EIT Adv Dip Plant Engineering DPE Brochure Full
EIT Adv Dip Plant Engineering DPE Brochure Full
52742WA
Advanced Diploma of
PLANT ENGINEERING
Start Date:
For upcoming start dates, please view our program schedule at:
http://www.eit.edu.au/schedule
Introduction
Embrace a well paid, intensive yet enjoyable career by undertaking this comprehensive and practical
VALUE plus!
program. It is delivered by live distance learning and presented by some of the leading Plant Engineering As part of the incredible value we have built
instructors in the world today. There is now a critical shortage of senior Plant Engineers around the world due into this program, you also receive:
to retirement, restructuring and rapid growth in new industries and technologies. Many industrial enterprises
throughout the world comment on the difficulty in finding experienced Plant Engineers despite paying
• 50% OFF two IDC Technologies public
outstanding salaries. Often universities and colleges do not teach Plant Engineering as a core subject. 2-day workshops*
Much of the vital knowledge (e.g. practical maintenance planning and procedures) you need when or
commencing work as a qualified Plant Engineer is missing from their curricula. However, there are a few • Two places at any IDC Technologies
notable exceptions with some highly dedicated practitioners. Many of those universities and colleges conference (conference component only,
excludes workshop if available)*
that do teach Plant Engineering do so mainly from a theoretical point of view.
plus
Furthermore, instructors often have insufficient experience in industry due to the difficulty in attracting good
• A library of 30 technical eBooks
engineers from the highly paid private sector. The aim of this 18 month e-learning programme is to provide
you with core Plant Engineering skills. All of this is valued at over US$5000!
The program gives extensive coverage in the various fields of Plant Engineering. Subjects are covered You may also be eligible for a tax deduction
such as Plant Operations, Facility Management, Instrument Control Engineering, Electrical Engineering, on your personal income tax – contact your
Environmental Engineering, Safety and Financial Management. Practical knowledge is not neglected; a Plant tax advisor for more information.
Engineer should also be well informed about metal forming, joining, heat treatment and protection. * to be used within 2 years of starting the program and
This practical program avoids overemphasis on theory. This is rarely needed in the real industrial world where subject to availability. Your fee for this program must be up
to date. The offer is for workshop or conference fee only and
time is short and immediate results are required. Hard-hitting and useful know-how, are needed as minimum does not include travel, accommodation or other costs.
requirements. The instructors presenting this advanced diploma are highly experienced engineers from EIT is not responsible for cancellation or postponement of
IDC Technologies workshops and conferences. Please note:
industry who have many years of real-life experience as Plant Engineers. The format of presentation - live, IDC workshops will only run should there be enough full
interactive distance learning with the use of remote labs means that you can hit the ground running and be paying registrations to cover costs. When registering for an
of immediate benefit to your company or future employer. IDC workshops or conference, please specify you are
claiming the Value Plus offer. Other conditions may apply at
our discretion.
‘‘
“If you want to improve career prospects and be trained by excellent
trainers with a thorough knowledge of the industry and train at your
own pace then I would recommend this program.” Gary Burrowes,
BHPBilliton
“This has been the best study process I have gone through and for
advancing the career it is a must. The program content is extremely
good and practical as I have baffled my engineers with some of the
questions in the assignments making them question the content they
actually studied.” Henk Barnard
“This is ideal for people such as myself that don’t live or work in a city
environment. It is the only viable way of increasing knowledge whilst
working full time on a fly-in-out roster pattern.” Brett Lapham
’’
"When you are in a particular field and profession for a long time you
rather think you know it all. This program has made me realize that
there are new things to learn every day especially with the ever
changing technology. " Stephen Dzveya
Please Note: Students who choose to pay upfront will receive all 30 eBooks in advance. If you opt to
pay by installments you will receive eBooks periodically throughout the program.
eBooks are available in hard copy at 50% of the recommended retail price.
Contact us for pricing details.
“Good reputation, had attended good full- “Believed to be good quality based on “Program content seems practical and
time programs previously.” previous training programs I have done in applicable. I already have a BSc where the
Worley Parsons person.” BHP Billiton, South Africa focus is on the theory. “
BHP Billiton, South Africa
“Program facilitator CV, ...reputation, “It was referred to me by a colleague and I
eLearning flexibility.” have attended seminars run by IDC before. “Industry recognition and recommendation
SMK, New Zealand by colleagues.” Rio Tinto
The program that I am currently enrolled in
“Content tends to practical and targeted.” also had all the outcomes I was looking for “Seemed the most convenient option, and
MIPAC, Australia to further my career.” Rio Tinto it was!” CPIT, New Zealand
“Non-vendor specific training and lower “The program content was relevant to my “Program content ease of study option.”
program costs with online training work environment and practical.” Alcoa Nestle, South Africa
capabilities.” Worley Parsons
“I have done a few IDC programs in the “The content of the program made up my
“The content of the program and the way past and found them to be very good and mind.”
the program was broken down were the delivered by people with practical Transportadora de gas del Norte, Argentina
key factors.” GEA Group knowledge of the subjects.” Kalgold
“Their programs are standard and program
“I can do those programs at my own free “It provides good online program delivery material as well as lecture are okay.”
time which made it more convenient for me.” including its quality support structures.” Shell, UK
Iluka, Australia
OneSteel
“Its international recognition with body
“Content was applicable to my job and
“Program interest and content.” endorsing certification. Easy to attend
industry. Taught by industry experts not
ABB, Australia lessons after work hours. Easy way of
academics. E-room delivery mode.
“The fact the I could do it online and it was program payment.”
Accreditation in various nations.”
Kinyara Sugar Ltd, Uganda
Sanofi Pasteur, Australia in line with furthering my knowledge for
“Because it is specialist, and so many work.” CAED, Australia “The most practical and technical offerings
available programs.” Kacst, Saudi Arabia “It ticked all the boxes ... quality, by the most qualified lecturers for distance
learning.” Encana Natural Gas
“Covered all my criteria and gave me suitability, depth, length.”
recognised qualifications on completion.” Powerco, New Zealand “On line references, price, and various time
Netafim “Better choice of topic.” Rockwell RA
frames available to sit in on the class.
Also, one more important item was being
“I took a previous program, IDC [sister “Program was visible and relevant.” able to converse with the lecturer and
company] is professional.” Cat Group Schneider Electric, UK
class instead of working totally on my
“I have done other programs with IDC “Convenience.” Rio Tinto own.” Mitchell Technical Institute
[sister company] and was happy with the “To be perfectly honest with the small “Program content. Accreditation of the
service provided.” GHD amount of research on various programs training institution. Cost.” MODEC
“Had completed programs previously. I did the programs are generally the most
“Offer the correct program, timing and
Good content.” Woodside relevant to my area of work. That's not to
affordable cost.” Folec, Brunei
say they are perfect but they seem to be
“I understood from friends that it is good
superior to others readily available in this “Possibly the most recognised online
quality.” Rio Tinto
part of the world.” institution within my industry.”
“Better choice of topic.” Rockwell RA WEL Networks, New Zealand DRA, South Africa
Testimonials have been provided by past and current employees of the companies mentioned. Company endorsement should not be implied.
8 V0009 RTO provider 51971 • ACN 135 762 426
advanced diploma of plant engineering
Instructor
John Lawrence MSc, BSc (Hons), BCom (Hons)
In today's hyped up world, one is hesitant to describe anyone as 'outstanding', but John Lawrence has distinguished himself over the last
15 years with excellent program reviews.
John was extensively associated with the Diamond and Gold mining industries in Southern Africa, and has over 20 years of experience as
a project and departmental manager for a multinational oil company, focusing on designing and managing the infrastructure of the
telecommunications, data communications and IT systems.
In the past 5 years, John has worked extensively for a number of multi-national clients, managing projects including facilities management,
budgeting and financial forecasting.
When John is not consulting or lecturing, he enjoys increasing his own skills by reading and writing about state-of-the-art technology topics
and how to optimise Return On Investment (ROI) for the overall IT infrastructure. John is a dedicated professional who has trained engineers and technicians throughout
the world.
Instructor
Roland Green Mechanical Engineer
Roland brings more than 20 years of experience in engineering and estimating fields, gained mostly in South Africa. He has worked
on many projects spanning the minerals industry, including power stations, coal stockyards and manganese. Over the past two
years Roland has been extensively involved with major projects across Western Australia ranging from $460 Million to projects of
more than a few Billion dollars.
Key projects include: Kusile Power Station Coal Stockyard, Kalagadi Manganese, Medupi Power Station, Minproc RIO TINTO Ramp
Conveyor.
Instructor
Robert Snaith HND (Mech.Eng)
With over 30 years of experience in fluid transport systems and associated equipment, Rob has done the hard yards. After
graduating he commenced work immediately in Fluid System Applications Engineering. In later years, Rob expanded his focus to
the management of the national and international distribution networks of a major international fluid sealing and transport
equipment manufacturer.
In the past decade as a private consultant, he has worked extensively in designing and troubleshooting complex fluid transport
systems and equipment.
When not working long hours on the design, commissioning and troubleshooting of pumps, pipelines and associated equipment,
Rob squeezes some time in for his Harley Davidson motorbike and scuba diving expeditions. He has done many presentations and workshops throughout the
world and was placed in the world’s top three in an international, "Train the Trainer" exam during a workshop in Boston, Massachusetts in 1998.
One of his passions and sources of enjoyment is instructing technical programs and he is in constant demand both locally and internationally. No matter
whether you have very little knowledge or are a veritable guru; you will be sure to take away valuable information from his programs.
Instructor
Tom Neillings Dip EE, Dip Bus Mngmt
Tom started his career as an engine fitter in the RAF. After leaving the RAF Tom worked in oil and gas North Sea projects. During this period
he gained valuable experience and knowledge of diesel power generating systems operating in harsh environments. Tom continued his
career in South Africa with a short period in Saudi Arabia.
Tom’s down-to-earth and practical, yet entertaining approach makes him a sought after speaker and instructor. His enthusiastic approach
to training coupled with his helpful nature is guaranteed to maximise the learning outcome for his students.
Instructor
Haresh Khemani BEng(Mech)
Haresh Khemani is passionate about Mechanical Engineering, and teaching and writing. In a career spanning over 17 years he has
gained extensive industrial experience in the area of utilities, which provides him command in this field to teach and provide
consultancy. Haresh has worked in the installation, erection, and commissioning of utility plants, such as air compression plants,
water chilling plants, central air conditioning systems, chlorine liquefaction plants, diesel generators, and payloader etc. He has
been responsible for the maintenance and operations of the above plants, along with boiler plants, and various types of pumps and
blowers.
As a instructor at the SSVPS College of Engineering, Haresh has taught his favorite subjects including Refrigeration and Air
Conditioning (HVAC), Thermodynamics, Automobile Engineering, Power Plant Engineering and Industrial Instrumentation. He has written program materials on
HVAC and other subjects for multiple companies including IDC.
One of his major involvements has been with www.brighthub.com, where he and his team have published more than 2500 articles covering various areas of
engineering. He has personally written more than 400 articles for the website.
Over the years, Haresh has specialized in the fields of utilities of which HVAC is the major part. He has worked in the industry as HVAC consultant and has also
written a number articles and program materials in this field.
11 V0009 RTO provider 51971 • ACN 135 762 426
advanced diploma of plant engineering
Instructor
Terry Cousins BSc (Elec.Eng)
Terry attended the University of Witwatersrand where he completed a BSc (Electrical Engineering) degree in 1977. After completing
military service he joined ISCOR where was involved in design, project and maintenance work on HT and LT distribution systems,
design and manufacture of equipment for testing electrical motors and commissioning work on variable speed drives.
In 1981 he joined the Chamber of Mines Research Organization. He was involved with the design, develop and manufacture of
equipment for powering mechanized equipment in deep level gold mines. Projects included design, manufacture and testing of
trailing cable, accelerated life testing of switchgear used in underground mines and development and testing of mobile distribution
panels. In 1987, Terry was promoted to manager of the Engineering Branch.
In 1988 he co-founded TLC Software with two colleagues. The company’s objective was to develop and market custom engineering software solutions for the
industrial markets. He has been involved in the design and development of numerous products including an electrical power quality recorder, engine protection
systems, appliance control unit, portable instrumentation and the design of electronics for various medical applications.
Terry is a fellow of the SAIEE and a member of the IEEE and of the Southern African Association for Energy Efficiency. He has also authored several papers on various
topics for local and international conferences and publications. In addition, Terry has BComm and MBL degrees from the University of South Africa as well.
Duration: 2 weeks
Overview
This module provides an overview of the plant
engineering function as well as organizational
principles and infrastructure requirements related
to site selection, buildings, electricity and fuel.
THE PROGRAM
Topic 1.1 INDUSTRIAL BUILDINGS
PLANT ENGINEERING AND SITE SELECTION • Approval
DEFINITION AND ORGANIZATION OF THE PLANT • Regulations regarding statutory and
ENGINEERING FUNCTION hazardous tasks
• Plant engineering function • Carbon foot print assessment
• Principles of organization • Green energy and technology
• Organization structures • Security
• Organizational prerequisites • Fire detection and suppression
ROLE OF THE PLANT ENGINEER • Ventilation
• Legal responsibilities • Building maintenance and repairs
• Activities • Flooring, lighting and insulation
• Knowledge areas • Accommodation of plant and equipment
CONSIDERATIONS IN SITE SELECTION ON-SITE DISTRIBUTION OF ELECTRICITY
• Environmental considerations • Determining the site requirements
• Design considerations • Tariff structures and billing calculations
• Site drainage • The various areas of consumption
• Water supply and storage • Characteristics of these areas including the
electrical supply parameters
• Treatment and discharge of sewage
• Basics of electrical networks in industrial
Topic 1.2 installations
PLANT INFRASTRUCTURE REQUIREMENTS • Generation of stand-by supply
ENVIRONMENTAL ISSUES • Distribution of power to areas of control and
consumption
• Services
• Instrumentation techniques and general
• Ecology and pollution
practices
• Emission control
ON-SITE STORAGE AND DISTRIBUTION OF FUEL
• Types including solid and liquid
• Energy content
• Applications
• Distribution systems
• Delivery and storage facilities
Duration: 3 weeks
Overview
This module serves as an introduction to facility
management. Facility management (also referred
to as facilities management or FM) is an THE PROGRAM
interdisciplinary field devoted to the coordination
Topic 2.1 FACILITY EMERGENCY PREPAREDNESS
of space, infrastructure, people and organization,
often associated with the administration of office FACILITY MANAGEMENT: ORGANIZATION, • Planning, definitions and threat assessment
blocks, arenas, schools, convention centres, PLANNING AND REAL ESTATE • Command, control and communications
shopping complexes, hospitals, hotels, and BACKGROUND AND ORGANIZATION OF THE • Emergency preparations and training
Industrial plants.. FACILITY MANAGEMENT FUNCTION • Emergency response and recovery
• The nature of facility management
Topic 2.3
• Organization of the Facility Management
department FACILITY MANAGEMENT: SECURITY, OPERATIONS
• Facility management leadership AND MANAGEMENT PRACTICE
PLANNING, PROGRAMMING AND BUDGETING FACILITY SECURITY MANAGEMENT
• Strategic and annual planning • Facility security goals and responsibilities
• Financial management • Facility security and planning
• Planning and management of space • Facility security implementation
REAL ESTATE OPERATIONS AND MAINTENANCE
• Real Estate options • Administering the department
• Lease administration • Managing Quality facilities
• Property management • Managing the Budget
• Communications
Topic 2.2 • Information systems and other technologies
FACILITY MANAGEMENT: SUSTAINABILITY,
DESIGN-BUILD AND EMERGENCY
PREPAREDNESS
SUSTAINABILITY
• Definitions, background and application
of sustainability
• Sustainability in practice
• Sustainability financials, acceptance,
and implementation
THE DESIGN-BUILD CYCLE
• Project Management
• Programming and project development
• The design process
• The construction phase
Duration: 8 weeks
Duration: 4 weeks
Overview
This module provides a detailed overview of
pressure vessel design and selection, steam
generation fundamentals, and legal and safety
requirements for boilers in general. THE PROGRAM
Topic 4.1 Topic 4.3
PRESSURE VESSELS BOILER SAFETY AND CONTROL
DESIGN, IDENTIFICATION AND SELECTION BOILER SAFETY
• Basic design principles • Legal requirements
• Name plates details • Good operating practice
• Pressure vessel selection • Safety for start-up and shut down
COMPONENTS • Emergency procedures
• Pressure vessel components • Design and repair standards
• Platforms for pressure vessels • Third party inspection concepts
• Materials of construction • Category classification of the pressure
components
APPLICATIONS
• Safety valve design and operation
• Application of pressure vessels in columns,
reactors, filters and heat exchangers • Safety concepts for all the functions
• Blow down operation
SAFETY RELATED ISSUES
• Water treatment concepts
• Internal and external inspections
• Efficiency calculations
• Pressure vessel testing
• Legal safety requirements BOILER CONTROL
• Safety valve maintenance • Feed water and drum level control
• Furnace air and draft control system
Topic 4.2 • Combustion control system
INDUSTRIAL BOILERS AND STEAM GENERATION • Steam pressure control system
COMBUSTION AND STEAM GENERATION BASICS • Steam temperature control system
• Combustion theory
Topic 4.4
• Steam generation fundamentals
COMBUSTION EQUIPMENT AND CONTROL
BOILER TYPES AND COMPONENTS
COMBUSTION EQUIPMENT
• Boiler types
• Basic designs and types
• Components
• Common applications
• Auxiliary equipment
• Applications COMBUSTION CONTROL
• Combustion control system
INSPECTION
• Burner management system
• Inspections
• Flame monitoring system
• Log sheets
• Statutory inspection
STEAM PIPING
• Steam piping systems
• Insulation requirements for steam pipes
Duration: 4 weeks
(and integrated throughout the program)
Overview
This module covers project management principles THE PROGRAM
and various non-technical aspects of engineering Topic 5.1 Topic 5.7
education, stage 1 competency standards for the
TIME MANAGEMENT RESPONSIBILITIES OF THE ENGINEERING
professional engineer as required by Engineers
PORTFOLIO OF SKILLS ASSOCIATE
Australia. The broad aims of this unit are to enable
the student to: ENGINEERING STANDARDS AND CODES OF
Topic 5.2
PRACTICE
• Assess personal strengths, weaknesses and PROJECT MANAGEMENT BASICS
preferences Topic 5.8
PROJECT LAUNCH
GLOBAL AND ENVIRONMENTAL ISSUES
• Implement personal development strategies Topic 5.3
that align with Engineers Australia's SUSTAINABLE ENGINEERING
professional standards COMMUNICATION SKILLS
Topic 5.9
PROBLEM SOLVING AND DECISION MAKING
• Undertake complex ill-defined engineering WORKPLACE HEALTH & SAFETY ISSUES
projects and report appropriate solutions Topic 5.4
PRESENTATION SKILLS
• Investigate, develop and articulate technical TECHNICAL WRITING AND SPECIFICATIONS
Topic 5.10
knowledge required to undertake GROUP DYNAMICS
TECHNICAL SKILLS AND CAREER PLANNING
engineering projects Topic 5.5
CONTRACT LAW
• Articulate and demonstrate personal PROJECT COSTING AND CASH FLOW MODELLING
development of time management skills, Topic 5.11
DISCOUNTED CASH FLOW
project management skills and team PRESENTATION OF FPE PROJECT
management skills Topic 5.6
Topic 5.12
• Analyse and assess the viability of LEADERSHIP AND PROFESSIONAL CONDUCT
PRESENTATION OF FPE PROJECT (CONTINUED)
engineering projects using sustainability ETHICS IN ENGINEERING
frameworks
• Present technical engineering information to
peers and superiors
• Continue to develop a portfolio to
demonstrate development of a professional
attitude, problem solving skills, technical
knowledge and productive work practices
• Provide evidence of a professional capacity
to communicate, work and learn
productively, both individually and in team
Duration: 6 weeks
Duration: 4 weeks
Overview
Thus module will provide a detailed examination of THE PROGRAM
the basic hydraulic and pneumatic system
principles and ways and means to design, install Topic 7.1 AUXLILIARY COMPONENTS
and troubleshoot such systems. FUNDAMENTALS OF FLUID POWER SYSTEMS • Air filters
ADVANTAGES AND APPLICATIONS OF FLUID • Air lubricators
POWER • Accumulators
• Introduction to fluid power • Intensifiers
• Advantages of fluid power • Pipes and fittings
• Applications of fluid power
Topic 7.3
FLUID TYPES AND PROPERTIES
• Types of fluids PNEUMATICS
• Hydraulic fluid properties SOURCES AND APPLICATIONS OF
PNEUMATIC POWER
LAWS AND PHENOMENA RELATED TO
FLUID POWER • Compressors
• Pascal’s Law • Applications of pneumatics
• Laminar and Turbulent flow ACTUATORS
• Reynold’s number • Linear
• Darcy’s equation • Rotary
PNEUMATIC VALVES
Topic 7.2 • Valve types
HYDRAULICS • Valve symbols
SOURCES AND APPLICATIONS OF HYDRAULIC AUXLILIARY COMPONENTS
POWER • Air filters
• Sources of hydraulic power • Air distribution systems
• Hydraulic power systems • High-pressure tubing
PUMPS AND ACTUATORS
• Pumps and pump types Topic 7.4
• Actuators for hydraulic systems HYDRAULIC AND PNEUMATIC CIRCUITS
• Rotary actuators CIRCUIT BASICS
HYDRAULIC CYLINDERS • Symbols
• Types • Basic rules
• Special cylinders • Basic principles
• Construction • Setting of circuit diagrams
HYDRAULIC VALVES BASIC CIRCUITS
• Valve types • Flow amplification
• Valve symbols • Signal inversion
• Memory function
• Delay function
• Single acting cylinder control
• Double acting circuit control
Duration: 3 weeks
Overview
This module will provide the requisite knowledge
to identify various pump and seal types, assess
their performance and efficiency parameters,
understand sealing principles, and implement
correct lubrication practices.
THE PROGRAM
Topic 8.1 PACKING AND SEALING PRINCIPLES
PUMPS - OPERATING PRINCIPLES AND PURPOSE AND REQUIREMENTS OF SEALS
APPLICATIONS • Purpose of sealing
• Classification of pumps • Basic seal requirements
• Operating principles of centrifugal pumps GLAND PACKING vs. MECHANICAL SEALS
• Classification of centrifugal pumps
• Stuffing box
• Components of centrifugal pumps
• Gland packing materials, applications,
• Pumps in series and parallel limitations
• Variable speed drive pumps • Advantages of mechanical seals over gland
packing
Topic 8.2
• Types of mechanical seals
PERFORMANCE CURVES OF PUMPS
SEAL COMPONENTS
• Centrifugal pump performance curves
- Flow vs. head • Parts of mechanical seals
- Flow vs. efficiency • Primary and secondary sealing components
- Flow vs. power • Materials for mechanical seals
- Flow vs. NPSH SEAL SELECTION
• Pump selection • Seal selection guide
• Static and friction head
• System curve
• Efficiency calculations
Topic 8.3
Duration: 4 weeks
Overview
This module will enable you to identify the
fundamental thermodynamic concepts and to
design, select and operate a wide range of
THE PROGRAM
compressors, fans and blowers for various Topic 9.1 Topic 9.3
applications. THERMODYNAMIC CONCEPTS AND PRINCIPLES RECIPROCATING COMPRESSORS
• Basic thermodynamic concepts PRINCIPLES OF OPERATION
• Working substance and thermodynamic • Definition
processes • Basic principle of operation
• State of a system and its transformations • Single Acting and double acting
• Ideal gases COMPONENTS OF RECIPROCATING COMPRESSORS
• Equilibrium state
PERFORMANCE OF RECIPROCATING
• Laws of thermodynamics COMPRESSORS
Topic 9.2 • Power consumption
• Volumetric efficiency
HEAT EXCHANGERS
• Overall efficiency of the compressor
PRINCIPLE OF OPERATION
COMPRESSOR APPLICATIONS
• Principle of operation of heat exchangers
• Applications of reciprocating compressors
• Classification of heat exchangers
• Multistage reciprocating compressors
• Types of heat exchangers
DESIGN Topic 9.4
• Fundamental aspects of heat exchanger CENTRIFUGAL COMPRESSORS, FANS AND
design BLOWERS
• Overall heat transfer coefficient CENTRIFUGAL COMPRESSORS
• Heat exchange design and efficiency • Principle of operation of the centrifugal
calculations, LMTD, NTU methods compressors
CONSTRUCTION • Parts of centrifugal compressors
• Shell and tube type of heat exchangers • Performance of centrifugal compressors
• Plate heat exchangers • Power and efficiency calculations
FANS
• Operating principles of fans
• Types of fans
BLOWERS
• Operating principles of blowers
• Types of blowers
Duration: 3 weeks
Overview
This module covers the fundamental principles
and concepts used in process plant layout and
piping design.
THE PROGRAM
Topic 10.1 PLANT AND PIPING DESIGN DOCUMENTATION AND
PROCESS PLANT LAYOUT AND P&IDs TOOLS
• Equipment arrangement drawings
INTRODUCTION TO PROCESS PLANT LAYOUT AND
PIPING DESIGN • Equipment lists
• Plant layout fundamentals revisited • Piping and Instrumentation Diagrams (P&IDs)
• Procedures and workflow methods • Piping line lists
• Physical quantities and units • Piping specifications and codes
• Piping isometrics
INTRODUCTION TO CHEMICAL PROCESSING
METHODS • Bill of materials
• 3D models
• Basic principles of chemical technology -
unit operations and unit processes PLANT LAYOUT AND PLOT PLANS
• Process Flow Diagrams (PFDs), process • Plant layout specifications
variables and stream information • Guidelines and codes for plant layout
• Process utilities • Safety considerations
• Plot plans
PROCESS AND INSTRUMENTATION DIAGRAMS
(P&IDs) • Equipment arrangement drawings
• Fundamentals of P&IDs Topic 10.3
• Use of P&IDs in plant and piping design PIPING SYSTEMS AND DOCUMENTATION
• Instruments and instrument symbols
FUNDAMENTALS OF PIPE
• Components of control valve manifolds
• Piping materials
• Meter runs for flow meters
• Pipe dimensions and pipe data
Topic 10.2 • Pipe joining methods
PROCESS EQUIPMENT LAYOUT AND • Pipe representation
DOCUMENTATION • Common abbreviations
EQUIPMENT USED IN PROCESS PLANTS PIPING SYSTEM COMPONENTS
• Process equipment - reactors, towers, • Fittings - elbows, tees, reducers and end
exchangers and vessels caps
• Mechanical equipment - pumps, • Fitting makeup and dimensions
compressors and turbines • Flanges and flange ratings
• Equipment drawings, nozzle specifications • Valves, instrumentation, instrument
and vendor drawings connections and drains
• Equipment foundations and supports • Pipe racks, pipe supports, anchors and guides
PIPE ROUTING
• Piping isometrics
• Piping plans, sections and elevations
• 3D representation
Duration: 4 weeks
Overview
This module is designed for engineers and
technicians from a wide range of abilities and
backgrounds and provides an introduction to the
fundamentals of Heating, Ventilation and Air
Conditioning. It commences with a review of THE PROGRAM
psychrometric charts and then examines the
Topic 11.1 Topic 11.3
factors that influence design choices, indoor air
quality, load calculations and heating/ventilation HVAC FUNDAMENTALS AND PSYCHROMETRIC INDOOR AIR QUALITY
and air conditioning systems CHARTS • Central air conditioning systems
HVAC FUNDAMENTALS • IAQ definition
• Properties of solids, gases and water • Effects on occupants
• Force, work, power, energy calculations • Basic investigation techniques
• Heat and temperature • Architectural, engineering and interior design
• Change of phase choices for good IAQ
• Pressure
Topic 11.4
PSYCHROMETRIC CHARTS
HVAC SYSTEM TYPES, DESIGN AND OPERATION
• Density, specific volume, and mass flow
DESIGN AND OPERATION
Psychrometric Chart
• System design
• Development of the psychrometric chart
• System operation
• Physical and thermodynamic properties of
air • Heat pumps
• Measurement of wet and dry bulb HVAC SYSTEM TYPES
temperature of air • All-air systems
• Calculations • All-water systems
• Air-water systems
Topic 11.2
DESIGN CONDITIONS AND COOLING LOAD
CALCULAT IONS
DESIGN CONDITIONS
• Outdoor climate considerations
• Indoor comfort considerations
COOLING LOAD CALCULATIONS
• Heat flow through structures
• Infiltration and exfiltration
• Solar heat gains
• External heat gains
Duration: 3 weeks
Overview
This module examines noise and vibration
fundamentals, vibration analysis and equips
participants with the knowledge required to
diagnose failures in mechanical systems.
THE PROGRAM
Topic 12.1 Topic 12.3
FUNDAMENTALS OF NOISE AND VIBRATION TROUBLESHOOTING MECHANICAL SYSTEM FAULTS
• Introduction to acoustics AND DIAGNOSING FAILURES
• Vibration basics • Typical problems affecting mechanical
• Fundamentals of human response to equipment
sound and vibration • Fault indicators
• Noise and vibration control • Diagnosing failures
• Mechanical troubleshooting techniques
Topic 12.2
VIBRATION MONITORING AND ANALYSIS
• Vibration analysis as a predictive
maintenance tool
• Fault detection and diagnosis using
vibration analysis
• Vibration monitoring and analysis
techniques
Duration: 6 weeks
Duration: 3 weeks
Overview
This module will enable you to fully comprehend
the theory of process management, optimize
process operations and outline HAZOP study
procedures.
THE PROGRAM
Topic 14.1 Topic 14.3
THEORIES, CONCEPTS AND PRINCIPLES OF HAZOP STUDIES
PROCESS MANAGEMENT BASIC ATTRIBUTES
• Process management principles and • Basic features
practices • Purpose of HAZOP study
• Capabilities of process management DETAILED PROCEDURES
systems
• Detailed HAZOP study procedure
• Integration of people and systems
• Organizing a HAZOP study
Topic 14.2 SPECIFIC APPLICATIONS
CONTROL OF PROCESSES • Case studies
PROCESS OPERATIONS
• Process structures and characteristics
• Optimization of process operations
REACTIONS AND CONTROL PHILOSOPHY
• Chemical reactions
• Exothermic and endothermic reactions
• Control philosophy
Duration: 3 weeks
Overview
This module will enable you to apply energy
conservation and management principles and
design systems for optimum energy utilization.
THE PROGRAM
Topic 15.1 ENERGY EFFICIENCY
PRINCIPLES OF ENERGY MANAGEMENT • Energy efficiency for:
BASICS OF ENERGY MANAGEMENT - combustion systems
• Fundamentals and principles of energy - steam systems
management - motor systems
• Importance of energy management - refrigeration and air conditioning
MONITORING AND CONTROLLING USAGE - heat recovery
• Monitoring energy consumption Topic 15.3
• Patterns of use of energy
ENERGY AUDIT AND ANALYSIS
• Detecting and prioritizing the use
MONITORING OF ENERGY USAGE
AWARENESS AND CONSERVATION
• Energy accounting
MANAGEMENT
• Energy costs, benchmarking, energy
• Raising awareness and motivation
performance index
• Managing effective energy conservation
• Duties and responsibilities of energy
program
managers and auditors
Topic 15.2 ENERGY AUDITS
OPTIMIZATION OF ENERGY • Purpose and benefits of energy auditing
DESIGN APPROACHES AND TECHNIQUES • Components of energy audit
• Designing an optimal energy system • Categories of energy audit
• Modern energy conservation techniques • Industrial, commercial, and residential audit
planning
• Reducing energy losses and increasing
efficiency • Energy audit instruments/ tools
SYSTEMS AND TECHNOLOGIES
• Energy saving systems in buildings
• Optimum energy utilisation technologies
Duration: 3 weeks
Overview
This module will provide you with a comprehensive
overview of the instrumentation and control
concepts for industrial facilities and the design
and selection of transmitters, controllers,
regulators, logic devices and control valves for a
wide range of applications.
THE PROGRAM
Topic 16.1 Topic 16.2
CONTROL THEORY AND EQUIPMENT PROCESS MEASUREMENT
BASIC CONTROL SYSTEM THEORY PROCESS MEASUREMENT FINDAMENTALS
• Characteristics of open-loop and closed- • Process measurement concepts and
loop systems terminology
• Genesis of feedback control theory • Pneumatic and hydraulic instrumentation
• Feed-forward feedback control structure systems
• Performance of control systems • Related hardware and accessories
• Controller system types – pneumatic, MEAUREMENT TECHNIQUES
electrical, electronic • Pressure measurement
CONTROLLERS • Level measurement
• Design and operating principles • Temperature measurement
• Controller types • Flow measurement
CONTROL ROOM EQUIPMENT
Topic 16.3
• Overview of single loop process controllers
and distributed control systems CONTROL ELEMENTS
• Supervisory control and data acquisition REGULATORS AND FINAL CONTROL ELEMENTS
systems • Dampers and louvres
• Linear and angular positioning of machine
controls
• Principles of flow, level, pressure and
temperature regulators
• Thermostats and humidistats
• Operation of variable-speed drives
CONTROL VALVE SELECTION AND SIZING
• Selecting a control valve for a particular
application
• Valve sizing for liquid, gas and vapor flow
• Software tools for valve sizing
Duration: 3 weeks
Overview
This module will enable you to get a broad
perspective of key maintenance management
objectives and principles, evaluate maintenance
effectiveness using key performance indicators
and best organizational practices.
THE PROGRAM
Topic 17.1 PLANNING AND SCHEDULING OUTAGES
THE BASICS OF MAINTENANCE • Scheduling considerations and requirements
MAINTENANCE OBJECTIVES AND PRINCIPLES • Proper scheduling of resources and
materials
• Effective management of maintenance
operations and resources • Priority system and equipment criticality
• Measures for achieving maintenance • Maintenance schedules
objectives • Managing maintenance backlogs
• Key maintenance principles
Topic 17.3
ROLE OF MAINTENANCE IN THE UPKEEP OF
MAINTENANCE PRACTICE. STRATEGIES, TOOLS
PLANT MACHINERY AND EQUIPMENT
AND TECHNIQUES
• Primary role of maintenance
APPROACHES TO MAINTENANCE
• Benefits associated with best
• Types of outages
maintenance practices
• Maintenance plans, tools and techniques
ASSET MANAGEMENT
• Standard maintenance practices
• Identifying, classifying and prioritizing
• Choosing the right maintenance strategy
assets
• Location and types KEY PERFORMANCE INDICATORS
• Maintenance strategies for various • Performance measurement
categories of assets • Evaluating maintenance effectiveness
• Managing assets by criticality • Reporting and use of key performance
indicators
Topic 17.2 RELIABILITY CENTERED MAINTENANCE
MAINTENANCE PLANNING AND SCHEDULING • Introduction to RCM
MAINTENANCE PLANNING • Plant registration
• Planning needs and objectives • Function and failure
• Planning for resources • Preventive action
• Maintenance budgeting • Organizing and controlling proposed tasks
• Implementing the maintenance plan • Implementation of RCM
• Maintenance inventory
• Reasons for planning failures
• Benefits of planning
Duration: 2 weeks
Overview
This module will teach you how to achieve good
air quality and implement an effective
environmental management system.
THE PROGRAM
Topic 18.1
INDOOR AIR, DUST AND WASTE
INDOOR AIR QUALITY
• Air pollution
• Typical effects on occupants
• Design choices for good IAQ
PROPERTIES AND EFFECTS OF DUST
• Common sources of pollution from dust
• Common components of dust
• Prevention and control
WASTE DISPOSAL
• Solid waste disposal
• Liquid waste disposal
Topic 18.2
HEALTH PHYSICS
HEALTH AND SAFETY MANAGEMENT
• Environmental Management Systems and
their implementation
RADIATION AND TOXICITY
• Dealing with toxic hazards
• Safeguarding against radiation exposure
Duration: 3 weeks
Overview
This module will provide you with the ability to
examine workplace safety programs as well as
their correlation to maintenance procedures, and
to implement effective safety management plans.
THE PROGRAM
Topic 19.1 Topic 19.3
SAFETY OF PERSONNEL FIRE PROTECTION AND PREVENTION
SAFETY CONSIDERATIONS IN THE WORKPLACE • Underlying causes of fire in a facility
• Need for workplace safety programs • Fire risk management
IMPLEMENTING SAFE PRACTICES AND SAFETY • Fire protection equipment
MEASURES • Fire control
• Workplace safety programs and their • Fire detection and suppression systems
purpose
• Responsibility for workplace safety
programs
• Identifying, assessing, monitoring and
reviewing risks
• Best practices
ENSURING HEALTH AND SAFETY OF PERSONNEL
• Safety hazards and health – an overview
• Healthy workplace initiatives
• Legal framework
Topic 19.2
SAFETY AND MANAGEMENT PLANS
ROLE OF SAFETY IN THE SUCCESS OF A
MAINTENANCE PLAN
• Symbiosis of safety and maintenance
• Safety co-relation with planned and
reactive maintenance procedures
PUTTING IN PLACE AN EFFECTIVE SAFETY
MANAGEMENT PLAN
• Elements of a good safety management
plan
• Implementation of an effective safety plan