QUALITY ASSURANCE PLAN FOR AUSTENITIC STAINLESS STEEL WELDED PIPE

DOCUMENT NUMBER: JQTL/QA/FR-43

AS PER ASTM A 312 , latest edtion

Rev.No.: 00
Effective Date:01.11.2016

VENDOR : JINDAL QUALITY TUBULAR LIMITED QAP NO: JQTL/INSP/QAP/SAMPLE /PIPE(W)

NAME OF CLIENT: ...... SIZE

P.O.NO ..... GRADE

SCOPE OF INSPECTION
SR. COMPONENT/ TYPE / METHOD EXTENT OF FORMAT OF
CHARACTERISTICS CLASS REFERENCE DOCUMENT ACCEPTANCE NORMS REMARKS
NO. OPERATION OF CHECK CHECK % RECORD
JQTL CUSTOMER / TPI

1 RAW MATERIAL

a) Identification of coil As per SA/A-240 & P.O. TC & Inspection

Major Visual 100% Test Certificate V R
markings w.r.t TC Material Spec. Record
1.1 Coil
b) Visual & Dimensional As per SA/A-249 & P.O. As per SA/A-240 & P.O.
Major Visual & - do - - do - V ….
checking Material Spec. Material Spec.
Measurment

Chemical Composition As per Material As per SA/A-249 & P.O. As per SA/A-240 & P.O. Inspection
Verification of Coil a) Chemical Comp. Major P R
checking Spec. Material Spec. Material Spec. Record
1.2 Test Certificate
PMI / CHEMICAL Mechanical Properties As per Material As per SA/ A-249 & P.O. As per SA / A-240 & P.O. Inspection
b) Mech. Properties Major P R
checking Spec. Material Spec. Material Spec. Record
2 IN PROCESS CONTROL

As per As per Internal Production

2.1 Pipe rolling Process control Major QA plan P -
internal QA plan internal QA plan standard Register

Manufacturing Approved WPS, Welding ASME WPS, PQR

2.2 Major 100% ASME SECTION IX P -
Welding( Rolled pipe ) PQR,WQP Parameters SECTION IX WPQ
Heat Bright Annealing/
Temp. As per ASTM A312 & PO As per ASTM A312 & PO Heat Treatment
2.3 Treatment Solution Annealing Major 100% P R
Monitoring Material Specification Material Specification Chart & reports

As per ASTM A312 &

Production
2.4 Pickling & Passivation Surface Condition Major Visual 100% P.O. Material Pipe shall free of scale P R * NOTE 1
Register
specification .
As per ASTM A312 & PO As per ASTM A312 & PO Inspection
2.5 Straightening Straightness Major Visual 100% P -----
Material Specification. Material Specification. Record

3 FINAL INSPECTION

Chemical As per ASTM A312 & PO As per ASTM A312 & PO

3.1 Product Analysis Material ConfIrmation Major 1 per Heat No Test Reports P R
composition Material Specification Material Specification
TENSILE , As per PR
Mechanical As per ASTM A312 & PO As per ASTM A312 & PO
3.2 Mechanical Properties Major FLATTENING . Material Test Reports P R
Tests Material Specification Material Specification
Spec.
 QUALITY ASSURANCE PLAN FOR AUSTENITIC STAINLESS STEEL WELDED PIPE
DOCUMENT NUMBER: JQTL/QA/FR-43

AS PER ASTM A 312 , latest edtion

Rev.No.: 00
Effective Date:01.11.2016

VENDOR : JINDAL QUALITY TUBULAR LIMITED QAP NO: JQTL/INSP/QAP/SAMPLE /PIPE(W)

NAME OF CLIENT: ...... SIZE

P.O.NO ..... GRADE

SCOPE OF INSPECTION
SR. COMPONENT/ TYPE / METHOD EXTENT OF FORMAT OF
CHARACTERISTICS CLASS REFERENCE DOCUMENT ACCEPTANCE NORMS REMARKS
NO. OPERATION OF CHECK CHECK % RECORD
JQTL CUSTOMER / TPI

As per ASTM A262 ''A'' &

3.3 Microstrcture Major IGC Prac "A" 1 per Heat As per ASTM A262 Test Reports P R
Grain size no: 5 or finer
IGC Test
Defecting Intergranular
3.4 Major IGC Prac "E" 1 per Heat As per ASTM A262 As per ASTM A262 "E" Test Reports P R
Corrosion

As per ASTM A312 / As per ASTM A312 / A999

Pressure, Time, Hydro test
3.5 Hydro Testing Major Visual 100% A999 & PO Material & PO Material P W 10 %
Leakage report
Specification. Specification.
X-Ray Florescence/
Alloy content As per ASTM A312 & PO As per ASTM A312 & PO
3.6 PMI TEST Major Emission 100% PMI Reports P W 10 %
verification Material Specification Material Specification
spectrometer
Surface condition,
Straightness, As per ASTM A312 / As per ASTM A312 / A999
Visual & Dimensional Inspection
3.7 End finish,Outer dia, Major Visual & Measurement 100% A999 & PO Material & PO Material P W 10 %
report
Thickness, Length, Specification. Specification.

Product Marking As per ASTM A312 & PO As per ASTM A312 & PO Inspection
3.8 Major Visual 100% P R
Verification of Marking Material Specification. Material Specification. report

4 PACKING
Product delivery
4.1 Packing Major Visual 100% As per P.O. As per P.O. Packing List P ---
condition
5 DOCUMENTATION

Inspection Test
Final Verification of all TCs
5.1 Major Veriification 100% As per P.O. & Spec. As per P.O. & Spec. Reports & Material P R
Documents for Completion
Test Certificate
Legends:,P- Perform, W - Witness, R - Review, PO : Purchase Order

NOTE:
1. If Bright Annealing is done, no need to carrired out pickling & passivation.
2.For Hydro test DM Water Chloride content shall be less than 10 ppm.

JQTL Approved by
Signature with Seal