Installation Guide: State-Of-The-Art Natural Sealants
Installation Guide: State-Of-The-Art Natural Sealants
INSTALLATION GUIDE
3
®
Eurobent ® Geosynthetic Clay Liners
Eurobent C is a remarkable, safe and natural alternative that can be used for the conventional
sealing of waterproof buildings.
Eurobent C is a highly effective bentonite waterproofing mat. It is a composite of 3 materials,
bentonite,woven and non-woven polypropylene geotextiles. The integrity of these
components is ensured due to a patented needling process. A polymer membrane can also be
laminated to the non-woven surface.
Table of Contents
1. General information.......................................................................................4
3
®
Eurobent ® Geosynthetic Clay Liners
2. Horizontal setting...........................................................................................5
3. Vertical setting...............................................................................................8
3.2. Installation...................................................................................................8
6. Additional information.................................................................................14
3
®
Eurobent ® Geosynthetic Clay Liners
1. General information
1
® 7
Eurobent ® Geosynthetic Clay Liners
within the overlap area. The overlap must have the foil-foil /
mat-mat form (layers from the bottom). Upon consultation
with the Manufacturer or Distributor, it is admissible to
make overlaps, as in the case of mat without the foil
(EUROBENT), i.e. without unsticking the foil from the mat.
EUROBENT (EUROBENT CS) should not be set directly on Fig. 4. Installation of the mat under the expansion joint of the
the piles. It must be properly cut in order to adjust it to the foundation board - sealed with the external expansion joint
pile shape (fig. 5). Having set EUROBENT, the place of its tape.
contact with the pile must be covered with abundance of
bentonite putty. A ring must be made from the putty around
the pile, with triangular section, the legs of which must be at
least 5 cm long. On top of the pile, around the protruding
reinforcement, set a continuous belt of the EUROSTRIP tape.
In the case of ribbed foundation boards, the entire rib must
be covered with EUROBENT. This is made by lining the
interior of the rib planking with EUROBENT prior to
placement of reinforcement (fig. 6). At least 30 cm of excess
EUROBENT material must be led out, allowing for further
connection to the basic board insulation.
The lift pits and other types of deepest set building elements
Fig. 5 Detail of pile cap insulation.
must be carefully covered with EUROBENT from the soil
side, providing continuity of insulation and uninterrupted
binding to the basic horizontal insulation (fig. 7). In the cases
where the walls of the lift pit excavation are sufficiently
stable,
1
® 7
Eurobent ® Geosynthetic Clay Liners
internal surface of the external wall formwork. In all cases,
the mat must be led out onto the horizontal surface for the
purpose of proper continuity of the basic board insulation.
The width of the excess must be at least 30 cm.
1
® 7
Eurobent ® Geosynthetic Clay Liners
is damaged, proceed as follows: make a groove in the
ground, along the board edge, and fill it with bentonite
granulate. The groove size must be at least 10 x 10 cm (fig.
14). The bottom edge of the set vertical insulation from
EUROBENT must be set in the prepared groove filled with
the bentonite granulate.
3.2. Installation
1
® 7
Eurobent ® Geosynthetic Clay Liners
In the corners, EUROBENT must adhere to the ground. It
cannot be over-stretched or protrude. In order to adjust the
shape to the corner, the mat can be cut. The cut places must
be abundantly covered with bentonite putty. It is
recommended to set a patch on it, fitting it by means of putty
or nails. It is necessary to place patches in the outer corners.
The patch size must be sufficient to overlap the cut by at
least 20 cm in each direction.
The next bands of EUROBENT must be set in overlaps, of
min. 10 cm. The width of the overlap on the connection of
the set vertical insulation with excess material led out of the
horizontal insulation must be less than 10 cm, in certain
situations - 30 cm (as shown in the proper drawings).
The EUROBENT overlaps in the consecutive rows must be
Fig. 13. Providing continuance of the horizontal and vertical shifted against each other by at least 30 cm. They must be
insulation by means of setting in the groove filled with made in a manner preventing drawing aside or
contamination during coverage with concrete or aggregate.
bentonite granulate.
In case of horizontally set EUROBENT bands, having set the
given row, fill the foundation excavation, creating an
installation bridge for the consecutive higher bands. The
material filling the excavation must be properly thickened.
1
® 7
Eurobent ® Geosynthetic Clay Liners
Fig
.
18.
Co
nn
ect
io
n
of
th
e
ho
riz
on
tal
an
d
Fig. 16. Flooring board above the continuous footing. ve
rti
cal
ins
ul
ati
on
set
on
sh
eet
pil
es.
thick (fig. 21). In order to provide additional sealing, it is
recommended to wrap the installation ducts with swelling
EUROSTRIP tape.
Fig. 17. Passage of the horizontal insulation onto the fixed
excavation cover development.
3.4. Finishing at the ground surface
1
® 7
Eurobent ® Geosynthetic Clay Liners
approved by the supervision, with the following restrictions. Fig. 21. Sealing of penetration of a duct group through the
The used material must be a non-cohesive soil, it must have wall.
variable continuous granulation and cannot contain rubble, of this section, containing improper. In such a case it is
sharp stones, roots, etc. It is not recommended to use soil information regarding necessary to make a cut
with high calcium content. The maximal grain size is 25 mm. ground preparation and corresponding to the external
In case of mat damage during covering, the damaged spot detailed installation circumference of the duct
must be immediately cleaned and repaired. instructions. battery, and the space
Use of the EUROBENT mats (EUROBENT CS) does not Similarly to fixed excavation between them must be
require any pressing walls or mats, or other protective cover developments, the mat covered with a layer of
elements. is installed in performance of bentonite putty, min. 2 cm
insulation of the thick, reaching each pipe. In
3.6. Masonry walls underground parts of the order to provide additional
infill buildings. sealing, it is recommended to
If lime or cement-lime mortar is used for masonry works, it
wrap the installation ducts
must be removed up to the depth of 2 cm. The resulting The adjacent bands of with EUROSTRIP bentonite
grooves as well as entire surfaces must be levelled by means EUROBENT are set in tape.
of cement mortar. Further installation must be conducted overlaps of at least 10 cm,
according to the instructions provided in previous and fixed to the cover In the spots of penetration of
paragraphs, and in the case of masonry walls, it is development with nails or the anchoring stay heads, cut
recommended to use EUROBENT CS. studs. It is necessary to nail the mat in the “x” letter
the mat at least on the shape. Then, the heads of the
4. Mat installation on fixed excavation
vertical and horizontal edges. anchoring stays must be
coverdevelopments The span of the fixing covered with a layer of
elements is ca. 30 cm. The bentonite putty, at least 2 cm
Use of construction methods described in this section allows
overlaps in the given thick, protruding onto the
to erect buildings with external dimensions almost equal to
direction (horizontal and EUROBET by at least 5 cm
the building plot dimensions.
vertical) must be shifted (fig. 23).
EUROBENT is the most effective solution to provide water
against each other in such a
insulation for the building when the fixed foundation
manner that they are not Place a patch cut out from a
excavation cover developments fulfil also the structure
drawn apart during concrete separate piece of EUROBENT
planking function. These are Berliner walls, steel sheet pile onto the luted stay head,
works.
walls, cavity walls, drilled pile walls, etc. In the particular
EUROBENT installed on where the overlaps with the
cases, it is necessary to refer to the corresponding points
vertical surfaces must be primary EUROBENT should
joined in overlaps with the be at least 20 cm. The
mat led out from beneath the overlaps and all cuts must be
board. The width of the thoroughly luted.
overlap on the joint of the set
vertical insulation with the 4.1. Berliner walls
excess material led out from
the horizontal insulation The spaces between the
cannot be less the 10 cm. boards cannot exceed 2.5 cm.
In the cases where they are
In order to provide wider, they must be filled
penetration for the with cement mortar. If
installation ducts and ground water penetrates
anchoring stay heads through through the cover
EUROBENT, proper cuts must development, it is necessary
be made in EUROBENT. After to cover the planking with
EUROBENT is carefully fitted, polyethylene foil, 0.15 mm
the contact spot must be thick, prior to setting of
luted with bentonite putty, EUROBENT, or install
filling the free spaces EUROBENT CS.
between the penetrating On surfaces with wider
element and the cut mat. In spaces between the boards
the case of penetration of a (5-10 cm), install OSB type
duct group, cutting holes for chipboards on their surfaces.
the particular ducts is
1
® 7
Eurobent ® Geosynthetic Clay Liners
The trims along the edges of
the double-tee girder shelves
and the board cover must be
levelled by filling them with
bentonite mortar.
1
® 7
Eurobent ® Geosynthetic Clay Liners
Fig. 22. Details of insulation 4.3. Drilled pile walls order to keep continuity of
finishing at the ground level. the insulation (e.g. with
Fig. 24. Installation of Due to the significant insulation led out from
EUROBENT on the fixed unevenness of surface of such beneath the board). Then, the
excavation cover development a structure, it is usually formwork board is
made of Berliner wall. covered with a layer of transported to the place of
The provided drawings sprayed concrete. Shotcrete, installation. During concrete
present installation methods as the substrate for
for EUROBENT with various EUROBENT, can be also set
planking positions in relation directly on the vertical walls
to the double-tee girder of the excavation if the soil
shelves (fig. 24, 25, 26, 27, type allows to do so (fig. 30).
28). In all cases, EUROBENT must
adhere to the ground on its
Upon performance of the entire surface: it is
excavation, in the case of inadmissible, for instance, to
hollow spots or sharp fix it in convex places of the
protrusions exceeding 2 cm ground and stretch it over
on the surface of the cavity concavities. As in the other
wall, they must be levelled cases, here also: the more
with the wall surface. Then, even the ground, the more
the surface must be evened efficient and simple the
with cement mortar.installation of EUROBENT is
EUROBENT can be also set on (fig. 31). Make a pressing
vast, relatively shallow and layer on the insulated
mild concave surfaces of the surface.
wall.
EUROBENT is installed on the 4.4. Variant with
Fig. 25. Bevelling with putty of
prepared ground according plywood planking
the sharp offset between the
to the instructions provided
girder shelf surface and the
in p. 3.1. Set a pressing layer When choosing this variant,
the ridges of the sheet piles wooden planking of the
on the insulated surface.
are fitted with planking that excavation cover
4.2. Steel sheet pile will provide a substrate for development.
walls the set EUROBENT. The slits
in the planking must be filled
All joints
Fig. 23. Detail of anchoring stay head of sheet piles and with cement mortar or
sealing.
anchoring stay heads must be bentonite putty.
covered with bentonite putty
(ca. 2 cm). In case of water 4.5. Installation
leakage through the sheet of the mat on foundation
pile joints, the water leakage wallformworks
must be stopped by means of
bentonite putty or cement EUROBENT (EUROBENT CS)
mortar injection (fig. 29). can be installed on the
EUROBENT is set on the wall internal surface of the
surface according to the external foundation wall
convex and concave surfaces formwork and covered with
and fixed to the sheet piles by concrete together with the
means of gun-studding by the structure.
use of large washers.
The mat is installed by nailing
it to the formwork. The mat
must be installed with
surplus (along the bottom
and one of the side edges),
used to make overlaps in
1
® 7
Eurobent ® Geosynthetic Clay Liners
according to instructions bands. The adjacent bands Fig. 30. Installation of
from p. 3.1. must be set in overlaps, min. EUROBENT on shotcrete layer
10 cm. In case of EUROBENT placed on horizontal walls of
5. Tunnels and slab CS installation within the the foundation excavation.
roofs covered with overlap area, the foil is with variable continuous
soil unstuck from the mat. The granulation and maximal
overlap must have the foil- grain size below 25 mm. It is
This section discusses the foil / mat-mat form (layers recommended to make a 5
principles regarding from the top). Upon cm concrete layer directly on
performance of insulation of consultation with the the mat. Then, the next
tunnels made in open Manufacturer or Distributor, covering layers are set. In
excavations. In case of it is admissible to make order to provide proper
tunnels made by means of overlaps, as in case of mat pressure and protection, it is
mining techniques, in order without the foil (EUROBENT), necessary that the soil layer
to develop the proper i.e. without unsticking the foil thickness is at least 60 cm.
technology, consult the from the mat. The band end The pressing layer must be
Manufacturer. overlaps must be shifted properly thickened.
Fig. 26. EUROBENT set directly onIttheisbalk planking.
recommended to use against each other by at least
EUROBENT CS for the 30 cm. In order to secure the 6. Additional
insulation of tunnel ceilings. overlaps against drawing information
The mat installed on the apart or contamination, it is
tunnel ceiling is continuation recommended to nail the mat At the seaside, in coastal
of the bands previously to the ground along the regions, or, for instance, in
installed under the overlaps, with nails with industrydegraded areas, the
foundation and on the washers. Distance between ground waters can contain
external walls. EUROBENT CS the nails - 40 cm. high concentrations of salt or
on the ceiling must be set other chemical compounds. If
with foil from the soil side. In The mat set on the ceiling it is suspected that ground
the described application, must be led out to the vertical waters are contaminated
EUROBENT requires pressing wall surfaces. Its bottom edge with acids or bases in excess
with a concrete layer, 20 cm must be located at least 30 of standards, or if the proper
thick, or thickened soil, 60 cm cm below the contact spot of conductivity of the
Fig. 27. Cover balks on the thick. Installation of the ceiling and the wall. This electrolyte exceeds 10,000
internal girder shelves - top horizontal installation under insulation must be led out μS/m (e.g. high salt
view. works and concrete the board and vertical with at least 15 cm overlap concentrations), the water
binding, the mat is bound to insulation on the walls is onto the previously made from the excavation must be
the structure. After boarding, discussed in points 2 and 3 of vertical wall insulation. tested. In order to perform
the mat is already installed. It this catalogue. Direct motion of the the ground water sample
is necessary to carry out a equipment on the mat is tests, they must be delivered
control of the overlaps. In In case of installation of inadmissible during refilling. to the EUROBENT Distributor
order to secure them against EUROBENT CS on surfaces In case of performance of the in a clean non-breaking
drawing apart, the loose with slight inclination, prior pressing layer from soil or container. Upon performance
bands of the mat must be to its setting it is necessary to aggregate, it is necessary to of tests, a report is drawn up,
nailed to the structure and distribute a layer of use material stating the degree of water
the nailing place must be EUROBENT bentonite
contamination and its impact
lutted with bentonite putty. granulate, at least 3 mm
on the properties of standard
The openings left after the thick, on the entire surface of
fixing elements of the EUROBENT as well as
the ceiling. Then,
formwork boards must be potential special installation
immediately proceed to
filled according to the recommendations (e.g.
setting the insulation (fig.
instructions provided in p. selection of proper mat type).
32).
3.1. The openings in the mat It must be, however, noted
must be covered with that due to modification with
Setting of EUROBENT CS is
EUROBENT patches, fitted by carried out from the lowest proper polymers of bentonite
nailing to the structure. If the to the highest point, installing used for production of the
upper edge of the mat is left EUROBENT, the mat is highly
it transversely to the
loose, it must be fixed and resistant to impact of
inclination, to obtain a tile
finished properly. Proceed aggressive environments. In
system of the consecutive
1
® 7
Eurobent ® Geosynthetic Clay Liners
the case of performance of EUROBENT CS or lay the mat
horizontal insulation on soil on a layer of lean concrete.
ground or a layer of Using filling with high
aggregate with high calcium calcium content in direct
concentration, it is contact with the mat is not
recommended to use recommended.
1
® 7
Eurobent ® Geosynthetic Clay Liners
2
® 0