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External Pipe Wrapping - Inspection and Test Plan: Description of Location

This document provides an inspection and test plan for external pipe wrapping on a transfer pumping main project. It outlines 6 items to be inspected including pipe jointing materials, personnel training, joint preparation, installation of heat shrink sleeves, pipe wrapping verification, and pipe wrapping testing. Acceptance criteria are defined for each item along with who will undertake verification and any relevant notes. Sign off is required by the construction supervisor and project representative once the lot is completed.

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256 views2 pages

External Pipe Wrapping - Inspection and Test Plan: Description of Location

This document provides an inspection and test plan for external pipe wrapping on a transfer pumping main project. It outlines 6 items to be inspected including pipe jointing materials, personnel training, joint preparation, installation of heat shrink sleeves, pipe wrapping verification, and pipe wrapping testing. Acceptance criteria are defined for each item along with who will undertake verification and any relevant notes. Sign off is required by the construction supervisor and project representative once the lot is completed.

Uploaded by

David
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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External Pipe Wrapping – Inspection and Test Plan

PROJECT: Transfer Pumping Main – Package 1

Lot No…………………….……. Date Lot Started………/……./…2003 Date Lot Completed………/……./…2003


Description of location:

Description Chainage From Chainage To Joint Numbers within Lot


Pipe Installation
Activities:
Reference Verification to be Conformation
Item Description Acceptance Criteria
Document undertaken by: Comment
E9.4.2 This project shall use Raychem WPCT heat shrink sleeves. Sleeves UWR - QMR
1. Pipe Jointing materials comply Raychem WPCT approved for use
DS81 shall be tested prior to use to ensure satisfaction of Superintendent

 Only personnel holding a current accreditation from Petro Personnel trained and approved to undertake
Personnel trained to undertake Raychem Installation Coating Systems for the installation of Raychem WPCT shall be joint preparation and installation
2.
wrapping Procedure allowed to undertake the works

 The edge of the coating adjacent to the bare steel shall be SS Joints prepared correctly
beveled over a minimum of 10mm between the bare steel and
the full coating thickness.
E9.4.2  Bare steel to be thoroughly cleaned with a mechanical wire
3. Preparation of joint Raychem Installation brush prior to welding and then cleaned again following welding
procedure  Adjacent Sintakote to be roughened using emery paper for a
distance of approx. 100mm each side of the joint
 Dry cloth to be used to wipe all dust and residue from the bare
steel and Sintakote wrapping surface
 Once prepared the pipe joint shall be preheated using two SS Welding consumables comply
installers with gas torches to 70 degrees Celsius. The pipe shall
be “Touch Tested” to ensure even distribution of heat. A digital
thermometer is to be available to spot test the temperature.
Raychem Installation  Sleeve shall be loosely wrapped around the joint
4. Installation of Heat Shrink Sleeve
procedure  Closing patch preheated and patted together using a gloved
hand to seal
 Both installers shall heat the sleeve along the centre of the
sleeve using vertical sweeping motion and then outward from
the shrunken centre to the edges.

Item Description Reference Acceptance Criteria Verification to be Conformation & Comments


External Pipe Wrapping – Inspection and Test Plan

Document undertaken by:


 Thermochromic embossing on the heat shrink sleeve shall SS Pipe Joint Visual Inspections carried out - all sleeves
Raychem Installation have disappeared.
5. Pipe Wrapping Verification
procedure  Even mastic bead to have formed around the full perimeter of
both edges of the sleeve
 A peel test shall be undertaken as nominated by SS Peel Test Undertaken at Joints: (results attached)
Superintendent.
Pipe Wrapping Testing Raychem Installation
6.  Peel reading to be greater than 3kg/25mm/1 min
procedure
 Even and thorough mastic adhesion across surface of steel

Lot Closed: / / 2003

Signed by Construction Supervisor:


Notes:
……………………………………………………………. Date …………/…………/…2003
 Attach copies of any testing
undertaken to this Inspection
Signed by Representative:
and Test Plan.

……………………………………………………………. Date…………./………../….2003

Legend:
 SS - Site Supervisor, GE - Project Geotechnical Engineer
 PS – Project Surveyor, QMR – Contractors Quality Assurance Representative, WI Welding Inspector

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