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4, ENGINE
443 SUPPLY PUMP
+ The supply pump discharges the fuel needed to produce fuel pressure inside the common rail, The amount
of fuel discharged is controlled by tuning the supply pump discharge rate control valve (PCV = Pump Control
Valve) on or off, and the PCV is electronically controlled by the engine cooperative control computer.
+ Bearings, tappets, and other parts were reinforced to handle the high-pressure injection.
POY Pun control valve)
store
4.4.4 COUPLING AND COUPLING JAW
+ The coupling is a laminated type because it serves as the medium by which the engine-side drive torque is
transferred to the camshaft of the supply purnp.
+ The coupling jaw connests the tapered part of the camshaft to the coupling,
4.104, ENGINE
445 PCV (PUMP CONTROL VALVE)
+ The PCV functions to adjust the supply pump discharge quantity in order to regulate the common rail
pressure, The quantty of fuel discharged frorn the supply pump to the common railis determined by the timing
that current is applied to the PCV.
POH RELAY
[= STARTER swrToH
ENGINE ECU
tee}
saa] Po
+
Pove
Operation
(1)Suction
In the downward stroke ofthe plunger, the PCV opens, allowing low-pressure fuel to be sucked into the
plunger chamber via the PCV.
(2)Unoressurized supply
“The sucked-in uel is returned via the PCV without being pressurized while the valve Is open and no current
{is flowing o the PCV, even after the plunger has started its upward stroke.
(@)Pressutized supply
‘When current flows tothe PCV and the valve closes atthe timing that suits the prescribed discharge quantity,
the return route is cut off and the pressure insie the plunger chamber rises. Fuel is therefore supplied to the
‘common rail under pressure via the delivery valve (non-retum valve). n other words, the plunge lit portion
following the closing of the PCV becomes the discharge quantily whic is changed by varying the PCV
closing timing (plunger prestroke:h), thereby controling the common rali pressure.
——
[NECTION VOLUME
uy
WHEN THE INJECTION
\YOLUME IS INCREASING,
VALVE SHUTOFF
ae TIMING:
(RUIECTING REGIRED)
INJECTION VOLUME
DELIVERY VALVE
PLUNGER
ROPRESSURE] (PRESSURE
FEEDING FEEDING,