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Pltu: Boiler Stoker:: Sesuai Data Unit: Sesuai Data Unit: Mei 2020 (Rev 00)

This document is a Failure Modes and Effects Analysis (FMEA) for a boiler stoker system in a power plant. It lists potential failures for components like fans, motors, bearings, pulleys, and dampers. The failures could result in low operation or shutdown of the system. Current and recommended actions are provided to address the failures, such as breakdown maintenance, predictive maintenance, and preventive maintenance according to scheduled periods. The FMEA aims to minimize risks from potential failures for reliable operation of the boiler stoker system.

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sandrositohang
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197 views5 pages

Pltu: Boiler Stoker:: Sesuai Data Unit: Sesuai Data Unit: Mei 2020 (Rev 00)

This document is a Failure Modes and Effects Analysis (FMEA) for a boiler stoker system in a power plant. It lists potential failures for components like fans, motors, bearings, pulleys, and dampers. The failures could result in low operation or shutdown of the system. Current and recommended actions are provided to address the failures, such as breakdown maintenance, predictive maintenance, and preventive maintenance according to scheduled periods. The FMEA aims to minimize risks from potential failures for reliable operation of the boiler stoker system.

Uploaded by

sandrositohang
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 5

PT PEMBANGKITAN JAWA BALI SEVICES No. Dokumen : FM-KP-4.1.5.

01
SIAP INTEGRATED MANAGEMENT SYSTEM Revisi : 00
Tanggal Terbit : 15-03-2017
Failure Modes and Effects Analysis (FMEA) dan Task Execution
Halaman : 1 dari 1
Unit
System : PLTU
Remark :
: Boiler Stoker
Equipment Name :
Equipment KKS No : Sesuai Data Unit
MPI Number : Sesuai Data Unit
FMEA Date (Orig) : Mei 2020 (Rev 00)

New Failure Defense Task /


No Sub Equipment Failure Mode Failure Effect Failure Cause Tindakan Saat Ini Frekuensi No. FDT PIC
Recommendation

Kerusakan Belt Low Operation Cracking karena fatique Breakdown Breakdown Saat OH
Predictive Predictive Sesuai Jadwal PdM
Overloading
Kerusakan Bearing Shutdown
Predictive Predictive Sesuai Jadwal PdM
Gagal Pelumasan

Predictive Predictive Sesuai Jadwal PdM


Kegagalan udara compressor
Kerusakan Damper Shutdown
Predictive Predictive Sesuai Jadwal PdM
Kerusakan bearing

Kerusakan Pulley Low Operation Wearing Breakdown Breakdown Saat OH


Fatique Breakdown Breakdown Saat OH
Kegagalan Motor Shutdown Kerusakan bearing Preventive Preventive Sesuai Jadwal PM
1 FD Fan Penggerak Fan Kerusakan fuse Breakdown Preventive Sesuai Jadwal PM
Kerusakan contactor Breakdown Preventive Sesuai Jadwal PM
Kerusakan relay Breakdown Preventive Sesuai Jadwal PM
Kerusakan winding Breakdown Preventive Sesuai Jadwal PM
Misalignment karena gagal Preventive Preventive Sesuai Jadwal PM
coupling
Kerusakan Fan Shutdown Kerusakan bearing Predictive Predictive Sesuai Jadwal PdM

Kerusakan Blade Preventive Preventive Sesuai Jadwal PM


Misalignment Preventive Preventive Sesuai Jadwal PM
Kegagalan shaft Preventive Preventive Sesuai Jadwal PM
Kegagalan electrical circuit Preventive Preventive Sesuai Jadwal PM
Predictive Predictive Sesuai Jadwal PdM
Overloading
Kerusakan Bearing Shutdown
Predictive Predictive Sesuai Jadwal PdM
Gagal Pelumasan

Kerusakan Pulley Low Operation Wearing Breakdown Breakdown Saat OH


Fatique Breakdown Breakdown Saat OH
Predictive Predictive Sesuai Jadwal PdM
Kegagalan udara compressor
Kerusakan Damper Shutdown
Predictive Predictive Sesuai Jadwal PdM
Kerusakan bearing

Kegagalan Motor Shutdown Kerusakan bearing Preventive Preventive Sesuai Jadwal PM


Penggerak Fan Kerusakan fuse Breakdown Preventive Sesuai Jadwal PM
2 SA Fan
Kerusakan contactor Breakdown Preventive Sesuai Jadwal PM
Kerusakan relay Breakdown Preventive Sesuai Jadwal PM
Kerusakan winding Breakdown Preventive Sesuai Jadwal PM
Kegagalan Motor Shutdown
Penggerak Fan
2 SA Fan

New Failure Defense Task /


No Sub Equipment Failure Mode Failure Effect Failure Cause Tindakan Saat Ini Frekuensi No. FDT PIC
Recommendation

Misalignment karena gagal Preventive Preventive Sesuai Jadwal PM


coupling
Kerusakan Fan Shutdown Kerusakan bearing Predictive Predictive Sesuai Jadwal PdM

Kerusakan Blade Preventive Preventive Sesuai Jadwal PM


Misalignment Preventive Preventive Sesuai Jadwal PM
Kegagalan shaft Preventive Preventive Sesuai Jadwal PM
Kegagalan electrical circuit Preventive Preventive Sesuai Jadwal PM
Predictive Predictive Sesuai Jadwal PdM
Overloading
Kerusakan Bearing Shutdown
Predictive Predictive Sesuai Jadwal PdM
Gagal Pelumasan

Kerusakan Pulley Low Operation Wearing Breakdown Breakdown Saat OH


Fatique Breakdown Breakdown Saat OH
Preventive Preventive Sesuai Jadwal PM
Kegagalan udara compressor
Kerusakan Damper Shutdown
Predictive Predictive Sesuai Jadwal PdM
Kerusakan bearing

Kegagalan Motor Shutdown Kerusakan bearing Preventive Preventive Sesuai Jadwal PM


Penggerak Fan Kerusakan fuse Breakdown Preventive Sesuai Jadwal PM
3 ID Fan
Kerusakan contactor Breakdown Preventive Sesuai Jadwal PM
Kerusakan relay Breakdown Preventive Sesuai Jadwal PM
Kerusakan winding Breakdown Preventive Sesuai Jadwal PM
Misalignment karena gagal Preventive Preventive Sesuai Jadwal PM
coupling
Kerusakan Fan Shutdown Kerusakan bearing Predictive Predictive Sesuai Jadwal PdM

Kerusakan Blade Preventive Preventive Sesuai Jadwal PM


Misalignment Preventive Preventive Sesuai Jadwal PM
Kegagalan shaft Preventive Preventive Sesuai Jadwal PM
Kegagalan electrical circuit Preventive Preventive Sesuai Jadwal PM
Overloading Preventive Preventive Sesuai Jadwal PM
Kerusakan Bearing Shutdown
Gagal Pelumasan Preventive Preventive Sesuai Jadwal PM
Kegagalan Motor Shutdown Kerusakan bearing Preventive Preventive Sesuai Jadwal PM
Penggerak Kerusakan fuse Breakdown Preventive Sesuai Jadwal PM
Kerusakan contactor Breakdown Preventive Sesuai Jadwal PM
Kerusakan relay Breakdown Preventive Sesuai Jadwal PM
Kerusakan winding Breakdown Preventive Sesuai Jadwal PM
Misalignment karena gagal Preventive Preventive Sesuai Jadwal PM
coupling
4 Coal Feeder Kegagalan Transmision Breakdown Breakdown Saat OH
Low Operation Fatique Failure
Chaine
Kerusakan Metal Bar Low Operation Cracking karena Fatique Breakdown Preventive Sesuai Jadwal PM
Projection Plate Low Operation Wearing and Cracking Breakdown Breakdown
Gear box Failure Shutdown Seals Fail Preventive Preventive Sesuai Jadwal PM
Wearing of Gear Preventive Preventive Sesuai Jadwal PM
Gear Clogged Preventive Preventive Sesuai Jadwal PM
Gagal Pelumasan Preventive Preventive Sesuai Jadwal PM
Kerusakan Bearing Preventive Preventive Sesuai Jadwal PM
Metal Chain Failure Low Operation Fatique Failure Breakdown Preventive Sesuai Jadwal PM
Blade Cylinder Failure Shutdown Fatique Failure Breakdown Breakdown Saat OH
New Failure Defense Task /
No Sub Equipment Failure Mode Failure Effect Failure Cause Tindakan Saat Ini Frekuensi No. FDT PIC
Recommendation

Shutdown Breakdown Preventive Sesuai Jadwal PM


Rotational Controller Failure Componen Defective

Bearing Failure Shutdown Overloading Preventive Preventive Sesuai Jadwal PM


Gagal Pelumasan Preventive Preventive Sesuai Jadwal PM
Transmision Belt Failure Low Operation Fatique and wearing Breakdown Breakdown
5 Coal Spreader
Drive Motor Failure Shutdown Bearing Failure Preventive Preventive Sesuai Jadwal PM
Fuse Fails Breakdown Preventive Sesuai Jadwal PM
Contactor Fails Breakdown Preventive Sesuai Jadwal PM
Winding Fails Breakdown Preventive Sesuai Jadwal PM
Misalignment karena gagal Preventive Preventive Sesuai Jadwal PM
coupling
Belt Failure Low Operation Cracking karena Fatique Breakdown Breakdown Saat OH
Bearing Failure Shutdown Overloading Predictive Predictive Sesuai Jadwal PdM

Gagal Pelumasan Predictive Predictive Sesuai Jadwal PdM

Wearing Breakdown Breakdown Saat OH


Pulley Failure Low Operation
Fatique Breakdown Breakdown Saat OH
Drive Motor Failure Shutdown Bearing Failure Preventive Preventive Sesuai Jadwal PM
Fuse Fails Breakdown Preventive Sesuai Jadwal PM
6 Reinjection of Ash Contactor Fails Breakdown Preventive Sesuai Jadwal PM
Relay Fails Breakdown Preventive Sesuai Jadwal PM
Winding Fails Breakdown Preventive Sesuai Jadwal PM
Misalignment karena gagal Preventive Preventive Sesuai Jadwal PM
coupling
Fan Failure Shutdown Bearing Failure Predictive Predictive Sesuai Jadwal PdM
Blade Failure Preventive Preventive Sesuai Jadwal PM
Misalignment Preventive Preventive Sesuai Jadwal PM
Shaft Failure Preventive Preventive Sesuai Jadwal PM
Electrical Circuit Failure Preventive Preventive Sesuai Jadwal PM
Regulating Valve Failure Shutdown Componen Defective Breakdown Preventive Sesuai Jadwal PM
Traveling Grate Shutdown Wearing Breakdown Preventive Sesuai Jadwal PM
Componen Broken Breakdown Breakdown Saat OH
Safety Valve Failure Shutdown
Fatique Breakdown Breakdown Saat OH
Furnace Tube Failure Shutdown Fatique and Excess Sesuai Jadwal PM
7 Boiler Preventive Preventive
Temperature
Economizer Failure Shutdown Fatique and Excess Breakdown Preventive Sesuai Jadwal PM
Temperature
Superheater Tube Shutdown Fatique and Excess Breakdown Preventive Sesuai Jadwal PM
Failure Temperature
Breakdown Preventive Sesuai Jadwal PM
Oil Seal Failure

Oil Tank Failure Breakdown Preventive Sesuai Jadwal PM


Lubrication Failure Degraded Performance
Contamination Failure Predictive Predictive
Valve Failure Breakdown Preventive Sesuai Jadwal PM
Oil Filter Failure Breakdown Preventive Sesuai Jadwal PM
Regulating Valve Failure Shutdown Componen Defective Breakdown Breakdown
Non-return valve failure Shutdown Valve Defective Breakdown Breakdown
Bearing Failure Preventive Preventive Sesuai Jadwal PM

8 Feedwater Pump
Drive Motor Failure Shutdown
New Failure Defense Task /
No Sub Equipment Failure Mode Failure Effect Failure Cause Tindakan Saat Ini Frekuensi No. FDT PIC
Recommendation

Fuse Fails Breakdown Preventive Sesuai Jadwal PM


8 Feedwater Pump Contactor Fails Breakdown Preventive Sesuai Jadwal PM
Drive Motor Failure Shutdown
Relay Fails Breakdown Preventive Sesuai Jadwal PM
Winding Fails Breakdown Preventive Sesuai Jadwal PM
Misalignment karena gagal Preventive Preventive Sesuai Jadwal PM
coupling
Bearing Failure Shutdown Overloading Predictive Predictive Sesuai Jadwal PdM

Gagal Pelumasan Predictive Predictive Sesuai Jadwal PdM

Pipe Failure Shutdown Excessive Stress Breakdown Breakdown Saat OH


Filter Clogged Low Operation Filter Blocked karena sampah Saat OH
Breakdown Breakdown

Mechanical Seal Shutdown Wearing Breakdown Breakdown Saat OH

Sidoarjo, Mei 2020


Disusun Oleh, Menyetujui, Mengetahui,
Staff Enjiniring Asman Enjiniring Manager Enjiniring

Sandro Sitohang Yogo Wijayanto Hilman Aziz Tamimi


PT PEMBANGKITAN JAWA BALI SEVICES No. Dokumen : FM-KP-4.1.5.02
SIAP INTEGRATED MANAGEMENT SYSTEM Revisi : 01
Tanggal Terbit : 15-03-2017
Failure Modes and Effects Analysis (FMEA) dan Task Execution
Halaman : 1 dari 1
Equipment Name : : Boiler Stoker
Equipment KKS : : Sesuai Data Unit

No. Pencegahan/
Frekuensi PIC Job Instruction Material Tools Man x Hours Post Maintenance Test
FDT Penyelesaian

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