Preliminary Weight Estimate CH 8
Preliminary Weight Estimate CH 8
Deadweight
Trim & Stability
Speed
Cost evaluation
Sea keeping
Sea launching
A reliable estimate ofweight and center of gravity is essential. Small deviation between real weight/CoG
compared to estimated weight always represents a cost for either the builder or operator. More significant
deviation between real weight/CoG compared to estimated weight can lead to large rebuilding of the vessel or
dramatically changed performance, both representing great costs.
In an early stage of the design process, weight and center of gravity must be estimated on the basis of past ship
data. This implies for a tool which in the greatest extent can structure and make reuse of weight data as
easy as possible.
∆ = ∑ Wi
where ∆ is the displacement tonnage of the ship and ∑W i represents the total weight. There are many ways
in which ship weights can be subdivided. The typical approach for commercial ships is as follows:
∆ = WLS + DWT
where WLS is the light ship weight and DWT is the deadweight tonnage which consists of
WLS = WS + WM + WO+WMAR
WS : Weight of structure
WM : Weight of machinery
WO : Weight of outfit
WMAR : Weight margin (3% typical)
∆ = WLS + WP
where WLS is the light ship weight and WP represents the payload which includes the weight of weapons, sensors
and outfit.
1
Ships are complex enginering structures and a preliminary estimate of total weight is a high risk calculation. In
order to reduce the risk and simplify the calculation ship work breakdown systems (SWBs) are widely used.
Using breakdown structures, the weight of a ship may be divided into weight groups containing information
on weight, center of gravity and other relevant information. To each weight group a specific formula for
estimation of weight is attached.
The weight classification system is a method by which all weight estimates are functionally organized. The
weight classification system provides the naval architect or weight engineer with a format for organizing weight
data that will be in a consistent format. The system allows for the grouping of materials, equipment and
components of the ship in a structured order to facilitate weight estimating, comparison to previous designs, and
to assure completeness. Additionally, the weight classificaton system provides guidance and definition at a
system and subsystem level and aids in the preparation of a complete and accurate estimate.
Weight estimates are generally categorized by one of several type of ship work breakdown systems (SWBs).
Typical SWBSs for commercial and naval vessels are shown in the following tables
Within each group, weights are classified on several levels. For example, within Group 1
There are many methods proposed for an early estimate of steel weight. The empirical methods to estimate
structural weight are usually based on cubic or quadratic similarity. There are also methods based on
2
8.2.1. Methods based on Cubic number, CN=LBD
These methods are based on the assumption that the steel weight of ships are related to their cubic numbers, i.e.
0.9
LBD
WS = C c1c 2 c 3
2832
Where
CB
c1 = 0.675 +
2
LS
c 2 = 1 + 0.36 LS : Length of superstructure
L
1.8
L
c 3 = 0.006 − 8.3 + 0.939
D
C=340
L, B, D in metres.
Kafalı (1988) reccommends the following empirical formula for structural weight of ships
2 l l
WS = C S N 1 + (C B − 0.70) 1 + 0.4 1 + 0.25 2 + ...
3 L L
CS is defined as follows
L
C S = [0.210 − 0.026Log10 N ]1 + 0.025 − 12
D
Where
N : LBD [m3]
CB : Block coefficient
L : Lenght [m]
B : Breadth [m]
D : Depth [m]
l1 : Effective length of superstructure on main deck [m]
l2 : Effective length of superstructure on upper levels [m]
WS = KE1.36
3
Where E is the Lloyd’s equipment numeral give as
Some part of ships may be constructed of aluminium, FRP, or high tensile steel. Then, the following conversion
shall be aplied
1 tonne of high tensile steel will replace about 1.13 tonnes of mild steel
1 tonne of aluminium will replace about 2.9 tonnes of mild steel
1 tonne of FRP will replace about 2.9 tonnes of mild steel
Example 8.1.
Estimate the total steel weight of a new design as described in the table below. A parent ship is chosen with
design characteristics as nearly like the new design as possible, as described in the table below.
CN 16176.1
WS = W0 = × 952 = 1131 tons
C N0 13615.7
CQ 3094.3
WS = W0 = × 952 = 1093 tons
C Q0 2694.4
4
L1 − L 0 B − B0 D − D0 3094.3
WS = WS0 + WS + 1 WS + 1 WS = × 952 =
L0 B0 D0 2694.4
952 + 100.6 + 42.3 + 27.4 = 1122.3 tons
WS0 952
WS = ∆= × 4600 = 1122 tons
∆0 3900
Johnson-Hagen-Overbo (1967) developed formulas utilizing the det Norske Veritas Rules for oil tankers
constructed of mild steel.
L 22.8 35.9 L
WS = 4.04cZ 0.65 L1.108 − 0.016 ⋅ ⋅ 1.120 − 0.0163
B L L
14 +
D
35.8 −
D D
0.73
with c = 1 +
L
Z is determined for the section modulus as defined in DNV rules as presented below.
C B + 0 .7
Z = 2.1FL2 B
10 6
the F value is obtained from the following table.
Det Norske Veritas developed the following formula for oil tankers
L L
WS = ∆ α L + α T 1.009 − 0.004 0.06 28.7 −
B D
where,
L
0.97 0.054 + 0.004
B ∆
αL = 0.78
α T = 0.029 + 0.00235
L 100000
0.189 100
D
L L
Range of validity = 10 − 14, = 5 − 7, L = 150 − 480 m
D B
5
The DNV formula for bulk carriers
L L L − 200 L L
WS = 4.1274Z 0.62 L1.215 − 0.035 0.73 + 0.025 1 + 2.42 − 0.07 1.146 − 0.0163
B B 1800 D D
L L L L
WS = 3.28cZ 0.69 L1.104 − 0.016 0.53 + 0.04 1.98 − 0.04 1.146 − 0.0163
B D D D
0.73
c = 1.0 +
L
C B + 0 .7
Z = 2.1FL2 B
10 6
F is given in the following table
L F
L<240 m. 3.0408175 + 0.014826515L − 0.0000173469L2
240 m ≤ L ≤ 300 m 1.32 + 0.0298333L − 0.00005L2
L>300 m 5.77
Tanker
Kafalı ∆log10.6
WS = DWT < 30000
7.231
Mandel WS = 2.107[0.00986L(B − D)]
1.19
Sato 1/ 3
C L3.3 B 2
−5
WS = 10 B 5.11 + 2.56L2 (B + D ) supertankers DWT>150,000
0.8 D
6
Container Ships
Bulk Carriers
Murray
.56 B T 0.5C B + 0.4
WS = 0.0266L1BP + L in feet
D 2 0.8
Example 8.2
Calculate the steel weight of the tanker with following particulars. Actual steel weight is 6968 t.
L = 201.17 m
B = 27.43
D = 14.33 m
CB = 0.815
Solution
a) Johnson-Hagen-Overbo
L [m] F L [m] F L [m] F
90 4.12 170 4.93 250 5.52
100 4.24 180 5.02 260 5.57
110 4.36 190 5.10 270 5.61
120 4.48 200 5.18 280 5.64
130 4.57 210 5.26 290 5.66
140 4.67 220 5.33 300 5.68
150 4.76 230 5.40 310 5.69
160 4.84 240 5.47 320 5.70
C B + 0 .7
Z = 2.1FL2 B = 18.308 m 3
10 6
0.73
c = 1+ = 1.0515
L
L 22.8 35.9 L
WS = 4.04cZ 0.65 L1.108 − 0.016 1.120 − 0.0163 = 6698 t
B L L D
35.8 − 14 +
D D
b) Benford
CB
c1 = 0.675 + = 1.0825
2
L
c 2 = 1 + 0.36 S = 1 superstructure is ignored
L
1.8
L
c 3 = 0.006 − 8.3 + 0.939 = 1.0785
D
7
CN=340
0.9
LBD
WS = C N c1c 2 c 3 = 7944 t
100,000
c) Kafalı
N = LBD = 79074 m3
L
C S = [0.210 − 0.026Log10 N ]1 + 0.025 − 12 = 0.0869
D
2 l l
WS = C S N 1 + (C B − 0.70) 1 + 0.4 1 + 0.25 2 + ... = 7396 t
3 L L
d) Wehkemp/Kerlen
L2BP B 1 / 3
X= C B = 86409 m 3
12
−7
WS = 0.0832Xe −5.73X10 = 6842 t
e) Carryette
LB 0.72
2
L
WS = C 2/3
B
D 0.002 + 1 = 7609 t
6 D
Example 8.3
Calculate the steel weight of the dry cargo ship with following particulars. [ Kafalı (1988)].
Solution
a) Kafalı
∆Log 7.3
WS = = 2700 t
1.615
b) Kafalı
N = LBD = 39040 m 3
L
C S = [0.210 − 0.026Log10 N ]1 + 0.025 − 12 = 0.093
D
8
2 l l
WS = C S N 1 + (C B − 0.70) 1 + 0.4 1 + 0.25 2 + ... = 3592 t
3 L L
c) Watson-Gilfillan
K=0.033
WS = KE1.36 = 3581 t
d) Carryette :
LB 0.72
2
L
WS = C 2/3
B D 0.002 + 1 = 3371 t
6 D
Example 8.4
Calculate the steel weight of the coaster with following particulars. [ Kafalı (1988)].
Çözüm
a) Kafalı
∆Log 7.3
WS = = 345 t
1.615
b) Kafalı
N = LBD = 2980 m 3
L
C S = [0.210 − 0.026Log10 N ]1 + 0.025 − 12 = 0.119
D
2 l l
WS = C S N 1 + (C B − 0.70) 1 + 0.4 1 + 0.25 2 + ... = 354 t
3 L L
c) Watson-Gilfillan
K=0.03
9
WS = KE1.36 = 303 t
d) Carryette :
LB 0.72
2
L
WS = C 2/3
B D 0.002 + 1 = 320 t
6 D
∂WS
WS1 = WS 0 + (L1 − L 0 )
∂L
where
∂WS WS
= =a
∂L L
Similarly the variation of steel weight with beam, and depth may also be assumed as linear. For the cases where
block coefficient varies, the following correction is applied
∂WS 1 + 0.5C B1
=
∂C B 1 + 0.5C B0
Example 8.5
Calculate the steel weight of the proposed design by using the parent ship data.
Solution
WS 6424
KL = = = 33.81
L0 190
WS 6424
KB = = = 229.43
B0 28
10
WS 6424
KD = = = 458.86
D 14
1 + 0.5C B 1.408
K CB = = = 1.013
1 + 0.5C B0 1.390
Before starting steel raticination a table should be set up to compare the parent ship and proposed ship
characteristics. A typical table is shown below.
Item Parent ship weight Ratio Weight coefficient Proposed ship weight
Shell plating and 2258 L(2D+B) 0.0194 2356
longitudinals
Deck plating and 942 LB 0.0166 986
longitudinals
Longitudinal 646 LD 0.0217 673
bulkheads
Main transverse 763 No x BD 0.0183 697
bulkheads
Main transverse 965 L(B+D) 0.0111 1004
frames and webs
Misc. steel 693 LBD 0.0261 729
Sub total
Welding 157 % 0.025 161
Total steel weight 6424 6606
11
8.3. Machinery Weight
The first step towards assessing the machinery weight is the prediction of the required power. The second step
involves taking a decision on the type of machinery best suited to the service conditions of the ship under
consideration. Therefore, the main factors that affect the weight of machinery are
The almost universal choice of for the machinery of most medium to to large cargo ships is a slow speed diesel
engine. Medium speed geared diesel engines are the general choice for smaller cargo ships, ferries, tugs, and
supply boats. Large cruise vessels are frequently fitted with diesel electric installations as are many specialist
vessels such as fishery research, oceanography vessels, and warships. Gas turbines and/or high speed diesels are
the choice for warships where the need for high power/weight ratio is all important. An unusual feature of
warship machinery is the fact that it usually has to provide both a high speed sprint capability and a reasonable
endurance at a slow to medium speed. The machinery provided for these two roles may be arranged so that the
two component parts always separately (the OR configuration) or combine together (the AND configuration) for
the high speed role.
• Maine engine(s)
• Main engine lubricating oil and water
• Main engine control system
• Gearing
• Shafting and bearing
• Propeller(s)
In the absence of manufacturers’ specifications, the following values relating to the dry engine, without cooling
water and lubricant, can be used as approximate unit weights for diesel engines
• Generators
• Compressors
• Boilers
• Heat exchangers
12
• Purifiers
• Pumps
• Pipework
• Lubricating oil and water in auxiliary machinery and systems
• Workshop plant, spare gear
WYM = 0.56(BHP )
0.70
Dry cargo and bulk carrier
WYM = 0.59(BHP )
0.70
Tanker
WYM = 0.65(BHP )
0.70
Passenger ship and ferry
The following empirical formulae are proposed for a preliminary estimate of the weight of outfit.
13
Schneekluth (1987) recommends the following general formula for cargo ships
WO = KLB
WO = K × ∑ ∇
where ∑ ∇ is the total ‘converted volume’ corresponding to the measurement system applicable – expressed in
cubic meters. K is to be taken 0.036 to 0.039 t/m3 . For passenger ships with large car transporting sections and
passenger ships carrying deck passengers K to be taken 0.04 to 0.05 t/m3 .
Carryette reccommends the following formula for the weight of equipment and outfit for refrigerated ships of
between 90 m and 165 m in length.
2 2/3
L V
WO = 550 + 163
100 1000
where L is the length between perpendicuşars and V is the gross volume of insulated holds.
Example 8.6
Estimate the outfit weight of the following vessel [Kafalı (1988)].
d) Katsoulis WO = KL1.3 B 0.8 D 0.3 = 0.065 × 81.601.3 × 13.20 0.8 × 7.90 0.3 = 291 t
1.6
LB
e) Murphy WO = 0.15 = 294 t
9.43
14
8.5. Fuel Weight
For modern diesel plants an overall specific fuel consumption rate may be assumed as 210 g/kWh. Then the
weight of fuels
t R [nm ]
WF = 0.000210 PB [kW ] [ 1.05
kW h V knot ]
Lube oil weight is an additional lost deadweight item which for diesel engines, can be estimated as follows
8.7.1. Structure
a) Kupras-Dökme yük
L
2
L
KG S = 0.01D 46.6 + 0.135(0.81 − C B ) + 0.008D − 6.5 L>120 m
D B
L
2
L L − 60 L≤120 m
KG S = 0.01D 46.6 + 0.135(0.81 − C B ) + 0.008D − 6.5 + 0.001D1 −
D B 60
b) Mandel-Tanker KG S = 0.61D
8.7.2. Machinery
b) Mandel-Tanker
KGM =0.55D
c) Kiss - Container
KGM =0.47D
15
8.7.3. Outfit
Many of the larger outfit items should best be estimated and located separately. For example, a heavy stern ramp
is a dominant item with known location and significant effect on trim so it should be handled as a separate
weight item from the very beginning.
8.7.4. Fuel
Weight and centre of gravity (KG) margins are of major importance for commercial and military vessels. There
are two basic types of weight margins. The first is a design margin to account for uncertainty in the design
estimate. The second margin is a service life growth margin to allow improvements in vessel use over life. This
is used in naval vessels where sensors and weapon systems evolve rapidly over the life of the vessel.
Watson and Gilfillan recommend only a design margin of 2 % of light ship for commercial designs. Kiss uses 3
% of light ship and 0.3 m KG margins. Marad reccomends 3% for weight and 3 % for KG margins.
For warships typical design margin is about 3 –5 %, while minimum service life margins are about 5 %. KG
margins for warships are about 4 % for design and 0.15-0.45 m for service life.
Example 8.7.
The parent LPG carrier has the following characteristics
Structural changes are to be made in the new design, which, if made on the parent ship, would reduce the steel
weight by 20 tons. What is the approximate displacement, weight groups and the dimensions of the new design.
[ Kafalı (1975)].
16
Solution
The displacement of a cargo ship can be expressed as a sum of light ship and deadweight as follows
∆ = WLS + DWT
the componens of light ship are: the steel weight, weight of macinery and the outfit,
WLS = WS + WO + WM
The major components of DWT are the cargo and fuel weights.
∆ = WS + WO + WM + WF + DWTC
The weight statement for the new design can be written as follows
Steel weight
∂WS
WS ' = WS + (∆'−∆)
∂∆
∂WS
Since WS = a∆ and =a
∂∆
360 − 20
WS ' = a∆' = ∆ = 0.22524∆'
1509.5
Outfit
51
WO ' = b∆' = ∆ = 0.033786∆'
1509.5
Machinery
∂WM
WM ' = WM + (∆'−∆)
∂∆
where
1
∂WM 2 − 3 3 2WM
= c∆ V =
∂∆ 3 3∆
by substituting
WM 2 WM
WM ' = + ∆'
3 3∆
Thus
17
WM ' = 0.01877 ∆ '+14.1666
Fuel
∂WF
WF ' = WF + (∆'−∆)
∂∆
where
1
∂WF 2 − 3 3 2 WF
= d∆ VS =
∂∆ 3 3∆
by substituting
WF 2 WF
WF ' = + ∆'
3 3∆
Thus
WF ' = 0.017666∆'+13.333
∆'= 1481.1 t
W
WF ' = d∆' 2 / 3 VS3 = 2 / 3 F 3 ∆' 2 / 3 VS3 = 39.50 t
∆ VS
1/ 3 1/ 3
∆' 1481.1
α= = = 0.994
∆ 1509.5
Thus, the dimensions of new design are
18
Example 8.9
The parent fast attcak craft has the following particulars. Estimate the displacement and weight groups of a new
FAC which is to be similar in all respects to the parent but to have a speed of 35 knots [ Kafalı (1988)].
Solution
∆ = WS + WO + WM + Cons tan t
A reduction in speed will effect the steel, machinery and outfit weight. The weight equation for the modified
form is
Syeel weight
∂WS
WS ' = WS + (∆'−∆)
∂∆
∂WS 61.875
Since WS = a∆ , =a WS ' = a∆' = ∆' = 0.284∆'
∂∆ 218
Outfit weight
44.325
Since we assume WO = b∆ WO ' = b∆' = ∆' = 0.203∆'
218
Machinery weight
We assume WM = c∆
2/3
V3
3
∂WM V ′
WM ' = WM + (∆ ′ − ∆ )
∂∆ V
where
1
∂WM 2 − 3 3 2WM
= c∆ V =
∂∆ 3 3∆
Then
3
2 × 40.95 35
WM ' = 40.95 + (∆ ′ − 218) = 9.144 + 0.08374∆ ′
3 × 218 40
19
∆' = 185.2 t
20
21