SITRANS F

Variable area flowmeter

SITRANS FVA250

Operating Instructions

Edition 02/2013

Answers for industry.

SITRANS FVA250 Introduction 1
___________________

___________________
Safety notes 2

___________________
Description 3
SITRANS F
___________________
Installing/Mounting 4
Variable area flowmeter
SITRANS FVA250 ___________________
Connecting 5

___________________
Commissioning 6
Operating Instructions
___________________
Service and maintenance 7

___________________
Technical data 8

___________________
Dimensions and weight 9

02/2013
A5E03821131-01
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Siemens AG Order number: A5E03821131 Copyright © Siemens AG 2013.

Industry Sector Ⓟ 02/2013 Technical data subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents

1 Introduction................................................................................................................................................ 5
1.1 Items supplied ................................................................................................................................5
1.2 Scope of delivery ...........................................................................................................................5
1.3 Transportation and storage............................................................................................................6
1.4 History ............................................................................................................................................7
1.5 Further Information ........................................................................................................................7
2 Safety notes............................................................................................................................................... 9
2.1 Hot surfaces resulting from hot process media .............................................................................9
2.2 Laws and directives .......................................................................................................................9
2.3 Installation in hazardous area ......................................................................................................11
2.4 Certificates ...................................................................................................................................14
3 Description............................................................................................................................................... 15
3.1 System components ....................................................................................................................15
3.2 Design ..........................................................................................................................................16
3.3 Theory of operation......................................................................................................................17
4 Installing/Mounting................................................................................................................................... 19
4.1 Installation safety precautions......................................................................................................19
4.2 Device check................................................................................................................................20
4.3 Determining a location .................................................................................................................20
4.4 Mounting the sensor ....................................................................................................................21
4.5 Damping.......................................................................................................................................22
4.6 Retrofitting MEM transducers ......................................................................................................24
5 Connecting .............................................................................................................................................. 25
5.1 Wiring MEM / MEM-PPA..............................................................................................................25
5.2 Electrical connection schematics .................................................................................................26
5.2.1 Limit switches...............................................................................................................................26
5.2.2 Magneto-electrical measuring transducer HART.........................................................................27
5.2.3 Measuring transducer HART with 4-20 mA output, pulse output and one limit switch................28
5.2.4 Measuring transducer HART with 4-20 mA output and two limit switches ..................................29
5.2.5 Magneto-electrical measuring transducer MEM-PPA..................................................................30
6 Commissioning ........................................................................................................................................ 33
6.1 Analogue output (MEM) ...............................................................................................................33
6.2 Limit signal settings......................................................................................................................34

SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 3
Table of contents

6.3 Output settings ............................................................................................................................ 35

6.3.1 Measuring transducer HART with 4-20 mA output / pulse output / limit switches ...................... 35
6.3.2 Measuring transducer PROFIBUS.............................................................................................. 35
6.4 Configuring with HART................................................................................................................ 35
6.4.1 Commissioning with PDM ........................................................................................................... 35
6.4.2 Basic parameter settings............................................................................................................. 36
6.4.3 HART parameters ....................................................................................................................... 37
6.5 Configuring with PROFIBUS PA ................................................................................................. 40
6.5.1 Magneto-electrical measuring transducer MEM-PPA................................................................. 40
6.5.2 Acyclic communication................................................................................................................ 42
7 Service and maintenance ........................................................................................................................ 47
7.1 Maintenance................................................................................................................................ 47
7.2 Unit cleaning ............................................................................................................................... 47
7.3 Recalibration ............................................................................................................................... 48
7.4 Unit repair.................................................................................................................................... 48
7.5 Technical support........................................................................................................................ 49
7.6 Return procedures ...................................................................................................................... 49
8 Technical data ......................................................................................................................................... 51
8.1 Classification according to pressure equipment directive (PED 97/23/EC)................................ 52
8.2 Pressure vs. temperature (stainless steel).................................................................................. 53
8.3 Limit switches.............................................................................................................................. 53
8.4 MEM Transducer HART with 4-20 mA........................................................................................ 54
8.5 MEM transducer HART with additional pulse output and limit switches..................................... 54
8.6 MEM transducer PROFIBUS PA ................................................................................................ 55
9 Dimensions and weight............................................................................................................................ 57
Index........................................................................................................................................................ 61

SITRANS FVA250
4 Operating Instructions, 02/2013, A5E03821131-01
Introduction 1
These instructions contain all the information you need for using the device.
The instructions are aimed at persons mechanically installing the device, connecting it
electrically, configuring the parameters and commissioning it, as well as service and
maintenance engineers.

Note
It is the responsibility of the customer that the instructions and directions provided in the
operating instructions are read, understood, and followed by the relevant personnel before
installing the device.

1.1 Items supplied

 SITRANS FVA250 variable area flowmeter

 Operating Instructions
 Calibration certificate (optional)
 Test report 2.2 (optional)
 Acceptance test (optional)
 Stainless steel TAG plate (optional)

1.2 Scope of delivery

Inspection
1. Check for mechanical damage due to possible improper handling during shipment. All
claims for damage are to be made promptly to the carrier.
2. Make sure the scope of delivery and the information on the nameplate correspond to the
ordering information.

SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 5
Introduction
1.3 Transportation and storage

Identification

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① MEM specification Electrical specifications of the output / transducer (MEM)

② Protection Protection class for the display housing
③ TS Medium Maximum temperature of the medium
④ PS Maximum pressure of the medium
⑤ Material Material of the wetted parts
⑥ Connection Connection type of the device
⑦ Serial number Device specific serial number and the manufacturing year
⑧ Code number Device specific code number
⑨ PED specification Category acc. to Pressure Equipment Directive (PED)

Figure 1-1 FVA250 nameplate example

1.3 Transportation and storage

To guarantee sufficient protection during transport and storage, observe the following:
● Keep the original packaging for subsequent transportation.
● Devices/replacement parts should be returned in their original packaging.
● If the original packaging is no longer available, ensure that all shipments are properly
packaged to provide sufficient protection during transport. Siemens cannot assume
liability for any costs associated with transportation damages.
●

SITRANS FVA250
6 Operating Instructions, 02/2013, A5E03821131-01
 Introduction
1.4 History

CAUTION
Insufficient protection during storage
The packaging only provides limited protection against moisture and infiltration.
 Provide additional packaging as necessary.

● Store the device in a dry and dust-free place.

● Keep away from direct sun and heat.
● Avoid external load to the device.
● The storage temperature range for standard devices with electrical components is -40 …
+70 °C / -40 … +158 °F.

1.4 History
The contents of these instructions are regularly reviewed and corrections are included in
subsequent editions. We welcome all suggestions for improvement.
The following table shows the most important changes in the documentation compared to
each previous edition.

Edition Remarks
02/2013 First edition
Contents restructured

1.5 Further Information

Product information on the Internet

The Operating Instructions are available on the CD-ROM shipped with the device, and on
the Internet on the Siemens homepage, where further information on the range of SITRANS
F flowmeters may also be found:
Product information on the internet (http://www.siemens.com/flow)

Worldwide contact person

If you need more information or have particular problems not covered sufficiently by these
Operating Instructions, get in touch with your contact person. You can find contact
information for your local contact person on the Internet:
Local contact person (http://www.automation.siemens.com/partner)

SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 7
Introduction
1.5 Further Information

SITRANS FVA250
8 Operating Instructions, 02/2013, A5E03821131-01
Safety notes 2
CAUTION

Correct, reliable operation of the product requires proper transport, storage, positioning and
assembly as well as careful operation and maintenance. Only qualified personnel should
install or operate this instrument.

Note
Alterations to the product, including opening or improper modifications of the product, are not
permitted.
If this requirement is not observed, the CE mark and the manufacturer's warranty will expire.

2.1 Hot surfaces resulting from hot process media

CAUTION
Hot surfaces resulting from hot process media
Danger of burns resulting from surface temperatures above 70 °C (155 °F).
 Take appropriate protective measures, for example contact protection.
 Make sure that protective measures do not cause the maximum permissible ambient
temperature to be exceeded, see Technical data (Page 51), "Temperatures".

2.2 Laws and directives

General requirements
Installation of the equipment must comply with national regulations. For example EN 60079-
14 for the European Community.

SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 9
Safety notes
2.2 Laws and directives

Instrument safety standards

The device has been tested at the factory, based on the safety requirements. In order to
maintain this condition over the expected life of the device, the requirements described in
these Operating Instructions must be observed.

NOTICE
Material compatibility
Siemens Flow Instruments can provide assistance with the selection of wetted sensor
parts. However, the full responsibility for the selection rests with the customer and Siemens
Flow Instruments can take no responsibility for any failure due to material incompatibility.
The manufacturer is not liable for any damage resulting from improper or intended use of
these devices.

CE-marked equipment
The CE mark symbolizes the compliance of the device with the following directives:
● EMC-directive 2004/108/EC and 89/336/EWG
● Low voltage directive 2006/95/EC
● Pressure equipment directive (PED/DGRL) 97/23/EC
● ATEX directive 94/9/EG

Compliance to EN 13463-1 / EN 50014

In its basic design, this flow metering device is a non-electrical device without its own ignition
sources. The device complies with the requirements of EN 13463-1.
The equipment is evaluated as an electrical assembly when electrical signal transducers are
installed. In this case the entire equipment including the installed electrical signal
transducers complies with EN 50014.
The electrical and thermal data and the special directives of the EC Type Examination
Certificate with regard to the installed signal transducers must be observed and adhered to.

See also
Classification according to pressure equipment directive (PED 97/23/EC) (Page 52)

SITRANS FVA250
10 Operating Instructions, 02/2013, A5E03821131-01
 Safety notes
2.3 Installation in hazardous area

2.3 Installation in hazardous area

WARNING

Equipment used in hazardous areas must be Ex-approved and marked accordingly. It is

required that the special conditions for safe use provided in the manual and in the Ex
certificate are followed!

Hazardous area approvals

The device is approved for use in hazardous area zone 1 and has the following approval:
● II 2 GD c
Designation in case of installed limiting value transmitter SJ 3.5-N:
● II 2G EEx ia IIC T6-T4
Designation in case of installed magneto electrical measuring transducers HART and
PROFIBUS:
● II 2G EEx ia IIC T6

WARNING

Make sure the hazardous area approval is suitable for the environment in which the
device will be installed.

Intrinsically safe data

In accordance with the tables contained in the EC Type Examination Certificate PTB 99
ATEX 2219 X, the inductive sensor SJ 3.5-N must be operated within the temperature class
T5 with an intrinsically safe circuit that does not exceed the maximum values of a Type 3
circuit.

Table 2- 1 Intrinsically safe circuits

Intrinsically safe Type 1 Type 2 Type 3 Type 4

circuits
Ui 16 V 16 V 16 V 16 V
Ci 50 nF 50 nF 50 nF 50 nF
Li 250 μH 250 μH 250 μH 250 μH
Ii 25 mA 25 mA 52 mA 76 mA
Pi [mW] 34 mW 64 mW 169 mW 242 mW

SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 11
Safety notes
2.3 Installation in hazardous area

WARNING

With intrinsically safe circuits, use only certified sensors appropriate for the transmitter.
If a non-conforming supply unit is used, the "fail-safe" type of protection will no longer be
effective and the approval certification will be invalid.

Temperature specifications for Ex use

Table 2- 2 Maximum ambient temperature (Ta)

Temperature class Type 1 Type 2 Type 3 Type 4

T6 73 °C 66 °C 45 °C 30 °C
T5 88 °C 81 °C 60 °C 45 °C
T4 100 °C 100 °C 89 °C 74 °C

Note
Temperature specification
For further temperature specification, see Technical data (Page 51), "Temperatures".

Ambient temperature factors

The impact of the process media temperature on the installed signal transducers must be
taken into account.
For this purpose the temperature rise of the maximum process media temperature in relation
to the maximum ambient temperature and the appropriate factor defined in the following
table must be taken into consideration.

Table 2- 3 Ambient temperature factors

Nominal width Factor (standard model) Factor (advanced display)

DN15 and DN25 0.2 0.07
DN40 and DN50 0.25 0.085
DN80 and DN100 0.3 0.1

Example 1
Example of calculation of the ambient temperature at limiting value transmitter (limit switch
SJ 3.5-N) for sizes DN 15 and DN 25.
● Max. ambient temperature: Tamb = 40 °C
● Max. process media temperature: Tm = 120 °C

SITRANS FVA250
12 Operating Instructions, 02/2013, A5E03821131-01
 Safety notes
2.3 Installation in hazardous area

● Factor for heat input: F = 0.2

● Temperature class: T4
● Te = excess temperature
● Ta = ambient temperature at limiting value transmitter (limit switch SJ 3.5-N)

Te = Tm − Tamb = 120°C − 40°C = 80°C

Ta = (Te* F) + Tamb = (80°C* 0,2) + 40°C = 56°C
Figure 2-1 Calculation of ambient temperature at limiting value transmitter (limit switch SJ 3.5-N)

Example 2
Example of the calculation of the max. process media temperature in relation to the max.
ambient temperature for the installed sensor type at widths for sizes DN 15 and DN 25
● Ta = 70 °C
● Tamb = 60 °C
● F = 0.2

Tm = (Ta –FTamb) + Tamb = (70°C0.2– 60°C) + 60°C = 110°C

Figure 2-2 Calculation of max. process media temperature

Special conditions for safe use

The maximum surface temperature of the measuring substance is decisive as the equipment
does not exhibit its own energy sources that could lead to a rise in temperature.
Regular cleaning is essential when the equipment is employed in dust-explosive zones in
order to prevent sedimentation exceeding the thickness of 5 mm.
It is required that:
● Electrical connections are in accordance with EN 60079-14 (Installing Electrical Systems
in Explosion Hazardous Areas).
● The protective cover over the power supply is properly installed. For intrinsically safe
circuits the connection area can be opened.
● Appropriate cable connectors are used for the output circuits:
– Intrinsically safe: blue
– Non-intrinsically safe: black
● Sensor and transmitter are connected to the potential equalization.
For intrinsically safe output circuits potential equalization must be maintained along the
entire connection path.
● Sensor insulation thickness is max. 100 mm (only insulated sensors).

SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 13
Safety notes
2.4 Certificates

● EN 50281-1-2 is considered for installation in areas with combustible dust.

● When protective earth (PE) is connected, no potential difference between the protective
earth (PE) and the potential equalization (PA) can exist, even during a fault condition.

WARNING
"Flameproof enclosure" type of protection
Only open devices with protectiontype "Flameproof enclosure" in hazardous areas when
the power to the device is turned off, otherwise there is a risk of explosion.

WARNING
Laying of cables
Cable for use in zone 1 and 2 or 21 and 22 must satisfy the requirements for having a
proof voltage < 500 V AC applied between the conductor/ground, conductor/shield and
shield/ground.
Connect the devices that are operated in hazardous areas as per the stipulations
applicable in the country of operation, e.g. for Ex "d" and "nA", permanent cables must
be laid.

2.4 Certificates
Certificates are posted on the Internet and on the documentation CD-ROM shipped with the
device.

See also
Certificates on the Internet (http://www.siemens.com/processinstrumentation/certificates)

SITRANS FVA250
14 Operating Instructions, 02/2013, A5E03821131-01
Description 3
The SITRANS FVA250 is suitable for multipurpose measuring of fluids and gases in closed
piping systems.
The robust design also permits application under harsh conditions.
Different flange connections, liners and rotameter materials meet the requirements in the
pharmaceutical and chemical industry.

3.1 System components

● SITRANS FVA250 fitting
● Float (optional with damping piston)
● Gas damping (optional)
● Indicator unit (incl. bearing unit, scale, scale pointer)
● MEM transducer with HART / PROFIBUS protocol (optional)
● Limiting value transmitter(s) (optional)

Figure 3-1 Variable area flowmeter

SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 15
Description
3.2 Design

Magneto-electrical measurement transducers (MEM)

SITRANS FVA250 is optionally available with magneto-electrical measurement transducers
for configuration with HART (MEM) or with PROFIBUS PA (MEM-PPA).

Figure 3-2 Magneto-electrical measurement transducer (MEM)

3.2 Design
SITRANS FVA250 is an all-metal variable area flowmeter with a standard length of 250 mm
(9.84 inch). The momentary flowrate is indicated in volume or mass per time unit. The
measured value is indicated directly on the scale.
The equipment can be supplied with accessory electrical components and touch-sensitive
switches for process monitoring and control.

Features
● Standard model can be supplied at short notice
● Robust all-metal fitting with shock-proof housing
● Applicable for the measurement of aggressive and combustible materials
● Applicable for high pressures and temperatures
● Product and percentage scale
● Optionally supplied with heating and cooling jackets fitted
● Contamination-resistant design

MEM transducers
The measuring transducers MEM / MEM-PPA are installed in the flowmeter FVA250. In this
manner the range of volume flow measurement is covered.
The measuring transducers MEM / MEM-PPA are designed for installation in a housing that
is at least compliant with enclosure rating IP20.

SITRANS FVA250
16 Operating Instructions, 02/2013, A5E03821131-01
 Description
3.3 Theory of operation

3.3 Theory of operation

The FVA250 operates according to the principle of flotation. The flowing measuring
substance raises the conical float in the measuring ring. In this way the annular gap widens
until an equilibrium between the buoyancy of the measuring substance and the weight of the
float is achieved. The height achieved by the float is directly proportional to the flowrate. The
movement of the float is transmitted via a magnet to a subsequent magnet in the display part
outside the measuring pipe.

0°
13
°-
90

Figure 3-3 Measuring cone / scale angle

MEM transducers
The setting of the float is transmitted to the pointer axis by means of a magnetic system on
the pointer axis. The measuring transducers MEM / MEM-PPA measures the field of a
magnet mounted to the pointer axis. The scale, which is generally non-linear, is linearized
with a maximum of 16 interpolation points in the process.
● The MEM transducer (HART) generates a resulting output current 4...20 mA.
The earth magnetic field and homogeneous external magnetic fields, if not too high, are
more or less compensated by the differential measurement.
● The MEM transducer (HART) provides limit switches and a pulse output. The pulses are
displayed at binary output N1. It must be observed that the maximum pulse output rate
amounts to approximately 10 Hz. The pulse width is approximately 50 ms.
● The MEM-PPA transducer (PROFIBUS PA) generates a digitalized measured value.

SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 17
Description
3.3 Theory of operation

SITRANS FVA250
18 Operating Instructions, 02/2013, A5E03821131-01
Installing/Mounting 4
SITRANS F flowmeters with minimum IP65/NEMA 4X enclosure rating are suitable for indoor
and outdoor installations.
● Make sure that pressure and temperature specifications indicated on the device
nameplate / label will not be exceeded.

WARNING
Installation in hazardous location
Special requirements apply to the location and interconnection of sensor and transmitter.
See "Installation in hazardous area" (Page 11)

CAUTION
Aggressive atmospheres
Damage to device through penetration of aggressive vapors.
 Ensure that the device is suitable for the application.

4.1 Installation safety precautions

WARNING
High pressure hazard
In applications with working pressures/media that can be dangerous to people,
surroundings, equipment or others in case of pipe fracture, we recommend that special
precautions such as special placement, shielding or installation of a pressure guard or a
safety valve are taken when the sensor is mounted.

SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 19
Installing/Mounting
4.2 Device check

4.2 Device check

Prior to installation check the functionality of the device:
● Remove the transport protection from the fitting.
● Verify the free mobility of the float.
– The float must slide smoothly in the pipe without canting or deadlocking.
– The pointer must smoothly follow the movement of the float.
– In the idle state (no flow) the pointer must be at the marked reference point (first line
on the scale).
– At the end position of the float the pointer must be above the final value of the scale.

4.3 Determining a location

Ensure that there is sufficient clearance to magnet-influencing parts, such as for example
solenoid valves and ferromagnetic components, e.g. steel brackets/structures.

Clearance between adjacently mounted devices

Observe at least 300 mm (11.8") as the lateral clearance between 2 adjacently mounted
instruments.
The instruments can be mounted staggered by the length of one instrument at reduced
clearance.

Clearance to influencing steel parts

The lateral clearance to influencing steel parts must constitute at least 200 mm. In case of
doubt the influence can be tested by moving the instrument up and down approximately
200 mm (7.87") at a selected clearance and verifying whether the position of the pointer in
the display changes.

Inlet / outlet conditions

● Inlet and outlet pluggings in front of and behind the instrument are usually unnecessary in
the case of linear flow profile of the medium.
● Avoid installation of unilaterally constricting fittings in front of the instrument.
● As a rule, interference-free inlet and outlet tracks are not required. In the case of highly
asymmetric flow profiles, however, additional measures (e.g. inlet tracks, flow rectifiers)
could be expedient for the attainment of measuring accuracy.
If this is absolutely necessary, at least the length of the instrument = 250 mm (9.84")
should be designed as the inlet track.
● The nominal width of the pipe to be connected must correspond to the nominal width of
the measuring instrument.
● For gases, valves must be installed in the outlet of the measuring device.

SITRANS FVA250
20 Operating Instructions, 02/2013, A5E03821131-01
 Installing/Mounting
4.4 Mounting the sensor

4.4 Mounting the sensor

Before mounting
● Verify that accessories such as spring stop, gas/fluid damping are still correctly seated in
the flange.
● Check that the installation clearance between the flanges of the pipe correspond to the
fitting dimension of the instrument and additionally 2 gaskets.

Mounting the device

● Install the device vertically.
● Ensure that the values displayed on the scale are visible and readable.
● Ensure adequate space for a potential upgrading of the instrument.

SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 21
Installing/Mounting
4.5 Damping

● Align the flanges in order to achieve an installation free from strain.

● Use mounting screws and gaskets of the prescribed dimensions. The gaskets must be
appropriate for the operating pressure, the temperature and the process media.

CAUTION
PTFE-lined devices
For PTFE-lined instruments, use gaskets where the inner and outer dimensions conform
with the raised face of the device.

● Tighten the screws crosswise so that the process connections are sealed. The tightening
torque for the screws must be adhered to especially in the case of PTFE-lined devices.
The flange screws for PTFE-lined fittings may only be tightened with the following
maximum torques (VDI/VDE Guideline 3513):
– DN 15 to 25 (½" to 1"): 14 Nm
– DN 50 (2"): 25 Nm
– DN 80 (3"): 35 Nm
– DN 100 (4"): 42 Nm.
● Ensure that the pipe has been mounted securely enough to exclude any vibration or
oscillation.
● Do not use steel mounting brackets on the instrument!

Gas applications
Pay particular attention to the positioning of the valve when gas is to be measured. If the
instrument is absolutely calibrated for a pressure exceeding 1.013 bar, the valve is usually
installed in the outlet of the flowmeter.
In order to prevent compression oscillation during gas measurements, a throttle must be
arranged immediately behind the measuring instrument. In order to avoid erroneous
measurements, the arrangement must be selected to ensure that the pressure prevailing in
the measuring instrument corresponds to the reference pressure of the calibration.

4.5 Damping
Variable area flowmeter damping is recommended:
● In general during the measurement of gas
● If air bubbles in the medium cannot be avoided
● If shock pressure predominates in the pipes, arising through a delay in the flow, e.g. due
to rapid throttling or shut-off
● If turbulence, pulsations or any other type of instability in the variable area flowmeter
could lead to vibration
● If the flow pressure cannot be built up slowly
● If vibrations in the line cannot be avoided

SITRANS FVA250
22 Operating Instructions, 02/2013, A5E03821131-01
 Installing/Mounting
4.5 Damping

Installation and dismounting of the cone/float/damper/spring stop

The instrument must be dismounted from the pipe before the float can be removed. After
dismounting, clamp the instrument in a horizontal position, ensuring that the fitting is not
damaged in the process. The dismounting procedure depends on the variable area
flowmeter model.

Model with measuring ring:

● Prevent the float (1) from torsion by fixing the upper guide bracket (2) by
using a suitable tool.
● Remove from below the screw in the instrument from the guide bracket and then remove
the guide bracket.
● Remove the self-locking nut (3) which fixes the lower guide bracket (4) and take the guide
bracket out of the instrument.
● Take the float out of the measuring unit upwards.
● Insert the new float into the instrument from the top. While doing so carefully put the
bottom end of the float through the measuring ring.
● Insert the lower guide bracket at the bottom end of the float and fix it with the self-locking
nut.

Figure 4-1 Replacing floats

① Float
② Upper guide bracket
③ Self-locking nut
④ Lower guide bracket

SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 23
Installing/Mounting
4.6 Retrofitting MEM transducers

Model with cone:

Replacing floats for devices with cone (standard measuring ranges up to 5-50 l/h (gases:
0.15 – 1.5 m³/h) cannot be executed by the customer. For this purpose the device has to be
returned to the manufacturer. For details refer to "Return procedures" (Page 49).

NOTICE
Use of unsuitable tools
Danger of device damage through use of unsuitable tools
 Avoid damaging the float/measuring ring and cone.

Important
After the replacement of the float a recalibration of the flowmeter is highly recommended,
otherwise the measurement accuracy cannot be ensured.

4.6 Retrofitting MEM transducers

Retrofitting of a MEM / MEM-PPA in a fitting that has been installed is only conditionally
possible.
If the fitting is calibrated with a pointer axis that does not yet bear a measuring magnet, the
scale must be recalibrated. The reason for this measure is the reaction of the supplementary
measuring magnet on the float magnet.

SITRANS FVA250
24 Operating Instructions, 02/2013, A5E03821131-01
Connecting 5
5.1 Wiring MEM / MEM-PPA
To connect the magneto-electrical measuring transducer proceed as follows:
1. Remove display cover.
2. Insert cable set via cable gland.
3. Guide signal leads under MEM / MEM-PPA from cable gland to terminal block of
magneto-electrical measuring transducer.
4. Connect the device according to applicable electrical schematic:
– Magneto-electrical measuring transducer HART (Page 27)
– Measuring transducer HART with 4-20 mA output, pulse output and one limit switch
(Page 28)
– Measuring transducer HART with 4-20 mA output and two limit switches (Page 29)
– Magneto-electrical measuring transducer MEM-PPA (Page 30)
5. Tighten cable gland.
6. Remount display cover.
7. Seal tightly.

CAUTION
Non-observance of polarity
Observe the specified polarity requirements. Non-observance of polarity may damage
the device.

SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 25
Connecting
5.2 Electrical connection schematics

5.2 Electrical connection schematics

5.2.1 Limit switches

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Figure 5-1 Terminal diagram for inductive limit switches

Figure 5-2 Terminals - one limit switch

SITRANS FVA250
26 Operating Instructions, 02/2013, A5E03821131-01
 Connecting
5.2 Electrical connection schematics

Figure 5-3 Terminals - two limit switches

5.2.2 Magneto-electrical measuring transducer HART

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SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 27
Connecting
5.2 Electrical connection schematics

Figure 5-5 Terminals - transducer MEM with 4-20 mA output

Table 5- 1 Supply current data (EEx ia IIC T6)

Li 240 μH Ui 30 V
Ci 16 nF Ii 150 mA
Ta 70°C Pi 1000 mW

5.2.3 Measuring transducer HART with 4-20 mA output, pulse output and one limit
switch
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pulse output

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28 Operating Instructions, 02/2013, A5E03821131-01
 Connecting
5.2 Electrical connection schematics

Figure 5-7 Terminals - transducer MEM with 4-20mA output and binary outputs

Table 5- 2 Supply current data (EEx ia IIC T6)

Li 240 μH Ui 3 0V
Ci 16 nF Ii 150 mA
Ta 70°C Pi 1000 mW

Table 5- 3 Binary outputs (EEx ia IIC T6)

Li 4 μH Ui 30 V
Ci 16 nF Ii 20 mA
Ta 70°C Pi 100 mW

5.2.4 Measuring transducer HART with 4-20 mA output and two limit switches

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SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 29
Connecting
5.2 Electrical connection schematics

Figure 5-9 Terminals - transducer MEM with 4-20 mA output and binary outputs

Table 5- 4 Supply current data (EEx ia IIC T6)

Li 240 μH Ui 30 V
Ci 16 nF Ii 150 mA
Ta 70°C Pi 1000 mW

Table 5- 5 Binary outputs (EEx ia IIC T6)

Li 4 μH Ui 30 V
Ci 16 nF Ii 20 mA
Ta 70°C Pi 100 mW

5.2.5 Magneto-electrical measuring transducer MEM-PPA

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SITRANS FVA250
30 Operating Instructions, 02/2013, A5E03821131-01
 Connecting
5.2 Electrical connection schematics

Figure 5-11 Terminals - transducer MEM-PPA

Table 5- 6 Supply current data (EEx ia IIC T6)

Li 10 μH Ui 25 V
Ci 5 nF Ii 280 mA
Ta 70°C Pi 2000 mW

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Operating Instructions, 02/2013, A5E03821131-01 31
Connecting
5.2 Electrical connection schematics

SITRANS FVA250
32 Operating Instructions, 02/2013, A5E03821131-01
Commissioning 6
When starting up the device, the following points must be observed:
● Ensure that the actual operation conditions (pressure, temperature) do not exceed the
limits which are given on the nameplate of the device
● Avoid float impacts!
Therefore it is recommended to start up with a closed shut-off valve and open it
slowly. Particularly the use of solenoid valves is not recommended.
● When measuring liquids, the pipes must be vent slowly to prevent shock pressure
due to gas bubbles.
● When measuring gases, the pressure must be increased slowly in order to prevent
high shock pressure.
● During the start-up of new systems, residual materials are conveyed in the medium
and could adhere to the float. In this case we recommend cleaning the instrument
after a relatively short period of operation.
● When operating the flowmeter at low flowrates, the device has to start-up with a
high flowrate to allow the float to level out. This will ensure measurements within
the specified accuracy class.

6.1 Analogue output (MEM)

The magneto-electrical measuring transducer (MEM) is completely factory-set when it is
delivered to the customer.
After applying the supply voltage to the device, the current output will be 3.5 mA to 4 mA for
a few seconds. After that a current corresponding to the pointer deflection will flow.

Note
Correct current output
Due to the influence of the float magnet, the MEM transmitter will only output the correct
current if the pointer position is caused by the float. Turning the pointer manually will cause
incorrect values, but it is suitable for testing the unit.

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Commissioning
6.2 Limit signal settings

6.2 Limit signal settings

Limit switches (inductive contact)

The limit switches can be set over the entire measuring range by varying the position of the
limit pointers.

CAUTION
Unless otherwise desired by the customer, the factory set value for the switching point is for
version with one limit switch about 40% of URV (Upper Range Value) and for devices with
two limit switches about 20%/80% of URV.

To set the limit switches at the desired position, observe the following steps:
1. Loosen the two fixing screws ② before moving the pointer ①.
2. Move the pointer to the desired position.
3. Tighten the screws to fix the pointer.

Figure 6-1 Adjustment of the switching point (limit switch)

CAUTION
The applied limit switches SJ 3.5 N are normally closed contacts according to NAMUR
recommendation NE21. The desired switching function of the limit switch must be
realized by the relay contact of the external isolation amplifier (changeover contact).

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34 Operating Instructions, 02/2013, A5E03821131-01
 Commissioning
6.3 Output settings

6.3 Output settings

6.3.1 Measuring transducer HART with 4-20 mA output / pulse output / limit switches
The magneto-electrical measuring transducer has already been calibrated with regard to the
scale values by the manufacturer when it is delivered to the customer.
The HART version can only be supplied with a 2-conductor 4-20 mA connection signal
output. The signal output and the limits can be configured using a HART modem with the
configuration program "SIMATIC PDM" from Siemens.

6.3.2 Measuring transducer PROFIBUS

The PROFIBUS PA is designed with an interface to provide a digital communication electric
circuit in compliance with the FISCO model.
The configuration tool for the signal output is "SIMATIC PDM" from Siemens.

6.4 Configuring with HART

6.4.1 Commissioning with PDM

SIMATIC PDM (Process Device Manager) is a software package for configuring,
parameterizing, commissioning and maintaining field devices (e.g. transducers).
Among other features, SIMATIC PDM contains a simple process for monitoring process
values, interrupts and status/diagnosis signals of a field device.

Note
For instructions on installation and operation of SIMATIC PDM, refer to the SIMATIC PDM
Getting Started (included in the documentation package that comes with PDM)

Setting up the connection to the field unit

For the creation of the communication between the field unit and the PC a corresponding
project must first be defined in the SIMATIC Manager.
The structure of the communication network is defined here. This consists of the field unit
with integrated HART interface and a PC with a connected HART modem.

Adding the device to the Network

1. Add PC to SIMATIC communication network:

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Commissioning
6.4 Configuring with HART

– Select "File" → "New".

– Right-click on "Net" and select "Insert New Object" → "PC".
Your PC is now added to the Communication Net.
– Right-click on "PC" and select "SIMATIC PDM" → "Define current PC" in order to
allocate the PC.
2. Set up the communication parameters for SIMATIC communication network:
– Right-click on "PC" and select "Insert New Object" → "COM interface".
– Right-click on "COM interface" and select: "Object properties" → "Connection".
– Enter the number of the COM Port.
3. Add HART modem to SIMATIC communication network:
– Right-click on "Net" and select "Insert New Object" → "HART modem".
– Right-click on "HART modem" and select: "Object properties" → "Connection".
– Select the Master Type "Secondary".
4. Add the field unit to the SIMATIC communication network:
– Right-click on "HART modem" and select: "Insert new object" → "HART device".
– Type in a name for the field unit, e.g. FVA250.
– Make sure that the field unit address is set to 0.
– Click on "Assign" and assign the device to MEM (Sensors→Flow→Variable
Area→SIEMENS→MEM) and click "OK".

6.4.2 Basic parameter settings

Read all parameters

Before any parameterization is carried out all parameters must be read from the device into
the offline table of SIMATIC PDM. This is necessary because the offline table merely
contains default data.
1. Open the PDM device driver.
2. Select "Device" → "Upload to PC/PG".
3. Select "Execute even if the device TAG does not match the project data TAG" and click
"OK" to read all parameters to the offline table.
After closing the dialog all loaded parameters should show "Loaded" in the status of the
PDM table.

Setting basic parameters

Parameters that can be set by the user are categorically highlighted in white – whereas the
remaining attributes are protected and highlighted in gray.
1. Configure basic parameters.

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36 Operating Instructions, 02/2013, A5E03821131-01
 Commissioning
6.4 Configuring with HART

2. Select: "Device->Download to device".

3. Select "Execute even if the device TAG does not match the project data TAG" and click
"OK".

6.4.3 HART parameters

The available parameters are grouped into the following blocks:

Identification
General information on devices that enable the clear definition of the device is deposited in
this parameter block.

The following parameters can be deposited:

● TAG
● Description
● Date
● Message
● Works number

Basic settings
The time response of the MEM is set in this parameter block.
● Damping
A time constant within the range of 0 to 60 seconds can be selected via these
parameters. On expiry of this time the measured value reaches 63.7% of the final
condition with an abrupt change of the input signal.

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Commissioning
6.4 Configuring with HART

Input
All parameters that are involved in the acceptance of the measured value in the MEM are
included in this block.
● Unit
The unit of the measured variable is defined via this parameter. The following units are
available:
– m3/h, m3/min, m3/s
– l/h, l/min, l/s
– USgal/h, USgal/min, USgal/s
– IMPgal/h, IMPgal /min, IMPgal /s
– kg/h
– t/h
– g/h

Note
Change of unit
In case of alteration of the unit no conversion of the measured value or the upper
range value is conducted.

● MIN/MAX
These two parameters define the maximum and the minimum limits of the relative
flowrate.
The falling short of or exceeding of MIN/MAX can be transmitted as an alarm at power
output (see description of self-test) as well as via the binary outputs (see description of
outputs)
● Final value
This parameter (in HART known as "URV") serves the adaptation of the power output to
the measuring range (20 mA = 100%).
The initial value of the measuring range (in HART known as "LRV" (lower range value)) is
not supported by the MEM and is reset to zero.
● Leak flow volume
This parameter is a percent value and determines a minimum flowrate value (in relation
to the final value). Below the leak flow volume, the measured value is reset to zero.

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38 Operating Instructions, 02/2013, A5E03821131-01
 Commissioning
6.4 Configuring with HART

Outputs
This block comprises all parameters that define the behavior of the current output and the
binary outputs.
● Power output – power in case of alarm
An alarm status of the MEM (see description of self-test) can optionally be displayed at
the current output. The possible current settings are:
– >20.5 mA (typically 21.6 mA)
– <3.8 mA (typically 3.6 mA)
– unused
● NAMUR switch – function
The binary outputs N1 and N2 (NAMUR switch) are constructed as optocouplers with
downstream transistor and comply with the industrial standard EN 60947-6-6:2000.
The functions of the outputs are controlled by the microprocessor and may comprise the
following functions:

N1 N2
MAX MIN
Pulse output MIN
Pulse output MAX
Pulse output MIN/MAX

Note
Parameters MIN and MAX
The parameters MIN and MAX are the limits of relative flow defined in the parameter block
Input.

● NAMUR switch – activated state

The activated status of the NAMUR switches N1 and N2 is set via this parameter.
The options are:
– closed
– open

Note
Activated state
The set active status also applies to N1 if this is configured as a pulse output.

Totalizer (pulse output)

Both the totalizer and the pulse output measures volume and measuring units.

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Commissioning
6.5 Configuring with PROFIBUS PA

The dimension unit of the totalizer pursues that of the flow rate (e.g. if the flow rate unit is l/h,
the totalizer will measure in liters).
Pulses are optionally displayed at binary output N1. It must be observed that the maximum
impulse rate amounts to approx. 10 Hz. The pulse width is approx. 50 ms.
● Totalizer
The totalizer function of the MEM can be switched ON or OFF via this parameter.
The totalizer value is saved in the EEPROM when the instrument is switched off. The
totalizer can be reset via a HART command.

Self test
The MEM possesses various self-test functions for continuous monitoring of the current
measuring values, which may be used to trigger an alarm in case of error.
● Self-test mask
The MEM self-test possesses the following function range, whereby each control function
can be individually switched ON and OFF:
– Q > 103% (rel. flowrate > 103%)
– Q <> Sensor limits (rel. flowrate outside the sensor limit)
– Sensors too hot/too cold (temperature in device too high/too low)
– A-B unreasonable (sensor signals implausible)
– Meter overflow
– MIN/MAX-limit (shortfalling MIN or exceeding MAX)
The incidence of a self-test error is signaled under HART in status and, if necessary,
transmitted as an alarm on the current output.

6.5 Configuring with PROFIBUS PA

6.5.1 Magneto-electrical measuring transducer MEM-PPA

PROFIBUS- PA- interface

PROFIBUS- PA divides the parameters that are important for configuring the device in the
system into function blocks. These parameters can only be accessed acyclically. The
function and assignment of these blocks were defined by the PROFIBUS User Organization
(PNO) in the "Profile for process control devices Rev. 2.0, Class B".
The transmitter MEM-PPA exclusively uses Profile 3 area flowmeters, because Profile 2
does not apply to area flowmeters.
The "Physical Block" includes information about the device (e.g. type, profile and
manufacturer).

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40 Operating Instructions, 02/2013, A5E03821131-01
 Commissioning
6.5 Configuring with PROFIBUS PA

The "Transducer Block" contains transmitter-specific parameters (e.g. calibration factor, zero
point and nominal size).
The analog input "Function Block" contains the parameters for forming the output value (e.g.
limit values, measuring range and time constant). The output value of this block (OUT) can
also be accessed cyclically.

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GSD File
This file is needed for the integration of the device into the PROFIBUS- PA network and will
be copied into the subdirectory defined by the programmable controller software.
The GSD file can be downloaded from the Siemens homepage (Support-Center).
Name of file: PA139700.GSD
Device address
The device address is used for selecting the device in the system.
This address may only be assigned once. Note that devices with identical addresses will
collide during bus access.
The device address can only be set via the bus. When the device is shipped from the
factory, the preset address is 126.
Before commissioning the system, every new device must be assigned a new, unassigned
address (<126).

SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 41
Commissioning
6.5 Configuring with PROFIBUS PA

Cyclic communication
The master can cyclically read out the "OUT" measured value from the MEM-PPA
transmitter. The measured value is represented as a 32-bit floating-point number in
accordance with IEEE-754; the corresponding status is represented as an 8-bit word. The
unit of the measured value can be selected (see Acyclic communication/unit of measured
value).
Assigning a meaning to the status word
The meaning of the status messages has been defined by the PROFIBUS User Organization
(PNO).
The device reports the following states:

Hex Meaning Quality of the Condition

measuring value
0x8A Exceeding Good Measured value exceeding warning value
HI-LIM
0x89 Shortfalling LO-LIM Good Measured value is falling below warning value
0x8E Exceeding Good Measured value exceeding alarm value
HI-HI-LIM
0x8D Shortfalling Good Measured value falling below alarm value.
LO-LO-LIM
0x52 Exceeding upper Uncertain, measured Sensor limit exceeding limit value
value is inaccurate
0x51 Falling below lower Uncertain, measured Sensor limit falling below limit value
value is inaccurate

6.5.2 Acyclic communication

Parameters of the Transducer Block

Set Zero
The zero point can be changed manually. The zero point parameter is set in the unit of
flow/level/density and is continuously subtracted from the uncorrected measured value.
Calibration factor
The measured value is multiplied by the calibration factor. This factor is 1 when the device is
shipped from the factory. The following formula is used:
Flow rate = (uncorr. flow rate – zero point) ▪ calibration factor
Low-flow cutoff
The unit of the low-flow cutoff is identical to the unit of the flow rate. At level/density
applications this parameter should be set to zero. If the flow drops below the low-flow cutoff,
the measured value will be set to zero. Hysteresis is 3%, with an unilateral effect.

SITRANS FVA250
42 Operating Instructions, 02/2013, A5E03821131-01
 Commissioning
6.5 Configuring with PROFIBUS PA

Flow direction
The flow direction can be indicated by a sign. If the sign is negative, reverse flow turns into
forward flow.
Device mode
The MEM-PPA measures unidirectional (only forward flow).

Filter type (Information field)

Normal, strong.
Nominal size
The nominal size is factory-set as appropriate for the corresponding flowmeter sensor. The
unit is inch. The maximum allowable diameter setting is 4".
The upper and the lower sensor limit
This parameter defines the upper range value. The unit is identical to flowrate/level/density
unit. If the upper range value limits are exceeded, an alarm will be generated.
Self-test
The MEM-PPA self-test can be activated (=1) or switched of (=0). The existence of an error
is displayed in the OUT state.
Units of measured value
The measured value of the flow rate/level/density can be acyclically read from the transducer
block. The following units are available:
m3/h
m3/min
l/h
l/min
USGal/h
USGal/min
IMPGal/h
IMPGal/min
t/h
kg/h
g/h
Changing the unit does not automatically adjust the measuring range value!

Parameters of the Analogous Input Function Block

Filter time constant
Between 0 to 60 seconds, are used for damping the measured value. Damping is carried out
during measured-value acquisition.

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Commissioning
6.5 Configuring with PROFIBUS PA

Simulation
Instead of the measured value and the status from the Transducer Block, a simulation value
and a simulation status can be defined. Simulation can be switched on or off (1 = ON, 0 =
OFF).

CAUTION
The simulation must be manually switched off. The simulation is terminated when the
device is switched off and on.

PVScale
Based on the measured value of the flow rate (see Transducer Block), the relative value is
calculated first. PVScale parameter (consisting of 100% = URV, 0% = LRV, unit of the
measured value (PVScale))

(meas.value Q) – PVScale 0%
(Q in %) =
PVScale100% – PVScale0%
The measured value unit must be identical to the unit of the Transducer Block; measured
value, URV and LRV e.g. in l/h
In this block parameters that relate to the recording of the measuring value of the MEM-PPA
are summarized.
OUTScale
In the next step the absolute value of the output is calculated on the relative value.
OUTScale parameter (consisting of 100% = URV = end value, 0% = LRV = beginning value,
output unit):
OUT = (Q in %) · (OUTScale 100% - OUTScale0%) + OUTScale0%
The units of the Parameter block OUTScale are identical to the Transducer Block/Measuring
unit.
HI-LIM / HI-ALM (upper warning limit)
If the limit is exceeded, a warning is issued.
HI-HI- LIM / HI-HI-ALM (upper alarm limit)
If the limit is exceeded, an alarm is issued.
LO-LIM / LO-ALM (lower warning limit)
If the measured value falls below this limit, a warning is issued.
LO-LO- LIM / LO-LO-ALM (lower alarm limit)
If the measured value falls below this limit, an alarm is issued.
Hysteresis
The hysteresis of the limit values has a one-sided effect.

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44 Operating Instructions, 02/2013, A5E03821131-01
 Commissioning
6.5 Configuring with PROFIBUS PA

OUT
Here the value "OUT" can be read acyclically.

Factory Reset (acyclic communication)

The "factory reset" command resets several parameters to their default values.
● Device address: 126
● Filter time constant: 3 seconds
● Low-flow cutoff: 0
● Reset of TAG, Descriptor, Date
A factory reset causes a reset of the parameter blocks PVScale, OUTScale and Limit values
to the basic unit m³/h.
Maintenance
The MEM-PPA is maintenance-free. In case of a malfunction the MEM-PPA can be
replaced. A malfunction has, for example, occurred when the output current supplied by the
device differs considerably from the expected value (e.g. difference cannot be explained with
a temperature drift).
If there is a justified doubt about the operation of the device, the device must be returned to
the manufacturer. The device must not be repaired by the user.

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Commissioning
6.5 Configuring with PROFIBUS PA

SITRANS FVA250
46 Operating Instructions, 02/2013, A5E03821131-01
Service and maintenance 7
7.1 Maintenance
The device is maintenance-free, however, a periodic inspection according pertinent
directives and regulations must be carried out.
An inspection can include check of:
● Ambient conditions
● Seal integrity of the process connections, cable entries, and cover screws
● Reliability of power supply, lightning protection, and grounds

Instrument cleaning
During the setting into operation of new systems, residual materials are conveyed in the
medium and could adhere to the variable area meter. In this case we recommend cleaning
the instrument after a short period of operation. In particular ferromagnetic substances such
as weld beads could lead to the shut-down of the equipment. A magnet filter (accessory)
should be mounted in front of the instrument if such fragments cannot be avoided in routine
operation.

7.2 Unit cleaning

Depending on the measuring substances, contamination, abrasion or chemical reactions
could affect the measuring orifice and the float and hence have an impact on the measuring
accuracy. In this case the instrument should be dismounted and cleaned with suitable agents
including the rotameter.

CAUTION
Aggressive cleaning agents
Do not damage the device mechanically by hard objects or by aggressive cleaning agents.

WARNING
Device corrosion
If attacks are detected on the measuring orifice or the float, they must be recalibrated or
replaced.

SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 47
Service and maintenance
7.3 Recalibration

Observe the following points:

● In instruments with installed electrical equipment, the removal of the display hood will
lead to constraint in the EMC protection.
● Before you dismount an instrument, ensure that the pipeline is free from process media
and pressure and has cooled down.
● Fittings that are coated on the inside can be cleaned carefully following disassembly
using a brush and appropriate cleaning agents. The rotameter should be carefully
cleaned to remove coating.

Switching point adjustment

The switching points of the limiting value transmitters are adjustable.
● Remove the display hood, loosen the contact point pointers on the scale and re-set.
● Tighten the screws of the contact point pointers after adjustment.
● Replace the display hood and fix tightly.
The parameterization of the MEM may be carried out using "Commissioning with PDM"
(Page 35).

Check cylinders and gas fluid dampers for contamination (see "Dismounting/Installation of
dampers" (Page 22)).
On conclusion of the maintenance and cleaning work the instruments must be subjected to a
function control before being put back into operation.

7.3 Recalibration
Siemens A/S Flow Instruments offers to recalibrate the sensor. The following calibration is
offered as standard:
● Standard matched pair calibration

Note
For recalibration the memory unit must always be returned with the sensor.

7.4 Unit repair

NOTICE

Repair and service must be carried out by Siemens authorized personnel only.

Note
Siemens defines flow sensors as non-repairable products.

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 Service and maintenance
7.5 Technical support

7.5 Technical support

If you have any technical questions about the device described in these Operating
Instructions and do not find the right answers, you can contact Customer Support:
● Via the Internet using the Support Request:
Local contact
person http://support.automation.siemens.com/WW/llisapi.dll?func=cslib.csinfo&lang=en&
objid=16604318&caller=view
(http://support.automation.siemens.com/WW/llisapi.dll?func=cslib.csinfo&lang=en&objid=
16604318&caller=view)
● Via Phone:
– Europe: +49 (0)911 895 7222
– America: +1 423 262 5710
– Asia-Pacific: +86 10 6475 7575
Further information about our technical support is available on the Internet at
Support request (http://www.siemens.com/automation/support-request)

Service & Support on the Internet

In addition to our documentation, we offer a comprehensive knowledge base online on the
Internet at:
Service and support (http://www.siemens.com/automation/service&support)
There you will find:
● The latest product information, FAQs, downloads, tips and tricks.
● Our newsletter, providing you with the latest information about your products.
● Our bulletin board, where users and specialists share their knowledge worldwide.
● You can find your local contact partner for Industry Automation and Drives Technologies
in our partner database.
● Information about field service, repairs, spare parts and lots more under "Services."

Additional Support
Please contact your local Siemens representative and offices if you have additional
questions about the device.
Find your local contact partner at: http://www.automation.siemens.com/partner
(http://www.automation.siemens.com/partner)

7.6 Return procedures

Enclose the delivery note, the cover note for return delivery and the declaration of
decontamination form on the outside of the package in a well-fastened clear document
pouch.

SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 49
Service and maintenance
7.6 Return procedures

Required forms
● Delivery Note
● Cover Note for Return Delivery with the following information
Cover note
(http://support.automation.siemens.com/WW/llisapi.dll?func=cslib.csinfo&lang=en&objid=
16604370&caller=view)
– product (ordering number)
– number of devices or spare parts returned
– reason for the return
● Declaration of Decontamination
Declaration of Decontamination
(http://www.automation.siemens.com/w1/efiles/feldg/files/Service/declaration_of_deconta
mination_en.pdf)
With this declaration you certify that the returned products/spare parts have been
carefully cleaned and are free from any residues.
If the device has been operated together with toxic, caustic, flammable or water-
damaging products, clean the device before return by rinsing or neutralizing. Ensure that
all cavities are free from dangerous substances. Then, double-check the device to ensure
the cleaning is completed.
We shall not service a device or spare part unless the declaration of decontamination
confirms proper decontamination of the device or spare part. Shipments without a
declaration of decontamination shall be cleaned professionally at your expense before
further proceeding.
You can find the forms on the Internet and on the CD delivered with the device.

SITRANS FVA250
50 Operating Instructions, 02/2013, A5E03821131-01
Technical data 8
Table 8- 1 General data

Range of application Flow measurement of liquids and gases

Measuring principle Flotation / Float measuring
Orientation Vertical - flow direction from bottom to top

Table 8- 2 Measuring accuracy

Directive VDI / VDE 3513, sheet 2 (qG = 50%)

Liquids G 1.6 (add. 0.2%* of URV for MEM / MEM-PPA)
Gases G 2.5 (add. 0.2%* of URV for MEM / MEM-PPA)
Reproducibility 0.5% of URV (add. 0.1% of URV for MEM / MEM-PPA)

* Additional error in the event of temperature deviations from the reference conditions of the
calibration process.

Table 8- 3 Materials

Type CF-S Type EF-H Type FF-P

Wetted parts Stainless steel Hastelloy® PTFE
Flange ⇐ DN 25 (1") Stainless steel* Hastelloy®** Stainless steel*
> DN 25 (1") Hastelloy® stainless*
Fitting ⇐ DN 25 (1") Stainless steel* Hastelloy®** Stainless steel with
> DN 25 (1") Hastelloy® stainless* PTFE liner
Float / Guide bracket Stainless steel* Hastelloy®** PTFE
Display unit Aluminium (optional stainless steel) with safety glass pane

* Stainless steel (1.4404 / 1.4571)

** Hastelloy 24610

Table 8- 4 Operating conditions - all devices

Temperature
Type CF-S Type EF-H Type FF-P
Max. medium temp. TS -20 ... +200 °C (-4 ... +392 °F) -20 ... +125 °C (-4 ... +257 °F)
-80 ... +300 °C (-112 ... +572 °F)
Pressure (see chapter 8.2)
Type CF-S Type EF-H Type FF-P
Max. medium DN 15 - DN PN 160 (optional up to 400 bar)
pressure PS 100
½" - 4" 580 psi (optional up to 5800 psi)

SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 51
Technical data
8.1 Classification according to pressure equipment directive (PED 97/23/EC)

Min. operating pressure > 2 x pressure loss (see measuring ranges)

Climate classification Weatherproof and/or non-heated locations
Class C in accordance with DIN IEC 654 Section 1
Protection class (DIN EN 60529)
Display unit Aluminum: IP65
Stainless steel: IP66

Table 8- 5 Temperatures

Device version Ambient temperature* Storage temperature

Without electrical -40 ... +80 °C (-40 ... +176 °F) -40 ... +80 °C (-40 ... +176 °F)
components
With limit switch (es) -40 ... +65 °C (-40 ... +149 °F) -40 ... +65 °C (-40 ... +149 °F)
With 4 ... 20 mA output -40 ... +70 °C (-40 ... +158 °F) -40 ... +70 °C (-40 ... +158 °F)

*IMPORTANT!

Note
Hazardous areas
For applications in hazardous areas it is mandatory to observe the temperature class of the
type examination certificate (protection type).
For devices used in hazardous areas, additional safety notes apply; see "Installation in
hazardous area" (Page 11).

8.1 Classification according to pressure equipment directive (PED

97/23/EC)

Process connection Permissible media Category

EN 1092-1 ANSI B16.5
DN 15 ½" Gases and fluids of fluid group 1 Article 3.3
DN 20 ¾" Gases and fluids of fluid group 1 Article 3.3
DN 25 1" Gases and fluids of fluid group 1 Article 3.3
DN 32 1¼" Gases and fluids of fluid group 1 III
DN 40 1½" Gases and fluids of fluid group 1 III
DN 50 2" Gases and fluids of fluid group 1 III
DN 65 2½" Gases and fluids of fluid group 1 III
DN 80 3" Gases and fluids of fluid group 1 III
DN 100 4" Gases and fluids of fluid group 1 III

SITRANS FVA250
52 Operating Instructions, 02/2013, A5E03821131-01
 Technical data
8.2 Pressure vs. temperature (stainless steel)

8.2 Pressure vs. temperature (stainless steel)

0D[SUHVVXUH>EDU@

7HPSHUDWXUH>r&@

8.3 Limit switches

Switching principle Inductive contact, single contact and twin

contact, NAMUR NC
Connection M20x1.5
Auxiliary power supply 8 V DC, Ri approx. 1 kOhm
Self-inductance 250 μH
Self-capacitance 50 nF
Ambient temperature
 When used in non-hazardous locations -40 ... +65 °C (-40 ... +149 °F)
 Explosion protection II 2G EEx ia IIC T6
 EC-Type Examination Certificate for Directive PTB 99 ATEX 2219 X
94/9/EC
Isolation (2 contacts) Galvanically isolated
Terminal connection 2.5 mm2
Limit switch SJ 3.5-N
Supply voltage 5 ... 25 V DC

SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 53
Technical data
8.4 MEM Transducer HART with 4-20 mA

8.4 MEM Transducer HART with 4-20 mA

Electric remote transmitter, signal output HART

Connection 2-wire
Auxiliary power supply 14 ... 30 V DC
Output 4 ... 20 mA
Ambient temperature
 When used in non-hazardous locations -40 ... +70 °C (-40 ... +158 °F)

Explosion protection II 2G EEx ia IIC T6

EC-Type Examination Certificate for BVS 07 ATEX E 033
Directive 94/9/EG
Measuring accuracy
 In the supporting structure < ±0.2 % of URV
 Influence of power supply < ±0.1 % of measured value
 Influence of load (0.2 ... 680Ω) < ±0.1 % of measured value
< ±0.5 % of URV/10°K
 Influence of ambient temperature
Reproducibility Typically < 0.1% of URV
Resolution Typically 0.05 % of URV
Conformity
Electromagnetic compatibility (EMC)  EN 61000-6-2;1999
 EN 50081-1
 EN 55011:1998+A1:1999 Group1, Class B
 NAMUR NE21
Electrical connection terminals 2.5 mm²
Load Max. load RB is dependent on power supply:

UB – 14V
RB =
22mA
RB < 250 Ω on application of the HART protocol

8.5 MEM transducer HART with additional pulse output and limit
switches

Binary outputs
Switching principle NAMUR switch in accordance with EN 60947-6-6:2000
Number 2
Control state
 open Typically 0.4 mA
 closed Typically 4.0 mA

SITRANS FVA250
54 Operating Instructions, 02/2013, A5E03821131-01
 Technical data
8.6 MEM transducer PROFIBUS PA

Function Limit signal transducer or pulse output

Explosion protection II 2G EEX ia IIC T6 (-40 ... +70 °C [-40 ... +158 °F])
Ui = 30 V DC
Ii = 20 mA
Pi = 100 mW
Li = 4 μH
Ci = 16 nF
BVS 07 ATEX E 033

8.6 MEM transducer PROFIBUS PA

Electric remote transmitter, signal output PROFIBUS PA

Connection 2-wire
Auxiliary power supply 10 ... 25 V DC
Basic current < 16.5 mA
Fault current < 18 mA
Transfer rate 31.25 kBaud
Ambient temperature
 When used in non-hazardous locations -40 ... +70 °C (-40 ... +158 °F)

Explosion protection II 2G EEx ia IIC T6

EC-Type Examination Certificate for Directive 94/9/EC BVS 07 ATEX E033
Accuracy
 In the interpolation points < ±0.2% of URV
 Influence of power supply <0.1 % of measured value
 Influence of ambient temperature < ±0.5 % of URV/10°K

Reproducibility Typically < 0.1 % of URV

Resolution Typically 0.05 % of URV
Conformity
Electromagnetic compatibility (EMC)  EN 61000-6-2:1999
 EN 50081-1
 EN 55011:1998+A1:1999

Group1, Class B
 NAMUR NE21
Safety data EEX ia IIc T6
(-40 ... +70 °C [-40 ... + 158 °F])
Ui = 25 V DC
Ii = 280 mA
Pi = 2 W
Li < 10 μH
Ci < 5 nF
BVS 07 ATEX E033

SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 55
Technical data
8.6 MEM transducer PROFIBUS PA

SITRANS FVA250
56 Operating Instructions, 02/2013, A5E03821131-01
Dimensions and weight 9

$










š,:


Figure 9-1 SITRANS FVA250, Standard version (aluminum display housing)

Table 9- 1 Dimensions in mm (inch), SITRANS FVA250 standard version

DN PN I. W. A Weight [kg (lbs)]

15 (½") 40 (150 lbs) 26 (1.02) 74 (2.91) 3.0 (6.6)
20 (¾") 40 (150 lbs) 26 (1.02) 74 (2.91) 3.0 (6.6)
25 (1") 40 (150 lbs) 32 (1.26) 77 (3.03) 4.2 (9.3)
32 (1 ¼") 40 (150 lbs) 32 (1.26) 77 (3.03) 5.2 (11.5)
40 (1 ½") 40 (150 lbs) 46 (1.81) 88 (3.46) 6.0 (13.2)
50 (2") 40 (150 lbs) 70 (2.76) 97 (3.82) 7.5 (16.5)
65 (2 ½") 16 (150 lbs) 70 (2.76) 97 (3.82) 8.5 (18.7)
80 (3") 16 (150 lbs) 102 (4.02) 113 (4.45) 13 (28.7)
100 (4") 16 (150 lbs) 125 (4.92) 126 (4.96) 18 (39.7)

* +100 mm with displaced display

SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 57
Dimensions and weight

Heating jacket version

$ % 











š,:

Figure 9-2 SITRANS FVA250, Heating jacket version

Table 9- 2 Dimensions in mm (inch), heating jacket version

DN B flange S Weight [kg (lbs)]

15 (½") 110 (4.33) 150 (5.91) 4.7 (10.4)
20 (¾") 110 (4.33) 150 (5.91) 4.7 (10.4)
25 (1") 110 (4.33) 150 (5.91) 5.9 (13.0)
32 (1 ¼") 110 (4.33) 150 (5.91) 6.9 (15.2)
40 (1 ½") 130 (5.12) 150 (5.91) 7.8 (17.2)
50 (2") 140 (5.51) 150 (5.91) 9.6 (21.1)
65 (2 ½") 140 (5.51) 150 (5.91) 11.0 (24.2)
80 (3") 160 (6.3) 150 (5.91) 16.0 (35.2)
100 (4") 175 (6.89) 120 (4.72) 22.0 (48.4)

* + 100 mm with displaced display

SITRANS FVA250
58 Operating Instructions, 02/2013, A5E03821131-01
 Dimensions and weight

Stainless steel version



$ 



š


 š,:

Figure 9-3 SITRANS FVA250, Stainless steel version (stainless steel display housing)

Table 9- 3 Dimensions in mm (inch), stainless steel version

DN PN I. W. A Weight [kg (lbs)]

15 (½") 40 (150 lbs) 26 (1.02) 103 (4.06) 3.1 (6.8)
20 (¾") 40 (150 lbs) 26 (1.02) 103 (4.06) 3.1 (6.8)
25 (1") 40 (150 lbs) 32 (1.26) 105 (4.13) 4.3 (9.5)
32 (1 ¼") 40 (150 lbs) 32 (1.26) 105 (4.13) 5.3 (11.7)
40 (1 ½") 40 (150 lbs) 46 (1.81) 115 (4.53) 6.1 (13.4)
50 (2") 40 (150 lbs) 70 (2.76) 129 (5.08) 7.6 (16.7)
65 (2 ½) 16 (150 lbs) 70 (2.76) 129 (5.08) 8.6 (18.9)
80 (3") 16 (150 lbs) 102 (4.02) 145 (5.71) 13.1 (28.9)
100 (4") 16 (150 lbs) 125 (4.92) 158 (6.22) 18.1 (39.9)

* +100 mm with displaced display

SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 59
Dimensions and weight

SITRANS FVA250
60 Operating Instructions, 02/2013, A5E03821131-01
Index

Support, 49
Intrinsically safe circuits, 11
Introduction, 5
A Items supplied, 5
Applications, 15
L
C Laws and directives, 9
Commissioning
with PDM, 35 M
Communication network, 35
Compliance, 9 Maintenance, 47
Contact person, 7 Material compatibility, 10
Customer Support Hotline, 49

P
D PDM
Damping, 22 Commissioning, 35
Decontamination, 49 Pressure
Device check, 20 Safety instructions, 19
Dimensions
Heating jacket version, 58
Stainless steel version, 59 R
Document History, 7 Recalibration, 48
Repair, 48
Return procedures, 49
F
Features, 16
S
Safety, 9
H Instrument safety standards, 10
Hazardous area Sensor installation, 19
Approvals, 11 Service, 48, 49
Special conditions, 13 Support, 49
Temperature specifications, 12
Hotline, 49
T
Temperature specifications, 12
I Theory of operation, 17
Installation
Indoor/outdoor, 19
Safety instructions, 19
Internet
Contact person, 7, 49
Flowdocumentation, 7

SITRANS FVA250
Operating Instructions, 02/2013, A5E03821131-01 61
Index

SITRANS FVA250
62 Operating Instructions, 02/2013, A5E03821131-01
For more information
www.siemens.com/flow

Siemens A/S Subject to change without prior notice

Flow Instruments Order No.: A5E03821131
Nordborgvej 81 Lit. No.: A5E03821131-01
DK-6430 Nordborg © Siemens AG 02.2013

www.siemens.com/processautomation