=—=, Saudi Polymers Co. ae Saudi NCP Project - South Plot Polyysors P.O. Box 11221, Jubail 31961 ae Tel: (03) 358-4730, Fax: (03) 358-4492 oO U T TO : DAELIM SAUDI ARABIA CO. LTD. Date: 24-Jun-09 P.O.Box 2346, Dammam 31451 ATIN : Mr. Heon-Jae Yim Construction Manager SUBJECT : - NCP Project - South Plot - | METHOD STATEMENT FOR BOLT TIGHTENING WORK NCP-T-NCC(ME)-DIC-00172 Our Ref No. NCP-T-CJDJ-0129 Rev. 2 Your Ref No. NCP-T-DJCJ-0153 Rev. 2 APPROVED - Work May Proceed X_| APPROVED WITH COMMENTS - Work May Proceed, Revise & Resubmit NOT APPROVED - Revise and Resubmit FOR INFORMATION - Review onl Please comply with the appropriate comments indicated above. Se INep South Flot Proje] DISTRIBUTION eves fyevico | Thank you very much, leMLPrrrS [ase jaws | Joost ECE | [sar ECHOES [AOU ; clos ee Eo = v ise lavacree Rizwan-ur-Raza Khan Pom] cM | Gh [ Sb. Document Control Manager (al PIC _[SECCHIEF] Pom | cM [CM sD] eV me—>= Saudi Polymer Company Polyyasee NCP Project - South Plot SUBMITTAL REVIEW Date: 21-Jun-2009 Our Ref.No. NCP-T-CJDJ-0129 Rev. 2 Contractor Ref. NCP-T-DJCJ-0153 Rev. 2 Subject: METHOD STATEMENT FOR BOLT TIGHTENING WORK NCP-T-NCC(ME)-DIC-041 ‘Ate routed herewith for: Cl Information Review/Approval Dother [sEQ. INO. NAME DISCIPLINE IYIDALS DATE _| STATUS CHIEF FIELD 4|s. JONES ENGINEER Zz oles, B. SPIERS anac Le 22/6 hg 2 3|D. SHARPLES QW/QC MANAGER ee 22/4 CONSTRUCTION 4|P. CHOUEIRY. MANAGER. fOZ_|22//4 “AREA CONST. T le in |___5]4. BURNETT MANAGER AmB 22 1 J. LEWIS SAFETY MANAGER |(~! ae zal e/ 1 re fe Ss & ‘SR. CONST. T IL. BAUER MANAGER OS rH ¢ comments: Ceae/Zze Ley Liaise ied pure Te Aided eebole. A c be Cte Abedi tahers aire bevy, Libel Cleo. Lklidt stawel Lede tn brs, LS. lLegend 1. Approved - Work May Proceed 2. Approved with comments, Revise & Resumit 3. Not Approved - Revise & Resubmit 4. For Information - Review Only r Please forward package as per routing sequence. Upon completion forward to Document ControlTP = Doc.No | pic-t72 Saudi i ee Pol; im Instruction for Vendor Documentation Soha D008 | —— Page 1 of 08 Job No. 370035 Project Title NCP South Plot Project = Client ‘SPC (Saudi Polymers Company) Location Al-Jubail, Saudi Arabia Construction Method Statement For Sema uta sTtct BOLT TIGHTING WORK Lt | hee Pate a yt HJ. Rt nev | oare | vescrprion | niga | cHEcKED | APPROVED | company 'No par of his document or the information i contains may be reproduced or transmitted in any form or by any oF | means electronic or mechanical, including photocopying, recording, or by any information storage and ‘etrieval system, without permission in wring from NCP or DAELIM DAELIM| : Tee. No. z 7 i a eruction Method Statement a i - | Page ‘The inspector shall observe the pre-installation veriation testing required in ASIC section 6.2.1, ‘hep the bolt Subsequently, it sw proparly rotates the tures ‘lament relative to the unturned element by the amount specified In above ASIC Tele 6.2. Alternatively, wen fasteners assemblles are match-marked after the Initial fitup of the joint but prior to pre-tensioning visual inspection after pretensioring Is permitted in lieu af routine observation. No further evidence of conformity is required. A pretension that [s greater than the value specified in AISC Table 8.2 shall not be cause for rejection (RISC Section 9.2.1) « Pretension iethod: - As per AISC four pre tensioning methods are provided. 1) Turn-of Nut Pre-tensioning 2) olbrated Wrench Pretensoning 3) Twist-Oft-ype Tension contol Bot Pretensloning 4) Diret-Tension- Sedlien 7-4 Says DY washas will be we whtuass P+ 2 © Calibrated wrench Pre-tensioning: Before to start pretensioning the préistalition verifetion Indicator Pre-tensioning. We will use Calibrated Wrench Pre-tensioning Method. procedure shal be performed dally forthe calibration ofthe instalation wrench, For pre-installation pretensioning procedure a representative sample of fewer than three fasteners assembles of each combination of diameter, length grade and lot to be used inthe work shal be checked at the ste of installation Ira tension calibrator to verify thatthe pretensioning method develop a pre-tensioning thet is equal to or greater than 1.05 times that spedified for installation and inspection in Table 1. Washers shall be used in the pre-installation verification. No pre-tensfoning shall be performed _withoutpre-nsallation verieation ‘All bolts shall be Istlled in snug-tight condition, with washers as describe above. Subsequently, the installation torque determined in the pre-nstallation verification fastener assembly shall be applied to bolts nthe jolts, progressing systematically from the most rigid part of the Joint in = manner th will minimize relwation of previously pretension bolts. The part not turned by the wrench shall be prevented from rotating during this operation, Application ofthe installation torque need not produce «relative rotation between the bolt and nut that Is greater than the rotation specified in above Table 82. Inspector shall observe the preinstallaton verification testing as describe above, Subsequent it shall be ensured by routine observation that the bolting crew property applies the calibrated wrench to the turned element. No further evidence of conformity Is required, A pretension that is greater than the value specified In below table shall not be cause for rejection (AISC Section 8.2.2). The accuracy of the Tension Calibrator shal be confirmed through calibration st least annually [No part ofthis document or the information it contains may be reproduced or transmitted in any form or by any means electronic or mechanteal, Induding photocopying, recording, or by any | information storage and retrieval system, without permission in writing from NCCorDAEUM |Doc. No] Rav [bate I Page Table: 1 (Torque Velues for Pretension and Slip-Critical Joints) Yond c le dole L wry? THe No pert ofthis document or the information it contalns may be reproduced or transmitted in eny form or by ary means electronic or mechanics, including photocopying, recording, or by sry Information storage and retrieval system, without permission In writing from NCC or DAELIM,#e DALIAN DOCUMENT TRANSMITTAL To: Saudi Polymers Company Date 20.Jun-08 ‘At. MrT. Cunningham / Senior Site Manager Transmital No nop-t0sc0 BEBS™~ FRev-Z ce: QC Manager The documents enclosed are forwarded herewith for 1D Information Reference 1D Review/Comments 1 Approval Construction Final DAsBult . Rav] No.of canon WG / DOC No, net oe Descrpt NoP-T-cun29 02 | 2 |consTRUCTION METHOD STATEMENT FOR IBOLT TIGHTENING WORK |We hereby submit a Construction Method Statement for Bolt Tightening work as attatched for your review and approval |attachment 1. NOP-T.NEC(ME}-DIC-172-08 sheets Rematk Please return one copy of this transmittal with your signature. ee Cay oad Recah by As aan Santana enamel 8 HOPERDLPE ao Issued byT i NCP—T-NCC(ME)- poe nea|IDica72) Saudi Instruction for Vendor Documentation Rev. a = Polymers Date 20-June-2009 Page 1 of 08 Job No. 070035 Project Title NCP South Plot Project 7 Cliont ‘SPC (Saudi Polymers Company) - Location Al-Jubail, Saudi Arabia Construction Method Statement For Ea feel ES. CHOT HL 2 | 20,June-2009 | For Approval STUSTR STUSTR | Construction Supervisor_| Superintendent | Manager BJ. CHO! M.H. LEE HJ. YIM 1 | te-Feb2009 | ForApproval STUSTR STUSTR | Construction Supervisor_| Superintendent | Manager ‘CHO! M.H. LEE Hd. YIM 0 | 24-Dec-2008 | For Approval STUSTR STUSTR | Construction Supervisor__| Superintendent | Manager oRiGINAL | CHECKED | APPROVED rev | DATE DESCRIPTION oy on in) COMPANY No pat ofthis document othe nformation Ht contains may be reproduced or transite in ay frm a by any ip ‘means election or mechanieal, inuing photocopying, recording, or by any Information storage and retrieval system, without permission in witing from NCP or DAELIN BAELIMI gea NATIONAL CONTRACTING COMPANY (construction Division) DOCUMENT TRANSMITTAL 7 Sasi Saal aba CoO os Tone 17,2008 70.80 7158 hubot 31561 Kingdom of Sua Arabia in Lyn tutes costueton arose | TO! en rnccmyteare cc The documents enclosed are forwarded herewith for D Information D1 tand over B Approval D Construction O Final 1 As-Built No. of DWG / DOC No. Rev No | Copies Description Please find enclosed herewith the Method of Statement for Bolt NCP-00-STR-CMS- 002 02 oz _| Tightening Work, This is for your information and approval please. Confidential Notice: Any unauthorized use, dissemination or copy\pf the information in this transmittal documents(s) is strictly prohibited Comments Please return one copy of this transmittal with your signature. ERS OOET cue it op oon ret pee DISTRIBUTION fouupe— Wiowac [SvLER/PS| {Hoe 8. Shukla, Projéct Manager fate [ (cost [nests focx [uecuPers ania- Too Wo | 7 (Rew } CONSTRUCTION METHOD STATEMENT [eb Ne. [amo | Project Title NCP South Plot Project ‘elfen SPC (Seudl Polymer Company] “location | Auta, Saul Arebia CONSTRUCTION METHOD STATEMENT FOR BOLT TIGHTENING WORK ! FOR ag Ar (Arrle— 02 _| 17 June, 09 | CONSTRUCTION ¥ Prasad | @Shukle | FOR or | 17Feb,08 | consrrucrion | D.paNDeY | RPrased |B. Shukla FOR 00 | 200ec,08 | construction | D.PANDEY | DrS.N.singh | _R. Prasad _ rev | pare | vescprion | onlaiaey | creckensy | APPROVE [re ‘part of this document or the Information it contains may be reproduced or transmitted in any form or by any means electronle or mechenica, including photocopying, recording, or by any information storage and retrleval system, without permission in writing from NCC or DAELIMConstruction Wiethod! Statement ONTENTS Purpose & Scope 2. Definition 3, References 4, Provess Control a Material 4.2. Tools & Equipments Handling of Bolts, Nuts & Washers 6 7. Bolt Tightening Bolting Application 8, Inspection & Testing 9. Health & safety 10, Attachment Attachment Structure Steel Erection Tolerances As PER RISC [Attachment 2: Definition of Bolt Tightening Method As Per AISC No part ofthis document or the information it contains may be reproduced or transraltted in any form or by any means electronic or mechanical, Incuding photocopying, recording, or by any | iiformnation storage and retrieval system, without permission In writing from NCC or DAELIMDoc. No. Trev. Construction Method! Steterment { Date [Page j 4, Purpose & Scope “This construction Method Statement defines the procedure to be followed for the bolt stecl and miscellaneous steel at NCP South Plot Project of Saud! Polymers Company in eccordance with the project spcifiestion and applicable codes. 2. Definition comPaNY : Saudi Polymer Company ‘CONTRACTOR Dalim Saud Arabia Co Ltd sie : Sub Contractor (NCC-CD) re Fl Inspection and Test Plan ace : Quality Control Procedure acm : ‘Quality Control Manager ace Quality Control Engineer cs Construction Supervisor act Quality Contra Inspector ARC 5B ‘Approved For Construction 3. REFERENCES NCP-00-A0-GS-057-R2_ Erection of Structural Stee! and Miscellaneous Steel [APPLICABLE CODES AND STANDARDS Asc. Specification for Structural Joint Using ASTM A325 or A490 Bolts US. Occupational Safety & Health Administration (OSHA) OSHA 28 CFR Part 1910 OSHA 28 CFR Part 1926 No part of this document or the Information it contains may be reproduced or transmitted in any form of by ary means slactronlc or mecharical, Including photocopying, recording, or by sry information storage and retrieval system, without permission in writing from NCC or DAEUMTBoc. No | [Rew peut struction tviethod Statement li ne aera eons Construction Wiethod Statement ioe Page i 4. PROCESS CONTROL 44, Meterials High Strength Bolts, Nuts & Wi 14.2. Tools and Equipment Wrenches, Torque Wrench Other require tools & equipment for bot tightening 5, Handling of Bolts, Nuts & Washers When handling of bolts for transporting, storing or for ather purpose precautions shall be taken, so thst the threads will not be damaged. The bolts shall be kept free from dust and other foreign matter and from rusting, For bolt sets with class a torque factor and spactal bolts special precaution shall be taken so as not to impair the characteristics ofthe treatment applied to the nut and washer surfaces. 6. Botting Application 6.1. Boing mater be thoroughly checked to ensure that the correct bolt types and sizes with manufacturers’ stamp are being utilized. 6.2. Crane with man basket will be used for bolting & tightening purpose. But mar-ift can also be used up to 18t0 20 MIRS for bolting & tightening purpose if practically possible. 6.3. ASTM A490/A490M and galvanized ASTM A32S/A325M bolts shall not be reused. 6.4, Bolting connections shall mect the requirements of NCP-00-AO-GS-057-R2. 65. The bottom face ofthe structural steel base plate shall be visually examined for cleanliness. 6.6. Prior to erection, surfaces of structural steel, which contact each other In high strength bolted connections, shall be cleaned of any loose mill sale, dust, ol, paint lacquer or other coating except galvanizing. 5.7. Preliminary dimensional chacks are carried out after Anchor bolts and nuts are tightened manually. No part ofthis document or the information It ontane maybe reproduced or transmitted in any_| form or by ary mean electronic or mechanleal, including photocopying, recording, or by ary | information storage and retrieval ystems, without permission in writing fromNCC or DAELIM |[Bos No T Re Construction Method Statement anacaaat Bolt Tightening 7.4. No permanent bolting tightening shell be carried out untess the f ignment has been obtained and inspected. id correct positioning, 7.2. Bolt tightening shall be carried out by an Impact wrench or conventional hand wrench, 7.3. All bolting connection shall be identified on drawing as snugrtight, slp-critial, or pretensioned bolts connections. Oversi2ad hole are required sip-ritical joints. 7.4. Direct tension indicator washers shall be used on all structural connections thet require pretension bolts or where the Joints are slp ctical, 7.5. Other high strength bolts shall be fully tightened to a snug tight condition. 7.8. Bolts tightening method snugetight turn-of ~nut & pretension methods are defined in Attachment ~ 1 as per ASC specification for structural joints using ASTM A325 or A490 bolts, 7.7. Anchar bolts shall be fully tightened to the specified tension only after the grouting of base plate. If tension value Is not specified in the drawings, nuts shall be full ‘Draven-Down Tight" as columns are erected, per ANS! |A10.13 Section 9.6, equivalent to the snug-tight condition in steel connection, as defined in Attachment~ 4. 7.8. Prior to full tightening of any bolts, there shall be enough bolts brought to a srug-tight condition to ensure that the joint surfaces are in good contact. Solts shall be tightened systematically from the center part of the Jointto fs free edges 7.9. Once all bolts are brought to the snug;tight condition they shall be tensioned by the applicable amount of rst rotation, which Is given in the Table 2, Attachment — 7.10. If specified in the drawing ASTM A325/A325M or ASTM A490/A4S0M bolts shall be tension tightened as specified In Table 1, Attachment 2. 7.11. After torqueing, all torqued bolts shall be color code or otherwise mark the end have been properly tensfoned and are ready for inspection. 7.32. ASTM A307 bolt assembly for connecting accessories lke handrail, pipe supports, gates etc. to structural steel rember, the bolts shall be tightened to snug-tight condition, 7.43.As mentioned in Para 7.7, 7.8 & 7.9 bolt shall be torque tightened as per Table 1, attachment ~ 2 but No partof this document or the information It contains may be reproduced or transmitted in any form or by any means electronic or mechanical, Including photocopying, recording, or by any Information storage and retrieval system, without permission In writing from NCC or DAELIMConstruction Method Statement practically some places where the required torque wrench Is not possible to place due to compact space in between the member of structure, bolt tightening shail be done with lesser size of torque wrench which Is possible to place in that compacted position after discussion and confirmation form DIC/NCP OC department. 7.44. With this torque wrench full torque value shall be applied, measure and marked afterwards the tightened bolts shall be again tightened by manual to ensure that bolts are fully tighten 2. Inspection and Testing 8.1. All measuring and monttoring equipments Including torque wrench used in the project shall be eallbrated and maintained val, All calibration certificates shall be submitted to the DSA/NCP for review and calibration label shall be firmly pasted to each measuring and testing equipments including torque wrench, 8.2. All required test and stage inspection shall be monitored and witnessed in compliance to the applicable Inspection & Test Plan and recorded in referenced QC Forms. 9, HEALTH AND SAFETY 9.1, Permit shall be obtained to any commencement ofthe work when require. 9.2, Trained and experiencad people shall be uted forthe blt tightening 9.3. During bolt tightening, safety messures as mentionad In Structural Steel Erection Job Safety Anelysis shall be followed. 10, ATTACHMENT Attachment 1 Structure Steel Erection Tolerances as per AISC Attachment 2 Definition of Bolt Tightening Methods as per AISC No part of this document oF the information it contains may be reproduced or transmitted in any form or by any means electronic or mecharical, including photocopying, recording, or by any information storage and retrieval system, without permission in writing fromNCC er DAELM |! [Boe. No Rev € | Date i L i Page Construction Method Statement ATTACHMENT 1 Structure Steel Erection Tolerances as per AISC No part of this document or the information it contains may be reproduced or transmitted in any form or by any means electronic or mechanicsl, including photocopying, recording, or by ary Information storage and retrieval system, without permission in writing from NCC or DAELIN,iPage i [Doe No] Rew. Construction: Method Statement Pe Structure Stest Tolerances for Erection Work Eecentreity of Columns Not Shown in AISC ir} 2m par 50000 mm but Eccentrcty of Anchor = Bolts i not to exceed a total of 25mm AISC Section 1.5.1 Floor Height 4 yS00 or H <5 mm AISC Section 7.13.13 W500 or 2mm per 10000mm — foreach Tilt of Columns 7 | temperature change of | 15°C, max 25 mm for 20, co / stories AISC Section 7.13.1.1 Levelness of Beams ¥yS00 or d<5 mm AISC Section 7.13.1.3 Floor Horizontal Distance | | Dstomm AISC Section 7.13.1.3, No part of this document or the information it contains may be reproduced or transmitted In ary form or by any means electronic or mechanical, Including photocopying, recording, or by any Information storage and retrieval system, without permission in writing from NCC or DAEUMT Dee No] Rev, Construction Method Statement ATTACHMENT 2 Definition of Bolt Tightening Methods As Per AISC No part ofthis document or the Information It contains may be reproduced or transmitted in any form or by ary means electronic or machanlcal, Including photocopying, recording, or by any | information storage and retrieval system, without permission in writing from NCC or DAEUMDoc. No | (Rew (Date | iPage | i Construction iviethod Stetement Tightening Method As ver AISC Structural Joints cen bs made by two type of jonting/balting method, 1. Thejoints ‘ara designated as Snug-Tightened Joints 2. The joints that are designated as Pretensloned or Slip-Critical Joints. Pretension Methods are turm-of-nut, calibrated wrench method, twist-ofttype tension control bolt & direct tension indicstor. Definition of above methods is as given below Snug Tightoned Joints:-The Snug tightened contin Is the tightness thet i attained with 2 few impact ofan impact wrench or full effort of ironworker using an ordary spud wrench to bring the connected ples into firm contact (AISC Section 8.2). It shall be visually inspected that the plies of connected elements have been brought into firm contact. and correct washers have been used 25 per ASIC Section 6.1. No further evidence of conformity is required for srugtightened joints. The magnitude of the clamping force that exlsts In a srug- tightened joint is not a consideration, (AISC Section 9.1) ‘2 TurmoF fut Method: - When the turn-of-nut method Is used to provide specified tension on the bolt, there shall frst enough bolts brought to @ "Snug-Tight” condition to ensure the part of the Joints are brought into firm contact. The “Snug-Tightened” nut shall be marked to show the location. Alf bolts shall then be tightened additionally by the applicable amount of nut rotation as specified In AISC Table 8.2 given below. During this ‘operation, there shall ben rotation of the part not turned by the wrench. Condition tar burma sae P Diapoetinw af Outer Face oi Bolted Pane Worthen ag | - For required fur rotadsne of "2 tim end lees, te tolerance Is aus or mins 3 Seoraesy fer reduced nut rotenone of # turn end more. the toleienos Is PILE « + Rhclisatie onty ts bins fowhvaty all maresial emhin we gup is nest + Given the pelt ngth sxceats 12cy the vectuliec! © sal be detaernived ES Seer Siting ina “suiezis tenon eeieearsr eee simul ig stra washer potuses vp Stnetant Jednte Eis AST, No part ofthis document or the Information it contains may be reproduced or transmitted in any form or by any means slactronic or mechenicel, including photocopying, recording, or by any information storage and retrieval systern, without permission In writing from NCC or DAELIM,pet [Boe. No a Construction Meth Date Page The Inepector shall observe the pre-installation verification testing requlred in ASIC section 2.2.1. ne obs the turned Subsequent, it shat ured by rout thet the bolting crew property clement relative to the unturned element by the amount spacified In above ASIC Teble 8.2. Alt ively, winen festeners assemblies are match-marked after the inital fitup of the joint but prior to pre-tensioning visual inspection after pre-tensioning Is permitted in lieu of routine observation. No further evidence of conformity is required. A pretension that is grester than the value specified in AISC Table 8.2 shall not be cause for rejection (AISC Section 8.2.1). ‘+ Protension ffiathod: - As per AISC four pre tenstoning methods are provided. 1) Turn-of-Nut Pre-tensioning 2) Calibrated Wrench Preensioning 3) TwistOffType Tension control Bolt Pre-tensioning 4) DirectTension- Indicator Pre-tensfoning, We will use Calibrated Wrench Pre-tensioning Method. (© Callbrated wrench Pretansioning: Before to start pretensioning the pre-installation veriestion procedure shall be performed daly for the calibration of the Installation wrench, For pre-nstallation pre-tensoning procedure a representative sample of fewer than three fasteners assemblies of each combination of clameter, length, grede and lot to be used inthe work shal be checked at the ste of installation Ina tension calibrator to verify thatthe pretensioning method develop a pro-tensioning that is equal to or greater than 1.05 times that spedfed for installation and inspection In Table 1. Washers shall be used in the pre-installation velfiction. No pre-tensioning shall be performed without pre-nstalation verification. {Al bolts shall be installed in snug-ight condition, with washers as describe above. Subsequertly, the installation torque determined in the pre Installation verification festener assembly shall be applied to all bolts in the joints, progressing systematically from the most rg part of the joint ina manner shat will inimize relaxation of previously pretension bolts. The part not turned by the wrench shall be prevented from rotating during this operation, Applicaton of the Installation torque need nat produce 2 relative rotation between the bot and nut thats greater than the rotation specified In above Table 22. Inspector shall observe the pre-installation verification testing as describe above, Subsequently It shall be ensured by routine observation that the bolting craw properly applies the calibrated wrench to the turned element. No further evidence of conformity is required. A pretension that Is greater than the value specified [n below table shall not be cause for rejection (AISC Section 9.2.2). The accuracy ofthe Tensfon Calibrator shell be confirmed through calibration st least an | No part of this document or the information it contains may be reproduced or transmitted in any alt. | form or by any means dectronie or mecharical | Information storage andrea stem, without permssonin writing fom NCCor DAEUM , Including photocopying, recording, or by any| vane? Construction Method steerent No part of this document or the Information t contains may be reproduced or transmitted in any form of by any means electronic or mechanical, including photocopying, recording, or by any Information storage and retrieval system, without permission In writing from NCC or DAELIM[Doc. Nos Rev. Date Frage! Construction Kethod No part of this document or the information it contzins may be reproduced or transmitted In any form of by any means electronic or mechanical, including photocopying, recording, or by any Information storage and retrieval system, without permission in writing from NCC or DAELIM