Check List

for 90%
Model
Review
1 The comments of 60% model review are closed.
Inter discipline model review is conducted and
2
comments of the same are incorporated.
3 All Equipment checked to IFC Vendor information.
4 All piping modeled including piping below 2”
5 All Pipe supports are modeled and checked
6 All Stress comment incorporated and checked
All Steel Structures are completed and checked
7
with respect to IFC drawings
All Buildings are completed and checked with
8
respect to IFC drawings
All Foundations are completed and checked with
9
respect to IFC drawings
All Online, Off-line and equipment mounted
10 Instruments are completed and checked with
respect to approved vendor drawings.
All Telecom items including CCTV’s, PAGA
11
speakers are shown and checked
12 All Lighting fixtures are completed and checked.
All electrical panels / Distribution Boards are
13
completed and checked.
All Fire & Gas Equipment is completed and
14
checked
15 All U/G facilities completed and checked.
Any exclusion from 60% model review is
16
incorporated and checked.
All Utility Stations are identified, located and
17 checked for the maximum length of hose with
proper access.
All Safety showers and eye baths are identified,
18
located and checked with proper access.
Location of mobile and portable /manual
19
firefighting equipment are shown and checked.
All Sample connections are identified and
20
modeled and checked for proper access.
The minor access platforms, if any are located
21
and checked for proper access.
The offline instruments including analyzer
22 enclosures/panels etc. are modeled at proper
locations and checked.
23 The fire and gas detectors are shown and
location of each is checked by HSE for function
 and by piping for obstruction.
The cable routing inside the building is
24 complete and checked so that it is not
obstructing any movement of crane or walkways.
All the instrument stands and supports are
checked so that they are not obstructing the
25 walkways on the platforms especially in case of
platforms located on vertical vessels and
columns.

Location of junction boxes is checked so that

26
they are not obstructing the walkways.
Junction boxes/fire boxes are modeled with
volume for door opening and does not enter into
27
the hard standing/access areas located for
crane/walkways, etc.
Cable conduits are checked so that they are not
28
coming out in the middle of the road/ walkways.
Ensure that arrangement of small bore piping has
been done in such a way that the pipe support is
29
provided to prevent the breakage due to
vibration.
Ensure purging connection is provided at the
30
dead end of flare header.
Ensure that cooling water lines branch off from
31
the header from top.
Ensure that there are no valves installed with
32 the stem pointing below the horizontal plane in
downward direction.
Ensure that the vents from an analyzer
33 house/cabinet are located and routed to
atmosphere at safe height from grade.
The vents of seal chambers of reciprocating
34
compressors are properly routed and supported.
Unloading and storage of chemicals and additives
35
is reviewed for any environmental impact.
Vendor trim piping around equipment is put in
36
the model and checked.
Ensure Toe plate is modeled properly at platform
37
opening.
Check that the Siren/safety alarm system is
38 installed at top of highest building and at the
centre of plant area.
The proper lighting poles and fixtures etc. are
39
shown and checked.
40 The safety equipment like wind socks, breathing
 apparatus are strategically located as per
escape and safety equipment layout.
The routing of branch cable trays to the
41 instrument and support for the same is properly
shown and checked.
The parking area, traffic barriers, boulders,
42
etc. as applicable is modeled and checked.
Steam tracing manifolds and steam jacketing
43
details are shown in model and checked.
All design change notices (DCNs) are taken care
44
with respect to completeness.

PROJECT NAME : PROJECT NO. :

CLIENT : AREA OR WBS NAME :
REV. : DATE : DD/MM/YYYY
DOCUMENT NO. :
Check List for 60% Model Review
General:

1 All underground piping systems are modeled and checked.

2 Piping having size 2” and above is modeled and checked.
Pipe supports locations & types are correct. Supports for
3 stress critical systems shall be based on stress analysis
calculations.
Utility stations locations are shown by volume box and the
4
locations are checked.
5 Foam powder & Water Spray Systems are modeled and checked.
6 Eye wash and Safety Shower locations modeled and checked.
Access and egress, operation and maintenance of valve and
7
instruments are checked.
The model is updated as per the vendor drawings of the
8
packages.
All equipment are modeled as per latest vendor drawings &
9
checked.
All mechanical handling equipment’s like cranes, monorails,
10
davits, eye pads, EOT’s etc… are modeled and checked.
All structural steel, e.g. pipe racks, technological
structures, shelters, platforms, stair cases /ladders, pipe
11
supports designed by civil etc… are modeled as Civil design
and checked.
12 All Paving and curbing is modeled and checked.
13 All foundations are modeled and checked.
14 All buildings are modeled and checked.
 All Instrument items like junction boxes, panels, cabinets,
15
SIV vessels Inclusive of supports) are modeled and checked.
All Electrical items like junction boxes, panels, cabinets,
16 lighting poles, flood lights, masts etc… (Inclusive of
supports) are modeled and checked.
All Telecom items like junction boxes, panels, cabinets,
17 CCTVs, PAGA speakers, telecom tower, etc… are modeled and
checked.
All above ground cable tray routing is modeled and checked.
18 Outline of drops to equipment/all users is shown in the
model.
19 All underground cable trenches are modeled and checked.
20 Analyzer shelters modeled and checked.
Where applicable passive fire proofing is incorporated in the
21
model.
22 Construction access is checked.
23 Review tags of 30% model review are closed.
Interdisciplinary model review is conducted and all the
24
comments are resolved.
Process related:
All line numbers, line size, pipe class & flow direction are
25
checked as per P&IDs.
All tags for equipment, valve, SP item and Instrument are
26
checked as per P&IDs.
All in-line & on-line components are located and sequence of
27
branch connections are as per P&IDs.
The special requirements such as slope, no pocket, removable
28
spool etc. and design related P&ID notes are taken care.
Ensure the hydro test vents and drains are provided where
29
necessary (for all lines that will be hydro tested).
30 The insulation type & limit/extent are correctly specified.
The electrical tracing and limit/ extent are shown, if
31
applicable.

The requirement of symmetrical piping and minimum piping are

32 properly taken care as per process requirement, if
applicable.(esp. for air cooler piping)
The requirement of straight length for inlet pipes at column
33 inlets, knock out drums/vessels and cyclones etc. are taken
care as per Process/Mechanical requirement.
The straight length requirement for suction & discharge of
34
pumps/ Compressors, if any is checked.
The suction line for compressor is routed with a slope
35
towards the knock out drum.
36 The length / no. of elbows on suction line between
 tank/vessel and pump should be minimum. Pockets may be
avoided if possible. High points shall be below the LL level
in the tank (i.e. Fully flooded line).
37 All the vapor lines branch off from the top of the main line.
All valves required for emergency operations are operable
38
from grade.
Lines are provided with drain connection between two valves,
39
especially when the second valve is a check valve.
The hot lines which are near to the operating platform or
40 near the reach of the person are insulated for personnel
protection. The limits of insulation modeled are checked.
The routing of flare header is free of any pocket and kept
41 continuously sloping towards knock-out drum as per process
requirement.
Layout related:
Ensure all vertical lines rising or dropping from rack to
42
unit are maintained same back of pipe from rack.
Arrangement of piping entering and leaving the plant are
43
logically grouped together at the battery limit.
The PSV outlet lines are self draining to flare header and
44
ensure no pocket in PSV inlet lines.
The personnel access/ingress paths are free from hazards
45 posed by blow out panels, rupture discs and relief valve
discharge stacks.
Removable spool shall be of minimum length and shall not have
46 any instruments, vents, drains and other tapping/connected
piping.
The area for large filters, strainers etc. are located within
47 curbed areas to contain the spillage during cartridge/element
replacement operations.
The handling & removal of all valves, blinds etc. for
48 maintenance are reviewed with respect to arrangement and
access space.
Ensure that the design has been done effectively to reduce
49 the number of flanges required for internally lined pipes and
Galvanized pipes greater than 2”.
Operation and maintenance access for all valves,
50
Instrumentation, spec. blinds/spacer & spade are provided.
Platforms requirement for accessibility, operation,
51 maintenance are taken care. Also ensure proper access is
provided by proper selection of ladders or stairways.
Proper size cut outs are provided on platform/floor openings
52
for piping.
All ladders are checked for side entry on vertical
53
Vessels/Columns.
Ensure there is no interference with adjacent lines/structure
54
due to expansion of piping in hot condition.
55 Open sewer pit is avoided near the hot oil/fluid pumps.
 The flat side up (FSU) eccentric reducer is used in pump
56 suction line to avoid pocket formation which may cause the
cavitations of the pump.
In general, on straight pipe run the eccentric reducer is
57
used with its flat side down (FSD).
Placement of valves in pipe racks has been avoided. If
58
unavoidable they are to be provided with access.
For routing of jacketed sulphur piping, cross is used where
59 the direction change is envisaged. Also ensure proper space
for rodding from two directions.
Ensure that the valves and instruments located on sulphur
60
pits are safely accessible in case of fire for shutdown.
Provision of tundish where drain is to be collected from the
61
open drain system is checked.
Ensure the discharge of process and hydrocarbon lines should
62 not be let to open at grade; This should be connected to
closed drain system.
Ensure the Relief valve piping should be as short as possible
63
when discharging into a closed system.
The valve pits, sumps, catch basins and trenches, culverts
64
and any other pits etc. are properly located and checked.
The dyke, curb walls, bund walls and fire separation walls
65
etc. are properly located and checked.
The underground oily/sewer piping is properly shown and
66
checked.
The piping for Pumps in parallel and Fin fan coolers is
67
checked for symmetry to have same performance.
The elevation of equipment with relation to NPSH requirement
68
of pumps is checked.
Location of suction air filters is checked so that the air
69
quality is clean and free from obstacle.
Hand wheel/lever location/orientation to be checked for
70 plug/ball valves for interference with operating access,
platforms, structures etc.
Check the distance of snuffing steam isolation valve for
71
fired heaters, it is to be located 15m away from heater.
72 Elevation of U/G drain drum and pit depth shall be reviewed.
Layout and Mechanical Handling Related:
Requirements for equipment removal hatches and construction
73 opening in floors, walls and roofs have been identified and
shown and checked.
The adequate clearance availability for the maintenance and
removal of rotors/shafts/internals etc (including the
74
installation of temporary rigging beams, hoists, chain falls,
etc.) should be checked.
The bottom of monorails/ hoists/EOT/HOT hook elevation should
75 not be lower than the usable openings of roll-up doors,
forklift access aisles etc.
 The Crane/Hoist hook limits have been considered when setting
crane/monorail elevations. (The compressor/blower/pump
76
shelter sizes to checked w.r.to available operation &
maintenance space.)
Projection of monorails should be minimum 1 meter outside the
77 shelter/buildings for loading/unloading/dropout area if the
same is outside the shelter.
Adequate lay down areas are identified and located for use
78
with cranes, gantries and monorails.
The requirement of breakup flanges should be checked for
79 piping running over equipments (esp. compressors, chemical
injection package, blowers).
Fire proofing requirement to be checked as per HSE. Fire
80 proofing if required, shall be modeled and checked for
clearances and interferences.
The pumps with a vertical suction line and the elevated
81 strainer are properly located and ensured the opening of such
strainer does not result in spilling the flammable liquid.
Access around the pumps is to be checked for obstruction due
82 to hook up around the pumps like seal oil lines, casing
drains to closed drain network etc.
All Cryogenic service valves stem are to be checked for the
83 stem in Vertical position or at less than 45 degree angle to
vertical.
The stem of gate valves in flare service should be
84
horizontal.
Instrument/Mechanical and Vendor related:
The equipment/package items are checked with Vendor drawings.
85
(for nozzle no, size, rating, elevation & orientation)
The Control valves, ESDV, & PSV are modeled and checked as
per vendor drawings along with correct size and orientation
86
of actuators. Maintenance access is checked for Control
valves, ESDV, PSV & actuators of valves.
All inline/online Instrument connections are checked as per
87
the Inst. Hook-up drawings.
The instrument orifice tapping orientations are checked as
88 per Instrument Standards as per type of fluid (e.g. gas &
liquid).
The upstream/downstream straight length requirement for
89
orifice is checked as per instruments/vendor requirement.
The suction of the air blower of buildings and the inlet for
90
HVAC is taken from a non-hazardous area.
Check that tracing around the suction and discharge lines can
91
be dismantled to allow pump removal.
The clearance for removal of strainer basket is checked. Also
92 checked for requirement of breakup flanges, if any for
strainer drain lines.
93 Instrument and electrical push buttons on poles are checked
 so as they are not obstructing the accessibility of the pump.
The piping with instrument connections is properly positioned
94 for easy accessibility. If needed for access, the necessary
platform and walkways are provided.
In case ultrasonic flow meter is used, then adequacy of space
available around the flow meter is checked for installation
95
of the flow meter sensor so that it does not touch adjacent
line.
Electrical, Instrumentation and Telecommunication JB are
96 locations are checked so that they are not causing
obstruction in the walkway.
Sample cabinet and coolers are properly located and checked,
97
wherever applicable.
Cathodic protection (CP) rectifier is properly located as a
98
Block, wherever applicable.
The electrical power generation package is shown as a Block,
99
wherever applicable.
The electrical main cable trays are properly shown and
100
checked.
The underground electrical/instrumentation cable trenches
101
etc. are properly shown and checked.
The underground electrical conduits are properly shown and
102
checked (esp. where crossing is expected).
Electrical transformers as a block are shown. Bus duct
103
between Generator and the Switchboard are shown.
Electrical Panel, Junction Boxes, Push Button stations are
104
shown and checked.
Instrument main & branch cable trays of 150 mm and above
105 along with, trenches, junction boxes, transmitter boxes etc.
are located and shown and checked.
Stress and supporting related:
The appropriate secondary supports are provided and span is
106
checked as per the support specification.
Stress group comments for stress critical lines are
107
incorporated and checked.
The routings of two-phase lines are to be without pocket to
108 the maximum extent possible. Also ensure proper supporting of
these lines.
Ensure civil foundation is modeled for standard secondary
109
supports.
Ensure civil structural & foundation is modeled for non
110
standard secondary supports (by civil)
Ensure that correct types of primary supports are selected
like clamp type shoes shall be used for Stainless steel,
111
Alloy steel and galvanized pipes. Clamp type shoes shall be
used for Carbon steel pipes requiring PWHT.
112 All foundation including footing/ piling wherever applicable
is located and shown (for equipments, pipe support and
 platforms, etc).
113 Adequate supporting provided for all control valve stations.
114 Spring supports are modeled and checked.
Small bore branches with long runs are checked for proper
115 supporting and requirement of stiffeners at branch–off
locations.

PROJECT NAME : 30% CLIENT :

PROJECT NO. : DOCUMENT NO. :
AREA OR WBS NAME : REV. : DATE : DD/MM/YYYY
Sr.
Check Points
No
  General and layout related:
Major underground piping systems including pressurized and
1
gravity lines are modeled and checked.
Major large bore and critical process piping determining the
2
equipment location are modeled and checked.
3 Pipeline within plant area is modeled and checked.
4 Pipe racks, tracks and sleeper ways are modeled and checked.
All technological structures and platforms are modeled as
5
simple outline and checked.
All Process equipment on equipment list are modeled as per data
6 sheet/preliminary vendor drawings and checked. Packages modeled
as boxes.
Nozzles, Manholes & associated platforms for static equipment
7
are modeled and checked for orientations and Location.
8 Roads, main access ways are modeled and checked.
9 Dropout/laydown areas and davits are modeled and checked.
10 Bundle pulling areas are shown and checked.
Mobile and permanent maintenance equipment access area is
11
modeled and checked.
Space for Construction and erection access is shown as
12
translucent boxes.
13 Escape routes on grade and platforms are shown and checked.
14 All Ladders and stairs are modeled and checked.
Spray water rings on the static equipment in the required
15
number and location are modeled and checked.
16 Concrete slabs and paving are modeled and checked.
17 Outlines of all Buildings is modeled and checked.
Major equipment structures, foundations are modeled and
18
checked.
19 Shelters are modeled and checked.
 Major underground drainage/sewage systems are modeled and
20
checked.
21 Bund walls / fire wall is modeled and checked.
Space reservation for main electrical, instrumentation and
22
telecom cable trays on racks is shown and checked.
Main electrical, instrumentation and telecom cable trenches,
23
corridors are modeled and checked.
24 Fence gates, emergency exits are modeled and checked.
25 Muster point is modeled and checked.
26 ESDV conceptual location are modeled and checked.
27 Space for future facilities is modeled and checked.
Battery limit interfaces with others is shown appropriately and
28
checked.
Spacing/inter distances between the equipment/structures are
29
checked.
All critical piping requiring slopes and no pockets as per
30
process requirements are checked.

Hard Standing Areas are defined and properly located and

31
checked.
The major equipment/tech. structures constructability have been
32
checked.
The requirement for operation, maintenance and access on
33
equipment, structures, shelters and buildings has been checked.
Space for loading/unloading of catalysts, pickings, internals
34
for columns/reactors provided and checked.
Modular design projects are checked for installation path
35
modular envelops and modular setout points.
Thermo siphon re-boiler elevation checked with draw-off pan
36
elevation
In case of Brown field the existing information is modeled and
37
checked.
Interdisciplinary model review is conducted and all the
38
comments are resolved

 
Safety and operation & maintenance
related:
All escape route paths are obstruction free and no walk way has
39
got head bumpers or tripping hazards.
All the exits through escape routes are going away from a main
40
process area.
Proper opening/space is available for cranes to enter and
41
maneuver.
All man-ways are within the reach of the crane/hoisting
43
equipments esp. for vertical vessels and columns, etc.
 Proper space on platform is available for turning the man-way
44
covers and entering the equipment.
Accessibility for maintenance and operation of spectacle blinds
45
is checked esp. if associated with equipments.
Adequate space for bundle pulling and transportation of bundles
46
is kept for heat exchangers.
The removal of pump is not hindered due to configuration of
47
connected piping.
The straight length requirement in the suction line for side
suction and discharge and double suction pumps. Also ensure the
48
accessibility to RS spool, valves and connected instruments
around the pumps.
Remote shutdown devices (emergency shutdown valve) are located
49
at safe place.
  Mechanical Handling Related:
The adequate clearance availability for the maintenance and
removal of rotors/shafts/internals etc (including the
50
installation of temporary rigging beams, hoists, chain falls,
etc.) is checked.
Requirements for equipment removal hatches and construction
51 opening in floors, walls and roofs have been identified and
shown.
Accessibility for mobile crane for maintenance of equipments
52 (e.g. re-boilers, air coolers, exchangers on technological
structures, etc.)
Adequate lay down areas are identified and located for use with
53
cranes, gantries and monorails.
The equipment/heavy items dropdown area have been identified
54 and located specially for Columns, Vertical Vessels & tech.
structures etc.
The location of the local compressor panel is checked for
55
operation and maintenance point of view.
The location of compressor lube oil system & seal oil tanks,
56 etc. has been checked with respect to vendor specific
requirement, if any.
  Safety Specific requirement:
Location of fire hydrants, monitors of firefighting equipment
57
are shown and reviewed.
The proper escape routes are provided from elevated
58
equipment’s and all platforms.
The fire protection system deluge valve, hose racks, etc. have
59 been identified and located in accordance with applicable
design guidelines, codes and standards.
All locations are reachable by a fire truck if one road is
60
blocked.
The fuel system day tanks located outdoors with sunshades as
61
per Project specifications, if applicable.
 The fuel unloading facilities, storage tanks etc. shall be
62 enclosed with bunds, dykes and/or curbs with spillage
collection sump as per project specification, if applicable.
At truck unloading facilities, the dimensions of vehicles being
63 used have been verified to ensure that proper vertical
clearances, width, and turning radii have been considered.
At least two exits as per the safety requirements are present
64 on platforms which will be used regularly (esp. platforms on
technological structures and underneath the air coolers etc.)
The drop out zones and davits are identified & modeled as
65
translucent boxes.
All fire water deluge manifolds are safely located in relation
66
to the equipment they are protecting.
Transportation of equipment through existing plants reviewed.
67
(Brownfield only)