Sizing of collection tank

Name of Project :

Total water demand at design year 180000 L

Safe yield of Source 9.00 Lps
Total quantity of water collected perday 777600 L
Here, water demand equal to water available at the source
Rate of pumping 8 Lps
Pumping hour required: 6.25
Adopting single shift pumping Pumping hours 6:00 to 12:15

Time Period Inflow to RT Outflow from RT Surplus Deficit

From To L L L L

6:00 12:15 202500 180000 -22500

0 0

Total 202500 180000 0 -22500

Hence capacity of Sump -22500 L

Hence adopt a ferrocement RT of -24 m³ capacity
However adopt the size of collection tank as 20 m³ for equilization purpose.

11.Volume of Water Collection Tank

Safe yield of the source Q = 9.00 lps and rate of pumping , Qp = 8.0 lps. Voume , V of collection
V = 3600 ( Qp.Q - Q2)/S
-32400

Where, S = no. of starts per hour = 2/24

Substituting above
values, volume of
collection tank =
15185 liter ( say 15
cu.m)
= 8.0 lps. Voume , V of collection tank is determined by using formula:
 Design of Pump1
Dawali Khet Irrigation Project From Intake to Retention Tank
Distance of pumping main, L = 600.00 m
Total level difference between Source and proposed reservoir = 136.00 m
Required Discharge =4 Lps in 24 hrs So for 12 Hrs Pumping Reqd Discharge= 8
The discharge to be pumped, Q = 28800.00 L/h
= 8.000 lps
By Lea's formula, economical size of pumping main, D is given then:
D = 1.22ÖQ
Hence, D = 109.12 mm
However available size of GI pipe nearest to this size is: = 100.00 mm
Hence, use 100 mmØ GI pipe having bore = 100.00 mm
Calculation of head loss :
Here, discharge, Q = 8.000 Lps
For 100 mmØ GI pipe
Pipe bore, D = 100.00 mm
For length, L = 600.00 m
Pipe material being used GI
Velocity of flow, V = Q/A = 4Q/πD² = 1.02 m/s
Absolute roughness = 1.00 mm
Coefficient of friction, f = 0.0388
Using Darcy-Weisbach equation
Headloss, H1 = f.L/D.v²/2g = 13.54 m
Total headloss = 13.54
Total head for pumping = Level difference + headloss + Suction heam
m
However take the dyanimic level of water for submersible pump as 1.2 m below the collection tank
= 1.20 m
\ Total dynamic head, H = 150.74 m
Horse Power of Pump
Q  gH
HP 
Where, 746 
Q = discharge, m³/s
ρ = density of water, kg/m³
g = acceleration due to gravity, m/s²
H = total dynamic head, m
η = efficiency of pump
Assuming efficiency of pump as = 60.00 %
The HP of pump required = 26.38 = 19.68 KW

From pump manufacturer's characteristic performance curve

Name of pump : KSB Submersible Pump
Pump model : UPHA 293/8 Motor Type HBC(SML)413
Phase of power supply : 3 phase
Power of pump : 24.50 kW (33 HP)
Discharge : 35 m³/hr at 154 m head
Which almost matches the required condition
 Power of 3-phase pump/motor = √3×V.I Cosφ
Where, V = 400-415) V
Therefore current I( in Ampere) :- 47.15
[Cosφ = 0.75 (for motors)]

Water Hammer Pressure

Since the pump is closed suddenly, which results the water hammer pressure at
the delivery pipe. The water hammer pressure, Ph is given by:
V
Ph 
g 1 d  1 
 1  
w  K t.E  2m 

Where,
V = velocity of flow in pipe(m/s)
g = acceleration due to gravity(m/s²)
w = specific weight of water (N/m³)
K = Bulk modulus of water(N/m²)
d = bore of pipe(m)
t = thickness of pipe(m)
E = Youngs modulus of elasticity of pipe material(N/m²)
1/m = Poisson ratio
For galvanised iron pipe and for above condition.
V = 1.02 m/s
g = 9.81 m/s²
w = 9810.00 N/m³
K = 2060.00 N/mm²
d = 100.00 mm
t = 4.50 mm
E = 210.00 kN/mm²
1/m = 0.270

Max. water hammer pressure, Ph = 1.341 N/mm²

= 13.16 kg/cm²
Max. pressure that should be withstand by conduit material:
(static pressure+water hammer pressure = 27.14 kg/cm²
This pressure may withstand by GI medium pipe duty with welded joints.
Above 100 m head from source, use medium duty pipe
 Design of Pump2
Dawali Khet Irrigation project From Retention Tank to Reservoir
Distance of pumping main, L = 1111.00 m
Total level difference between Source and proposed reservoir = 124.00 m
Required Discharge =4 Lps in 24 hrs So for 12 Hrs Pumping Reqd Discharge= 8
The discharge to be pumped, Q = 28800.00 L/h
= 8.000 lps
By Lea's formula, economical size of pumping main, D is given then:
D = 1.22ÖQ
Hence, D = 109.12 mm
However available size of GI pipe nearest to this size is: = 100.00 mm
Hence, use 100 mmØ GI pipe having bore = 100.00 mm
Calculation of head loss :
Here, discharge, Q = 8.000 Lps
For 100 mmØ GI pipe
Pipe bore, D = 100.00 mm
For length, L = 1111.00 m
Pipe material being used GI
Velocity of flow, V = Q/A = 4Q/πD² = 1.02 m/s
Absolute roughness = 1.00 mm
Coefficient of friction, f = 0.0388
Using Darcy-Weisbach equation
Headloss, H1 = f.L/D.v²/2g = 25.07 m
Total headloss = 25.07
Total head for pumping = Level difference + headloss + Suction he m
Depth of collection tank = 2.00 m
However take the dyanimic level of water for submersible pump as 1.2 m below
= 0.00 m
\ Total dynamic head, H = 151.07 m
Horse Power of Pump
Q  gH
HP 
Where, 746 
Q = discharge, m³/s
ρ = density of water, kg/m³
g = acceleration due to gravity, m/s²
H = total dynamic head, m
η = efficiency of pump
Assuming efficiency of pump as = 60.00 %
The HP of pump required = 26.44 = 19.72 KW

From pump manufacturer's characteristic performance curve, following pump matches

Name of pump : KSB Submersible Pump
Pump model : UPHA 293/8 Motor Type HBC(SML)333
Phase of power supply : 3 phase
Power of pump : 24.50 kW (33 HP)
Discharge : 35 m³/hr at 154 m head
Which almost matches the required condition
Power of 3-phase pump/motor = √3×V.I Cosφ
Where, V = 400-415) V
Therefore current I( in Ampere) :- 47.15
[Cosφ = 0.75 (for motors)]
 Water Hammer Pressure
Since the pump is closed suddenly, which results the water hammer pressure at
the delivery pipe. The water hammer pressure, Ph is given by:
V
Ph 
g 1 d  1 
 1  
w  K t.E  2m 


Where,
V = velocity of flow in pipe(m/s)
g = acceleration due to gravity(m/s²)
w = specific weight of water (N/m³)
K = Bulk modulus of water(N/m²)
d = bore of pipe(m)
t = thickness of pipe(m)
E = Youngs modulus of elasticity of pipe material(N/m²)
1/m = Poisson ratio
For galvanised iron pipe and for above condition.
V = 1.02 m/s
g = 9.81 m/s²
w = 9810.00 N/m³
K = 2060.00 N/mm²
d = 100.00 mm
t = 4.50 mm
E = 210.00 kN/mm²
1/m = 0.270

Max. water hammer pressure, Ph = 1.341 N/mm²

= 13.16 kg/cm²
Max. pressure that should be withstand by conduit material:
(static pressure+water hammer pressure = 26.00 kg/cm²
This pressure may withstand by GI medium pipe duty with welded joints.
Above 100 m head from source, use medium duty pipe
 Design of Pump 2I
Diga Somadi WSP For 14Hrs pumping
Distance of pumping main, L = 2300.00 m
Total level difference between Source and proposed reservoir = 146.00 m
Required Discharge =3 Lps in 24 hrs So for 12 Hrs Pumping Reqd Discharge= 6
The discharge to be pumped, Q = 21600.00 L/h
= 6.000 lps
By Lea's formula, economical size of pumping main, D is given then:
D = 1.22ÖQ
Hence, D = 94.50 mm
However available size of GI pipe nearest to this size is: = 100.00 mm
Hence, use 100 mmØ GI pipe having bore = 100.00 mm
Calculation of head loss :
Here, discharge, Q = 6.000 Lps
For 100 mmØ GI pipe
Pipe bore, D = 100.00 mm
For length, L = 2300.00 m
Pipe material being used GI
Velocity of flow, V = Q/A = 4Q/πD² = 0.76 m/s
Absolute roughness = 1.00 mm
Coefficient of friction, f = 0.0391
Using Darcy-Weisbach equation
Headloss, H1 = f.L/D.v²/2g = 29.39 m
Total headloss = 29.39
Total head for pumping = Level difference + headloss + Suction he m
Depth of collection tank = 2.00
However take the dyanimic level of water for submersible pump as 1.2 m below the collection tank
level of water below the sumpwell for submersible pump as = 1.20 m
\ Total dynamic head, H = 178.59 m
Horse Power of Pump
Q  gH
HP 
Where, 746 
Q = discharge, m³/s
ρ = density of water, kg/m³
g = acceleration due to gravity, m/s²
H = total dynamic head, m
η = efficiency of pump
Assuming efficiency of pump as = 65.00 %
The HP of pump required = 21.64 = 16.14 KW

From pump manufacturer's characteristic performance curve, following pump matches

Name of pump : KSB Submersible Pump
Pump model : UQD 212/24 Motor Type UMA H 150-24/22
Phase of power supply : 3 phase
Power of pump : 18.50 kW (25 HP)
Discharge : 22 m³/hr at 200 m head
Which almost matches the required condition
 Power of 3-phase pump/motor = √3×V.I Cosφ
Where, V = 400-415) V
Therefore current I( in Ampere) :- 35.60
[Cosφ = 0.75 (for motors)]

Water Hammer Pressure

Since the pump is closed suddenly, which results the water hammer pressure at
the delivery pipe. The water hammer pressure, Ph is given by:
V
Ph 
g1 d  1 
 1  
w  K t.E  2m 


Where,
V = velocity of flow in pipe(m/s)
g = acceleration due to gravity(m/s²)
w = specific weight of water (N/m³)
K = Bulk modulus of water(N/m²)
d = bore of pipe(m)
t = thickness of pipe(m)
E = Youngs modulus of elasticity of pipe material(N/m²)
1/m = Poisson ratio
For galvanised iron pipe and for above condition.
V = 0.76 m/s
g = 9.81 m/s²
w = 9810.00 N/m³
K = 2060.00 N/mm²
d = 100.00 mm
t = 4.50 mm
E = 210.00 kN/mm²
1/m = 0.270

Max. water hammer pressure, Ph = 1.006 N/mm²

= 9.87 kg/cm²
Max. pressure that should be withstand by conduit material:
(static pressure+water hammer pressure = 25.08 kg/cm²
This pressure may withstand by GI medium pipe duty with welded joints.
Above 100 m head from source, use medium duty pipe
2I

OLD NEW
PVC/HDPE/PPR - 0.10 mm 0.01 mm
GI - 1.0 mm 0.15 mm
Steel - 0.03 mm 0.03 mm

e pump as 1.2 m below the collection tank

rve, following pump matches

er hammer pressure at
For GI pipe : costing and transportation
Weight per
m Thickness
15 mmØ GI pipe(medium d 1.284 15 2.6
20 mmØ GI pipe(medium d 1.658 20 2.6
25 mmØ GI pipe(medium d 2.53 25 3.2
32 mmØ GI pipe(medium d 3.279 32 3.2
40 mmØ GI pipe(medium d 3.788 40 3.2
50 mmØ GI pipe(medium d 5.319 50 3.6
65 mmØ GI pipe(medium d 6.349 65 3.6
80 mmØ GI pipe(medium d 8.85 80 4
100 mmØ GI pipe(medium 12.99 100 4.5
125 mmØ GI pipe(medium 16.95 125 4.85
150 mmØ GI pipe(medium 20.00 150.00 4.85
200 mmØ GI pipe(medium 33.2 200 6

15 mmØ GI pipe(heavy dut 1.513 3.2

20 mmØ GI pipe(heavy dut 1.969 3.2
25 mmØ GI pipe(heavy dut 3.077 4
32 mmØ GI pipe(heavy dut 3.968 4
40 mmØ GI pipe(heavy dut 4.587 4
50 mmØ GI pipe(heavy dut 6.369 4.5
65 mmØ GI pipe(heavy dut 8.197 4.5
80 mmØ GI pipe(heavy dut 10.417 4.8
100 mmØ GI pipe(heavy du 15.436 5.4
125 mmØ GI pipe(heavy du 18.52 5.4
150 mmØ GI pipe(heavy du 22.22 5.4
200 mmØ GI pipe(heavy du 43.5 8

Data relating to HDPE pipes Data relating to PPR pipes

Code External Dia Pressure rating Weight/m Inner dia(bore) CODE
26 16 mmØ 10 kg/cm² 1610 0.092 11.60 2.20 20 mmØ 16 kg/cm² ( PN 16, SDR 7.4 )
30 20 mmØ 10 kg/cm² 2010 0.134 14.90 2.55 20 mmØ 20 kg/cm² ( PN 20, SDR 6 )
35 25 mmØ 10 kg/cm² 2510 0.202 18.90 3.05 25 mmØ 16 kg/cm² ( PN 16, SDR 7.4 )
38 32 mmØ 6 kg/cm² 326 0.226 26.90 2.55 25 mmØ 20 kg/cm² ( PN 20, SDR 6 ) P
42 32 mmØ 10 kg/cm² 3210 0.334 24.10 3.95 32 mmØ 16 kg/cm² ( PN 16, SDR 7.4 )
44 40 mmØ 4 kg/cm² 404 0.251 35.60 2.20 32 mmØ 20 kg/cm² ( PN 20, SDR 6 ) P
46 40 mmØ 6 kg/cm² 406 0.350 33.70 3.15 40 mmØ 16 kg/cm² ( PN 16, SDR 7.4 )
50 40 mmØ 10 kg/cm² 4010 0.514 30.30 4.85 40 mmØ 20 kg/cm² ( PN 20, SDR 6 ) P
54 50 mmØ 4 kg/cm² 504 0.378 44.70 2.65 50 mmØ 16 kg/cm² ( PN 16, SDR 7.4 )
56 50 mmØ 6 kg/cm² 506 0.542 42.20 3.90 50 mmØ 20 kg/cm² ( PN 20, SDR 6 ) P
60 50 mmØ 10 kg/cm² 5010 0.796 38.00 6.00 63 mmØ 16 kg/cm² ( PN 16, SDR 7.4 )
65.5 63 mmØ 2.5 kg/cm² 632.5 0.403 58.60 2.20 63 mmØ 20 kg/cm² ( PN 20, SDR 6 ) P
67 63 mmØ 4 kg/cm² 634 0.585 56.50 3.25 75 mmØ 16 kg/cm² ( PN 16, SDR 7.4 )
69 63 mmØ 6 kg/cm² 636 0.850 53.30 4.85 75 mmØ 20 kg/cm² ( PN 20, SDR 6 ) P
73 63 mmØ 10 kg/cm² 6310 1.269 47.80 7.60 90 mmØ 16 kg/cm² ( PN 16, SDR 7.4 )
77.5 75 mmØ 2.5 kg/cm² 752.5 0.557 69.90 2.55 90 mmØ 20 kg/cm² ( PN 20, SDR 6 ) P
79 75 mmØ 4 kg/cm² 754 0.846 67.10 3.95 110 mmØ 16 kg/cm² ( PN 16, SDR 7.4 )
81 75 mmØ 6 kg/cm² 756 1.191 63.60 5.70 110 mmØ 20 kg/cm² ( PN 20, SDR 6 )
85 75 mmØ 10 kg/cm² 7510 1.782 57.10 8.95
92.5 90 mmØ 2.5 kg/cm² 902.5 0.799 83.90 3.05
94 90 mmØ 4 kg/cm² 904 1.220 80.50 4.75
96 90 mmØ 6 kg/cm² 906 1.715 76.30 6.85
 100 90 mmØ 10 kg/cm² 9010 2.568 68.50 10.75
112.5 110 mmØ 2.5 kg/cm² 1102.5 1.185 102.60 3.70
114 110 mmØ 4 kg/cm² 1104 1.703 99.20 5.40
116 110 mmØ 6 kg/cm² 1106 2.545 93.40 8.30
120 110 mmØ 10 kg/cm² 11010 3.801 84.00 13.00
127.5 125 mmØ 2.5 kg/cm² 1252.5 1.530 116.60 4.20
129 125 mmØ 4 kg/cm² 1254 2.289 112.20 6.40
131 125 mmØ 6 kg/cm² 1256 3.293 106.10 9.45
135 125 mmØ 10 kg/cm² 12510 4.962 95.10 14.95
142.5 140 mmØ 2.5 kg/cm² 1402.5 1.897 130.70 4.65
144 140 mmØ 4 kg/cm² 1404 2.901 125.50 7.25
146 140 mmØ 6 kg/cm² 1406 4.150 118.70 10.65
150 140 mmØ 10 kg/cm² 14010 6.209 106.60 16.70
162.5 160 mmØ 2.5 kg/cm² 1602.5 2.453 149.50 5.25
164 160 mmØ 4 kg/cm² 1604 3.773 143.50 8.25
166 160 mmØ 6 kg/cm² 1606 5.355 136.00 12.00
170 160 mmØ 10 kg/cm² 16010 8.079 122.00 19.00
182.5 180 mmØ 2.5 kg/cm² 1802.5 3.148 168.00 6.00
184 180 mmØ 4 kg/cm² 1804 4.762 161.50 9.25
186 180 mmØ 6 kg/cm² 1806 6.800 152.90 13.55
190 180 mmØ 10 kg/cm² 18010 10.256 137.10 21.45
202.5 200 mmØ 2.5 kg/cm² 2002.5 3.875 186.70 6.65
204 200 mmØ 4 kg/cm² 2004 5.890 179.40 10.30
206 200 mmØ 6 kg/cm² 2006 8.391 169.90 15.05
210 200 mmØ 10 kg/cm² 20010 12.620 152.50 23.75
227.5 225 mmØ 2.5 kg/cm² 2252.5 4.822 210.30 7.35
229 225 mmØ 4 kg/cm² 2254 7.445 201.80 11.60
231 225 mmØ 6 kg/cm² 2256 10.544 191.40 16.80
235 225 mmØ 10 kg/cm² 22510 16.014 171.40 26.80
252.5 250 mmØ 2.5 kg/cm² 2502.5 6.012 233.50 8.25
254 250 mmØ 4 kg/cm² 2504 9.187 224.30 12.85
256 250 mmØ 6 kg/cm² 2506 13.041 212.60 18.70
260 250 mmØ 10 kg/cm² 25010 19.757 190.40 29.80
282.5 280 mmØ 2.5 kg/cm² 2802.5 7.471 261.70 9.15
284 280 mmØ 4 kg/cm² 2804 11.455 251.40 14.30
286 280 mmØ 6 kg/cm² 2806 16.327 238.20 20.90
290 280 mmØ 10 kg/cm² 28010 24.708 213.50 33.25

If density of plastic pipe is known and per m weight is given,

Formula for inner diameter of pipe:
density, ρ 910 kg/m³
Weight per metre 2.87 kg/m
Outer diameter of pipe, 90 mm
Inner diameter of pipe, Di.
Di=√(Do²-4×106×w/π/ρ)
Di, 63.9 mm
g to PPR pipes
Wall thickneNominal BoWeight/metre
kg/cm² ( PN 16, SDR 7.4 ) 2.8 14.4 0.148
kg/cm² ( PN 20, SDR 6 ) 3.4 13.2 0.172
kg/cm² ( PN 16, SDR 7.4 ) 3.5 18 0.23
kg/cm² ( PN 20, SDR 6 ) P 4.2 16.6 0.266
kg/cm² ( PN 16, SDR 7.4 ) 4.4 23.2 0.37
kg/cm² ( PN 20, SDR 6 ) P 5.4 21.2 0.434
kg/cm² ( PN 16, SDR 7.4 ) 5.5 29 0.575
kg/cm² ( PN 20, SDR 6 ) P 6.7 26.6 0.671
kg/cm² ( PN 16, SDR 7.4 ) 6.9 36.2 0.896
kg/cm² ( PN 20, SDR 6 ) P 8.3 33.4 1.04
kg/cm² ( PN 16, SDR 7.4 ) 8.6 45.8 1.41
kg/cm² ( PN 20, SDR 6 ) P 10.5 42 1.65
kg/cm² ( PN 16, SDR 7.4 ) 10.3 54.4 2.01
kg/cm² ( PN 20, SDR 6 ) P 12.5 50 2.34
kg/cm² ( PN 16, SDR 7.4 ) 12.3 65.4 2.87
kg/cm² ( PN 20, SDR 6 ) P 15 60 3.36
6 kg/cm² ( PN 16, SDR 7.4 ) 15.1 79.8 4.3
0 kg/cm² ( PN 20, SDR 6 ) 18.3 73.4 5.01