
1. If during this period any abnormalities were found general inspection of the bearing, cleanliness, lubrication
consult chapter 14- Operational Abnormalities and and careful analysis.
Troubleshooting. Bearings should be lubricated to avoid metallic contact
12.3 Operational supervision between the rolling parts and also to protect themselves
against corrosion and wear. Lubricants properties are lost
Depending on the availability of personnel and the due to aging and service, besides all the lubricants are
importance of the pump, we recommend the following contaminated in service, therefore they should be completed
supervision. In case of any abnormality, the maintenance and changed on regular intervals (see table 04).
supervisor must be called immediately.
Bearings
12.3.1 Weekly supervision
6310 6412 7313 7319
Check:
Qty. of
a) Operation point of the pump. Grease 25 a 26 g 26 a 27 g 23 a 24 g 45 g
b) Electric motor current consumption and network voltage. Speed Intervals lubrication
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Megaflow V
13.2 Guide bearings maintenance 13.4 Wear areas maintenance
Guide bearings have the purpose of assuring that the line When the pump shows wear between the casing wear plate
shaft doesn’t suffer deflection that can influence the and the external diameter of the suction side of the impeller,
operation of the pump. They consist of two parts: Bearing being casing and impeller in good conditions the wear plate
Spider (383) and Bearing Bush (545.1). They can be must be replaced.
lubricated by the own pumped liquid, clean water or grease KSB and Dealers Network supply wear plates for repair or as
from external source. spare parts for the “KSB Megaflow V” pumps.
These wear plates are supplied with their external fitting
13.2.1 Bearings lubricated by the own pumped liquid diameter within the proper tolerance and their internal
diameter with 2 mm of allowance.
Pumped liquid should have lubricating characteristics, it
cannot be agressive and neither abrasiv solids larger than 13.4.1 When to replace
100 m and concentration of 20 ppm maximum, it tied up the
connections (720) discharge. Wear rings replacement should take place when the
It is indispensable that all bearings taken a bath with clearance between the wear plate and the impeller has
pumped liquid before starting. reached 3 times the maximum clearance indicate on table
In case of existing bearings above the level of water start 07 or when the pump presents efficiency drop.
pump every 12 hours or make manual lubrication, trickling
the pumped liquid by the shaft before starting the pump.
Table 07
9
Megaflow V
13.4.2 Replacement of the casing wear plate 15. Loose the suspension pipe (713.1) with the bearing
spider (383).
Centralize the impeller through the internal hole (use a
mandrel) and machine the worn out area of the impeller 16. Disassemble the drive shaft (213) from the intermediate
(suction side wear plate diameter) until you obtain an uniform shaft (212) and pump shaft (211) that are coupled with
surface (maximum machining allowance: 2 mm on diameter). the threaded couplings (852).
Measure the diameter after machining.
Machine the internal diameter of the wear plate according to 17. Remove the bearing sleeves from the shafts (529)
the measurement of the impeller and observing the radialy fixed by screws (914.2).
clearances defined on table 08. Remove the damaged plate
from the casing and fit the spare wear plate with gasket 18. Loose the other suspension pipes (711.2), remove the
(400.7) and o’ring (412) using bolts (901.9). gaskets (400.1 and 400.6) and loose the discharge curve
(144), if any.
Note: Maximum radial and axial run-out should be 0,05 mm.
19. Put the jackscrews (901.5) and remove the intermediate
13.5 Disassembly instructions lantern (146).
Numbers indicated in brackets after each part name refer to
20. Remove suction reducer (153) and gasket (400.6).
the parts list and sectional drawing on chapter 15.
Due to its modern design, KSB Megaflow V pump offers 21. Take the casing (102) off the casing cover (163) and the
maintenance advantages. pump shaft (211) together with the impeller (230).
13.5.1 Sequence for the disassembly 22. Take off the gasket (400.3), loose the impeller nut (922)
and the impeller (230) together the gasket (400.5).
1. Close the discharge valve.
23. Remove the key (940.3), gasket (400.4) and shaft sleeve
2. Disconnect the auxiliary pipings (if any). (524).
3. Remove the coupling guard . 24. Loose the bolts (901.9) and remove the casing (102) ans
wear plate (135), gasket (400.7) and o’ring (412).
4. Disconnect the coupling and displace the driver. Remove
the coupling from the pump shaft with a puller, loosening 25. If necessary to dismantle the bearing bush (545.2) from
first the socket head cap screw that fixes the coupling hub. casing cover (163), loose the bolts (914.3) and pull it out
Remove the key (940.1). using a puller. Bushes (545.1) of the bearing spider (383)
can be taken out by a press.
5. Remove the adjusting plate (893) if any, loosening it from
the lantern drive (341). Note: In case of column longer than 3 meters
disassemble the pump in the own tank.
6. Remove the bolts (901.1) disconnecting the soleplate
from the foundation rail (89-8). 13.6. Assembly instructions
7. Remove the pump of the suction tank with suspension All pieces should be clean and deburred before
bolts (900) and rest it on the horizontal position. assembling.
8. Remove the screws (914.1) of the adjust nut (924) . 13.6.1 Assembly sequence
12. Remove the pipes (700), disconnest them off connections b) Impeller nut (922) has a “heli-coil” fixation system. KSB
(720.1 and 720.2). recommends replacement after 3 or 4 times of
disassembly.
13. Remove the clamp (572) with the nuts (920.2) washers
(554.2) and screws (901.2).
10
Megaflow V
02. Assemble the wear plate (135) with the gasket (400.7) 13.6.2 Adjust of the axial clearance
and o’ring (412) and fix the suction reducer (153) with the 01. Axial clearance among the impeller (230) and the casing
gasket (400.6) onto the volute casing (102). cover (163) should be adjusted using the adjustment nut
(924). Tight the nut (924) until the impeller touches the
03. Introduce the pump shaft set (211) into the volute casing. casing cover (see fig. 15).
04. Place the casing cover (163) and intermediate lantern
(146).
Note: Check the lip seal (421) condition and replace it, if
necessary
12. Before coupling the driver adjust the axial clearance (see
item 13.6.2).
13. Put the key (940.1) and half coupling (840). Fix it with
screw to the shaft.
14. Lift the pump using the eyebolts (900) and place it on the
foundation rail (89-8), fastening it with bolts (901.1).
11
Megaflow V
14. Operational abnormalities and Probable causes
Abnormalities Probable causes
- Bearings overheating 15 - 16 - 17 - 18 - 19 - 22
- Pump leaking 13
Table 08
Operational abnormalities and causes
06. NPSH available too low (negative suction installation). 18. Bearing grease excess, lacking or inadequate.
Check if its necessary to correct the level of the liquid Reduce, refill or use the adequate grease, according
being pumped. specifications
Install the pump at a lower level referred to the suction
tank. 19. Incorrect clearance at the coupling sleeve
Adjust to the correct clearance.
07. Wrong rotation direction.
Change one of the electric motor phase cables. 20. The electric motor is working with two phases.
Replace the defective fuse.
08. Slow speed. Check electrical connections.
Increase speed.
21. Unbalanced impeller.
09. Wear of the inner parts the pump. Clean and balance the impeller.
Replace worn parts.
22. Defective bearings.
10. Total head (counterpressure) lower than specified when Replace them.
the pump was purchased.
Adjust operational points. 23. Insufficient rate flow
If the overloads continue, trim the impeller. Increase minimum flow.
11. Density or viscosity of the being liquid pumped is higher 24. Friction of the stationary and turning parts.
than the one specified when the pump was purchased. Check, adjust or replace the parts.
12
Megaflow V
15. Sectional drawing / Parts list
801
902.1
920.1
592
565
970.1/2/3
900.2
914.1 681
DN 2 924 840
711.1
341
636 940.1
360
572 421
901.1 81-44 400.2
554.1 901.4
901.15 320
59-13 901.3
900.1
893
720.3 923 902.2
931 920.3
89-8 554.4
940.2
213
526
713.1
852
914.2
711.2 L
601 545.1
700
529
916.6
383
902.3
901.8
L 554.4
601
720.1 212
713.2
711.3
713.3
211
L
601
146
400.1 720.2
554.2
901.2 720.4 524
920.2
901.5 545.2
554.5
163
(916.4)
400.4
940.3
230
144 400.5
922
135
400.7
920.4 916.5
901.6 901.9
554.3
102
400.6 (916.1/2/3)
916.6 400.6
400.8
903.5 153
412
901.7 DN 1
Fig.16
554.5
801
102
902.1 901.5
920.1 400.3
901.10
920.5 901.11
230
341
143
Applicable for: Applicable for sizes:
135
Column Motor (frame) 50-200 / 65-200 / 65-315
Execution for Execution with strainer V 30 / V 40 R 90 / 160 / 200 80-250 / 80-400 / 100-400
KSB Megaflow V (Option) V 50 / V 60 132 / 225 / 250 / 280 100-315 / 100-250
13
Megaflow V
16. Parts list and materials
16.1 KSB Megaflow V
QTY.
Item Material Combination
Description
00 01 02
Volute 102 1 A48 CL 30 A48 CL 30 A 743 CF 8M
Wear plate 135 1 A48 CL 30 A743 CF 8M A 743 CF 8M
Suction strainer 143 (1) 1 SAE 1020 SAE 1020 AISI 316
Discharge elbow 144 1 A 36 GR A A 36 GR A AISI 316
Intermediate lantern 146 1 A48 CL 30 A48 CL 30 A 743 CF 8M
Suction nozzle 153 1 A48 CL 30 A48 CL 30 A 743 CF 8M
Discharge cover 163 1 A48 CL 30 A48 CL 30 A 743 CF 8M NOTES:
Pump shaft 211 1 SAE 1045 SAE 1045 AISI 316
Intermediate shaft (2) 212 SAE 1045 SAE 1045 AISI 316 With With
Drive shaft (3) 213 1 SAE 1045 SAE 1045 AISI 316
(1) OPTIONS: Suction strainer Foundation rails
Without Without
Impeller 230 1 A48 CL 30 A743 CF 8M A 743 CF 8M
Axial ball bearing 320 1 Steel Steel Steel
Applicable for ET longer than ...............................................
Drive lantern 341 1 A48 CL 30 A48 CL 30 A48 CL 30 (2) Quantity as per column length (see table)
Bearing cover 360 1 A48 CL 30 A48 CL 30 A48 CL 30
Bearing spider (4) 383 A48 CL 30 A48 CL 30 A 743 CF 8M
Flat gasket Gasket sheet Gasket sheet
(3) Not applicable for ET smaller than .....................................................
(5) 400.1 1 Gasket sheet
Flat gasket 400.2 1 Gasket sheet Gasket sheet Gasket sheet
Flat gasket 400.3/4/5 1 Gasket sheet Gasket sheet Gasket sheet (4) Quantity = S, where S is equal to the number of suspension pipes
Flat gssket 400.6/7/8 1 Gasket sheet Gasket sheet Gasket sheet
O´ring 412 1 NB 70 NB 70 NB 70 (5) Quantity = E, where E is equal to the number of riser pipes
Lip seal 421 1 Rubber Rubber Rubber
Shaft protecting sleeve 524 1 AISI 316 AISI 316 AISI 420 DN2 32, 40, 65 and 80 mm ...................... Quantity = 4 X E
Centering sleeve 526 1 SAE 1045 SAE 1045 SAE 1045 (6) DN2 100, 125 and 150 mm ...................... Quantity = 8 X E
Bearing sleeve (4) 529 AISI 420 AISI 420 AISI 420 DN2 250 mm ........................................ Quantity = 12 X E
Bearing bush (4) 545.1 TM 23 TM 23 TM 23
Bearing bush 545.2 1 TM 23 TM 23 TM 23 DN2 32, 40, 65 and 80 mm ...................... Quantity = 4
Washer 554.1 4 SAE 1020 SAE 1020 SAE 1020
(7) DN2 100, 125 and 150 mm ...................... Quantity = 8
Washer (6) 554.2 SAE 1020 SAE 1020 AISI 316
DN2 250 mm ........................................ Quantity = 12
Washer 554.3 (7) SAE 1020 SAE 1020 AISI 316
Washer (8) 554.4 SAE 1020 SAE 1020 AISI 316
Washer 554.5 (9) SAE 1020 SAE 1020 AISI 316 (8) Quantity = 8 X S
Rivet 565 12 AISI 302 AISI 302 AISI 302
Clamp 572 1 SAE1020 SAE 1020 SAE 1020 Quantity = 6 for pump 50-160
Locking device (10) 59-13 1 SAE 1020 SAE 1020 SAE 1020 Quantity = 8 for pumps 50-200 and 65-200
Adapter plate 592 1 SAE 1020 SAE 1020 SAE 1020 (9) Quantity = 12 for pumps 65-160 / 80-250 / 100-250 and 200-315
Grease nipple 636 1 Galvanized steel Galvanized steel Galvanized steel Quantity = 16 for pumps 80-400 and 100-400
Coupling guard (11) 681 1 SAE 1020 SAE 1020 SAE 1020
Piapeline 700 Copper Copper Copper Not applicable for motors:
Riser pipe 711.1 1 A36 GR A A36 GR A AISI 316
Riser pipe 711.2 A36 GR A A36 GR A AISI 316 Column Frame
Riser Pipe 711.3 A36 GR A A36 GR A AISI 316 (10) V 30 and V 40 R 90 / 160 / 180
Suspension pipe 713.1 1 A36 GR A A36 GR A AISI 316
V 50 and V 60 132 / 225
Suspension pipe (14) 713.2 A36 GR A A36 GR A AISI 316
Suspension pipe (15) 713.3 1 A36 GR A A36 GR A AISI 316
Special pipe part (16) 720.1 Steel Steel Stainless steel Quantity = S + 1,
(11) where S is equal to the number of suspension pipes
Special pipe part 720.2 1 Steel Steel Stainless steel
Special pipe part 720.3 (11) Steel Steel Steel
Special pipe part 720.4 Steel Steel Steel (14) Quantity as per column length (see table)
Electric motor 801 1
Clamp strap 81-44 1 SAE 1020 SAE 1020 SAE 1020 Not applicable for ET smaller than:
Coupling 840 1 (15) V 30 = .............................. V 50 = ..............................
Threaded coupling (17) 852 AISI 420 AISI 420 AISI 420 V 40 R = .............................. V 60 = ..............................
Soleplate 893 1 SAE 1020 SAE 1020 SAE 1020
Foundation rail (1) 89.8 2 SAE 1020 SAE 1020 SAE 1020
Eyebolt 900.1 4 Forged steel Forged steel Forged steel (16) Quantity = 2 X S
Screw 900.2 4 SAE 1020/5.6 SAE 1020/5.6 SAE 1020
Hexagon head bolt (6) 901.1/3/4 4 SAE 1020/5.6 SAE 1020/5.6 SAE 1020/5.6 (17) Quantity = S - 1
Hexagon head bolt 901.2 SAE 1020/5.6 SAE 1020/5.6 SAE 1020/5.6
Hexagon head bolt 901.5 (9) SAE 1020/5.6 SAE 1020/5.6 Stainless steel DN1 50 and 80 mm ........................... Quantity = 4
Hexagon head bolt 901.6 SAE 1020/5.6 SAE 1020/5.6 Stainless steel
(18)
(7) DN1 100, 125, 150 and 200 mm ....... Quantity = 8
Hexagon head bolt 901.7 (18) SAE 1020/5.6 SAE 1020/5.6 Stainless steel
Hexagon head bolt (8) 901.8 SAE 1020/5.6 SAE 1020/5.6 Stainless steel Quantity= 4 for pumps with nominal impeller diameter
Hexagon head bolt 901.9 (19) SAE 1020/5.6 SAE 1020/5.6 Stainless steel (19) of 160, 200 and 250 mm
Hexagon head bolt 901.10 (20) SAE 1020/5.6 SAE 1020/5.6 Stainless steel Quantity= 8 for pumps with nominal impeller diameter
Hexagon head bolt 901.11 (21) SAE 1020/5.6 SAE 1020/5.6 Stainless steel of 315, 400 and 500 mm
Stud 902.1 (22) SAE 1020/5.6 SAE 1020/5.6 SAE 1020/5.6
Stud 902.2 8 SAE 1020/5.6 SAE 1020/5.6 Stainless steel Quantity = 8 for pumps 50-160 / 50-200 / 65-200
Socket head cap screw 914.1 2 SAE 1045 SAE 1045 SAE 1045 65-315 / 80-250 / 80-400
(20) 100-250 / 100-315 and 100-400
Socket head cap screw (23) 914.2 SAE 1045 SAE 1045 SAE 1045
Plug 916.5 2 SAE 1020 SAE 1020 AISI 316 Quantity = 12 for pumps 150-315 and 200-315
Plug 916.6 2 SAE 1020 SAE 1020 AISI 316
Nut 920.1 (22) SAE 1020 SAE 1020 SAE 1020 Quantity = 6 for pumps column V 30 and V 40 R
Nut (6) 920.2 SAE 1020 SAE 1020 Stainless steel (21) Quantity = 8 for pumps column V 50
Nut (8) 920.3 SAE 1020 SAE 1020 Stainless steel Quantity = 12 for pumps column V 60
Nut 920.4 (7) SAE 1020 SAE 1020 Stainless steel
Nut 920.5 (20) SAE 1020 SAE 1020 Stainless steel Quantity = 4 for motor frames 90, 100 and 112
Impeller nut 922 1 SAE 1045 SAE 1045 SAE 1045
(22) Quantity = 8 for motor frames 132, 160, 180,200 and 225
Bearing nut 923 1 SAE 1045 SAE 1045 SAE 1045
Quantity = 12 for motor frame 315
Adjusting nut 924 1 SAE 1045 SAE 1045 SAE 1045
Lockwasher 931 1 Coil steel Coil steel Coil steel
(23) Quantity = 2 X S - 2
Key 940.1/2 1 SAE 1045 SAE 1045 SAE 1045
Key 940.3 1 SAE 1045 SAE 1045 AISI 420
Plate 970.1/2 1 AISI 304 AISI 304 AISI 304
Plate 970.3/4 1 AISI 304 AISI 304 AISI 304
Table 09
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Megaflow V
17. Interchangeability of spare parts 17.2 Interchangeability of soleplate, suspension riser pipes,
foundation rail, intermediate lantern and suction nozzle
(2)
(1)
Intermediate lantern
Intermediate pipe
Discharge cover
Designation
Designation
Foundation rail
Suction nozzle
Volute casing
Impeller nut
Impeller (1)
Wear plate
Column
Riser pipe
Column
Pump
Soleplate
Pump
Gasket
O’ring
Key
Part Nº
893
713
711
89-8
146
153
Part Nº
102
163
230
135
412
400.7
524
922
940.3
32-125 1 1 1 1 1 X
50-160 V 30 1 1 1 1 1 1 1 1 1 32-125.1 1 1 1 1 1 X
50-200 V 40R 2 2 2 2 2 2 2 2 2 32-160 1 1 1 1 1 X
65-200 V 40R 3 3 3 3 3 3 3 3 3 32-160.1 1 1 1 1 1 X
80-250 V 40R 4 3 4 4 4 4 2 2 2 32-200 1 1 1 1 1 X
32-200.1 1 1 1 1 1 X
65-315 V 50 5 4 5 5 5 5 3 3 3
40-125 V 30 1 1 2 1 1 X
100-250 V 50 6 5 6 6 6 6 3 3 3 40-160 1 1 2 1 1 X
100-315 V 50 7 4 7 7 7 7 3 3 3 40-200 1 1 2 1 1 X
80-400 V 60 8 6 8 8 8 8 4 4 4 50-125 2 1 3 1 1 X
50-160 2 1 3 1 1 1
100-400 V 60 9 6 9 9 9 9 4 4 4
50-200 2 1 4 1 1 X
150-315 V 60 10 7 10 10 10 10 4 4 4 65-125 2 1 4 1 1 X
200-315 V 60 11 7 11 11 11 11 4 4 4 32-250 3 2 1 2 1 X
32-250.1 3 2 1 2 1 X
Table 10 -Interchangeability of spare parts 40-250 3 2 2 2 1 X
Note: 50-250 V 40 4 2 3 2 1 X
(1) Interchangeability for the same impeller type: K or O. 65-160 4 2 4 2 1 X
65-200 4 2 4 2 1 2
80-160 5 2 5 2 1 X
17.1 Interchangeability of the drive lantern and adapter 40-315 3 2 2 2 1 X
plate 50-315 4 2 3 2 1 X
65-250 4 2 4 2 1 X
Designation 80-200 5 2 5 2 1 X
Drive Adapter V 40R
Motor 80-250 5 2 5 2 1 3
Column frame lantern plate 100-160 5 2 5 2 1 X
Part Nº 100-200 5 2 5 2 1 X
341 592 65-315 6 2 4 3 2 2
90 L 1 X 80-315 7 2 5 2 2 X
V 30 80-400 7 2 5 3 2 3
V 40 100 L 1 1
100-250 7 2 5 3 2 3
V 40R 112 M 1 1
100-315 7 2 5 3 2 3
132 M 1 (1) 2 100-400 7 2 5 3 2 3
V 30 160 L 2 X V 50
125-200 8 2 6 3 2 X
V 40 180 L 2 X 125-250 8 2 6 3 2 X
V 40R 200 L 2 (1) 3 125-315 8 2 6 3 2 X
225 S/M 2 (2) 4 125-400 8 2 6 3 2 X
132 S/M 3 X 150-200 9 2 7 3 2 X
V 50 160 S/M 3 (2) 5 150-250 9 2 7 3 2 X
V 60 (2) 150-315 10 3 7 4 3 4
180 S/M 3 5 V 60
150-400 10 3 7 4 3 X
200 L/M 3 (2) 5
225 S/M 4 X Table 12
V 50
250 S/M 4 (3) 6
V 60
280 S/M 4 (3) 6 Notes:
315 S/M 4 (2) 7 (1) Suspension pipes are interchangeable if they have the
same length and column denomination (see table 13).
Table 11 - Interchangeability of the drive
lantern and adapter plate (2) Interchangeable for the same length.
Notes:
(1) Different thread size.
(2) Different PCD and hole diameter.
(3) Different PCD and size
1 3 Different number
Same numbers
1 (Interchangeable parts) 4 (No interchangeable parts) X Not existing parts
15
Megaflow V
17.3 Interchangeability of shafts, bearing bushes, centering sleeve, bearing spider, threaded coupling, adjusting
nut and bearing cover
A shaft to be interchangeable with another should have the same length, which is function of suspension riser (713) length, whose
standard sizes are on table 13.
Bearing sleeve
Bearing spider
Designation
Bearing cover
Intermediate
Pump shaft
Drive shaft
Centering
Threaded
Adjusting
coupling
Bearing
Column
sleeve
Motor
frame
shaft
bush
nut
Part
213
212
211
545
529
526
383
852
924
360
Nº
90 S/L 1 1 1 1 1 1 1 1 1 1
100 L 1 1 1 1 1 1 1 1 1 1
112 M 1 1 1 1 1 1 1 1 1 1
132 S/M 1 1 1 1 1 1 1 1 1 1
V 30
160 L 2 1 1 1 1 1 1 1 1 1
180 L 2 1 1 1 1 1 1 1 1 1
200 L 2 1 1 1 1 1 1 1 1 1
225 S/M 2 1 1 1 1 1 1 1 1 1
90 SL 3 2 X 2 2 2 2 2 2 2
100 L 3 2 X 2 2 2 2 2 2 2
112 M 3 2 X 2 2 2 2 2 2 2
132 S/M 3 2 X 2 2 2 2 2 2 2
V 40R
160 L 4 2 X 2 2 2 2 2 2 2
180 L 4 2 X 2 2 2 2 2 2 2
200 L 4 2 X 2 2 2 2 2 2 2
225 S/M 4 2 X 2 2 2 2 2 2 2
90 SL 3 2 2 2 2 2 2 2 2 2
100 L 3 2 2 2 2 2 2 2 2 2
112 M 3 2 2 2 2 2 2 2 2 2
V 40 132 S/M 3 2 2 2 2 2 2 2 2 2
160 L 4 2 2 2 2 2 2 2 2 2
180 L 4 2 2 2 2 2 2 2 2 2
200 L 4 2 2 2 2 2 2 2 2 2
225 S/M 4 2 2 2 2 2 2 2 2 2
132 S/M 5 3 3 3 3 3 3 3 3 3
160 L/M 5 3 3 3 3 3 3 3 3 3
180 L/M 5 3 3 3 3 3 3 3 3 3
V 50 200 L/M 5 3 3 3 3 3 3 3 3 3
225 S/M 6 3 3 3 3 3 3 3 3 3
250 S/M 6 3 3 3 3 3 3 3 3 3
280 S/M 6 3 3 3 3 3 3 3 3 3
315 S/M 6 3 3 3 3 3 3 3 3 3
132 S/M 7 4 4 4 4 4 4 4 4 4
160 L/M 7 4 4 4 4 4 4 4 4 4
180 L/M 7 4 4 4 4 4 4 4 4 4
200 L/M 7 4 4 4 4 4 4 4 4 4
V 60
225 S/M 8 4 4 4 4 4 4 4 4 4
250 S/M 8 4 4 4 4 4 4 4 4 4
280 S/M 8 4 4 4 4 4 4 4 4 4
315 S/M 8 4 4 4 4 4 4 4 4 4
Table 14
16
Megaflow V
18.Recommended spare parts
Recommended spare parts for a continuous work of two years according to DIN 24296 Standard.
KSB reserves the right to modify the information presented in this manual without prior notice.
17
Megaflow V
31.08.2010
A2370.8.1E/2