SERVICE NOTES

PC-50
Specifications
Mechanism ...................................................... Media-movement method, thermal transfer printing
Acceptable Media Width .................................
Maximum Work Area .....................................
279.4 mm–482.6 mm (11"–19")
457.2 mm x 24,998 mm (18"–82'1/8")
Structure & Spare Parts 1
Acceptable Media Type .................................. Adhesive vinyl, thickness 0.06 mm–0.15 mm (0.00236"–0.00591")
Tools ................................................................Cutter: blade & blade holder.
Printing ribbon: thermal transfer ribbon cartridge.
Cutter Force ..................................................... 30 gf–200 gf
Electrical Section 2
Cutting Speed .................................................. 10 mm/sec.–400 mm/sec.(0.393"/sec–15.748"/sec) (in all directions)
Printing Speed ................................................. 130 mm/sec. (5.118"/sec)
Cutting Resolution (Software Resolution) ...... 0.025 mm/step (0.000984"/step)
Printing Resolution .......................................... 360 dpi
Replacement of Main Parts 3
Cutting Accuracy (Distance Accuracy) ........... Less than +/-0.2 % of distance travelled or +/-0.2 mm (+/-0.00788"), whichever is greater
Registration Between Printing & Cutting ....... Less than +/-0.3 mm (+/-0.0188") (Excluding expansion or contraction of the media,
and excluding times when material is been reloaded)
Interface ........................................................... Parallel (Centronics), Serial (RS-232C) Adjustment 4
(The data received first after switching on the power is used to determine automatically
whether the parallel or serial interface is being used.)
Memory ........................................................... 1 Mb
Control Switches ............................................. SETUP, PAUSE, BASE POINT SET, CHANGE, CLEANING, TEST,
, , ,
Supplemental Information 5
LED ................................................................. POWER/ERROR, SETUP, PAUSE, BASE POINT SET, CHANGE, BUSY
Power consumption ......................................... 1.0 A/110 V, 1.0 A/117 V, 0.5 A/220 V, 0.5 A/230 V, 0.5 A/240 V
Acoustic noise level ........................................ Printing/Cutting mode: less than 68 dB (A)
Standby mode: less than 40 dB (A) (According to ISO 7779)
Trouble Shooting 6
Dimensions ...................................................... 840 mm (W) x 278 mm (D) x 227 mm (H)
(33-1/8" (W) x 11" (D) x 8-15/16" (H))
Weight ............................................................. 16 kg (35.3 lb.)
Operating Temperature ................................... 10–30ºC (50–86ºF)
Supplement 7
Operating Humidity ......................................... 35%–70% (non-condensing)
Accessories ....................................................... • Power Cord • Thermal transfer ribbon cartridge • Blade (Carbide) • Blade Holder • Roller Base • Cutter Tool
• Material for Test Cuts • Cleaning Sheet for Printing Head • Head Cleaner • User's Manual • PC-50 DRIVER for
windows® 95 • PC-50 DRIVER for windows® 3.1

Specifications
[Parallel] [Serial]
Standard ........................................ In compliance with the specifications of Centronics Standard ........................................ RS-232C specifications
Input signals .................................. STROBE (1BIT), DATA (8BITS) Transmission method .................... Asynchronous, duplex data transmission
Output signals ............................... BUSY (1BIT), ACK (1BIT) Transmission speed ....................... 9600, 19200 (selected using DIP switches.)
Level of input/output signals ........ TTL level Parity check .................................. Odd, Even, or None (selected using DIP switches.)
Transmission method .................... Asynchronous Data bits ........................................ 8 bits
Stop bits ........................................ 1 or 2 bits

Contents

1 Structure & Spare Parts

1-1 COVERS ........................................................................................ 1
3-13 CHANGE RIBBON STICKER ...................................................... 28
1-2 FRAME .......................................................................................... 2
3-14 ALIGNMENT STICKER (LONG) .................................................. 28
1-3 TOOL CARRIAGE ......................................................................... 4
3-15 ALIGNMENT STICKER (SHORT) ............................................... 28
1-4 THERMAL CARRIAGE .................................................................. 4
1-4 CHASSIS .......................................................................................5 4 Adjustment
1-5 ACCESSORIES .............................................................................6 4-1 Special Tool ................................................................................. 29
2 Electrical Section 4-2 Service Mode ............................................................................... 30
2-1 WIRING MAP ................................................................................. 7 4-3 TOOL HEIGHT ADJUSTMENT ................................................... 32
2-2 MAIN BOARD ASS'Y [7410311000] .............................................. 8 4-4 TOOL PRESSURE ADJUSTMENT ............................................. 33
2-3 PANEL BOARD ASS'Y [7393116000] ......................................... 12 4-5 HEAD HEIGHT ADJUSTMENT ................................................... 35
2-4 OTHER CIRCUIT BOARDS ........................................................ 13 4-6 HEAD VOLTAGE ADJUSTMENT ................................................ 36
4-7 HEAD ALIGNMENT ADJUSTMENT 1 ......................................... 38
3 Replacement of Main Parts
4-8 HEAD ALIGNMENT ADJUSTMENT 2 ......................................... 39
3-1 SIDE COVER L,R_REMOVING .................................................. 14
4-9 HEAD/CARRIAGE OFFSET ADJUSTMENT ............................... 40
3-2 SIDE COVER L,R_FIXING .......................................................... 15
4-10 CALIBRATION ............................................................................. 41
3-3 CARRIAGE ASSEMBLY_REMOVING ........................................ 16
3-4 CARRIAGE ASSEMBLY_FIXING ................................................ 17
3-5 HEAD REPLACEMENT PROCEDURE ....................................... 18 5 Supplemental Information
5-1 OPERATIONAL SEQUENCE ...................................................... 42
3-6 PLATE SHAFT_REMOVING ....................................................... 23
5-2 SENSOR MAP ............................................................................. 43
3-7 PINCH ROLLER ASSEMBLY_REMOVING ................................ 24
3-8 PINCH ROLLER ASSEMBLY_FIXING ........................................ 25 6 Trouble Shooting
3-9 MOTOR_FIXING ......................................................................... 26 6-1 TROUBLE SHOOTING ................................................................ 44
3-10 CENTER FRAME_FIXING .......................................................... 26
3-11 CUTTER PROTECTION_FIXING ................................................ 26 7 Supplement
3-12 PLATEN DAMPER_REPLACEMENT ......................................... 27 7-1 MAINTENANCE CHECK LIST .................................................... 47

First Edition
PC-50 '96.Nov.DE1
Printed in Japan
R1-961115
Typographic Conventions / About the Labels Affixed to the Unit

Typographic Conventions

Following marks describes as follows.

: Failure to heed this message will result in serious injury or death.

: Failure to heed this message may result in serious injury or death.

: Failure to heed this message may result in minor injury.

: Tips and advice before the adjustment.

: Indicates tightening torque.

Torque

: Indicates amout for Pen Pressure and Tension.

: Indicates clearance.

About the Labels Affixed to the Unit

These labels are affixed to the body of this product.

Electric charge.
Do not touch when power is on.

The wiring terminal intended for connecetiion of the protective earthing

conductor associateed with the supply wiring. Do not disconnect the cable
of this terminal except the time of replacement.

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

Copyright © 1996 ROLAND DG CORPORATION

 1 Structure & Spare Parts
1 Structure & Spare Parts
1-1 COVERS

1
**

**

** Cut when using

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

Parts No. Parts Name Parts Name
1 22245101 COVER DUST PNC-960 1 LABEL DIP SW LABEL
2 22025195 COVER,GUIDE F PC-50 2 LABEL GUIDE LINE
3 22025194 COVER,GUIDE R PC-50 3 LABEL WARNING LABEL
4 22065299 COVER,RAIL PC-50 4 SCREW PAN HEAD BC 3X62
5 22065301 COVER,SIDE L PC-50 5 SCREW PAN HEAD BC 3X37
6 22065302 COVER,SIDE R PC-50 6 SCREW W-SEMS BC 3X6
7 22505254 LABEL,CHANGE RIBBON PC50 #631 7 SCREW BINDING HEAD BC 3X8
8 22505256 LABEL,COLOR CAMM PC-50 #633 8 SCREW P-TIGHT BINDING HEAD BC 3X6
9 22505250 LABEL,CORPORATE MARK 19*69 624 9 SCREW WH NYLOCK BC 3X6
10 7410314050 LED BOARD ASS'Y 0 TAPE 3M ELECTRICAL TAPE #1245 25X30
11 21545105 PAD,CUSHION PNC-960 { TAPE TAPE,GUIDE
12 7393116000 PANEL BOARD ASS'Y } WASHER OUT SIDE TEETH Cr M3
13 22055265 PLATE,LED PNC-960
14 21475102 SHEET,CUSHION 1 PC-50
15 22665190 SHEET,CUSHION 2 PNC-960
16 23355802 SW SHEET PC-50

1
 1 Structure & Spare Parts

1-2 FRAME

2
 1 Structure & Spare Parts

PARTS LIST -Main Parts-

Parts No. Parts Name 56 22145182 STAY,Y-PULLEY PNC-960
1 22805166 ASS'Y,FRAME SIDE L PC-50 57 21425102 WASHER,SHAFT PNC-960
2 22805167 ASS'Y,FRAME SIDE R PC-50 58 12239603 X-CUSHION
3 22805164 ASS'Y,MOTOR Y PC-50 59 12239604 Y-CUSHION
4 22805143 ASS'Y,PINCH ROLLER L PNC-960
5 22805142 ASS'Y,PINCH ROLLER R PNC-960
6 22145107SZ BACK UP STAY
7 22145303 BEARING SHAFT 4X7.5
8 22005109 BED PC-50 1
9 22565121 BELT
10 12369428 BINDER BASE PARTS LIST -Supplemental Parts-
11 12159508 BUSH,SHAFT OILES 80F-1206 Parts Name
12 23505325 CABLE-ASSY PAPER-SENS PC-50 1 BINDER T-18S
13 21745102 COLLAR,LEVER PNC-960 2 BUSH ROLL BUSH 4X4
14 22065246 COVER,DUCT PNC-960 3 BUSH ROLL BUSH 3X5.5
15 22065305 COVER,Y-PULLEY PC-50 4 PIPE POLY PIPE POLY 3X6X8
16 21955105 DAMPER,PLATEN PC-50 5 RING E-RING ETW-10
17 22235401 FAN COVER CUSHION 6 RING E-RING ETW-3
18 12399331 FILTER(E),FPC-31-12 7 RING CLIP RING M4
19 22115706 FRAME,CENTER PC-50 8 SCREW W-SEMS BC 3X6
20 22115613 FRAME,GUIDE PNC-960 9 SCREW HEXAGONAL CAP BC 3X6
21 22175693 GEAR L 0 SCREW HEXAGONAL CAP BC 3X12
22 21685101 GEAR S104S5(B8C13.5) { SCREW HEXAGONAL CAP BC 4X6
23 22135508 GUIDE,CABLE PNC-960 } SCREW HEXAGONAL CAP BC 4X4
24 22135511 GUIDE,LEVER PNC-960 q SCREW SEMS Cr 3X6
25 22205133 HOLDER,BELT PNC-950 w SCREW W-SEMS BC 3X8
26 21895111 L-BEARING 2RSR9KMUUCS+680LM e SCREW W-SEMS BC 4X8
27 22145423 LEVER PC-50 r SCREW HEXAGONAL CAP BC 4X15
28 22435162 MOTOR,X PNC-960 t SCREW FLAT HEAD Cr 3X6
29 7410314020 ORG BOARD ASS'Y y SCREW BINDIND HEAD Cr 3X12
30 22265101 PAD CUTTER u SCREW SOCKET SET W-POINT Cr 3X3
31 21545121 PAD,RUBBER R PC-50 i TAPE NITTO #500(CUT WHEN USING) (10X40)
32 21545120 PAD,RUBBER L2 PC-50 o TAPE 3M FILAMENT #898 12X50
33 15229754 PAPER SENSOR p TAPE SCOTCH Y-4945 12X30
34 22145831 PIN NO.1 [ WASHER FLAT Cr 3X6X0.5
35 21535101 PIN,Y PULLEY PNC-5000 ] WASHER FLAT BC 4X10X0.8
36 22175105 PINCH ROLL SPRING A WASHER FLAT Cr 4.3X7X0.5
37 22175877 PINCH ROLLER S WASHER SPRING Cr M3
38 22055263 PLATE,BACK UP PNC-5000 D LABEL G-ROLLER 3X25 IDNo.568
39 22055308 PLATE,JOINT GUIDE PC-50 F LABEL G-ROLLER 3X150 IDNo.569
40 22055162 PLATE,L-SENSOR
41 22055268 PLATE,SHAFT PNC-960
42 22055276 PLATE,SUPPORT PNC-960
43 22055267 PLATE,TENSION PNC-960
44 22175715 PULLEY HD10.8S3 (B9)
45 21975105 PULLEY T20P2S8+GEAR S55
46 11889102 R-BEARING D8S4(B3)
47 22175871 ROLLER FD12 S4(B4 C4.0)
48 22145393 SHAFT,JOINT PNC-960
49 22145388 SHAFT,PULLEY PNC-960
50 22295103 SHAFT,SQUARE PNC-960
51 22295128 SHAFT,WITH G-ROLLER PC-50
52 22165137 SPACER,MOTOR PNC-960
53 22175121 SPRING,TENSION PNC-960
54 22145186 STAY,FRAME PNC-960
55 22145165 STAY,SENSOR X PNC-960

3
 1 Structure & Spare Parts

1-3 TOOL CARRIAGE

PARTS LIST -Main Parts-

Parts No. Parts Name
1 22805141 ASS'Y,CARRIAGE PNC-960
2 21815101 BOLT,PENHOLDER
3 23475135 CABLE-CARD 20P 960L BB HIGH-V
4 7410316000 CARRIAGE BOARD ASS'Y

1 5 22045399
6 22205134
CARRIAGE COVER
HOLDER,PEN PNC-950
7 22285503 NUT,PENHOLDER
8 22435320 PNC-1000A TDS-LCC-03 H
9 22175122 SPRING,BACKUP PNC-960
10 22715104 STAY,SENSOR Y PC-50

PARTS LIST -Supplemental Parts-

Parts Name
1 BINDER T-18L
2 CUSHION FELT 35X8X3
3 SCREW W-SEMS BC 3X6
4 TAPE NITTO #500 (CUT WHEN USING) 20X30
5 TAPE NITTO #500 (CUT WHEN USING) 20X50

1-4 THERMAL CARRIAGE

PARTS LIST -Main Parts-

Parts No. Parts Name
1 22805108 ASS'Y,COVER THERMAL CARRIAGE
2 23505327 CABLE-ASSY PINCH SENS PC-50
3 12689101 CARRIAGE THERMAL
4 21655125 HOLDER,CARRIAGE PC-50
5 21655126 HOLDER,CARRIAGE UPPER PC-50
6 22505255 LABEL,ARROW PC-50 NO.632
7 7410314040 PINCH ROLL BOARD ASS'Y
8 22055163 PLATE,SCREW PNC-5000
9 22145376 SHAFT,CARRIAGE PNC-5000
10 22255207 SHIELD,SENSOR PC-50
11 22175146 SPRING,CARRIAGE PC-50
12 22175120 SPRING,HEAD PNC-5000
13 22715105 STAY,SENSOR P PC-50

PARTS LIST -Supplemental Parts-

Parts Name
1 RING GRIR RING M6
2 SCREW BINDING HEAD Cr 2.6X16
3 SCREW HEXAGONAL CAP BC 3X20
4 SCREW P-TIGHT Cr 2X8
5 SCREW W-SEMS BC 3X6
6 WASHER FLAT Cr 3X6X0.5

4
 1 Structure & Spare Parts

1-5 CHASSIS

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

Parts No. Parts Name Parts Name
1 13429746 AC INLET SUP-J3G-E 1 BINDER T-18S
2 12369428 BINDER BASE 2 LABEL EARTH SEAL
3 23465157 CABLE-ASS'Y JUNBIWIRE A PNC960 3 LABEL FLASH LIGHTING SEAL
4 23505322 CABLE-ASSY JUNBIWIRE D PC-50 4 LABEL FUSE CAUTION SEAL
5 23505323 CABLE-ASSY JUNBIWIRE E PC-50 5 LABEL FUSE SEAL
6 23475125 CABLE-CARD 25P 150L BB HIGH-V 6 NUT HEXAGONAL NUT+SPW Cr M4
7 22815120 CHASSIS,PC-50 7 SCREW BINDING HEAD BC 4X4
8 11769106 CLAMP,CLAMP-B 8 SCREW OVAL HEAD BC 3X8
9 22065247 COVER,FAN PNC-960 9 SCREW SEMS BC 4X10
10 22435108SZ FAN MOTOR 0 SCREW SEMS Cr 3X10
11 12399327 FILTER(E),FRC-46-12 { SCREW W-SEMS BC 3X6
12 12559572 FUSE 5*20CEE-3.15AT WICKMANN } SCREW W-SEMS BC 3X45
13 12559570 FUSE 5X20 CEE-2AT WICKMANN q TAPE 3M Y-4945(CUT WHEN USING) 12X40
14 12559570 FUSE 5X20 CEE-2AT (220-240v) w WASHER OUT SIDE TEETH Cr M4
15 12559443 FUSE 5X20 SB-3.15 (100,117V)
16 22465113 HEAT-SINK PC-50
17 22465112 HEAT-SINK,S PC-50
18 12189835 HOLDER-FUSE BM-SS-1-14
19 7410311000 MAIN BOARD ASS'Y
20 15179770 PC-50 ROM A
21 13129170 POWER SW AJ7201B
22 22355168 RUBBER FOOT PL-10J65
23 7410314030 TRANS BOARD ASS'Y
24 22455107N0 TRANSFORMER-PW PNC-5000 100KEI
25 22455106D0 TRANSFORMER-PW PNC-5000 200KEI
26 23505898 WIRE,B GRX-410
27 23505899 WIRE,C GRX-410

5
 1 Structure & Spare Parts

1-6 ACCESSORIES
( SHEET BASE )

PARTS LIST -Main Parts-

Parts No. Parts Name
1 22805165 ASS'Y,PIPE SHEET BASE PC-50
2 22355377SZ BASE,SHEET-BASE PC-50
3 12399106 MAGNET,CATCHER SM-911S
1

PARTS LIST -Supplemental Parts-

Parts Name
1 SCREW PAN HEAD BC 2.6X5

( OTHERS )

1 3 5 2 4 6

7 10

PARTS LIST -Main Parts-

ENGLISH JAPANESE
8 9 Parts No. Parts Name
1 13499109 A.C. CORD (117V)
2 23495124 AC CORD (240VA)
3 23495214 AC CORD 100V 3P
4 13499111 AC CORD KP-610 240VE.BS
5 23495125 AC-CORD 220V
11 12 13
6 13499209 ADAPTER PLUG
7 22605219 CARTON,PC-50
8 26015145 MANUAL,USE EN PC-50
9 26015144 MANUAL,USE JP PC-50
10 21545122 PAD,SET PC-50
11 22695102 PEN HEAD CLEANER
12 12569419 SHEET SEPARATOR
13 21475101 SHEET,HEAD CLEANER PNC-5000

6
 POWERSW FUSEHOLDER MAIN BOARD
AJ7201B BM-SS-I-14 16MHz

TRANSFORMER-PW VCC RS232C

CPU

CN4
POWERSUPPLY
ACINLET
HD6437021 DRIVER
SUP-J3G-E MV

CN13
CENTRO
2-1 WIRING MAP

HV

TRANSE BOARD
I/F

CN5
EPROM

CN14
I/OCONTROLL F
2 Electrical Section

512Kbyte BUFFER PAPER SENSOR GP2A20

DECODER R

CN6
LATCH
D/A
MOTOR MV DRAM ORIGIN

CN8
FAN MOTOR SOLENOID BOARD KEY SHEET

CN12
FANDRIVE 1Mbyte A/D
16MHz PANEL BOARD ASSY

MTD2005 x4 ETCC
EEPROM
CN9
CN3

CN1

CN10
4Kbit PTCTS2811A

LEDBOARD

CN11
HV
X MOTOR
CN4
CN1

CN2 CN3

PINCHROLL
Y MOTOR
CARRIAGE BOARD ASSY BOARD

SOLENOID

THERMAL CARRIAGE

7
2 Electrical Section

2
 2 Electrical Section

2-2 MAIN BOARD ASS'Y [7410311000]

DESCRIPTION

Parts No. Parts Name

1 12559570 **FUSE 5X20 CEE-2AT WICKMANN
2 12559572 **FUSE 5X20 CEE-3.15AT WICKMANN

CARD DIRECTION DIP SW Indicates revision of the circuit board.

FUJIKU

NO. FUNCTION
KURA

FUJIKURA
FUJIKURA

Character 1 Reserve (always OFF)

printed side.
2 Reserve (always OFF)
3 Reserve (always OFF)
4 Reserve (always OFF)
i 5 Reserve (always OFF)
6 Reserve (always OFF)
7 Soft-landing wait +10[msec]
8 Debugging (always OFF)

Electric Maintenance Part

IC.No. Parts No. Description Function
IC1 15189105 MTD-2005 Carriage Motor Driver

IC2 15189105 MTD-2005 Grit Motor Driver

IC8 15189105 MTD-2005 Ribbon Motor Driver

IC9 15189105 MTD-2005 Solenoid Motor Driver

D8 15019104 D5S6M-4000 Head Diode

U35 15199112 LM2576HVT-ADJLB03 Head Regulator

Q6 15129444 2SB1551 Motor ON/OFF Transistor

Ribbon, Solenoid, Fan ON/OFF
Q7 15129444 2SB1551
Transisotr
U34 15199111 SI3050 5V Regulator

U13 15199905 DS14C238WMX RS232C Driver

8
 VCC VCC
VCC RA8
1 10
2 9
3 8
CN4 4 7

13
38
63
73
80
88
1 VCC VCC 5 6
14 /TXDB U1 U10 PTCTS2811A RA4 EXBS8V101J
2 /TXDA C9 79 EXBA10E102J 4 5 HV

9
10u/25V MD2 4 5
15 78 45 D0 23 39 3 6

VCC
VCC
VCC
VCC
VCC
VCC
+ MD1 A21 DB0 DD0 3 6 C11
3 /RXDA U13 77 MD0 44 D1 22 40 2 7 CN2
16 /RXDB + C26 A20 DB1 DD1 2 7 CE220p
10 C1+ V+ 11 A19 43 D2 20 DB2 DD2 41 1
1 8
8
1
4 RTSA 42 A18 D3 19 43 HCLK

VCC
A18 DB3 DD3 2
17 10u/25V 12 15 TXDB 96 40 A17 D4 17 44 RA5 EXBS8V101J /HLT
C1- V- PB11/TXD1 A17 DB4 DD4 C12 3
5 RXDB 95
PB10/RXD1 A16 39 A16 D5 16 DB5 DD5 45 4 5 HD0
18 13 C10 TXDA 94 37 A15 D6 15 47 4 5 CE220p 4
C2+ + PB9/TXD0 A15 DB6 DD6 3 3 6 6 HD1 5
6 DSRA + C27 RXDA 93
PB8/RXD0 A14
36 A14 D7 13
DB7 DD7
48 2 7 HD2
10u/25V 2 7 6
19 10u/25V14
C2- A13
35 A13 1
1 8
8 HD3 7
7 C2 34 A12 A4 12 49 C13 HD4
A12 AB0 DEB CE220p 8
20 DTRA 2 5 71 33 A11 A5 11 36 RA6 EXBS8V101J HD5
T1OUT T1IN EXTAL A11 AB1 DCK 9
8 7
R1IN R1OUT
6
A10
31 A10 A6 9
AB2 37 4 5 HD6
Y1 DLB 4 5 10
21 1
T2OUT T2IN
18 CE22p A9
30 A9 A7 8
AB3 MON 35 3 3 6 6 HD7 11
9 3 4 C1 16MHz 29 A8 A8 7 2 7 C14 /HOE
R2IN R2OUT A8 AB4 2 7 CE220p 12
22 24 T3OUT T3IN 19 72 XTAL A7 28 A7 A9 5
AB5 1
1 8
8 HMON 13
10 23
R3IN R3OUT
22
A6
27 A6 A10 4 AB6 CYC
24 14
23 20 21 CE22p 26 A5 A11 3 25 U11A
T4OUT T4IN A5 AB7 DRV C15 15
11 16
R4IN R4OUT
17 /DSRA 91
PB7 A4
25 A4 A12 1 AB8 MEM
30 16
24 /DTRA 90 23 A3 A13 64 1 CE220p
PB6 A3 AB9 17

GND
12 /RTSA 89 PB5 A2 22 A2 CK0
32 3
UDB
UDB 18
25 DS14C238WM RBNCLK 87 21 A1 R31 52 33 2 UDA
RBNCLK PB4 A1 XT1 CK1 UDA 19

8
13 VCC 86 20 51 C16 SOL+
PB3 A0/(HBS) 100 XT2 74LS08 CE220p SOL+ 20
U2 85 VCC
PB2 C23 IL-FPC-20ST-N
DBLC-J25SAF-20L9 8 1 84 60
VCC 7 VCC CS PB1 CE22p CSB
NU SK 2 83 PB0 19 D15 61
6 3 AD15 RDB C17
ORG DI 18 D14 62 27
5 4 AD14 17 WRB VCC CE220p
GND DO AD13 D13 VCC 57
16 D12 59
R70 93LC66 AD12 RDY
14 D11 28
R1 10K AD11 PRT C18
10K VCC VCC VCC AD10 12 D10 29
U15 TC35096AF 11 ERR CE220p
AD9 D9
3 14 74 10 D8 56
PFV AIN0 VDD NMI AD8 RTB
4 A/D_DI 100 9 D7
TEMP 5
AIN1 10 A/D_DO 99 IRQ7/PB15 AD7
8 D6 54 C19
C28 C29 6 AIN2 DO IRQ6/PB14 AD6 TS1 CE220p
11 A/D_CS 98 7 D5 55
AIN3 SARS IRQ5/PB13 AD5 TS2
A/D_CK 97 6 D4

GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
CE0.1uCE0.1u IRQ4/PB12 AD4
2 5 D3
CS AD3 C20

2
6
1 9 CDIR 68 3 D2

10
14
18
21
26
31
34
38
42
46
50
53
58
63
SE VREF CDIR IRQ3/DREQ1/PA15 AD2 CE220p
12 8 CST_SW3 67 2 D1
CK AGND CST_SW3 IRQ2/DACK1/PA14 AD1
13 DI CST_SW2 66 1 D0
7 CST_SW2 CST_SW1 65 IRQ1/DREQ0/PA13 AD0
VSS CST_SW1 IRQ0/DACK0/PA12 C21
TP5
TP6 TP2 64 54 CE220p
RBN_END RBN_END PA11 CS7/WAIT
MAIN BOARD_1/3 Circuit Diagram

TP2 FORCE 62 53
FORCE PA10 CS6
61 PA9/IRQOUT/AH CS5/RAS 52 /ETCRST
60 51 C22
PA8/BREQ CS4 CE220p
/CRDY 58 49
/CRDY PA7/BACK CS3/CASL
CS2 48 U7
CS1/CASH 47 1 I0 F0 12
CS0 46 2 I1 F1 13 /LEDSTB
/LEDSTB
3 I2 F2 14 /SENS
/SENS
RD/PA6 57 4 I3 F3 15 /CRD
/CRD
RESET 56 A4 5 16 /LEDDAT
RESET WRH(LBS)/PA5 I4 F4 /LEDDAT
75 WDTOVF WRL(WR)/PA4 55 A5 6 I5 F5 17 /OUTA
/OUTA
76 RESET 7 I6 F6 18 /MTRY
/MTRY
CK 69 8 I7 F7 19 /MTRX
/MTRX
9 I8
VCC 11 I9

GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
C25
CE22p

4
PALCE16V8H-15PCPNC960

15
24
32
41
50
59
70
81
82
92
R2
VCC 47K
U14 U3B U3A
1 VCC 3 R15 3 4 1 2
OUT
2 GND 33 HD6437021
C8 74LS14 74LS14
PST572
CE1u /RESET /RESET
A[1..18]
A[1..18]
D[0..15]
D[0..17]
RA1 EXBS8V101J U4
A1 4 5 RA1 RA1 10 2 D0 R32 VCC
VCC A2 3 4 5 6 RA2 RA2 11 A0 DQ0
3 D1 NON
A3 3 6 A1 DQ1
2 7 RA3 RA3 12 4 D2
40

A4 1 2 7 8 RA4 RA4 13 A2 DQ2

1 8 A3 DQ3 5 D3 C24 NON
RA5 16 A4 24 D4 U12
CN1 EXBS8V101J DQ4
RA2 RA6 17 A5 DQ5 25 D5 A1 21 A0 D0 19 D0
A5 4 5 RA5 RA7 18 26 D6 A2 22 18 D1
VCC

1 21 A6 3 4 5 6 RA6 RA8 19 A6 DQ6 27 D7

A1 D1
U6 A3 23 17 D2
D0 2 22 D1 A7 3 6 A7 DQ7 A2 D2
3 23 2 2 7 7 RA7 RA9 20
A8 NC 6 12 F0 I0 1 A4 24
A3 D3 16 D3
D2 D3 A8 1 8 RA8 RA10 9 21 13 2 A11 A5 25 15 D4
D4 4 24 D5 1 8 A9 NC 14 F1 I1 3 A12 A4 D4
5 25 F2 I2 A6 26 A5 D5 14 D5
D6 D7 100 15 VCC 15 4 A7 27 13 D6
D8 6 26 D9 R20 GND F3 I3 A6 D6
7 27 A9 RA9 8 RAS GND 28 16
F4 I4 5 A8 28 A7 D7 12 D7
D10 D11 100 23 17 6 A9 29 10 D8
D12 8 28 D13 R21 CAS F5 I5 A8 D8
9 29 A10 RA10 7 WE VCC 1 18 F6 I6 7 A10 31 A9 D9 9 D9
D14 D15 22 14 19 8 A11 32 8 D10
10 30 OE VCC F7 I7 A10 D10
/RAS1 11 31 /RAS2 I8 9 A12 33
A11 D11 7 D11
/CASL 12 32 /CASH HM514800JP
I9
11 A13 34 A12 D12 6 D12
/WE 13 33 RA1 A14 35
A13 D13 5 D13
RA2 RA3 U5 NON A15 36 4 D14
14 34 EXBS8V101J A14 D14
RA4 15 35 RA5 RA3 RA1 10 A0 2 D8 A16 37 3 D15
RA6 RA7 4 5 /CASL RA2 11 DQ0 A15 D15
16 36 4 5 A1 DQ1 3 D9 A17 38
A16
RA8 17 37 RA9 3 6 /CASH RA3 12 4 D10 VCC A18 39
RA10 2 3 6 7 /WE
A2 DQ2 A17
18 38 2 7 RA4 13 A3 5 D11 VCC 2
1 8 /RAS0 RA5 16 DQ3 24 D12 1
CE
20
19 39 1 8 A4 DQ4 VPP OE
RA6 17 25 D13
4

20 40 A5 DQ5 HN27C4096G
RA7 18 26 D14
11 GND
30 GND

NON A6 DQ6
RA8 19 A7 DQ7
27 D15 U9A
RA9 20 6 3 5
SD

A8 NC J Q
RA10 9 21
A9 NC
1 CLK
RA[1..10] 15 VCC
8 GND 28
RAS GND 2 K Q 6
CD

23 CAS
7 WE VCC 1 NON
22 14
15

R22 NON OE VCC

NON HM514800JP
R23

9
2 Electrical Section

2
 2
VCC VCC
PC16

10
D1 RA11
6 5 R18 1K
U3C U3D CE0.1u 7 4
U18A 6 5 8 9 R41 33 1SS133 8 3
R33 15 VCC 9 2 CN5

20
3.3K RCext U17
74LS14 74LS14 10 1
74LS373 U16 RA9 EXBS8V330J BCM21A05PT FL1 /STB 1 19
D0 2 3 2 18 4 5 EXBA10E103J FL2 BCM21A05PT CD0 2 20
Q0 D0 A0 B0 45
14 D1 5 4 3 17 3 6 BCM21A05PT FL3 CD1 3 21

4
VCC

10
Cext Q1 D1 A1 B1 36
D2 6 7 4 16 2 7 FL4 BCM21A05PT CD2 4 22
Q2 D2 A2 B2 27
1 13 U19A U19B D3 9 8 5 15 1 8 BCM21A05PT FL5 CD3 5 23
C44 A Q Q3 D3 A3 B3 18
2 5 2 9 12 D4 12 13 6 14 FL6 BCM21A05PT CD4 6 24

SD
SD
CE1000p B Q D Q D Q4 D4 A4 B4
3 4 D5 15 14 7 13 RA10 EXBS8V330J BCM21A05PT FL7 CD5 7 25
CLR Q Q5 D5 A5 B5
3 11 D6 16 17 8 12 4 5 FL8 BCM21A05PT CD6 8 26
CLK CLK Q6 D6 A6 B6 4 5
74HC123 D7 19 18 9 11 3 6 BCM21A05PT FL9 CD7 9 27
Q7 D7 A7 B7 3 6
6 8 2 7 FL10 BCM21A05PT /ACK 10 28

CD
/CRDY Q Q 2 7

CD
1 19 1 8 BCM21A05PT FL11 BUSY 11 29
2 Electrical Section

OE E 1 8
74HC74 74HC74 11 1 VCC 12 30 VCC
LE DIR

1
13 31

13
U11B U3E R17 1K R36 3.3K
74LS245 33 VCC 14 32
4 11 10 R39 15 33
/CRD 6 R34 3.3K 16 34
5 U3F R16 1K 17 35 R35 3.3K
/RESET 74LS14 R40 33 R24 100
13 12 18 36
74ALS08
74LS14
D[0..15] 56364-060-BXE
D[0..15]

RA7
RBN_END 4 5 VCC
RBN_END 4 5
CST_SW1 3 6
CST_SW1 3 6
CST_SW2 2 7 CN3
CST_SW2 2 7
CST_SW3 1 8 SOL-
CST_SW3 1 8 SOL- 20
UDC

1
2
3
4
UDC 19
EXBS8V101J VCC UDD
UDD 18
C45 C46 C47 C48 RA17
17
EXBS8V103J R3 16

8 1
7 2
6 3
5 4
15
10K 14
VCC RESENS
13

8
7
6
5
CE2200p CE2200p R25 PRSENS
CE2200p CE2200p 12
100 11
U21 C49 R30 RLED 10
D0 2 18 CARRIAGE CE2200p 9
A0 B0 100 8
D1 3 17 FRONTPAPER CSW3
A1 B1 7
D2 4 16 REARPAPER
A2 B2 6

2
D3 5 15 PIMCHROLL CSW2
A3 B3 5
D4 6 14 /MI0 /MI[0..3]
A4 B4 4
D5 7 13 /MI1 CSW1
A5 B5 SW1 Q1 3
D6 8 12 /MI2 D2 3 TEMP
A6 B6 DTA114EKA TEMP 2
D7 9 11 /MI3 VCC /MI0 1 16 1 4
A7 B7 1
RA12 /MI1 2 15 VCC
19 4 5 /MI0 /MI2 3 14 2 IL-FPC-20ST-N
/SENS E 4 5

1
1 3 6 /MI1 /MI3 4 13
DIR 3 6
2 7 /MI2 /MI0 5 12 3 VCC
MAIN BOARD_2/3 Circuit Diagram

2 7
A[1..18] 74LS245 1 8 /MI3 /MI1 6 11 VCC
A[1..18] 1 8 R4 10K
U22 /MI2 7 10 5 CN8
A1 1 15 /ST0 EXBS8V473J /MI3 8 9
A Y0 R26 100 1
A2 2 14 /ST1 FMN1
B Y1 2
A3 3 13 /ST2 KSD-08
C Y2 3
VCC 12 /ST3
Y3 4
11 /ST4 /ST[0..4] VCC
Y4 IL-S-4P-S2T2-EF
4 10
E1 Y5 R5 10K
5 9 /ST6 C50 C51 C52
E2 Y6
6 7 /ST7 CE2200p CE2200p CE2200p
E3 Y7 R27 100
74HC138 PLED[0..3] CN6
U23 VCC
1
D0 3 2 PLED0 TP3 TP4 D3
D0 Q0 TP1 TP2 R6 10K 2
D1 4 5 PLED1 TP2 TP2 TP2 TP2 1 4
D1 Q1 3
D2 7 6 PLED2
D2 Q2 R28 100 4
D3 8 9 PLED3 2
D3 Q3 5
D4 13 12
D4 Q4 6
D5 14 15 3
D5 Q5
D6 17 16 B6B-PH-K-S
D7 18 D6 Q6
D7 Q7 19 5
/ST0 R29
1 FMN1 100
OE
11 VCC
/LEDDAT CLK
/LSTB[0..2] RA19 CN9
74LS374 /ST1 4 5
4 5 1
U27A /ST2 3 6
3 6 2
A2 2 4 /LSTB0 /ST3 2 7
A Y0 2 7 3
A3 3 5 /LSTB1 /ST4 1 8
B Y1 XPA 1 8 4
6 /LSTB2 /MI0
Y2 XPB 5
1 7 EXBS8V101J /MI1
/LEDSTB E Y3 YPA 6
C3 C4 C5 C6 C7 /MI2
YPB 7
74LS139 CE22p CE22p CE22p CE22p CE22p /MI3
8
9
U24 RA13 EXBLD4103F /STB0
10
D0 3 2 XPA 1 /STB1
D0 Q0 G 11
D1 4 5 XMSA0 2 /STB2
D1 Q1 1 12
D2 7 6 XMSA1 3 /STB3
D2 Q2 2 13
D3 8 9 XMSA2 4 /STB4
D3 Q3 3 14
D4 13 12 XPB 5 6
D4 Q4 4 O XPHA 15
D5 14 15 XMSB0 PLED0
D5 Q5 16
D6 17 16 XMSB1 RA14 EXBLD4103F PLED1
D6 Q6 17
D7 18 19 XMSB2 1 PLED2
D7 Q7 G 18
2 PLED3
1 19
1 3 /LSTB0
RESET OE 2 20
11 4 /LSTB1
/MTRX CLK 3 21
5 6 /LSTB2
4 O XPHB 22
74HC374 PFV
PFV 23
U25 RA15 EXBLD4103F
24
D0 3 2 YPA 1
D0 Q0 G 25
D1 4 5 YMSA0 2
D1 Q1 1
D2 7 6 YMSA1 3 IL-FPC-25ST-N
D3 8 D2 Q2 9 2
D3 Q3 YMSA2 4
D4 13 12 YPB 5 3
D4 Q4 4 O 6 YPHA
D5 14 15 YMSB0
D5 Q5
D6 17 16 YMSB1 RA16 EXBLD4103F U18B
10

D6 Q6 U11C
D7 18 19 YMSB2 1 7 9
D7 Q7 G RCext
2 U9B 8
1 3 1 11 9 U27B 10
SD

OE 2 J Q
11 4 14 12
/MTRY CLK 3 A Y0 74ALS08
5 6 6 13 13 11 U11D
74HC374 4 O YPHB Cext CLK B Y1
10 12
Y2
9 5 12 7 15 9 11
A Q K Q E Y3
CD

10 13
B
U26 11 12 NON
CLR Q 74LS139 74ALS08
D0 3 2 RBN_MTR_PWR
14

D1 4 D0 Q0 5 RBN_MTR_DIR RBN_MTR_PWR 74HC123

D2 D1 Q1 RBN_MTR_DIR
7 D2 Q2 6 RBN_LED
D3 8 9
D4 D3 Q3
13 D4 Q4 12 /ETCRST
D5 14 /ETCRST
D5 Q5 15
D6 17 16 MTR_PWR
D7 D6 Q6 MTR_PWR
18 19 FAN

1
2
3
4
D7 Q7 FAN
1 OE R7

1
2
3
4
11 RA18
/OUTA CLK 10K EXBS8V103J

8
7
6
5
74LS374
VCC

8
7
6
5
 VCC MV-1

VCC U30
C30 MTD2005 + C53
1 2 R69 CE0.1u 25 8 47u/63V
RESET VCC VMMA
10K 3 20
ALM VMMB
U28A 74LS07 CN10
XPA 5 10 1 3 XA
XPA XPB PHA OUT1 1
XPB 23 PHB OUT2
12 FL12 XB 2 MV-1
24 14 ZJSR5101-222 XC

2
DECAY OUT3 3 D9 D1FL20U
18 XD
OUT4 4
XPHA XPHA
2.7K 6 7 1 3 5267-04A
R54 ENAA LGA
22 ENAB LGB
21 FL13
3 4 9 ZJSR5101-222 Q6 2SB1551 MV-2

2
MTR_PWR R8 C61 NC
3.3K 2 15 D10 D1FL20U
U28B 74LS07 R37 10K 26 VREFA NC 16 MV
4 VREFB NC
19 1 3
CN13 FS1B F1 FS1A
CE0.047u CR NC

3
FL14 4
1 27 ZJSR5101-222 3 D4

2
R55 VSA VSB PFC-5000 T3.15A PFC-5000 Q7 2SB1551
XPHB XPHB C57 2 C36
2.7K CE4700p 1
1 3 - + R72 R73
R38 B4P-VH CE0.1u4 1 + C67 R64

RSA
PG
RSB
5 6 FL15
R9 C62 ZJSR5101-222 22K 22K
2

3.3K C43 3300u/63V 3.3K2W

2
U28C 74LS07 10K R49

11
13
17
10K R74 R75
D3SBA20-4100 3

2
CE0.1u /RESET
CE0.047u VCC 1K 1K Q5
C71
D11 RD3.3ESB DTC114EK
R43
1

CE0.01u R42 C72

1/2W 1/2W CE0.01u
VCC MV-1 D6

1SR139-400
U31 U34 VCC
C31 MTD2005 + C54
CE0.1u 25 8 47u/63V FS2B F2 FS2A SI-3050
VCC VMMA 5 3

3
3 ALM VMMB
20 VI VO
CN11 D5
PFC-5000 T2A PFC-5000
YPA YPA 5 10 1 3 YA
YPB 23 PHA OUT1
12 FL16 YB
1
SENCE 4
YPB 24 PHB OUT2 14 2
ZJSR5101-222 YC C37 - + R65 C38

2
DECAY OUT3 18 3 4 1 + C68 + C69
OUT4 YD C39
YPHA R11 4
ON/OFF
GND

YPHA CE0.1u CE0.1u CE0.1u 470u/16V

10K 6 7 1 3 5267-04A 3300u/16V 100K
ENAA LGA
22 21 FL17
2
1

9 8 R51 ENAB LGB

9 ZJSR5101-222 D3SBA20-4100

2
R10 C63 NC
8.2K 2 15
U28D 74LS07 10K 26 VREFA NC
16
VREFB NC
4 CR NC 19 1 3
CE0.047u FL18
1 27 ZJSR5101-222

2
R13 VSA VSB
YPHB YPHB C58
10K CE4700p
1 3
R52

RSA
PG
RSB
MAIN BOARD_3/3 Circuit Diagram

11 10 FL19
R12 C64 ZJSR5101-222 MV
8.2K

2
U28E 74LS07 10K R50 D7

11
13
17
10K R76 R77
CE0.047u VCC 1SR139-400 HV MV
C73 1K 1K
U35 HV
R44 R45 LM2576HVT CN14
CE0.01u C74 1 2 L2
1/2W 1/2W CE0.01u VIN OUT 1
VCC MV-2 C40 R67 2
CL02BE181 3
VCC 22K
U8 D8 5267-03A
1 12 U32 CE0.1u
RBNCLK I0 F0 C32
2 13 MTD2005 + C55
I1 F1
ON/OFF
GND
FB

3 14 CE0.1u 25 8 47u/63V C42 D5S6M-400 + C70

RBN_MTR_DIR I2 F2 VCC VMMA C41
4 15 3 20 5
3
4

/RESET I3 F3 ALM VMMB CE0.1u 4700u/50V

5 16
I4 F4 CE0.1u VR1
6 17 5 10 1 3 UDA
7 I5 F5 PHA OUT1 UDA
I6 F6 18 23
PHB OUT2
12 FL20 UDB
UDB 10KVR
8 19 24 14 ZJSR5101-222 UDC

2
I7 F7 DECAY OUT3 UDC
9 18 UDD
I8 OUT4 UDD R66 R68
11 I9
6 7 1 3 1K
ENAA LGA 47K
PALCE16V8H-25PCMTR535 22
ENAB LGB
21 FL21
9 ZJSR5101-222

2
2 NC 15
VREFA NC
26 VREFB NC
16
4 19 1 3
VCC CR NC
FL22
1 27 ZJSR5101-222

2
R59 VSA VSB
C59
150K CE4700p
1 3
R19

RSA
PG
RSB
13 12 FL23
RBN_MTR_PWR R58 C33 ZJSR5101-222

2
1K

2
U28F 74LS07 15K R57

11
13
17
18K
3
CE0.1u VCC VCC
Q3 R46 R47
DTC114EK

1
1/2W 1/2W

CDIR VCC PC1 PC2 PC3 PC4 PC5 PC6 PC7 PC8 PC9 PC10
CDIR
FAN MV-2 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
FAN
U33
C34 MTD2005
CE0.1u 25 8
VCC VMMA
VCC 3
ALM VMMB
20
PC11 PC12 PC13 PC14 PC15 PC17 PC18 PC19
5 PHA OUT1
10 1 3 SOL-
SOL-
R71 23 12 FL24 SOL+ CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
330K 24 PHB OUT2
14 ZJSR5101-222 SOL+

2
DECAY OUT3 18

2
OUT4
6 7 1 3
3 R61 C35 ENAA LGA PC21 PC22 PC23 PC24 PC25 PC26 PC27 PC28
22 ENAB LGB
21 FL25
9 ZJSR5101-222

2
Q4 29K NC CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
2 15
DTC114EK CE1u VREFA NC
26 VREFB NC
16
L1
CN12

1
4 19
CR NC 1
2
1 VSA VSB
27 RCH895-181K
C60 + 5267-02A
CE3900p
C66

RSA
PG
RSB
R14 100u/63V
FORCE R53

11
13
17
10K
10K R78
R56 C65 R63
VCC 1K 18K
2.7K CE0.1u R62
330 R48 C75
1/2W NON

11
2 Electrical Section

2
 2

12
2 Electrical Section

D4
VCC /STB0 4 1

CN1 S1 D1 D2 D3 2 CN3
SOL+ /MI0 1 20 1 4 1 4 1 4
25 /MI1 2 19 3 1
SOL-
24 /MI2 3 18 2 2 2 2
23 /MI3 4 17 5 3
22 /MI0 5 16 3 3 3 4
/MI0
21 /MI1 /MI1 6 15 /MI0 FMN1 5
20 /MI2 7 14 5 5 5 /MI1 6
/MI2
19 /MI3 /MI3 8 13 /MI2 7
18 /MI2 9 12 /MI3 8
FMN1 FMN1 FMN1
17 /MI3 10 11 9
16 /STB0 D5
/STB1 /STB1 4 1 10
15 /STB2 11
14 KSD-10 12
/STB3 /STB3 2
13 /STB4 /STB4 13
12 /STB2 3 14
11
PLED0 HBLB14S-5J
10 5
PLED1
9
PLED2
8 FMN1
PLED3
7
PLED4
6
PLED5
5
PLED6
4
VRPF
3
PRSENS
2
1

IL-FPC-25ST-N VCC

IC1
PLED0 4 2 Q1
D1 Q1 3 5 1
PLED2 5 Q1 7 4 B1 C1
VCC
D2 Q2 6 3 E 2
PLED3 12 Q2 10 B2 C2
2-3 PANEL BOARD ASS'Y [7393116000]

R1 D3 Q3 11
Q3
FMA9
4.7K PLED1 13 15
CN2 VCC D4 Q4 14 Q2
Q4 5
5
1
PLED4 9 4 B1 C1
4 1 CLK 3 E
3 CLR B2 2
C2
2
TC74HC175AF-T2 FMA9
1
IL-FPC-5ST-N IC2
PLED0 4 2 Q3
VCC D1 Q1 3 5
Q1 B1 1
PLED2 5 7 4 C1
D2 Q2 6 3 E
Q2
2
R2 PLED3 12 10 B2 C2
4.7K 3 D3 Q3 11
Q3
FMA9
PLED1 13 15 CN4
D4 Q4 14 Q4
Q4 5 1
VR1 1
PLED5 9 4 B1 C1 2
2 10K
1 CLK 3 E 3
2
CLR B2 C2 4
C1 5
TC74HC175AF-T2 FMA9
CE0.1u 1 6
7
IC3
PLED0 4 2 Q5 8
D1 Q1 3 5 9
1
PLED1 5 Q1 7 4 B1 C1 10
D2 Q2 6 3 E 11
2
PLED2 12 Q2 10 B2 C2 12
D3 Q3 11 FMA9 IL-S-12P-S2T2-EF
PLED3 13 Q3 15
D4 Q4 14
Q4
PLED6 9
1 CLK
CLR
TC74HC175AF-T2
 2 Electrical Section

2-4 OTHER CIRCUIT BOARDS

OTHER CIRCUIT BOARDS_Circuit Diagram

CARRIAGE BOARD
HV

+ C2 HV VCC
C4
CE0.1u 47u/63V
CN4 CN1 CN2
SOL+ N.C.
1 SOL- 1 TOSOLENOID 1
2 2 2
3 N.C.
N.C. 3
4 IL-S-2P-S2T2-EF 4
5 5
6 6
7 MON
7
8 8
9 /OE
IN8 9
10 10
FROM MAINBOARD CN2 11 IN7
11
IN6
12 12
13 IN5
13 TO THERMAL CARRIAGE
IN4

2
14 14
15 IN3
IN2 15
16 16
17 IN1
/R 17
18 18
19 /CLK
19
20 20
21
IL-404-20S-LW 22
52207-2217
VCC

C1 + C3
CE0.1u CN3
47u/16V R1 N.C.
10K N.C. 1
UDA 2
CN5 UDB 3
UDD 4
1 UDC 5
2 RESENS 6
3 7
4 8
5
RESENS_LED
9 TO THERMAL CARRIAGE
SW3
6 SW2 10
7 SW1 11
8 12
9 N.C. 13
10 14
FROM MAINBOARD CN3 11
N.C.
15
12
13 52207-1517
14
15
16
17
18
19
20
TH1 CN6
103HT
IL-404-20S-LW 2
1
TO PINCHROLL BOARD
IL-S-2P-S2L2-EF

LED BOARD CN1

1
2
3
4
5
6
7
8
9
10
11
12
CABLE-ASSY LED PNC-960 R1 R2 R3 R4 R5 R6 R7 R8 R9 R10
180 330 180 330 180 330 180 330 180 180
3

3
1

3
1

3
1

3
1

3
D1 D2 D3 D4 D5 1 D6

GL3ED8 GL3ED8 GL3ED8 GL3ED8 GL3ED8 GL3ED8

2

PINCH ROLL SENSOR BOARD TRANS BOARD

1 1
2 2
CN1 3 3
SW1 4 4
1
2 5 5
6 6
CABLE-ASSY PINCH SENS PC-50 RD17B3040
TRANS FORMER SIDE CABLE-ASSY POWER PC-50

ORIGIN BOARD VCC

R1
VCC 180

CN1
1

1
2 C1 C2
3 CE0.1u IC1 PO2200p
CABLE-ASSY ORIGIN-SENS PC-50 GP1S53
2

13
 3 Replacement of Main Parts
3 Replacement of Main Parts
Following table describes the necessary adjustment after the replacement of each parts.

Replacement Parts Necessary Adjustment

MOTOR ASSEMBLY Motor Backlash Adjustment, Lubrication
Tool Height Adjustment, Tool Pressure Adjustment, Head Height Adjustment, Head
BED
Position Adjustment, Carriage/Head Offset Adjustment
CARRIAGE ASSEMBLY Tool Height Adjustment, Tool Pressure Adjustment
Head Height Adjustment, Head Voltage Adjustment, Head Position Adjustment,
HEAD ASSEMBLY
Head Offset Adjustment
Initialize, Head Voltage Adjustment, Tool Pressure Adjustment, Carriage/Head
MAIN BOARD ASSEMBLY
Offset Adjustment, Grit Calibration

3-1 SIDE COVER L,R_REMOVING

3
Remove the GUIDE RAIL COVER. GUIDE RAIL COVER
1 Remove the screw fixing the SIDE COVER R.
LEVER

SCREW

LEVER has to be removed when

removing SIDE COVER L. SIDE
COVER L

SIDE COVER R

Unhook SIDE COVER R from FRAME R. SIDE COVER R

2

FRAME R

Unhook the bottom part of SIDE COVER R from FRAME SIDE COVER R
3 R.

Be careful with the cable when removing

SIDE COVER R.

14
 3 Replacement of Main Parts

3-2 SIDE COVER L,R_FIXING

Hook the bottom part of SIDE COVER R to FRAME R. SIDE COVER R

1

FRAME R
3
Pull up the SIDE COVER R and hook it to FRAME R. SIDE COVER R
2

FRAME R

Put the screw as shown in the right figure.

3

SCREW

SIDE COVER R

15
 3 Replacement of Main Parts

3-3 CARRIAGE ASSEMBLY_REMOVING

Remove the GUIDE RAIL COVER and CARRIAGE

1 COVER.

3
Remove the two screws fixing the CARRIAGE BOARD
2 and disconnect the SOLENOID WIRE. CARRIAGE BOARD SCREW

Remove the CARRIAGE by removing the 2 screws shown

3 in the right figure.

SCREW

16
 3 Replacement of Main Parts

3-4 CARRIAGE ASSEMBLY_FIXING

Fix the CARRIAGE by pushing it upward.

1
SCREW

PUSH UP

3
Carry out the following adjustments in order after the
2 CARRIAGE is replaced.
1. TOOL HEIGHT ADJUSTMENT (Page 32)
2. TOOL PRESSURE ADJUSTMENT (Page 33)

17
 3 Replacement of Main Parts

3-5 HEAD REPLACEMENT PROCEDURE

Remove the GUIDE RAIL COVER and the HEAD

1 COVER.

SCREW

HEAD COVER
3
Remove the screws fixing the CARRIAGE BOARD and PINCH ROLL SENSOR WIRE
2 disconnect the HEAD CABLE and the PINCH ROLL HEAD CABLE SCREW
SENSOR WIRE.

Remove the HEAD ASSEMBLY by removing the two HEAD ASSEMBLY

3 screws shown in the figure. SCREW

CARRIAGE ASSEMBLY
SCREW

Remove the INSULOCK TIE and the TAPE scuring the

4 HEAD CABLE.
HEAD CABLE
TAPE

INSULOCK TIE

18
 3 Replacement of Main Parts

Remove the ADJUSTING SCREW A.

5

ADJUSTING SCREW A
Be careful not to lose the SPRING.

3
Remove the ADJUSTING SCREW B.
6

Be careful not to lose the SPRING and

WASHER.

ADJUSTING SCREW B

Remove the SNAP RING. Then, remove the SHAFT and

7 the SPRING.

SHAFT

SPRING

SNAP RING

Fix the SCREW PLATE which has been removed from the
8 old HEAD ASSEMBLY to the new one.
SCREW PLATE

Rank of the new HEAD ASSEMBLY is written

on the HEAD CABLE.

RANK 6

19
 3 Replacement of Main Parts

Put the HEAD CABLE to the HEAD ASSEMBLY with

9 double sided tape. DOUBLE SIDED TAPE

1mm

3
Fold the HEAD CABLE (22pin) as shown in the figure and Fold towards head
10 secure it together with HEAD CABLE (15pin) with a Fold towards you
TAPE. 17mm

TAPE

40mm

Put together the HEAD ASSEMBLY and the HEAD

11 HOLDER and fix the SPRING and the SHAFT.
HEAD CABLE

1. HEAD CABLE should come out from the

HEAD HOLDER.
2. It is easier to fix the SPRING first. SHAFT

SPRING
SNAP RING

Fix the SPRING and WASHER to the SHAFT with the

12 ADJUSTING SCREW B and put them to the groove on the
HEAD HOLDER.

ADJUSTING SCREW B

20
 3 Replacement of Main Parts

Fix the SPRING and ADJUSTING SCREW A.

13 SPRING

ADJUSTING SCREW A

3
Fold the HEAD CABLE as shown in the figure.
14 Secure the folding part with a TAPE.

mm mm
35 25

mm
25
mm
17

Secure the HEAD CABLE to the HEAD HOLDER with a

15 INSULOCK TIE.

HEAD CABLE
TAPE

INSULOCK TIE

Fix the HEAD ASSEMBLY to the CARRIAGE BASE HEAD ASSEMBLY

16 temporary and connect the HEAD CABLE and the PINCH SCREW
ROLLER SENSOR WIRE to the CARRIAGE BOARD.

CARRIAGE ASSEMBLY
SCREW

21
 3 Replacement of Main Parts

Carry out the following adjustments in order.

17
1. HEAD HEIGHT ADJUSTMENT (Page35)
2. HEAD VOLTAGE ADJUSTMENT (Page36)
3. HEAD ALIGNMENT ADJUSTMENT (Page38)
4. HEAD/CARRIAGE OFFSET ADJUSTMENT (Page40)

3
Make sure to re-set the PRINTED LENGTH when the
18 HEAD is replaced.

22
 3 Replacement of Main Parts

3-6 PLATE SHAFT_REMOVING

Put the LEVER to the direction shown in the right figure.

1 PINCH ROLLER will be in UP position.

LEVER

3
Remove the SIDE COVER L. (Page 14)
2

Remove the PINCH ROLL SPRING.

3

PINCH ROLL SPRING

Remove the PLATE SHAFT by removing the screws

4 shown in the right figure.

SCREW

PLATE SHAFT

23
 3 Replacement of Main Parts

3-7 PINCH ROLLER ASSEMBLY_REMOVING

Remove the SIDE COVER L, R. (Page 14)

1

3
Remove the PLATE SHAFT. (Page 23)
2

Remove the WASHER and BUSH SHAFT which are fixed

3 at the left end of SHAFT SQUARE.
BUSH SHAFT
WASHER

CUSHION

Remove the E-RING and BUSH SHAFT which are fixed at

4 the right end of SHAFT SQUARE. BUSH SHAFT
E-RING

CUSHION

24
 3 Replacement of Main Parts

Remove the SHAFT SQUARE by sliding it as shown in the

5 figure.

SHAFT SQUARE
3
Slide out the PINCH ROLLER ASSEMBLY by removing
6 the CUSHION. PINCH ROLLER ASSEMBLY

SHAFT SQUARE

3-8 PINCH ROLLER ASSEMBLY_FIXING

Fix the SHAFT SQUARE.
1
Be careful with the direction of D-cut part.
SHAFT SQUARE

Be careful with the direction of the Pinch Roller and the

2 position of the magnet when installing PINCH ROLLER
ASSEMBLIES.
PINCH ROLLER Magnet
ASSEMBLY

25
 3 Replacement of Main Parts

3-9 MOTOR_FIXING

Fix the MOTOR so that there won't be any looseness or too

1 much load.
MOTOR

3 [CARRIAGE SIDE]

MOTOR

[GRIT SIDE]

3-10 CENTER FRAME_FIXING

Put down the PINCH ROLLER ASSEMBLIES.

1 Fix the CENTER FRAME so that both BACK UP PINCH ROLLER ASSEMBLIES
ROLLERS rotate when moving the GRIT ROLLER with
your hand.

BACK UP
ROLLER

CENTER
FRAME

3-11 CUTTER PROTECTION_FIXING

Leave the same amount of clearance at both edges when CUTTER PROTECTION
1 putting the CUTTER PROTECTION.

26
 3 Replacement of Main Parts

3-12 PLATEN DAMPER_REPLACEMENT

Remove the BED ASSEMBLY.

1

Be careful with the PAPER SENSOR WIRE.

3
[PLATEN DAMPER_REMOVING]
Remove the RUBBER MAT and slide out the PLATEN
2 DAMPER. RUBBER MAT

PLATEN DAMPER

[RUBBER MAT_FIXING]
Put the RUBBER MAT with the double sided tape so that
3 there is looseness in the PALTEN DAMPER in four
directions, front, rear, left and right.

Push the BED ASSEMBLY towards the machine and

4 downwards when fixing it.

27
 3 Replacement of Main Parts

3-13 CHANGE RIBBON STICKER

Put the CARRIAGE RIBBON LABLE as shown in the

1 figure.

4mm

3 18mm

3-14 ALIGNMENT STICKER (LONG)

Put the ALIGNMENT STICKER (LONG) as shown in the

1 figure. 5mm

FRONT COVER

FIRST LINE

5mm

RIGHT EDGE

3-15 ALIGNMENT STICKER (SHORT)

Put the ALIGNMENT STICKER (SHORT) as shown in

1 the figure.
REAR COVER
126.3mm 70mm

FRONT COVER
126.3mm

28
 4 Adjustment

4 Adjustment
4-1 Special Tool

Table shows a list of special tools recommended by Roland DG Corp.

Tool No. ST-002

Tool name TENSION GAUGE 300g
Tool Pressure Adjustment (Page33)
Purpose

Tool No. ST-006 4

Tool name WHITE DUMMY PEN
Tool Height Adjustment (Page32)
Purpose Tool Pressure Adjustment (Page33)

Tool No. ST-012

Tool name DIAL TENSION METER DT-30 (30g)
Tool Pressure Adjustment (Page33)
Purpose

Tool No. ST-025

Tool name HEAD VOLTAGE ADJUSTMENT TOOL
Head Voltage Adjustment (Page36)
Purpose

Tool No. ST-028

Tool name HEAD HEIGHT ADJUSTMENT TOOL
Head Height Adjustment (Page 35)
Purpose

29
 4 Adjustment

4-2 Service Mode

[ENTERING]

Turn on the power while pressing [ ], [ ], [ ] keys to enter the Service Mode.

[CHECKING]
Each check can be selected by pushing the keys related to them as shown in the table below.
Once you select any check, other checks can not be selected unless you push [SETUP] key once.

4 CHECK KEY FUNCTION OK NG

"SETUP" LED "POWER" LED
DRAM [PAUSE] Read/Write test of DRAM. lights in green flashes in green
color. color.
"SETUP" LED "POWER" LED
EEROM [BASEPOINT] Read/Write test of EEROM. lights in green flashes in green
color. color.
"SETUP" LED "POWER" LED
PANEL KEY [CHANGE] Push the keys in order from the top key to the bottom key. lights in green flashes in green
color. color.
"SETUP" LED "POWER" LED
DIP SW [CLEANING] Turn on the DIP SW in order from bit#1 to bit#10. lights in green flashes in green
color. color.

Following LED will light when sensor is ON.

Front Paper Sensor : "SETUP" LED
Rear Paper Sensor : "PAUSE" LED
SENSOR 1 [TEST]
Pinch Roller Sensor : "BASEPOINT" LED
Limit Sensor : "CHANGE" LED
Fan motor ON/OFF : It can be selected by pushing [TEST]key.

This mode is to check the sensors on the HEAD ASSEMBLY.

Following LED will light when sensor is ON.
SENSOR 2 [ ]
Cassette Type 1 : "SETUP" LED
Cassette Type 2 : "PAUSE" LED
Cassette Type 3 : "BASEPOINT" LED
Tape Mark Sensor : "CHANGE" LED

TEST PATTERN MODE TEST PATTERN [PAUSE] key [BASEPOINT] key [CHANGE] key

3mm pitch straight line in CMYK. OFF OFF OFF

Turn on the power while pressing
[TEST], [ ] and[ ] keys. 25% Dither Pattern OFF OFF ON

50% Dither Pattern OFF ON OFF

100% Dither Pattern OFF ON ON

Select Test Pattern.
Slanting Parallel Line ON OFF OFF

Head Voltage Adjustment Pattern ON ON ON

Push [SETUP] key to print.

30
 4 Adjustment

INITIALIZE SERIAL INTERFACE CHECK PRINT LENGTH INITIALIZE

All data inside the EEROM will Turn on the power Printed length will be set to 0.
be initialized. Turn on the power while pressing the Turn on the power while
while pressing [SETUP], [ ] and [ ] key. pressing the [CLEANING],
[ ] keys.
[ ] and [ ] key.

SETUP

SETUP PAUSE
POWER/ERROR
Push [SETUP] key.
OK NG
Blinks alternately.

BASEPOINT CHANGE

POWER/ERROR
4
POWER/ERROR

OK NG
Push [SETUP] key.

TEST SETUP

POWER/ERROR POWER/ERROR Push [TEST] key Push [SETUP] key

OK NG to re-check. to finish.

PRINTING TEST
SYSTEM REPORT DEMO PRINT

Turn on the power while

pressing the [TEST] key. Turn on the power while Turn on the power while
pressing the [ ] key. pressing the [ ] key.

Cut around R & K. Push [SETUP] key. Push [SETUP] key.

**** System Report ****

Model : PC-50 Version : 100
Temperature : 24cel Printed Length : 196m

*** Factory settings ***

Brown R Y K C M Grit Compensation : 0%
Head Offset X : -13step Head Offset Y : 5step
Tool Force VR MAX : 173 Tool Force VR MIN : 0
Solenoid Current MAX : 150 Solenoid Current MIN : 43
Landing Wait : OFF On Board Dip-SW (1-8) : XXXXXXXX

*** User setting ***

Bit Function OFF ON
1 Baud Rate 9600bps 19200bps : OFF
2 Parity Check Disable Enable : OFF
3 Parity Bit Odd Even : OFF
4 Handshake Hardwire Xon/Xoff : OFF
5 Front Edge Sense Mode Disable Enable : OFF
6 Cut Sheet Mode Disable Enable : OFF
7 Blade Offset 0.25mm 0.5mm : OFF
8 Long Output Mode Light Heavy : OFF
9 Pre-feed On Off : OFF
10 Reserved ------- ------ : OFF
Line spacing adjustment level : 0

PRINT/CUT OFFSET ADJUSTMENT PEN PRESSURE ADJUSTMENT GRIT CALIBRATION

Turn on the power while pressing Turn on the power while pressing Turn on the power while pressing
[BASEPOINT], [ ] and[ ] keys. [CHANGE], [ ] and[ ] keys. [CLEANING], [ ] and[ ] keys.

31
 4 Adjustment

4-3 TOOL HEIGHT ADJUSTMENT

Put the PINCH ROLLER in DOWN position at both edges

1
of the GRIT ROLLER.

4 2 Put the WHITE DUMMY PEN (ST-006) to the

CARRIAGE.
ST-006

CARRIAGE ASSEMBLY

Enter the TOOL PRESSURE MODE by turning on the

3 power while pressing [ ], [ ], and [CHANGE] keys.
More the CARRIAGE to 3 positions mentioned in the
figure with you hand.
Carry out adjustment 4 at where the clearance between the
pen tip and the BED is the smallest among the 3 positions.

Adjust the Adjusting Screw so that the clearance between

4 the pen tip and the BED will be 2.4—2.6mm.
Adjusting Screw

BED

32
 4 Adjustment

4-4 TOOL PRESSURE ADJUSTMENT

Make sure to adjust the TOOL HEIGHT before adjusting

1
TOOL PRESSURE. (Page33)
Put the WHITE DUMMY PEN (ST-006) to the
CARRIAGE.

2 Enter the Tool Pressure Adjustment Mode by turning on the 4

power while pressing [ ], [ ] and [CHANGE] keys. ST-006

Push the [BASE POINT SET]key.

[BASE POINT SET]LED will light to indicate that
Max.Pressure Adjustment Mode is ready.

CARRIAGE ASSEMBLY

Move the CARRIAGE by hand to the position where TOOL

3
HEIGHT was adjusted.

Move the Tool Pressure Volume on the right side of the

4
machine to MAX and push the [TEST] key.
– Pen moves DOWN.

[TEST] key :
Push to move the pen UP/DOWN.

33
 4 Adjustment

Pull up the CARRIAGE with the TENSION GAUGE (ST-

5 002) and measure the Tool Pressure when pen tip leaves the CARRIAGE
BED. Adjust Tool Pressure so that it will be 195—205 gf ST-002 ASSEMBLY
with [ ], [ ] keys. 1STEP = 3gf.
Push [SETUP] key to save the setting.

BED

4 6 Move the Tool Pressure Volume on the right side of the

machine to MIN.
Push [CHANGE] key.
[CHANGE]LED will light to indicate that Min. Tool
Pressure Adjustment is ready.

Push the [TEST] key.

7
- Pen moves DOWN.

[TEST]key :
Push to move the pen UP/DOWN.

Pull up the CARRIAGE with the DIAL GAUGE (ST-012)

8 and measure the Tool Pressure when pen tip leaves the BED.
Adjust Tool Pressure so that it will be 25 — 35 gf with [ ], ST-012 CARRIAGE
[ ] keys. 1step=3 gf. ASSEMBLY
Push [SETUP] key to save setting..

BED

34
 4 Adjustment

4-5 HEAD HEIGHT ADJUSTMENT

Put the WHITE DUMMY PEN (ST-006) to the

1 CARRIAGE ASSEMBLY.
ST-006

CARRIAGE ASSEMBLY

2 Turn on the power while pressing the [ ], [ ] and 4

[CHANGE] keys to enter the TOOL PRESSURE
ADJUSTMENT MODE.
Move the CARRIAGE by hand to the position where the
clearance between the pen tip and the BED is the smallest
among the 3 position shown in the figure.

Remove the HEAD COVER and loosen the two screws HEAD ASSEMBLY
3 SCREW
fixing the HEAD ASSEMBLY.

CARRIAGE ASSEMBLY
SCREW

Put the HEAD HEIGHT ADJUSTMENT TOOL (ST-28)

4
between the SHAFT of the HEAD ASSEMBLY and the
ST-028
BED and tighten the screws for the HEAD ASSEMBLY.

ST-28 ST-28

35
 4 Adjustment

4-6 HEAD VOLTAGE ADJUSTMENT

Remove the GUIDE RAIL COVER and the REAR

1
APRON.

4 2 Connect the HEAD VOLTAGE ADJUSTMENT TOOL

(ST-025) to CN14 on the MAIN BOARD.
ST-025

3pin
CN14

5pin
4pin FREE

Turn on the power and measure the voltage.

3

Adjust VR1 on the MAIN BOARD so that the voltage will be

4
the specified amount for the rank of the THERMAL HEAD. VR1

RANK OF THE HEAD VOLTAGE

1 38.4V - 38.6V
2 37.7V - 37.9V
3 37.1V - 37.3V
4 36.6V - 36.8V
5 36.0V - 36.2V
6 35.5V - 35.7V
7 35.0V - 35.2V
8 34.5V - 34.7V
9 34.0V - 34.2V
10 33.6V - 33.8V

36
 4 Adjustment

Carry out the HEAD VOLTAGE ADJUSTMENT

5 PATTERN in the TEST PATTERN MODE.
100%K
25%K PC-50 DITHER

25%K PNC-5000 DITHER

75%K PC-50 DITHER

Make sure to clean the HEAD after doing this

TEST PATTERN.

6
Adjust the voltage again so that the 25%k PNC-5000 4
DITHER will be lighter than 75%k PC-50 DITHER.

Lowering the HEAD voltage is limited to 3

rank.

Rank of the HEAD is written on the following two parts.

7
1. HEAD CABLE for the HEAD ASSEMBLY.
2. Table put on the GUIDE RAIL. SCREW PLATE

Make sure to write down the new rank when

replacing the HEAD.
RANK 6

HEAD RANK 1 2
(VOLTAGE) 6
3 4 5

6 7 8

GRIT
CALIBRATION 0

37
 4 Adjustment

4-7 HEAD ALIGNMENT ADJUSTMENT 1

Remove the GUIDE RAIL COVER and the HEAD

1
COVER and set the CR-4C Ribbon and the Vinyl Sheet.

4 2 Adjust the ADJUSTING SCREW A from the hole in the

GUIDE RAIL so that the HEAD will be parallel to the BED.

PLUS DRIVER

Turn on the power while pressing the [TEST] key and carry
3
out the PRINTING TEST.
Make sure that there is no scratchy printing.

HEAD automatically moves to the adjusting

position when printing is finished.

Repeat 2 and 3 if there is any scratchy printing.

4

38
 4 Adjustment

4-8 HEAD ALIGNMENT ADJUSTMENT 2

Remove the GUIDE RAIL COVER and the HEAD

1
COVER and set the CR-4C Ribbon and the Vinyl Sheet.

2 Turn on the power while pressing [ ], [ ] and [TEST] 4

keys. Push [SETUP] key to print 3mm pitch straight lines.

Adjust the ADJUSTING SCREW B so that the 3 lines will

3
be connected and appears to be in 1 straight line.

Adjusting Screw B

When the 3 lines shifts as fig1, turn the ADJUSTING fig1 fig2
4
SCREW B to CW direction, and if it is as fig2, turn it to CCW
direction.

39
 4 Adjustment

4-9 HEAD/CARRIAGE OFFSET ADJUSTMENT

Set the Ribbon, Vinyl Sheet and the pen to the machine.
1

4 2 Turn on the power while pressing [ ], [ ] and [BASE

POINT SET] keys.

Push the [SETUP] key.

3
Crop Mark will be printed and the CARRIAGE moves to
Crop Mark printed on the right lower corner.

Crop Marks

Move the CARRIAGE with cursor keys so that the pen tip
4
will come right onto the corner of the right lower crop mark
when pushing it down with your finger.
Push [SETUP] key to save the setting.

40
 4 Adjustment

4-10 CALIBRATION

1 Turn on the power while pressing [ ], [ ] and

[CLEANING] key to enter the CABLIBRATION MODE.

2 Calibration amount can be changed by [ ] and [ ] keys. 4

1STEP = 0.03% and the calibrating range is +19STEP~
-19STEP.

[PAUSE]key :
Push to set the calibration to 0.

Push [SETUP] key to save the setting.

3

Calibration amount can be checked with the flashing of LED

4 EXAMPLE : When calibration is -12.
by pushing the [TEST] key.
[PAUSE] LED : ON
[BASE POINT SET] LED : Flash once.
[CHANGE] LED : Blink twice.
[PAUSE] LED : OFF = +,ON = -
[BASE POINT SET] LED : 10th digit
[CHANGE] LED : 1st digit

41
 5 Supplemental Information
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE

42
 5 Supplemental Information

5-2 SENSOR MAP

Y LIMIT SENSOR
This sensor detects the Y Limit. REAR PAPER SENSOR
This sensor detects whether the Media is set or not. And
also, it detects the rear edge of the Media.
Media has to be on this sensor when SETUP.

TAPE MARK SENSOR

This sensor detects the position of the color ribbon.

FRONT PAPER SENSOR

This sensor detects whether the Media is set or not. And
also, it detects the front edge of the Media.
Media has to be on this sensor when SETUP.

PINCH ROLLER SENSOR

This sensor detects the Pinch Roller position.
It is located behind the HEAD.

CARTRIDGE TYPE SENSOR

This sensor detects whether the cartridge is installed or not. And also, it detects the type of the cartridge.

43
 6 Trouble Shooting
6 Trouble Shooting

6-1 TROUBLE SHOOTING

Pen up/down error Fan revolution

Is there cut-line or bad contact in YES NO

CARRIAGE CABLE? Replace CARRAIGE CABLE. Is FAN Driver IC OK? Replace IC9 on MAIN BOARD ASS'Y.

NO YES

NO NO
Is carraige solenoid OK? Replace the CARRIAGE ASSEMBLY. Is FAN MOTOR OK? Replace FAN MOTOR.

YES YES

YES NO
Is there cut-line in solenoid wire? Replace the CARRIAGE ASSEMBLY. Is MAIN BOARD ASS'Y OK? Replace MAIN BOARD ASS'Y.

NO

YES
Is the Solonoid wire connected correctly? Connect the Solenoid wire.

NO

NO
Is solenoid driver IC OK? Replace IC9 on MAIN BOARD ASS'Y.

6 YES

NO
Is Tool Pressure adjusted correctly? Adjust Tool Pressure.(P.26)

Media shifting Distorted figure/wavy line

NO
Is vinyl sheet set correctly? Set vinyl sheet correctly. Bearing inside Blade Holder rotates NO
smoothly? Replace the Blade Holder.

YES
YES

NO
Is GRIT ROLLER clean? Clean the GRIT ROLLER. YES
Is the Blade worn out? Replace the Blade.

YES
NO

Is PINCH ROLLER ASSEMBLIES YES Replace the PINCH ROLLER

worn out? ASSEMBLIES. Holder part of the CARRIAGE ASSEMBLY YES Fix the holder part of
is loose? CARRIAGE ASSEMBLY.

NO
NO

Is GUIDE LEVER STOPPER distorted YES

or broken? Replace GUIDE LEVER STOPPER. YES
Is CARRIAGE ASSEMBLY loose? Fix the CARRIAGE ASSEMBLY.

NO
NO

Is PINCH ROLL SPRING for YES

PLATE SHAFT unhooked? Hook the PINCH ROLL SPRING. NO
Is backlash adjusted correctly? Adjust Backlash.

YES

YES
Is CARRIAGE DRIVE GEAR Broken? Replace the CARRIAGE DRIVE GEAR.

NO

Replace the LM GUIDE.

44
 6 Trouble Shooting

Circle doesn't match Stich cut

YES
Are machine-offset & blade-offset NO Is the blade worn out? Replace the blade.
Set the offset.
matched?

NO
YES

NO
YES IBearing in blade holder rotates smoothly? Replace the blade holder.
Is the blade worn out? Replace the blade.

YES
NO

NO
NO Does pen move up/down smoothly? Replace the CARRIAGE ASSEMBLY.
Bearing in blade holder rotate smoothly? Replace the blade holder.

YES
YES

YES
Is Holder part of the CARRIAGE YES Is there scratch on Cutter Protection? Replace Cutter Protection.
ASSEMBLY loose? Fix the Pen Holder.

NO
NO

Is Holder part of CARRIAGE YES

YES Fix the Tool Holder.
Fix the CARRIAGE ASSEMBLY. ASSEMBLY loose?
Is CARRIAGE ASSEMBLY loose?

NO
NO
6
YES
NO Is CARRIAGE ASSEMBLY loose? Fix the CARRIAGE ASSEMBLY.
Is Tool Height adjusted correctly? Adjust Tool Height. (P.32)

NO
YES

NO
NO Is Tool Height adjusted correctly? Adjust Tool Height. (P.32)
Is Tool Pressure adjusted correctly? Adjust Tool Pressure. (P.33)

YES
YES

NO
NO Is Tool Pressure adjusted correctly? Adjust Tool Pressure. (P.33)
Is backlash adjusted correctly? Adjust backlash.

YES

NO
Is MAIN BOARD ASS'Y OK? Replace MAIN BOARD ASS'Y.

print is too dark or light white line in 1 band

NO YES
Is the Head Height correct? Adjust Head Height. (P.35) Is the HEAD dirty? Clean the HEAD.

YES NO

NO YES
Is the Head Position correct? Adjust Head Position. (P.38)
Is there scratch on the PLATEN DAMPER? Replace the PLATEN DAMPER.

YES NO

NO
Is Head Voltage correct? Adjust Head Voltage. (P.36) HEAD is defective or reached its life.
Replace the HEAD ASSEMBLY.

YES

NO
Is the THERMISTOR OK? Replace the CARRIAGE BOARD.

YES

Life of the HEAD. Replace the HEAD

ASSEMBLY.

45
 6 Trouble Shooting

cut shifts from print white line between bands

NO NO
Is the media set correctly? Set the media correctly. Is the media set correctly? Set the media correctly.

YES YES

Has the media been accommodated in NO Has the media been accommodated in NO
Accommodate media in environment. environment? Accommodate media in environment.
environment?

YES YES

NO YES
Is the Print/Cut Offset correct? Adjust Print/Cut Offset. (P.40) Is the PINCH ROLLER worn out? Replace the PINCH ROLLER.

YES NO

YES NO
Is the holder part of TOOL CARRIAGE Is the Grit Calibration correct? Adjust Grit Calibration.
loose? Fix the holder to TOOL CARRIAGE.

NO YES

YES NO
Is the TOOL CARRIAGE loose? Fix the TOOL CARRIAGE. Is the Head Position correct? Adjust Head Position. (P.38)

scratcy printing Cut Ribbon

NO Is the RIBBON twiested? YES Correct the twist in the RIBBON.
Is the PLATEN DAMPER loose? Re-fix the PLATEN DAMPER.

YES NO

YES Is the RIBBON CARTRIDGE set correctly? NO Re-set the RIBBON CARTRIDGE.
Is the HEAD dirty? Clean the HEAD.

NO YES

NO Is the HEAD POSITION adjusted? NO Adjust the HEAD POSITION. (P.38)

Is the Head Height correct? Adjust Head Height. (P.35)

YES YES

NO NO Try different type of media.

Is the Head Position correct? Adjust Head Position. (P.38) Does the media radiate heat?

YES

NO
Is the Head Voltage correct? Adjust Head Voltage. (P.36)

YES

Life of the HEAD. Replace the HEAD

ASSEMBLY.

46
 7 Supplement
7 Supplement
Date : . . .
7-1 MAINTENANCE CHECK LIST

Model Serial No.

PC-50

MECHANICAL PARTS
Check Points Confirmation
Carriage Driving Part 1. Drive Belt Loosen

Foreign substance

Grit Driving Part 1. Drive Gear Cleaning

2. Backlash Loosen

3. Grit Roller Foreign substance

Bed/Guide Rail 1. Pinch Roller Rotation/Wear down

2. Cutter Protection Dirty /Scratch

(Replacement depend on the scratch.)

3. Platen Damper Dirty/Scratch

(Replacement depend on the scratch.)

Head Assembly 1. Head Cleaning

Life

Cutter Pen Rotation of the Bearing

7
CONSUMABLE PARTS
1.HEAD ASSEMBLY

LUBRICATION
Check Points Confirmation
Floil G-474C Carriage Drive Gear OK • Cleaning & Lubrication

Grit Drive Gear OK • Cleaning & Lubrication

Guide Rail OK • Cleaning & Lubrication

FUNCTION CHECK

Check Points Confirmation

1. ROM Version

Replace the ROM to the latest version.

2. Printing Test • Scratch Printing

• Edges of the bands are not aligned.

• White line between bands.

• White line in one band.

• Space or overlap part between the bands.

3. Panel Switch • Noise & unexpected movement.

4. Demo Test • Cutting quality

• Noise

• Pen Pressure

47
PC-50