[Technical Data]

SI(International System of Units) Excerpt from JIS Z 8203(2000)

1. International System of Units(SI)and Usage. 1-3. Multiples of 10 of SI Units

1-1. Scope of Application This standard specifies how to use the International System of Units(SI)and other international unitary systems, as well as (1)Prefix The multiples and the names and symbols of prefixes to express integer multiples of 10 of SI Units are shown in Table 4.
units used in correlation with units from international systems, and other units which may be used. Table 4 prefix.
1-2. Terms and Definitions Terminology used in this specification and definitions thereof are as follows. Prefix Prefix Prefix
Multiples Multiples Multiples
(1) International System of Units(SI) Coherent system of units adopted and recommended by the International Committee on Weights and Measures. of Unit Name Symbol of Unit Name Symbol of Unit Name Symbol
It contains base units and supplementary units, units derived from them and their integral exponents to the 10th power. 1018 Exsa E 102 Hecto h 10−9 Nano n
(2) SI Unit Generic term used to describe base units, supplementary units or derived units of the International System of Units(SI). 1015 Peta P 101 Deca da 10−12 Pico p
(3) 1 Base Unit Those units are given in Table 1. 1012 Tera T 10−1 Deci d 10−15 Femto f
(4) 2 Supplementary Units Those supplementary units are given in Table 2. 109 Giga G 10−2 Centi c 10−18 Atto a
106 Mega M 10−3 Milli m
Table 1. Base Units 103 Kilo k 10−6 Micro μ

Base Quantity Unit Symbol Definition 2. Conversion Tables for SI and Conventional Units
1 (The units enclosed by thick lines are the SI units.)
Length Meter m A meter is the length of the path traveled by light in a vacuum during a time interval of 299 792 458 of a second.
N Ibf kgf Pa·s cP P
A kilogram is a unit of mass(neither weight nor force), it is equal to the mass of the
Mass Kilogram kg

Viscosity
international prototype of the kilogram. 1 0.22481 1.01972×10−1 1 1×103 1×10

Force
A second is the duration of 9 192 631 770 periods of radiation corresponding to the transition 4.448 1 0.4536 1×10−3 1 1×10−2
Time Second s
between the two hyperfine levels of the ground state of the cesium 133 atom.
−1 2
An ampere is that constant current which, if maintained in two straight parallel conductors of 9.806 65 2.205 1 1×10 1×10 1
Current Ampere A infinite length, of negligible circular cross-section, and placed 1 meter apart in a vacuum, Note) 1P=1dyn·s/cm2=1g/cm·s
would produce between these conductors a force equal to 2×10−7 Newton per meter of length. 1Pa·s=1N·s/m2, 1cP=1mPa·s
1
Thermodynamic Temperature Kelvin K Kelvin, a unit of thermodynamic temperature, is the fraction of the thermodynamic temperature of the triple point of water.
273.16

Kinematic Viscosity
A mole is the amount of substance of a system that contains as many elementary particles(1) Pa or N/m2 MPa or N/mm2 Ibf/in2 kgf/cm2 m2/s cSt St
Amount of Substance Mole mol or aggregation of elementary particles as there are atoms in 0.012 kilogram of carbon 12 and 1 1×10 −6
0.145×10 −3
1.019 72×10 −5
1 1×106 1×104
when the mole is used, the elementary particles must be specified.

Stress
1×106 1 145 1.019 72×10 1×10−6 1 1×10−2
A candela is the luminous intensity, in a given direction, of a source that emits monochromatic radiation of
Luminance Intensity Candela cd 1 6896.55 6.897×10 −3
1 0.0703 1×10−4 1×102 1
frequency 540×1012 hertz and that has a radiant intensity in that direction of 683 watt per steradian.
9.806 65×104 9.806 65×10−2 14.22 1 Note) 1St=1cm2/s, 1cSt=1mm2/s
Note(1) The elementary particles here must be atoms, molecules, ions, electrons or other particles.
Note) 1Pa=1N/m2, 1MPa=1N/mm2
Table 2. Supplementary Units
Base Quantity Unit Symbol Definition
mmHg
A radian is the plane angle between two radii of a circle that cuts off an arc on the Pa kPa MPa bar kgf/cm2 atm mmH2O or
Plane Angle Radian rad
circumference equal in length to the radius. Torr
A steradian is the solid angle which, having its vertex in the center of a sphere, cuts off an area of the 1 1 ×10−3 1 ×10−6 1×10−5 1.019 72×10−5 9.869 23×10−6 1.019 72×10−1 7.500 62×10−3
Solid Angle Steradian sr
surface of the sphere equal to that of a square with sides equal in length to the radius of the sphere.
3 −3 −2 −2 −3 2
1 ×10 1 1 ×10 1×10 1.019 72×10 9.869 23×10 1.019 72×10 7.500 62
(5)3 Derived Units The supplementary units algebraically expressed using mathematical symbols such as plus, minus, etc.

Pressure
The SI derived units with special names and symbols are given in Table 3. 1 ×106 1 ×103 1 1×10 1.019 72×10 9.869 23 1.019 72×105 7.500 62×103
5 2 −1 −1 4
1 ×10 1 ×10 1 ×10 1 1.019 72 9.869 23×10 1.019 72×10 7.500 62×102
Examples of SI Derived Units Expressed in Terms of Base Units Table 3 SI Derived Units with Special Names and Symbols
4 −2 −1 −1 4
9.806 65 ×10 9.806 65 ×10 9.806 65 ×10 9.806 65×10 1 9.678 41×10 1×10 7.355 59×102
Base Quantity Base Quantity Expression in Terms of Base
Base Quantity Units or Supplementary 1.013 25 ×10 5
1.013 25 ×10 2
1.013 25 ×10 −1
1.013 25 1.033 23 1 1.033 23×10 4
7.600 00×102
Name Symbol Base Quantity
Units, Supplementary Units −3 −6 −5 −4 −5
Area Square m2 Name Symbol or Other SI Units 9.806 65 9.806 65 ×10 9.806 65 ×10 9.806 65×10 1×10 9.678 41×10 1 7.355 59×10−2
2 −1 −4 −3 −3 −3
Volume Cubic Meter m3 Frequency Hertz Hz 1 Hz =1 s−1 1.333 22 ×10 1.333 22 ×10 1.333 22 ×10 1.333 22×10 1.359 51×10 1.315 79×10 1.359 51×10 1
Velocity Meter/Second m/s Force Newton N 1 N =1 kg·m/s2 Note) 1Pa=1N/m2
Acceleration Meter/Second×2 m/s2 Pressure, Stress Pascal Pa 1 Pa =1 N/m2

Work, Energy, Quantity of Heat

Conductivity
Energy, Work, Heat Quantity Joule J 1 J =1 N·m J foot-Ibf kgf·m kcal W/(m·K) kcal/(h·m·˚C)
m−1

Thermal
Wave Number Every Meter
Density Kilogram Every Cubic Meter kg/m3 Work Rate, Process Rate, Power, Electric Power Watt W 1 W =1 J/s 1 0.7376 1.019 72×10−1 2.388 89×10−4 1 8.600 0×10−1
Current Density Ampere Every Square Meter A/m2 Electric Charge, Quantity of Electricity Coulomb C 1 C =1 A·s 1.356 1 1.38274×10−1 0.00001 1.162 79 1
Magnetic Field Strength Ampere Every Meter A/m Electric Potential, Potential Dif erence, Voltage, Electromotive Force Volts V 1 V =1 J/C
9.806 65 7.2334 1 2.342 70×10−3
Electrostatic Capacity, Capacitance Farad F 1 F =1 C/V
Concentration of(Substance) Mole Every Cubic Meter mol/m3 kcal/(h·m2·˚C)

Heat Transfer
W/(m2·K)

Coefficient of
Electric Resistance Ohm Ω 1 Ω =1 V/A 4.186 05×103 3087.59 4.268 58×102 1
Specific Volume Cubic Meter Every Kilogram m3/kg 1 8.600 0×10−1
Conductance Siemens S 1 S =1 Ω−1 Note) 1J=1W·s, 1J=1N·m
Luminance Candela Every Square Meter cd/m2
Magnetic Flux Weber Wb 1 Wb =1 V·s 1.162 79 1
Power Heat Flow Rate

W foot-Ibf/sec PS kcal/h
Magnetic Flux Density Tesla T 1 T =1 Wb/m2
−3 −1
1 0.7376 1.359 62×10 8.600 0 ×10
Inductance Henry H 1 H =1 Wb/A kcal/(kg·˚C)

Specific Heat
J/(kg·K) cal/(g·˚C)
Celsius Temperature Degree elsius or Degree ˚C 1 t˚C =(t+273.15)k 1.356 1 0.001817 1.16658
1 2.388 89×10−4
Luminous Flux Lumen lm 1 lm =1 cd·sr 7.355 ×102 550.2213 1 6.325 29×102
3
Illuminance Lux lx 1 lx =1 lm/m2 4.186 05×10 1
1.162 79 0.8572 1.580 95×10−3 1
Radioactivity Becquerel Bq 1 Bq =1 s−1
Absorbed Dose Gray Gy 1 Gy =1 J/kg Note) Note1W=1J/s, PS:French Horsepower
Dose Equivalent Sievert Sv 1 Sv =1 J/kg

2795 2796
 [Technical Data] Quantifiers, Unit Symbols, Chemical Symbols and Symbols of Elements Excerpts from JIS Z 8202 [Technical Data]
Calculation of Cubic Volume and Weight/Physical Properties of Materials Calculation of Area, Center of Gravity, Geometrical Moment of Inertia
ｇGreek Symbols ｇName of Elements and Atomic Symbols
Uppercase Lowercase Pronunciation Conventional Usage Atomic Atomic
Name Symbol Name Symbol
alpha Angle, Coefficient Number Number Cross Section A e I Z=I/e Cross Section A e I Z=I/e
beta Angle, Coefficient 1 Hydrogen H 53 Iodine I
gamma Angle, Weight Per Unit Area, 2 Helium He 54 Xenon Xe
Relationship(Uppercase) 3 Lithium Li 55 Cesium Cs
Delta Small Change, Density, Displacement 4 Beryllium Be 56 Barium Ba

a
epsilon Small Amount, Distortion 5 Boron B 57 Lanthanum La

h
h bh 3 bh 2 π 3 π 2
zeta Variable bh πab a 3 2
6 Carbon C 58 Cerium Ce 4 ba =0.7854 ba 4 ba =0.7854 ba

e
eta Variable 2 12 6
7 Nitrogen N 59 Praseodymium Pr
theta Angle, Temperature, Time 8 Oxygen O 60 Neodymium Nd
iota b b
9 Fluorine F 61 Promethium Pm
kappa Radius of Gyration 10 Neon Ne 62 Samarium Sm
lambda Wavelength, Characteristic Value 11 Sodium Na 63 Europium Eu
mu Friction Coefficient 12 Magnesium Mg 64 Gadolinium Gd
10-6(Micro)
13 Aluminum Al 65 Terbium Tb e1

e2
nu Frequency π 8
( 8 − 9π ) r

h
14 Silicon Si 66 Dysprosium Dy =0.4244r

r
xi Variable h h4 h3 π 2 4
Z1=0.2587r 3
h2

e
15 Phosphorous P 67 Holmium Ho 2 12 6 r e2
omicron 2 Z 2=0.1908r 3
16 Sulfur S 68 Erbium Er 2r =0.1098r 4

e1
pi Circle Ratio(3.14159...) =0.5756r
Angle 17 Chlorine Cl 69 Thulium Tm h
Symbol of Product(Uppercase) 18 Argon Ar 70 Ytterbium Yb
rho Radius, Density 19 Potassium K 71 Lutetium Lu
sigma Stress, Standard Deviation 20 Calcium Ca 72 Hafnium Hf
Summation(Uppercase) 21 Scandium Sc 73 Tantalum Ta

e
22 Titanium Ti 74 Tungsten W e1

e2
tau Time Constant, Time, Torque
23 Vanadium V 75 Rhenium Re h h4 2 3 π 2 =0.4244r

r
upsilon Z1=0.1296r 3
24 Chromium Cr 76 Osmium Os h2 2 0.1179h3 = h r e2 0.055r4
phi Angle, Function, Diameter 2 12 12 4 Z 2=0.0956r 3
chi 25 Manganese Mn 77 Iridium Ir =0.5756r

e1
psi Angle, Function 26 Iron Fe 78 Platinum Pt r
omega Angular Verocity=2πf 27 Cobalt Co 79 Gold Au
Ohm:Unit of Electric 28 Nickel Ni 80 Mercury Hg
Resistance(Uppercase) 29 Copper Cu 81 Thallium Tl b
30 Zinc Zn 82 Lead Pb
Reference unless otherwise specified, lowercase letters are the norm. 31 Gallium Ga 83 Bismuth Bi

e
3 2
bh 2 bh bh H b b

h
32 Germanium Ge 84 Polonium Po
h b(H−h) (H 3−h 3) (H 3-h 3)

e
33 Arsenic As 85 Astatine At 2 3 36 24 2 12 6H
ｇCharacteristics of Materials

H
h
34 Selenium Se 86 Radon Rn
Thermal Expansion Coefficient Young's Modulus 35 Bromine Br 87 Francium Fr b
Material Specific Gravity 36 Krypton Kr 88 Radium Ra
×10-6/˚C {Kgf/mm2} 37 Rubidium Rb 89 Actinium Ac
Mild Steel 7.85 11.7 21000 38 Strontium Sr 90 Thorium Th b
39 Yttrium Y 91 Protactinium Pa
JIS-NAK80 7.8 12.5 20500

e
40 Zirconium Zr 92 Uranium U
h 1 3b+2b 1 6b 2+6bb 1+b 12 3 6b 2+6bb 1+b 12 2 A A 4−a 4 1 A 4−a 4

A
a
D2 Tool Steel 7.85 11.7 21000 41 Niobium Nb 93 Neptunium Np
(2b+b 1) 2 3 × 2b+b 1 h 36(2b+b 1) h 12(3b+2b 1) h A2-a2

e
42 Molybdenum Mo 94 Plutonium Pu 2 12 6 A

h
H13 Tool Steel 7.75 10.8 21000
43 Technetium Tc 95 Americium Am b1 b1
M2 Tool Steel 8.2 10.1 22300 44 Ruthenium R 96 Curium Cm A
45 Rhodium Rh 97 Berkelium Bk 2 b 2
Carbide JIS-V30 14.1 6.0 56000
46 Palladium Pd 98 Californium Cf
Carbide JIS-V40 13.9 6.0 54000 47 Silver Ag 99 Einsteinium Es

a
Cast Iron 7.3 9.2~11.8 7500~10500 48 Cadmium Cd 100 Fermium Fm A4−a4

e
49 Indium In 101 Mendelevium Md 2
304 Stainless Steel 8.0 17.3 19700 3 5 3 A A 4−a 4 12A
50 Tin Sn 102 Nobelium No r=0.886r r 2
A −a 2
2

e
440C Stainless Steel 7.78 10.2 20400 51 Antimony Sb 103 Lawrencium Lr 4 8 2 12 0.1179(A4−a4)
=

A
52 Tellurium T A
Oxygen Free Coppers JIS-C1020 8.9 17.6 11700 r 3 3 2
Reference This table is based on Appendix A(Names and Symbols of Elements)of ISO 31/8-1980 r 5 3 4
6/4 Brass JIS-C2801 8.4 20.8 10300 2
(Amounts and Units of Physical Chemistry and Molecular Physics) and Appendix C(Names r =0.5413r4
16
Beryllium Copper JIS-C1720 8.3 17.1 13000 and Symbols of Radionuclides) of ISO 31/9-1980(Amounts and Units of Atomic Physics =2.598r 2 r
Aluminum JIS-A1100 2.7 23.6 6900 and Nuclear Physics). π d 24−d 14
π
( )

R e
(d 4−d 4)

e
5 3 3 32 d2
Duralumin 7075 Aluminum Alloy 2.8 23.6 7200 π 2 2 d2 64 2 1

d1
r r =0.5413r3 (d −d )
16

r
Titanium 4.5 8.4 10600 4 2 1 2 π π R 4−r 4
= (R 4−r 4) = ×
4 4 R
ｇHow to Calculate the Volume d2
Solid Volume V Solid Volume V Solid Volume V Solid Volume V d
1+2 2 4
Turncated Cylinder Oval Ring Spherical Segment Spherical Belt
π 6 r πd 2 a 1 4 3π 4
) 6a1 (a − 163π d )
d

2 b
(

e
V= 4 d 2h

r
2.828r2 0.924r2 0.6906r3 a 2− 4 4 4
12 a − 16 d

e
V= 3 πr 2h 2

a
π2 a 2+b 2 πh
b

4
=0.6381r
h2

V= 4 d 2 2 V= 6 (3a2+3b2+h2)
h

h1

π
= 4 d2 ( h 2+h )
1 2
a =2.0944r 2h a
r

d a
a

b
2
2
1 3π 4 1 3π 4
{ {

d
Pyramid h h Cross Cylinder Torus V=2π 2Rr 2 Barrel When the circumference makes a 2b(h−d) d d
V= A= arn b= h 12 16 6h 16
3 6 a curve equal to the circular arc, 1+ 2

e
2 4 3
0.8284a 0.0547a 0.1095a π
R =19.739Rr 2 πℓ + d2 2 +b(h 3−d 3) +b(h 3−d 3)

h
A=Area of Base π d (2D 2+d 2) 4
e
V=
r

} }
,

V= d 2 (ℓ+ℓ’− ) 12 =0.4142a
d
ℓ

+b 3(h−d) +b 3(h−d)
D
d

r=Radius of inscribed circle 4 3 π2

h

b
d

b
= 4 Dd 2 When the circumference makes b

2
2
a=Length of a side of a regular polygon D ℓ a curve equal to a parabolic line,
a ℓ
n=Number of the sides of a regular polygon =2.4674Dd 2 V=0.209ℓ(2D2Dd+1/4d2)

d1
πd 4 πr 4 πd 3 πr 3 1 3π 4 4 1 3π 4 4
64 = 4 32 = 4 { {
r
2b(h−d)+ (d -d ) (d −d )

d
Spherical Crown πh 2 Hollow(Cylinder) Circular Cone ｇHow to Calculate the Weight πd 2 d h 12 16 1 6h 16 1

e
V= (3r−h) π π 2 πr 2= =0.0491d 4 =0.0982d 3 π 2 2
3 4 2 2
e

h
V= h(D 2−d 2) V= rh Weight W[g]= Volumn[cm3]× Specific Gravity (d −d ) +b(h3−d13) +b(h3−d13)
d t 4 3 ≈0.05d 4 ≈0.1d 3 4 1
h

πh
} }
h

=0.7854r 3 +b3(h−d1) +b3(h−d1)

r

= (3a 2+h 2) d =0.7854r 4

=πth(D−t)
h

6 [Ex.]Material:Mild Steel
D =1.0472r 2h
a =πth(d+t) r
a is the radius. D=Ø16 L=50mm the weight is: A:Sectional area e:Distance of Center of Gravity I:Geometrical Moment of Inertia
r
e1 0.0075r 4 Z=I/e:Cross Section Coefficient
4 π π
( )
L

Ellipsoid V= πabc Turncated Pyramid Sphere The specific gravity of W= — D2×L×W 2

r 1− =0.2234r e2
4 4
e2 e 1

3 V= 3 πr 3=4.1888r 3 4 e2 0.0075r4
h =0.00966r 3
°

r
r

In case of spheroid V= 3 (A+a+ Aa) =0.2146r 2

90

π =0.7766r
= — ×1.62×5×7.85 ≈0.01r 3
(b=c) 4
h

π
A.a=Area of both ends = 6 d 3=0.5236d 3 D
d
b

a 4 ≈79[g]
c V= πab 2
3

2797 2798
 [Technical Calculations]
Selection of Ball Screws 1

ｇ Example of Selection of Ball Screws (For X-Axis of Orthogonal Robot) ｇ Reference Formulas (6) Buckling Load(Pk)Derived with Euler's Equations of Motion
(1)Mean Axial Load(Pm) (2)Mean Revolution Frequency(Nm) nπ 2EI
Condition of Use (t 1+t 2+t 3=100%) P k= (N) ………………………………………………………………… (6)
Work ℓ2
•Work & Table Mass W=50(kg) Axial Load Revolutions Frequency Operating Time Ratio
•Maximum Strokes Smax.=720(mm) Tape Couplings Start-up Motor Where:
P1N(Max.) N1 min-1 t 1%
•Threading Speed Vmax.=1000(mm/s) Pk : Load at Buckling Moment(N)
•Acceleration Constant t=0.15(s) P2N(Normal) N2 min-1 t 2%
N3 min-1 t 3% ℓ : Distance between Points of Buckling Load(mm)
•Positioning Precision ±0.1/720(mm) P3N(Min.)
•Repeat Accuracy ±0.01(mm) E : Young's Modulus(2.06×105N/mm2)
•Life Span Lh=30000hrs 1 3 N 1 t 1 +P 2 3 N 2 t 2 +P 3 3 N 3 t 3
I : Min. Geometrical Moment of Inertia of Across Root Thread Area(mm4)
•Direct Acting Guide Coefficient of Friction
•Driving Motor
μ=0.02
Nmax.=3000(min-1)
P m= (P N 1 t 1 +N 2 t 2 +N 3 t 3 ) (N) ………………………………………… (1)
I=
π 4
64
d
•Duty Cycle Model Diagram N 1 t 1 +N 2 t 2 +N 3 t 3
N m= (min -1) ………………………………………………… (2) d : Thread Root Diameter(mm)
V 240mm(Stroke) 720mm Distance of Supports(Critical Speed:Fixed-Support) ℓ2 t 1 +t 2 +t 3 n : Coefficient Determined by Method of Screw Support
mm/s 1000mm/s If little difference is obtained between the maximum(P 1 )and Support-Support n=1
minimum(P 3 )axial loads, or if the load change is almost linear, Fixed-Support n=2
Fixed-Fixed n=4
an approximated value can be obtained with the following formula.
0.15 0.09 0.15 0.51 0.15 0.57 0.15 0.53 Fixed-Free n=0.25
s 2P 1 +P 3
0.9 P m≈ (N)
3
Distance between Load Acting Points(Buckling Load:Fixed-Fixed) ℓ1 (7) Allowable Axial Load(P)for Buckling Load
0.9×3=2.7 1.4
(3) Life Span Hours P= P k (N) ……………………………………………………………………………… (7)
4.1(1 Cycle)
10 6
C 3 Where:
1.Setting Lead(L) 3.Allowable Buckling Load Critical Speed L h=
60N m ( P mf w ) (hrs) …………………………………………………… (3) Pk : :Buckling Load(N)
: Safety Factor( =0.5)
Set lead based on maximum motor revolutions and threading speed. Use the following formula. Investigation of full length of thread shaft(L), critical speed(Nc), and buckling load(Pk) Where:
For higher safety, a higher safety factor should be
Vmax×60 Lh : Life Span Hours(hrs)
L≥ =20(mm) required.
Nmax C : Basic Dynamic Load rating(N)
L=Maximum Strokes+Nut length+Margin+Dimensions of Both Ends Pm : Mean Axial Load(N)
2.Calculating Basic Dynamic Load Rating
=720+62+60+78=920(mm) Nm: Mean Revolution Frequency(min)-1 Driving Torque
Examines the required basic dynamic load rating and the allowable fw : Work Factor This selection provides a guide for selecting ball screw frictional properties and the driving motor.
revolution frequency(DmN Value) Impactless Run fw = 1.0~1.2
Check allowable axial load in terms of buckling load. Assuming the distance Normal Run fw = 1.2~1.5
(A) In Acceleration ｇ Friction and Efficiency
Vmax between load acting points Run with Impact fw = 1.5~2.0 Ball screw efficiency can be expressed in the following formulas; wherein is the coefficient of friction
Acceleration( )= ×10 -3=6.7(m/s 2) The basic dynamic load rating that satisfies the set life span
t ℓ1=820, the following is obtained from formulas (6) and (7) on P.2800. and μ is the screw's lead angle. Variables are determined through analysis of a dynamic model.
Axial Load(Pa)=W +μWg≈343(N) hours is expressed by the following formula.
•When rotational force is converted into axial force(Forward Action)
(g:Gravitational Acceleration9.8m/s 2) 60L h N m
(B) At Constant Speed
Pk=7220(N) C= ( 10 6 ) P m f w (N)
=
1-μ tan ß
………………………………………………………………… (1)
Setting life span hours longer than what is actually necessary not only 1+μ/tan ß
Axial Load(Pb)=μWg≈10(N)
This satisfies the conditions of use. requires a larger ball screw, but also increases the price.
(C) In Deceleration •When axial force is converted into rotational force (Reverse Action)
To calculate critical speed, assuming the distance of supports ℓ2=790 In general, the following standards are used for life span hours:
Axial Load(Pc)=W -μWg≈324(N) Machine Tools:20,000hrs Automatic Control Equipment:15,000hrs
the following is obtained from the formula (5)(Fixed-Support)on P.2800. 1-μ/tan ß
Industrial Machinery:10,000hr Measuring Instruments:15,000hrs ’= ………………………………………………………………… (2)
Operating Hour(s)Per 1 Cycle for Each Operating 1+μ tan ß
(4) Allowable Revolution Frequency(DmN)
Operating Pattern (A) (B) (C) Total Operating Time Nc=3024(min-1)
DmN≤70000(Precision Ball Screws) …………………………………………………… (4) ｇ Load Torque
DmN≤50000(Rolled Ball Screws) The load torque(constant speed driving torque) required in drive source design(motors,
Operating Time 0.60 0.84 0.60 2.04 Ball Dia. A Value
This satisfies the conditions of use. Where: 1.5875 0.3 etc.)is calculated as follows.
Load Conditions for a Lead of 20 2.3812 0.6 •Forward Action
Dm:Thread outer diameter(mm)+A Value 3.175 0.8 Torque required when converting rotational force into axial force
Operating Pattern (A) (B) (C) 4.Design Precision -1 4.7625 1.0
N :Maximum Revolution Frequency(min ) 6.35 1.8 PL
Axial Load 343N 10N 324N Investigation of Precision Class and Axial Play T= (N·cm) …………………………………………………………… (3)
(5) Critical Speed(Nc) 2π
Revolutions Frequency 1500min-1 3000min-1 1500min-1 According to the tolerance values for lead accuracy(P.535), the class of Where:
60 2 EI×10 3 T : Load Torque(N·cm)
positioning precision ±0.1/720mm is C5(Accumulative typical lead N c =fa (min -1 ) …………………………………………… (5)
Operating Time Ratio 29.4% 41.2% 29.4% 2π ℓ 2 A P : External Axial Load(N)
errors=0.035 Fluctuation=0.025)
Where: L : Ball Screw Lead(cm)
Calculating the mean axial load(Pm), and the mean turns(Nm)
Axial play is max. 0.005 less than the repeated positioning precision of ℓ : Distance of Supports(mm) : Ball Screw Efficiency(0.9)
by load conditions(P.2800(1),(2)) fa : :Safety Factor(0.8)
±0.01.
Pm=250(N) Nm=2118(min-1) E : Young's Modulus(2.06×105N/mm2) •Reverse Action
Calculation of the required basic dynamic load rating(C) I : Min. Geometrical Moment of Inertia of Across Root Thread Area(mm4) External axial load when converting axial force into rotational
5.Results of the Selection of Ball Screws and Support Units π 4
The actual life span in running(Lho), which excludes downtime, is as follows: I= d 2π T
From the previous calculations, the best selection of 64 P= (N) ………………………………………………………………… (4)
d : Thread Root Diameter(mm) 'L
2.04
L ho =30000
4.1(=14927(Time)) the ball screw is Part No.
: Specific Gravity(7.8×10–6kg/mm3)
Where:
P : External Axial Load(N)
Insert the work factor fw=1.2 into the formula of deformation A : Root Thread Section Area(mm2) T : Load Torque(N·cm)
BSS1520-950
given on P.2800 to select a suitable ball screw from P.554 π 2 L : Ball Screw Lead(cm)
A= d
4 ' : Ball Screw Efficiency(0.9)
60L ho N m
C= ( 10 6 ) ×P m×f w=3700(N) The best support unit is Part No. BSW 12.
: Coefficient Determined by Method of Screw Support
Support-Support =π •Friction Torque Caused by Preloading
The suitable ball screw should be BSS1520. Fixed-Support =3.927 This is a torque generated by preloading. As external loads increase, the preload of the
Fixed-Fixed =4.730 nut is released and therefore the friction torque by preloading also decreases.
Next, look at the DmN values(P.2800(4)) as the allowable revolution frequency.
Fixed-Free =1.875
For DmN≤70000, DmN=15.8×3000=47400. This is within the allowable range.
2799 Therefore, proceed to the following investigation using this size of ball screw.
2800
 [Technical Calculations]
Selection of Ball Screws 2

Under No load •Total Torque Exerted on the Motor Output Thread Allowable Revolutions Curve Ex.1. How to Obtain the Allowable Revolution Frequency
P LL Overall torque can be obtained by adding results from formulas (6) and (7).
T P= K (N·cm) ························································································· (5) Calculation of allowable revolution frequency when
2π
PL (3P L-P) Z1 2π N
K=0.05(tanß) -
Where:
T M = T 1+T 2= ( 2π
+T P
3P L ) Z2
+J M
60t
×10 -3
3
2 1.5 105 Thread outer diameter(mm)
ball screws with a thread outer diameter of 40mm
are fixed and supported with a distance of 2000mm.
(N·cm) ······························· (10) 4 8 Ø10
PL : Preload (N) 1.5 10
Where: 2 6 1. Find the intersection between a distance of
L : :Ball Screw Lead(cm) 8 5 Ø15
TM : Total Torque Exerted on the Motor Output Thread(N·cm) 10 4
2,000mm between supports and a thread outer

Allowable Revolution Frequency

K : Coefficient of Internal Friction T1 : Driving Torque at Constant Speed(N·cm) 1.5 6 4 Ø20
8
ß : Lead Angle L 5 3 Ø25 diameter of 40mm.
ß≈tan -1
πD ( ) T2 : Driving Torque at In Acceleration(N·cm) 10 3
8
6
5
4
2
Ø32
2. Read the allowable revolution frequency for the
D : Thread Outer Diameter Once you have temporarily found the type of motor you need, check 3 Ø40
6 4 1.5 Ø50 intersection on the fixed-support graduation.
ｇ Selecting the Driving Motors 1. effective torque, 5 Ø63
3 2
When selecting a driving motor, it is necessary to satisfy the following conditions: The maximum allowable revolution frequency is
2. acceleration constant and 4 3
Ø80
1.Ensure a marginal force sufficient to counter the load torque exerted on the motor's output thread. 1.5 1650 10 1650 min-1.
2.Enable starting, stopping at prescribed pulse speeds, sufficiently powered 3. motor overload properties and heat tolerance during repeated starting, stopping. 3 2 min -1 8 Ø100
(min-1) 10 3 6
to counter the moment of inertia exerted on the motor's output thread. It is necessary to ensure a sufficient margin for these parameters. 1.5 5
3.Obtain the prescribed acceleration and deceleration constants, sufficient to 2 8
3
4
counter the moment of inertia exerted on the motor's output thread. 1.5 10 6 3
Table F Work Piece 8 5
10 2 6 4 2
W
Gear J2 8 5 3 1.5
Z2 4
6
Ball Screw J3 Pinion J1 5 3 2 102 Ex.2. How to Obtain the Thread Diameter
Z1 Motors 8
4 1.5 Calculation of shaft diameter when maximum
•Constant Speed Torque Exerted on the Motor Output Thread 2 6
3 5 revolution of 2000min–1 is fixed and supported with
This is the amount of torque required to drive the output thread against the applied external load, at a constant speed. 1.5 10 2 4
2 8
a distance of 1500mm.
PL (3P L-P) Z1 3
T 1= ( 2π
+T P
3P L ) Z2
(N·cm) ············································ (6) 1.5 10 2
8
6
2
1. Find the intersection between a distance
5 of 1500mm of supports and the allowable
10 6 4 1.5
Where: P≤3PL revolution frequency of 2000 min -1(from the
8 5
T1 : Driving Torque at Constant Speed(N·cm) 3
P : External Axial Load(N)
10 fixed-support scale).
Fixed-Free Fixed-Fixed Fixed-Support 10 2 1.5 2 3 4 5 6 7 8 910 3 1.5 2 3 4 5 6 7
P=F+μMg Method of Support Distance of Supports(mm) 2. Read the thread diameter as 32mm of the
F : Thrust Reaction Produced in Cutting Force(N) diagonal line to the intersection on the outside.
M : Masses of Table and Work Piece(Kg)
μ : Coefficient of Friction on Sliding Surfaces The Maximum Revolutions is 2000 min -1. is
g : Gravitational Acceleration(9.8m/s2) Allowable Axial Load Curve satisfied thread diameter.
L : Ball Screw Lead(cm)
: Mechanical Efficiency of Ball Screw or Gear 10
5
2
TP : Friction Torque Caused by Preloading(N·cm)Referto Formula (5) Thread outer diameter(mm)
3 1.5 8
PL : Preload(N) 1.5 Ø80
6
Z1 : Number of Pinion's Teeth
10 4 2 10 5 5
Z2 : No. of Gear's Teeth 8 1.5 8 4
Ø63
6 3
•Acceleration Torque Exerted on the Motor Output Thread 6 10 5
5 Ø50
5 8 4 2
This is the amount of torque required to drive the output shaft against the external load during acceleration.
4
2πN 6 3 1.5 Ø40
T 2= J M = J M ×10 -3(N·cm) ······························································· (7) 3 5 Ex.3. How to Obtain the Thread Diameter
60t 4
2 4 2 10 Ø32
Z1 2
This example assumes a distance of 2000mm
J M= J 1+J 4 +
Where:
( Z2 ){ }
(J 2+J 3 )+(J 5+J 6 ) (kg·cm 2) ······································· (8)
1.5 3 1.5 8
between load acting points, the fixed-support
6 Ø25

Allowable Axial Load

4
T2 : Driving Torque in Acceleration(N·cm) 2 10 5 method of support and the max. axial load of
10 3
: Motor Thread Angular Acceleration(rad/s2) 1.5 8 4
8 Ø20 2400daN.
N : Motor Thread Revolutions(min-1) 6 3
t : Acceleration(s) 6 10 4 5 1. Find the intersection between a distance of
JM : Moment of Inertia Exerted on the Motor(kg·cm2) 5 8 4 2 Ø15
J1 : :Moment of Inertia Exerted on Pinion(kg·cm2) 4 2000mm between load acting points and the
6 3 1.5
J2 : Moment of Inertia Exerted on Gear(kg·cm2) 3 5 2400daN axial load of 2400daN(from the fixed-support
J3 : Moment of Inertia Exerted on Ball Screw(kg·cm2) (daN) 3
4 2 10 graduation).
J4 : Moment of Inertia Exerted on Motor's Rotor(kg·cm2) 2 Ø10
3 1.5 8
J5 : Moment of inertia of moving body 1.5 2. Read the shaft diameter of the diagonal line
J6 : Moment of inertia of coupling 6
2 10 3 5 nearest to the intersection on the outside. The
M : Masses of Table and Work Piece(kg) 10 2
1.5 8 4 shaft diameter can be a min. 40mm.
L : Ball Screw Lead(cm) 8
Moment of inertia exerted on cylinders as screws and cylinders such as Gears 6 3
6 10 3 5
(Calculation of J1~J4,J6)
π 5 8 4 2
J= D 4ℓ(kg·cm 2) ····················································································· (9) 4
32 6 3 1.5 ｅmin–1=r/min=rpm
Where: 3 5
D : Cylinder Outer Diameter(cm) 4 2 10
2 1daN=10N≈1.02kgf
ℓ : Cylinder Length(cm) 10 2 1.5 2 3 4 5 6 7 8 9 10 3 1.5 2 3 4 5 6 7
: Material Specific Gravity Fixed-Free Fixed-Fixed Fixed-Support Support-Support
Distance between Load Acting Points(mm)
=7.8×10-3(kg/cm3) (Reference) Method of Support
L 2
2801 ( )
J 5=M 2π (kg·cm2) 1daN=10N≈1.02kgf
2802
 [Technical Calculations]
Calculation of Life Span of Linear Systems 1

ｇ Allowable Load •Hardness Coefficient(fH) •Temperature Coefficient(fT)

•Basic Dynamic Load Rating(C) •When actually using a linear system, the first thing you must do is to calculate In a linear system, the shaft must be hard enough to withstand contact with When temperature in a linear system exceeds 100˚C, the hardness of the system and
Basic dynamic load rating is a constant load applied in a constant direction the load. It is necessary to consider load also in terms of vibration and impact that the ball bearings.Unless sufficient hardness is provided, the allowable load the shaft become degraded. This decreases the allowable load to a greater extent than
that enables each linear system of the same series to travel 50×103m occur during operation, as well as its distribution across the entire linear system as can decrease, resulting in a short useful life. when the system is used at ambient temperature, and can shorten the life span.
under the same conditions, without 90% of the material suffering damage it moves back and forth in a linear direction. Calculations are not simple. Operating Compensate the rated life span with the hardness coefficient. Compensate the rated life span with the temperature coefficient.
from rolling contact fatigue. temperature also significantly influences useful life. When these parameters are Fig-1. Hardness Coefficient Fig.-2 Temperature Coefficient
1.0
taken into consideration, the above formula is transformed as follows: 1.0

Temperature Coefficient
•Basic Static Load Rating(Co) 0.9
3
0.9
f H ·f T·f C C
Basic static load rating is the static load exerted on contacting parts under maximum
For Ball Bearings L= ( fW
·
P ) ·50 0.8

Hardness Coefficient
0.8
stress, at which the sum of the permanent deformation in the rolling element and
0.7
rolling contact surface equals 0.0001 times the diameter of the rolling element. f H ·f T·f C C 10/3 0.7
For Roller Bearings L= ( · ) ·50 0.6
fW P 0.6
•Allowable Static Moment(MP, MY, MR) 0.5
fT
Allowable static moment is a critical static moment load that acts upon a L : Rated Life Span(km) 0.4 0.5

system at the loading moment. It is set in accordance with the permanent fH : Hardness Coefficient(See Fig.1) fH 0.3

deformation as in basic static load rating Co. C : Basic Dynamic Load Rating(N) 100 150 200 250
0.2
fT : Temperature Coefficient(See Fig.2) Temperature of Linear System ˚C
0.1
•Static Safety Factor(fS) P : Acting Load(N)
Static safety factors are given in Table-1. When a linear system is still or fC : Contact Coefficient(See Table3) 60 50 40 30 20 10

moving at low speed, basic static load rating Co must be divided by fs in fW : Load Coefficient(See Table4) Track Surface Hardness HRC
accordance with the conditions of use. •Contact Coefficient(fC) Table-3. Contact Coefficient
In general, two or more linear systems are used with each shaft. Depending on the Number of Bearings per Shaft Contact Coefficient fc
Table-1 Static Safety Factor(Lower Limit of fs) The Life span can be computed as a number of hours by obtaining the travel 1 1.00
machining precision, the load exerted on each of the respective systems can vary. In
Condition of Use Lower Limit of fs distance for a unit of time. this case, the load applied on each linear system changes depending on the machining 2 0.81
It can be obtained by using the following formula, in which stroke length and precision, therefore it cannot be uniformly applied. As a result, allowable load per 3 0.72
Under Normal Operating Conditions 1~2
linear system changes depending on the number of linear systems on one axis. 4 0.66
stroke cycles are assumed to be constant.
When Smooth Travel is Required 2~4 5 0.61
Compensate the rated life span with the contact coefficient in Table-2.
•Load Coefficient(fW) Table-4. Load Coefficients
When Subjected to Vibrations, Impacts 3~5 L·10 3
L h=
2·ℓs·n1·60 When calculating the load that acts on a linear system, it is necessary to work with Condition of Use fw
precise figures for material weight, the force of inertia resulting from operating speed, Low speed with no external vibration or impact
(Max. 15m/min) 1.0~1.5
Allowable Load(N) ≤ Co/fS Lh : Life Span Hours(hr) load moment, various changes that occur over time, and so on. However, it is difficult to Middle range speed with no exerted vibration or
impact of considerable force(Max. 60m/min) 1.5~2.0
ℓs : Stroke Length(m) have accurate calculation for oscillating movement as beside the normal repetition of
Allowable Moment(N·m) ≤ (MP, MY, MR)/fS High speed with no external vibration or impact
L : Rated Life Span(km) start and stop, other factors such as vibration and impact also need to be considered. (Over 60m/min) 2.0~3.5

fS:Static Safety Factor Co:Basic Static Load(N) n1 : Reciprocating Times per Minute(cpm) Therefore, the life span calculation needs to be simplified using the load coefficient in Table-3.
ｇ Linear Ball Bushings
MP, MY, MR : Static Allowable Moment(N·m) ｇ Linear Bushings
Rated life span can be obtained as follows from the basic dynamic load
ｇ Friction Resistance and Required Thrust Rated life span can be obtained as follows from the basic dynamic load rating
rating and the load to the linear ball bushing.
Using the following formula, the friction resistance(required thrust)can be and the load to the linear bushing.
ｇ Life Span f H ·f T·f C C 3

When a load is applied to a linear system, the system moves back and forth in a obtained from the load and the seal resistance specified by the system.
L= ( f H ·f T·f C
fw
C
· P
3

) ·50 L= ( fw
·
P ) ·50
linear direction. In the process, repeated stress acts upon rolling elements and
L : Rated Life Span(km) fH : Hardness Coefficient(See Fig.1) L : Rated Life Span(km) fH : Hardness Coefficient(See Fig.1)
rolling contact surfaces, causing damage referred to as flaking from material fatigue.
The life span of a linear system is measured in terms of the total travel F= μ·W+f C : Basic Dynamic Load Rating(N) fT : Temperature Coefficient(See Fig.2) C : Basic Dynamic Load Rating(N) fT : Temperature Coefficient(See Fig.2)
distance covered by the system up until initial flaking occurs. P : Working Load(N) fC : Contact Coefficient(See Table3) P : Working Load(N) fC : Contact Coefficient(See Table3)
•Rated Life Span(L) fw : Load Coefficient(See Table4) fw : Load Coefficient(See Table4)
F : Friction Resistance(N)
Rated life span is the total travel distance that each linear system of Life Span Hours
μ : Dynamic Friction Coefficient The Life span can be computed as a number of hours by obtaining the travel
the same series can endure under t he same conditions, without the ·For revolution and reciprocating motion
W : Weight Loaded distance for a unit of time. It can be obtained using the following formula, in
occurrence of flaking in 90% of the system. 10 6·L
f : Seal Resistance(2N~5N) which stroke length and stroke cycles are assumed to be constant. L h=
60 (dm·n)2+(10·S·n1)2/dm
Rated life span can be obtained as follows from the basic dynamic load Table-2 Dynamic Friction Coefficient L·10 3 ·For reciprocating motion
L h=
rating and various loads exerted on the linear system. Type Dynamic Friction Coefficient(μ) 2·ℓs·n1·60
10 6·L
L h=
Miniature Slide Guides 0.004~0.006 Lh: Life Span Hours(hr) ℓs: Stroke Length(m) L: Rated Life Span(km) 600·S·n1/(π·dm)
C 3 Medium Load Slide Guides 0.002~0.003 n1: Reciprocating Times per Minute(cpm)
For Ball Bearings L= ( ) ·50
P Slide Ways 0.001~0.003
Lh : Life Span Hours(hr) S : Stroke Length(mm) n : Revolutions per Minute(rpm)
n1 : Strokes Per Minute(cpm)
10/3 Slide Tables 0.001~0.003 dm : Pitch Diameter of Ball(mm)≈1.15dr
For Roller Bearings L= ( CP ) ·50
Linear Bushings 0.002~0.003 ·Revolution and reciprocal motion allowable values
Linear Ball Bushings 0.0006~0.0012 DN≥dm·n+10·S·n1
L : Rated Life Span(km)
C : Basic Dynamic Load Rating(N)
P : Acting Load(N)
2803 2804
 [Technical Calculations]
Calculation of Life Span of Linear Systems 2

•Load Calculations •Mean Load Derived from Fluctuating Loads ｇ Slide Ways
Since a linear system bears the weight of the work while it performs It is necessary to take these conditions into consideration when In general, the load acting upon a linear system can change according Rated load for slide ways is determined by the rolling elements(numbers
a reciprocating linear motion, the load exerted on the system can selecting a linear system. to how the system is used.This happens for example when the of rollers). It can be calculated by using the following formulas:
vary depending on the work's center of gravity, thrust acting position
reciprocating motion is started, stopped as compared to constant
change, and the speed changes by starting, stopping and acceleration,
deceleration. speed motion, and whether or not work is present during transfer, One shaft is used
etc. Therefore, in order to correctly design the life span under various
Table-5. Use Conditions and Load Calculation Formulas Load Direction
conditions and fluctuating loads, it is necessary to obtain a mean load
Type Condition of Use and Load Type Condition of Use and Load and apply it to the life span calculations.
(1) When load changes in steps by a travel distance(Fig-3)
Horizontal Axis Perpendicular to Horizontal Axis
Travel distance ℓ1 subjected to load P1 Dynamic Load Rating 3/4
P 1

W
P 2

P 1S
P 1

P 2S
P2 P1
P2
Travel distance ℓ2 subjected to load P2 (N)
C= ( Z2 ) ·C 1

…
y0

P 1S·P 2S
Y

Y
P 3 W P4 W Travel distance ℓn subjected to load Pn
P3 Static Load Rating
P 3
0
P 4
3
P 3S 0 P 4S
P4
P 3S·P 4S
Mean load Pm can be obtained using the following formula:
(N)
C O= ( Z2 ) ·C O1

3
W X ℓ1 1
P m= (P 13 ℓ 1+P 2 3 ℓ 2… +Pn 3 ℓn)
ℓ1 ℓ
P 1 =P 2=P 3=P 4= W One shaft is used
1 P 1 P 3 P 2 P 4 2X
X Pm : Mean Load Derived from Fluctuating Loads(N) ℓ : Total Travel Distance(m) vertically
1 0
Load Direction
P 1S =P 3S= W+ W (2) When load changes almost linearly(Fig-4)
4 2X
1 y0 0 1 0
P 1= W+ W+ W P 2S =P 4S= W- W Mean load Pm can be approximated by the following formula:
4 2X 2Y 4 2X
1 0 y0 1
P 2= W- W+ W In Acceleration, Deceleration P m≈ (P min+2·P max)
4 2X 2Y 3 Dynamic Load Rating 3/4

P 3=
1
W+
0
W-
y0
W
P 1 P 2 v1
Pmin : Min. Fluctuating Load (N) (N)
C= ( Z2 ) ·C ·2 1 7/9

4 2X 2Y W Pmax: Max. Fluctuating Load(N)

Velocity
1 0 y0 Thrust
P 4= W- W- W (3) 3When the load change resembles a sinusoidal curve as shown in Fig-5
4 2X 2Y (mm/sec) Static Load Rating Z

Vertical Axis P3 P4
t1 t2
t
t3
(a), (b), Mean Load Pm can be approximated by the following formula:
(N)
C O= ( 2 ) ·C O1 ·2

W
Time (sec) Fig-5(a)Pm≈0.65Pmax
Fig-5(b)Pm≈0.75Pmax
1

P1 P3 Direction of Travel
ℓ

P1 Two shafts are Load Direction

P 1S P 3S P1 P3 P2 P4
used in parallel
Thrust

Thrust

P3
4 X Thrust ｇ Slide Guides
1 2V 1·ℓ 1
•Acceleration at Starting P 1=P 3= (
W 1+ ) Rated life span is the total travel distance each linear guide of the
X

W W 4 g·t 1·X
2 P2 1 2V 1·ℓ 1 same series can endure under the same conditions, without the
P 2S P 4S
P 2=P 4= W ( 1- ) occurrence of flaking in 90% of the system.
P4 4 g·t 1·X Dynamic Load Rating 3/4
P2 y0 P4
ℓ1 •Deceleration at Stopping P 1=P 3=
1
4
W ( 1-
2V 1·ℓ 1
g·t 3·X ) Rated life span can be obtained as follows from the basic dynamic (N)
C= ( Z2 ) ·C ·2 1 7/9

load rating and the load to the slide guide.

1 2V 1·ℓ 1
ℓ1 P 2=P 4= W ( 1+ ) 3
P 1=P 2=P 3=P 4=
2X
W
•Constant Speed P 1=P 2=P 3=P 4=
4
1
g·t 3·X L= ( ff
T
w
·
C
P ) ·50 (1) Static Load Rating
(N)
C O=
Z
( 2 ) ·C O1 ·2
y0 W
P 1S=P 2S =P 3S=P 4S= W 4 L : Rated Life Span(km) C : Basic dynamic load rating(N)
2X g:Gravitational Acceleration=9.8×103mm/sec2
fT : Temperature Coefficient(See Fig-2) P : Acting Load(N) C1 : Basic Dynamic Load Rating per Roller(N)
W :Acting Load(N) P1,P2,P3,P4:Load applied to the Linear System(N) fw : Load Coefficient(See Fig-4) CO1 : Basic Static Load Rating per Roller(N)
X,Y: Linear System Span(mm) V :Moving Speed(mm/sec) The life span hours can be computed as a number of hours by obtaining the Z : Number or Rolling Elements
t1 :Acceleration Time(sec) t3:Deceleration Time(sec) travel distance for a unit of time.It can be obtained using the following formula,
in which stroke length and stroke cycles are assumed to be constant. The life span for slide ways is calculated by using the following formula.
Fig-3. Stepped Load Fluctuation Fig-4. Flat Fluctuation Load Fig-5. Sinusoidal Load Fluctuation 10/3
f T ·C
P1
(a)
Lh=
L·10 3
2·ℓs·n1·60
(2) L= ( fw·P ) ·50
(b)

Lh : Life Span Hours(hr) ℓs : Stroke Length(m) L : Life Span Hours(km) C : Dynamic Load Rating(N)
P2
L : Rated Life Span(km) n1 : Reciprocating Times per Minute(cpm) fT : Temperature Coefficient(See Fig-2) P : Acting Load(N)
fw : Load Coefficient(See Fig-4)
P P P P

Pn Life Span Hours

ℓ1 ℓ2 ℓ n ℓ ℓ ℓ L·10 3
L h=
ℓ 2·ℓs·n1·60
Lh : Life Span Hours(hr) ℓs: Stroke Length(m)
2805 L : Life Span Hours(km) n1: Reciprocating Times per Minute(cpm) 2806
 [Technical Data] [Technical Data]
Radial Bearing(Class 0)Tolerances and Allowances Excerpts from JIS B 1514
How to Use Coil Springs and Precautions
About IP Codes for Sensor Switches

Radial Bearing(Class 0)Tolerances and Allowances ｇ How to Use Coil Springs and Precautions
(1) Inner Wheel Unit μm
Diameter Series Single Bearing Bearings in Combinations MISUMI is engaged in a constant effort to design coil springs(excluding Round Wire Springs)with optimum cross-sectional
d (mm) dmp 9 0,1 2,3,4 Vdmp Kia VBs
Nominal Inner Diameter of Bearing Bs shape and maximum durability. When using the springs, pay due attention to the following precautions and undesirable
Vdp
More or Less Above Below Max. Max. Max. Above Below Above Below Max. usage that should be avoided for the sake of safety.
0.6(1) 2.5 0 −8 10 8 6 6 10 0 −40 − − 12
2.5 10 0 −8 10 8 6 6 10 0 −120 0 −250 15 (1) Always Use A Spring Guide (6) Set up An Initial Deflection
10 18 0 −8 10 8 6 6 10 0 −120 0 −250 20 When used without a spring guide, the coil spring may buckle or bend When there is a gap for the coil spring to move vertically, it receives an impact force that
18 30 0 −10 13 10 8 8 13 0 −120 0 −250 20 midway. This can cause it to break since the internal surface of the bending causes it to bend midway or to buckle.
30 50 0 −12 15 12 9 9 15 0 −120 0 −250 20 is subjected to concentrated high stress. Be sure to use a spring guide, such Setting up an initial deflection stabilizes the top and bottom ends of the spring.
50 80 0 −15 19 19 11 11 20 0 −150 0 −380 25 as a shaft and an outer diameter guide, with the coil spring.
80 120 0 −20 25 25 15 15 25 0 −200 0 −380 25 *In most cases, the best results are obtained by inserting a shaft all the way (7) Avoid Entrapment of Debris or Foreign Matter
120 180 0 −25 31 31 19 19 30 0 −250 0 −500 30 through the coil spring, from top to bottom, as an inner diameter guide. Debris or foreign matter that becomes caught between the coils cause that part
180 250 0 −30 38 38 23 23 40 0 −300 0 −500 30 of the coil spring to stop functioning as active coils, forcing the other coils to
250 315 0 −35 44 44 26 26 50 0 −350 0 −500 35 (2) Clearance between the Spring Inner Diameter and Shaft deflect, as shown in Fig.-3. This effectively reduces the number of active coils,
315 400 0 −40 50 50 30 30 60 0 −400 0 −630 40 When clearance between the spring and the shaft is insufficient, the coil increasing the stress on the spring, and eventually causing it to break. Be careful
400 500 0 −45 56 56 34 34 65 0 −450 − − 50 spring's internal surface may come into contact with the shaft and be subject not to allow debris or foreign matter to clog the coils.
500 630 0 −50 63 63 38 38 70 0 −500 − − 60 to abrasion at that point. This can lead to the spring eventually breaking at the
630 800 0 −75 − − − − 80 0 −750 − − 70 point of wear. Excessive clearance with shaft, on the other hand, can lead to (8) Keep Mounting Faces Parallel
800 1000 0 −100 − − − − 90 0 −1000 − − 80 buckling of the coil spring. It is recommended that the shaft diameter be set The coil spring should be mounted properly, with its mounting faces top and bottom
1000 1250 0 −125 − − − − 100 0 −1250 − − 100 approximately 1.0 mm smaller than the inner diameter of the coil spring. faces parallel to each other. Misalignment can cause the spring to bend midway,
1250 1600 0 −160 − − − − 120 0 −1600 − − 120 When the coil spring has a long free length(i.e., free length/OD is 4 or larger), subjecting the bend to high stress. This can cause the spring to break at the point.
1600 2000 0 −200 − − − − 140 0 −2000 − − 140 set up a step on the shaft as shown in Fig.-1 to prevent the coil spring's The same applies to the dies in which the coil spring is used, if the parallel alignment
ｅ (1)0.6mm is included in this class. (2)Applies to each orbit ring made for bearing combination. internal surface from touching the shaft when it bends. between the dies is poor, as shown in Fig.-4, the coil spring can bend midway or exceed
the 300,000 times limit prematurely. Keep the coil spring fs mounting faces as perfectly
(2) Outer Ring (3) Clearance between The Spring OD and Counterbore Hole parallel as possible to prevent this from occurring.
Sealed Bearing, The coil spring expands in the outward direction when it deflects. Insufficient clearance between
Open Bearing Shielded Bearing the spring and the counterbore hole restrains expansion, and the resulting concentration of (9) Do Not Use Coil Springs in Series
D (mm) Dmp Diameter Series
(4)
Kea Cs Vcs stress can cause the coil spring to break. It is recommended that the counterbore diameter be If you use two coil springs in series, they will tend to bend, as shown in Fig.-5.
Nominal Outer Diameter of Bearing
9 0,1 2,3,4 2,3,4
VDmp set approximately 1.5mm larger than the outer diameter of the coil spring. The counterbore This can cause them to move out of the shaft, counterbore holes. If this happens,
VDP f configuration shown in Fig.-1 is ideal for a coil spring with a long free length. this coil spring will eventually break for the same reasons described in, (1) above.
More or Less Above Below Max. Max. Max. Above Below Max. Moreover, due to spring load differences, the weaker spring is overcome by, and
2.5(3) 6 0 −8 10 8 6 10 6 15 (4) Avoid A Short Shaft Length and Shallow Counterbore Hole Depth deflects more than, the stronger spring, as shown in( Fig.-6). This will make the
6 18 0 −8 10 8 6 10 6 15 If the guide is too short, the coil spring may touch the guides tip when it weaker spring more prone to damage, or cause it to break.
18 30 0 −9 12 9 7 12 7 15 is buckled. The resulting friction can cause the coil spring to break. It is
30 50 0 −11 14 11 8 16 8 20 recommended that the guide length be set longer than half of the initial (10) Do Not Use Two Coil Springs in Parallel
50 80 0 −13 16 13 10 20 10 25 height. Also make sure to chamfer the shaft to around C3 level. Use of two coil springs in parallel, as shown in Fig.-7, may result in the inner coils
80 120 0 −15 19 19 11 26 11 35 being sandwiched between the outer coils, or vice versa, when they contract. This can
120 150 0 −18 23 23 14 30 14 40 (5) Do Not Use in Excess of The Maximum Deflection(300,000 times limit)or Near Its Solid Length cause the coil springs to break for the same reason noted in (4).
150 180 0 −25 31 31 19 38 19 45 When the coil spring is used in excess of the 300,000 times limit, its Cross-
180 250 0 −30 38 38 23 − 23 50 Depends on Bs Depends on Bs section starts receiving stress that is higher than the theoretical value. This (11) Do Not Use the Coil Spring Horizontally
250 315 0 −35 44 44 26 − 26 60 tolerance against d tolerance against d of can cause the coil spring to break. Furthermore, when the coil spring is used When the coil spring is used horizontally, the internal surface of the spring will
315 400 0 −40 50 50 30 − 30 70 of the same bearing. the same bearing. at around its solid length, its active coils gradually adhere to each other, come into contact with the shaft, causing abrasion at those spots. The spring will
400 500 0 −45 56 56 34 − 34 80 increasing the spring constant value and causing the load curve to rise, as eventually break at these weakened spots.
500 630 0 −50 63 63 38 − 38 100 shown in Fig.-2. Do not use the coil spring in excess of the 300,000 times
630 800 0 −75 94 94 55 − 55 120 limit.
800 1000 0 −100 125 125 75 − 75 140
1000 1250 0 −125 − − − − − 160 MISUMI Endurance Test Conditions Fig-1 Fig-2 Fig-3
1250 1600 0 −160 − − − − − 190
1600 2000 0 −200 − − − − − 220 (1)Spring Guide Formula
2000 2500 0 −250 − − − − − 250 Inner Diameter×0.8 Outer Diameter×1.2 Load
Shaft Penetration C3 (kgf) P
ｅ (3)2.5mm is included in this class. (4)Applies when a retaining ring is not installed.
Shapt Dia.-1.0mm less than :d dimension Foreign Particles
Dimension Tolerance Dimensional inequality Rotation Precision

Initial height × -2 or more

dmp : Tolerance of Mean Inner Diameter within the Plane Vdp : Inner Diameter Inequality within the Plane VDmp : Mean Outer Diameter Inequality within the Plane Kia : Radial Deviation of Inner Rings (2)Initial Deflection
1.0mm

1
Dmp : Tolerance of Mean Outer Diameter within the Plane Vdmp : Mean Inner Diameter Inequality within the Plane VBs : Inequality of Inner Ring Widths Kea : Radial Deviation of Outer Rings
Bs : Measured Inner Ring Tolerance or Height Tolerance of Center Orbiting Plate VDp : Outer Diameter Inequality within the Plane VCs : Inequality of Outer Ring Widths

3~5
Cs : Measured Outer Ring Tolerance (3)Amplitude

3~5
Deflection with 300,000 time limit value
About IP Codes for Sensor Switches (4)Velocity Shaft Dia Counterbore Diameter
·IP codes in this catalog are based on"Protection
IP 6 7 (d-1) (D+1)
180spm 300,000 Solid Length d
Statement for Equipments"of IEC 529:1989. *The maximum number of allowable operating times times Limit Deflection D
(International Protecion)
Sealing ability may be affected by the conditions or may vary depending on the service conditions. Shaft Shape Counterbore Shape
First Characteristic Numeral (0~6):Ingress of Solid Foreign Objects
environment in which it is used, such as cutting oil,
Second Characteristic Numeral(0~8):Ingress of Water with Harmful Effects Fig-4 Fig-5 Fig-6 Fig-7
chemicals, or existence of dust.

Load Equalization
Characteristic Numeral Ingress of Solid Foreign Objects Ingress of Water with Harmful Effects
0 Non-Protected Non-Protected Weak
1 Protected against solid foreign objects 50mm in diameter or greater. Protected against vertically falling water drops.
Outer
2 Protected against solid foreign objects 12.5mm in diameter or greater. Protected against vertically falling water drops angled within 15 degree.
Height at Maximum Deflection

Large Deflection Inner

3 Protected against solid foreign objects 2.5mm in diameter or greater. Protected against spraying water.
Small Deflection Strong
4 Protected against solid foreign objects 1.0mm in diameter or greater. Protected against splashing water.
5 Prevents the penetration of dust in amounts interfering with Dust-protected:equipment operation. Protected against water jetting from any direction.
6 Dust-tight:No ingress of dust. Protected against powerful water jetting from any direction.
7 − Protected against ingress of water in quantities causing harmful effects when the enclosure is temporarily immersed.
Protected against ingress of water in quantities causing harmful effects when
8 − the enclosure is continuously immersed in water under conditions more
severe than No. 7, as determined by the parties concerned.

2811 2812
 [Technical Data]
Spring Calculations Excerpts from JIS B 2704(2000)

1. Calculation 1.3.3 Stress Correction Factor Fig-3 Initial Stress : i (Spring formed from steel coil, not low-temperature annealed)
1.1 Symbols Used in Spring Design Formulae 1.2 Basic Formulae Used in Designing of Springs The stress correction factor relative to the spring index (C) can be determined by using the following formula or based on Fig.1. 220
Symbols used in spring design formulae are shown in Table 1. 1.2.1Compression Springs, and Tension Springs without Initial Tension 200 (20)
4c-1 0.615 (18)
= 180

Initial Stress
+ ·························································· (9)
8N aD 3P 4c-4 c 160 (16)
Table 1 Meaning of Symbols = ····························· (1) = 0 ··········································· (5) 140 (14)
Gd 4 Fig-1.Hardness Coefficient : 120 (12) i
4
Symbol Meaning of Symbols Unit P Gd 8DP 8 DP 1.6 i 100 (10) (kgf/ mm 2 )
k= = ······················ (2) d=3 =3 ················· (6) N/ mm 2
(8)
8N aD 3 π 0 π 80
d Diameter of Material mm

Hardness Coefficient
1.5 60 (6)
8DP Gd 4 Gd 4 (4)
0= ································ (3) N a= = ··················· (7) 40
D1 Inner Diameter of a Coil mm πd 3 8D 3P 8D 3k (2)
1.4 20
Gd P k 2
0 (0)
D2 Outer Diameter of a Coil mm 0= ····························· (4) U= = ··························· (8) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
πN aD 2 2 2 1.3
D1+D2 D
D Coil Mean Diameter= mm Spring Index c =
2 1.2.2 Tension Springs with Initial Tension (Where:P>Pi) 1.2 d
Nt Total Number of Winding − (1) When using stainless steel wire, decrease the initial stress value for steel wire by 15%.
8N aD 3(P−P i) 1.1
= ·················· (1 ') = 0 ·········································· (5 ') (2) If the spring is low-temperature annealed after being formed, decrease the value by 20~35% for
Gd 4
Na Number of Active Winding − 1.0 springs made of piano wire, hard steel wire, or other stainless steel wires, and by 15~25% for springs
P−Pi Gd 4 8DP 8 DP 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 made of stainless steel wire.
k= = ············ (2 ') d=3 =3 ················ (6 ') D
L Free Length(Length) mm 8N aD 3 π 0 π Spring Index c = Reference In place of Fig.3, the following empirical formula can be used to establish the initial stress for
d
8DP Gd 4 Gd 4 springs before low-temperature annealing.
HS Solid Length mm 0= ······························· (3 ') N a= = ··········· (7 ')
πd 3 8D 3k 8D 3(P−P i) 1.3.4 Solid Length G
p Pitch mm Gd (P+P i) The solid length of a spring can normally be obtained by using the following simplified formula. i=
100c
0= + i ····················· (4 ') U= ···························· (8 ')
Generally, the purchaser of a compression spring does not specify the solid length of the spring.
πN aD 2 2 The following examples are for applications of this formula to obtain the initial tension.
Pi Initial Tension N{kgf}
HS=(Nt-1)d+(t1+t2) ··························································································(10) (1) Piano Wire / Hard Steel Wire [G=78×103N/mm2 {8×103kgf/mm2}]
D
c Spring Index c= − where, (t1+t2) : is the sum of the thicknesses of the coil ends. G
d Initial Stress i= ×0.75 (0.75 by 25, reduction by low-temperature annealing).
1.3 Points to Note when Designing Springs 100c
G Shear Modulus of Elasticity N/mm2{kgf/mm2} As for those compression springs, both ends of which are shaped as shown in (b), (c), (e) or (f) πd 3 Gd 4 229d 4 24d 4
P Load on Spring N{kgf}
1.3.1 Shear Modulus of Elasticity Shear modulus of elasticity(G)listed in Table 2 is
recommended for the designing of springs.
of Figure 2 and for which the solid length needs to be specified, the following formula can be
used to obtain the maximum solid length. However, the actual maximum solid length can be
Initial Tension P i=
8D
i=
255D 2
×0.75 =
D2 D2 { }
(2) When using stainless steel wire [G=69×103N/mm2{7×103kgf/mm2}]
Spring Deflection mm greater than the value thus calculated depending on the shape of the spring in question. G
Table 2 Shear Modulus of Elasticity(G) Initial Stress i= ×0.8(0.8 by 20, reduction by low-temperature annealing).
100c
Spring Constant N/mm{kgf/mm} HS=Nt×dmax ·······································································································(11)
Material G Value N/mm2(kgf/mm2) Symbol πd 3 Gd 4 216d 4 22d 4
Torsional Stress 2
N/mm {kgf/mm } 2
SUP6,7,9,9A,10,
where dmax : d is the material diameter with the maximum tolerance. Initial Tension P i=
8D
i=
255D 2
×0.8 =
D2 D2 { }
Spring Steel 78×103{8×103}
Corrected Torsional Stress N/mm2{kgf/mm2} 11A,12,13 1.3.6 Surging
2 2 Hard Steel Wire 78×103{8×103} SW-B,SW-C Fig-2. Coil End Shape In order to prevent surging, the spring selected should be as that its natural frequency does not resonate
i Initial Stress N/mm {kgf/mm } with any of the natural frequencies that may act upon the spring.
Piano Wire 3
78×10 {8×10 } 3
SWP (a) Closed End (Non-ground) (b) Closed End (Ground) The initial tension can be obtained using the following formula.
Stress Correction Factor −
kg 70d G
f Frequency Hz SWO,SWO-V,SWOC-V, f=a =a ·············································································· (13)
Oil Tempered Steel Wire 78×103{8×103} W πN aD 2
SWOSC-V,SWOSM,SWOSC-B
i
U Spring-Retained Energy N·mm{kgf·mm}
(c) Closed End (Tapered) (d) Open End (Non-ground) Where, a = 2 :when both spring ends are either free or fixed
302 Stainless Steel 302 Stainless Steel
2 i-1
Per Unit Volume Material Weight kg/mm3 a= :When one spring end is fixed while the other end is free i=1,2,3 ····················
304 Stainless Steel 304 Stainless Steel 4
W Mass of Moving Parts kg 69×103{7×103}
Stainless Steel Wire 304 Stainless Steel 304 Stainless Steel G=78×103N/mm2 {8×103kgf/mm2},
Gravitational Acceleration (1) mm/s2 (e )Open End (Ground) (f) Open End (Tapered) w=76.93×10-6 N/mm3 {7.85×10-6kgf/mm3} If both spring ends are
316 Stainless Steel 316 Stainless Steel either free or fixed, the natural primary frequency of a spring can be obtained as follows.
Note (1) In spring calculations, a gravitational acceleration of
9806.65mm/s2, is used. 631 Stainless Steel 3
74×10 {7.5×10 } 3
631 Stainless Steel
d
f 1 = 3.56×10 5 ·············································································· (13 ')
(g) Open End ¾ Turn (Non-ground) (h) Tangent Tail End (Non-ground) NaD 2
1.3.2 Number of Active Winding The number of active winding can be determined as follows.
(1) Compression Springs 1.3.7 Other Points to Note
D2

Na=Nt−(X1+X2) In spring design calculations, the following points should also be taken into account.
Where X1 and X2: are the number of turns at each end of the coil. (i) Pig Tail End (Non-ground) (1) Spring Index Excessive local stress can result from too small spring index.
d P D1 (a) When only the end of the coil is in contact with the next free coil Machinability is compromised if the spring index is too great or small. The spring
[Corresponding to (a) ~ (c) in Fig.2] index should be selected from the range of 4~15 when hot forming, and from the
L D X1=X2=1 range of 4~22 when cold forming.
Reference:L=Na·P+1.5d
(Average Dia.) Therefore, Na=Nt-2 (2) Slenderness Ratio In order to ensure the correct number of active winding,
(b) When the end of the coil is not in contact with the next coil, and the spring end 1.3.5 Initial Tension of Tension Springs the slenderness ratio for a compression spring (Ratio of free height to coil mean
has of a turn. [Corresponding to (a) ~ (e) in Fig.2] diameter) should be 0.8 or greater. Furthermore, buckling considered, it is
Cold-formed solid-coiled tension springs are subjected to initial tension (Pi) generally recommended that the slenderness ratio be selected from the range of 0.8
L X1=X2=0.75 The initial tension can be obtained using the following formula. ~ 4 to prevent buckling.
Therefore, Na=Nt-1.5 (3) Number of Active Winding The number of active winding should be 3 or more in order to
πd 3
P i= i ································································································· (12) stabilize spring characteristics.
8D
(2) Tension Springs The number of active winding can be determined as follows.
On solid-coiled piano wire, hard steel wire, and other steel wires that are not
D2

But hooks are ignored. (4) Pitch Generally, when the pitch exceeds 0.5D, the spring deflection (load) increases to the
Na=Nt low-temperature annealed, the initial stress occurs within the hatched range extent that the coil diameter changes. This requires correction of the deflection and torsional
shown in Fig.3. However, if materials other than steel wire are used, or the stress values obtained by the basic formulae. Therefore, the pitch should be 0.5D or smaller.
d D1
wire in question is low-temperature annealed, the initial stress taken from The pitch can generally be estimated using the following simplified formula.
D within the hatched range in Fig.3 should be corrected as follows. L−H S
Reference:L=Na·d+2(D2−2d)
(Average Dia.) p= +d ··································································································· (14)
Na

2813 2814
 [Technical Calculations]
Designing of Chain Drive Mechanism 1

ｇ Specification Selection for Operation under Normal Conditions 8. Chain Length and Distance between Shaft Centers
Selection of Power Transmission Efficiency 1.Operating Conditions Once the chain, the number of teeth on both sprockets, and
the inter-shaft distance are available, determine the number of
The table of transmission performance in this catalog (P. 2818) is based on the following conditions. When selecting roller chains, the following 7 parameters should chain links as follows.
be taken into account. Lp(No. of links) Lp:Chain Length Expressed in Number of Links
ｇ Application Coefficient Table 1. Machine to be used 5. Diameter and Rotary Speed of High-Speed Shaft
1) The chain drive mechanism is run in an atmosphere with a The power transmission efficiency table (P.2818) is based on minimum 2. Impact Type 6. Diameter and Rotary Speed of Low-Speed Shaft N1 : Number of Large Sprocket Teeth
temperature of -10˚C~+60˚C and with no abrasive particles. load variation. The transmitted kW shown in the table should be corrected 3. Prime Motor Type 7. Inter-Shaft Distance N1 N2 N2 : Number of Small Sprocket Teeth
2) There is no adverse impact on the mechanism, such as as follows depending on the actual magnitude of load variation. Cp: Distance between Shaft Centers
4. Power Transmission(kW)
corrosive gas or high humidity.
Expressed in Number of Links
3) The two shafts between which power is transmitted Table 1. Application Coefficient Table 2. Application Coefficient
are parallel with each other and correctly installed. Cp(No.of links) π : ≈3.14
Select the application coefficient from the application table(Table 1) that
4) The recommended lubrication method and oil are used. Prime Motor Type Internal Combustion Engine
5) The power transmission is subjected to minimum load Impact Turbine is appropriate for the machine to be driven and the prime motor type. (1) Calculating the chain length (when the number of sprocket teeth N1
variation. Type Motor With Fluidic Without Fluidic and N2 and the distance between shaft centers Cp are available)
Typical Mechanism Mechanism 3. Corrected Power Transmission(kW)
2
Correct the power transmission(kW)using the application coefficient.
Belt conveyor with small load
•Single Chain…Corrected Power Transmission(kW)=Power N 1+N 2 ( N 2π-N )
1 2

Smooth variation, Chain conveyor, Centrifugal Transmission(kW)×Application Coefficient Lp= +2Cp+

pump, Centrifugal blower, General ×1.0 ×1.0 ×1.2 2 Cp
ｇ Power Transmission Coefficient for Multiple Chains Transmission textile machinery, General machinery •Multiple Chains…Select the appropriate coefficient from the
†Round up decimals of Lp to the next whole number.
On multiple roller chains, the load is not shared evenly between each chain row. Therefore, the with small load variation. table multiple-chain power transmission coefficients(Table 2).
power transmission efficiency of multiple roller chains cannot be obtained by simply multiplying Centrifugal compressor, Marine propeller, Power Transmission(kW)×Application Coefficien Generally, when the chain length number of chain links obtained is an odd number,
the power transmission efficiency of a single chain by the number of chain rows. The power Transmission Conveyor with moderate load variation, Automatic Corrected Power Transmission(kW) = this should be raised to the next even number. When the inter-shaft distance
Multiple Row Coefficient
transmission efficiency of multiple roller chains should be obtained by multiplying the power with Moderate furnace, Drier, Pulverizer, General machine tools, ×1.3 ×1.2 ×1.4 demands the chain length to be an odd number, an offset link needs to be used.
transmission efficiency of a single chain by the multiple chain power transmission coefficient. Impact Compressor, General earth-moving machinery, 4. Chain and Number of Sprocket Teeth However, it should be avoided and an even number should be used as much as
General paper manufacturing machinery Using the selection guide table(Table 3)or the power transmission possible by adjusting the number of sprocket teeth or the inter-shaft distance.
Table 2. Power Transmission Coefficient for Multiple Chains
Press, Crusher, Construction and efficiency tables, select the chain and the number of small sprocket teeth (2) Calculating the distance between shaft centers (when the number
Number of Roller Chain Rows Multiple Row Coefficient Transmission mining machinery, Vibrator, Oil that satisfy the rotary speed of the high-speed shaft and the corrected of sprocket teeth N1,and N2 as the chain length Lp are available)
2 lines ×1.7 with Large well digger, Rubber mixer, Roll, ×1.5 ×1.4 ×1.7 power transmission(kW). The chain pitch should be as small as possible,
3 lines ×2.5 Impact Rollgang, General machinery as long as the required power transmission efficiency is achieved.
Cp=
1
{ 2Lp-N1-N2+ (2Lp-N 1-N 2) -
2 8
(N 1-N 2)
2
}
4 lines ×3.3 with reverse or impact load This should minimize noise and ensure smooth transmission of power. 8 π2
5 lines ×3.9 (If a single chain does not provide the required power transmission
The pitch number obtained by the chain length formula is, in most cases, only approximate
efficiency, use multiple chains instead. If the installation space requires
6 lines ×4.6 and not in exact agreement with a given inter-shaft distance. Therefore, it will be necessary to
that the inter-shaft distance as well as the outer diameter of sprocket be
calculate the exact distance between the shaft centers based on the required overall length.
minimized, use small-pitch multiple chains.)There should be a minimum
ｇ Selection Guide Table
wrap angle of 120˚ between the small sprocket and the chain.
ｇ Example of Selection for Operation under Normal Conditions
Table 3. Selection Guide Table 5. Number of Large Sprocket Teeth The following is an example of selection when a 3.7 kW 1,000r/min
Number of Large Sprocket Teeth = Number of Small Sprocket electric (motor) is used to drive a compressor.
700 Teeth × Speed Ratio Once the number of small sprocket teeth is [1] Operating Conditions
1000 500
500 determined, multiplying this by the speed ratio provides the number 1) Machine to be used ············ Compressor,1hour operation
700
300 of large sprocket teeth. Generally, the appropriate number of small 2) Impact Type ······················· Smooth Transmission
500 300
200 200 sprocket teeth is 17 or greater, or 21 or greater for high-speed 3) Prime Motor Type ··············· Electric Motor
300
100 40 operation, or 12 or greater for low speed operation. The number of 4) Power Transmission ··········· 3.7kW
200 00 E2
100 70 CH E2 large sprocket teeth should be 120 or less.Select the sprocket with
80 CH
5) Rotary Speed ····················· 1000r/min
Value of Corrected kW

50 H E1 60
70 T
C E1 40
H as great a number of teeth as possible for a speed ratio of 1:1 or 2:1. [2] Application Coefficient
100 19 T C E1 0 How to Read The Table
50 30 23 CH E12 The speed ratio should normally be 1:7 or less, and ideally 1:5. From Table 1, an application coefficient of 1.2 is selected.
70 T CH 00
3T 19 T E1
50 30 20 2 T 17 CH [3] Corrected Power Transmission(kW)
29 T E8
0 Ex. Corrected kW=5kW 6. Shaft Diameter
30 20 23 T
17
T CH Corrected Power Transmission(kW)=Power Transmission(kW)×Application Coefficien
10 23 3T 0 Rotary Speed of Small Sprockets=300r/min Ensure that the small sprocket selected as above is compatible with the diameter
2 7T E6 =3.7kW×1.2=4.44kW
20 7 T 1 CH 0 When single chain of the existing shaft on which it is to be installed. Refer to the specification table
10 23 T E5
23
T 17 CH 0 [4] Chain and Number of Sprocket Teeth
5 E4 on this page. When the shaft diameter is too large for the bore in the sprocket,
10 7 T T CH Searching the selection guide table(Table 3)for a combination
23 17
5 3 T T E3
5 The intersection point of the vertical axis (corrected kW) select another sprocket with a greater number of teeth or a larger chain.
7 13 3T 13 CH and the horizontal axis (rotary speed 300r/min) is below of 1,000 r/min and 4.44 kW provides a CHE40 chain and 17T
2
5 3 2 T 3T E25
CHE 60 23T (23 toothed) and above 17T (17 toothed) 7. Inter-shaft Distance between Sprockets sprocket.
23 7T 1 CH
1
3 2 T
23 T T
A closer look at the location of the intersection point The distance between the shafts can be reduced as long as the On the power transmission efficiency table for the CHE40
1 17 13 indicates that it most probably corresponds to 19T.
2 0.7 T
23 7T 23
T sprockets do not interfere with each other and the wrap angle chain, a combination of 13T and 1,000r/min provides a power
1 1
between the small sprocket and the chain is 120˚ or more.
0.5 T T transmission efficiency of 4.09 kW, which does not meet the
0.7 30 13
1 T Generally, the inter-shaft distance should preferably be 30~50 required 4.44 kW. Therefore, 19T, which achieves 4.6 kW,
0.7 0.5 0.3 17
times the pitch of the chain used. Under pulsating load conditions, should be selected to meet the requirement.
0.5 0.3 0.2
decrease the distance to 20 times the chain pitch or less. Results The CHE40 chain should be selected.
0.3 0.2 Number of Small Sprocket Teeth=19T
0.2 0.1
3 lines 2 lines 1 line 20 30 50 100 200 300 500 1000 2000 3000 5000 10000
Number of Chain Rows Rotary Speed of Small Sprockets min –1｛r/min｝

2815 2816
 [Technical Calculations]
Designing of Chain Drive Mechanism 2

ｇ Specification Selection for Low-Speed Operation ｇ Specification Selection for Low-Speed Operation with Impact Load ｇ Selection based on temperature Selection of Stainless Roller Chains for High-Temperature Operation
In operations using a chain speed of 50 m/min. or less, chain elongation due In operations with a great amount of impact loading due to frequent startups, stops, (1)Follow the specification selection for low-speed operation up to 400˚C.(Do not use
Selection of Roller Chains Based on Temperature the specification selection method for operation under normal conditions.)
to wear can almost be ignored. Under such low-speed conditions, the service reversing, or braking, the inertia(GD2)of the prime mover and the driven machine
The following table shows selection criteria for roller chains by size (2)Above 400˚C, use the temperature coefficient described below.
life of the chain largely depends on its fatigue strength. Low-speed operation needs to be taken into account.
based on temperature and the associated reduction in strength. (3)Formula
is more economical than operation under "normal conditions". Low speed is Under such conditions, exercise extreme caution, as the chain can be subjected to 1) Problems associated with roller chain operation at high temperature
recommended for operations with fewer startups and stops that enable smooth loads much greater than in operation under normal conditions. (1)Reduced hardness and resultant increase in wear Max. Working Load Application Coefficient Speed Coefficient Temperature Coefficient Max. Allowable
× × × ≤
(2)Elongation due to softening on Chain (Table 1) (Table 4) (Kt) Tension of Chain
power transmission. Selection of ambient atmosphere, layout, lubrication, etc. for Select the chain using the following formula.
low-speed operation is the same as that for operation under normal conditions. (3)Poor lubrication and flexing and wear increase due to oil deterioration and carbonization Temperature Coefficient(Kt)
Max. Allowable Load Acting on Chain as Impact Speed (4)Wear increase and poor flexing due to scale Temperature Coefficient(Kt) Take account of corrosion
Selection should be made in accordance with the following formula.
Load of Chain ≥ Calculated from the Starting × Coefficient × Coefficient 2) Problems associated with roller chain operation at low temperature 400˚C Less 1.0 resistance, which begins
Application Coefficient N Torque of the Prime Mover (Table 5) (Table 4) (1)Low-temperature brittleness and resultant reduction in impact strength 400˚C ~ 500˚C 1.2 to decline above 400˚C.
Max. Allowable Max. Tension N Speed Coefficient
≥ × (Table 1) × (2)Solidification of lubricating oil 500˚C ~ 600˚C 1.5
Tension of Chain Working on Chain (Table 4)
P.2815 (3)Poor flexing due to attachment of frost and ice 600˚C ~ 700˚C 1.8
Impact Coefficient
Table 4. Speed Coefficients Guide Table for Roller Chain Power Transmission Efficiency at High, Low Temperature Above 700˚C Cannot Be Used
This is a constant, shown in(Table 5), determined by the ratio of
Roller Chain Speed Speed Coefficient CHE Roller Chain
inertia(GD2)of prime mover to driven machine as well as the magnitude Temperature ｇ Power and Torque
0~15 m/min 1.0 CHE60 or Less CHE80 or Above
of play in the power transmission mechanism used. -60˚C or below − − 1kW=102kgf·m/sec 1PS=735.5W(Metric Power)
15~30
30~50
1.2
1.4 When the power transmission mechanism has excessive play, it loads -60˚C ~ -50˚C − − 1kW=1000W 1HP=745.7W(Imperial Power)
≈750W }
50~70 1.6 -50˚C ~ -40˚C − Cannot Be Used
greater impact than those in the table can result.
-40˚C ~ -30˚C Cannot Be Used Catalog Value×1/4 *Torque :1kg·m=100kg·cm
Table 5. Impact Coefficient -30˚C ~ -20˚C Catalog Value×1/4 Catalog Value×1/3 1kg·m=9.8N·m (newton metre)
[1]Operating Conditions
-20˚C ~ -10˚C Catalog Value×1/3 Catalog Value×1/2 1N·m=0.120kg·m
Same as for "Specifications Selection for Operation under Normal Conditions" 3.0
y. -10˚C ~ 60˚C Catalog Value Catalog Value 1r/min =1rpm
he pla
2.5
sm has t
[2] Chain and Number of Small Sprocket Teeth mec
hani 60˚C ~ -150˚C Catalog Value Catalog Value Obtaining Power from Torque and Rotary Speed
Th e
From the selection guide table 3(P. 2815), select a chain and a ike that. 150˚C ~ 200˚C Catalog Value×3/4 Catalog Value×3/4
mething l Torque((N·m)× Rotary speed(r/min)
Impact Coefficient

i n o r so
of cha 200˚C ~ 250˚C Catalog Value×1/2 Catalog Value×1/2 Output (kW)=
sprocket slightly undersized for the rotary speed(r/min)and the gging
2.0 by sa 9.55×1000
1.5 no play
1.0 has Above 250˚C Cannot Be Used Cannot Be Used
prime mover(kW)used. ha nism
0.8 mec
sion
[3] Calculating the Chain Speed 0.6 m is
ans CHE35 (Single Chain) (kW)
0.5 r tr
p o we
Based on the sprocket selected(chain pitch, number of teeth)and the , 0.4 The Number of Rotary Speed of Small Sprockets min(r/min)
Small Sprocket
number of revolutions(r/min), calculate the chain speed as follows. 0.3 Teeth 50 100 300 500 700 900 1200 1500 1800 2100 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 10000
Converted Inertia of the Motor Shaft of the Load
V : Chain Speed(m/min) R=
Inertia of the Motor
9 0.06 0.11 0.29 0.46 0.63 0.79 1.02 1.25 1.48 1.69 1.98 1.62 1.29 1.05 0.88 0.75 0.66 0.57 0.51 0.46 0.41 0.37 0.34 0.31 0.27
P·N·n 0.2 10 0.07 0.12 0.33 0.52 0.71 0.89 1.15 1.40 1.65 1.89 2.22 1.90 1.51 1.23 1.04 0.88 0.77 0.67 0.60 0.53 0.48 0.43 0.40 0.37 0.31
V= (m/min) P: Chain Peach(mm) 11 0.07 0.13 0.37 0.57 0.78 0.98 1.27 1.55 1.83 2.10 2.46 2.19 1.74 1.42 1.19 1.02 0.88 0.78 0.69 0.61 0.55 0.50 0.46 0.43 0.36
1000
N: Number of Sprocket Teeth 0.5 0.6 0.8 2 3 4 5 6 8 10 12 0.08 0.15 0.40 0.63 0.86 1.07 1.40 1.71 2.01 2.31 2.70 2.50 1.98 1.62 1.36 1.16 1.01 0.88 0.78 0.70 0.63 0.57 0.52 0.48 0.41
n : Rotary of Sprocket Teeth(r/min) Winching Mill 13 0.09 0.16 0.44 0.69 0.94 1.17 1.52 1.86 2.19 2.52 2.95 2.81 2.24 1.83 1.53 1.31 1.13 0.99 0.88 0.79 0.71 0.65 0.59 0.54 0.46
Hoist Conveyor Rollgang 14 0.10 0.18 0.47 0.75 1.01 1.28 1.65 2.01 2.37 2.73 3.19 3.15 2.50 2.04 1.72 1.46 1.27 1.11 0.98 0.88 0.80 0.72 0.66 0.60 0.51
[4] Calculating the Max. Working Load on Chain Crane Truck
Inertia Ratio R Flywheel 15 0.10 0.19 0.51 0.81 1.10 1.37 1.78 2.17 2.56 2.94 3.44 3.49 2.77 2.27 1.90 1.62 1.40 1.23 1.10 0.98 0.88 0.80 0.73 0.67 0.57
Calculating the Maximum Working Load on the Chain 16 0.11 0.20 0.54 0.87 1.17 1.47 1.90 2.33 2.75 3.15 3.69 3.84 3.05 2.50 2.10 1.79 1.55 1.36 1.21 1.08 0.97 0.88 0.81 0.74 0.63
F : Load on Chain(kN) 17 0.12 0.22 0.58 0.93 1.25 1.57 2.04 2.48 2.93 3.36 3.94 4.21 3.34 2.74 2.29 1.95 1.69 1.49 1.32 1.18 1.07 0.97 0.88 0.81 0.69
6120·kW 18 0.13 0.23 0.62 0.98 1.33 1.67 2.16 2.64 3.12 3.58 4.19 4.59 3.64 2.98 2.50 2.13 1.85 1.62 1.44 1.29 1.16 1.05 0.96 0.88 0.75
F= (kN) V : Chain Speed(m/min) ｇ Selection of Stainless Roller Chains(CHES)
V 19 0.13 0.25 0.66 1.04 1.41 1.77 2.29 2.80 3.30 3.80 4.44 4.98 3.95 3.23 2.71 2.31 2.01 1.76 1.56 1.40 1.26 1.14 1.04 0.95 0.82
kW: Power Transmission(kW) Selection of stainless roller chains follows the specification selection
20 0.14 0.26 0.69 1.10 1.49 1.87 2.42 2.96 3.49 4.01 4.69 5.37 4.27 3.49 2.94 2.50 2.16 1.90 1.69 1.51 1.36 1.23 1.13 1.04 0.88
[5] Application Coefficient for low-speed operation. 21 0.15 0.28 0.73 1.16 1.57 1.97 2.55 3.13 3.68 4.23 4.95 5.78 4.59 3.75 3.15 2.69 2.33 2.04 1.81 1.62 1.46 1.33 1.21 1.11 0.95
From the application coefficient table(Table 1), select the appropriate coefficient. 1). The maximum allowable tension for CHES(stainless type) is lower 22 0.16 0.28 0.77 1.22 1.66 2.07 2.69 3.28 3.87 4.47 5.20 6.12 4.92 4.03 3.37 2.88 2.50 2.19 1.95 1.74 1.57 1.42 1.30 1.19 1.02
23 0.16 0.30 0.81 1.28 1.74 2.18 2.82 3.45 4.06 4.66 5.45 6.43 5.26 4.30 3.60 3.08 2.67 2.34 2.08 1.86 1.68 1.52 1.39 1.28 1.09
[6] Speed Coefficient than that for CHE(steel type).
24 0.17 0.31 0.85 1.34 1.82 2.28 2.95 3.61 4.25 4.89 5.71 6.73 5.60 4.59 3.84 3.28 2.84 2.50 2.22 1.98 1.79 1.62 1.48 1.36 1.16
Based on the chain speed obtained in[3]above, calculate the appropriate 2). Avoid using offset links as much as possible.
25 0.18 0.33 0.89 1.40 1.90 2.38 3.08 3.77 4.44 5.10 5.97 7.03 5.96 4.88 4.09 3.49 3.02 2.66 2.36 2.10 1.90 1.72 1.57 1.45 1.23
speed coefficient. 26 0.19 0.34 0.93 1.46 1.98 2.48 3.22 3.93 4.63 5.33 6.23 7.34 6.32 5.17 4.33 3.70 3.21 2.81 2.50 2.24 2.01 1.83 1.67 1.53 1.31

[7] Maximum Allowable Tension of Chain 28 0.20 0.37 1.00 1.58 2.15 2.69 3.48 4.26 5.02 5.77 6.75 7.98 7.06 5.78 4.84 4.14 3.59 3.15 2.79 2.50 2.25 2.04 1.87 1.72 1.46
30 0.22 0.40 1.08 1.71 2.31 2.90 3.75 4.59 5.41 6.21 7.27 8.58 7.83 6.41 5.37 4.59 3.98 3.49 3.10 2.77 2.50 2.27 2.07 1.90 1.62
In the formula, substitute the values obtained in[4]~[6]above as 32 0.23 0.43 1.16 1.83 2.48 3.11 4.02 4.92 5.80 6.60 7.76 9.18 8.65 7.06 5.92 5.05 4.38 3.84 3.41 3.05 2.75 2.50 2.28 2.10 0
well as the maximum allowable tension(P.2141~P.2152)for the 35 0.25 0.48 1.28 2.01 2.73 3.42 4.44 5.42 6.39 7.34 8.58 10.1 9.85 8.06 6.77 5.78 5.01 4.40 3.90 3.49 3.15 2.86 2.61 2.40 0
chain selected in[2]above. Check whether these values satisfy the 40 0.29 0.54 1.47 2.33 3.16 3.95 5.13 6.27 7.38 8.50 9.92 11.7 12.1 9.85 8.28 7.06 6.12 5.37 4.77 4.27 3.84 3.49 0
45 0.34 0.62 1.67 2.65 3.58 4.49 5.82 7.11 8.36 9.62 11.3 13.3 14.4 11.8 9.85 8.43 7.30 6.41 5.68 5.09 0
formula. If not, try again with another chain and sprocket set.
Lubrication Method A B C
[8] Number of Large Sprocket Teeth, Shaft Diameter, and Chain Lubrication Method A:Drop Lubrication, B:Oil Bath Lubrication C:Forced Circulation Lubrication by Pump ｅ Not applicable to selection of CHES-type chains.
Length same as for "Specification Selection for Operation
under Normal Conditions".

2817 2818
 [Technical Calculations]
Designing of Chain Drive Mechanism 3
CHE40 (Single Chain) (kW) CHE60 (Single Chain) (kW)
Number of Rotary Speed of Small Sprockets min (r/min) Number of Rotary Speed of Small Sprockets min (r/min)
Small Sprocket Small Sprocket
Teeth 10 25 50 100 200 300 400 500 700 900 1000 1200 1400 1600 1800 2100 2400 2700 3000 3500 4000 5000 6500 7000 8000 Teeth 10 25 50 100 150 200 300 400 500 600 700 800 900 1000 1100 1200 1400 1600 1800 2000 2500 3000 3500 4000 4500
9 0.03 0.07 0.14 0.26 0.48 0.69 0.90 1.10 1.49 1.87 2.05 2.42 2.78 3.07 2.57 2.04 1.67 1.40 1.19 0.95 0.78 0.56 0.43 0.34 0.28 9 0.11 0.25 0.46 0.87 1.25 1.61 2.33 3.01 3.69 4.34 4.98 5.62 6.25 6.87 7.45 6.54 5.19 4.25 3.56 3.04 2.18 1.66 1.31 1.07 0.90
10 0.04 0.08 0.16 0.29 0.54 0.78 1.01 1.23 1.67 2.10 2.31 2.72 3.12 3.51 3.01 2.39 1.96 1.64 1.40 1.11 0.91 0.65 0.49 0.40 0.32 10 0.12 0.28 0.52 0.97 1.40 1.81 1.86 3.38 4.13 4.86 5.59 6.30 7.00 7.68 8.36 7.68 6.08 4.98 4.17 3.56 2.55 1.94 1.54 1.26 1.05
11 0.04 0.09 0.17 0.32 0.60 0.87 1.12 1.37 1.85 2.32 2.55 3.01 3.45 3.89 3.48 2.76 2.26 1.89 1.62 1.28 1.05 0.75 0.57 0.46 0.37 11 0.13 0.31 0.57 1.07 1.54 2.01 2.89 3.74 4.57 5.39 6.19 6.98 7.76 8.50 9.33 8.88 7.02 5.74 4.81 4.11 2.94 2.24 1.78 1.45 1.22
12 0.04 0.10 0.19 0.35 0.66 0.95 1.23 1.50 2.04 2.55 2.80 3.30 3.80 4.28 3.96 3.15 2.57 2.16 1.84 1.46 1.19 0.86 0.65 0.51 0.43 12 0.15 0.34 0.63 1.18 1.70 2.20 3.17 4.11 5.03 5.92 6.80 7.68 8.50 9.40 10.2 10.1 7.98 6.54 5.48 4.68 3.35 2.55 2.02 1.66 1.39
13 0.04 0.11 0.21 0.39 0.72 1.04 1.34 1.64 2.22 2.78 3.06 3.60 4.14 4.67 4.47 3.55 2.90 2.43 2.08 1.65 1.35 0.96 0.73 0.58 0.48 13 0.16 0.37 0.69 1.29 1.86 2.40 3.46 4.48 5.48 6.45 7.42 8.36 9.33 10.2 11.1 11.3 9.03 7.38 6.18 5.28 3.77 2.87 2.28 1.87 0
14 0.05 0.12 0.22 0.42 0.78 1.12 1.45 1.78 2.40 3.01 3.31 3.90 4.48 5.06 5.00 3.96 3.25 2.72 2.32 1.87 1.51 1.09 0.82 0.65 0.53 14 0.18 0.40 0.75 1.40 2.01 2.60 3.74 4.86 5.94 6.99 8.06 9.03 10.1 11.0 12.1 12.7 10.1 8.28 6.91 5.90 4.22 3.22 2.55 2.09 0
15 0.05 0.13 0.24 0.45 0.84 1.21 1.57 1.91 2.59 3.25 3.57 4.21 4.83 5.45 5.54 4.39 3.60 3.01 2.57 2.04 1.67 1.19 0.91 0.72 0.59 15 0.19 0.43 0.81 1.50 2.16 2.80 4.04 5.28 6.39 7.53 8.65 9.77 10.8 11.9 13.0 14.0 11.2 9.18 7.68 6.54 4.68 3.56 2.83 2.31 0
16 0.06 0.14 0.26 0.48 0.90 1.30 1.68 2.05 2.78 3.48 3.83 4.51 5.18 5.84 6.10 4.84 3.96 3.32 2.83 2.25 1.87 1.32 1.00 0.80 0.65 16 0.20 0.46 0.87 1.61 2.32 3.01 4.33 5.61 6.86 8.06 9.25 10.4 11.6 12.8 14.0 15.1 12.3 10.1 8.43 7.21 5.15 3.92 3.11 2.55 0
17 0.06 0.15 0.28 0.51 0.96 1.38 1.79 2.19 2.96 3.72 4.09 4.81 5.53 6.24 6.68 5.30 4.34 3.64 3.11 2.47 2.02 1.45 1.10 0.87 0.72 17 0.22 0.49 0.93 1.72 2.48 3.21 4.63 5.99 7.32 8.65 9.92 11.2 12.5 13.7 14.8 16.1 13.5 11.0 9.25 7.91 5.65 4.30 3.41 2.79 0
18 0.07 0.16 0.29 0.54 1.02 1.47 1.90 2.33 3.15 3.95 4.34 5.12 5.88 6.63 7.28 5.78 4.73 3.96 3.39 2.69 2.20 1.57 1.19 0.95 0 18 0.23 0.52 0.98 1.83 2.63 3.42 4.92 6.37 7.76 9.18 10.5 11.9 13.2 14.5 15.8 17.1 14.7 12.0 10.1 8.58 6.15 4.68 3.72 3.04 0
19 0.07 0.16 0.31 0.58 1.09 1.66 2.02 2.47 3.34 4.19 4.60 5.42 6.24 7.03 7.83 6.27 5.13 4.30 3.67 2.92 2.39 1.71 1.30 1.03 0 19 0.25 0.56 1.04 1.94 2.79 3.62 5.21 6.75 8.28 9.70 11.2 12.6 14.0 15.4 16.8 18.1 16.0 13.1 10.9 9.33 6.68 5.08 4.03 3.30 0
20 0.07 0.18 0.33 0.61 1.14 1.65 2.13 2.61 3.53 4.43 4.87 5.74 6.59 7.43 8.28 6.77 5.54 4.64 3.96 3.15 2.57 1.87 1.40 1.11 0 20 0.26 0.59 1.10 2.05 2.95 3.83 5.51 7.14 8.73 10.3 11.8 13.4 14.8 16.3 17.8 19.2 17.2 14.1 11.8 10.1 7.21 5.48 4.35 0
21 0.08 0.19 0.34 0.65 1.21 1.74 2.25 2.75 3.72 4.67 5.13 6.05 6.95 7.83 8.73 7.28 5.96 5.00 4.27 3.39 2.77 1.98 1.51 1.19 0 21 0.27 0.62 1.16 2.16 3.11 4.03 5.80 7.53 9.18 10.8 12.5 14.0 15.6 17.2 18.7 20.2 18.5 15.1 12.7 10.8 7.76 5.90 4.68 0
22 0.08 0.19 0.37 0.68 1.27 1.83 2.36 2.89 3.92 4.91 5.39 6.36 7.30 8.21 9.18 7.83 5.39 5.36 4.57 3.63 2.97 2.13 1.62 1.28 0 22 0.28 0.65 1.22 2.28 3.27 4.24 6.11 7.91 9.70 11.4 13.1 14.8 16.4 18.1 19.7 21.3 19.8 16.3 13.6 11.6 8.28 6.33 5.02 0
23 0.09 0.20 0.38 0.72 1.33 1.92 2.48 3.04 4.11 5.15 5.66 6.67 7.68 8.65 9.62 8.36 6.83 5.73 4.89 3.88 3.18 2.28 1.73 1.37 0 23 0.30 0.69 1.28 2.38 3.43 4.45 6.41 8.28 10.1 11.9 13.7 15.5 17.2 18.9 20.7 22.3 21.2 17.4 14.5 12.5 8.88 6.77 5.36 0
24 0.10 0.22 0.40 0.75 1.40 2.01 2.60 3.18 4.30 5.39 5.93 6.98 8.06 9.03 10.1 8.88 7.28 6.10 5.21 4.13 3.39 2.42 1.84 1.46 0 24 0.31 0.72 1.34 2.50 3.60 4.66 6.71 8.65 10.6 12.5 14.4 16.2 18.1 19.8 21.6 23.3 22.6 18.5 15.5 13.3 9.47 7.21 5.72 0
25 0.10 0.22 0.42 0.78 1.45 2.10 2.72 3.32 4.49 5.63 6.19 7.30 8.36 9.47 10.5 9.47 7.76 6.49 5.54 4.39 3.60 2.57 1.96 0 25 0.33 0.75 1.40 2.61 3.76 4.86 7.01 9.10 11.1 13.1 15.0 16.9 18.9 20.7 22.6 24.4 24.0 19.7 16.5 14.1 10.1 7.68 6.08 0
26 0.10 0.23 0.43 0.81 1.52 2.19 2.83 3.46 4.68 5.88 6.46 7.61 8.73 9.85 11.0 10.1 8.21 6.89 5.88 4.66 3.82 2.73 2.08 0 26 0.34 0.78 1.45 2.72 3.92 5.08 7.31 9.47 11.6 13.7 15.7 17.7 19.7 21.6 23.6 25.4 25.5 20.9 17.5 14.9 10.7 8.13 6.45 0
28 0.11 0.25 0.47 0.88 1.64 2.37 3.07 3.75 5.08 6.37 7.01 8.28 9.47 10.7 11.9 11.2 9.18 7.68 6.56 5.21 4.27 3.05 2.32 0 28 0.37 0.84 1.58 2.95 4.24 5.50 7.91 10.3 12.5 14.8 17.0 19.2 21.3 23.4 25.5 27.6 28.5 23.3 19.5 16.7 11.9 9.10 0
30 0.12 0.28 0.51 0.95 1.78 2.55 3.30 4.04 5.47 6.66 7.53 8.88 10.2 11.5 12.8 12.5 10.1 8.50 7.28 5.78 4.73 3.39 2.57 0 30 0.40 0.91 1.70 3.18 4.57 5.92 8.50 11.0 13.5 16.0 18.3 20.7 23.0 25.2 27.5 29.7 31.6 25.9 21.7 18.5 13.3 10.1 0
32 0.13 0.29 0.54 1.01 1.90 2.74 3.54 4.33 5.86 7.36 8.06 9.55 11.0 12.3 13.7 13.7 11.2 9.40 8.06 6.37 5.21 3.73 0 32 0.43 0.98 1.83 3.40 4.90 6.36 9.18 11.9 14.5 17.1 19.6 22.2 24.6 27.1 29.5 31.9 34.8 28.5 23.9 20.4 14.6 11.1 0
35 0.14 0.32 0.60 1.12 2.10 3.01 3.91 4.77 6.46 8.13 8.88 10.5 12.1 13.6 15.1 15.7 12.8 10.7 9.18 7.28 5.96 4.27 0 35 0.47 1.07 2.01 3.75 5.40 7.00 10.1 13.1 16.0 18.8 21.6 24.4 27.1 29.8 32.5 35.1 39.8 32.6 27.3 23.3 16.7 12.7 0
40 0.16 0.37 0.69 1.30 2.42 3.48 4.51 5.51 7.46 9.33 10.3 12.2 14.0 15.7 17.5 19.2 15.7 13.1 11.2 8.88 7.28 5.21 0 40 0.54 1.25 2.32 4.33 6.24 8.06 11.6 15.1 18.4 21.7 25.0 28.1 31.3 34.4 37.5 40.6 46.6 39.8 33.3 28.5 20.4 0
45 0.19 0.43 0.79 1.47 2.75 3.95 5.13 6.27 8.50 10.6 11.7 13.8 15.8 17.8 19.8 22.8 18.7 15.7 13.4 10.6 8.73 0 45 0.62 1.41 2.63 4.92 7.09 9.18 13.2 17.2 21.0 24.7 28.3 32.0 35.6 39.1 42.6 46.0 52.9 47.5 39.8 34.0 24.3 0
Lubrication Method A B C Lubrication Method A B C
Lubrication Method A:Drop Lubrication B:Oil Bath Lubrication C:Forced Circulation Lubrication by Pump ｅ Not applicable to selection of CHES-type chains. Lubrication Method A:Drop Lubrication B:Oil Bath Lubrication C:Forced Circulation Lubrication by Pump ｅ Not applicable to selection of CHES-type chains.

CHE50 (Single Chain) (kW) CHE80 (Single Chain) (kW)

Number of Rotary Speed of Small Sprockets min (r/min) Number of Rotary Speed of Small Sprockets min (r/min)
Small Sprocket Small Sprocket
Teeth 10 25 50 100 200 300 400 500 700 900 1000 1200 1400 1600 1800 2100 2400 2700 3000 3500 4000 4500 5000 5500 6000 Teeth 10 25 50 100 150 200 300 400 500 600 700 800 900 1000 1100 1200 1400 1600 1800 2000 2200 2400 2700 3000 3400
9 0.07 0.14 0.27 0.50 0.94 1.35 1.75 2.14 2.90 3.64 4.00 4.71 4.49 3.67 3.08 2.44 2.00 1.68 1.43 1.13 0.93 0.78 0.66 0.57 0.51 9 0.25 0.58 1.08 2.02 2.91 3.77 5.43 7.03 8.58 10.1 11.6 13.1 12.7 10.8 9.40 8.21 6.53 5.35 4.48 3.83 3.32 2.91 2.44 2.08 1.73
10 0.07 0.16 0.31 0.57 1.05 1.51 1.69 2.40 3.25 4.07 4.48 5.28 5.26 4.30 3.60 2.86 2.34 1.96 1.68 1.33 1.09 0.91 0.78 0.67 0.59 10 0.28 0.65 1.22 2.26 3.26 4.22 6.09 7.91 9.62 11.3 13.1 14.7 14.8 12.7 11.0 9.62 7.68 6.27 5.25 4.48 3.89 3.41 2.86 2.44 2.02
11 0.08 0.18 0.34 0.63 1.16 1.68 2.18 2.66 3.60 4.52 4.97 5.86 6.06 4.96 4.16 3.30 2.70 2.27 1.93 1.54 1.25 1.05 0.90 0.78 0.69 11 0.31 0.72 1.34 2.51 3.61 4.68 6.74 8.73 10.7 12.6 14.5 16.3 17.2 14.6 12.7 11.1 8.80 7.23 6.06 5.17 4.48 3.93 3.30 2.81 1.27
12 0.09 0.19 0.37 0.69 1.28 1.84 2.39 2.92 3.96 4.96 5.45 6.43 6.91 5.65 4.74 3.76 3.08 2.58 2.20 1.75 1.43 1.20 1.02 0.89 0.78 12 0.35 0.79 1.48 2.75 3.97 5.14 7.41 9.62 11.7 13.8 15.9 17.9 19.5 16.6 14.5 12.7 10.1 8.21 6.90 5.89 5.11 4.48 3.76 3.21 0
13 0.10 0.22 0.40 0.75 1.40 2.01 2.61 3.19 4.31 5.41 5.95 7.01 7.76 6.38 5.34 4.24 3.47 2.91 2.48 1.97 1.61 1.35 1.16 1.00 0 13 0.38 0.87 1.61 3.01 4.33 5.61 8.06 10.4 12.8 15.1 17.3 19.5 21.7 18.8 16.3 14.3 11.3 9.33 7.76 6.65 5.76 5.06 4.24 3.62 0
14 0.10 0.23 0.43 0.81 1.51 2.18 2.83 3.45 4.68 5.86 6.45 7.61 8.73 7.12 5.98 4.74 3.88 3.25 2.76 2.20 1.81 1.51 1.29 1.12 0 14 0.41 0.93 1.75 3.25 4.69 6.07 8.73 11.3 13.9 16.3 18.7 21.2 23.5 21.0 18.2 16.0 12.7 10.4 8.73 7.43 6.44 5.65 4.74 4.04 0
15 0.11 0.25 0.47 0.87 1.63 2.35 3.04 3.72 5.04 6.32 6.95 8.21 9.40 7.91 6.62 5.26 4.30 3.60 3.08 2.44 2.00 1.68 1.43 1.24 0 15 0.44 1.01 1.88 3.51 5.05 6.54 9.40 12.2 14.9 17.6 20.2 22.8 25.4 23.3 20.2 17.8 14.1 11.5 9.62 8.21 7.14 6.27 5.25 4.48 0
16 0.12 0.27 0.50 0.94 1.75 2.52 3.26 3.99 5.40 6.77 7.45 8.80 10.1 8.73 7.30 5.79 4.74 3.97 3.39 2.69 2.20 1.84 1.57 1.37 0 16 0.47 1.08 2.01 3.76 5.42 7.02 10.1 13.1 16.0 18.9 21.6 24.5 27.2 25.7 22.2 19.5 15.5 12.7 10.6 9.10 7.83 6.90 5.79 4.94 0
17 0.13 0.29 0.54 1.00 1.87 2.69 3.48 4.26 5.77 7.23 7.98 9.40 10.7 9.55 7.98 6.34 5.19 4.35 3.72 2.95 2.41 2.02 1.72 1.50 0 17 0.51 1.16 2.15 4.01 5.78 7.46 10.8 14.0 17.1 20.1 23.1 26.1 29.0 28.1 24.4 21.4 16.9 13.9 11.6 9.92 8.58 7.53 6.33 5.41 0
18 0.13 0.31 0.57 1.07 1.98 2.86 3.71 4.53 6.13 7.68 8.43 10.0 11.4 10.4 8.73 6.91 5.65 4.74 4.04 3.21 2.63 2.20 1.88 0 18 0.54 1.22 2.29 4.27 6.15 7.98 11.5 14.8 18.2 21.4 24.6 27.8 30.9 30.7 26.6 23.3 18.5 15.1 12.7 10.8 9.40 8.21 6.90 5.89 0
19 0.14 0.32 0.60 1.13 2.10 3.04 3.93 4.80 6.51 8.13 8.95 10.6 12.2 11.3 9.47 7.46 6.13 5.14 4.39 3.48 2.85 2.39 2.04 0 19 0.57 1.30 2.42 4.53 6.52 8.43 12.2 15.7 19.2 22.7 26.1 29.4 32.7 33.2 28.8 25.3 20.1 16.4 13.7 11.7 10.1 8.95 7.46 6.39 0
20 0.15 0.34 0.64 1.19 2.22 3.21 4.16 5.07 6.87 8.58 9.47 11.2 12.8 12.2 10.2 8.06 6.62 5.55 4.74 3.76 3.08 2.58 2.20 0 20 0.60 1.37 2.57 4.78 6.89 8.95 12.8 16.6 20.4 24.0 27.6 31.1 34.5 35.9 31.1 27.3 21.6 17.8 14.8 12.7 11.0 9.62 8.06 0
21 0.16 0.36 0.67 1.26 2.34 3.38 4.38 5.35 7.24 9.10 10.0 11.8 13.5 13.1 11.0 8.73 7.12 5.98 5.10 4.04 3.31 2.78 2.37 0 21 0.63 1.45 2.70 5.04 7.27 9.40 13.6 17.5 21.5 25.3 29.1 32.7 36.5 38.6 33.4 29.4 23.3 19.1 16.0 13.7 11.9 10.4 8.73 0
22 0.16 0.38 0.71 1.37 2.47 3.55 4.60 5.62 7.61 9.55 10.5 12.4 14.2 14.0 11.8 9.33 7.61 6.41 5.47 4.34 3.55 2.98 2.54 0 22 0.67 1.52 2.84 5.30 7.61 9.92 14.2 18.5 22.6 26.6 30.6 34.5 38.3 41.4 35.9 31.5 25.0 20.4 17.2 14.6 12.7 11.1 9.33 0
23 0.17 0.40 0.75 1.39 2.59 3.73 4.83 5.90 7.98 10.0 11.0 13.0 14.9 15.0 12.6 10.0 8.21 6.85 5.85 4.64 3.80 3.19 0 23 0.70 1.60 2.98 5.57 7.98 10.4 15.0 19.4 23.7 27.9 32.1 36.2 40.2 44.2 38.3 33.6 26.7 21.9 18.4 15.7 13.6 11.9 10.0 0
24 0.19 0.42 0.78 1.45 2.71 3.90 5.06 6.18 8.36 10.5 11.6 13.6 15.6 16.0 13.4 10.7 8.73 7.30 6.23 4.95 4.04 3.39 0 24 0.73 1.67 3.13 5.83 8.43 10.9 15.7 20.3 24.8 29.2 33.6 37.9 42.1 46.3 40.9 35.9 28.5 23.3 19.5 16.6 14.5 12.7 10.6 0
25 0.19 0.43 0.81 1.51 2.83 4.08 5.28 6.46 8.73 11.0 12.1 14.2 16.3 17.0 14.2 11.3 9.25 7.76 6.62 5.26 4.30 3.60 0 25 0.77 1.75 3.26 6.09 8.80 11.3 16.3 21.2 25.9 30.9 35.1 39.5 44.0 48.4 43.4 38.1 30.3 24.6 20.7 17.8 15.4 13.5 11.3 0
26 0.20 0.46 0.85 1.58 2.95 4.25 5.51 6.74 9.10 11.4 12.6 14.8 17.0 18.1 15.1 12.0 9.85 8.21 7.03 5.57 4.57 3.83 0 26 0.80 1.83 3.40 6.36 9.18 11.9 17.1 22.2 27.0 31.9 36.6 41.3 45.9 50.4 46.1 40.4 32.1 26.3 22.0 18.8 16.3 14.3 12.0 0
28 0.22 0.49 0.92 1.72 3.20 4.61 5.98 7.30 9.85 12.4 13.7 16.0 18.4 20.1 16.9 13.4 11.0 9.18 7.83 6.23 5.10 4.27 0 28 0.87 1.98 3.69 6.89 9.92 12.8 18.5 23.9 29.3 34.5 39.7 44.7 49.8 54.7 51.5 45.2 35.9 29.4 24.6 21.0 18.2 16.0 0
30 0.23 0.53 0.99 1.85 3.45 4.97 6.44 7.83 10.70 13.5 14.7 17.3 19.8 22.4 18.7 14.8 12.2 10.2 8.73 6.91 5.65 0 30 0.93 2.13 3.98 7.42 10.7 13.8 19.9 25.8 31.6 37.2 42.7 48.2 53.6 58.9 57.1 50.1 39.8 32.5 27.3 23.3 20.2 17.8 0
32 0.25 0.57 1.06 1.98 3.70 5.33 6.90 8.43 11.4 14.3 15.7 18.6 21.3 24.0 20.7 16.4 13.4 11.3 9.62 7.61 6.23 0 32 1.00 2.28 4.26 7.98 11.4 14.8 21.3 27.7 33.9 39.9 45.8 51.6 57.4 63.1 62.9 55.2 43.8 35.9 30.1 25.7 22.2 19.5 0
35 0.28 0.63 1.17 2.19 4.07 5.86 7.61 9.33 12.6 15.7 17.3 20.4 23.5 26.5 23.6 18.7 15.4 12.8 11.0 8.73 7.12 0 35 1.10 2.51 4.69 8.73 12.6 16.3 23.6 30.5 37.3 43.9 50.4 56.9 63.3 69.6 72.0 63.2 50.1 41.0 34.4 29.4 25.4 0
40 0.32 0.72 1.35 2.52 4.71 6.77 8.80 10.70 14.5 18.2 20.0 23.6 27.1 30.6 28.9 22.9 18.7 15.7 13.4 10.7 0 40 1.28 2.90 5.42 10.1 14.5 18.9 27.2 35.2 43.0 50.7 58.3 65.7 73.9 80.6 87.3 76.8 61.3 50.1 42.0 35.9 14.9 0
45 0.36 0.82 1.54 2.86 5.34 7.68 10.0 12.2 16.5 20.7 22.8 26.8 30.8 34.6 34.4 27.3 22.4 18.7 16.0 0 45 1.45 3.30 6.15 11.5 16.6 21.4 30.9 40.0 48.9 57.6 66.2 74.6 82.8 91.0 99.2 91.8 73.1 59.8 50.1 40.3 0
Lubrication Method A B C Lubrication Method A B C
Lubrication Method A:Drop Lubrication B:Oil Bath Lubrication C:Forced Circulation Lubrication by Pump ｅ Not applicable to selection of CHES-type chains. Lubrication Method A:Drop Lubrication B:Oil Bath Lubrication C:Forced Circulation Lubrication by Pump ｅ Not applicable to selection of CHES-type chains.

2819 2820
 [Technical Calculations] [Technical Calculations]
Designing of Chain Drive Mechanism 4 Selection of Flat Belts

4. Using the Tension on the Loose Side to Calculate Maximum Tension

Installation Way Horizontal Arrangement Lubrication Allowable Stress for Tension Member
FM1 : Maximum Tension N
(A) Arrangement of Shafts The service life of roller chains depends heavily on lubrication. Formula 4 F M1 = F ∙ K F : Effective Tension N

Horizontal Arrangement Therefore, correct lubrication is extremely important. Today, as chains Check the belt that is selected for allowable stress, using the following K : Coefficient

are increasingly run at higher speeds, they need to be lubricated more procedures.
Even when the shafts are arranged Using Value μ selected from Table-3 and the wrap angle ( ), select value K
horizontally, the following points should Driving Side efficiently. 1. Calculating the Effective Tension from Table-4.
be taken into account in terms of the (1)Good Benefits of Lubrication Oil The effective tension of a belt can be calculated using Formula 1. (When the wrap angle ( ) is not listed in Table 4, Calculate from)
rotary direction of the shafts. In (2) and Oil applied into the space between pins, bushings and rollers forms oil eμ '
film. Which then helps reduce wear of parts as well as absorb impact. K= μ
(3) shown, elongation of the chain may Formula1 F=f(W G +W 1 +W 2 )L+f(W 1 +W 3 )L±W G ∙ H e '−1
prevent the chain links from leaving the Oil also cools down heat generated in the chain. Use good quality μ :Friction coefficient between driving pulley and belt(Select from Table-3)
Driving Side
sprocket teeth smoothly, resulting in (2)Not Good mineral oil to lubricate roller chains. (Carrier Side) (Return Side) (Vertical Side) e :Base of Natural Logarithm(2.718) 2π
biting. In (3) shown, the load bottom and F : Effective Tension ' :Radian ( '= × )
Recommended Lubricating Oil 360
slack top sides of the chain may come f : Rolling friction coefficient of rollers, or friction coefficient between belt and supports Table of Valuesμ(Table-3)
Lubrication Method A,B C (Select from Table -1)
into contact with each other; to prevent Driving Side
(3)Not Good Surface Shape in Contact
Temperature( ) -10 0 40 50 -10 0 40 50 Cloth
this, use an idler or something equivalent. (Change the rotating direction or G : Weight of Carried Materials per Meter of Belt kg/m with Pulley Smooth
Surfaced

~
use an idler) Pulley Surface
Chain No. 0 40 50 60 0 40 50 60 1 : Weight of belt per Meter kg/m
Bare Steel Dry 0.2 0.3
CHE25~50 SAE10 SAE20 SAE30 SAE40 2 : Weight of Carrier Rollers per Meter of Belt kg/m
Vertical Arrangement Pulley
SAE10 SAE20 SAE30 SAE40 (Select from Table -2) Wet 0.15 0.2
In (5) shown, an elongated chain may sag below the bottom sprockets. In this case, CHE60~80 SAE20 SAE30 SAE40 SAE50
3 : Weight of Return Rollers per Meter of Belt kg/m Rubber Dry 0.3 0.35
when a small sprocket is arranged below a large sprocket, the elongated chain may Lagged
(Select from Table -2) Pulley Wet 0.2 0.25
drop away from the small sprocket. To prevent this, the shafts should be arranged as in L : Conveyor Horizontal Length m
The lubrication methods(mentioned in the power transmission efficiency tables are based on the followings.) Table of Value K Based on Wrap Angle( ) (Table-4)
(4) , maintaining the angle at a maximum of 60°. When the mechanism in question or H : Vertical height (+Up angle, -Down angle)m μ 0.1 0.15 0.2 0.25 0.3 0.35 0.5
the installation space requires a vertical arrangement, place the small sprocket above Lubrication Method Service Interval and Oiling Quantity Notes °
Table of f Values(Table 1)
the large sprocket and use an idler, etc. on the outside or inside as shown in (6) . Apply oil by hand While slowly turning 180 3.8 2.7 2.2 1.9 1.7 1.5 1.3
Hand Oiling
Vertical Arrangement using a hand the chain, apply oil Belt Surface in Contact with Supports Smooth Cloth Surfaced 190 3.6 2.6 2.1 1.8 1.6 1.5 1.3
oiler or a brush, evenly 3~4 times onto
Driving Side normally at least the entire length of Roller Support 0.05 0.05 200 3.4 2.5 2.0 1.8 1.6 1.5 1.3
once everyday. the chain. Be careful
not to allow hands or Roller+Steel Plate Support 0.2 0.3 210 3.3 2.4 2.0 1.7 1.5 1.4 1.2
clothing to be caught
between the chain and 220 3.2 2.3 1.9 1.7 1.5 1.4 1.2
the sprocket. When the Steel Plate Support(SUS, SS) 0.4 0.5
mechanism is run for 230 3.1 2.3 1.9 1.6 1.4 1.4 1.2
60°

the first time after oiling, Plywood Support 0.5 0.6

Idlers
A be careful to excess oil
splashing over. (When knife edges are used, add 0.2 to the above values in Table -1.) 5. Using Pretension to Calculate Maximum Tension
Carrier Side: As the back of the belt has a cloth surface, FM2 : Maximum Tension N
(4)Good (5)Not Good (6)Good Oil the chain in a It is recommended
Drop Lubrication avoid using iron plate or plywood as support Formula 5 F M2=F+B ∙ T C B : Belt Width cm
manner such that that a simple
approximately casing be installed as much as possible. TC : Initial Tension N/cm
(B) Deflection 5~20 drops of oil over the chain to (Select from Table-5)
The deflection should normally be maintained at approximately 4% are applied onto prevent oil from
the chain per splashing over. Table of Tc Values(Table-5)
of the distance between the shafts, and approximately 2% in the minute.
following instances. No. of Tension Members(No. of Plys) 1 Pc.
A. The shafts are arranged almost vertical transmission. When the front side of the belt has a cloth surface, or is
Dip the bottom Use a leak-free oil Return Side: Initial Tension(N/cm) 1.5
B. The distance between the shafts is 1 m or more. Oil Bath Lubrication
container. Before coated with silicon or fluorocarbon resin, avoid using
of the chain Compare FM1 (Formula 4) and FM2 (Formula 5), and use the
C. The chain needs to be started and stopped frequently under heavy load. approximately 10 installing the oil iron plate or plywood as support as much as possible.
D. The chain needs to be run in the reverse direction. mm below the container, wash (Some types of belts identified by specific product greater of the two values as the maximum tension FM.
oiled surface. it carefully to names are compatible with the roller, table.)
remove dust, dirt 6. Allowable Stress
and other foreign
L×4%

particles. Table of Roller Weight(Table 2) C : Allowable Stress for Belt N/cm

Maintain the FM
Formula 6 C≥ FM : Effective Tension kg
B correct oil level. Roller Dia.(mm) Single Roller(kg/roller) Allowable Load(kg/roller) B
The chain is oiled Do not overfill the B : Belt Width cm
Rotating Plate Lubrication
L by a rotating plate. container. 28.6 0.2 50
Dip the plate When the allowable stress for the belt being used is equal to or higher than the maximum
approximately 20mm Table-2 shows the weight of the revolving parts of a tension per 1cm width of the belt as expressed by Formula 6 above, the belt is suitable for use.
below the oil level.
(C)Load Fluctuation The wind velocity of
roller that meets(JISB8805-1965).
When the load varies during operation, install an initial tension the plate should be For accurate calculation, check the actual weight of the
200 m/min or faster. roller being used.
either on the load or loose side of the chain. This can remove
vibration and reduce the noise of the chain. 2. Power Requirement
Forced Circulation Lubrication It is necessary Use a leak-free oil P : Power Requirement kW
by Pump to adjust the container. Before
oil quantity installing the oil F : Effective Tension N
Tensioner(Ex.) F∙V
Tensioner
Oil Pump
appropriately container, wash Formula 2 P = V : Belt Speed m/min
C to prevent it carefully to 6120
remove dust, dirt 6120 : 60×102(Constant)
overheating.
and other foreign
particles. 3. Motor Power Pm : Motor Power kW
P : Power Requirement kW
P
Formula 3 Pm = : Mechanical Efficiency
Tensioner (Standard Mechanical Efficiency Range:0.5~0.65)
Leaf Spring
Rubber For efficient operation, it is recommended to check the motor property if the
Tensioner(Ex. 1) Tensioner(Ex. 2) motor for use has a power rating less than 0.1kW.
2821 2822
 [Technical Calculations]
Selection of Timing Belts 1

[Step 1]Setting the Necessary Design Conditions [Step 3]Temporarily Selecting the Type of Belt from Selection Guide Table
(1) Machine Type (2) Transmission Power (3) Load Fluctuation Level (4) Operation Hours Per Day (5) Rotary Speed of Small Pulley
(6) Speed Ratio (Number of teeth of large pulley/Number of teeth of small pulley) (7) Temporary Inter-shaft Distance (8) Limit of Pulley Diameter (9) Other Conditions Table 8. Selection Guide Table 1 (MXL,XL,L,H,T5,T10) Table 9. Selection Guide Table 2 (S_M series)
50,000 10000
[Step 2-a]Calculating the Design Power……MXL/XL/L/H/S_M/MTS_M series 40,000

Rotary Speed of Small Pulley

30,000
•Design Power (Pd) =Transmission Power (Pt) ×Overload Coefficient (Ks)
20,000
∙ Calculate the Transmission Power (Pt) in terms of the rated power of the prime motor. (Originally, it is ideal to calculate from the actual load applied to the belt)
∙ Overload Coefficient (Ks) =Ko+Kr+Ki Ko : Load Correction Coefficient (Table 1) Kr : Speed Ratio Correction Coefficient (Table 2) Ki : Idler Correction Coefficient (Table 3)

Rotary Speed of Small Pulley

10,000
Table 1. Load Correction Coefficient (Ko) S2M
5,000
Motor S3M
3,450
Max. Output not Exceeding 300% of Rated Value Max. Output Exceeding 300% of Rated Value 1000
2,500
AC Motor (Standard Motor, Synchronous Motor) Special Motor ( High torque), Single-Cylinder Engine 1,750
1,500
MXL XL ∙ T5 L ∙ T10 H
DC Motor (Shunt), Engine with 2 or More Cylinders DC Motor (Series), Operation with Lye Shaft or Clutch 1,100
S5M
Typical Machines Using a Belt 870
Operation Hours Operation Hours 690 S8M
515
Intermittent use Regular Use Continuous Use Intermittent use Regular Use Continuous Use 500
400
1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 300 S14M
3 to 5 hrs 8 to 12 hrs 8 to 12 hrs 3 to 5 hrs 8 to 12 hrs 8 to 12 hrs 200 100
(rpm) 100
Exhibit Instrument, Projector, Measuring Instrument, Medical Machine 1.0 1.2 1.4 1.2 1.4 1.6
Cleaner, Sewing Machine, Office Machine, Carpentry Lathe, Belt Sawing Machine 1.2 1.4 1.6 1.4 1.6 1.8 0.01 0.02 0.03 0.05 0.1 0.2 0.3 0.5 2 3 5 10 20 30 50 100 200 300

Light Load Belt Conveyor, Packer, Sifter 1.3 1.5 1.7 1.5 1.7 1.9 Design Power(kW) (rpm)
Liquid Mixer, Drill Press, Lathe, Screw Machine, (Circular Sawing)
Machine, Planer, Washing Machine, Paper Manufacturing Machine 1.4 1.6 1.8 1.6 1.8 2.0
(Excluding Pulp Manufacturing Machine), Printing Machine Table 10. Selection Guide Table 3 (P_M series) 10
Mixer (Cement and Viscous Matter), Belt Conveyor (Ore, Coal and Sand), 20 toothed 30 toothed 40 toothed 0.01 0.1 1 10 100 1000
Grinder, Shaping Machine, Boring Machine, Milling Machine, Compressor 200kW 300kW
20.30.40 teeth Design Power(kW)
1.5 1.7 1.9 1.7 1.9 2.1 100kW
200 Applicable Pulley Tooth Number
(Centrifugal), Vibration Sifter, Textile Machine (Warper and Winder), 70 100
30.40 teeth
Rotary Compressor, Compressor (Reciprocal) 50
70 100
Table 11. Selection Guide Table 4 (MTS8M)
40
Conveyor (Apron, Pan, Bucket and Elevator), Extraction, Fan, 30
50 70
10,000
40 50
Blower (Centrifugal, Suction and Discharge), Power Generator, 20 30 40

Exciter, Hoist, Elevator, Rubber Processor (Calender, Roll and 1.6 1.8 2.0 1.8 2.0 2.2 30

Rotary Speed of Small Pulley

20
10
Extruder), Textile Machine (Weaving Machine, Fine Spinning 20

Design Power
7
10
Machine, Twisting Machine and Weft Winding Machine) 5 10
7
Centrifugal Separator, Conveyor (Flight and Screw), Hammer 4
7
1.7 1.9 2.1 1.9 2.1 2.3 3 5

Belt W
4
Mill, Paper Manufacturing Machine (Pulpapitor) 5

Pitch
2 3 4 1,000

idth
Width
)
ｅ Typical machines using a belt are listed above. For other machines using a belt, a load correction coefficient should be fixed by reference to this table. 2
3
(mm
) (mm
1
ｅ In the case of starts and stops over 100 times per day or rapid acceleration and deceleration, check the above values multiplied by 1.3. (MTS_M only) 2
600
kW 0.7
P8M 400 250 MTS8M
1
P5 M 2 0 0
Table 2. Speed Ration Correction Coefficient (Kr) Table 3. Idlers Correction Coefficient (Ki) · 0.5 1 P8M P5M 50
(W) 0.4 0.7
250 1
0.7 P8M 200 P5 M 0
Speed Ratio Coefficient (Kr) Position of Idler Coefficient(Ki) 0.3 0.5
P8M M150 10
0.4 P5 M
0.2
0.5 P8
0.3 0.4
1.00 to 1.25 0 Inside the loose side of the belt 0 0.2
0.3
1.25 to 1.75 0.1 0.1kW 100
Outside the loose side of the belt 0.1 0.2 15 0 10 0
P3M P2M
1.75 to 2.50 0.2 70W 0.1kW
10 0 06 0
Inside the Tense side of the belt 0.1 P3M P2M
2.50 to 3.50 0.3 50 70W 0.1kW
04 0
40 06 0 P2M
3.50 or more 0.4 Outside the Tense side of the belt 0.2 30 50 70W P3M
40 50 (rpm)
20 30
[Step 2-b]Calculating the Design Power ……When P_M series 20
40
30
10
•Design Power (Pd) =Transmission Power(Pt)M Overload Coefficient (Ks) 20

∙ Calculate the Transmission Power (Pt) in terms of the rated power of the prime motor. (Originally, it is ideal to calculate from the actual load applied to the belt) 7W 10W
10
10W
∙ Overload Coefficient (Ks) =Ko+Ki+Kr+Kh 20 teeth 30 teeth 40 teeth
70 100 200 300 400 500 700 1000 2000 3000 4000 5000 7000 10000 14000 0.1 1 10 100
Ko : Application coefficient (Table 4) Ki : Correction coefficient when idler is used (Table 5) Kr : Speed increase correction coefficient (Table 6) Kh : Operating correction coefficient (Table 7) No. of Teeth of Small Pulley Pulley Rotary Speed rpm Design Power(kW)
Table 4. Application Coefficient (Ko)
Type of Motor Type Typical Passive Machines [Step 4]Determining Number of Teeth of Large and Small Pulley, Belt Length, Inter-Shaft Distance
Type of Passive Unit Peak Output/Basic Output 200% or Less 200 to 300 300% or More A Measuring Instrument, Camera Device, Radar,
Medical Machine, Projector (1) Select the number of teeth of large and small pulley from P.2827~2835, which can satisfy the predeterminated speed ratio.
A Extremely Smooth Transmission 1.0 1.2 1.4 Belt Conveyor (For Light Load)
Chain Conveyor (For Light Load)
(However, note that the number of teeth for small pulley should be larger than the min. number of teeth shown in Table 12.)
B Fairly Smooth Transmission 1.3 1.5 1.7 Driller Press, Lathe, Screw Machine
C Transmission with Moderate Impact 1.6 1.8 2.0 Electric Typewriter, Calculator, Duplicator, Number of Teeth of Large Pulley Table 12. Min. Number of Teeth of Pulley
B Printing Press, Cutter, Paper Folder, Printer, Mixer,
Speed Ratio=
D Transmission with Considerable Impact 1.8 2.0 2.2 Calender-Dryer, Lathe, Belt Sawing Machine,
Number of Teeth of Small Pulley Type of Belt, Minimum Number of Teeth
E Transmission with Large Impact 2.0 2.2 2.5
Plane, Circular Sawing Machine, Planer, Mixer Rotary Speed of Small Pulley(rpm)
(Liquid), Bread Baking Machine, Flour Kneading MXL XL L H S2M S3M S5M S8M S14M MTS8M T5 T10
Single-Phase − − All Types Machine, Sifter (Drum and Cone), Sawing Machine
Belt Conveyor (Ore, Coal, Sand), Elevator, Boring 900 or Less 12 10 12 14 14 14 14 22 − 24 12 14
2 Poles 100kW or More 90~3.7kW 2.2kW or Less Mill, Grinder, Milling Machine, Shaper, Metal Over 900 1200 or Less 12 10 12 16 14 14 16 24 34 24 12 16
Sawing Machine, Wind Hoist, Dryer, Washing
Squirrel-Cage 4 Poles 55kW or More 45kW or Less − Machine (Including a Wringer), Excavator, Mixer, Over 1200 1800 or Less 14 11 14 18 16 16 20 26 38 24 14 18
Induction C Granulating Machine, Pump (Centrifugal, Gear Over 1800 3600 or Less 16 12 16 20 18 18 24 28 40 24 16 20
AC Motor

6 Poles 37kW or More 30kW or Less − and Rotary), Compressor (High-Speed Center),
8 Poles 15kW or More 11kW or Less − Stirrer, Mixer (Viscous Matter), Centrifugal Forced Over 3600 4800 or Less − 16 20 24 20 20 26 30 48 24 20 22
Blower, General Rubber Handling Machine, Power
Over 4800 10000 or Less − − − − 20 20 26 − − − − −
Motor

4 Poles − 15kW or Less 11kW or Less Generator, Sifter (Electric)

Conveyor (Apron, Bucket, Flight, Screw),
Wire-Wound 6 Poles − 11kW or Less 7.5kW or Less Hoist, Cutting Press, Shattering Machine, Pulp
Manufacturing Machine, Weaving Machine,
(2) Determine approx. belt circum. length (Lp') in terms of temporary inter-shaft distance (C'), diameter of large pulley(Dp)and diameter of small pulley (dp).
8 Poles − 5.5kW or Less 3.7kW or Less
D Spinning Machine, Twisting Machine, Blender,
Synchronous Motor − Average Torque High Torque Centrifugal Separator, Blower (Axial Flow, π(Dp+dp) (Dp−dp) 2 C ' : Temporary Inter-shaft Distance Dp : Pitch Diameter of Large Pulley (mm)
for Mining and Roots), General Construction Lp'=2C'+ +
DC Motor Shunt Compound Series Equipment, Hammer Mill, Rollgang 2 4C' dp : Pitch Diameter of Small Pulley (mm) Lp' : Approx. Belt Circum. Length (mm)
Internal Combustion Engine 8 or More Cylinders 7 ~ 5 Cylinders 4 ~ 2 Cylinders Crank Press, Pump (Reciprocal), Compressor
(Reciprocating), Civil Engineering, Mining
Hydraulic Motor − − All Types E Equipment Including Crushing Machine (Ball, Rod,
Gravel), Rubber Mixer
(3) Determine a belt circum. length (Lp') that is the nearest value to approx. belt circum. length referring to P.2013~2020, and then calculate the correct inter-shaft distance using the following formula.
Note)When the transmission involves regular, reverse revolutions, large momentum or extreme impact, a basic-use coefficient of 2.5 or more can be used.
b+ b 2−8(Dp−dp) 2 Dp : Pitch Diameter of Large Pulley (mm) C : Inter-shaft Distance
Table 5. Correction Coefficient when Idler is Used (Ki) Table 6. Speed Increase Correction Coefficient (Kr) Table 7. Operating Correction Coefficient (Kh) C=
Location of Idler in Use Inside Outside Speed Increase Ratio Correction Coefficient Operation Hours Correction Coefficient 8 dp : Pitch Diameter of Small Pulley (mm)
Loose Side of the Belt 0 +0.1 1 to 1.25 0 Operated 10 or More Hours a Day +0.1 Lp : Belt Circum. Length (mm)
b=2Lp−π(Dp+dp)
Tense Side of the Belt + 0.1 +0.2 1.25 to 1.75 + 0.1 Operated 20 or More Hours a Day +0.2
Should be added for each idler. 1.75 to 2.5 + 0.2 Operated 500 Hours or Less(For Seasonal Operation) −0.2
2.5 to 3.5 + 0.3
2823 3.5 or more + 0.4 2824
 [Technical Calculations]
Selection of Timing Belts 2

[Step 5] Determining Belt Width Cautions on Use of Belt

(1)Calculate an approx. belt width using the following formula, and then select a belt width(Bw':mm)that is the nearest value to the approximated value. ｇHow to Extend Belt
Pd:Design Power When the belt is too taut, its service life can be shortened, while when it is not taut enough, the belt may(jump off)the groove of the pulley due to an activating torque
Pd Ps:Reference Transmission Capacity …………Use the Reference Transmission Capacity Table on P.2827~2835. or shock load. Keep the belt stationary and optimize its tautness. The warp load necessary to provide the optimum tautness can be calculated from values representing
Bw'= × Wp
Ps·Km Km:Engagement Correction Coefficient(Table 13) the belt, its width and the span in equation A below.
Wp:Reference Belt Width(Table 14) t×Y
t Ti+
A Lp
Table 13. Engagement Correction Coefficient(Km) Table 14. Reference Belt Width(Wp) Td= ················································· EquationA
16
No. of Teeth Engaged Zm More than 6 5 4 3 2 Type of Belt MXL XL L H S2M S3M S5M S8M S14M MTS8M B
Km 1.0 0.8 0.6 0.4 0.2 Reference Belt Width 6.4 25.4 25.4 25.4 4 6 10 60 120 60 Td : Load N Needed for Deflection d at the Center of Span t

Ø
Ti : Initial Tension N From Table 17 Lp : Length of the Belt(mm)
Zd· Type of Belt P2M P3M P5M P8M T5 T10
No. of Teeth Engaged(Zm)= Td Y : Correction Coefficient From Table 17 C : Inter-shaft Distance(mm)
360° Reference Belt Width 4 6 10 15 10 10
57.3(Dp−dp) : Deflection(mm) =0.016t dp : Diameter of the Pitch Circle of the Small Pulley(mm)
=180°−
C C(Inter-shaft Distance) t : Span Length(mm) 2 Dp : Diameter of the Pitch Circle of the Large Pulley(mm)
(Dp−dp)
Zd: No.of Teeth of Small Pulley Dp: Pitch Diameter of Large Pulley(mm) C:Inter-shaft Distance(mm) t= C 2−
4
: Contact Angle(°) dp: Pitch Diameter of Small Pulley(mm) Table 17. Initial Tension(Ti)and Correction Coefficient(Y)
Belt Nominal Width 019 025 031 037 050 075 100 150 200 Belt Nominal Width 60 100 150 250
(2)Check if Design Power(Pd)satisfies the following formula.(If not, select the belt width of one size larger again.) Belt Width Belt Width
Type Ti·Y mm 4.8 6.4 7.9 9.5 12.7 19.1 25.4 38.1 50.8 Type Ti·Y mm 6 10 15 25
Table 15. Width Correction Coefficient(Kb)
Ti Max. Value 9.8 13.7 21.6 29.9 Ti Max. Value 13
Type of Belt Width Width Correction Coefficient Type of Belt Width Width Correction Coefficient Type of Belt Width Width Correction Coefficient MXL N Recommended Value 5.8 8.2
−
12.9 18.0
− − − −
P2M N Recommended Value 9.8
− − −
Belt Nominal mm Kb Belt Nominal mm Kb Belt Nominal mm Kb
Pd<Ps·Km ·Kb
019 4.8 0.72 040 4 1.00 40 4 1.00 Coefficient Y − − − − − − − − − Coefficient Y 0.9 − − −
P2M
025 6.4 1.00 S2M 060 6 1.59 60 6 1.59
Pd:Design Power MXL Ti Max. Value 29 37 44 67 Ti Max. Value 46 74
037 9.5 1.57 100 10 2.84 100 10 1.78 − − − − − − −
Ps :Reference Transmission Capacity P3M XL N Recommended Value 18 25 32 51 P3M N Recommended Value 34 55
050 12.7 2.18 060 6 1.00 150 15 2.84
Km:Engagement Correction Coefficient
025 6.4 0.15 S3M 100 10 1.79 100 10 1.00 Coefficient Y − 3.8 5.4 7.6 11.8 − − − − Coefficient Y − 1.9 3.0 −
Kb:Width Correction Coefficient(Table 15) P5M
031 7.9 0.21 150 15 2.84 150 15 1.59
XL Ti Max. Value 76 125 175 273 Ti Max. Value 147 225.4
037 9.5 0.28 100 10 1.00 150 15 1.00 − − − − − − −
P8M L N Recommended Value 52 87 123 191 P5M N Recommended Value 107.8 166.6
050 12.7 0.42 S5M 150 15 1.59 250 25 1.79
050 12.7 0.42 250 25 2.84 100 10 1.00 Coefficient Y − − − − 44.1 75.5 107 165 − Coefficient Y − 56.9 82.4 −
075 19.1 0.71 150 15 0.21 150 15 1.60
L T5
100 25.4 1.00 S8M 250 25 0.37 200 20 2.30 Ti Max. Value 293 421 646 889 Ti Max. Value 294 509.6
− − − − − − −
150 38.1 1.56 MTS8M 300 30 0.45 250 25 2.90 H N Recommended Value 222 312 486 668 P8M N Recommended Value 225.4 382.2
075 19.1 0.71 400 40 0.63 150 15 1.60
Coefficient Y − − − − − 142 205 317 423 Coefficient Y − − 135 239
100 25.4 1.00 400 40 0.29 200 20 2.30
H S14M
150 38.1 1.56 600 60 0.45 250 25 2.90 Belt Nominal Width 40 60 100 150 250 300 400 600 Belt Nominal Width 100 150 200 250 300 400 500
T10
200 50.8 2.14 300 30 3.50 Type Ti·Y
Belt Width
mm 4 6 10 15 25 30 40 60 Type Ti·Y
Belt Width
mm 10 15 20 25 30 40 50
400 40 4.60
500 50 5.80 Ti Max. Value 7.8 12.7 22.6 Ti Max. Value 37.3 59 85 106
− − − − − − − −
S2M N Recommended Value 5.9 9.8 16.7 T5 N Recommended Value 24.5 39 59 74

Coefficient Y 9.8 15.7 27.4 − − − − − Coefficient Y 16.7 26.5 38.2 47.5 − − −

‹Reference›Belt Width Tolerance (Unit:mm) Ti Max. Value Ti Max. Value
26 46 73 162 235 294 363 500 628
Belt Length − − − − − −
S3M N Recommended Value 20 34 54 T10 N Recommended Value 108 157 196 245 333 422
Belt Width
351 or Less 351 to 840 840 to 1680 1680 or More Coefficient Y − 26.5 46.1 75.5 − − − − Coefficient Y − 71.6 104.9 130.4 163.8 222.6 281.5
+0.3 +0.3 +0.3 +0.6
10 or Less −0.6 −0.6 −0.6 −0.6
Ti Max. Value
− −
77 124 221
− − −
S5M N Recommended Value 58 93 166
10 to 40 +0.6 +0.6 +0.6 +0.6
−0.6 −0.6 −0.6 −0.6 Coefficient Y − − 52.8 85.5 151.0 − −
+0.6 +0.6 +1.0 +1.0
40 to 50 −0.6 −0.6 −1.0 −1.3 Ti Max. Value 294 510 628 873
S8M − − −
226 382 470 657
N Recommended Value
MTS8M
[Step 6] Check if Inter-Shaft Distance Adjustment Range is Larger than that in Table 16 Coefficient Y − − − 98 196 235 333
Ci(Min. Adjustment Range, Inside)
Table 16. Minimum Inter-Axial Distance Adjustment Range Ti Max. Value 1226 1912
− − − − − − 1108 1726
S2M P2M S14M N Recommended Value
S8M MTS8M
Length Inter-Shaft MXL XL L H S3M S14M P3M P8M T5 T10 Coefficient Y − − − − − − 686 1059
Belt Length Distance S5M P5M
Tolerance Tolerance
Ci Cs Ci Cs Ci Cs Ci Cs Ci Cs Ci Cs Ci Cs Ci Cs Ci Cs Ci Cs Ci Cs ｇNotes on Operation
Less than 150 ±0.35 ±0.18 3 3 3 3 2 3 − 3 3 3 3 1. Be careful to avoid the ingress of foreign particles.
CS(Min. Adjustment Range, Outside) 150 to 250 ±0.41 ±0.21 3 3 3 3 2 3 3 3 3 3 3 When solid foreign particles enter during operation, it can scratch the belt and adversely affect the engagement of the belt and the pulley.
C(Inter-shaft Distance) 250 to 380 ±0.46 ±0.23 5 5 5 5 2 3 3 3 3 5 5 In some cases, the pulley may disengage, land on the teeth of the pulley, and be cut.
380 to 500 ±0.51 ±0.26 10 10 10 10 2 3 3 3 3 10 10 2. Avoid Adhesion of oil.
500 to 750 ±0.60 ±0.30 10 10 10 10 3 5 3 5 5 10 10 Oil on the rubber timing belt may wet and expand it, drastically shortening its service life.
3 5 10 15 10 15 15 10 15 5 10
750 to 1000 ±0.66 ±0.33 15 15 15 15 3 5 5 5 5 15 15 (a)Take special care when using solvent type oil.
1000 to 1250 ±0.76 ±0.38 15 15 15 15 5 10 5 10 10 15 15 (b)A small amount of lubricant or grease, however, rarely causes a trouble.
1250 to 1500 ±0.82 ±0.41 25 25 25 25 5 10 10 10 10 25 25 3. Do not use the belt in a humid atmosphere.
1500 to 1750 ±0.86 ±0.43 25 25 25 25 5 10 10 10 10 25 25 4. Please use a well-ventilated safety cover.
1750 to 2000 ±0.92 ±0.46 30 30 30 30 5 10 10 10 10 30 30 5. The service life of the belt, when used at a high temperature(80˚C or more), can be drastically shortened.
2825 2826
 [Technical Calculations]
Selection of Timing Belts 3 -Transmission Capacity Table-

Table 18. Reference Transmission Capacity of MXL Ps -Nominal Width of Belts 025(6.4mm)- (W) Table 20. Reference Transmission Capacity of L Ps -Nominal Width of Belts 100(25.4mm)- (kW)
No. of Teeth of Small Pulley 12 14 15 16 18 20 22 24 25 26 28 30 32 36 40 No. of Teeth of Small Pulley 12 14 15 16 18 19 20 21 22 24 25 26 28 30 32 36 40 48

Rotary Speed of Diameter of the Rotary Speed of Diameter of the

Pitch Circle(mm) 7.76 9.06 9.70 10.35 11.64 12.94 14.23 15.52 16.17 16.82 18.11 19.40 20.70 23.29 25.97 Pitch Circle(mm) 36.38 42.45 45.48 48.51 54.57 57.61 60.64 63.67 66.70 72.77 75.80 78.83 84.89 90.96 97.02 109.15 121.28 145.53
Small Pulley(rpm) Small Pulley(rpm)
950 9.0 10.5 11.3 12.0 13.5 15.0 16.5 18.0 18.8 19.6 21.1 22.6 24.1 27.1 30.1 725 0.33 0.39 0.42 0.44 0.50 0.53 0.56 0.58 0.61 0.67 0.70 0.72 0.78 0.83 0.89 1.00 1.11 1.33
1160 11.0 12.8 13.8 14.7 16.5 18.4 20.2 22.0 23.0 23.9 25.7 27.6 29.4 33.1 36.7 870 0.40 0.47 0.50 0.53 0.60 0.63 0.67 0.70 0.73 0.80 0.83 0.87 0.93 1.00 1.07 1.20 1.33 1.59
1425 15.8 16.9 18.0 20.3 22.6 24.8 27.1 28.2 29.3 31.6 33.9 36.1 40.6 45.1 950 0.44 0.51 0.55 0.58 0.66 0.69 0.73 0.77 0.80 0.87 0.91 0.95 1.02 1.09 1.16 1.31 1.45 1.73
1750 19.4 20.8 22.2 24.9 27.7 30.5 33.3 34.7 36.0 38.8 41.6 44.3 49.9 55.4 1160 0.53 0.62 0.67 0.71 0.80 0.85 0.89 0.93 0.98 1.07 1.11 1.15 1.24 1.33 1.41 1.59 1.76 2.09
1425 0.77 0.82 0.87 0.98 1.04 1.09 1.14 1.20 1.31 1.36 1.41 1.52 1.62 1.73 1.93 2.13 2.52
2850 33.9 36.1 40.6 45.1 49.6 54.1 56.4 58.6 63.1 67.6 72.1 81.0 90.0
1750 0.94 1.01 1.07 1.20 1.27 1.34 1.40 1.47 1.59 1.66 1.72 1.85 1.97 2.10 2.34 2.58 3.02
3450 41.0 43.7 49.2 54.6 60.1 65.5 68.2 70.9 76.3 81.7 87.1 97.9 108.6
2850 1.73 1.93 2.03 2.13 2.23 2.33 2.52 2.62 2.71 2.89 3.07 3.24 3.56 3.84 4.31
100 0.9 1.1 1.1 1.2 1.4 1.5 1.7 1.9 1.9 2.0 2.2 2.3 2.5 2.8 3.1 3450 2.07 2.31 2.43 2.54 2.66 2.77 2.99 3.09 3.19 3.39 3.58 3.76 4.07 4.33 4.67
200 1.9 2.2 2.3 2.5 2.8 3.1 3.4 3.8 3.9 4.1 4.4 4.7 5.0 5.7 6.3 100 0.04 0.05 0.05 0.06 0.06 0.07 0.07 0.08 0.08 0.09 0.09 0.10 0.10 0.11 0.12 0.13 0.15 0.18
300 2.8 3.3 3.5 3.8 4.2 4.7 5.2 5.7 5.9 6.1 6.6 7.1 7.6 8.5 9.5 200 0.09 0.10 0.11 0.12 0.13 0.14 0.15 0.16 0.17 0.18 0.19 0.20 0.21 0.23 0.24 0.27 0.30 0.37
400 3.8 4.4 4.7 5.0 5.7 6.3 6.9 7.6 7.9 8.2 8.8 9.5 10.1 11.4 12.6 300 0.13 0.16 0.17 0.18 0.20 0.22 0.23 0.24 0.25 0.27 0.29 0.30 0.32 0.34 0.37 0.41 0.46 0.55
500 4.7 5.5 5.9 6.3 7.1 7.9 8.7 9.5 9.9 10.3 11.1 11.9 12.6 14.2 15.8 400 0.18 0.21 0.23 0.24 0.27 0.29 0.30 0.32 0.34 0.37 0.38 0.40 0.43 0.46 0.49 0.55 0.61 0.74
600 5.7 6.6 7.1 7.6 8.5 9.5 10.4 11.4 11.9 12.3 13.3 14.2 15.2 17.1 19.0 500 0.23 0.27 0.29 0.30 0.34 0.36 0.38 0.40 0.42 0.46 0.48 0.50 0.54 0.58 0.61 0.69 0.77 0.92
700 6.6 7.7 8.3 8.8 10.0 11.1 12.2 13.3 13.8 14.4 15.5 16.6 17.7 19.9 22.2 600 0.27 0.32 0.34 0.37 0.41 0.44 0.46 0.48 0.51 0.55 0.58 0.60 0.64 0.69 0.74 0.83 0.92 1.10
800 7.6 8.8 9.5 10.1 11.4 12.6 13.9 15.2 15.8 16.5 17.7 19.0 20.3 22.8 25.3 700 0.32 0.37 0.40 0.43 0.48 0.51 0.54 0.56 0.59 0.64 0.67 0.70 0.75 0.81 0.86 0.97 1.07 1.28
900 8.5 10.0 10.7 11.4 12.8 14.2 15.7 17.1 17.8 18.5 19.9 21.4 22.8 25.7 28.5 800 0.37 0.43 0.46 0.49 0.55 0.58 0.61 0.64 0.68 0.74 0.77 0.80 0.86 0.92 0.98 1.10 1.22 1.46
900 0.41 0.48 0.52 0.55 0.62 0.66 0.69 0.73 0.76 0.83 0.86 0.90 0.97 1.03 1.10 1.24 1.37 1.64
1000 9.5 11.1 11.9 12.6 14.2 15.8 17.4 19.0 19.8 20.6 22.2 23.8 25.3 28.5 31.7
1000 0.46 0.54 0.58 0.61 0.69 0.73 0.77 0.81 0.84 0.92 0.96 1.00 1.07 1.15 1.22 1.37 1.52 1.81
1100 10.4 12.2 13.0 13.9 15.7 17.4 19.2 20.9 21.8 22.6 24.4 26.1 27.9 31.4 34.8 1100 0.51 0.59 0.63 0.68 0.76 0.80 0.84 0.89 0.93 1.01 1.05 1.09 1.18 1.26 1.34 1.51 1.67 1.99
1200 11.4 13.3 14.2 15.2 17.1 19.0 20.9 22.8 23.8 24.7 26.6 28.5 30.4 34.2 38.0 1200 0.55 0.64 0.69 0.74 0.83 0.87 0.92 0.97 1.01 1.10 1.15 1.19 1.28 1.37 1.46 1.64 1.81 2.15
1300 14.4 15.4 16.5 18.5 20.6 22.6 24.7 25.7 26.8 28.8 30.9 32.9 37.1 41.2 1300 0.70 0.75 0.80 0.90 0.95 1.00 1.05 1.09 1.19 1.24 1.29 1.39 1.48 1.58 1.77 1.96 2.32
1400 15.5 16.6 17.7 19.9 22.2 24.4 26.6 27.7 28.8 31.0 33.3 35.5 39.9 44.3 1400 0.75 0.81 0.86 0.97 1.02 1.07 1.12 1.18 1.28 1.34 1.39 1.49 1.59 1.70 1.90 2.10 2.48
1500 16.6 17.8 19.0 21.4 23.8 26.1 28.5 29.7 30.9 33.3 35.6 38.0 42.8 47.5 1500 0.81 0.86 0.92 1.03 1.09 1.15 1.20 1.26 1.37 1.43 1.48 1.59 1.70 1.81 2.03 2.24 2.64
1600 17.7 19.0 20.3 22.8 25.3 27.9 30.4 31.7 32.9 35.5 38.0 40.5 45.6 50.7 1600 0.86 0.92 0.98 1.10 1.16 1.22 1.28 1.34 1.46 1.52 1.58 1.70 1.81 1.93 2.15 2.38 2.80
1700 18.8 20.2 21.5 24.2 26.9 29.6 32.3 33.7 35.0 37.7 40.4 43.1 48.5 53.8 1700 0.91 0.98 1.04 1.17 1.23 1.30 1.36 1.42 1.55 1.61 1.68 1.80 1.92 2.04 2.28 2.51 2.95
1800 19.9 21.4 22.8 25.7 28.5 31.4 34.2 35.6 37.1 39.9 42.8 45.6 51.3 57.0 1800 0.97 1.03 1.10 1.24 1.31 1.37 1.44 1.51 1.64 1.70 1.77 1.90 2.03 2.15 2.40 2.64 3.10
2000 23.8 25.3 28.5 31.7 34.8 38.0 39.6 41.2 44.3 47.5 50.7 57.0 63.3 1900 1.16 1.31 1.38 1.45 1.52 1.59 1.73 1.80 1.86 2.00 2.13 2.27 2.52 2.77 3.24
2000 1.22 1.37 1.45 1.52 1.59 1.67 1.81 1.89 1.96 2.10 2.24 2.38 2.64 2.90 3.38
2200 26.1 27.9 31.4 34.8 38.3 41.8 43.6 45.3 48.8 52.2 55.7 62.7 69.6
2200 1.34 1.51 1.59 1.67 1.75 1.83 1.99 2.06 2.14 2.29 2.44 2.59 2.87 3.14 3.64
2400 28.5 30.4 34.2 38.0 41.8 45.6 47.5 49.4 53.2 57.0 60.8 68.3 75.9 2400 1.46 1.64 1.73 1.81 1.90 1.99 2.15 2.24 2.32 2.48 2.64 2.80 3.10 3.38 3.87
2600 30.9 32.9 37.1 41.2 45.3 49.4 51.5 53.5 57.6 61.7 65.8 74.0 82.1 2500 1.52 1.70 1.80 1.89 1.97 2.06 2.24 2.32 2.41 2.58 2.74 2.90 3.20 3.49 3.98
2800 35.5 39.9 44.3 48.8 53.2 55.4 57.6 62.0 66.4 70.8 79.6 88.4 2600 1.58 1.77 1.86 1.96 2.05 2.14 2.32 2.41 2.50 2.67 2.84 3.00 3.31 3.59 4.09
3000 38.0 42.8 47.5 52.2 57.0 59.3 61.7 66.4 71.2 75.9 85.3 94.6 2800 1.70 1.90 2.00 2.10 2.20 2.29 2.48 2.58 2.67 2.85 3.02 3.19 3.51 3.80 4.27
3200 40.5 45.6 50.7 55.7 60.8 63.3 65.8 70.8 75.9 80.9 90.9 100.9 3000 1.81 2.03 2.13 2.24 2.34 2.44 2.64 2.74 2.84 3.02 3.20 3.38 3.70 3.98 4.43
3400 43.1 48.5 53.8 59.2 64.5 67.2 69.9 75.2 80.6 85.9 96.5 107.1 3200 1.93 2.15 2.27 2.38 2.48 2.59 2.80 2.90 3.00 3.19 3.38 3.55 3.87 4.15 4.56
3600 45.6 51.3 57.0 62.7 68.3 71.2 74.0 79.6 85.3 90.9 102.1 113.3 3400 2.04 2.28 2.40 2.51 2.62 2.73 2.95 3.05 3.16 3.35 3.54 3.72 4.04 4.30 4.65
3800 54.1 60.1 66.1 72.1 75.1 78.1 84.0 90.0 95.9 107.7 119.5 3600 2.15 2.40 2.52 2.64 2.76 2.87 3.10 3.20 3.31 3.51 3.70 3.87 4.18 4.43 4.71
4000 57.0 63.3 69.6 75.9 79.0 82.1 88.4 94.6 100.9 113.3 125.6 3800 2.52 2.65 2.77 2.89 3.01 3.24 3.35 3.45 3.66 3.84 4.02 4.31 4.54 4.73
4000 2.64 2.77 2.90 3.02 3.14 3.38 3.49 3.59 3.80 3.98 4.15 4.43 4.62 4.72
4200 59.8 66.4 73.0 79.6 82.9 86.2 92.8 99.3 105.8 118.8 131.8
4200 2.76 2.89 3.02 3.15 3.27 3.51 3.62 3.73 3.93 4.11 4.27 4.53 4.69 4.66
4400 62.7 69.6 76.5 83.4 86.8 90.3 97.1 104.0 110.8 124.4 137.9 4400 2.87 3.01 3.14 3.27 3.40 3.64 3.75 3.85 4.05 4.23 4.38 4.61 4.72 4.56
4600 65.5 72.7 79.9 87.1 90.7 94.3 101.5 108.6 115.8 129.9 144.0 4600 2.99 3.13 3.26 3.39 3.52 3.76 3.87 3.97 4.17 4.33 4.48 4.67 4.73 4.42
4800 68.3 75.9 83.4 90.9 94.6 98.4 105.8 113.3 120.7 135.4 150.0 4800 3.10 3.24 3.38 3.51 3.64 3.87 3.98 4.09 4.27 4.43 4.56 4.71 4.72 4.23
*Values in the table above are for nominal belt width 025(6.4mm). For other belt widths, those values should be multiplied by the width correction coefficient, Kb, shown in Table 15. * The circumferential speed of pulley is 33(m/s)or more; a dynamic balance for the pulley is essential.
*Values in the table above are for nominal belt width 100(25.4mm). For other belt widths, those values should be multiplied by the width correction coefficient, Kb, shown in Table 15.

Table19. Reference Transmission Capacity of XL Ps -Nominal Width of Belts 100(25.4mm)- (kW) Table 21. Reference Transmission Capacity of H Ps -Nominal Width of Belts 100(25.4mm)- (kW)
No. of Teeth of Small Pulley 10 11 12 14 15 16 18 19 20 21 22 24 25 26 28 30 No. of Teeth of Small Pulley 14 15 16 18 19 20 21 22 24 25 26 28 30 32 36 40 48
Diameter of the Rotary Speed of Diameter of the
Rotary Speed of 16.17 17.79 19.40 22.64 24.26 25.87 29.11 30.72 32.34 33.96 35.57 38.81 40.43 42.04 45.28 48.51 Pitch Circle(mm) 56.60 60.64 64.68 72.77 76.81 80.85 84.89 88.94 97.02 101.06 105.1 113.19 121.28 129.36 145.53 161.70 194.04
Small Pulley(rpm) Pitch Circle(mm) Small Pulley(rpm)
725 1.33 1.43 1.52 1.71 1.81 1.90 2.00 2.09 2.28 2.38 2.47 2.66 2.85 3.04 3.41 3.79 4.53
950 0.14 0.16 0.17 0.20 0.21 0.23 0.26 0.27 0.29 0.30 0.32 0.35 0.36 0.38 0.41 0.43 870 1.60 1.71 1.83 2.05 2.17 2.28 2.40 2.51 2.74 2.85 2.96 3.19 3.41 3.64 4.08 4.53 5.41
1160 0.17 0.19 0.21 0.25 0.26 0.28 0.32 0.33 0.35 0.37 0.39 0.42 0.44 0.46 0.50 0.53 950 1.99 2.24 2.37 2.49 2.61 2.74 2.99 3.11 3.23 3.48 3.72 3.97 4.45 4.93 5.89
1425 0.26 0.30 0.32 0.35 0.39 0.41 0.43 0.46 0.48 0.52 0.54 0.57 0.61 0.65 1160 2.43 2.74 2.89 3.04 3.19 3.34 3.64 3.79 3.94 4.23 4.53 4.82 5.41 5.99 7.12
1750 0.32 0.37 0.40 0.43 0.48 0.51 0.53 0.56 0.59 0.64 0.67 0.69 0.75 0.80 1425 3.35 3.54 3.72 3.91 4.09 4.45 4.63 4.81 5.17 5.53 5.89 6.59 7.27 8.61
2850 0.52 0.61 0.65 0.07 0.78 0.82 0.87 0.91 0.95 1.04 1.08 1.12 1.21 1.29 1750 4.11 4.33 4.55 4.78 5.00 5.44 5.66 5.87 6.31 6.73 7.16 7.98 8.79 10.32
3450 0.63 0.74 0.79 0.84 0.94 1.00 1.05 1.10 1.15 1.25 1.30 1.35 1.45 1.55 2850 7.27 7.61 7.95 8.61 8.93 9.25 9.87 10.48 11.06 12.16 13.15 14.80
100 0.01 0.01 0.01 0.02 0.02 0.02 0.02 0.02 0.03 0.03 0.03 0.03 0.03 0.04 0.04 0.04 3450 8.68 9.07 9.45 10.19 10.55 10.91 11.59 12.24 12.85 13.95 14.87 16.09
200 0.03 0.03 0.03 0.04 0.04 0.04 0.05 0.05 0.06 0.06 0.06 0.07 0.07 0.08 0.08 0.09 100 0.18 0.19 0.21 0.23 0.25 0.26 0.27 0.28 0.31 0.32 0.34 0.36 0.39 0.42 0.47 0.52 0.63
200 0.36 0.39 0.42 0.47 0.50 0.52 0.55 0.57 0.63 0.65 0.68 0.73 0.79 0.84 0.94 1.05 1.26
300 0.04 0.05 0.05 0.06 0.06 0.07 0.08 0.08 0.09 0.09 0.10 0.11 0.11 0.12 0.12 0.13
300 0.55 0.59 0.63 0.71 0.75 0.79 0.83 0.86 0.94 0.98 1.02 1.10 1.18 1.26 1.42 1.57 1.89
400 0.06 0.06 0.07 0.08 0.09 0.09 0.11 0.11 0.12 0.12 0.13 0.14 0.15 0.16 0.17 0.18 400 0.73 0.79 0.84 0.94 1.00 1.05 1.10 1.15 1.26 1.31 1.36 1.47 1.57 1.68 1.89 2.10 2.52
500 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15 0.16 0.16 0.18 0.19 0.20 0.21 0.23 500 0.92 0.98 1.05 1.18 1.25 1.31 1.38 1.44 1.57 1.64 1.71 1.84 1.97 2.10 2.36 2.62 3.14
600 0.09 0.10 0.11 0.12 0.13 0.14 0.16 0.17 0.18 0.19 0.20 0.22 0.23 0.24 0.25 0.27 600 1.10 1.18 1.26 1.42 1.50 1.57 1.65 1.73 1.89 1.97 2.05 2.20 2.36 2.52 2.83 3.14 3.76
700 0.10 0.11 0.12 0.15 0.16 0.17 0.19 0.20 0.21 0.22 0.23 0.25 0.27 0.28 0.30 0.32 700 1.29 1.38 1.47 1.65 1.75 1.84 1.93 2.02 2.20 2.30 2.39 2.57 2.75 2.93 3.30 3.66 4.38
800 0.12 0.13 0.14 0.17 0.18 0.19 0.22 0.23 0.24 0.25 0.27 0.29 0.30 0.32 0.34 0.37 800 1.47 1.57 1.68 1.89 1.99 2.10 2.20 2.31 2.52 2.62 2.73 2.93 3.14 3.35 3.76 4.17 4.99
900 0.13 0.15 0.16 0.19 0.20 0.22 0.25 0.26 0.27 0.29 0.30 0.33 0.34 0.36 0.38 0.41 900 1.65 1.77 1.89 2.13 2.24 2.36 2.48 2.60 2.83 2.95 3.06 3.30 3.53 3.76 4.22 4.68 5.59
1000 0.15 0.16 0.18 0.21 0.23 0.24 0.27 0.29 0.30 0.32 0.33 0.37 0.38 0.40 0.43 0.46 1000 2.10 2.36 2.49 2.62 2.75 2.88 3.14 3.27 3.40 3.66 3.92 4.17 4.68 5.19 6.18
1100 2.31 2.60 2.74 2.88 3.02 3.17 3.45 3.59 3.74 4.02 4.30 4.58 5.14 5.69 6.77
1100 0.16 0.18 0.20 0.23 0.25 0.27 0.30 0.32 0.33 0.35 0.37 0.40 0.42 0.44 0.47 0.50 1200 2.52 2.83 2.99 3.14 3.30 3.45 3.76 3.92 4.07 4.38 4.68 4.99 5.59 6.18 7.35
1200 0.18 0.20 0.22 0.25 0.27 0.29 0.33 0.35 0.37 0.38 0.40 0.44 0.46 0.48 0.51 0.55 1300 3.06 3.23 3.40 3.57 3.74 4.07 4.24 4.40 4.73 5.06 5.39 6.03 6.67 7.91
1300 0.24 0.28 0.30 0.32 0.36 0.38 0.40 0.42 0.44 0.48 0.50 0.52 0.56 0.59 1400 3.30 3.48 3.66 3.84 4.02 4.38 4.55 4.73 5.09 5.44 5.79 6.48 7.16 8.47
1400 0.25 0.30 0.32 0.34 0.38 0.41 0.43 0.45 0.47 0.51 0.53 0.56 0.60 0.64 1500 3.53 3.72 3.92 4.11 4.30 4.68 4.87 5.06 5.44 5,81 6.18 6.91 7.63 9.01
1500 0.27 0.32 0.34 0.37 0.41 0.43 0.46 0.48 0.50 0.55 0.57 0.59 0.64 0.69 1600 3.76 3.97 4.17 4.38 4.58 4.99 5.19 5.39 5.79 6.18 6.57 7.35 8.10 9.55
1600 0.29 0.34 0.37 0.39 0.44 0.46 0.49 0.51 0.54 0.59 0.61 0.63 0.68 0.73 1700 3.99 4.21 4.43 4.64 4.86 5.29 5.50 5.71 6.13 6.55 6.96 7.77 8.56 10.07
1700 0.31 0.36 0.39 0.41 0.47 0.49 0.52 0.54 0.57 0.62 0.65 0.67 0.73 0.78 1800 4.22 4.45 4.68 4.91 5.14 5.59 5.81 6.03 6.48 6.91 7.35 8.19 9.01 10.57
1800 0.33 0.38 0.41 0.44 0.49 0.52 0.55 0.58 0.60 0.66 0.69 0.71 0.77 0.82 1900 4.93 5.17 5.41 5.89 6.12 6.35 6.82 7.27 7.73 8.61 9.46 11.06
2000 5.19 5.44 5.69 6.18 6.43 6.67 7.16 7.63 8.10 9.01 9.89 11.53
2000 0.37 0.43 0.46 0.49 0.55 0.58 0.61 0.64 0.67 0.73 0.76 0.79 0.85 0.91
2100 5.44 5.70 5.96 6.48 6.73 6.99 7.49 7.98 8.47 9.41 10.32 11.99
2200 0.40 0.47 0.50 0.54 0.60 0.64 0.67 0.70 0.74 0.80 0.84 0.87 0.94 1.00 2200 5.69 5.96 6.23 6.77 7.03 7.30 7.82 8.33 8.83 9.81 10.73 12.43
2400 0.44 0.51 0.55 0.59 0.66 0.70 0.73 0.77 0.80 0.88 0.91 0.95 1.02 1.09 2300 5.94 6.22 6.50 7.06 7.33 7.61 8.15 8.68 9.19 10.19 11.14 12.85
2600 0.48 0.56 0.59 0.63 0.71 0.75 0.79 0.83 0.87 0.95 0.99 1.03 1.10 1.18 2400 6.18 6.48 6.77 7.35 7.63 7.91 8.47 9.01 9.55 10.57 11.53 13.25
2800 0.51 0.60 0.64 0.68 0.77 0.81 0.85 0.89 0.94 1.02 1.06 1.10 1.19 1.27 2500 6.43 6.73 7.03 7.63 7.93 8.22 8.79 9.35 9.89 10.94 11.91 13.63
3000 0.55 0.64 0.69 0.73 0.82 0.87 0.91 0.96 1.00 1.09 1.14 1.18 1.27 1.35 2600 6.67 6.99 7.30 7.91 8.22 8.52 9.10 9.68 10.24 11.30 12.28 13.99
3200 0.59 0.68 0.73 0.78 0.88 0.92 0.97 1.02 1.07 1.16 1.21 1.26 1.35 1.44 2800 7.16 7.49 7.82 8.47 8.79 9.10 9.72 10.32 10.90 11.99 12.99 14.65
3000 7.63 7.98 8.33 9.01 9.35 9.68 10.32 10.94 11.53 12.64 13.63 15.21
3400 0.62 0.73 0.78 0.83 0.93 0.98 1.03 1.08 1.13 1.23 1.28 1.33 1.43 1.53
3200 8.10 8.47 8.83 9.55 9.89 10.24 10.90 11.53 12.14 13.25 14.22 15.67
3600 0.66 0.77 0.82 0.88 0.98 1.04 1.09 1.14 1.20 1.30 1.35 1.41 1.51 1.61 3400 8.56 8.95 9.33 10.07 10.42 10.78 11.45 12.10 12.71 13.81 14.75 16.02
3800 0.87 0.92 1.04 1.09 1.15 1.21 1.26 1.37 1.43 1.48 1.59 1.69 3600 9.01 9.41 9.81 10.57 10.94 11.30 11.99 12.64 13.25 14.33 15.21 16.26
4000 0.91 0.97 1.09 1.15 1.21 1.27 1.33 1.44 1.50 1.55 1.67 1.78 3800 10.28 11.06 11.44 11.80 12.50 13.15 13.75 14.80 15.60 16.38
4200 0.96 1.02 1.14 1.21 1.27 1.33 1.39 1.51 1.57 1.63 1.74 1.86 4000 10.73 11.53 11.91 12.28 12.99 13.63 14.22 15.21 15.92 16.37
4400 1.00 1.07 1.20 1.26 1.33 1.39 1.45 1.58 1.64 1.70 1.82 1.94 4200 11.18 11.99 12.37 12.75 13.44 14.08 14.65 15.56 16.16 16.23
4600 1.05 1.12 1.25 1.32 1.38 1.45 1.52 1.64 1.71 1.77 1.90 2.02 4400 11.61 12.43 12.81 13.19 13.87 14.49 15.03 15.86 16.31 15.94
4800 1.09 1.16 1.30 1.37 1.44 1.51 1.58 1.71 1.78 1.84 1.97 2.10 4600 12.03 12.85 13.23 13.60 14.28 14.87 15.37 16.09 16.39 15.51
4800 12.43 13.25 13.63 13.99 14.65 15.21 15.67 16.26 16.37 14.93
*Values in the table above are for nominal belt width 100(25.4mm). For other belt widths, those values should be multiplied by the width correction coefficient, Kb, shown in Table 15. * The circumferential speed of pulley is 33(m/s)or more; a dynamic balance for the pulley is essential.
*Values in the table above are for nominal belt width 100(25.4mm). For other belt widths, those values should be multiplied by the width correction coefficient, Kb, shown in Table 15.
2827 2828
 [Technical Calculations]
Selection of Timing Belts 4 -Transmission Capacity Table-

Table 22. Reference Transmission Capacity of S2M Ps -Belt Width 4mm- (W) Table 24. Reference Transmission Capacity of S5M Ps -Belt Width 10mm- (W)
No. of Teeth of Small Pulley 14 15 16 18 20 22 24 25 26 28 30 32 36 40 44 48 50 60 No. of Teeth of Small Pulley 14 15 16 18 20 22 24 25 26 28 30 32 36 40 44 48 60

Rotary Speed of Diameter of the Rotary Speed of Diameter of the

Pitch Circle(mm) 8.91 9.55 10.19 11.46 12.73 14.01 15.28 15.92 16.55 17.83 19.10 20.37 22.92 25.46 28.01 30.56 31.83 38.20 Pitch Circle(mm) 22.28 23.87 25.46 28.65 31.83 35.01 38.20 39.79 41.38 44.56 47.75 50.93 57.30 63.66 70.03 76.39 95.49
Small Pulley(rpm) Small Pulley(rpm)
870 11 12 14 16 19 21 23 25 26 28 30 33 37 41 46 50 52 62 870 173 192 210 246 282 317 352 369 386 420 453 486 551 614 677 738 916
1160 13 15 17 20 23 26 29 31 32 35 38 41 46 52 57 62 65 77 1160 216 239 263 309 355 399 443 465 487 529 572 613 695 775 854 931 1154
1750 17 20 22 27 31 35 39 41 43 47 51 55 63 70 78 85 88 105 1750 293 326 359 425 488 551 613 643 673 733 792 849 963 1073 1181 1286 1587
3500 26 30 34 41 49 56 63 67 70 77 83 90 102 115 126 138 143 170 3500 475 534 592 705 816 923 1029 1080 1131 1231 1330 1425 1611 1787 1955 2115 2544
50 1 1 1 2 2 2 2 2 2 3 3 3 3 4 4 5 5 6 50 16 18 19 22 25 28 31 33 34 37 40 43 48 54 59 64 80
100 2 2 2 3 3 4 4 4 4 5 5 6 6 7 8 8 9 11 100 30 32 35 41 46 52 57 60 62 68 73 78 88 98 108 118 147
150 3 3 3 4 5 5 6 6 6 7 7 8 9 10 11 12 12 15 150 42 46 50 58 66 73 81 85 89 96 104 111 125 140 154 168 209
200 4 4 4 5 6 7 7 8 8 9 9 10 11 13 14 15 16 19 200 53 58 63 74 84 94 104 108 113 123 132 142 161 179 197 215 268
250 4 5 5 6 7 8 9 9 10 10 11 12 14 15 17 18 19 23 250 64 70 76 89 101 113 125 131 137 149 160 172 194 217 239 260 324
300 5 5 6 7 8 9 10 11 11 12 13 14 16 18 19 21 22 26 300 74 81 89 103 118 132 146 153 160 173 187 200 227 253 279 304 378
350 6 6 7 8 9 10 11 12 13 14 15 16 18 20 22 24 25 30 350 84 92 101 118 134 150 166 174 182 198 213 228 259 288 318 346 431
400 6 7 8 9 10 11 13 13 14 15 16 18 20 22 25 27 28 33 400 93 103 112 131 150 168 186 195 203 221 238 255 289 323 355 388 482
450 7 8 8 10 11 13 14 15 15 17 18 19 22 25 27 30 31 37 450 103 113 124 145 165 185 205 215 224 244 263 282 319 356 392 428 532
500 7 8 9 11 12 14 15 16 17 18 20 21 24 27 29 32 33 40 500 112 123 135 158 180 202 224 234 245 266 287 308 349 389 428 467 581
550 8 9 10 11 13 15 16 17 18 20 21 23 26 29 32 35 36 43 550 121 133 146 170 195 218 242 254 265 288 311 333 378 421 464 506 629
600 8 9 10 12 14 16 18 18 19 21 23 24 28 31 34 37 39 46 600 129 143 156 183 209 235 260 272 285 310 334 358 406 453 499 544 676
650 9 10 11 13 15 17 19 20 21 22 24 26 30 33 36 40 41 49 650 138 152 167 195 223 250 278 291 304 331 357 383 434 484 533 581 722
700 9 10 12 14 16 18 20 21 22 24 26 28 31 35 39 42 44 52 700 146 161 177 207 237 266 295 309 323 351 379 407 461 514 566 618 767
750 10 11 12 14 17 19 21 22 23 25 27 29 33 37 41 44 46 55 750 154 171 187 219 250 281 312 327 342 372 401 431 488 544 599 654 812
800 10 12 13 15 17 20 22 23 24 26 28 31 35 39 43 47 49 58 800 162 179 197 231 264 296 329 345 361 392 423 454 514 574 632 689 856
850 11 12 13 16 18 21 23 24 25 28 30 32 36 41 45 49 51 61 850 170 188 206 242 277 311 345 362 379 412 445 477 541 603 664 724 899
900 11 13 14 16 19 22 24 25 26 29 31 34 38 43 47 51 53 63 900 178 197 216 253 290 326 362 379 397 432 466 500 566 632 696 759 941
950 12 13 14 17 20 22 25 26 28 30 33 35 40 44 49 53 56 66 950 185 205 225 264 303 341 378 396 415 451 487 522 592 660 727 793 983
1000 12 14 15 18 21 23 26 27 29 31 34 36 41 46 51 55 58 69 1000 193 214 234 275 315 355 394 413 432 470 507 544 617 688 758 826 1025
1100 13 14 16 19 22 25 28 29 31 34 36 39 44 50 55 60 62 74 1100 207 230 252 297 340 383 425 446 466 507 548 588 666 743 818 892 1106
1200 14 15 17 20 24 27 30 31 33 36 39 42 47 53 58 64 66 79 1200 221 246 270 318 364 410 456 478 500 544 588 630 715 797 877 956 1185
1300 14 16 18 22 25 28 32 33 35 38 41 44 50 56 62 68 71 84 1300 235 261 287 338 388 437 485 509 533 580 626 672 762 849 935 1019 1262
1400 15 17 19 23 26 30 33 35 37 40 44 47 53 60 66 72 75 89 1400 248 276 304 358 411 463 515 540 565 615 664 713 808 901 992 1081 1338
1500 16 18 20 24 28 31 35 37 39 42 46 49 56 63 69 75 79 94 1500 262 291 320 378 434 489 543 570 597 649 701 753 853 951 1047 1141 1411
1600 17 19 21 25 29 33 37 39 41 44 48 52 59 66 73 79 82 98 1600 274 305 336 397 456 514 571 600 628 683 738 792 898 1001 1102 1200 1483
1700 17 19 22 26 30 34 39 41 43 46 50 54 62 69 76 83 86 103 1700 287 319 352 415 478 539 599 629 658 716 774 830 941 1049 1155 1258 1553
1800 18 20 23 27 31 36 40 42 44 48 52 56 64 72 79 86 90 107 1800 299 333 367 434 499 563 626 657 688 749 809 868 984 1097 1207 1314 1621
1900 18 21 23 28 33 37 42 44 46 50 55 59 67 75 82 90 94 111 1900 311 347 382 452 520 587 653 685 717 781 844 905 1026 1144 1258 1370 1688
2000 19 22 24 29 34 39 43 46 48 52 57 61 69 78 85 93 97 115 2000 323 360 397 470 541 611 679 713 746 813 878 942 1068 1189 1308 1424 1753
2200 20 23 26 31 36 41 46 49 51 56 61 65 74 83 92 100 104 124 2200 346 386 426 504 581 656 730 767 803 874 944 1013 1148 1279 1406 1529 1879
2400 21 24 27 33 38 44 49 52 54 59 64 69 79 88 97 106 111 131 2400 367 411 454 538 620 701 780 819 858 934 1009 1082 1226 1365 1500 1630 1998
2600 22 25 28 35 40 46 52 55 57 63 68 73 84 93 103 112 117 139 2600 389 435 480 570 658 744 828 870 911 991 1071 1149 1301 1448 1590 1727 2111
2800 23 26 30 36 42 49 55 57 60 66 72 77 88 98 109 118 123 146 2800 409 458 507 602 695 786 875 919 962 1048 1132 1214 1374 1528 1677 1820 2218
3000 24 28 31 38 44 51 57 60 63 69 75 81 92 103 114 124 129 153 3000 429 481 532 633 731 826 920 967 1012 1102 1190 1277 1445 1606 1761 1910 2319
3200 25 29 32 39 46 53 60 63 66 72 79 85 96 108 119 130 135 160 3200 448 502 556 662 765 866 965 1013 1061 1155 1247 1338 1513 1680 1841 1995 2414
3400 26 30 33 41 48 55 62 65 69 75 82 88 100 112 124 135 140 167 3400 466 524 580 691 799 904 1008 1058 1108 1206 1303 1397 1579 1752 1918 2076 2502
3600 26 30 34 42 50 57 64 68 71 78 85 92 104 117 129 140 146 173 3600 484 544 603 719 832 942 1049 1102 1154 1256 1356 1454 1642 1821 1992 2153 2584
3800 27 31 35 44 51 59 67 70 74 81 88 95 108 121 133 145 151 179 3800 501 564 626 747 864 978 1090 1145 1199 1305 1408 1509 1704 1888 2062 2227 2659
4000 28 32 36 45 53 61 69 73 76 84 91 98 112 125 138 150 156 185 4000 518 583 647 773 895 1014 1130 1186 1242 1352 1459 1563 1763 1951 2129 2296 2728
4500 29 34 39 48 57 66 74 78 82 90 98 106 121 135 149 162 168 199 4500 558 629 699 837 970 1098 1224 1285 1345 1463 1578 1689 1901 2098 2282 2452 2870
5000 30 36 41 51 60 70 79 83 88 96 105 113 129 144 159 173 179 211 5000 595 672 748 896 1039 1177 1312 1377 1441 1566 1688 1804 2025 2228 2414 2581 2966
5500 32 37 43 53 63 74 83 88 93 102 111 119 136 152 168 183 190 223 5500 629 712 793 951 1104 1251 1393 1462 1530 1661 1788 1909 2135 2340 2523 2683 3014
6000 33 38 44 56 66 77 87 92 97 107 117 126 143 160 176 192 199 233 6000 661 749 835 1003 1164 1319 1468 1540 1611 1747 1878 2002 2231 2434 2609 2756 3011
6500 33 40 46 58 69 80 91 97 102 112 122 132 150 168 184 200 208 243 6500 690 783 874 1051 1220 1382 1537 1612 1685 1825 1958 2084 2312 2508 2672 2800 2955
7000 34 41 47 60 72 83 95 100 106 117 127 137 156 174 192 208 216 251 7000 716 814 910 1096 1272 1440 1600 1677 1752 1895 2029 2154 2378 2563 2709 2812 2841
7500 34 41 48 61 74 86 98 104 110 121 132 142 162 181 198 215 223 259 7500 741 843 943 1137 1320 1493 1657 1735 1811 1955 2090 2213 2428 2598 2720 2791 2666
8000 35 42 49 63 76 89 101 107 113 125 136 147 167 187 205 222 229 265 8000 763 870 974 1174 1363 1540 1708 1787 1863 2007 2140 2260 2462 2611 2703 2735 2427
8500 35 43 50 64 78 91 104 110 116 128 140 151 172 192 210 227 235 270 8500 783 894 1001 1208 1402 1583 1752 1831 1908 2050 2179 2294 2479 2602 2658 2643 2122
9000 35 43 51 65 80 94 107 113 119 132 144 155 177 197 215 232 240 275 9000 801 915 1026 1239 1436 1620 1790 1869 1944 2084 2208 2315 2479 2570 2583 2513 1745

*Values in the table above are for 4mm belt width. For other belt widths, those values should be multiplied by the width correction coefficient, Kb, shown in Table 15. * The circumferential speed of pulley is 33(m/s)or more; a dynamic balance for the pulley is essential.
*Values in the table above are for 10mm belt width. For other belt widths, those values should be multiplied by the width correction coefficient, Kb, shown in Table 15.
Table 23. Reference Transmission Capacity of S3M Ps -Belt Width 6mm- (W) Table 25. Reference Transmission Capacity of S8M Ps -Belt Width 60mm- (kW)
No. of Teeth of Small Pulley 14 15 16 18 20 22 24 25 26 28 30 32 36 40 44 48 50 60 No. of Teeth of Small Pulley 20 21 22 24 25 26 28 30 32 34 36 38 40 44 48 50 60 72 84

Rotary Speed of Diameter of the Rotary Speed of Diameter of the

Pitch Circle(mm) 13.37 14.32 15.28 17.19 19.10 21.01 22.92 23.87 24.83 26.74 28.65 30.56 34.38 38.20 42.02 45.84 47.75 57.30 Pitch Circle(mm) 50.93 53.48 56.02 61.12 63.66 66.21 71.30 76.39 81.49 86.58 91.67 96.77 101.86 112.05 122.23 127.32 152.79 183.35 213.90
Small Pulley(rpm) Small Pulley(rpm)
870 53 58 62 73 79 87 95 99 103 110 118 125 140 155 169 182 188 222 870 6.38 6.70 7.02 7.66 7.98 8.29 8.93 9.56 10.20 10.83 11.47 12.10 12.73 14.00 15.25 15.88 19.01 22.73 26.41
1160 67 72 78 92 99 110 119 124 129 139 148 158 176 194 212 229 238 279 1160 8.51 8.93 9.35 10.20 10.62 11.05 11.89 12.73 13.58 14.42 15.25 16.09 16.93 18.60 20.26 21.08 25.19 30.03 34.77
1750 92 100 107 128 137 151 165 171 178 192 205 218 243 268 291 315 326 381 1750 12.81 13.44 14.07 15.34 15.97 16.61 17.86 19.12 20.37 21.62 22.86 24.10 25.33 27.78 30.20 31.40 37.29 44.09 50.52
3500 154 167 180 215 230 255 277 289 300 322 344 365 407 446 484 521 539 624 3500 25.33 26.56 27.78 30.20 31.40 32.59 34.96 37.29 39.60 41.86 44.09 46.28 48.42 52.57 56.62 58.42 67.02 75.09 80.26
50 5 5 6 7 7 8 8 9 9 10 11 11 13 14 15 17 17 20 50 0.37 0.39 0.40 0.44 0.46 0.48 0.51 0.55 0.59 0.62 0.66 0.70 0.73 0.81 0.88 0.92 1.10 1.32 1.54
100 9 9 10 12 13 14 15 16 17 18 19 21 23 25 28 30 31 37 100 0.73 0.77 0.81 0.88 0.92 0.95 1.03 1.10 1.18 1.25 1.32 1.40 1.47 1.62 1.76 1.84 2.20 2.64 3.08
150 12 13 14 17 18 20 22 23 24 26 27 29 33 36 39 43 44 52 200 1.47 1.54 1.62 1.76 1.84 1.91 2.06 2.20 2.35 2.50 2.64 2.79 2.94 3.23 3.52 3.67 4.40 5.28 6.16
200 16 17 18 22 23 26 28 29 30 33 35 37 42 46 50 54 56 67 300 2.20 2.31 2.42 2.64 2.75 2.86 3.08 3.30 3.52 3.74 3.96 4.18 4.40 4.84 5.28 5.50 6.60 7.92 9.24
250 19 21 22 26 28 31 34 35 37 39 42 45 50 55 61 66 68 80 400 2.94 3.08 3.23 3.52 3.67 3.82 4.11 4.40 4.70 4.99 5.28 5.58 5.87 6.46 7.04 7.34 8.80 10.55 12.30
300 22 24 26 31 33 36 39 41 43 46 49 52 58 65 71 76 79 94 500 3.67 3.85 4.04 4.40 4.59 4.77 5.14 5.50 5.87 6.24 6.60 6.97 7.34 8.07 8.80 9.16 10.99 13.17 15.34
350 25 27 29 35 37 41 45 47 49 52 56 59 66 73 80 87 90 106 600 4.40 4.62 4.84 5.28 5.50 5.72 6.16 6.60 7.04 7.48 7.92 8.36 8.80 9.67 10.55 10.99 13.17 15.78 18.37
400 28 31 33 39 42 46 50 52 54 58 62 66 74 82 90 97 101 119 700 5.14 5.39 5.65 6.16 6.42 6.68 7.19 7.70 8.21 8.72 9.24 9.75 10.26 11.28 12.30 12.80 15.34 18.37 21.37
450 31 34 36 43 46 51 55 58 60 64 69 73 82 90 99 107 111 131 800 5.87 6.16 6.46 7.04 7.34 7.63 8.21 8.80 9.38 9.97 10.55 11.13 11.71 12.88 14.04 14.62 17.51 20.94 24.34
500 34 37 39 47 50 55 60 63 65 70 75 80 89 99 108 117 121 143 900 6.60 6.93 7.26 7.92 8.25 8.58 9.24 9.89 10.55 11.21 11.86 12.52 13.17 14.47 15.78 16.42 19.66 23.50 27.29
550 37 40 43 51 54 60 65 68 71 76 81 86 97 107 116 126 131 154 1000 7.34 7.70 8.07 8.80 9.16 9.53 10.26 10.99 11.72 12.44 13.17 13.89 14.62 16.06 17.51 18.22 21.80 26.03 30.20
600 39 43 46 54 58 64 70 73 76 82 87 93 104 114 125 135 140 165 1100 8.07 8.47 8.87 9.67 10.08 10.48 11.28 12.08 12.88 13.68 14.47 15.27 16.08 17.65 19.23 20.01 23.92 28.54 33.07
650 42 46 49 58 62 69 75 78 81 87 93 99 111 122 133 144 150 176 1200 8.80 9.24 9.67 10.55 10.99 11.42 12.30 13.17 14.04 14.91 15.77 16.64 17.51 19.23 20.94 21.80 26.03 31.02 35.90
700 45 48 52 62 66 73 79 83 86 92 99 105 118 130 142 153 159 187 1300 9.53 10.00 10.48 11.42 11.90 12.37 13.31 14.26 15.20 16.14 17.07 18.01 18.94 20.80 22.65 23.57 28.12 33.48 38.68
750 47 51 55 65 70 77 84 87 91 98 105 111 124 137 150 162 168 198 1400 10.26 10.77 11.28 12.30 12.80 13.31 14.33 15.34 16.35 17.36 18.37 19.37 20.37 22.37 24.35 25.33 30.20 35.90 41.41
800 50 54 58 69 73 81 89 92 96 103 110 117 131 145 158 171 177 208 1500 10.99 11.53 12.08 13.17 13.71 14.26 15.34 16.42 17.51 18.58 19.66 20.73 21.80 23.92 26.03 27.08 32.25 38.29 44.09
850 52 57 61 72 77 86 93 97 101 108 116 123 138 152 166 179 186 218 1600 11.71 12.30 12.88 14.04 14.62 15.20 16.35 17.50 18.66 19.80 20.94 22.08 23.22 25.47 27.71 28.82 34.29 40.64 46.71
900 55 59 64 76 81 90 97 101 105 113 121 129 144 159 173 187 194 228 1700 12.44 13.06 13.68 14.91 15.52 16.14 17.36 18.58 19.80 21.01 22.22 23.43 24.63 27.01 29.37 30.54 36.30 42.95 49.26
950 57 62 66 79 84 94 102 106 110 118 127 135 150 166 181 196 203 238 1800 13.17 13.82 14.47 15.78 16.42 17.07 18.37 19.66 20.94 22.22 23.50 24.77 26.03 28.54 31.02 32.25 38.29 45.22 51.75
1000 60 64 69 82 88 97 106 110 115 123 132 140 157 173 188 204 211 248 1900 13.89 14.58 15.27 16.64 17.32 18.01 19.37 20.73 22.08 23.43 24.77 26.10 27.43 30.06 32.66 33.95 40.25 47.44 54.17
1100 64 69 75 89 95 105 114 119 124 133 142 151 169 186 203 220 228 267 2000 14.62 15.34 16.06 17.51 18.22 18.94 20.37 21.80 23.22 24.63 26.03 27.43 28.82 31.57 34.29 35.63 42.18 49.62 56.52
1200 69 74 80 95 102 113 122 128 133 143 152 162 181 200 218 235 244 286 2100 15.34 16.10 16.86 18.37 19.12 19.87 21.37 22.86 24.35 25.82 27.29 28.75 30.20 33.07 35.90 37.29 44.09 51.75 58.79
1300 73 79 85 101 108 120 130 136 141 152 162 173 193 213 232 250 260 304 2200 16.06 16.86 17.65 19.23 20.01 20.80 22.36 23.92 25.47 27.01 28.54 30.06 31.57 34.56 37.49 38.94 45.96 53.83 60.98
1400 78 84 90 107 115 127 138 144 150 161 172 183 204 225 245 265 275 322 2300 16.79 17.61 18.44 20.09 20.91 21.73 23.36 24.98 26.59 28.19 29.78 31.37 32.93 36.03 39.07 40.57 47.81 55.86 63.08
1500 82 89 95 113 121 134 146 152 158 170 182 193 216 238 259 280 290 340 2400 17.51 18.37 19.23 20.94 21.80 22.65 24.34 26.03 27.71 29.37 31.02 32.66 34.29 37.49 40.64 42.18 49.62 57.83 65.10
1600 86 93 100 119 127 141 154 160 166 179 191 203 227 250 272 294 305 357 2500 18.22 19.12 20.01 21.80 22.68 23.57 25.33 27.08 28.82 30.54 32.25 33.95 35.63 38.94 42.18 43.77 51.40 59.74 67.02
1700 90 98 105 125 134 148 161 168 174 187 200 213 238 262 285 308 319 373 2600 18.94 19.87 20.80 22.65 23.57 24.49 26.31 28.12 29.92 31.71 33.48 35.23 36.96 40.38 43.71 45.34 53.15 61.59 68.84
1800 94 102 110 130 140 155 168 175 182 196 209 222 248 273 298 322 333 390 2700 19.66 20.62 21.58 23.50 24.45 25.40 27.29 29.16 31.02 32.87 34.69 36.50 38.29 41.80 45.22 46.89 54.85 63.38 70.57
1900 98 106 114 136 146 161 175 183 190 204 218 232 259 285 310 335 347 406 2800 20.37 21.37 22.36 24.35 25.33 26.31 28.26 30.20 32.12 34.02 35.90 37.76 39.60 43.20 46.71 48.42 56.52 65.10 72.19
2000 102 110 119 141 151 168 182 190 198 212 227 241 269 296 322 348 361 421 2900 21.09 22.12 23.14 25.19 26.21 27.22 29.23 31.23 33.21 35.16 37.09 39.01 40.89 44.59 48.17 49.92 58.15 66.75 73.70
2200 110 119 128 152 163 180 196 204 212 228 244 259 289 318 346 374 387 452 3000 21.80 22.86 23.92 26.03 27.08 28.13 30.20 32.25 34.29 36.30 38.28 40.25 42.18 45.97 49.62 51.40 59.74 68.33 75.09
2400 117 127 136 162 174 193 210 218 227 244 261 277 309 340 369 398 413 481 3100 22.51 23.61 24.70 26.87 27.95 29.03 31.16 33.27 35.36 37.43 39.46 41.48 43.46 47.32 51.05 52.86 61.29 69.84 76.38
2600 124 135 145 173 185 205 223 232 241 259 277 294 328 360 392 422 437 509 3200 23.22 24.35 25.47 27.71 28.82 29.92 32.12 34.29 36.43 38.55 40.63 42.69 44.72 48.66 52.45 54.29 62.79 71.27 77.54
2800 131 142 153 182 195 216 235 245 255 274 292 311 346 380 413 446 461 536 3300 23.92 25.09 26.24 28.54 29.68 30.82 33.07 35.29 37.49 39.66 41.79 43.90 45.96 49.98 53.83 55.69 64.25 72.63 78.57
3000 138 150 161 192 205 228 248 258 268 288 308 327 364 400 435 468 484 562 3400 24.63 25.82 27.01 29.37 30.54 31.71 34.02 36.30 38.55 40.76 42.95 45.09 47.20 51.29 55.19 57.07 65.66 73.90 79.48
3200 145 157 169 201 216 239 260 270 281 302 322 342 381 419 455 490 507 588 3600 26.03 27.29 28.54 31.03 32.25 33.48 35.90 38.28 40.64 42.95 45.22 47.44 49.62 53.84 57.83 59.74 68.33 76.20 80.90
3400 151 164 177 210 225 250 272 283 294 316 337 358 398 437 475 511 528 612 3700 26.73 28.02 29.30 31.85 33.10 34.36 36.83 39.27 41.67 44.02 46.33 48.60 50.81 55.08 59.11 61.03 69.60 77.22 81.41
3600 157 171 184 219 235 260 283 295 306 329 351 373 415 455 494 531 549 635 3800 27.43 28.75 30.06 32.66 33.95 35.23 37.76 40.24 42.69 45.09 47.44 49.74 51.99 56.30 60.36 62.29 70.81 78.15 81.77
3800 164 177 191 228 244 271 294 306 318 342 365 387 431 473 513 551 570 658 3900 28.12 29.48 30.82 33.48 34.79 36.10 38.68 41.21 43.71 46.15 48.54 50.87 53.15 57.51 61.59 63.52 71.96 78.98 81.98
4000 170 184 198 237 253 281 305 318 330 355 378 402 447 490 531 570 590 679 4000 28.82 30.20 31.57 34.29 35.63 36.96 39.59 42.18 44.72 47.20 49.62 51.99 54.29 58.69 62.79 64.72 73.06 79.72 82.04
4500 184 200 216 257 275 305 332 345 359 385 411 436 484 530 574 616 636 729 4200 30.20 31.64 33.07 35.90 37.29 38.68 41.41 44.09 46.71 49.26 51.75 54.18 56.52 60.98 65.10 67.02 75.09 80.90
5000 198 215 232 277 297 329 357 372 386 414 442 468 520 568 614 658 679 774 4400 31.57 33.07 34.56 37.50 38.94 40.38 43.20 45.96 48.66 51.28 53.83 56.30 58.69 63.18 67.29 69.18 76.89 81.68
5500 211 230 248 296 317 351 381 396 412 442 471 499 553 603 651 696 717 813 4600 32.93 34.49 36.03 39.08 40.57 42.05 44.97 47.81 50.58 53.26 55.86 58.37 60.78 65.29 69.35 71.20 78.43 82.02
6000 224 243 263 313 336 372 404 420 436 468 498 528 584 636 685 731 753 848 4800 34.29 35.90 37.49 40.64 42.18 43.71 46.71 49.62 52.45 55.19 57.83 60.37 62.79 67.29 71.27 73.06 79.72 81.92
6500 236 256 277 331 354 392 426 443 460 492 524 555 613 667 717 763 784 876 5000 35.63 37.30 38.94 42.18 43.77 45.34 48.42 51.40 54.29 57.07 59.74 62.30 64.72 69.18 73.06 74.77 80.74 81.34
7000 247 269 291 347 371 411 446 464 482 516 549 580 640 695 745 791 812 900 5200 36.96 38.68 40.37 43.71 45.34 46.95 50.10 53.14 56.08 58.90 61.59 64.15 66.57 70.96 74.71 76.32 81.47
7500 259 281 304 363 388 430 466 485 503 538 572 604 665 721 771 816 836 917 5400 38.29 40.05 41.79 45.22 46.89 48.54 51.75 54.85 57.83 60.67 63.38 65.94 68.33 72.63 76.20 77.69 81.91
8000 269 293 316 378 404 447 485 504 523 559 594 627 688 744 793 837 856 929 5600 39.60 41.41 43.20 46.71 48.42 50.10 53.37 56.52 59.53 62.39 65.10 67.64 70.00 74.18 77.54 78.89 82.04
8500 279 304 328 392 419 464 503 522 542 579 614 648 710 765 813 855 873 935 5800 40.89 42.76 44.59 48.18 49.92 51.64 54.96 58.15 61.19 64.05 66.75 69.27 71.58 75.60 78.71 79.91
9000 289 315 340 406 434 480 520 540 559 597 633 667 729 784 830 869 885 935 6000 42.18 44.09 45.96 49.63 51.40 53.15 56.52 59.74 62.79 65.66 68.33 70.81 73.06 76.89 79.72 80.73

*Values in the table above are for 6mm belt width. For other belt widths, those values should be multiplied by the width correction coefficient, Kb, shown in Table 15. *Because the durability in terms of hours decreases in the marked range, this range should be avoided whenever possible.
* The circumferential speed of pulley is 33(m/s)or more; a dynamic balance for the pulley is essential.
2829 *Values in the table above are for 60mm belt width. For other belt widths, those values should be multiplied by the width correction coefficient, Kb, shown in Table 15. 2830
 [Technical Calculations]
Selection of Transmission Timing Belts 5 −Transmission Capacity Table-

Table 26. Reference Transmission Capacity of S14M Ps -Belt Width 120mm- (kW) Table 27. Reference Transmission Capacity of MTS8M Ps -Belt Width 60mm- (kW)
Number of Teeth of the Pulley(T) Number of Teeth of the Pulley(T)
28 30 32 34 36 40 42 44 48 50 56 60 64 72 84 24 26 28 30 32 34 36 38 40 42 44 46 48 50 60 72 84
Rotary Speed of Pitch Dia.(mm) Rotary Speed of Pitch Dia.(mm)
Small Pulley(rpm) 124.78 133.69 142.60 151.52 160.43 178.25 187.17 196.08 213.90 222.82 249.55 267.38 285.21 320.86 374.33 Small Pulley(rpm) 61.12 66.21 71.30 76.39 81.49 86.58 91.67 96.77 101.86 106.95 112.05 117.14 122.23 127.32 152.79 183.35 213.90
575 32.08 34.36 36.63 38.90 41.17 45.68 47.94 50.19 54.67 56.91 63.58 68.00 72.39 81.10 93.92 50 1.35 1.47 1.58 1.70 1.82 1.93 2.05 2.17 2.27 2.37 2.46 2.56 2.66 2.75 3.21 3.75 4.27
690 38.45 41.17 43.88 46.59 49.29 54.67 57.36 60.03 65.35 68.00 75.89 81.09 86.26 96.44 111.32 100 2.71 2.94 3.17 3.40 3.63 3.87 4.11 4.35 4.54 4.74 4.93 5.12 5.31 5.50 6.42 7.50 8.54
870 48.35 51.75 55.14 58.52 61.88 68.57 71.90 75.20 81.77 85.03 94.68 101.02 107.27 119.49 136.99
200 4.91 5.32 5.73 6.15 6.57 6.99 7.42 7.85 8.20 8.54 8.89 9.22 9.56 9.89 11.52 13.41 15.23
1160 64.12 68.57 73.00 77.40 81.77 90.41 94.69 98.92 107.27 111.39 123.46 131.27 138.87 153.39 173.25
1750 95.20 101.57 107.84 114.03 120.11 131.93 137.68 143.29 154.11 159.32 174.00 182.96 191.21 205.36 220.00 300 6.91 7.48 8.06 8.64 9.23 9.83 10.43 11.04 11.52 12.00 12.47 12.94 13.41 13.87 16.12 18.71 21.20
3450 172.13 181.10 189.39 196.95 203.72 214.76 218.93 222.13 225.47 400 8.77 9.50 10.23 10.98 11.73 12.48 13.25 14.02 14.63 15.23 15.82 16.41 16.99 17.57 20.38 23.62 26.72
20 1.12 1.20 1.28 1.36 1.44 1.60 1.68 1.76 1.92 2.00 2.24 2.40 2.56 2.88 3.36 500 10.53 11.40 12.29 13.18 14.08 14.99 15.92 16.85 17.57 18.28 18.99 19.69 20.38 21.07 24.40 28.22 31.88
40 2.24 2.40 2.56 2.72 2.88 3.20 3.36 3.52 3.84 4.00 4.48 4.80 5.12 5.76 6.71
600 12.20 13.22 14.24 15.28 16.33 17.39 18.46 19.55 20.38 21.20 22.02 22.82 23.62 24.40 28.22 32.59 36.76
60 3.36 3.60 3.84 4.08 4.32 4.80 5.04 5.28 5.76 6.00 6.71 7.19 7.67 8.63 10.07
700 13.80 14.95 16.11 17.29 18.48 19.69 20.91 22.15 23.09 24.01 24.92 25.82 26.72 27.60 31.88 36.76 41.39
80 4.48 4.80 5.12 5.44 5.76 6.39 6.71 7.03 7.67 7.99 8.95 9.59 10.23 11.51 13.42
90 5.04 5.40 5.76 6.12 6.47 7.19 7.55 7.91 8.63 8.99 10.07 10.79 11.51 12.94 15.10 800 15.32 16.61 17.91 19.23 20.56 21.91 23.28 24.66 25.70 26.72 27.72 28.72 29.70 30.68 35.39 40.74 45.81
100 5.60 6.00 6.39 6.79 7.19 7.99 8.39 8.79 9.59 9.99 11.19 11.99 12.79 14.38 16.77 900 16.79 18.21 19.64 21.09 22.56 24.05 25.56 27.10 28.22 29.34 30.44 31.52 32.59 33.65 38.77 44.57 50.04
200 11.19 11.99 12.78 13.58 14.38 15.98 16.78 17.57 19.17 19.96 22.35 23.94 25.53 28.71 33.47 1000 18.21 19.75 21.31 22.89 24.50 26.13 27.78 29.46 30.68 31.88 33.06 34.23 35.39 36.53 42.03 48.25 54.09
300 16.78 17.97 19.17 20.36 21.56 23.94 25.14 26.33 28.71 29.90 33.47 35.84 38.21 42.94 49.99
1100 19.57 21.24 22.92 24.64 26.38 28.14 29.94 31.76 33.06 34.35 35.62 36.87 38.10 39.32 45.19 51.80 57.98
400 22.35 23.94 25.53 27.12 28.71 31.88 33.47 35.05 38.21 39.79 44.51 47.65 50.78 57.01 66.27
1200 20.89 22.67 24.48 26.33 28.20 30.10 32.04 34.00 35.39 36.76 38.10 39.43 40.74 42.03 48.25 55.22 61.71
500 27.92 29.90 31.88 33.86 35.84 39.79 41.76 43.72 47.64 49.60 55.45 59.33 63.20 70.87 82.22
600 33.47 35.84 38.21 40.58 42.94 47.64 49.99 52.34 57.00 59.33 66.27 70.87 75.43 84.47 97.76 1300 22.16 24.06 26.00 27.97 29.97 23.01 34.08 36.19 37.66 39.10 40.52 41.93 43.31 44.67 51.21 58.52 65.29
700 39.00 41.76 44.51 47.26 49.99 55.45 58.17 60.88 66.27 68.96 76.95 82.22 87.45 97.76 112.80 1400 23.38 25.40 27.46 29.56 31.69 33.86 36.07 38.33 39.87 41.39 42.89 44.36 45.81 47.24 54.09 61.71 68.73
800 44.51 47.65 50.77 53.90 57.01 63.19 66.27 69.34 75.43 78.46 87.45 93.36 99.21 110.68 127.26 1500 24.57 26.71 28.88 31.10 33.37 35.67 38.02 40.41 42.03 43.62 45.19 46.73 48.25 49.74 56.88 64.79 72.03
900 49.99 53.51 57.00 60.49 63.97 70.87 74.29 77.70 84.47 87.82 97.75 104.27 110.68 123.19 141.06
1600 25.71 27.97 30.26 32.61 35.00 37.44 39.92 42.46 44.15 45.81 47.44 49.05 50.63 52.18 59.59 67.76 75.19
1000 55.45 59.33 63.19 67.04 70.87 78.46 82.22 85.96 93.36 97.03 107.84 114.90 121.82 135.23 154.11
1100 60.88 65.12 69.34 73.54 77.70 85.96 90.05 94.10 102.11 106.06 117.68 125.23 132.60 146.75 166.35 1700 26.82 29.19 31.60 34.07 36.59 39.16 41.78 44.46 46.22 47.95 49.64 51.31 52.95 54.56 62.23 70.63 78.22
1200 66.27 70.87 75.43 79.97 84.47 93.36 97.76 102.11 110.68 114.90 127.26 135.23 142.97 157.70 177.67 1800 27.89 30.37 32.90 35.49 38.14 40.84 43.60 46.42 48.25 50.04 51.79 53.52 55.22 56.88 64.78 73.40 81.12
1300 71.63 76.57 81.47 86.34 91.16 100.66 105.35 109.97 119.07 123.53 136.53 144.87 152.91 168.02 188.00 1900 28.92 31.51 34.16 36.87 39.65 42.48 45.38 48.35 50.23 52.08 53.90 55.68 57.43 59.15 67.27 76.07 83.89
1400 76.95 82.22 87.45 92.63 97.76 107.84 112.80 117.69 127.26 131.94 145.49 154.12 162.37 177.67 197.26
2000 29.92 32.62 35.39 38.22 41.12 44.09 47.13 50.23 52.18 54.09 55.96 57.79 59.59 61.36 69.68 78.64 86.53
1500 82.22 87.82 93.36 98.85 104.27 114.90 120.11 125.23 135.23 140.10 154.11 162.94 171.32 186.69 205.36
2100 30.89 33.70 36.57 39.53 42.55 45.65 48.83 52.08 54.09 56.05 57.97 59.86 61.71 63.51 72.03 81.12 89.05
1600 87.45 93.36 99.21 104.99 110.68 121.82 127.26 132.60 142.97 148.00 162.36 171.31 179.72 194.73 212.22
1700 92.63 98.85 104.98 111.04 116.99 128.60 134.25 139.78 150.46 155.62 170.22 179.21 187.53 202.03 217.76 2200 31.82 37.74 37.73 40.80 43.95 47.19 50.50 53.90 55.96 57.97 59.95 61.88 63.77 65.62 74.30 83.50 91.43
1800 97.76 104.27 110.68 116.99 123.19 135.23 141.06 146.75 157.70 162.94 177.67 186.59 194.73 208.45 221.89 2300 32.72 35.74 38.85 42.04 45.32 48.68 52.14 55.68 57.79 59.86 61.88 63.85 65.79 67.68 76.51 85.79
1900 102.83 109.62 116.29 122.85 129.27 141.70 147.69 153.51 164.65 169.95 184.67 193.43 201.26 213.94 224.54 2400 33.59 36.72 39.93 43.25 46.65 50.15 53.74 57.43 59.59 67.71 63.77 65.79 67.76 69.68 78.64 87.98
2000 107.85 114.90 121.82 128.61 135.23 147.99 154.12 160.05 171.31 176.63 191.21 199.69 207.11 218.44 225.62
2500 34.42 37.66 40.99 44.42 47.95 51.58 55.31 59.15 61.36 63.51 65.62 67.68 69.68 71.64 80.72 90.08
2100 112.80 120.10 127.26 134.25 141.06 154.11 160.34 166.35 177.67 182.96 197.25 205.36 212.22 221.89
2600 35.23 38.57 42.01 45.56 49.21 52.98 56.85 60.83 63.09 56.29 67.43 69.52 71.56 73.55 82.72 92.09
2200 117.69 125.23 132.60 139.78 146.75 160.05 166.35 172.40 183.70 188.93 202.79 210.39 216.56 224.26
2300 122.51 130.27 137.83 145.19 152.30 165.78 172.13 178.18 189.39 194.51 207.78 214.76 220.10 225.47 2700 36.00 39.44 43.00 46.67 50.45 54.34 58.36 62.48 64.78 67.02 69.21 71.33 73.40 75.41 84.66
2400 127.26 135.23 142.97 150.47 157.70 171.31 177.67 183.70 194.72 199.69 212.22 218.43 222.80 225.50 2800 36.75 40.29 43.96 47.74 51.65 55.68 59.83 64.11 66.45 68.73 70.94 73.09 75.19 77.23 86.53
2500 131.94 140.10 147.99 155.62 162.94 176.63 182.97 188.93 199.69 204.46 216.06 221.39 224.63 2900 37.46 41.11 44.89 48.79 52.82 56.99 61.28 65.70 68.08 70.39 72.64 74.82 76.94 78.99 88.34
2600 136.54 144.87 152.90 160.63 168.02 181.82 188.00 193.86 204.27 208.78 219.29 223.59 225.54
3000 38.15 41.90 45.78 49.80 53.96 58.26 62.70 67.27 69.68 72.03 74.30 76.50 78.64 80.71 90.08
2700 141.06 149.54 157.70 165.51 172.93 186.58 192.77 198.49 208.45 212.66 221.89 225.01 225.50
2800 145.50 154.12 162.36 170.23 177.67 191.21 197.26 202.79 212.22 216.06 223.83 225.62 3200 39.44 43.39 47.49 51.75 56.16 60.72 65.44 70.31 72.79 75.19 77.51 79.76 81.93 84.02
2900 149.85 158.58 166.90 174.80 182.22 195.58 201.46 206.76 215.55 218.98 225.08 3400 40.61 44.76 49.08 53.57 58.23 63.07 68.07 73.25 75.78 78.22 80.58 82.85 85.04 87.14
3000 154.12 162.94 171.31 179.21 186.59 199.69 205.36 210.39 218.43 221.39 225.62 3600 41.67 46.02 50.55 55.28 60.19 65.30 70.59 76.07 78.64 81.12 83.50 85.79 87.98 90.08
3100 158.29 167.19 175.58 183.46 190.76 203.53 208.95 213.66 220.86 223.28 3800 42.63 47.17 51.92 56.88 62.04 67.42 73.00 78.78 81.39 83.89 86.29 88.58 90.76
3200 162.37 171.31 179.71 187.53 194.73 207.10 212.22 216.56 222.80 224.63
4000 43.47 48.21 53.17 58.36 63.78 69.42 75.30 81.39 84.02 86.53 88.93 91.21
3300 166.35 175.32 183.70 191.44 198.49 210.39 215.16 219.09 224.25 225.42
3400 170.23 179.21 187.53 195.16 202.03 213.37 217.76 221.22 225.20 225.63 4200 44.21 49.14 54.31 59.73 65.41 71.32 77.49 83.89 86.53 89.04 91.43
3500 174.00 182.96 191.21 198.69 205.36 216.06 220.01 222.94 225.62 4400 44.85 49.96 55.35 61.00 66.92 73.11 79.57 86.29 88.93 91.43
3600 177.67 186.59 194.72 202.04 208.45 218.43 221.89 224.26 4600 45.38 50.68 56.27 62.16 68.33 74.80 81.55 88.57 91.21
3700 181.23 190.08 198.08 205.18 211.32 220.49 223.41 225.14
4800 45.81 51.29 57.09 63.21 69.64 76.37 83.42 90.76
3800 184.67 193.43 201.26 208.12 213.94 222.21 224.54 225.58
5000 46.14 51.80 57.81 64.15 70.83 77.84 85.18
3900 188.00 196.63 204.27 210.86 216.31 223.59 225.28 225.58
4000 191.21 199.69 207.10 213.38 218.44 224.63 225.62 5200 46.36 52.20 58.41 64.99 71.92 79.20 86.84
4100 194.30 202.60 209.75 215.68 220.30 225.30 5400 46.48 52.51 65.72 72.90 80.46
4200 197.26 205.36 212.22 217.76 221.89 225.62 5600 46.51 52.70 66.34 73.78
4300 200.09 207.95 214.49 219.61 223.21
5800 46.43 66.86 74.54
4400 202.79 210.39 216.56 221.22 224.26
6000 46.25
4500 205.36 212.66 218.43 222.59 225.01
4600 207.79 214.76 220.10 223.71 225.47 *Because the durability in terms of hours decreases in the marked range, this range should be avoided whenever possible.
*Because the circumferential speed of pulley within the marked range is higher than 20m/sec, this range should be avoided whenever possible.
4700 210.08 216.68 221.56 224.58 225.64 *Values in the table above is for nominal belt width 600(60mm). For other belt widths, those values should be multiplied by the width correction coefficient, Kb,
4800 212.22 218.43 222.80 225.20 shown in Table 15.
4900 214.22 220.00 223.83 225.55
5000 216.06 221.39 224.63 225.63
*Because the durability in terms of hours decreases in the marked range, this range should be avoided whenever possible.*The circumferential speed of pulley is 33 (m/s)
2831 or more in the marked range; a dymanic balance for the pulley is essential.*The marked range should be avoided whenever possible, as above two factors overlap 2832
here.*Values in the table above is for nominal belt width 120 (120mm). For other belt widths, those values should be multiplied by the width correction coefficient in Table 18-1.
 [Technical Calculations]
Selection of Transmission Timing Belts 6 -Transmission Capacity Table-

Table 28. Reference Transmission Capacity of P2M Ps -Belt Width 4mm- (W) Table 30. Reference Transmission Capacity of P5M Ps -Belt Width 10mm- (W)
No. of Teeth of Small Pulley 14 15 16 18 20 22 24 25 26 28 30 32 34 36 40 42 44 48 No. of Teeth of Small Pulley 12 14 16 18 20 22 24 25 26 28 30 32 34 36 40 42 44 48 56
Rotary Speed of Diameter of the Rotary Speed of Diameter of the
8.91 9.55 10.19 11.46 12.73 14.01 15.28 15.92 16.55 17.83 19.10 20.37 21.65 22.92 25.46 26.74 28.01 30.56 Pitch Circle(mm) 19.10 22.28 25.46 28.65 31.83 35.05 38.20 39.79 41.38 44.56 47.75 50.93 54.11 57.30 63.66 66.85 70.03 76.39 89.15
Small Pulley(rpm) Pitch Circle(mm) Small Pulley(rpm)
100 2 2 2 2 3 3 3 3 3 4 4 5 5 6 7 7 8 9 100 23 26 31 35 41 46 52 55 58 64 70 76 81 86 103 110 118 133 158
200 3 3 4 5 5 6 7 7 7 8 9 10 11 11 13 14 15 17 200 46 53 63 72 81 92 104 109 115 126 138 151 164 177 205 220 235 267 316
400 6 6 7 8 9 10 11 12 13 14 15 16 17 19 22 24 25 28 400 77 90 106 122 138 155 173 182 192 211 231 251 272 294 337 361 385 434 514
600 8 9 10 11 12 14 16 17 18 19 20 22 23 25 29 31 33 37 600 105 123 144 165 188 211 235 247 259 284 310 337 365 394 452 482 513 577 684
800 10 11 12 13 16 18 19 20 21 23 25 27 29 31 36 38 41 46 800 131 153 179 205 234 262 291 306 322 353 385 417 451 485 556 592 629 706 837
1000 12 13 14 16 18 20 23 24 25 27 30 32 34 37 42 45 48 54 1000 156 182 212 243 276 309 343 361 379 415 453 491 530 570 651 694 738 825 977
1200 14 15 16 19 21 23 26 26 28 31 34 37 40 42 48 51 54 61 1200 179 209 244 280 316 355 394 414 435 476 518 561 605 650 742 790 838 937 1110
1400 16 17 18 21 24 26 29 30 32 35 38 41 44 47 54 57 61 68 1400 201 235 274 319 355 399 443 465 487 532 580 628 677 726 828 880 933 1040 1230
1450 16 18 19 21 24 27 30 31 33 36 39 42 45 48 55 59 62 70 1450 242 282 323 365 409 453 476 499 546 594 643 694 745 850 903 957 1070 1260
1500 16 18 19 22 25 28 31 32 34 37 40 43 46 50 57 60 64 71 1500 248 288 333 374 420 466 489 512 560 609 659 711 762 869 925 981 1090 1290
1600 17 18 20 23 26 29 32 33 35 39 43 46 49 53 60 64 67 75 1600 261 303 348 393 441 489 514 538 588 639 691 745 799 910 970 1030 1140 1350
1750 19 20 22 25 28 31 35 37 38 42 45 49 53 56 64 68 71 79 1750 278 325 372 420 471 522 548 575 628 683 738 795 852 970 1040 1100 1220 1430
1800 19 21 23 25 29 32 35 37 38 42 46 50 54 57 65 69 73 81 1800 332 380 430 481 532 559 586 640 696 753 810 868 989 1050 1110 1240 1460
2000 21 22 24 28 31 34 38 40 42 46 50 54 58 62 70 74 78 87 2000 360 412 465 520 576 605 633 691 751 812 874 937 1060 1130 1200 1330 1570
2400 24 26 28 32 36 40 44 46 48 52 56 61 65 70 80 85 89 99 2400 413 472 532 595 658 691 723 789 857 925 992 1060 1210 1280 1350 1500 2030
3000 30 32 37 42 46 52 54 57 62 67 72 77 82 93 98 102 115 3000 557 628 701 775 812 850 926 1000 1080 1150 1240 1400 1485 1570 1730 2120
3600 35 38 43 48 53 59 62 64 70 76 82 88 94 106 112 118 131 3600 638 719 801 883 925 966 1050 1140 1230 1310 1400 1580 1670 1760 1940 2250
4000 38 41 47 52 58 64 67 70 76 82 88 94 101 114 120 127 140 4000 776 865 953 997 1040 1130 1220 1320 1450 1500 1690 1785 1880 2060 2380
5000 48 55 61 68 75 78 82 89 96 104 111 118 132 139 147 162 5000 911 1010 1110 1160 1210 1320 1420 1520 1620 1720 1920 2010 2110 2300 2610
6000 55 63 70 78 86 90 93 101 109 117 125 133 149 157 164 180 6000 1140 1260 1310 1370 1480 1580 1690 1790 1900 2100 2190 2290 2460 2720
8000 76 86 95 105 109 114 123 132 141 150 158 176 184 192 209 8000 1490 1550 1600 1720 1830 1930 2020 2120 2270 2330 2400 2480 2480
10000 91 101 111 122 127 132 142 151 161 170 178 196 203 210 224 10000 1710 1760 1860 1940 2020 2080 2130 2170 2160 2150 2040
12000 114 125 136 141 146 157 166 175 183 190 206 211 217 228 12000 1770 1810 1880 1910 1940 1920 1900
14000 125 136 148 153 158 168 176 185 190 196 208 214 220 232 14000 1750 1760 1710 1660
*Because the durability in terms of hours decreases in the marked range, this range should be avoided whenever possible. For other belt widths, values above should be multiplied by the width correction coefficient shown in Table 15. *Because the durability in terms of hours decreases in the marked range, this range should be avoided whenever possible. For other belt widths, values above should be multiplied by the width correction coefficient shown in Table 15.

Table 29. Reference Transmission Capacity of P3M Ps -Belt Width 6mm- (W) Table 31. Reference Transmission Capacity of P8M Ps -Belt Width 15mm- (kW)
No. of Teeth of Small Pulley 10 12 14 15 16 18 20 22 24 25 26 28 30 32 34 36 40 42 No. of Teeth of Small Pulley 20 22 24 26 28 30 32 34 36 38 40 44 48 50 56 60 64 72
Rotary Speed of Diameter of the Rotary Speed of Diameter of the
Pitch Circle(mm) 9.55 11.46 13.37 14.32 15.28 17.19 19.10 20.01 22.92 23.87 24.83 26.74 28.65 30.56 32.47 34.38 38.20 40.11 Pitch Circle(mm) 50.93 56.02 61.12 66.21 71.30 76.39 81.49 86.58 91.67 96.77 101.86 112.05 122.23 127.32 142.06 152.79 162.97 183.35
Small Pulley(rpm) Small Pulley(rpm)
100 4 5 6 6 7 8 9 10 12 12 13 14 15 17 19 20 22 23 100 0.16 0.17 0.19 0.21 0.23 0.26 0.31 0.41 0.44 0.48 0.51 0.56 0.60 0.63 0.70 0.74 0.78 0.89
200 8 11 12 13 14 16 18 20 23 24 25 28 31 34 36 38 45 47 200 0.32 0.35 0.39 0.42 0.45 0.50 0.59 0.69 0.78 0.85 0.91 0.99 1.07 1.14 1.23 1.35 1.40 1.57
400 14 17 20 22 24 27 32 35 39 41 43 47 51 56 61 65 75 79 400 0.65 0.71 0.77 0.84 0.90 0.95 1.09 1.25 1.37 1.48 1.59 1.72 1.86 1.94 2.16 2.30 2.43 2.71
600 19 23 28 30 33 37 42 47 53 55 58 63 69 75 81 87 100 105 600 0.96 1.06 1.16 1.25 1.35 1.45 1.53 1.70 1.86 2.02 2.17 2.37 2.55 2.66 2.95 3.12 3.30 3.66
800 24 29 35 38 41 46 53 59 65 68 72 79 85 92 99 107 123 129
800 1.29 1.41 1.54 1.67 1.80 1.93 2.06 2.18 2.31 2.51 2.69 3.02 3.16 3.27 3.64 3.83 4.08 4.75
1000 28 35 41 44 48 55 62 69 77 81 84 92 100 109 118 126 144 151
870 1.40 1.54 1.68 1.82 1.96 2.10 2.24 2.38 2.51 2.66 2.86 3.16 3.36 3.48 3.90 4.13 4.44 4.98
1200 33 40 47 51 55 63 71 79 88 92 97 106 115 125 135 144 164 172
1000 1.61 1.77 1.93 2.09 2.25 2.41 2.57 2.73 2.89 2.99 3.16 3.64 3.84 4.00 4.47 4.78 5.09 5.71
1400 37 45 54 58 62 71 80 89 99 104 109 119 129 140 151 162 184 193
1160 1.86 2.05 2.24 2.42 2.61 2.79 2.98 3.16 3.35 3.53 3.84 4.08 4.44 4.62 5.17 5.52 6.48 7.28
1450 38 46 55 59 64 72 82 90 102 106 111 122 133 144 155 166 188 197
1200 1.93 2.12 2.31 2.51 2.70 2.89 3.07 3.27 3.46 3.60 3.82 4.22 4.59 4.78 5.34 5.71 6.08 7.52
1500 39 47 56 60 65 75 84 93 104 109 114 125 135 147 158 170 193 202
1400 2.25 2.45 2.70 2.94 3.15 3.37 3.59 3.80 4.03 4.25 4.47 4.90 5.34 5.55 6.20 6.62 7.04 8.68
1600 41 49 59 63 68 79 88 98 109 114 120 131 142 154 166 178 202 212
1750 44 54 63 68 74 84 95 106 118 124 129 141 153 165 177 190 215 226 1450 2.33 2.55 2.79 3.04 3.26 3.65 3.72 3.94 4.17 4.40 4.63 5.07 5.53 5.75 6.41 6.85 7.28 8.96

1800 55 65 70 75 86 97 108 120 126 131 143 155 168 181 193 219 230 1500 2.41 2.64 2.89 3.15 3.37 3.72 3.84 4.07 4.31 4.55 4.78 5.25 5.71 5.94 6.62 7.07 7.51 9.25

2000 59 70 75 81 93 105 117 129 135 142 155 168 182 196 209 237 249 1600 2.57 2.83 3.07 3.35 3.59 3.84 4.09 4.34 4.59 4.84 5.09 5.59 6.08 6.32 7.04 7.52 7.98 9.81

2400 68 81 87 93 107 121 134 148 155 162 177 192 207 223 238 270 284 1750 2.81 3.08 3.36 3.64 3.92 4.20 4.47 4.74 5.01 5.28 5.56 6.09 6.63 6.88 7.68 8.17 8.70 10.6
3000 95 103 112 125 142 158 175 183 191 208 226 243 261 279 316 332 1800 2.89 3.18 3.72 3.75 4.03 4.31 4.59 4.87 5.15 5.43 5.71 6.26 6.80 7.07 7.86 8.38 8.90 10.9
3600 110 118 127 145 163 182 201 210 219 238 258 278 298 318 359 377 2000 3.20 3.52 4.01 4.15 4.47 4.78 5.09 5.40 5.71 6.01 6.32 6.93 7.52 7.81 8.68 9.24 9.81 11.9
4000 119 128 138 158 176 196 216 226 236 257 278 299 321 342 386 405 2400 3.84 4.22 4.59 4.97 5.34 5.71 6.08 6.44 6.80 7.16 7.52 8.22 9.05 9.24 9.86 10.9 11.5 13.8
5000 141 152 163 186 208 231 255 267 278 302 326 351 375 399 448 470
3000 4.63 5.20 5.62 6.02 6.52 6.81 7.32 7.76 8.22 8.71 9.02 9.84 10.7 11.1 12.2 12.6 12.9 14.6
6000 174 187 212 238 264 291 304 317 343 370 397 424 451 505 530
3600 5.82 6.34 6.75 7.27 7.67 8.17 8.65 9.14 9.72 10.0 10.8 11.7 12.2 13.1 13.9 13.9 15.3
8000 232 263 293 324 356 371 387 418 448 479 508 538 597 627
4000 7.06 7.48 8.14 8.46 9.00 9.60 10.0 10.7 11.0 11.7 12.7 13.2 14.0 14.7 14.9 15.8
10000 308 342 377 413 430 446 480 512 545 574 604 663 696
5000 8.81 9.60 10.2 10.7 11.3 11.7 12.4 12.8 13.6 14.5 14.8 15.7
12000 349 386 423 460 477 495 530 562 594 620 646 699 734
6000 10.2 11.2 11.9 12.3 13.0 13.2 14.1 14.5 14.9 15.8 16.0
14000 424 462 500 517 534 568 597 626 645 665 704 739
*Because the durability in terms of hours decreases in the marked range, this range should be avoided whenever possible. For other belt widths, values above should be multiplied by the width correction coefficient shown in Table 15.
*Because the durability in terms of hours decreases in the marked range, this range should be avoided whenever possible. For other belt widths, values above should be multiplied by the width correction coefficient shown in Table 15. * The circumferential speed of pulley is 33(m/s)or more; a dynamic balance for the pulley is essential.

2833 2834
 [Technical Calculations] [Technical Calculations]
Selection of Transmission Timing Belts 7 -Transmission Capacity Table- Selection of Conveyor Timing Belts

Table 32. Reference Transmission Capacity of T5 Ps -Belt Width 10mm- (W) ｇConveyer belts selection procedure [Step 4] Determine belt length (no. of teeth) and center distance.
No. of Teeth of Small Pulley 12 14 16 18 20 22 24 28 30
Diameter of the The following steps for selection is based on the case that sizes of head pulley and tail pulley are same. (1) Obtain approximate belt length from tentative center dimension (C') and approximate pulley diameter (Dp').
Rotary Speed of Pitch Circle(mm) 19.10 22.28 25.46 28.65 31.83 35.01 38.20 44.56 47.75 (Follow the steps 1 -3 even when sizes of head pulley and tail pulley are different) Lp' (mm) Approx. belt length
Small Pulley(rpm) Use a head pulley as a driving pulley. Lp’ = 2·C’ + π· Dp’ C' (mm) Tentative center dimension
1160 98.5 114.9 131.3 147.7 164.1 180.5 196.9 229.7 246.1 For belt installation and tension control, make the structure of the driven side to be adjustable of Dp' (mm) Approx. pully diameter
1750 134.3 156.7 179.1 201.5 223.9 246.3 268.7 313.5 335.9 alignment and center distance with set screws.
3500 222.5 259.6 296.7 333.7 370.8 407.9 445.0 519.1 556.2 *Head Pulley: The front of the pulley against traveling direction (2) Determine the number of teeth required from the approximate belt length (Lp') and pitch (P).
100 10.7 12.4 14.2 16.0 17.8 19.5 21.3 24.9 26.6 Tail Pulley: The rear end of the pulley against traveling direction Round down the obtained number of teeth (N) to the nearest whole
200 20.8 24.3 27.7 31.2 34.7 38.2 41.6 48.6 52.0
300 30.5 35.6 40.7 45.7 50.8 55.9 61.0 71.2 76.2 N= Lp’ /P N No. of belt teeth
400 39.7 46.4 53.0 59.6 66.2 72.9 79.5 92.7 99.4
[Step 1] Calculate effective tension (Te). p (mm) Pitch
†Check the minimum teeth of belt which is available.
500 48.6 56.7 64.8 72.9 81.0 89.1 97.2 113.4 121.5
ction Head pulley (Driving Pulley)
600 57.0 66.5 76.0 85.6 95.1 104.6 114.1 133.1 142.6 Dire (3) Obtain the proper belt length from the number of teeth (N) and pitch (P).
700 65.1 76.0 86.8 97.7 108.6 119.4 130.3 152.0 162.8 eling
800 72.9 85.0 97.2 109.3 121.5 133.6 145.8 170.1 182.2 Trav Te= 9.8(μ·G+G·H/C)
Lp= P·N Lp (mm) Belt length
900 80.3 93.7 107.1 120.5 133.9 147.3 160.7 187.5 200.9
1000 87.5 102.1 116.7 131.3 145.9 160.5 175.0 204.2 218.8 H (4) Determine proper center distance with the following formula:
Te (N) Effective tension
1100 94.4 110.2 125.9 141.6 157.4 173.1 188.9 220.3 236.1 G (Kg) Net weight of load placed on the belt surface C= P · (N−Dz)/2 C (mm) Center Distance
1200 101.1 117.9 134.8 151.6 168.5 185.3 202.2 235.9 252.7 μ Friction coefficient of belt vs. table (Table 1) Dz No. of teeth of pulley
1300 107.5 125.5 143.4 161.3 179.2 197.2 215.1 250.9 268.9 H (mm) Lift
1400 113.8 132.8 151.7 170.7 189.7 208.6 227.6 265.5 284.5 C [Step 5] Confirm the ajustment margin for the center distance is larger than figures in Table7-a and 7-b.
Tail pulley C (mm) Tentative center dimension (conveyor length)
1500 119.9 139.8 159.8 179.8 200.0 219.2 239.7 279.7 299.7
1600 125.8 146.7 167.7 188.6 209.6 230.6 251.5 293.4 314.4
1700 131.5 153.4 175.4 197.3 219.2 241.1 263.0 306.9 328.8 Table 1. Typical Friction Coefficient of Belt versus Table
1800 137.1 160.0 182.9 205.7 228.6 251.4 274.3 320.0 342.8
1900 142.6 166.4 190.2 214.0 237.7 261.5 285.3 332.8 356.6
Table Material Steel Stainless Aluminium UHMW Teflon
2000 148.0 172.7 197.4 222.1 246.7 271.4 296.1 345.4 370.1 Friction coefficient: μ 0.65 0.68 0.42 0.31 0.21
2200 158.6 185.0 211.4 237.8 264.3 290.7 317.8 370.0 396.4
2400 168.8 196.9 225.1 253.2 281.4 309.5 337.6 393.9 422.0 [Step 2] Calculate design tension (Td). Center Distance
2600 178.8 208.7 238.5 268.3 298.1 327.9 357.7 417.3 447.1
2800 188.7 220.2 251.6 283.1 314.5 346.0 377.4 440.4 471.8
Td (N) Design Tension Inner Adjustment Allowance Outer Adjustment Allowance
3000
3200
198.5
208.2
231.6
242.8
264.6
277.5
297.7
312.2
330.8
346.9
363.9
381.6
397.0
416.3
463.1
485.7
496.2
520.4
Td=K·Te K Overload Coefficient
Te (N) Effective Tension
3400 217.7 254.0 290.3 326.6 362.9 399.2 435.5 508.0 544.3 Table 7-a: Inner Adjustment Allowance (Attachment Allowance) Table 7-b: Outer Adjustment Allowance (Tension Allowance)
3600 227.2 265.1 303.0 340.8 378.7 416.6 454.4 530.2 568.1
3800 236.6 276.0 315.5 354.9 394.3 433.8 473.2 552.1 591.5 K1 Correction factors for daily operation hours Belt Type Inner Adjustment Allowance Distance between shafts (mm) Outer Adjustment Allowance
4000 245.8 286.8 327.7 368.7 409.7 450.7 491.6 573.6 614.5 K=K1+K2+K3 K2 Belt length correction coefficient L More than 10mm ~ 500 More than 5mm
4200 254.8 297.3 339.7 382.2 424.7 467.2 509.6 594.6 637.0 K3 Belt speed correction coefficient H More than 15mm 501~1000 More than 10mm
4400 263.5 307.4 351.4 395.3 439.2 483.1 527.1 614.9 658.8 S5M More than 10mm 1001~1500 More than 15mm
4600 271.9 317.2 362.5 407.8 453.1 498.4 543.7 634.4 679.7 Table 2. Correction Factors for Daily Operation Hours Unit: hour
S8M More than 15mm 1501~2000 More than 20mm
4800 279.7 326.4 373.0 419.6 466.2 512.8 559.5 652.7 699.3 ~5 5~8 8~12 12~16 16~24
5000 287.0 334.8 382.7 430.5 478.3 526.2 574.0 669.7 717.5 T5 More than 5mm 2001~2500 More than 25mm
5500 402.2 452.4 502.7 553.0 603.2 703.8 754.1
1.0 1.1 1.2 1.3 1.4 T10 More than 10mm 2501~ More than 1% of center distance
6000 412.1 463.6 515.1 566.6 618.1 721.1 772.6 AT5 More than 10mm
6500 408.2 459.2 510.2 561.2 612.2 714.3 765.3 Table 3. Belt Length Correction Factors Unit : mm
AT10 More than 15mm
7000 385.3 433.5 481.7 529.8 578.0 674.3 722.5 ~1500 1501~3000 3001~4500 4501~
7500 337.7 379.9 422.1 464.3 506.6 591.0 633.2
8000 290.8 323.1 355.5 387.8 452.4 484.7
0.3 0.2 0.1 0.0 [Step 6] Install timing belt.
8500 157.7 175.3 192.8 210.3 245.4 262.9
*Avoiding the marked ranges is recommended as endurance time is shorten Table 4. Belt Speed Correction Factors Unit : m/minute Install the belt with the installation tension in Table 8.
~60 61~90 91~120 Axel weight at this time is twice the installation tension.
* The above table shows values for the nominal width 10 (10mm). Multiply a value in the table by correction coefficient Kb in the table 15 for other widths.
0.0 0.1 0.2
Fs= 2· Ti Fs (N) Shaft load
Table 33. Reference Transmission Capacity of T10 Ps - Belt Width 10mm- (W) Ti (N) Fixing Tension (Table 8)
No. of Teeth of Small Pulley
[Step 3] Select belt type, belt width and pulley dimension.
12 14 16 18 20 22 24 26 28 30 32 36 40 44 48
Diameter of the
Table 8. Installation Tension for Joint Belts Unit : N
Rotary Speed of (1) Select from Table 5 a belt type and a width which have a greater allowable tension than the designed tension.
Pitch Circle(mm) 38.20 44.56 50.93 57.30 63.66 70.03 76.39 82.76 89.12 95.49 101.86 114.59 127.32 140.06 152.79 Belt width (mm)
Small Pulley(rpm) Belt Type
870 254.9 297.4 339.9 382.4 424.9 467.4 509.9 552.4 594.9 637.4 679.8 764.8 849.8 938.8 1019.8 Table 5. Allowable Tension of Joint Belts Unit : N 10 15 20 25 30 40 50
1160 321.2 374.8 428.3 481.8 535.4 588.9 642.4 696.0 749.5 803.0 856.6 963.7 1070.7 1177.8 1284.9
Belt width (mm) S5M 60 90 − 150 − − −
1750 438.3 511.3 584.4 657.4 730.5 803.5 876.6 949.6 1022.7 1095.7 1168.8 1314.9 1461.0 1607.1 1753.2 Belt Type S8M − 117 − 196 235 313 −
3500 725.8 846.8 967.8 1088.7 1209.7 1330.6 1451.6 1572.6 1693.6 1814.6 1935.5 2177.5 2419.4 2661.4 2903.3 10 15 20 25 30 40 50 T5 29 43 58 72 − − −
100 34.8 40.6 46.4 52.1 57.9 63.7 69.5 75.3 81.1 86.9 92.7 104.3 115.9 127.5 139.1
200 67.9 79.2 90.5 101.9 113.2 124.5 135.8 147.1 158.4 169.8 181.1 203.7 226.3 249.0 271.6
S5M 120 180 − 300 − − − T10 − 90 120 150 180 240 300
300 99.5 116.1 132.7 149.3 165.8 182.4 199.0 215.6 232.2 248.8 265.3 298.5 331.7 364.9 398.0 S8M − 235 − 392 471 627 − AT5 37 55 − − − − −
400 129.7 151.3 172.9 194.5 216.1 237.7 259.4 281.0 302.6 324.2 345.8 389.0 432.3 475.5 518.7 AT10 117 156 195 − − − −
500 158.5 184.9 211.3 237.8 264.2 290.6 317.0 343.4 369.8 396.3 422.7 475.5 528.3 581.2 634.0
T5 58 87 116 145 − − −
Unit : N
600 186.1 217.1 248.1 279.1 310.1 341.1 372.2 403.2 434.2 465.2 496.2 558.2 620.3 682.3 744.3 T10 − 180 240 300 360 481 601 Belt Nominal Width
700 212.5 247.9 283.3 318.7 354.2 389.6 425.0 460.4 495.8 531.2 566.6 637.5 708.3 779.1 850.0 Belt Type
800 237.8 277.5 317.1 356.7 396.4 436.0 475.6 515.3 554.9 594.5 634.2 713.4 792.7 872.0 951.3
AT5 74 110 − − − − − 050 075 100 150 200
900 262.1 305.8 349.5 393.2 436.9 480.6 524.3 568.0 611.7 655.3 699.0 786.4 873.8 961.2 1048.6 AT10 − 234 312 391 − − − L 46 69 92 138 −
1000 285.5 333.1 380.7 428.3 475.9 523.5 571.1 618.7 666.2 713.8 761.4 856.6 951.8 1047.0 1142.1 Unit : N H − 81 108 162 216
1100 308.1 359.4 410.8 462.1 513.5 564.8 616.2 667.5 718.8 770.2 821.5 924.2 1026.9 1129.6 1232.3
1200 329.8 384.8 439.8 494.7 549.7 604.7 659.7 714.6 769.6 824.6 879.6 989.5 1099.4 1209.4 1319.3 Belt Nominal Width
Belt Type
1300 350.9 409.4 467.8 526.3 584.8 644.3 701.4 760.2 818.7 877.2 935.7 1052.6 1169.6 1286.5 1403.5 050 075 100 150 200
1400 371.3 433.1 495.0 556.9 618.8 680.6 742.5 804.4 866.3 928.1 990.0 1113.8 1237.5 1361.3 1485.0
1500 391.0 456.2 521.4 586.6 651.7 716.9 782.1 847.3 912.4 977.6 1042.8 1173.1 1303.5 1433.8 1564.2 L 92 138 184 276 −
1600 410.3 478.7 547.1 615.4 683.8 752.2 820.6 889.0 957.4 1025.7 1094.1 1230.9 1367.7 1504.4 1641.2 H − 163 216 324 432
1700 429.1 500.6 572.1 643.6 715.1 786.6 858.1 929.6 1001.2 1072.7 1144.2 1287.2 1430.2 1573.3 1716.3
1800 447.4 522.0 596.5 671.1 745.7 820.2 894.8 969.4 1043.9 1118.5 1193.1 1342.2 1411.3 1640.5 1781.6 (2) Select a pulley with a larger number of teeth than the minimum allowable number in Table 6 for both of driving and driven pulley.
1900 465.4 542.9 620.5 698.0 775.6 853.1 930.7 1008.3 1085.8 1163.4 1240.9 1396.1 1551.2 1706.3 1861.4
2000 483.0 563.5 643.9 724.4 804.9 885.4 965.9 1046.4 1126.9 1207.4 1287.9 1448.9 1609.9 1770.9 1931.8
2200 517.3 603.5 689.7 776.0 862.2 948.4 1034.6 1120.8 1207.1 1293.3 1379.5 1551.9 1724.4 1896.8 2069.2
Table 6. Number of Minimum Allowable Number of Teeth for Pulleys
2400 550.7 642.5 734.3 826.1 917.9 1009.7 1101.4 1193.8 1285.0 1376.8 1468.6 1652.2 1835.8 2019.3 2202.9 Belt Type L H S5M S8M T5 T10 AT5 AT10
2600 583.5 680.7 777.9 875.2 972.4 1069.7 1166.9 1264.1 1361.4 1458.6 1555.9 1750.4 1944.9 2139.3 2333.8 Pitch (mm) 9.525 12.7 5 8 5 10 5 10
2800 615.7 718.3 820.9 923.5 1026.1 1128.7 1231.3 1333.9 1436.6 1539.2 1641.8 1847.0 2052.3 2257.5 2462.7 Min. No. of Pully Teeth 14 14 14 24 12 14 20 14
3000 755.4 863.4 971.3 1079.2 1187.1 1295.0 1402.9 1510.9 1618.8 1726.7 1942.5 2158.4 2374.2 2590.1
3200 792.2 905.4 1018.6 1131.8 1244.9 1358.1 1471.2 1584.5 1697.6 1810.8 2037.2 2263.5 2489.9 2716.2 Pully Diameter (mm) 42.45 56.60 22.28 61.12 19.10 44.56 31.83 44.56
3400 828.7 947.1 1065.5 1183.8 1302.2 1420.6 1539.0 1657.4 1775.8 1894.2 2130.9 2367.7 2604.5 2841.2
3600 864.8 988.4 1111.9 1235.4 1358.9 1482.5 1606.0 1729.6 1853.2 1976.7 2223.8 2470.9 2718.0 2965.1
3800 900.5 1029.1 1157.7 1286.4 1415.0 1543.6 1672.2 1800.9 1929.6 2058.2 2315.5 2572.8 2830.0 3087.3 Reference: Table on Open-end belts Allowable Tension Unit : N Unit : N
4000 1069.2 1202.8 1336.5 1470.0 1603.7 1737.3 1871.1 2004.7 2138.4 2405.7 2673.0 2940.3 3207.6 Belt width (mm) Belt Nominal Width (mm)
4200 1108.3 1246.9 1385.4 1523.9 1662.4 1800.9 1939.6 2078.1 2216.7 2493.7 2770.8 3047.9 3325.0 Belt Type Material Belt Type Material
4400 1146.2 1289.5 1432.8 1576.0 1719.2 1862.5 2005.9 2149.2 2292.5 2579.0 2865.6 3152.1 3438.7 6 10 15 20 25 30 40 50 025 037 050 075 100 150 200
4600 1182.5 1330.3 1478.1 1625.8 1773.6 1921.4 2069.4 2217.2 2365.0 2660.6 2956.3 3251.9 3547.5 S3M Polyurethane 127 − − − − − − − Rubber − 45 70
4800 1216.7 1368.8 1520.9 1672.8 1824.9 1976.9 2129.2 2281.3 2433.4 2737.6 3041.8 3345.9 3650.1
XL − − − −
Rubber 310 490 − Polyurethane 66 102 142
5000 1248.3 1404.3 1560.4 1716.2 1872.2 2028.3 2184.5 2340.6 2496.6 2808.7 3120.8 3432.8 3744.9 S5M − − − − −
Polyurethane 215 323 539 Rubber 95 165 −
5200 1276.7 1436.3 1595.9 1755.2 1914.8 2074.4 2234.2 2393.8 2553.4 2872.6 3191.8 3510.9 3830.1 L − − − −
5400 1301.3 1463.9 1626.6 1789.0 1951.6 2114.2 2277.2 2439.9 2602.5 2927.8 3253.2 3578.5 3903.8 Rubber − 950 − − Polyurethane 259 387 519
S8M − − − −
5600 1321.2 1486.4 1651.5 1816.4 1981.5 2146.7 2312.2 2477.3 2642.5 2972.8 3303.1 3633.4 3963.7 Polyurethane 647 1176 1412 1882 Rubber − 600 − −
5800 1335.8 1502.8 1669.8 1836.4 2003.4 2170.3 2337.7 2504.7 2671.7 3005.6 3339.6 3673.5 4007.5
H − − −
T5 Polyurethane − 112 166 225 284 − − − Polyurethane 397 529 799 1093
6000 1344.2 1512.2 1680.2 1847.8 2015.8 2184.3 2352.3 2520.3 2688.3 3024.4 3360.4 3696.5 4032.5
T10 Polyurethane − − 299 397 529 627 862 1064
*Avoiding the marked ranges is recommended as endurance time is shorten AT5 Polyurethane − 147 221 − − − − −
*Balance the traveling speed as wind velocity of pulley in the marked range reaches more than 33 (m/s) AT10 Polyurethane − − 469 625 781 − − −
*The above table shows values for the nominal width 10 (10mm). Multiply a value in the table by correction coefficient Kb in the table 15 for other widths. ｅWhen using belts for other purpose than conveyance (e.g. transmission), for polyurethane belt S3M; design with 1/2 of the allowable tension in the table; for XL, L, H, S5M, S8M, T5 and T10, design with
2835 approx. 2/3 of the allowable tension in the table. 2836
 [Technical Data] [Technical Data]
Basis of Fitting Selection/Dimensional Tolerances and Fitting
Drawing Manual in JIS (How To Use) Series Excerpts from JIS B 0401 (1998) Dimensional Tolerance for Regularly Used Fitting Excerpts from JIS B 0401(1999)

Dimension Tolerance of Shaft, Regularly Used Fitting

H6 H7 H8 H9 Applicable Part Functional Classification Application Example Reference
Dimension Class of Tolerance Range for Shafts Unit μm
(mm)
Loose Fit

Part which accommodates a wide gap or moving part which needs a gap. Part whose structure needs a gap.
Piston Ring and the Ring Groove Over To b9 c9 d8 d9 e7 e8 e9 f6 f7 f8 g5 g6 h5 h6 h7 h8 h9 js5 js6 js7 k5 k6 m5 m6 n5† n6 p6 r6 s6 t6 u6 x6
c9 Part which accommodates a wide gap to facilitate assembling. Inflates. Large position error
Fitting by means of a loose set pin. −140 −60 −20 −20 −14 −14 −14 −6 −6 −6 −2 −2 0 0 0 0 0 +4 +6 +6 +8 +8 +10 +12 +16 +20 +24 +26
Part which needs an appropriate gap even at a high temperature. Fitting length is long. − 3
−165 −85 −34 −45 −24 −28 −39 −12 −16 −20 −6 −8 −4 −6 −10 −14 −25
±2 ±3 ±5
0 0 +2 +2 +4 +4 +6 +10 +14
−
+18 +20
Cost needs to be reduced. Crank Web and Pin Bearing(Side) −140 −70 −30 −30 −20 −20 −20 −10 −10 −10 −4 −4 0 0 0 0 0 +6 +9 +9 +12 +13 +16 +20 +23 +27 +31 +36
3 6 ±2.5 ±4 ±6 −
−170 −100 −48 −60 −32 −38 −50 −18 −22 −28 −9 −12 −5 −8 −12 −18 −30 +1 +1 +4 +4 +8 +8 +12 +15 +19 +23 +28
d9 d9 Part which accommodates or needs a gap. Manufacturing Cost Exhaust Valve Box and the Sliding Part of a Spring Bearing
Can be Moved Relatively

Light Roll Fit

−150 −80 −40 −40 −25 −25 −25 −13 −13 −13 −5 −5 0 0 0 0 0 +7 +10 +12 +15 +16 +19 +24 +28 +32 +37 +43
Maintenance Cost Piston Ring and the Ring Groove 6 10 ±3 ±4.5 ±7.5 −
−186 −116 −62 −76 −40 −47 −61 −22 −28 −35 −11 −14 −6 −9 −15 −22 −36 +1 +1 +6 +6 +10 +10 +15 +19 +23 +28 +34
Clearance Fit

Part which accommodates a wide gap or needs a gap. Fitting of the Exhaust Valve Box +51
10 14
e7 e8 e9 Fairly wide gap, well greased bearing. Regular Rotary or Sliding Part Main Bearing for the Crank Shaft −150 −95 −50 −50 −32 −32 −32 −16 −16 −16 −6 −6 0 0 0 0 0
±4 ±5.5 ±9
+9 +12 +15 +18 +20 +23 +29 +34 +39
−
+44 +40
(Must be well greased.) −193 −138 −77 −93 −50 −59 −75 −27 −34 −43 −14 −17 −8 −11 −18 −27 −43 +1 +1 +7 +7 +12 +12 +18 +23 +28 +33 +56
Bearing subjected to a high temperature, high speed and heavy load(high-degree forced lubrication). Regular Sliding Part 14 18
+45
Regular Fitting Part in which a cooled exhaust valve box is inserted. +54 +67
Roll Fit

f7 Fitting so as to provide an appropriate gap to permit movement(high-quality fitting). 18 24 −

f6 f7 Regular Shaft and Bushing −160 −110 −65 −65 −40 −40 −40 −20 −20 −20 −7 −7 0 0 0 0 0 +11 +15 +17 +21 +24 +28 +35 +41 +48 +41 +54
f8 Regular normal temperature bearing lubricated with grease or oil. (Often comes apart.) −212 ±4.5 ±6.5 ±10.5
Link Device Lever and Bushing −162 −98 −117 −61 −73 −92 −33 −41 −53 −16 −20 −9 −13 −21 −33 −52 +2 +2 +8 +8 +15 +15 +22 +28 +35 +54 +61 +77
24 30
+41 +48 +64
Push Fit Sliding Fit Fine Roll Fit

Continuously revolving part of a precision machine under a light load. Link Device Pin and Lever −170 −120 +64 +76
Part required to make a precision motion 30 40
g5 g6 Fitting with a narrow gap so as to permit movement(spigot and positioning). Key and its Groove −232 −182 −80 −80 −50 −50 −50 −25 −25 −25 −9 −9 0 0 0 0 0
±5.5 ±8 ±12.5
+13 +18 +20 +25 +28 +33 +42 +50 +59 +48 +60
−
with virtually no play. −180 −130 −119 −142 −75 −89 −112 −41 −50 −64 −20 −25 −11 −16 −25 −39 −62 +2 +2 +9 +9 +17 +17 +26 +34 +43 +70 +86
Precision sliding part. Precision Control Valve Rod 40 50
−242 −192 +54 +70
Fitting so as to permit movement by hand, with a lubricant applied.(high-quality positioning) −190 −140 +60 +72 +85 +106
h7 Fitting a rim and a boss together 50 65
h5 h6 h9 Special High Precision Sliding Part −264 −214 −100 −100 −60 −60 −60 −30 −30 −30 −10 −10 0 0 0 0 0 +15 +21 +24 +30 +33 +39 +51 +41 +53 +66 +87
h8 Fitting the gear of a precision gear device ±6.5 ±9.5 ±15 −
Unimportant Stationary Part −200 −150 −146 −174 −90 −106 −134 −49 −60 −76 −23 −29 −13 −19 −30 −46 −74 +2 +2 +11 +11 +20 +20 +32 +62 +78 +94 +121
65 80
−274 −224 +43 +59 +75 +102
Fitting which accommodates a light gap. Fitting Coupling Flanges Together
h5 80 100
−220 −170 +73 +93 +113 +146
js6 Precision fitting which locks both parts while the unit is used. Governor Path and Pin −307 −257 −120 −120 −72 −72 −72 −36 −36 −36 −12 −12 0 0 0 0 0 +18 +25 +28 +35 +38 +45 +59 +51 +71 +91 +124
h6 Force cannot be ±7.5 ±11 ±17.5 −
Fitting which allows assembling and disassembling with a wooden or lead hammer. Fitting a Gear Rim and a Boss Together −240 −180 −174 −207 −107 −126 −159 −58 −71 −90 −27 −34 −15 −22 −35 −54 −87 +3 +3 +13 +13 +23 +23 +37 +76 +101 +126 +166
transmitted by the 100 120
Transition Fit

Can be disassembled, −327 −267 +54 +79 +104 +144

Fitting which requires an iron hammer or hand press for assembling, disassembling(a fitting force alone.
reassembled without Fixing the Shaft of a Gear Pump and a Casing Together −260 −200 +88 +117 +147
js5 k6 key or the like is necessary to prevent inter-part shaft rotation). 120 140
Driving Fit

damaging component Reamer Bolts −360 −300 +63 +92 +122

Precision positioning.
parts. 140 160
−280 −210 −145 −145 −85 −85 −85 −43 −43 −43 −14 −14 0 0 0 0 0
±9 ±12.5 ±20
+21 +28 +33 +40
−
+52 +68 +90 +125 +159
− −
Reamer Bolts −380 −310 −208 −245 −125 −148 −185 −68 −83 −106 −32 −39 −18 −25 −40 −63 −100 +3 +3 +15 +15 +27 +43 +65 +100 +134
Same as the above for assembling and disassembling.
Cannot be Moved Relatively

k5 m6 Fixing the piston of hydraulic equipment and a shaft together −310 −230 +93 +133 +171
Precision positioning which allows no gap. 160 180
Fitting a Coupling Flange and a Shaft Together −410 −330 +68 +108 +146
−340 −240 +106 +151
Light Press Fit

Shaft of a Flexible Coupling and Gear(Passive Side) 180 200

−455 −355 +77 +122
Fitting which requires considerable force for assembling, disassembling.
m5 n6 Precision Fitting −380 −260 −170 −170 −100 −100 −100 −50 −50 −50 −15 −15 0 0 0 0 0 +24 +33 +37 +46 +60 +79 +109 +159
Precision stationary fitting(a key or the like is necessary for high torque transmission purposes) 200 225 ±10 ±14.5 ±23 − − − −
Insertion of a Suction Valve and Valve Guide −495 −375 −242 −285 −146 −172 −215 −79 −96 −122 −35 −44 −20 −29 −46 −72 −115 +4 +4 +17 +17 +31 +50 +80 +130
Slight force can be −420 −280 +113 +169
Fitting which requires much force for assembling, disassembling(a key or the like is necessary for high transmitted by the Insertion of a Suction Valve and Valve Guide 225 250
−535 −395 +84 +140
n5
Press Fit

p6 torque transmission). Light press fitting or the like is necessary for non-ferrous component parts. fitting force alone. Fixing a Gear and a Shaft Together(Low Torque) −480 −300 +126
n6 250 280
Standard press fitting is required for iron component parts and a bronze part and a copper part. Shaft of a Flexible Coupling and a Gear(Drive Side) −610 −430 −190 −190 −110 −110 −110 −56 −56 −56 −17 −17 0 0 0 0 0 +27 +36 +43 +52 +66 +88 +94
±11.5 ±16 ±26 − − − − −
−540 −330 −271 −320 −162 −191 −240 −88 −108 −137 −40 −49 −23 −32 −52 −81 −130 +4 +4 +20 +20 +34 +56 +130
Same as the above for assembling and disassembling 280 315
p5 r6 Coupling and Shaft −670 −460 +98
Interference Fit
Strong Press Fit, Shrinkage Fit, Freeze Fit

Shrinkage press fitting, cold press fitting or forced press fitting is required for large component parts. −600 −360 +144
Hard to disassemble 315 355
−740 −500 −210 −210 −125 −125 −125 −62 −62 −62 −18 −18 0 0 0 0 0 +29 +40 +46 +57 +73 +98 +108
s6 without damaging Attaching and Fixing a Bearing Bushing ±12.5 ±18 ±28.5 − − − − −
−680 −400 −299 −350 −182 −214 −265 −98 −119 −151 −43 −54 −25 −36 −57 −89 −140 +4 +4 +21 +21 +37 +62 +150
component parts. 355 400
Considerable force can Insertion of a Suction Valve and Valve Box −820 −540 +114
t6 Firmly coupled together and requires shrinkage press fitting, cold press fitting or −760 −440 +166
be transmitted by the Fixing a Coupling Flange and a Shaft Together(High Torque) 400 450
r5 forced press fitting. Permanent assembly, which can not come apart. −915 −595 −230 −230 −135 −135 −135 −68 −68 −68 −20 −20 0 0 0 0 0 +32 +45 +50 +63 +80 +108 +126
fitting force alone. ±13.5 ±20 ±31.5 − − − − −
u6 Press fitting or the like is required for light alloy members. −840 −480 −327 −385 −198 −232 −290 −108 −131 −165 −47 −60 −27 −40 −63 −97 −155 +5 +5 +23 +23 +40 +68 +172
450 500
Fixing the Rim of a Drive Gear and a Boss Together −995 −635 +132
x6 Attaching and Fixing a Bearing Bushing Dimension Tolerance of Hole, Regularly Used Fitting
Reference
1.1 Fitting, with Regularly Used Hole Adopted as Reference 2.1 Fitting, with Regularly Used Shaft Adopted as Reference Dimension Class of Tolerance Range for Holes Unit μm
(mm)
Class of Tolerance Range for Shafts Class of Tolerance Range for Holes
Reference Hole Reference Shaft Over To B10 C9 C10 D8 D9 D10 E7 E8 E9 F6 F7 F8 G6 G7 H6 H7 H8 H9 H10 JS6 JS7 K6 K7 M6 M7 N6 N7 P6 P7 R7 S7 T7 U7 X7
Clearance Fit Transition Fit Interference Fit Clearance Fit Transition Fit Interference Fit
+180 +85 +100 +34 +45 +60 +24 +28 +39 +12 +16 +20 +8 +12 +6 +10 +14 +25 +40 0 0 −2 −2 −4 −4 −6 −6 −10 −14 −18 −20
g5 h5 js5 k5 m5 h5 H6 JS6 K6 M6 N6† P6 − 3 ±3 ±5 −
H6 +140 +60 +60 +20 +20 +20 +14 +14 +14 +6 +6 +6 +2 +2 0 0 0 0 0 −6 −10 −8 −12 −10 −14 −12 −16 −20 −24 −28 −30
f6 g6 h6 js6 k6 m6 n6† p6† F6 G6 H6 JS6 K6 M6 N6 P6†
h6 +188 +100 +118 +48 +60 +78 +32 +38 +50 +18 +22 +28 +12 +16 +8 +12 +18 +30 +48 +2 +3 −1 0 −5 −4 −9 −8 −11 −15 −19 −24
f6 g6 h6 js6 k6 m6 n6 p6† r6† s6 t6 u6 x6 F7 G7 H7 JS7 K7 M7 N7 P7† R7 S7 T7 U7 X7 3 6 ±4 ±6 −
H7 +140 +70 +70 +30 +30 +30 +20 +20 +20 +10 +10 +10 +4 +4 0 0 0 0 0 −6 −9 −9 −12 −13 −16 −17 −20 −23 −27 −31 −36
e7 f7 h7 js7 E7 F7 H7
h7 +208 +116 +138 +62 +76 +98 +40 +47 +61 +22 +28 +35 +14 +20 +9 +15 +22 +36 +58 +2 +5 −3 0 −7 −4 −12 −9 −13 −17 −22 −28
f7 h7 F8 H8 6 10 ±4.5 ±7.5 −
+150 +80 +80 +40 +40 +40 +25 +25 +25 +13 +13 +13 +5 +5 0 0 0 0 0 −7 −10 −12 −15 −16 −19 −21 −24 −28 −32 −37 −43
H8 e8 f8 h8 D8 E8 F8 H8
h8 −33
d9 e9 D9 E9 H9 10 14
+220 +138 +165 +77 +93 +120 +50 +59 +75 +27 +34 +43 +17 +24 +11 +18 +27 +43 +70 +2 +6 −4 0 −9 −5 −15 −11 −16 −21 −26 −51
d8 e8 h8 D8 E8 H8 ±5.5 ±9 −
H9 +150 +95 +95 +50 +50 +50 +32 +32 +32 +16 +16 +16 +6 +6 0 0 0 0 0 −9 −12 −15 −18 −20 −23 −26 −29 −34 −39 −44 −38
c9 d9 e9 h9 h9 C9 D9 E9 H9 14 18
−56
H10 b9 c9 d9 B10 C10 D10
−33 −46
[Note]†An exception may arise according to the dimensional sectioning scheme. [Note]†An exception may arise according to the dimensional sectioning scheme. 18 24 −
+244 +162 +194 +98 +117 +149 +61 +73 +92 +33 +41 +53 +20 +28 +13 +21 +33 +52 +84 +2 +6 −4 0 −11 −7 −18 −14 −20 −27 −54 −67
±6.5 ±10.5
+160 +110 +110 +65 +65 +65 +40 +40 +40 +20 +20 +20 +7 +7 0 0 0 0 0 −11 −15 −17 −21 −24 −28 −31 −35 −41 −48 −33 −40 −56
24 30
−54 −61 −77
+270 +182 +220 −39 −51
1.2 Interrelation between Tolerance Ranges-Fitting with Regularly Used Hole Adopted as Reference 2.2 Interrelation between Tolerance Ranges-Fitting with Regularly Used Shaft Adopted as Reference 30 40
+170 +120 +120 +119 +142 +180 +75 +89 +112 +41 +50 +64 +25 +34 +16 +25 +39 +62 +100 +3 +7 −4 0 −12 −8 −21 −17 −25 −34 −64 −76
Reference Hole H6 H7 H8 H9 H10 Reference Shaft h5 h6 h7 h8 h9 ±8 ±12.5 −
+280 +192 +230 +80 +80 +80 +50 +50 +50 +25 +25 +25 +9 +9 0 0 0 0 0 −13 −18 −20 −25 −28 −33 −37 −42 −50 −59 −45 −61
40 50
Clearance Fit

Transition Fit

Clearance Fit

Interference Fit

Clearance Fit

Clearance Fit

Clearance Fit
Transition Fit
Interference Fit

Interference Fit
Clearance Fit

Clearance Fit

Clearance Fit
Transition Fit

Clearance Fit Transition Fit Interference Fit Clearance Fit +180 +130 +130 −70 −86
+310 +214 +260 −30 −42 −55 −76
Driving Fit

Light Roll Fit

Sliding Fit

Strong Press Fit

Shrinkage Fit

Loose Fit
Press Fit

Fitting Fitting 50 65
Roll Fit

+190 +140 +140 +146 +174 +220 +90 +106 +134 +49 +60 +76 +29 +40 +19 +30 +46 +74 +120 +4 +9 −5 0 −14 −9 −26 −21 −60 −72 −85 −106
±9.5 ±15 −
+320 +224 +270 +100 +100 +100 +60 +60 +60 +30 +30 +30 +10 +10 0 0 0 0 0 −15 −21 −24 −30 −33 −39 −45 −51 −32 −48 −64 −91
65 80
Class of Tolerance Range for Shafts f6 g5 g6 h5 h6 js5 js6 k5 k6 m5 m6 n6 p6 e7 f6 f7 g6 h6 h7 js6 js7 k6 m6 n6 p6 r6 s6 t6 u6 x6 d9 e8 e9 f7 f8 h7 h8 c9 d8 d9 g8 e9 h8 h9 b9 c9 d9 Class of Tolerance Range for Holes H6 JS6 K5 M6 N6 P6 F6 F7 G6 G7 H6 H7 JS6 JS7 K6 K7 M6 M7 N6 N7 P6 P7 R7 S7 T7 U7 X7 E7 F7 F8 H7 H8 D8 D9 E8 E9 F8 H8 H9 B10 C9 C10 D8 D9 D10 E8 E9 H8 H9 +200 +150 +150 −62 −78 −94 −121
+360 +257 +310 −38 −58 −78 −111
80 100
+220 +170 +170 +174 +207 +260 +107 +126 +159 +58 +71 +90 +34 +47 +22 +35 +54 +87 +140 +4 +10 −6 0 −16 −10 −30 −24 −73 −93 −113 −146
±11 ±17.5 −
+380 +267 +320 +120 +120 +120 +72 +72 +72 +36 +36 +36 +12 +12 0 0 0 0 0 −18 −25 −28 −35 −38 −45 −52 −59 −41 −66 −91 −131
100 120
+240 +180 +180 −76 −101 −126 −166
50 200 +420 +300 +360 −48 −77 −107
H10 120 140
+260 +200 +200 −88 −117 −147
H9 140 160
+440 +310 +370 +208 +245 +305 +125 +148 +185 +68 +83 +106 +39 +54 +25 +40 +63 +100 +160
±12.5 ±20
+4 +12 −8 0 −20 −12 −36 −28 −50 −85 −119
− −
H7 H8 +280 +210 +210 +145 +145 +145 +85 +85 +85 +43 +43 +43 +14 +14 0 0 0 0 0 −21 −28 −33 −40 −45 −52 −61 −68 −90 −125 −159
H6
0 150 +470 +330 +390 −53 −93 −131
(μm) 160 180
(μm) +310 +230 +230 −93 −133 −171
+525 +355 +425 −60 −105
180 200
Dimension Tolerance

+340 +240 +240 −106 −151

Dimension Tolerance

+565 +375 +445 +242 +285 +355 +146 +172 +215 +79 +96 +122 +44 +61 +29 +46 +72 +115 +185 +5 +13 −8 0 −22 −14 −41 −33 −63 −113
−50 100 200 225 ±14.5 ±23 − − −
+380 +260 +260 +170 +170 +170 +100 +100 +100 +50 +50 +50 +15 +15 0 0 0 0 0 −24 −33 −37 −46 −51 −60 −70 −79 −109 −159
+605 +395 +465 −67 −123
225 250
+420 +280 +280 −113 −169
+690 +430 +510 −74
−100 50 250 280
+480 +300 +300 +271 +320 +400 +162 +191 +240 +88 +108 +137 +49 +69 +32 +52 +81 +130 +210 +5 +16 −9 0 −25 −14 −47 −36 −126
±16 ±26 − − − −
+750 +460 +540 +190 +190 +190 +110 +110 +110 +56 +56 +56 +17 +17 0 0 0 0 0 −27 −36 −41 −52 −57 −66 −79 −88 −78
280 315
+540 +330 +330 −130
+830 +500 +590 −87
315 355
−150 0 h5 h6 h6 +600 +360 +360 +299 +350 +440 +182 +214 +265 +98 +119 +151 +54 +75 +36 +57 +89 +140 +230 +7 +17 −10 0 −26 −16 −51 −41 −144
h7 ±18 ±28.5 − − − −
h8 +910 +540 +630 +210 +210 +210 +125 +125 +125 +62 +62 +62 +18 +18 0 0 0 0 0 −29 −40 −46 −57 −62 −73 −87 −98 −93
355 400
h9 +680 +400 +400 −150
+1010 +595 +690 −103
400 450
−200 −50 +760 +440 +440 +327 +385 +480 +198 +232 +290 +108 +131 +165 +60 +83 +40 +63 +97 +155 +250 +8 +18 −10 0 −27 −17 −55 −45 −166
±20 ±31.5 − − − −
+1090 +635 +730 +230 +230 +230 +135 +135 +135 +68 +68 +68 +20 +20 0 0 0 0 0 −32 −45 −50 −63 −67 −80 −95 −108 −109
2837 450
Reference
500
+840 +480 +480
In each column, the upper value is the upper dimensional tolerance, and the lower figure is the lower one. [Note]†:n5 is the previous version of JIS. Presented here because many MISUMI products conform to this version.
−172 2838
†Values in cases where the measurement exceeds the reference dimension 18 mm, but does not exceed 30 mm. †Values in cases where the measurement exceeds the reference dimension 18 mm, but does not exceed 30 mm.
 [Technical Data] [Technical Data]
Surface Roughness JIS B 0601(1994)
Excerpts from JIS B 0031(1994)
Drawing Indications of Surface Texture Excerpts from
JISB0031(1994)

1. Varieties of Surface Roughness Indicators 1. Positions of Auxiliary Symbols for Surface Symbol
Definitions and presentations of arithmetic average roughness(Ra), maximum height(Ry), 10 spot average roughness(Rz), average concave to A surface roughness value, cut-off value or reference length, machining method, grain direction, surface undulation, etc. are
convex distance(Sm), average distance between local peaks S and load length rate tp are given as parameters indicating the surface roughness indicated around the surface symbol as shown in Fig. 1 below.
of an industrial product. Surface roughness is the arithmetical average of values at randomly extracted spots on the surface of an object.
Fig. 1 Positions of Auxiliary Symbols
[Centerline average roughness(Ra75)is defined in the supplements to JIS B 0031 and JIS B 0601.]
a : Ra Value
b : Machining Method
Typical calculations of surface roughness b
f c : Cut-Off Value, Evaluation Length
Arithmetic Average Roughness Ra ℓ a c c'
1 c' : Reference Length, Evaluation Length
Y Ra = f ( ) dx e d g e d g
m ℓ 0
A portion stretching over a reference length in the direction in which the d : Grain Direction
average line extends is cut out from the roughness curve. This portion f : Parameter other than Ra(tp:Parameter/Cut-Off Level)
is presented in a new graph with the X axis extending in the same

Ra
g : Surface Undulation(JIS B 0610)
direction as the average line and the Y axis representing the magnitude. 0 X
Reference These symbols except a and f are provided when they are needed.
Ra is represented by the equation shown at right, in microns(μm).
ℓ Reference Under ISO 1302, a finish range should be indicated as e in Fig. 1.

Code Meaning Illustration

ｇ Examples of Graphical Representation of Surface Texture
Maximum Height Ry ℓ
Surface Symbol
A portion stretching over a reference length in the direction in which The trace left by a cutting instrument
m
the average line extends is cut out from the roughness curve. The gap is parallel to the projection plane in

Rp

Ry
between the peak line and the trough line is measured in the direction in the drawing.
which the magnitude axis extends, in microns(μm). Ex. Shaped Surface

Rv
Trace Left by a Cutting Instrument Removal of Material by Machining is required
Reference A portion without an abnormally high peak or abnormally low trough,
which may be regarded as a flaw, is cut out over the reference length. Ry=Rp+Rv

The trace left by a cutting instrument

Ten-spot Average Roughness Rz m is perpendicular to the projection Removal of Material is Prohibited
Yp 1

Yp 4
Yp 2

A portion stretching over a reference length in the direction in which

Yp 5
plane in the drawing.
Yp 3

the average line extends is cut out from the roughness curve. The Ex. Shaped Surface(Side View)
Y V3
Y V2

Trace Left by a Cutting Instrument

Y V1

Y V4

Y V5
average of the levels(Yp)of the highest peak to the fifth highest peak as Circular Cut, Cylindrical Cut
ℓ
measured from the average line and the average of the levels(Yp)of the
lowest trough to the fifth lowest trough similarly measured in the said Yp1 + Yp2 + Yp3 + Yp4 +Yp5 + Yv1 + Yv2 + Yv3 + Yv4 + Yv5
Upper Limit of Ra
Rz= The pattern left by a cutting instrument
portion are added together. Rz is this sum, in microns(μm). 5 (a) (b) (c)
Yp1, Yp2, Yp3, Yp4, Yp5 : Levels of the highest peak to the fifth highest peak in the
diagonally crosses the projection plane
said portion with the reference length ℓ. in the drawing. 25 6.3 25

Yv1, Yv2, Yv3, Yv4, Yv5 : Levels of the lowest trough to the fifth lowest trough in the Ex. Honed Surface
Trace Left by a Cutting Instrument
said portion with the reference length ℓ.
25 6.3 25
The pattern left by a cutting instrument
Reference Relation between Arithmetic Average Roughness(Ra)and Conventional Parameters crosses in various directions or has no
grain direction. Grain Direction
Arithmetic Average Roughness Maximum Height Ten-spot Average Reference Length
Ra Ry Roughness Rz Conventional
of Ry(Rz) Ex. Lapped Surface, Superfinished
Finish Symbol
Standard Series Cut-off Value
c(mm) Graphical Representation of Surface Texture Standard Series ℓ(mm) Surface and Surface Finished
0.012 a 0.08 0.05 s 0.05 z with a Front Mill or End Mill
0.08
0.025 a 0.1 s 0.1 z
0.05 a 0.25 0.012 ~ 0.2 0.2 s 0.2 z The pattern left by a cutting
Upper and Lower Limits of Ra
0.1 a 0.4 s 0.4 z 0.25 instrument is virtually concentric
0.2 a 0.8 s 0.8 z around the center of the plane in the
(a) (b)

0.4 a 0.8 1.6 s 1.6 z drawing. 6.3

0.8 a 0.4 ~ 1.6 3.2 s 3.2 z 0.8 1.6
Ex. Faced Surface
1.6 a 6.3 s 6.3 z 6.3
1.6
3.2 a 2.5 3.2 ~ 6.3 12.5 s 12.5 z
6.3 a 25 s 25 z 2.5 The pattern left by a cutting instrument Machining Method
is virtually radial around the center of
12.5 a 12.5 ~ 25 50 s 50 z (a) (b)
25 a 8 100 s 100 z the plane in the drawing.
Milled M
8
50 a 50 ~ 100 200 s 200 z 3.2 3.2
100 a ~
− 400 s 400 z −
*Interrelations among the three types shown here are not precise, and are presented for convenience only.
*Ra:The evaluation values of Ry and Rz are the cut-off value and the reference length each multiplied by five, respectively.

2839 2840
 [Technical Data] [Technical Data]
Hardness Conversion Table (SAEJ417)†Revised in 1983 Metric Coarse Screw Threads Excerpts from JIS B0205(2001)

Approximate Conversion of Rockwell C Hardness Values for Steel(1)

8
H
Brinell Hardness (HB) Rockwell Hardness(3) Rockwell Superficial Hardness (Hs) Tensile Strength
(HRC) (HV) 10mm Ball , Load 3000kgf Diamond Cone Indenter (Approximated Value) Rockwell

2
H
Shore Hardness
Female Thread
Rockwell (HRA) (HRB) (HRD) C-Scale

H1
C-Scale Vickers Standard Tungsten A Scale, B Scale, D Scale, 15-N 30-N 45-N Mpa Hardness

H
Hardness Hardness Sphere Carbide Load 60kgf, Load100kgf, Load 100kgf, Scale Load Scale Load Scale Load (kgf/mm2) (3) 30° 30°
(2)

d or D
Sphere Diamond Cone Diameter1.6mm Diamond Cone
15kgf 30kgf 45kgf

2
60 °

H
Indenter (1/16in)Sphere Indenter H =0.866025P D =d

4
H
68 940 − − 85.6 − 76.9 93.2 84.4 75.4 97 − 68 Male Thread

d2 or D2
67 900 − − 85.0 − 76.1 92.9 83.6 74.2 95 − 67
H1=0.541266P D2=d2

d1 or D1
66 865 − − 84.5 − 75.4 92.5 82.8 73.3 92 − 66 P D1=d1
65 832 − (739) 83.9 − 74.5 92.2 81.9 72.0 91 − 65
d2=d−0.649519P

90
64 800 − (722) 83.4 − 73.8 91.8 81.1 71.0 88 − 64 Axial Line of Thread

°
d1=d−1.082532P
63 772 − (705) 82.8 − 73.0 91.4 80.1 69 9 87 − 63
62 746 − (688) 82.3 − 72.2 91.1 79.3 68.8 85 − 62
61 720 − (670) 81.8 − 71.5 90.7 78.4 67.7 83 − 61
60 697 − (654) 81.2 − 70.7 90.2 77.5 66.6 81 − 60
59 674 − (634) 80.7 − 69.9 89.8 76.6 65.5 80 − 59
Unit:mm
58 653 − 615 80.1 − 69.2 89.3 75.7 64.3 78 − 58
Female Thread
57 633 − 595 79.6 − 68.5 88.9 74.8 63.2 76 − 57 Nominal of Thread(1)†
56 613 − 577 79.0 − 67.7 88.3 73.9 62.0 75 − 56 Height of Minor Dia. D Effective Dia. D2 Inner Dia. D1
55 595 − 560 78.5 − 66.9 87.9 73.0 60.9 74 2075(212) 55
Pitch P Engagement H1 Male Thread
54 577 − 543 78.0 − 66.1 87.4 72.0 59.8 72 2015(205) 54 Column 1 Column 2 Column 3
Outer Dia. d Effective Dia. d2 Inner Dia. d1
53 560 − 525 77.4 − 65.4 86.9 71.2 58.5 71 1950(199) 53 M 1 0.25 0.135 1.000 0.838 0.729
52 544 (500) 512 76.8 − 64.6 86.4 70.2 57.4 69 1880(192) 52
51 528 (487) 496 76.3 − 63.8 85.9 69.4 56.1 68 1820(186) 51
M 1.1 0.25 0.135 1.100 0.938 0.829
50 513 (475) 481 75.9 − 63.1 85.5 68.5 55.0 67 1760(179) 50 M 1.2 0.25 0.135 1.200 1.038 0.929
49 498 (464) 469 75.2 − 62.1 85.0 67.6 53.8 66 1695(173) 49 M 1.4 0.3 0.162 1.400 1.205 1.075
48 484 451 455 74.7 − 61.4 84.5 66.7 52.5 64 1635(167) 48 M 1.6 0.35 0.189 1.600 1.373 1.221
47 471 442 443 74.1 − 60.8 83.9 65.8 51.4 63 1580(161) 47 M 1.8 0.35 0.189 1.800 1.573 1.421
46 458 432 432 73.6 − 60.0 83.5 64.8 50.3 62 1530(156) 46
45 446 421 421 73.1 − 59.2 83.0 64.0 49.0 60 1480(151) 45
M 2 0.4 0.217 2.000 1.740 1.567
44 434 409 409 72.5 − 58.5 82.5 63.1 47.8 58 1435(146) 44 M 2.2 0.45 0.244 2.200 1.908 1.713
M 2.5 0.45 0.244 2.500 2.208 2.013
43 423 400 400 72.0 − 57.7 82.0 62.2 46.7 57 1385(141) 43
42 412 390 390 71.5 − 56.9 81.5 61.3 45.5 56 1340(136) 42 M 3 0.5 0.271 3.000 2.675 2.459
41 402 381 381 70.9 − 56.2 80.9 60.4 44.3 55 1295(132) 41 M 3.5 0.6 0.325 3.500 3.110 2.850
40 392 371 371 70.4 − 55.4 80.4 59.5 43.1 54 1250(127) 40
39 382 362 362 69.9 − 54.6 79.9 58.6 41.9 52 1215(124) 39
M 4 0.7 0.379 4.000 3.545 3.242
M 4.5 0.75 0.406 4.500 4.013 3.688
38 372 353 353 69.4 − 53.8 79.4 57.7 40.8 51 1180(120) 38 M 5 0.8 0.433 5.000 4.480 4.134
37 363 344 344 68.9 − 53.1 78.8 56.8 39.6 50 1160(118) 37
36 354 336 336 68.4 (109.0) 52.3 78.3 55.9 38.4 49 1115(114) 36 M 6 1 0.541 6.000 5.350 4.917
35 345 327 327 67.9 (108.5) 51.5 77.7 55.0 37.2 48 1080(110) 35 M7 1 0.541 7.000 6.350 5.917
34 336 319 319 67.4 (108.0) 50.8 77.2 54.2 36.1 47 1055(108) 34
M 8 1.25 0.677 8.000 7.188 6.647
33 327 311 311 66.8 (107.5) 50.0 76.6 53.3 34.9 46 1025(105) 33 M9 1.25 0.677 9.000 8.188 7.647
32 318 301 301 66.3 (107.0) 49.2 76.1 52.1 33.7 44 1000(102) 32 M10 1.5 0.812 10.000 9.026 8.376
31 310 294 294 65.8 (106.0) 48.4 75.6 51.3 32.7 43 980(100) 31
30 302 286 286 65.3 (105.5) 47.7 75.0 50.4 31.3 42 950 (97) 30 M11 1.5 0.812 11.000 10.026 9.376
29 294 279 279 64.7 (104.5) 47.0 74.5 49.5 30.1 41 930 (95) 29 M12 1.75 0.947 12.000 10.863 10.106
28 286 271 271 64.3 (104.0) 46.1 73.9 48.6 28.9 41 910 (93) 28
M14 2 1.083 14.000 12.701 11.835
27 279 264 264 63.8 (103.0) 45.2 73.3 47.7 27.8 40 880 (90) 27 M16 2 1.083 16.000 14.701 13.835
26 272 258 258 63.3 (102.5) 44.6 72.8 46.8 26.7 38 860 (88) 26 M18 2.5 1.353 18.000 16.376 15.294
25 266 253 253 62.8 (101.5) 43.8 72.2 45.9 25.5 38 840 (86) 25
24 260 247 247 62.4 (101.0) 43.1 71.6 45.0 24.3 37 825 (84) 24 M20 2.5 1.353 20.000 18.376 17.294
M22 2.5 1.353 22.000 20.376 19.294
23 254 243 243 62.0 100.0 42.1 71.0 44.0 23.1 36 805 (82) 23
22 248 237 237 61.5 99.0 41.6 70.5 43.2 22.0 35 785 (80) 22
M24 3 1.624 24.000 22.051 20.752
21 243 231 231 61.0 98.5 40.9 69.9 42.3 20.7 35 770 (79) 21 M27 3 1.624 27.000 25.051 23.752
20 238 226 226 60.5 97.8 40.1 69.4 41.5 19.6 34 760 (77) 20 M30 3.5 1.894 30.000 27.727 26.211
(18) 230 219 219 − 96.7 − − − − 33 730 (75) (18)
M33 3.5 1.894 33.000 30.727 29.211
(16) 222 212 212 − 95.5 − − − − 32 705 (72) (16) M36 4 2.165 36.000 33.402 31.670
(14) 213 203 203 − 93.9 − − − − 31 675 (69) (14)
(12) 204 194 194 − 92.3 − − − − 29 650 (66) (12)
M39 4 2.165 39.000 36.402 34.670
(10) 196 187 187 − 90.7 − − − − 28 620 (63) (10) M42 4.5 2.436 42.000 39.077 37.129
(8) 188 179 179 − 89.5 − − − − 27 600 (61) (8) M45 4.5 2.436 45.000 42.077 40.129
(6) 180 171 171 − 87.1 − − − − 26 580 (59) (6) M48 5 2.706 48.000 44.752 42.587
(4) 173 165 165 − 85.5 − − − − 25 550 (56) (4) M52 5 2.706 52.000 48.752 46.587
(2) 166 158 158 − 83.5 − − − − 24 530 (54) (2)
(0) 160 152 152 − 81.7 − − − − 24 515 (53) (0)
M56 5.5 2.977 56.000 52.428 50.046
Note (1)
Blue figures:Based on ASTM E 140, Table 1(Jointly coordinated by SAE, ASM and ASTM.) M60 5.5 2.977 60.000 56.428 54.046
(2)
The units and figures shown in brackets are the results of conversion from psi figures by reference to JIS Z 8413 and Z 8438 conversion tables. M64 6 3.248 64.000 60.103 57.505
Moreover, 1MPa=1N/mm2 M68 6 3.248 68.000 64.103 61.505
(3)
The figures in brackets are in ranges not frequently used. They are given as referential data. †Priority should be given to Column 1. If required, select items in Column 2 and 3, in that order.

2841 2842
 [Technical Data] [Technical Data]
Metric Fine Screw Threads Excerpts from JIS B 0207(1999) Taper Pipe Threads Excerpts from JIS B 0203(1999)

Reference Thread Shape and Reference Dimension

8
H

Reference Thread Shape and Basic Dimension Reference Thread Shape for a Fitting together a tapered female thread or
2
H

Female Thread for a Tapered Male/Female Thread Parallel Female Thread parallel female thread and a tapered male thread.
H1
H

30° 30° Position of Gauge Dia.

d or D
Parallel Female Threads
2
H

60°

H'
H =0.866025P D =d

6
d1 or D2
r
4

r'
H

Male ℓ'

2
h
H1=0.541266P D2=d2

2
h

D1
D2
2
H

H'
2 7.5 ° 7.5°

D
2 2 7 .5 ° 2 7 .5 °
P D1=d1

d1 or D1

r'
2
h
h
55°

H
55° Tapered Female Threads
d2=d−0.649519P
90

H'
6
Axial Line of Thread

2
H
°

d1=d−1.082532P P ℓ

D1
D2
P

D1
D2

D
D
°

°
90

90
Tapered Female Threads
Axial Line of Thread Axial Line of Thread

1
Unit:mm
16

D1
D2
t

D
Female Thread Female Thread a f
Height of Minor Dia. D Effective Dia. D2 Inner Dia. D1 Height of Minor Dia. D Effective Dia. D2 Inner Dia. D1 25.4 25.4
Nominal of Thread Pitch P Nominal of Thread Pitch P Engagement Thick Solid Lines: P= n Thick Solid Lines: P= n
Engagement H1 Male Thread H1 Male Thread Tapered Female Threads
Outer Dia. d Effective Dia. d2 Inner Dia. d1 Outer Dia. d Effective Dia. d2 Inner Dia. d1 Reference Thread Shape H=0.960237P Reference Thread Shape H'=0.960491P

d2
d1
M 1 ×0.2 0.2 0.108 1.000 0.870 0.783 M 25×2 2 1.083 25.000 23.701 22.835 h=0.640327P h =0.640327P

d
M 1.1×0.2 0.2 0.108 1.100 0.970 0.883 M 25×1.5 1.5 0.812 25.000 24.026 23.376
r =0.137278P r' =0.137329P
M 1.2×0.2 0.2 0.108 1.200 1.070 0.983 M 25×1 1 0.541 25.000 24.350 23.917
M 1.4×0.2 0.2 0.108 1.400 1.270 1.183 M 26×1.5 1.5 0.812 26.000 25.026 24.376 Unit:mm
M 1.6×0.2 0.2 0.108 1.600 1.470 1.383 M 27×2 2 1.083 27.000 25.701 24.835 Thread Gauge Dia. Position of Gauge Dia. Length of Effective Thread(Min.)
M 1.8×0.2 0.2 0.108 1.800 1.670 1.583 M 27×1.5 1.5 0.812 27.000 26.026 25.376
Male Thread Female Thread
M 2 ×0.25 0.25 0.135 2.000 1.838 1.729 M 27×1 1 0.541 27.000 26.350 25.917
M 2.2×0.25 0.25 0.135 2.200 2.038 1.929 M 28×2 2 1.083 28.000 26.701 25.835 Male Thread Female Thread Without Carbon Steel for
Male Thread With Incomplete Incomplete Piping Size of
D, D2 From
M 2.5×0.35 0.35 0.189 2.500 2.273 2.121 M 28×1.5 1.5 0.812 28.000 27.026 26.376 Number Pitch P Thread Roundness Threaded Portion Threaded
M 3 ×0.35 0.35 0.189 3.000 2.773 2.621 M 28×1 1 0.541 28.000 27.350 26.917 and D1 Position Portion Steel Pipe
of Threads Height r
M 3.5×0.35 0.35 0.189 3.500 3.273 3.121 M 30×3 3 1.624 30.000 28.051 26.752 Nominal From pipe end Pipe End Tolerances of Gauge Tapered Parallel (Reference)
or Outer Dia. Effective Dia. Minor Dia. Tapered Female
M 4 ×0.5 0.5 0.271 4.000 3.675 3.459 M 30×2 2 1.083 30.000 28.701 27.835 of Thread of Parallel Dia. Spot Female Female Threads, Parallel
in r' d d2 d1

()
M 4.5×0.5 0.5 0.271 4.500 4.175 3.959 M 30×1.5 1.5 0.812 30.000 29.026 28.376 (1) Female to Major Female Threads
Threads Threads
M 5 ×0.5 0.5 0.271 5.000 4.675 4.459 M 30×1 1 0.541 30.000 29.350 28.917 25.4
Threads Dia. Spot From
mm Reference Axial Axial
M 5.5×0.5 0.5 0.271 5.500 5.175 4.959 M 32×2 2 1.082 32.000 30.701 29.835 Female Thread Length Tolerance Tolerance Position From pipe
(Reference) h of Gauge end or pipe
M 6 ×0.75 0.75 0.406 6.000 5.513 5.188 M 32×1.5 1.5 0.812 32.000 31.026 30.376 fitting end Outer Thickness
Dia. Spot t(2)
M 7 ×0.75 0.75 0.406 7.000 6.513 6.188 M 33×3 3 1.624 33.000 31.051 29.752 n ℓ' Diameter
to Minor
Minor Dia. Effective Dia. Inner Dia. a b c f
M 8 ×1 1 0.541 8.000 7.350 6.917 M 33×2 2 1.083 33.000 31.701 30.835 Dia. Spot (Reference)
D D2 D1 ℓ
M 8 ×0.75 0.75 0.406 8.000 7.513 7.188 M 33×1.5 1.5 0.812 33.000 32.026 31.376
1
M 9 ×1 1 0.541 9.000 8.350 7.917 M 35×1.5 1.5 0.812 35.000 34.026 33.376 R /16 28 0.9071 0.581 0.12 7.723 7.142 6.561 3.97 ±0.91 ±1.13 ±0.071 2.5 6.2 7.4 4.4 − −
M 9 ×0.75 0.75 0.406 9.000 8.513 8.188 M 36×3 3 1.624 36.000 34.051 32.752 R1/8 28 0.9071 0.581 0.12 9.728 9.147 8.566 3.97 ±0.91 ±1.13 ±0.071 2.5 6.2 7.4 4.4 10.5 2.0
M 10 ×1.25 1.25 0.677 10.000 9.188 8.647 M 36×2 2 1.083 36.000 34.701 33.835 R1/4 19 1.3368 0.856 0.18 13.157 12.301 11.445 6.01 ±1.34 ±1.67 ±0.104 3.7 9.4 11.0 6.7 13.8 2.3
M 10 ×1 1 0.541 10.000 9.350 8.917 M 36×1.5 1.5 0.812 36.000 35.026 34.376
M 10 ×0.75 0.75 0.406 10.000 9.513 9.188 M 38×1.5 1.5 0.812 38.000 37.026 36.376
R3/8 19 1.3368 0.856 0.18 16.662 15.806 14.950 6.35 ±1.34 ±1.67 ±0.104 3.7 9.7 11.4 7.0 17.3 2.3
M 11 ×1 1 0.541 11.000 10.350 9.917 M 39×3 3 1.624 39.000 37.051 35.752
M 11 ×0.75 0.75 0.406 11.000 10.513 10.188 M 39×2 2 1.083 39.000 37.701 36.835 R1/2 14 1.8143 1.162 0.25 20.955 19.793 18.631 8.16 ±1.81 ±2.27 ±0.142 5.0 12.7 15.0 9.1 21.7 2.8
M 12 ×1.5 1.5 0.812 12.000 11.026 10.376 M 39×1.5 1.5 0.812 39.000 38.026 37.376 R3/4 14 1.8143 1.162 0.25 26.441 25.279 24.117 9.53 ±1.81 ±2.27 ±0.142 5.0 14.1 16.3 10.2 27.2 2.8
M 12 ×1.25 1.25 0.677 12.000 11.188 10.647 M 40×3 3 1.624 40.000 38.051 36.752
M 12 ×1 1 0.541 12.000 11.350 10.917 M 40×2 2 1.083 40.000 38.701 37.835 R1 11 2.3091 1.479 0.32 33.249 31.770 30.291 10.39 ±2.31 ±2.89 ±0.181 6.4 16.2 19.1 11.6 34 3.2
M 14 ×1.5 1.5 0.812 14.000 13.026 12.376 M 40×1.5 1.5 0.812 40.000 39.026 38.376
R11/4 11 2.3091 1.479 0.32 41.910 40.431 38.952 12.70 ±2.31 ±2.89 ±0.181 6.4 18.5 21.4 13.4 42.7 3.5
M 14 ×1.25 1.25 0.677 14.000 13.188 12.647 M 42×4 4 2.165 42.000 39.402 37.670
M 14 ×1 1 0.541 14.000 13.350 12.917 M 42×3 3 1.624 42.000 40.051 38.752 R11/2 11 2.3091 1.479 0.32 47.803 46.324 44.845 12.70 ±2.31 ±2.89 ±0.181 6.4 18.5 21.4 13.4 48.6 3.5
M 15 ×1.5 1.5 0.812 15.000 14.026 13.376 M 42×2 2 1.083 42.000 40.701 39.835
M 15 ×1 1 0.541 15.000 14.350 13.917 M 42×1.5 1.5 0.812 42.000 41.026 40.376 R2 11 2.3091 1.479 0.32 59.614 58.135 56.656 15.88 ±2.31 ±2.89 ±0.181 7.5 22.8 25.7 16.9 60.5 3.8
M 16 ×1.5 1.5 0.812 16.000 15.026 14.376 M 45×4 4 2.165 45.000 42.402 40.670 R21/2 11 2.3091 1.479 0.32 75.184 73.705 72.226 17.46 ±3.46 ±3.46 ±0.216 9.2 26.7 30.1 18.6 76.3 4.2
M 16 ×1 1 0.541 16.000 15.350 14.917 M 45×3 3 1.624 45.000 43.051 41.752 R3 11 2.3091 1.479 0.32 87.884 86.405 84.926 20.64 ±3.46 ±3.46 ±0.216 9.2 29.8 33.3 21.1 89.1 4.2
M 17 ×1.5 1.5 0.812 17.000 16.026 15.376 M 45×2 2 1.083 45.000 43.701 42.835
M 17 ×1 1 0.541 17.000 16.350 15.917 M 45×1.5 1.5 0.812 45.000 44.026 43.376
R4 11 2.3091 1.479 0.32 113.030 111.551 110.072 25.40 ±3.46 ±3.46 ±0.216 10.4 35.8 39.3 25.9 114.3 4.5
M 18 ×2 2 1.083 18.000 16.701 15.835 M 48×4 4 2.165 48.000 45.402 43.670
M 18 ×1.5 1.5 0.812 18.000 17.026 16.376 M 48×3 3 1.624 48.000 46.051 44.752 R5 11 2.3091 1.479 0.32 138.430 136.951 135.472 28.58 ±3.46 ±3.46 ±0.216 11.5 40.1 43.5 29.3 139.8 4.5
M 18 ×1 1 0.541 18.000 17.350 16.917 M 48×2 2 1.083 48.000 46.701 45.835 R6 11 2.3091 1.479 0.32 163.830 162.351 160.872 28.58 ±3.46 ±3.46 ±0.216 11.5 40.1 43.5 29.3 165.2 5.0
M 20 ×2 2 1.083 20.000 18.701 17.835 M 48×1.5 1.5 0.812 48.000 47.026 46.376 Note(1) : The nominal of a tapered male thread is given here. For a taper female thread or parallel female thread, R should be replaced with Rc or Rp. (Refer to*)
M 20 ×1.5 1.5 0.812 20.000 19.026 18.376 M 50×3 3 1.624 50.000 48.051 46.752 (2) : Tapered thread:length from position of gauge dia. spot to a minor dia. spot. /Parallel female thread:length from a pipe end or pipe fitting end.
M 20 ×1 1 0.541 20.000 19.350 18.917 M 50×2 2 1.083 50.000 48.701 47.835
M 22 ×2 2 1.083 22.000 20.701 19.835 M 50×1.5 1.5 0.812 50.000 49.026 48.376 Reference 1. The threads should be at right angles to the central axial line, and the pitch should be measured along the central axial line.
M 22 ×1.5 1.5 0.812 22.000 21.026 20.376 M 52×4 4 2.165 52.000 49.402 47.670 2. The length of the effective thread means the length over which threads are fully provided. A pipe or a pipe fitting may be left in place on the crests of the
M 22 ×1 1 0.541 22.000 21.350 20.917 M 52×3 3 1.624 52.000 50.051 48.752 last few threads.A chamfered end, if any, of a pipe or a pipe fitting should be included in the length of the effective thread.
M 24 ×2 2 1.083 24.000 22.701 21.835 M 52×2 2 1.083 52.000 50.701 49.835 3. When the value of a, f and t does not meet the requirements, the criteria of other standard is provided.
M 24 ×1.5 1.5 0.812 24.000 23.026 22.376 M 52×1.5 1.5 0.812 52.000 51.026 50.376
M 24 ×1 1 0.541 24.000 23.350 22.917 M 55×4 4 2.165 55.000 52.402 50.670 (*) Tapered threads type for a pipe are specified as taper male thread for a pipe, taper female thread and parallel female thread for a pipe.
M 55×3 3 1.624 55.000 53.051 51.752 The parallel female thread for a pipe should be mated with a tapered male thread for a pipe, and differs in dimension tolerances from the parallel female thread
M 55×2 2 1.083 55.000 53.701 52.835 specified by JIS B 0202.
M 55×1.5 1.5 0.812 55.000 54.026 53.376
2843 2844
 [Technical Data] [Technical Data]
Regular Machining Dimension Tolerance Excerpts from JIS B 0405, 0419(1991) Toothed Pulleys Excerpts from JIS B 1856(1993)

1. Regular Cut Dimension Tolerance B 0405-1991- 1.Dimensions of the Rack for the Cutter and the Tolerances

Tolerances in Respect of Length Excluding Chamfered Portion Unit:mm Pt

Tolerance Class Classification of Reference Dimension A The pulley should have involute teeth, which are created
A
and shaped by the cutter.The dimensions of the rack for
0.5 ( 1 ) or More More than 3 More than 6 More than 30 More than 120 More than 400 More than 1000 More than 2000
the cutter and the tolerances as determined by analyzing
Symbol Description 3 or Less 6 or Less 30 or Less 120 or Less 400 or Less 1000 or Less 2000 or Less 4000 or Less
the shape of the rack with a projector, shape measuring

a
Tolerance instrument or the like, should be agree with the relevant
f Precision Grade ±0.05 ±0.05 ±0.1 ±0.15 ±0.2 ±0.3 ±0.5 − r2 figures in the table below.

hr
m Medium ±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2
c Coarse ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3 ±4
v Extremely Coarse − ±0.5 ±1 ±1.5 ±2.5 ±4 ±6 ±8 bg r1
Note ( 1 ) : A reference dimension less than 0.5 mm is followed by a tolerance.

Unit:mm
2.Tolerances in Respect of the Length of the Chamfered Portion 3. Angle Tolerance Number of Teeth of hr bg
(Radius of rounding for edges and edge chamfering dimension) A r1 r2 2a(1)
Type the Pulley Pt ±0.12 +0.05 +0.05 ±0.03 ±0.03
Z 0 0 (Reference)
Unit:mm
Tolerance Class Classification of Reference Dimension Tolerance Class 10 ≤ Z ≤ 23 28° 0.61
Length of Shorter Side (Unit:mm) MXL 2.032 ± 0.008 0.64 0.30 0.23 0.508
0.5 ( 2 ) or 24 ≤ Z 20° 0.67
More More than 3
6 or Less More than 6 More than 10 More than 50 More than 120 More than 400 XL 10 ≤ Z 5.080 ± 0.010 25° 1.40 1.27 0.61 0.61 0.508
Symbol Description 3 or Less Symbol Description 10 or Less
50 or Less 120 or Less 400 or Less L 10 ≤ Z 9.525 ± 0.012 20° 2.13 3.10 0.86 0.53 0.762
Tolerance Tolerance 14 ≤ Z ≤ 19 1.04
H 12.700 ± 0.016 20° 2.59 4.24 1.47 1.372
f Precision Grade f Precision Grade 20 ≤ Z 1.42
±0.2 ±0.5 ±1 ±1° ±30' ±20' ±10' ± 5'
m Medium m Medium Note ( 1 ) : a is a measurement indicating the position corresponding to the pitch line(Centerline of the Core Line of the Belt)of the belt corresponding to the shape of the rack for the cutter.
c Coarse c Coarse ±1°30' ± 1° ±30' ±15' ±10'
±0.4 ±1 ±2
v Extremely Coarse v Extremely Coarse ±3° ± 2° ± 1° ±30' ±20'
Note ( 2 ) : A reference dimension less than 0.5 mm is 2. Tolerance of Adjacent Pitch Error and Cumulative Pitch Error Unit:mm 4. Tolerances of Addendum Circle Diameter Unit:mm
followed by a tolerance. Allowable Value
Addendum Circle Diameter of Pulley Addendum Circle Diameter of Pulley Tolerance
d0 Tolerance of Adjacent Pitch Error Accumulated Pitch Error d0
+0.05
4.Regular Perpendicularity Tolerance B 0419-1991- 5.96 ≤ do ≤ 25.40 0.03 0.05 5.96 ≤ do ≤ 25.40 0
Unit:mm +0.08
Nominal Length of Shorter Side
25.40 < do ≤ 50.80 0.03 0.08 25.40 < do ≤ 50.80 0
+0.10
50.80 < do ≤ 101.60 0.03 0.10 50.80 < do ≤ 101.60 0
Tolerance Class 10 or Less More than 100 More than 300 More than 1000
300 or Less 1000 or Less 3000 or Less +0.13
101.60 < do ≤ 177.80 0.05 0.13 101.60 < do ≤ 177.80 0

Perpendicularity Tolerance +0.15

177.80 < do ≤ 304.80 0.05 0.15 177.80 < do ≤ 304.80 0
H 0.2 0.3 0.4 0.5 304.80 < do ≤ 508.00 0.08 0.18 304.80 < do ≤ 508.00 +0.18
0
K 0.4 0.6 0.8 1 508.00 < do ≤ 762.00 0.08 0.20 508.00 < do ≤ 762.00 +0.20
0
L 0.6 1 1.5 2 +0.23
762.00 < do ≤ 967.16 0.08 0.23 762.00 < do ≤ 967.16 0

5. Regular Straightness and Flatness Tolerance Unit:mm 3. Tolerance of Side Deflection Unit:mm 5. Tolerance of Circumferential Deflection of Addendum Circle Unit:mm
Nominal Length
Addendum Circle Diameter of Pulley Addendum Circle Diameter of Pulley Tolerance of Circumferential
Tolerance Class 10 or Less More than 10 More than 30 More than 100 More than 300 More than 1000 Tolerance of Deflection(TIR)(2)
30 or Less 100 or Less 300 or Less 1000 or Less 3000 or Less d0 d0 Deflection
Regular Straightness and Flatness Tolerance 5.96 ≤ do ≤ 101.60 0.10 5.96 ≤ do ≤ 203.20 0.13
H 0.02 0.05 0.1 0.2 0.3 0.4 101.60 < do ≤ 254.00 Addendum Circle Dia. do×0.001 203.20 < do ≤ 967.16 0.13 + [ ( Addendum Circle Dia. d0-203.20 ) × 0.0005 ]
K 0.05 0.1 0.2 0.4 0.6 0.8 254.00 < do ≤ 967.16 0.25+[(Addendum Circle Dia. d0-254.00)×0.0005]
L 0.1 0.2 0.4 0.8 1.2 1.6 Note ( 2 ) : TIR is an abbreviation for Total Indicator Reading and refers to the 6. Tolerance of Cylindricity and Parallelism Unit:mm
difference between the max. deflection reading and the min.
deflection reading. Nominal Widths of Pulley Cylindricity Tolerance Parallelism Tolerance
6.Regular Symmetry Tolerance Unit:mm 025~050 0.01
Nominal Length
0.03
075~150 0.02
Tolerance Class 100 or Less More than 100 More than 300 More than 1000 200 · 300 0.04 0.04
300 or Less 1000 or Less
400 · 500 0.06 0.05
Symmetry Tolerance
H 0.5
K 0.6 0.8 1
L 0.6 1 1.5 2

2845 2846
 [Technical Data]
Hexagon Socket Head Cap Screws Excerpts from JIS B 1176(1999, 2000)

1. Dimensions of Sections 2. L, s and g of Hexagon Socket Head Cap Screws Unit:mm

Nominal of Thread (d) M2 M2.5 M3 M4 M5 M6 M8 M10 M12 M14 M16 (M18) M20 (M22) M24 (M27) M30
To be chamfered.
May be roughed out when L ℓs min and ℓg max
t
w it is M4 or less. t Nominal ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg
Bottom of Cone
w Length min max min max min max min max min max min max min max min max min max min max min max min max min max min max min max min max min max min max
120° (Min.) d
5 4.76 5.24

120° .)
Min
Ødk

Øda
Øds
6 5.76 6.24
e

(
Incomplete Threaded Portion
(2P or Less) 8 7.71 8.29
s ℓs Drill Bottom
10 9.71 10.29
Interior of hexagonal ℓg b(Reference)
hole may be chamfered. 12 11.65 12.35
k L
16 15.65 16.35
20 19.58 20.42 2 4
25 24.58 25.42 5.75 8 4.5 7
Rounded or Chamfered Radius Max. Rounding Beneath Neck 30 29.58 30.42 9.5 12 6.5 10 4 8
v

Head f f(Max.)=1.7r(Max.)
35 34.5 35.5 11.5 15 9 13 6 11
Ødk

r
Ødw

40 39.5 40.5 16.5 20 14 18 11 16 5.75 12

r
da(Max.) – ds(Max.)
r(Max.)= 2 45 44.5 45.5 19 23 16 21 10.75 17 5.5 13
v
r

50 49.5 50.5 24 28 21 26 15.75 22 10.5 18

4 5° .) Chamfering
ax r(Min.)= Value in the Attached Table 55 54.4 55.6 26 31 20.75 27 15.5 23 10.25 19
(M

da
ds
60 59.4 60.6 31 36 25.75 32 20.5 28 15.25 24 10 20
65 64.4 65.6 30.75 37 25.5 33 20.25 29 15 25 11 21 4.5 17
Unit:mm
70 69.4 70.6 35.75 42 30.5 38 25.25 34 20 30 16 26 9.5 22
Nominal of Thread(d)(2) M2 M2.5 M3 M4 M5 M6 M8 M10 M12 (M14) M16 (M18) M20 (M22) M24 (M27) M30 80 79.4 80.6 45.75 52 40.5 48 35.25 44 30 40 26 36 19.5 32 15.5 28 11.5 24
Pitch of Thread(P) 0.4 0.45 0.5 0.7 0.8 1 1.25 1.5 1.75 2 2 2.5 2.5 2.5 3 3 3.5 90 89.3 90.7 50.5 58 45.25 54 40 50 36 46 29.5 42 25.5 38 21.5 34 15 30 9 24
b Reference 16 17 18 20 22 24 28 32 36 40 44 48 52 56 60 66 72 100 99.3 100.7 60.5 68 55.25 64 50 60 46 56 39.5 52 35.5 48 31.5 44 25 40 19 34
Max.(Basis)† 3.8 4.5 5.5 7 8.5 10 13 16 18 21 24 27 30 33 36 40 45 110 109.3 110.7 66.25 74 60 70 56 66 49.5 62 45.5 58 41.5 54 35 50 29 44 20.5 38
dk Max.†† 3.98 4.68 5.68 7.22 8.72 10.22 13.27 16.27 18.27 21.33 24.33 27.33 30.33 33.39 36.39 40.39 45.39 120 119.3 120.7 75.25 84 70 80 66 76 59.5 72 55.5 68 51.5 64 45 60 39 54 30.5 48
Min. 3.62 4.32 5.32 6.78 8.28 9.78 12.73 15.73 17.73 20.67 23.67 26.67 29.67 32.61 35.61 39.61 44.61 130 129.2 130.8 80 90 76 86 69.5 82 65.5 78 61.5 74 55 70 49 64 40.5 58
da Max. 2.6 3.1 3.6 4.7 5.7 6.8 9.2 11.2 13.7 15.7 17.7 20.2 22.4 24.4 26.4 30.4 33.4 140 139.2 140.8 90 100 86 96 79.5 92 75.5 88 71.5 84 65 80 59 74 50.5 68
Max.(Basis) 2 2.5 3 4 5 6 8 10 12 14 16 18 20 22 24 27 30 150 149.2 150.8 96 106 89.5 102 85.5 98 81.5 94 75 90 69 84 60.5 78
ds
Min. 1.86 2.36 2.86 3.82 4.82 5.82 7.78 9.78 11.73 13.73 15.73 17.73 19.67 21.67 23.67 26.67 29.67 160 159.2 160.8 106 116 99.5 112 95.5 108 91.5 104 85 100 79 94 70.5 88
e Min. 1.73 2.30 2.87 3.44 4.58 5.72 6.86 9.15 11.43 13.72 16.00 16.00 19.44 19.44 21.73 21.73 25.15 180 179.2 180.8 119.5 132 115.5 128 111.5 124 105 120 99 114 90.5 108
f Max. 0.51 0.51 0.51 0.60 0.60 0.68 1.02 1.02 1.45 1.45 1.45 1.87 2.04 2.04 2.04 2.89 2.89 200 199.05 200.95 135.5 148 131.5 144 125 140 119 134 110.5 128
Max.(Basis) 2 2.5 3 4 5 6 8 10 12 14 16 18 20 22 24 27 30 220 219.05 220.95 139 154 130.5 148
k
Min. 1.86 2.36 2.86 3.82 4.82 5.70 7.64 9.64 11.57 13.57 15.57 17.57 19.48 21.48 23.48 26.48 29.48 240 239.05 240.95 159 174 150.5 168
r Min. 0.1 0.1 0.1 0.2 0.2 0.25 0.4 0.4 0.6 0.6 0.6 0.6 0.8 0.8 0.8 1 1 260 258.95 261.05 179 194 170.5 188
Nominal(Basis) 1.5 2 2.5 3 4 5 6 8 10 12 14 14 17 17 19 19 22 280 278.95 281.05 199 214 190.5 208
Min. 1.52 2.02 2.52 3.02 4.02 5.02 6.02 8.025 10.025 12.032 14.032 14.032 17.05 17.050 19.065 19.065 22.065 300 298.95 301.05 219 234 210.5 228
s
Max. Column 1 1.560 2.060 2.580 3.080 4.095 5.140 6.140 8.175 10.175 12.212 14.212 14.212 17.230 17.230 19.275 19.275 22.275
(1) Column 2 1.545 2.045 2.560 3.080 4.095 5.095 6.095 8.115 10.115 12.142 14.142 14.142
t Min. 1 1.1 1.3 2 2.5 3 4 5 6 7 8 9 10 11 12 13.5 15.5 Reference:Dimensions of Counterboring and Bolt Hole for the Hexagon Socket Head Cap Screws
v Max. 0.2 0.25 0.3 0.4 0.5 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.7 3
Unit:mm
dw Min. 3.40 4.18 5.07 6.53 8.03 9.38 12.33 15.33 17.23 20.17 23.17 25.87 28.87 31.81 34.81 38.61 43.61
D' D' Nominal of Thread (d) M3 M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30
w Min. 0.55 0.85 1.15 1.4 1.9 2.3 3.3 4 4.8 5.8 6.8 7.7 8.6 9.5 10.4 12.1 13.1
dk dk
Note ( 1 ) : Column 1 for s (max.) is applicable to strength class 8.8, 10.9, A 2-50 and A 2-70; Column 2 should be applied to strength class 12.9. ds 3 4 5 6 8 10 12 14 16 18 20 22 24 27 30

H'
Column 1 may be applicable to strength class 12.9 in accordance with an agreement made between the delivering and receiving sides. d' 3.4 4.5 5.5 6.6 9 11 14 16 18 20 22 24 26 30 33

H''
k

k
When the nominal of thread is M20 or larger, s (max.) should be applied to all strength classes ds ds dk 5.5 7 8.5 10 13 16 18 21 24 27 30 33 36 40 45
Note ( 2 ) : Nominal of thread in brackets should not be used unless it is absolutely necessary. d' d'
D' 6.5 8 9.5 11 14 17.5 20 23 26 29 32 35 39 43 48
Reference 1. A side of the head should be knurled into a straight line or crisscross pattern[ refer to JIS B 0951 (knurling pattern) ]dk(max.) should be the value d d k 3 4 5 6 8 10 12 14 16 18 20 22 24 27 30
marked with††.
d2 d2 H' 2.7 3.6 4.6 5.5 7.4 9.2 11 12.8 14.5 16.5 18.5 20.5 22.5 25 28
If no knurled pattern is needed, purchasers can indicate that. However, dk(max.)should be the value marked with†
2. Recommended nominal lengths(L)for individual nominal of thread are shown within the bold lines. H'' 3.3 4.4 5.4 6.5 8.6 10.8 13 15.2 17.5 19.5 21.5 23.5 25.5 29 32
If L is shorter than the dotted line, the thread should be fully threaded, and the incompletely threaded part length beneath the neck should be d2 2.6 3.4 4.3 5.1 6.9 8.6 10.4 12.2 14.2 15.7 17.7 19.7 21.2 24.2 26.7
approximately 3P.
3. ℓg(max.)and ℓg(min.)for a screw, whose length(L)exceeds the dotted line, are obtained by the equations below:
ℓg(Max)=Nominal Length(L)-b
ℓs(Min)=ℓg(Max)-5P

2847 2848
 [Technical Data] [Technical Data]
Proper Bolt Axial Tightening Force and Proper Tightening Torque Strength of Bolts, Screw Plugs and Dowel Pins

ｇStrength of Bolt Pt : Tensile Load in the Axial Direction [kgf] ｇSafety Factor of Unwin Based on Tensile Strength
ｇAxial Tightening Force for Bolt and Fatigue Limit
1)Tensile Load Bolt b : Yield Stress of the Bolt [kgf/mm2] Static Repeated Load Impact
Materials
· The proper axial tightening force for a bolt should be calculated within an elasticity range up to A bolt is tightened by torque, torque inclination, t : Allowable Stress of the Bolt [kgf/mm2]
Load Pulsating Reversed Load
70% of the rated yield strength when the torque method is used. rotating angle, stretch measurement and other Steel 3 5 8 12
P= t×As ·······(1) ( t= b/Safety Factor )
· The fatigue strength of bolt under repeated load should not exceed the specified tolerance. methods. The torque method is widely used due Cast Iron 4 6 10 15
to its simplicity and convenience. =πd2 t/4 ·····(2) As : Effective Sectional Area of the Bolt [mm2]
· Do not let the seat of a bolt or nut dent the contact area. As=πd2/4 Copper, Soft Metal 5 5 9 15
· Do not break the tightened piece by tightening. d : Effective Dia. of the Bolt (Core Dia.) [mm] Allowable Stress =
Reference Strength Reference Strength:Yield Stress for Ductile Material
Safety Factor Fracture Stress for Fragile Material
ｇCalculation of Axial Tightening Force and Tightening Torque
The relation between the axial tightening force and Ff is represented by Equation(1)below: k : Torque Coefficient (Ex.)The proper size of a hexagon socket head cap screws, which is to bear a repeated tensile load(pulsating)
Ff=0.7× y×As……(1) d : Nominal Diameter of Bolt[cm] at P=200 kgf, should be determined.(The hexagon socket head cap screws are 4137 Alloy Steel, 38 to 43 HRC, strength class 12.9)
Tightening torque TfA can be obtained by using the following formula(2). Q : Tightening Coefficient (1)Using Equation
y : Tensile strength(When the strength class is 12.9, it is 112kgf/mm2) The yield stress, strength class 12.9, is b=112[kgf/mm2].
TfA=0.35k(1+1/Q) y · As · d……(2) As=Pt/ t
Allowable Stress t= b/Safety Factor(from the above table Safety Factor 5)
As : Effective Sectional Area of the Bolt[mm2] =200/22.4 =112/5
=8.9 [mm2] =22.4[kgf/mm2]
By finding a value greater than the result
ｇCalculation Example
of the equation in the Effective Sectional ｇ Fatigue Strength of Bolt(Thread:Fatigue Strength is 2 million times)
Proper torque and axial force for Mild steel pieces tightened together by means of a hexagon
Area column in the table on right, Effective Strength Class
socket head cap screw, M6(strength class 12.9), with the pieces lubricated with oil can be calculated. 12.9 10.9
M5, 14.2[mm2], should be selected. Nominal Sectional Area
· Proper Torque, by using Equation(2) · Axial Force Ff, by using Equation(1) of Thread As Fatigue Strength† Allowable Load Fatigue Strength† Allowable Load
M6, allowable load of 213 kgf, should be selected from the column for
2
TfA=0.35k (1+1/Q) y · As · d Ff=0.7× y×As mm kgf /mm2 kgf kgf /mm2 kgf
strength class 12.9, with the fatigue strength taken into account.
=0.35 · 0.17 (1+1/1.4) 112 · 20.1 · 0.6 0.7×112×20.1 M 4 8.78 13.1 114 9.1 79
=138 [kgf · cm] 1576[kgf] 2) If the bolt, like a stripper bolt, is to bear a tensile impact load, the right size M 5 14.2 11.3 160 7.8 111
should be selected from the fatigue strength column.(Under a load of 200kgf, M 6 20.1 10.6 213 7.4 149
stripper bolt made of 4137 Alloy Steel, 33 to 38 HRC, strength class 10.9) M 8 36.6 8.9 326 8.7 318
ｇSurface Treatment for Bolt and Torque Coefficient Dependent on the Combination of Material for Area to be Fastened and Material of Female Thread ｇStandard Value of Tightening Coefficient Q
By finding a value greater than the allowable load of 200 kgf in the Strength Class M10 58 7.4 429 7.3 423
Bolt Surface Torque Combination of material for area to be Tightening Coefficient Tightening Method Surface Condition
(a) Lubrication 10.9 column in the table on right, M8, 318[kgf], should be selected. Hence, MSB10 M12 84.3 6.7 565 6.5 548
Treatment Coefficient fastened and material for female thread Q Bolts Nuts
Lubrication k (a) (b) (b) with the M8 threaded portion and an axial diameter of 10 mm should be selected. M14 115 6.1 702 6 690
1.25 Torque Wrench Manganese Phosphate
0.145 SCM−FC FC−FC SUS−FC Torque Wrench If it is to bear a shearing load, a dowel pin should also be used. M16 157 5.8 911 5.7 895
1.4 Not treated or Treated Lubricated with
0.155 S10C−FC SCM−S10C SCM−SCM FC−S10C FC−SCM Limited-Torque Wrench Notwith
treated or Treated with Phosphate.
Phosphate.
oil or MoS2 paste M20 245 5.2 1274 5.1 1250
M24 353 4.7 1659 4.7 1659
Steel Bolt 0.165 SCM−SUS FC−SUS AL−FC SUS−S10C SUS−SCM SUS−SUS 1.6 Impact Wrench ｇStrength of Screw Plug
Black Oxided 0.175 S10C−S10C S10C−SCM S10C−SUS AL−S10C AL−SCM Fatigue strength† is a revision of an excerpt from "Estimated Fatigue Limits of
Torque Wrench Not treated or Treated When screw plug MSW30 is to bear an impact load, allowable load P should be determined. Small Screws, Bolts and Metric Screws for Nuts" (Yamamoto).
Film Oil Lubrication 0.185 1.8 No Treatment Unlubricated
SCM−AL FC−AL AL−SUS Limited-Torque Wrench with Phosphate.
(The materials of MSW30 are 1045 Carbon Steel, 34 to 43 HRC, tensile strength t 65kgf/mm2.)
0.195 S10C−AL SUS−AL
Strength Class If M S W is shorn at a spot within the root diameter Area A=Root Diameter d1×π×L
0.215 AL−AL Ex. 1 2 . 9 M
section and is broken, allowable load P can be calculated (Root Diameter d1≈M−P)
0.25 S10C−FC SCM−FC FC−FC Root Diameter d1
Steel Bolt 0.35 Tensile Strength(Yield Stress):90% of the minimum value of tensile strength as shown below. A=(M−P)πL=(30−1.5)π×12
S10C−SCM SCM−SCM FC−S10C FC−SCM AL−FC =1074 [mm2]
Black Oxided The minimum value of tensile strength is 1220N/mm2 { 124kgf/mm2 } Allowable Load P= t×A

P
Film Unlubricated 0.45 S10C−S10C SCM−S10C AL−S10C AL−SCM 10.9 Yield Stress≈0.9×Tensile Strength b=0.9×65=58.2
0.55 SCM−AL FC−AL AL−AL =3.9×107.4 Shearing Stress≈0.8×Yield Stress
1010 Carbon Steel:Mild steel not thermally refined SCM:Thermally Refined Steel(35HRC) FC:Cast Iron(FC200)AL:Aluminum SUS:Stainless Steel Tensile Strength(Yield Stress):90% of the minimum value of tensile strength =46.6
=4190[kgf]
ｇInitial Tightening Force and Tightening Torque 2
The minimum value of tensile strength is 1040N/mm { 106kgf/mm } 2 Allowable Shearing Stress t=Shearing Stress/Safety Factor12
Find the allowable shearing force
=46.6/12=3.9 [kgf/mm2]
Effective Strength Class base on the core diameter of female
Nominal Sectional Area 12.9 10.9 8.8 thread if a tap is made of soft material. P
of Thread As Yield Load Initial Tightening Force Tightening Torque Yield Load Initial Tightening Force Tightening Torque Yield Load Initial Tightening Force Tightening Torque
mm2 kgf kgf kgf · cm kgf kgf kgf · cm kgf kgf kgf · cm
ｇStrength of Dowel Pins
M 3×0.5 5.03 563 394 17 482 338 15 328 230 10
M 4×0.7 8.78 983 688 40 842 589 34 573 401 23 The proper size of a dowel pin under repeated shearing load of 800 kgf(Pulsating)
M 5×0.8 14.2 1590 1113 81 1362 953 69 927 649 47 should be determined.(The material of Dowel Pins is 52100 Bearing Steel. Hardness 58HRC~)
M 6×1 20.1 2251 1576 138 1928 1349 118 1313 919 80
P=A×
M 8×1.25 36.6 4099 2869 334 3510 2457 286 2390 1673 195
=πD2 /4 Yield Stress for 52100 Bearing Steel b=120 [kgf/mm2]
M10×1.5 58 6496 4547 663 5562 3894 567 3787 2651 386
Allowable Shearing Strength = b×0.8/Safety Factor
M12×1.75 84.3 9442 6609 1160 8084 5659 990 5505 3853 674 D= (4P) / (π )
=120×0.8/5
M14×2 115 12880 9016 1840 11029 7720 1580 7510 5257 1070 = (4×800) / (3.14×19.2) =19.2 [kgf/mm2]
M16×2 157 17584 12039 2870 15056 10539 2460 10252 7176 1670
≈7.3
M18×2.5 192 21504 15053 3950 18413 12889 3380 12922 9045 2370 The dowel pin must not be loaded.
D8 or a larger size should be selected for MS.
M20×2.5 245 27440 19208 5600 23496 16447 4790 16489 11542 3360
If the dowel pins are of a roughly uniform size, the number of the necessary tools and
M22×2.5 303 33936 23755 7620 29058 20340 6520 20392 14274 4580
extra pins can be reduced.
M24×3 353 39536 27675 9680 33853 23697 8290 23757 16630 5820
(Note) · Tightening Conditions:Use of a torque wrench(Lubricated with Oil, Torque Coefficient k=0.17, Tightening Coefficient Q=1.4) Typical strength calculations are presented here. In practice, further conditions including hole-to-hole pitch precision, hole perpendicularity, surface roughness,
· The torque coefficient varies with the conditions of use. Values in this table should be used as rough referential values. circularity, plate material, parallelism, quenching or non-quenching, precision of the press, product output, wear of tools should be considered. Hence the values in
· The table is an excerpt from a catalog of Kyokuto Seisakusho Co., Ltd. these examples are typical but not guaranteed values.(Not guaranteed values)
2849 2850
 [Technical Data] [Technical Data]
Hexagon Socket Set Screws, Flat Type Hexagon Bolts Excerpts from JIS B 1180(1999)

1. Shape and Dimension of Hexagon Socket Set Screws and Its Flat End(JIS B 1177-1997). 1. Shape and Dimensions of Hexagon Bolt(Parts Grade A) Enlarged view of Section X
1
90° or120° ( )
2
Approx.45° ( ) 15°~30 k
The shaded area indicates the
Drill Bottom Round Bottom ° To be chamfered. May be range of the max. and min.
t d t t k' ℓf
roughed out when it is M4 or less.

Ødp
d throat dimension of a fillet weld.
X (Refer to JISB1003)
r r

Ødf
e

Øds
e
Bottom of Cone Incomplete Threaded
S Incomplete Threaded Portion (2P or Less)
ℓs Portion 2P or Less

Øds
C

Ødw
Øda
s
The inlet of hexagon socket may ℓ ℓg (b)
be rounded or chamfered
dw, min. dimension should be verified here.
k L 0.1

Note (1) : Should be chamfered to 120˚ if l falls short of the dotted line, which forms stairs, in the table. Unit:mm
(2) : 45˚ BSlanted portion below the trough diameter line of the male thread. Coarse Thread Column M2 M3 M4 M5 M6 M8 M10 M12 − M16 M20 M24
Nominal Coarse Thread Column − − − − − − − − M14 − − −
of Thread Coarse Thread Pitch P 0.4 0.5 0.7 0.8 1 1.25 1.5 1.75 2 2 2.5 3
Nominal of Thread(d) M2 M3 M4 M5 M6 M8 M10 M12 M16 M20 M24 d Fine Thread Column − − − − −M8×1 M10×1 M12×1.5 − M16×1.5 M20×1.5 M24×2
Pitch(P) 0.4 0.5 0.7 0.8 1.0 1.25 1.5 1.75 2.0 2.5 3.0 Fine Thread Column − − − − − − M10×1.25 M12×1.25 M14×1.5 − M20×2 −
Max.(Reference Dimension) 1.0 2.0 2.5 3.5 4.0 5.5 7.0 8.5 12.0 15.0 18.0 L≤125mm 10 12 14 16 18 22 26 30 34 38 46 54
dp b(Reference)
125<L≤150mm − − − − − − − − 40 44 52 60
Min. 0.75 1.75 2.25 3.2 3.7 5.2 6.64 8.14 11.57 14.57 17.57
Min. 0.1 0.15 0.15 0.15 0.150.15 0.15 0.15 0.15 0.2 0.2 0.2
df Approx. Thread Bottom Diameter of Male Thread c
Max. 0.25 0.4 0.4 0.5 0.5 0.6 0.6 0.6 0.6 0.8 0.8 0.8
e Min.(3) 1.003 1.73 2.30 2.87 3.44 4.58 5.72 6.86 9.15 11.43 13.72 da Max. 2.6 3.6 4.7 5.7 6.8 9.2 11.2 13.7 15.7 17.7 22.4 26.4
Nominal(Reference Dimension) 0.9 1.5 2.0 2.5 3.0 4.0 5.0 6.0 8.0 10.0 12.0 Reference Dimension=Max. 2 3 4 5 6 8 10 12 14 16 20 24
ds
s Max. 0.902 1.545 2.045 2.560 3.080 4.095 5.095 6.095 8.115 10.115 12.142 Min. 1.86 2.86 3.82 4.82 5.827.78 9.78 11.73 13.73 15.73 19.67 23.67
*
Min. 0.889 1.520 2.020 2.520 3.020 4.020 5.020 6.020 8.025 10.025 12.032 dw Min. 3.07 4.57 5.88 6.88 8.88
11.63 14.63 16.63 19.64 22.49 28.19 33.61
Column 1 0.8 1.2 1.5 2.0 2.0 3.0 4.0 4.8 6.4 8.0 10.0 e Min. 4.32 6.01 7.66 8.79 11.05
14.38 17.77 20.03 23.36 26.75 33.53 39.98
t Min.(4) ℓf Max. 0.8 1 1.2 1.2 1.4 2 2 3 3 3 4 4
Column 2 1.7 2.0 2.5 3.0 3.5 5.0 6.0 8.0 10.0 12.0 15.0
Reference Dimension=Nominal 1.4 2 2.8 3.5 4 5.3 6.4 7.5 8.8 10 12.5 15
ℓ(5) k Min. 1.275 1.875 2.675 3.35 3.855.15 6.22 7.32 8.62 9.82 12.285 14.785
Approx. Mass Per 1000 Units Unit:kg(Density:7.85kg/dm3)
Nominal Length(Reference Dimension) Min. Max. Max. 1.525 2.125 2.925 3.65 4.155.45 6.58 7.68 8.98 10.18 12.715 15.215
2 1.8 2.2 0.029 0.059 k' Min. 0.89 1.31 1.87 2.35 2.7 3.61 4.35 5.12 6.03 6.87 8.6 10.35
2.5 2.3 2.7 0.037 0.08 0.099 r Min. 0.1 0.1 0.2 0.2 0.250.4 0.4 0.6 0.6 0.6 0.8 0.8
0.1 Reference Dimension=Max. 4 5.5 7 8 10 13 16 18 21 24 30 36
3 2.8 3.2 0.044 0.14 0.2 s
Min. 3.82 5.32 6.78 7.78 9.78
12.73 15.73 17.73 20.67 23.67 29.67 35.38
4 3.7 4.3 0.059 0.14 0.22 0.32 0.41
Length of Bolt L ℓs and ℓg
5 4.7 5.3 0.074 0.18 0.3 0.44 0.585 0.945 Nominal Length ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg
Min. Max. Min.
6 5.7 6.3 0.089 0.22 0.38 0.56 0.76 1.26 1.77 (Reference Dimension) Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
8 7.7 8.3 0.119 0.3 0.54 0.8 1.11 1.89 2.78 4 16 15.65 16.35 4 6
10 9.7 10.3 0.148 0.38 0.7 1.04 1.46 2.52 3.78 5.4 8.5 20 19.58 20.42 8 10 5.5 8
6.8 25 24.58 25.42 10.5 13 7.5 11 5 9
12 11.6 12.4 0.46 0.86 1.28 1.81 3.15 4.78 11.1 15.8
30 29.58 30.42 15.5 18 12.5 16 10 14 7 12
16 15.6 16.4 0.62 1.18 1.76 2.51 4.41 6.78 9.6 16.3 24.1 30 35 34.5 35.5 17.5 21 15 19 12 17
20 19.6 20.4 1.49 2.24 3.21 5.67 8.76 12.4 21.5 32.3 42 40 39.5 40.5 22.5 26 20 24 17 22 11.75 18
25 24.6 25.4 2.84 4.09 7.25 11.2 15.9 28 42.6 57 45 44.5 45.5 25 29 22 27 16.75 23 11.5 19
30 29.6 30.4 4.97 8.82 13.7 19.4 34.6 52.9 72 50 49.5 50.5 30 34 27 32 21.75 28 16.5 24 11.25 20
35 34.5 35.5 10.4 16.2 22.9 41.1 63.2 87 55 54.4 55.6 32 37 26.75 33 21.5 29 16.25 25
60 59.4 60.6 37 42 31.75 38 26.5 34 21.25 30 16 26
40 39.5 40.5 12 18.7 26.4 47.7 73.5 102
65 64.4 65.6 36.75 43 31.5 39 26.25 35 21 31 17 27
45 44.5 45.5 21.2 29.9 54.2 83.8 117 70 69.4 70.6 41.75 48 36.5 44 31.25 40 26 36 22 32
50 49.5 50.5 23.7 33.4 60.7 94.1 132 80 79.4 80.6 51.75 58 46.5 54 41.25 50 36 46 32 42 21.5 34
55 54.4 55.6 36.8 67.3 104 147 90 89.3 90.7 56.5 64 51.25 60 46 56 42 52 31.5 44 21 36
60 59.4 60.6 40.3 73.7 115 162 100 99.3 100.7 66.5 74 61.25 70 56 66 52 62 41.5 54 31 46
110 109.3 110.7 71.25 80 66 76 62 72 51.5 64 41 56
Note (3) : when e min.=1.14×s(min.)Excluding nominal of thread M25 or less for screws. 120 119.3 120.7 81.25 90 76 86 72 82 61.5 74 51 66
(4) : The values in Column 1 for t min. are applicable to the nominal lengths ( ℓ ) falling short of the dotted border, and the values in Column 2 to the nominal lengths beyond the border. 130 129.2 130.8 80 90 76 86 65.5 78 55 70
(5) : Min.rand max. are based on JIS B 1021. They are rounded to the first digit below zero. 140 139.2 140.8 90 100 86 96 75.5 88 65 80
Reference 1. Recommended nominal lengths ( ℓ ) for individual nominal of thread are enclosed by thick lines. 150 149.2 150.8 96 106 85.5 98 75 90
If the requiredℓ-value is not given in the table, it should be specified by the ordering side. Reference 1. Priority should be given to the nominal of thread in Column . The screw size codes are based on JIS B 0123.
2. The shape and dimensions of the flat end of the screw are based on JIS B 1003(shape and dimensions of the end of the screw). 2. Recommended nominal lengths(L)for individual nominal of thread are enclosed by thick lines.
3. The shape of the hexagon socket bottom may be a conical, drill or round bottom. 3. When the thread part length(b)of a bolt exceeds the max. nominal value given within the thick lines, the tolerance of the thread part length should be agreed upon by the delivering and receiving sides, corresponding to JIS B 1021.
The shape and dimensions indicated in the reference table are based on ISO 4026-1977. 4. Max. value ℓg and Min. value ℓs as follows:ℓg max Nominal Length(L)-b, ℓs min.=ℓg max-5P(P=Coarse Thread Pitch)
5. da and r in this table are based on JIS B 1005.
6. "Chamfered" and "Unpointed", the shape of the end screw should be decided according to JIS B 1003.
7. The asterisked figures in the table are values after correction with the relevant international standard.

*With some of the hexagon bolts and hexagon nuts for M10 and M12 distributed at present, the opposite side S is based on JIS prior to the revision.

2851 2852
 [Technical Data] [Technical Data]
Hexagon Nuts/Cotter Pins Spring Pins/Retaining Rings E-Type
Excerpts from JIS B 1181(1995) Excerpts from JIS B 1351(1987) Excerpts from JIS B 2808(1995) Excerpts from JIS B 2805(1978)

1.Shape and Dimensions of Hexagon Nuts Style (Parts Grade A) 2.Shape and Dimensions of Hexagon Nuts Style (Parts Grade A) Shape and Dimensions of Spring Pins
1 5 °~ 1 5 °~ Double Chamfered Type(W-Shape) Single Chamfered Type(V-Shape)
30 30°
Double Chamfered Washer Faced Double Chamfered Washer Faced May be chamfered to any form chosen May be chamfered to any form chosen
d 45° 45°
d 90°~120° Reference
m' c m' C

90°~120° Reference
Øda
Øda

t
Ødw

Ødw
Ødw

Ødw
e
e

D
E

C†
s m' m s m' m
m m ℓ D1 D3 ℓ
Unit:mm Unit:mm D2
Nominal of Thread d M2 M3 M4 M5 M6 M8 M10 M12 (M14) M16 Nominal of Thread d M5 M6 M8 M10 M12 (M14) M16
†The size of Gap C should be able to avoid the contact between the spring pin and the hole in which the pin is to be inserted. Unit:mm
Pitch P 0.4 0.5 0.7 0.8 1 1.25 1.5 1.75 2 2 Pitch P 0.8 1 1.25 1.5 1.75 2 2
Max. 0.2 0.4 0.4 0.5 0.5 0.6 0.6 0.6 0.6 0.8 Max. 0.5 0.5 0.6 0.6 0.6 0.6 0.8 Nominal Diameter 1 1.2 1.4 1.5 1.6 2 2.5 3 4 5 6 8 10 13
c c Max. 1.2 1.4 1.6 1.7 1.8 2.25 2.75 3.25 4.4 5.4 6.4 8.6 10.6 13.7
Min. 0.1 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.2 Min. 0.15 0.15 0.15 0.15 0.15 0.15 0.2 1
D( ) Min. 1.1 1.3 1.5 1.6 1.7 2.15 2.65 3.15 4.2 5.2 6.2 8.3 10.3 13.4
Min.(Reference Dimension) 2 3 4 5 6 8 10 12 14 16 Min.(Reference Dimension) 5 6 8 10 12 14 16

Spring Pins
a a t For General Use 0.2 0.25 0.28 0.3 0.3 0.4 0.5 0.6 0.8 1 1.2 1.6 2 2.5
Max. 2.3 3.45 4.6 5.75 6.75 8.75 10.8 13 15.1 17.3 Max. 5.75 6.75 8.75 10.8 13 15.1 17.3 (Reference) Light Load 0.1 0.12 0.15 0.15 0.15 0.2 0.25 0.3 0.4 0.5 0.6 − − −
w Min. 3.07 4.6 5.9 6.9 8.9 11.6 14.6 16.6 19.6 22.5 w Min. 6.9 8.9 11.6 14.6 16.6 19.6 22.5 E (Max.) 0.9 1.1 1.3 1.4 1.5 1.9 2.4 2.9 3.9 4.8 5.8 7.8 9.8 12.7
e Min. 4.32 6.01 7.66 8.79 11.05 14.38 17.77 20.03 23.35 26.75 e Min. 8.79 11.05 14.38 17.77 20.03 23.35 26.75 Double Shearing For General Use 0.69 1.02 1.35 1.55 1.68 2.76 4.31 6.20 10.80 17.25 24.83 44.13 68.94 112.78
Load {70} {104} {138} {158} {171} {281} {440} {633} {1130} {1760} {2532} {4500} {7030} {11500}
Max.(Reference Dimension) 1.6 2.4 3.2 4.7 5.2 6.8 8.4 10.8 12.8 14.8 Max.(Reference Dimension) 5.1 5.7 7.5 9.3 12 14.1 16.4 kN{kgf} 0.38 0.56 0.80 0.87 0.93 1.55 2.42 3.49 6.21 9.70 13.96 − − −
m m
Min. 1.35 2.15 2.9 4.4 4.9 6.44 8.04 10.37 12.1 14.1 Min. 4.8 5.4 7.14 8.94 11.57 13.4 15.7 Minimum Value Light Load {39} {57} {82} {89} {95} {158} {247} {356} {633} {989} {1424} − − −
m' Min. 1.08 1.72 2.32 3.52 3.92 5.15 6.43 8.3 9.68 11.28 m' Min. 3.84 4.32 5.71 7.15 9.26 10.7 12.6 Diameter 1 1.2 1.4 1.5 1.6 2 2.5 3 4 5 6 8 10 13
Max.(Reference Dimension) 4 5.5 7 8 10 13 16 18 21 24 Max.(Reference Dimension) 8 10 13 16 18 21 24 Applicable Holes + 0.08 + 0.09 + 0.12 + 0.15 + 0.2
s s Dimensional Tolerance 0 0 0 0 0
Min. 3.82 5.32 6.78 7.78 9.78 12.73 15.73 17.73 20.67 23.67 Min. 7.78 9.78 12.73 15.73 17.73 20.67 23.67
Nominal Diameter
Reference 1.Nominal of thread in brackets should not be used unless it is absolutely necessary. ℓ Dimensional Tolerance 1 1.2 1.4 1.5 1.6 2 2.5 3 4 5 6 8 10 13
4 Good Good Good Good Good
2.The shape of nuts, unless otherwise designated, shall be "double chamfered", and the "washer faced" shall be as designated by the purchaser. 5 Good Good Good Good Good Good Good
+ 0.5
Chamfering for the "washer faced" threads shall based on the chamfered dimensions for "double chamfered". 6
0
Good Good Good Good Good Good Good Good
8 Good Good Good Good Good Good Good Good Good
10 Good Good Good Good Good Good Good Good Good Good
*With some of the hexagon bolts and hexagon nuts for M10 and M12 distributed at present, the opposite side S is based on JIS prior to the revision. 12 Good Good Good Good Good Good Good Good Good Good
14 Good Good Good Good Good Good Good Good Good
16 Good Good Good Good Good Good Good Good
18 Good Good Good Good Good Good Good Good
3.Shape and Dimensions of Cotter Pins 20 Good Good Good Good Good Good Good Good
22 Good Good Good Good Good Good Good Good
b ℓ a a 25
+ 1.0 Good Good Good Good Good Good Good Good
28
0 Good Good Good Good Good Good Good
d 32 Good Good Good Good Good Good Good
36 Good Good Good Good Good Good
40 Good Good Good Good Good Good
c

45 Good Good Good Good Good

(Pointed End) (Flat End) 50 Good Good Good Good Good
Unit:mm
56 Good Good Good Good
Nominal Diameter 0.6 0.8 1 1.2 1.6 2 2.5 3.2 4 5 6.3 8 10 13 16 20 63 Good Good Good Good
Reference Dimension 0.5 0.7 0.9 1 1.4 1.8 2.3 2.9 3.7 4.6 5.9 7.5 9.5 12.4 15.4 19.3 70 Good Good Good
d Tolerance 0 0 0 80 Good Good Good
− 0.1 − 0.2 − 0.3 90
+ 1.5 Good Good
Reference Dimension 1 1.4 1.8 2 2.8 3.6 4.6 5.8 7.4 9.2 11.8 15 19 24.8 30.8 38.6 100
0 Good Good
c Tolerance 0 0 0 0 0 0 0 0 0 0 0 0 0 0 110 Good
− 0.1 − 0.2 − 0.3 − 0.4 − 0.6 − 0.7 − 0.9 − 1.2 − 1.5 − 1.9 − 2.4 − 3.1 − 3.8 − 4.8 125 Good
b Approx. 2 2.4 3 3 3.2 4 5 6.4 8 10 12.6 16 20 26 32 40 140 Good
a Approx. 1.6 1.6 1.6 2.5 2.5 2.5 2.5 3.2 4 4 4 4 6.3 6.3 6.3 6.3
Note(1) : Maximum value for D is the maximum value on the pin's circumference, and the minimum value for D is the average of D1, D2 and D3.
Bolts and Pins

Over than − 2.5 3.5 4.5 5.5 7 9 11 14 20 27 39 56 80 120 170

Bolts
Diameter of

or Less 2.5 3.5 4.5 5.5 7 9 11 14 20 27 39 56 80 120 170 −

Applicable

Clevis Over than − 2 3 4 5 6 8 9 12 17 23 29 44 69 110 160 Reference t is in accordance with JSMA(Japan Spring Manufactures Association Standard)No.6.
Pin or Less 2 3 4 5 6 8 9 12 17 23 29 44 69 110 160 −
Dia. of Pin Hole (Reference) 0.6 0.8 1 1.2 1.6 2 2.5 3.2 4 5 6.3 8 10 13 16 20 Shape and Dimensions of Retaining Ring-E Type
4
5
6 Free In Use
8
±0.5
10 ±0.5
12
±0.5
14 b m
16 ±0.5
18 ±0.8 d

d2
d1
20 n
22
±0.8
25 ±0.8
28 H
32
±0.8
36 D t
40
±1.2
ℓ 45
50
±1.2 Reference:Typical shape is shown. Unit:mm
56 Retaining Rings Applicable Shaft(Reference)
63 ±1.2 Nominal d(1) D H t b Classification of d1 d2 m n
71 Reference Reference Reference Reference Reference Reference
80 ±2 Dimension Tolerance Dimension Tolerance Dimension Tolerance Dimension Tolerance Approx. More than or Less Dimension Tolerance Dimension Tolerance Min.
0 + 0.05
90 0.8 0.8 − 0.08 2 0.7 0.2 ±0.02 0.3 1 1.4 0.8 0 0.3 0.4
±2 1.2 1.2 3 ±0.1 1 0.3 ±0.025 0.4 1.4 2 1.2 0.4 0.6
100 + 0.05
112 1.5 1.5
0
4 1.3 0 0.4 0.6 2 2.5 1.5
+ 0.06 0
0.8
125 2 2
− 0.09
5 1.7 − 0.25 0.4 ±0.03 0.7 2.5 3.2 2
0 0.5
140
±2 2.5 2.5 6 2.1 0.4 0.8 3.2 4 2.5 1
160 3 3 7 2.6 0.6 0.9 4 5 3
180 ±2 4 4
0
9 3.5
0
0.6 1.1 5 7 4
+ 0.075 0.7
200 5 5 11 ±0.2 4.3 0.6 1.2 6 8 5 1.2
±2 6 6
− 0.12 12 5.2
− 0.3 0.8 ±0.04 1.4 7 9 6
0 + 0.1
224 0
250 7 7 14 6.1 0.8 1.6 8 11 7 1.5
0.9
280 8 8 0 16 6.9
0
0.8 1.8 9 12 8 + 0.09 1.8
9 9 − 0.15 18 7.8 0.8 2.0 10 14 9 0
− 0.35 2
Reference 1.The nominal diameter is dependent on the diameter of the pin hole. 10 10 20 8.7 1.0
±0.05
2.2 11 15 10
1.15
12 12 0 23 10.4 1.0 2.4 13 18 12 + 0.11 2.5
2.d is a value for a spot somewhere between the end and the ℓ/2 spot. 15 15 − 0.18 29 13 0 1.6(2) 2.8 16 24 15 0 () 2 + 0.14 3
3.The end may be pointed or flat. If a pointed end or a flat one is needed, it should be specified. ±0.3 1.6(2)
±0.06 0
19 19 0 37 16.5 − 0.45 4.0 20 31 19 + 0.13 1.75 3.5
4.The length (ℓ) should be one enclosed by thick lines. The value in an enclosed area is a tolerance. If the required r-value is not given in the table, it 24 24 − 0.21 44 20.8 0
− 0.5 2.0 ±0.07 5.0 25 38 24 0 2.2 4
should be specified by the ordering side. Note(1) : d should be measured with a limit plug gauge.
2853 5.The head must not tilt excessively from the axial center. Note(2) : thickness(t)=1.6mm, may be kept at 1.5mm for the time being. m should be 1.65mm. 2854
Reference : The recommended dimensions of the applicable shaft are given here for reference.
 [Technical Data]
Retaining Ring-C Type Excerpts from JIS B 2804(2001)

1. Retaining Rings-C Type-External 2. Retaining Rings-C Type-Internal

b
m

b
m
d4
d3 d3
d4

d1
d2
d1

d2
t

d5
d5
t

a
a
n
n

d0
d0

The hole with diameter d0 should be positioned to protrude out d5 is the max. outer diameter when the retaining The hole with diameter d0 should be positioned to protrude out d5 is the minimum diameter of the internal
of the groove when the retaining ring is inserted in the shaft. ring is fitted onto the shaft. of the groove when the retaining ring is inserted in the hole. circumference when the retaining ring is fitted.

Retaining Rings-C Type-External Unit:mm Retaining Rings-C Type-Internal Unit:mm

Retaining Rings Applicable Shaft(Reference) Retaining Rings Applicable Shaft(Reference)
Nominal(1) d3 t b a d0 d2 m n Nominal(1) d3 t b a d0 d2 m n
d5 d1 d5 d1
Reference Dimension Tolerance Reference Dimension Tolerance (Approx.) (Approx.) (Min.) Reference Dimension Tolerance Reference Dimension Tolerance (Min.) Reference Dimension Tolerance Reference Dimension Tolerance (Approx.) (Approx.) (Min.) Reference Dimension Tolerance Reference Dimension Tolerance (Min.)
0
10 9.3 1.6 3 17 10 9.6 − 0.09 10 10.7 1.8 3.1 3 10 10.4
±0.15 1.2 1.2
(11) 10.2 1.8 3.1 18 11 10.5 11 11.8 1.8 3.2 4 11 11.4
12 11.1 1.8 3.2 19 12 11.5 12 13 1.8 3.3 5 12 12.5
1.5 1.5
(13) 12 1.8 3.3 20 13 12.4 (13) 14.1 ±0.18 1.8 3.5 6 13 13.6 + 0.11
1 ±0.05 1.15 0
14 12.9 2 3.4 22 14 13.4 14 15.1 2 3.6 7 14 14.6
15 13.8 2.1 3.5 23 15 14.3 0 15 16.2 2 3.6 8 15 15.7
±0.18 − 0.11
16 14.7 2.2 3.6 1.7 24 16 15.2 16 17.3 1 ±0.05 2 3.7 1.7 8 16 16.8 1.15
17 15.7 2.2 3.7 25 17 16.2 (17) 18.3 2 3.8 9 17 17.8
18 16.5 2.6 3.8 26 18 17 18 19.5 2.5 4 10 18 19
(19) 17.5 2.7 3.8 27 19 18 19 20.5 2.5 4 11 19 20 1.5
20 18.5 2.7 3.9 28 20 19 20 21.5 2.5 4 12 20 21
1.5
(21) 19.5 2.7 4 30 21 20 (21) 22.5 ±0.2 2.5 4.1 12 21 22
1.2 1.35 + 0.21
22 20.5 2.7 4.1 31 22 21 22 23.5 2.5 4.1 13 22 23
0
(24) 22.2 3.1 4.2 33 24 22.9 (24) 25.9 2.5 4.3 2 15 24 25.2
2 0
25 23.2 3.1 4.3 34 25 23.9 25 26.9 3 4.4 16 25 26.2
±0.2 ±0.06 − 0.21
(26) 24.2 3.1 4.4 35 26 24.9 (26) 27.9 3 4.6 16 26 27.2
1.2 1.35
28 25.9 3.1 4.6 38 28 26.6 28 30.1 3 4.6 18 28 29.4
(29) 26.9 3.5 4.7 39 29 27.6 30 32.1 3 4.7 20 30 31.4
30 27.9 3.5 4.8 40 30 28.6 32 34.4 ±0.06 3.5 5.2 21 32 33.7
1.6(2) 1.75
32 29.6 3.5 5 43 32 30.3 (34) 36.5 3.5 5.2 23 34 35.7
±0.25
(34) 31.5 4 5.3 45 34 32.3 35 37.8 3.5 5.2 24 35 37
35 32.2 4 5.4 46 35 33 + 0.14 (36) 38.8 1.6(2) 3.5 5.2 25 36 38 1.75
±0.25 0 + 0.14
+ 0.25 0
(36) 33.2 4 5.4 47 36 34 37 39.8 3.5 5.2 26 37 39 0
(38) 35.2 4.5 5.6 50 38 36 (38) 40.8 4 5.3 27 38 40
40 37 4.5 5.8 53 40 38 0 40 43.5 4 5.7 28 40 42.5
1.8 − 0.25 1.95
(42) 38.5 4.5 6.2 55 42 39.5 42 45.5 ±0.4 4 5.8 30 42 44.5
45 41.5 4.8 6.3 58 45 42.5 45 48.5 1.8 4.5 5.9 33 45 47.5 1.95
±0.4
(48) 44.5 4.8 6.5 62 48 45.5 47 50.5 4.5 6.1 34 47 49.5
2
50 45.8 5 6.7 64 50 47 (48) 51.5 4.5 6.2 35 48 50.5
±0.07 2
(52) 47.8 5 6.8 66 52 49 50 54.2 4.5 6.5 37 50 53
55 50.8 5 7 70 55 52 52 56.2 ±0.07 5.1 6.5 39 52 55
2.5 2.5
(56) 51.8 5 7 71 56 53 55 59.2 5.1 6.5 41 55 58
2 2.2
(58) 53.8 5.5 7.1 73 58 55 (56) 60.2 5.1 6.6 42 56 59
2 2.2
60 55.8 5.5 7.2 75 60 57 (58) 62.2 5.1 6.8 44 58 61
(62) 57.8 5.5 7.2 77 62 59 60 64.2 ±0.45 5.5 6.8 46 60 63 + 0.3
(63) 58.8 5.5 7.3 78 63 60 62 66.2 5.5 6.9 48 62 65 0
±0.45 0
65 60.8 6.4 7.4 81 65 62 − 0.3 (63) 67.2 5.5 6.9 49 63 66
(68) 63.5 6.4 7.8 84 68 65 (65) 69.2 5.5 7 50 65 68
70 65.5 6.4 7.8 86 70 67 68 72.5 6 7.4 53 68 71
(72) 67.5 2.5 ±0.08 7 7.9 88 72 69 2.7 2.5 (70) 74.5 6 7.4 55 70 73
75 70.5 7 7.9 92 75 72 72 76.5 2.5 ±0.08 6.6 7.4 57 72 75 2.7 2.5
(78) 73.5 7.4 8.1 95 78 75 75 79.5 6.6 7.8 60 75 78
80 74.5 7.4 8.2 97 80 76.5 (78) 82.5 6.6 8 62 78 81 + 0.35
±0.55 0
80 85.5 7 8 64 80 83.5
Note(1): Priority should be given to values not in ( ). A value in ( ) may be used if necessary.
Note(2): Thickness(t)=1.6mm, may be kept at 1.5mm for the time being. m should be 1.65mm. Note(1) : Priority should be given to values not in( ). A value in( )may be used if necessary.
Reference 1.The minimum width of the ring of the retaining ring should be less than the plate thickness t. Note(2): Thickness(t)=1.6mm, may be kept at 1.5mm for the time being. m should be 1.65mm.
2.The recommended dimensions of the applicable shaft are given here for reference. Reference 1. The minimum width of the ring of the retaining ring should be less than the plate thickness t.
3.d4 (mm) should preferably be equal to d4=d3+(1.4~1.5)b. 2. The recommended dimensions of the applicable shaft are given here for reference.
Reference The thickness t, conforms to the Japan Spring Manufactures Association Standard, JSMA No. 6-1976 (steel belt for a spring). 3. d4(mm)should preferably be equal to d4=d3−(1.4~1.5)b.
Reference The thickness t, conforms to the Japan Spring Manufactures Association Standard, JSMA No. 6-1976(steel belt for a spring).

2855 2856
 [Technical Data]
Machine Keys and Key Grooves Excerpts from JIS B 1301(1996)

1. Parallel Keys and Key Grooves 2. Slope Key, Gib Head Key and Key Groove
Gib Head Key Section of Key(A-A)
− S1 1.6 Section of Key Section of Key Groove − S1
Slope Key 6.3
b
b
b
(Code T)

b
1
1.6 S1=Tolerance of b× r2
2

c
− S1 ℓ
25

25
6.3 6.3

h
c
ℓ

h
A

b
6.3 b2 C c
− S2 1.6 6.3 30° f

25

25
1 c 6.3 ℓ
S2=Tolerance of h× 1.6 − S2 3.2 Slope 1
h

1
2 3.2 100 ± 1000

h1
b1 1
6.3 6.3 S1=Tolerance of b×

h
h
2 A

h2
t2
1.6
r1 1.6 h2=h, f=h, e≈b − S2 Section of Key Groove
1
h

S2=Tolerance of h× h2=h, f≈h, e=b

2 r2

t1
d

t2
b2 1.6
6.3
1.6

t 12
d b1
6.3
r1

Unit:mm
Dimension of Key Groove Reference Unit:mm
Key Nominal (Sliding Type) Standard Precision Class Dimension of Key Groove Dimension of Key Groove Reference
Reference Reference Reference Reference Applicable Key Nominal
Dimension b1 b2 b1 b2 b1 and b2 b h b1 and b2
Dimension r1 and r2 Dimension Dimension Dimension Shaft Dia.(1) Dimension Reference Reference Reference Applicable
b×h
of b1, b2 Tolerance Tolerance Tolerance Tolerance Tolerance ℓ(1) 2
of t1 of t2 of t2, t1 d Reference Tolerance Reference h1 c Reference Tolerance r1 and r2 Dimension Dimension Dimension Shaft Dia.( )
b×h Tolerance of t1 of t2 of t2, t1 d
(H9) (D10) (N9) (Js9) (P9) Dimension (h9) Dimension Dimension (D10)
2×2 2 + 0.025 +0.060 −0.004 −0.006 1.2 1.0 6~8 2×2 2 0 2 0 − 6~30 2 +0.060 1.2 0.5 + 0.05 6~8
±0.0125 0.16 0.08
3×3 3 0 +0.020 −0.029 −0.031 0.08~0.16 1.8 1.4 8~10 3×3 3 − 0.025 3 − 0.025 − 6~36 3 +0.020 1.8 0.9 0 8~10
+ 0.1 ~0.25 ~0.16
4×4 4 2.5 1.8 10~12 4×4 4 4 7 8~45 4 2.5 1.2 10~12
+ 0.030 +0.078 0 −0.012 0 h9
5×5 5 ±0.0150 3.0 2.3 12~17 0 0 +0.078
0 +0.030 − 0.030 −0.042 5×5 5 5 8 10~56 5 3.0 1.7 + 0.1 12~17
− 0.030 − 0.030 +0.030
6×6 6 3.5 2.8 17~22 6×6 6 6 10 0.25 14~70 6 0.16 3.5 2.2 0 17~22
0.16~0.25
(7×7) 7 4.0 3.0 20~25 (7×7) 7 7.2 0 10 ~0.40 16~80 7 ~0.25 4.0 3.0 20~25
+ 0.036 +0.098 0 −0.015 − 0.036
8×7 8 ±0.0180 4.0 3.3 22~30 0 +0.098
0 +0.040 − 0.036 −0.051 8×7 8 7 11 18~90 8 4.0 2.4 22~30
− 0.036 +0.040
10×8 10 5.0 3.3 30~38 10×8 10 8 0 12 22~110 10 5.0 2.4 + 0.2 30~38
h11
12×8 12 5.0 3.3 38~44 12×8 12 8 − 0.090 12 28~140 12 5.0 2.4 0 38~44
14×9 14 5.5 3.8 44~50 14×9 14 9 14 0.40 36~160 14 0.25 5.5 2.9 44~50
+ 0.043 +0.120 0 −0.018 0.25~0.40 0 +0.120
(15×10) 15 ±0.0215 5.0 5.0 50~55 (15×10) 15 10.2 0 h10 15 ~0.60 40~180 15 ~0.40 5.0 5.0 + 0.1 50~55
0 +0.050 − 0.043 −0.061 − 0.043 − 0.070 +0.050 0
16×10 16 6.0 4.3 + 0.2 50~58 16×10 16 10 0 16 45~180 16 6.0 3.4 50~58
− 0.090
18×11 18 7.0 4.4 0 58~65 18×11 18 11 18 50~200 18 7.0 3.4 58~65
+ 0.2
0 h11
20×12 20 7.5 4.9 65~75 20×12 20 12 20 56~220 20 7.5 3.9 0 65~75
− 0.110
22×14 22 9.0 5.4 75~85 22×14 22 14 22 63~250 22 9.0 4.4 75~85
+ 0.052 +0.149 0 −0.022 0 0 +0.149 + 0.1
(24×16) 24 ±0.0260 8.0 8.0 80~90 (24×16) 24 16.2 − 0.070 h10 24 0.60 70~280 24 0.40 8.0 8.0 0 80~90
0 +0.065 − 0.052 −0.074 0.40~0.60 − 0.052 +0.065
25×14 25 9.0 5.4 85~95 25×14 25 14 22 ~0.80 70~280 25 ~0.60 9.0 4.4 85~95
28×16 28 10.0 6.4 95~110 0 + 0.2
28×16 28 16 h11 25 80~320 28 10.0 5.4 95~110
− 0.110 0
32×18 32 11.0 7.4 110~130 32×18 32 18 28 90~360 32 11.0 6.4 110~130
(35×22) 35 11.0 11.0 125~140 (35×22) 35 22.3 0 h10 100~400 35 11.0 11.0 + 0.15 125~140
− 0.084 0
0 32 + 0.3
36×20 36 12.0 8.4 130~150 36×20 36 20 − 0.130 h11 − 36 12.0 7.1 0 130~150
(38×24) 38 + 0.062 +0.180 0 −0.026 12.0 12.0 140~160 (38×24) 38 24.3 0 h10 36 − 38 12.0 12.0 + 0.15 140~160
±0.0310 0 − 0.084 +0.180 0
40×22 40 0 +0.080 − 0.062 −0.088 0.70~1.00 13.0 9.4 150~170 − 0.062 0 1.00 +0.080 0.70 + 0.3
40×22 40 22 − 0.130 h11 36 − 40 13.0 8.1 0 150~170
~1.20 ~1.00
(42×26) 42 13.0 13.0 160~180 (42×26) 42 26.3 0 h10 40 − 42 13.0 13.0 + 0.15 160~180
− 0.084 0
45×25 45 15.0 10.4 170~200 45×25 45 25 0 40 − 45 15.0 9.1 170~200
+ 0.3
50×28 50 17.0 11.4 200~230 50×28 50 28 − 0.130 45 − 50 17.0 10.1 200~230
0
56×32 56 20.0 12.4 230~260 56×32 56 32 50 − 56 20.0 11.1 230~260
63×32 63 + 0.074 +0.220 0 −0.032 1.20~1.60 20.0 12.4 260~290 1.60 1.20
63×32 63 0 32 50 − 63 +0.220 20.0 11.1 + 0.3 260~290
±0.0370 h11 ~2.00 ~1.60
70×36 70 0 +0.100 − 0.074 −0.106 22.0 14.4 290~330 70×36 70 − 0.074 36 56 − 70 +0.100 22.0 13.1 0 290~330
0
80×40 80 25.0 15.4 330~380 80×40 80 40 − 0.160 63 − 80 25.0 14.1 330~380
90×45 90 + 0.087 +0.260 0 −0.037 2.00~2.50 28.0 17.4 380~440 2.50 2.00
90×45 90 0 45 70 − 90 +0.260 28.0 16.1 380~440
±0.0435 ~3.00 ~2.50
100×50 100 0 +0.120 − 0.087 −0.124 31.0 19.5 440~500 100×50 100 − 0.087 50 80 − 100 +0.120 31.0 18.1 440~500
Note(1) The applicable shaft diameter is calculated from the torque corresponding to the strength of the key, for presentation as 1
Note( ) From the values for ℓ given below, which are in the appropriate range in the table, one should be selected.
referential data for general-purpose use. When the key is of an appropriate size relative to the torque to be transmitted, a
The tolerance for l should be h12 under JIS B0401(dimension tolerance and fitting), in principle.
shaft thicker than the applicable shaft diameter may be used. In some cases, t1 and t2 should be adjusted so that a side
6,8,10,12,14,16,18,20,22,25,28,32,36,40,45,50,56,63,70,80,90,100,110,125,140,160,180,200,220,250,280,320,360,400
of the key will come into uniform contact with the shaft and the hub. A shaft narrower than the applicable shaft diameter
Note(2) The appropriate shaft diameter should be matched with the torque corresponding to the strength of the key.
should not be used.
Reference The nominal sizes given in( )should not be used unless they are absolutely necessary.
Reference The nominal sizes given in( )do not conform to the relevant international standard and must not be used in new design.
2857 The groove for the boss should be slanted to 1/100, in principle. 2858
 [Materials]
Varieties and Applications 1

1.General Steel Materials 3.Aluminum Alloy Materials

Type Material Code Applications Comment JIS Flat Bar Square Bar Hexagonal Bar Round Bar Steel Plate Section Steel Type Material Code Applications Comment JIS Flat Bar Square Bar Hexagonal Bar Round Bar Section Steel
Rolled Steel for
1018 Carbon Steel General Machine Parts Fine Workability and Weldability JIS G 3101 Good Good Good Good Good
General Structure Al−Cu 2011 Aluminum Alloy General-Use Strength Materials Free-Cutting Alloy. It excels in machinability
but has worse corrosion resistance. Good
Alloy
Polished Steel Bar Excellent Precision and Surface
JIS-SS400D General Machine Parts Roughness. Ready for use − Good Good Good Good Al−Cu
(Cold-Drawn) 2017 Aluminum Alloy General-Use Strength Materials High Strength and Machinability Duralumin Good Good Good
directly after slight cutting. Alloy
Al−M General Machine Most typical aluminum alloy with medium strength.
1045 Carbon Steel it for Hardening 5052 Aluminum Alloy With high fatigue strength in comparison with its Good Good
Tensile Strength 58kgf/mm2 Alloy Parts Covers, cases, etc. strength and high corrosion resistance to seawater.
Carbon Steel for General Machine Parts JIS G 4051 Good Good Good Good Good Al−M It has fine machined surface and high corrosion
Machine Structural Use Fit for Hardening 5056 Aluminum Alloy General Machine Parts resistance to seawater. It has fine machined surface JIS H 4000 Good
1049 Carbon Steel Alloy and high corrosion resistance to seawater.
Tensile Strength 66kgf/mm2
Al−M −Si
W1-9 Tool Steel
For Drill Rod(Round Bar)W1-9 Tool Steel
Good Good 6061 Aluminum Alloy General Machine Parts Heat-treated corrosion resisting alloy. Good Good
surface-finished after cold drawing. Alloy High durability owing to T6 treatment.
Carbon Tool Steel Shafts, Pins, etc. Class 7(−DG7)=h7 JIS G 4401 Al−M −Si Weaker than 6061, but more extrudable. Applicable
W1-8 Tool Steel Class 8(−DG8)=h8 Good Good Good 6063 Aluminum Alloy General Machine to complex cross-sections shapes. Good corrosion Good Good Good
Class 9(−DG9)=h9.
Alloy Parts and Structural Material resistance and surface treatment.
Al−Zn−M It is one of the strongest aluminum alloys but has
JIS-SKS93 Alloy 7075 Aluminum Alloy Jigs and Dies Good
worse corrosion resistance. Extra Super Duralumin
Alloy Tool Steel Hardening Parts Deformation caused by Hardening
is much less than that of SK material. JIS G 4404 Good Good Good
O1 Tool Steel JIS Acronyms for Non-Ferrous Metal
P Plate, Strip, Disk TW Welded Tube
4137 Alloy Steel Tensile Strength 70kgf/mm2, PC Laminate TWA Arc-Welded Tube
Chrome General machine parts Tensile Strength after Hardening BE Extruded Bar S Extruded Section
Molybdenum Steel SCM415 Alloy Steel requiring strength. & tempering:95 kgf/mm2 or JIS G 4105 Good Good Good Good Good
Screws, etc. more. Hardness:HB270 or more. BD Drawn Bar BR Riveted Bar
Hardening:HRC50 or more. W Drawn Wire FD Die-Forged Part
JIS-SCM420
TE Seamless Extruded Tube FH Frce-Forged Part
Made of carbon steel plus TD Seamless Drawn Tube
1212 Carbon Steel
sulfur to enhance machinability.
Sulfuric and Sulfur General Machine parts
Compound Free 12L13 Carbon Steel (Free-Cutting steel) JIS G 4804 Good Good Good Quality Codes for Aluminum and Aluminum Alloys
Cutting Steel Free-Cutting Steel
containing sulfur and lead. Code Definition Description
12L14 Carbon Steel
Completed as a product, without any order for thermal refining. Extruded or forged material,
High Carbon F Plain Manufactured Material not thermally refined.
Chrome Bearing Steel 52100 Bearing Steel Roller bearings, etc. Bearing Steel JIS G 4805 Good
H112 Wrought material, for which certain mechanical properties are guaranteed without the need of hardening.
Rolled at an almost ambient temperature. Brought into the softest state by Completely re-crystallized by annealing. A thermally treated alloy should be cooled at a temperature
Cold-Rolled High dimensional precision and fair texture. O annealing. below the annealing temperature to prevent the effect of annealing completely.
Low Carbon Steel Covers, cases, etc. JIS G 3141 Good
Steel Plate Fine machinability. Easy to bend, wring and cut.
Fine Weldability. H1n Hardened by cold working.
n is a numeral from 1 to 9, representing the degree of hardening. 8 represents hard material, and "4"
H H2n Hardened and then properly softened by heat. represents the state halfway 1/2 between 0 and hard material. 2 represents the level halfway
General machine Plates for general use are between 0 and 1/2 hardness, and "6" the state halfway between 1/2 hardness and hard material.
Hot-Rolled Steel Plate Low Carbon Steel JIS G 3131 Good H3n Stabilized after cold working.
structural parts. 6 mm or less in thickness.

2. Stainless Steel Materials Cooled after high-temperature working Quenched at the end of a cold working process and allowed to age and harden at ambient temperature.Extruded material
T1 is typical material processed in this way. Cold working such as correction may be conducted unless it affects the strength.
and then allowed to age naturally. Used for an alloy such as 6063, for which the effect of quenching can be realized by cooling after hot working(extrusion).
Type Material Code Applications Comment Magnetism JIS Flat Bar Square Bar Hexagonal Bar Round Bar Steel Plate Section Steel
Allowed to age naturally after solution Cold working is conducted for plates, rods, tubes, etc. to enhance the strength in some cases, and
Austenite 303 Stainless Steel Machine parts
requiring antirusting
18-8 Free-Cutting Stainless Steel, Non-Magnetic. None†
More Machinable than 304 Stainless Steel Good Good T3
treatment and cold working.
to improve the corrective dimension precision in other cases, with an obvious effect. T361 when
cold working is performed to a higher degree than that for T3.
Machine parts Most Versatile Antirusting and Heat-
Austenite 304 Stainless Steel None† Good Good Good Good Good Good Cold working is conducted to enhance the strength after solution treatment, and then it is tension
requiring antirusting Resisting Steel for General Use T351 Allowed to age naturally after solution
treatment and cold working. processed to give 1.5%to 3%permanent distortion to remove residual tension, and allowed to age naturally.
Machine parts More resisting to seawater and other
Austenite 316 Stainless Steel None† JIS G 4303~ Good Good Good
requiring antirusting media than 304 Stainless Steel. Aging is usually completed after exposure to ambient temperature for approx. 4 days. In the case of 7NO1,
T4 Natural aging after solution treatment however, aging is a longer process. The tensile property upon the elapse of one month is adopted as
Martensite 440C Stainless Steel Machine parts requiring antirusting
(Less corrosion resistant than austenite.)
Fit for Hardening. Available Good referential data.The variety that is given T4 treatment by a user under specified conditions is called T42.
T5 Hardened through artificial aging after Hardened through artificial aging to improve the mechanical properties and stabilize the dimensions. Used for an alloy
Martensite 410 Stainless Steel Machine parts requiring antirusting Fit for Hardening. Fine Machinability. Available Good high-temperature processing and quenching or casting such as 6063, for which the effect of quenching can be realized by cooling after hot working(extrusion).
(Less corrosion resistant than austenite.)
Hardened through artificial aging Excellent strength can be attained for a thermally treated alloy without cold working in the typical heat
†ｅMartensite exhibits magnetic properties. Machining of Austenite may cause magnetic properties. T6 after solution treatment. treatment process. An item that is given T6 treatment by a user under specified conditions is called T62.
<Reference:Corrosion Resistance of Stainless Steel> T Wrought Materials:
1018 Carbon Steel 440C Stainless Steel 304 Stainless Steel 316 Stainless Steel †G−STAR
Hardened through artificial aging Quenched with lukewarm water to prevent distortion due to the main hardening.
Testing Method T61 after solution treatment by
Conforms to the JIS H 8502 Cycle Test quenching with lukewarm water. The conditions for hardening through artificial aging are adjusted to attain strength exceeding that
Casting:Tempered after hardening accomplished by regular T6 treatment.
Method as a complex corrosion test Before test
Overaging surpassing those needed for hardening through artificial aging is carried out to attain
T7 Stabilized after solution treatment the maximum strength, because special properties are adjusted somewhat at the expense of strength.
Test Conditions
T73 Overaging after solution treatment. Overaging after solution treatment to rectify the tendency to crack due to corrosion under stress.
(1) Salt water spray test(5%NaCI. 35˚C) 2hr Specified in 7075, forgings, of JIS.
(2) Drying(60˚C) 4hr 48hr Overaging after removal of residual stress by compression to retain 1%to 5%permanent deformation
Overaging after removal of
T7352 stress after solution treatment.residual subsequent to solution treatment, in order to rectify the tendency to crack due to corrosion under stress.
(3) Wetting(95%RH. 35˚C) 2hr
Included in free-forged part, 7075.
One cycle takes 8 hr.
Hardened through artificial aging Cold working performed, with a noticeable effect, to improve the mechanical properties or to rectify
T8 after cold working subsequent drawbacks or improve dimension precision. Called T83 when the sectional area is reduced 3%through
Appearance of test piece 48 hr, 168 hr before test. to solution treatment. cold working. CalledT86 when the reduction rate is 6%. These procedures are performed to enhance the strength.
168hr
Cold working after hardening through
T9 artificial aging subsequent to Cold working is necessary to enhance the strength.
solution treatment.
2859 †G-STAR is martensite stainless steel (pre-hardened steel) manufactured by the Daido Special Steel Co., Ltd. 2860
 [Materials] [Materials]
Varieties and Applications 2 Types and Apparent Colors of Surface Treatment

4. Copper Alloy Materials ｇ Types of Surface Treatment

Type Material Code Applications Comment JIS Square Bar Hexagonal Bar Round Bar Steel Plate Vickers Layer Applicable
Name Hardness Thickness
Materials
Example Purpose, Features Reference
(HV) (μm)
Brass Plate C28000 Brass For Regular Sheet Metal Machining Used in high strength and JIS H 3100 Good Thin ·Antirust, low price.
Name Plates and Instrument Panels ductile sliding parts. Brass Zinc Plating − 3~20 Steel −
Plate Wire ·Poor appearance.
Free-Cutting Brass C3604 BD Brass (JIS) General turming bolts Good Machinability JIS H 3250 Good Good Good
(Extruded Bar) screws, nuts, etc. Plate Work
Chromate Plating − 1~2 Steel ·Antirust, low price.
Bolts and Nuts. ·Fit for mass production.
−
·Poor appearance, however,
5. Cast and Forged Products, Copper Alloy Castings Bright Chromate − 1~2 Steel − works instead of nickel plating.
Type Material Code Applications Comment JIS ·Antirust, low price.
Trivalent Chromate − 1~2 Steel Bolts and Nuts ·Do not contain hexavalent chrome. −
Gray Cast Iron, Class3 Alloy Cast Iron Class No.30 − JIS G 5501
Gray Cast Iron, Class4 Alloy Cast Iron Class No.35 Cast Machine Parts − JIS G 5501 ·Improvement of corrosion resistance and decoration ·Copper base plating as
Nickel Plating − − ·Chrome plating has more corrosion appropriate.
Spheroidal Graphite Cast Iron, Class4 JIS-FCD600 − JIS G 5502 resistance in the atmosphere. ·Not applicable to deep indentations.
Bearings, sleeves, bushings High pressure resistance and abrasion resistance, Steel
Bronze Casting, Class 6 JIS-BC6 and general machine parts. and good machinability. JIS H 5111 Class 1 Plating Copper − ·Better appearance than Class 3 plating. ·Material…Buff…Plating…Buff
500 5~20 Brass
Class 3 Plating − ·Material…Plating
·Fatigue resistance. ·Material…Satin finish…Plating
6. Steel Pipe Materials Satin Finish Plating − − ·Minor flaws remain inconspicuous.
Type Material Code Applications Comment JIS ·Approx.10 times more expensive
Steel than nickel plating.
White Pipe(Zinc Galvanizing) Operating Pressure 10kgf/mm2 At Electroless 500 Stainless Steel Parts Unsuitable
Carbon Steel Pipe Nickel Plating for Nickel Plating. ·Easy film thickness control.
SGP Piping Parts ambient temperature(Gas pipe). JIS G 3452 Copper ·High corrosion resistance, abrasion resistance.
for Ordinary Piping Black Pipe(No Plating) A is metric specification. B is inch specification. Specifiable ·Give Conductivity to Non-Metals −
Aluminum Alloy
Carbon Steel Pipe for JIS-STPG370 Operating Pressure 10kgf/mm2 Glass
Piping Parts Operation temperature 350˚C. JIS G 3454 By, Parts hardened ·Same as the features of
Machine Pressure Service (JIS-STPG38) Kanigen Plating 1000 Plastic electroless nickel plating.
A is metric specification. B is inch specification. after Plating.
OK. ·Can be hardened by heat treatment after plating.
Carbon Steel Pipe for JIS-STKM General Machine Available for class 11 to class 20. JIS G 3445
Machine Structural Use Parts Hollow Shafts. ·Appearance with gloss ·Nickel base plating
Chrome Plating − − ·Good corrosion resistance as appropriate.
Seamless Brass Pipe JIS-C2700T − Easy Flaring, Bending, ·Sliding chrome plating surfaces ·Not applicable to deep
JIS H 3300
(Regular class) Wringing and Plating are easy to stick together. indentations.
Steel −
Class 1 Plating ·Better appearance than Class 3 plating. ·Material…Buff…Plating…Buff
500 5~20 Copper
7. Spring Materials Class 3 Plating Brass − ·Material…Plating

Satin Finish Plating − − ·Fatigue resistance. ·Material…Satin finish…Plating

Type Material Code Applications Allowable Operating TemperatureA JIS ·Minor flaws remain inconspicuous.

Spring Steel (ASTM A228) High strength, homogenous cold-drawn wire. Hard 1000 10~30 Cylinder Liners ·Excellent abrasion resistance. ·Material…Plating
Piano Wire SWP-B For high quality springs and forming. 110 JIS G 3522 Chrome Plating ·More expensive than other chrome plating. (Class 3 Plating)
Bolts ·Base coating.
Applicable to universal stress. Black Oxide − − Steel Nuts ·Appearance(with gloss). ·General Black Oxide
JIS-SWB 110 (Blackening)
For low priced springs and forming. Instruments ·Rusts more easily than Tufftride
Hard Steel Wire JIS G 3521
Steel Items requiring high precision, ·Long term antirust performance. ·L o w - Te m p e r a t u r e P r e l i m i n a r y
JIS-SWC For high quality springs and forming. 110 Low Temperature Treatment. No thermal effect on raw
− 1~2 Copper items requiring higher corrosion ·High corrosion resistance.
Black Chrome Plating Stainless Steel resistance than blackening.
material. Parts coupled with plastic
Carbon Steel for Spring Oil Tempered Wire JIS-SWO-A Hardening and tempered. ·Ultra thin film. matter, rubber, etc.
Oil Tempered Steel Wire JIS-SWO-B For general-purpose springs. 120 JIS G 3560
White − 3~5 ·Corrosion and abrasion resistance. ·Some alumite pieces are colored
Hardening and tempered. Alumite Aluminum Alloy − ·No electric conductivity. through fine holes in the hard,
Carbon Steel for Valve-Spring Oil Tempered Wire. JIS-SWO-V With a fine surface and uniform tensile 120 JIS G 3561
Oil Tempered Steel Wire Black − 5~10 ·Heat Resistance oxidized film formed on the surface.
strength
Cr-V Steel for Valve-Spring Hardening and tempered.
JIS-SWOCV-V 220 JIS G 3565
Oil Tempered Steel Wire Loads and slightly high Temperatures.
Ci-Cr Steel for Valve-Spring JIS-SWOSC-V Hardening and tempered.
ｇ Apparent Colors of Surface Treatment
Oil Tempered Steel Wire Loads and slightly high Temperatures. 245 JIS G 3566
Bright Chromate Trivalent Chromate Electroless Nickel Plating Hard Chrome Plating
(−WPA) For general corrosion and heat resistance
302 Stainless Steel (−WPB) Available for magnetic spring. 290

(−WPA) Heat Resistance is good. Higher corrosion resistance than SUS302.

316 Stainless Steel (−WPB) 290
For Springs Available for magnetic spring.
Stainless Steel Wire JIS G 4314

631 Stainless Precipitation hardening after spring processing.

High strength and general corrosion resistance. 340 Black Oxide Clear Anodize Black Anodize
Steel-WPC
Available for magnetic spring.

2861 2862
 [Materials] [Materials]
Hardening and Hardness Test Methods Standard Material Sizes 1

ｇ Heat Treatment for Steel Materials ｇ General Steel Materials

Vickers Hardness Hardening Depth Type Material Code Shapes Unit Standard Dimensions
Name (HV) (mm)
Strain Applicable Materials Typical Material Reference
6,9,12,13,14,16,19,22,25,28,30,32,35,38,40,45,50,55,60,65,
O1 Tool Steel ·Operation of heating copper to an appropriate Rolled Steel for Flat Bar t 70,75,80,85,90,95,100,105
1018 Carbon Steel
JIS-SKS21 General Structure
temperature over transformation point and quickly Square Bar _ 9,13,16,19,22,25,32,38,44,50,65,75,90,100
Varies according High Carbon Steel 52100 Bearing Steel
cooling it in an appropriate medium in order to
Through hardening 750 or Less Full Depth M2 Tool Steel t Width W
to materials. C>0.45% JIS-SKS93
increase hardness or improve strength.
W1-9 Tool Steel ·Not applicable to long or precision parts, such as 2 6,8,10,12,16,20
1045 Carbon Steel spindles, etc. 3 6,8,9,10,12,13,16,19,22,25,32,38,50
4 10,13,16,19,20,22,25,32
Standard 0.5 ·Applicable to partial hardening 4.5 11,13,16,19,22,25,32,38,50
Low Carbon Steel SCM415 Alloy Steel
Carburization 500 or Less Moderate ·Hardening depth should be specified on drawings.
Up to 2 C<0.3% JIS-SNCM220
·Applicable to precision parts.
5 8,10,13,16,19,20,22,25,30,32,38,50
6 9,10,13,16,19,20,22,25,32,38,44,50,60,65,75,90,100,125
8 10,12,13,16,19,22,25,30,32,38
·A surface hardening method that uses high frequency
Medium induction current to quickly heat and cool the steel surface. Flat and 9 12,13,16,19,22,25,32,38,44,50,60,65,75,90,100,125
Square
Induction Hardening 750 or Less 1~2 High Carbon Steel 1045 Carbon Steel ·Applicable to partial hardening Steel Bar 10 13,15,16,20,22,25,30,32,38,40,50,60,65,100
C 0.3~0.5% ·Expensive in small-volume lots.
12 16,19,22,32,38,44,45,50,60,65,75,90,100,125
·High fatigue resistance.
Polished Steel Bar 16 19,22,25,32,38,44,50,60,65,75,90,100,125
·A surface hardening method that forms hardening (Cold-Drawn) JIS-SS400D
19 22,25,32,38,44,50,60,65,75,90,100,125
layer of hard nitride compounds on the steel surface
Nitriding 900~1000 0.1~0.2 Low Nitriding Steel JIS-SACM645 ·Obtains highest degree of hardness among all hardening techniques. 22 25,32,38,44,50,60,65,75,90,100,125
·Fit for mass production. 25 32,38,44,50,60,65,75,90,100,125
·Applicable to spindles for sliding bearing.
30 50,65,75,100,125
·Tufftride is one of the nitriding methods called 32 50,65,75,100,125
TUFFTRIDE is
1045 Carbon Steel soft-nitriding (salt bath process). 38 50,65,75,100,125
the trademark of ·High fatigue resistance and abrasion resistance
Carbon Steel 500 SCM415 Alloy Steel
Durferrit GmbH‚ 0.01~0.02 Low Steel Material ·Same corrosion resistance as zinc plating. 2.5,3,4,4.5,5,5.5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20,21,22,24,25,28,30,32,34,35,
Stainless Steel 1000 W1-10 Tool Steel ·Not applicable to precision parts because of Square Bar _
Germany (salt 36,38,40,42,44,45,50,55,60,65,70,75,80,85,90,100,110,120,130
Stainless Steel incapability of polishing after heat treatment.
bath process).
·Applicable to oil free bearings. Hexagonal Bar Opposite side H 3,5,6,7,8,9,10,11,12,13,14,17,19,21,22,23,24,26,27,29,30,32,35,36,
38,41,46,50,54,55,58,60,63,65,67,70,71,75,77,80,85,90,95,100,115
·Low temperature annealing.
Bluing − − − Wire Rod JIS-SWP-B 2,3,4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20,21,22,23,24,25,26,27,28,29,30,31,32,
·Removes internal stress during forming to enhance elasticity. Round Bar D 33,34,35,36,37,38,40,42,43,44,45,46,48,50,55,60,65,70,75,80,85,90,95,100,105,110,
115,120,130,140,150,160,170,180,190,200
Cold-Rolled
ｇ Hardness Test Methods and Applicable Parts Steel Plate Low Carbon Steel Steel Plate t 0.4,0.5,0.6,0.7,0.8,1,1.2,1.6,2,2.3,3.2

Testing Method Principle Applicable Heat-Treated Parts Features Reference Hot-rolled Low Carbon Steel Steel Plate t (1.2),1.6,2.3,2.6,3.2,4.5
Steel Plate
·A (steel or super hard alloy) ball ·Annealing ·Applicable to uneven materials
indenter is used to indent the test ·Normalized parts and forged products because 1045 Carbon Steel-D Round Bar 2,2.5,3,3.5,4,4.5,6,7,8,9,9.5,10,11,12,13,14,15,16,17,18,19,20,
Brinell Hardness surface. Hardness is given as a ·Anchored materials indent is large. JIS Z2243 D 21,22,23,24,25,26,27,28,29,30,32,33,34,35,36,38,40,42,44,45,46,
(Polished)
quotient divided by the surface area of ·Not applicable to small or thin 48,50,55,60,65,70,75,80,85,90,95,100,105,110,115,120,125,130
Carbon Steel for
the dent, computed from the diameter. specimens. Machine Structural Use 6,9.5,12.7,13,16,19,22,25,27,32,38,45,50,55,65,75,85,95,
Flat Bar t
1049 Carbon Steel 105,115,125,135,145,155,(165),(175),(185),(205)
·This standard or test load is ·Hardening tempered parts ·Hardness value obtained quickly. Square Bar _ 12.7,13,16,19,25,28,32,38,44,50,55,65,75,90,100,110,120,130,155
applied via a diamond or ball ·Carburized surfaces ·Applicable to intermediate testing
Rockwell Hardness indenter. ·Nitrided parts of actual products. JIS Z2245 JIS-SKS93 Flat Bar t 2,3,4,5,6,7,8,9,10,12,13,16,19,22,25,27,32,38,43,50,53,65,75,90,105,130,155
Hardness is read on a tester. ·Thin sheets such as copper, ·Caution is required as there are
brass, bronze, etc. 30 types. Carbon Tool JIS-SKS93 Square Bar _ 10,13,16,19,22,25,28,32,38,45,50,55,65,75,90,105,130,(155),(210)
Steel
W1-9 Tool Steel-DG8 Round Bar D 2,3,4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20,22,23,24,
25,26,28,30,32,36,38,40,42,45,48,50,55,60,65,70,75,80
·The specimen is set on a table. ·Hardening tempered parts ·Extremely easy to operate and
A hammer is dropped from a ·Nitrided parts data can be obtained quickly. Flat Bar t 2,3,4,5,6,7,8,9,10,12,13,16,19,22,25,27,32,38,43,50,53,65,75,90,105,130,155,(160)
uniform height. Hardness is ·Large carburized parts, etc. ·Applicable to large parts.
Shore Hardness based on how height the hammer ·Indent is kept shallow, therefore JIS Z2246 Alloy Tool Steel O1 Tool Steel Square Bar _ 10,13,16,19,22,25,28,32,36,38,45,50,55,65,75,90,105,130,(155),(210)
bounces. is applicable to actual products. Round Bar D 13,16,19,22,25,28,32,38,42,46,50,55,60,65,70,80,85,90,100,110,120,130,150,160,180
·Portable, as being compact and light weight.
Hexagonal Bar Opposite side H 6,7,8,9,10,11,12,13,14,17,19,21,22,23,24,26,27,30,32,35,36,38,41,46,50,54,55
Chrome 4137 Alloy Steel
Molybdenum Steel Round Bar D 4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20,21,22,23,24,
·Uses a diamond 136˚square pyramid ·This hardening layers by ·Applicable to small and thin 25,26,27,28,30,32,34,35,36,38,40,42,45,46,48,50
indenter. Hardness value is obtained induction hardening, carburizing, specimens.
from the surface area of the dent, nitriding, electrolytic plating, ·Applicable to all materials Sulfuric and Sulfur
Vickers Hardness computed from the experimental load ceramic coating, etc. JIS Z2244 12L14 Carbon Steel Round Bar D 3,4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,20,22,23,24,25,26,28,30,32,34,35,36,38,40
because of diamond indenter. Compound Free Cutting Steel
and the length of the diagonal lines ·Hardening layer depth
of the dent.(Automatically calculated) in carburized and nitrided parts. High Carbon 52100 Bearing Steel Round Bar D
13,16,19,22,25,28,(30),32,(34),36,38,42,(44),46,(48),50,55,60,65,70,75,80,85,90,95,
Chrome Bearing Steel 100,110,120,130,140,150,(160),(170),(180),(190),(200),(210),(220),(230),(240),(250)

2863 2864
 [Materials Data]
Comparisons of Materials between JIS and Foreign Standards 2 Steel Brands Comparative Table/Hardness of Materials and Corresponding Tools

ｇ Stainless Steel, Heat-Resisting Steel ｇ Steel Brand Comparative Table

Japan Industrial Standards International Standard Foreign Standards European Standard Japan Industrial Standards International Standard Foreign Standards European Standard Steel Types Related to the Foreign Standards Hitachi Aichi Steel Kobe Steel Sanyo Special Daido Steel Nippon Koshuha Nachi-Fujikoshi Riken Steel Uddeholm Bohler
Type
Standard Number, Name ISO TR US UK Germany France Russia(Former USSR) EN Standard Number, Name ISO TR US UK Germany France Russia(Former USSR) EN JIS AISI DIN ISO Metals, Ltd. Works, Ltd. Co., Ltd. Steel Co., Ltd. Co., Ltd. Steel Co., Ltd. (Sweden) (Germany)
JIS 15510 JIS 15510
(Stainless Steel) L·No. UNS AISI BS DIN NF OCT Type No. (Stainless Steel) L·No. UNS AISI BS DIN NF OCT Type No. Carbon Tool Steel SK105(Old SK3) W1-10 TC105 YC3 SK3 QK3 YK3 K3 K990
JIS G 4303~ SUS 201 12 S20100 201 Z12CMN17-07Az X12CrMnNiN17-7-5 1.4372 SUS 405 40 S40500 405 405S17 X6CrAl13 Z8CA12 X6CrAl13 1.4002 SKS93 YCS3 SK301 QKSM YK30 K3M SK3M
4305
SUS 202 S20200 202 284S16 12X17 9AH4 X12CrMnNiN18-9-5 1.4373 SUS 410L Z3C14 SKS3 SGT SKS3 QKS3 GOA KS3 SKS3 RS3 ARNE K460
SUS 429 S42900 429
Bar SUS 301 5 S30100 301 301S21 X12CrNi17 7 Z11CN17-08 07X16H6 X5CrNi17-7 1.4319 K100
SUS 430 41 S43000 430 430S17 X6Cr17 Z8C17 12X17 X6Cr17 1.4016 SKD1 D3 X210Cr12 CRD SKD1 QC1 DC1 KD1 SVERKER3
Hot-Rolled Plate and Band
SUS 301L 4 X2CrNiN18-7 X2CrNiN18-7 1.4318 SUS 430F 42 S43020 430F X7CrMoS18 Z8CF17 X6CrMoS17 1.4105 K107
Cold-Rolled Plate and Band
SUS 301J1 X12CrNi17 7 SUS 430LX 44 S43035 X6CrTi17 Z4CT17 X3CrTi17 1.4510 K105
SKD11 D2 X210Cr12 X210Cr12W12 SLD SKD11 QC11 DC11 KD11 CDS11 RD11 SVERKER21
JIS G 4308~ SUS 302 S30200 302 302S25 Z12CN18-09 12X18H9 X6CrNb17 X2CrTi17 1.4520 K110
4309
SUS 302B S30215 302B SUS 430J1L Z4CNb17 X3CrNb17 1.4511 SLD8 QCM8 KD11S
SUS 434 43 S43400 434 434S17 X6CrMo17 1 Z8CD17-01 X6CrMo17-1 1.4113 SKD11(Modification) AUD15 DC53 MDS9 SLEIPNER K340
Wire Rod SUS 303 13 S30300 303 303S21 X10CrNiS18 9 Z8CNF18-09 X8CrNiS18-9 1.4305 SLD10 QCM10 KD21
SUS 436L S43600 436 X1CrMoTi16-1 1.4513
Wire SUS 303Se S30323 303Se 303S41 12X18H10E
SUS 436J1L
Matrix Group CrSKD ARK1 SXACE QCM7 DCX
SUS 303Cu SUS 444 46 S44400 444 Z3CDT18-02 X2CrMoTi18-2 1.4521 SKD12 X100CrMoV5 SCD SKD12 DC12 KD12 RIGOR K305
JIS G 4313~ SUS 304 6 S30400 304 304S31 X5CrNi18 10 Z7CN18-09 08X18H10 X4CrNi18-10 1.4301 SUS 445J1 Pre-Hardened 40HRC A2 HPM2T GO40F KAP65 IMPAX
4315 SUS 304L 1 S30403 304L 304S11 X2CrNi19 11 Z3CN19-11 03X18H11 X2CrNi19-11 1.4307 SUS 445J2 Alloy Tool Steel Pre-Hardened 50HRC or more PRE2 CX1 RC55
2 1.4307 SUS 447J1 S44700 HMD5 SX105V
SUS XM27 S44627 Z1CD26-01 Flame-Hardened Steel QF3 GO5 FH5 FERNO
Band for Spring SUS 304N1 10 S30451 304N Z6CN19-09Az X2CrNi18-9 1.4306 HMD1 SX4
SUS 403 S40300 403
Wire for Spring SUS 304N2 S30452
SUS 410 48 S41000 410 410S21 X10Cr13 Z13C13 X12Cr13 1.4006 Low Temperature Air Cooled Steel ACD37 AKS3 GO4 KSM
Wire for Cold Forging SUS 304LN 3 S30453 304LN X2CrNiN18 10 Z3CN18-10Az X2CrNiN18-10 1.4311 SUS 410S 39 S41008 410S 403S17 X6Cr13 Z8C12 08X13 X6Cr13 1.4000 PREGA
Shock Resistance Steel YSM AKS4 QF1 GS5 KTV5 SRS6 K630
JIS G 4317~ SUS 304J1 SUS 410F2 COMPAX
4320 SUS 304J2 SUS 410J1 S41025 CALMAX
Hot-Rolled Equal-Leg Angle SUS 304J3 S30431 S30431 SUS 416 49 S41600 416 416S21 Z11CF13 X12CrS13 1.4005 VIKING
SUS 420J1 50 S42000 420 420S29 X20Cr13 Z20C13 20X13 X20Cr13 1.4021 AUD11
Cold-Finished Bar SUS 305 8 S30500 305 305S19 X5CrNi18 12 Z8CN18-12 06X18H11 X4CrNi18-12 1.4303 ICS22 ELMAX
SUS 420J2 51 S42000 420 420S37 X30Cr13 Z33C13 30X13 X30Cr13 1.4028 Others ACD8 SX5 K190
Steel Piece for Forged Article SUS 305J1 SUS 420F S42020 420F Z30CF13 X29CrS13 1.4029 MCR1 VANADIS4
SX44
Cold-Rolled Equal-Leg Angle SUS 309S X6CrNi23-14 S30908 309S Z10CN24-13 SUS 420F2 VANADIS6
SUS 310S X6CrNi25-21 S31008 310S 310S31 Z8CN25-20 10X23H18 X6CrNi25-20 SUS 429J1 VANADIS10
SUS 315J1 SUS 431 57 S43100 431 431S29 X20CrNi17 2 Z15CN16-02 20X17H2 X19CrNi17 2 1.4057 SKH51 M2 H6.5.2 HS6−5−2 YXM1 QH51 MH51 H51 SKH9 RHM1 S600
SUS 315J2 SUS 440A S44002 440A Z70C15 X70CrMo15 1.4109 HM35
SUS 440B S44003 440B SKH55 Group S6.2.5 HS6−5−2−5 YXM4 MH55 HM35 RHM5 S705
SUS 316 26 S31600 316 316S31 X5CrNiMo17 12 2 Z7CND17-12-02 X4CrNiMo17-12-2 1.4401
SUS 440C S44004 440C Z100CD17 95X18 X105CrMo17 1.4125
HS53M
SUS 316F 27 X5CrNiMo17 13 3 Z6CND18-12-03 X4CrNiMo17-13-3 1.4436 SUS 440F S44020 S44020 HS93R
SUS 316L 19 S31603 316L 316S11 X2CrNiMo17 13 2 Z3CND17-12-02 X2CrNiMo17-12-2 1.4404 SUS 630 58 S17400 S17400 Z6CNU17-04 X5CrNiCuNb16-4 1.4542 SKH57 Group S10−4−3−10 HS10−4−3−10 XVC5 MH8 MV10 HS98M RHM7 S700
High-Speed
20 X2CrNiMo17 14 3 Z3CND17-13-03 03X17H14M3 X2CrNiMo17-13-3 1.4432 SUS 631 59 S17700 S17700 X7CrNiAl17 7 Z9CNA17-07 09X17H7 I0 X7CrNiAl17-7 1.4568 FM38V
SUS 632J1 Tool Steel
X2CrNiMo18-14-3 1.4435 MDS1
SUS 316N S31651 316N JIS G 4311~ SUH 31 331S42 Z35CNWS14-14 45X14H14B2M YXR33 KXM MDS3
4315 SUH 35 X53CrMnNi21 4 349S52 Z52CMN21-09Az MH85
SUS 316LN 22 S31653 316LN X2CrNiMoN17 12 2 Z3CND17-11Az X2CrNiMoN17-11-2 1.4406 Heat Resisting Steel Bar (2 ) Matrix Group YXR3 QHZ KMX2 MDS7
MH88
23 X2CrNiMoN17 13 3 Z3CND17-12Az X2CrNiMoN17-13-3 1.4429 Heat Resisting Steel Plate SUH 36 S63008 349S54 X53CrMnNi21 9 Z55CMN21-09Az 55X20 9AH4 YXR7 KMX3 MATRIX2
SUS 316Ti 28 S31635 X6CrNiMoTi17 12 2 Z6CNDT17-12 08X17H13M2T X6CrNiMoTi17-12-2 1.4571 SUH 37 S63017 381S34 ATM3
SUS 316J1 SUH 38 SKH40 HS6−5−3−8 HAP40 KHA30 DEX40 FAX38 ASP30 S590
SUS 316J1L SUH 309 S30900 309 309S24 Z15CN24-13 DEX−M1
SUH 310 S31000 310 310S24 CrNi2520 Z15CN25-20 20X25H20C2 Matrix Group HAP5R KHA3VN
SUS 317 S31700 317 317S16
SUH 330 N08330 N08330 Z12NCS35-16
DEX−M3
SUS 317L 21 S31703 317L 317S12 X2CrNiMo18 16 4 Z3CND19-15-04 X2CrNiMo18-15-4 1.4438 SUH 660 S66286 Z6NCTV25-20 HAP10 S690
SUS 317LN 24 S31753 Z3CND19-14Az X2CrNiMoN18-12-4 1.4434 SUH 661 R30155 KHA32 SPM23 DEX21 FAX31 ASP23 S790
SUS 317J1 X2CrNiMoN17-13-5 1.4439 SUH 21 CrAl1205 HAP50 DEX60 S390
SUS 317J2 SUH 409 37 S40900 409 409S19 X6CrTi12 Z6CT12 P/M High DEX61 FAX55
SUH 409L 36 Z3CT12 X2CrTi12 1.4512 Speed
SUS 317J3L
Tool Steel HAP72 KHA60 SPM60 DEX80 FAXG1 ASP60
SUH 446 X15CrN26(2) S44600 446 Z12C25 15X28
SUS 836L N08367
SUH 1 X45CrSi9-3(2) S65007 401S45 X45CrSi9 3 Z45CS9
Others KHA77 FAX18
SUS 890L 31 N08904 N08904 904S14 Z2NCDU25-20 X1CrNiMoCuN25-25-5 1.4539 SUH 3 Z40CSD10 40X10C2M FAXG2
SUS 321 15 S32100 321 321S31 X6CrNiTi18 10 Z6CNT18-10 08X18H10T X6CrNiTi18 10 1.4541 SUH 4 443S65 Z80CSN20-02 KHA30N
SUS 347 17 S34700 347 347S31 X6CrNiNb18 10 Z6CNNb18-10 08X18H12 X6CrNiNb18 10 1.4550 SUH 11 X50CrSi18-2(2) 40X9C2 KHA33N
SUS 384 9 S38400 384 Z6CN18-16 SUH 600 20X12BHM r KHA3NH
SUH 616 S42200
SUS XM7 D26(1) S30430 304Cu 394S17 Z2CNU18-10 X3CrNiCu18-9-4 1.4587 KHA5NH
SUS XM15J1 S38100 Z15CNS20-12 X1CrNiSi18-15-4 1.4381 Reference 1. ISO:ISO TR 15510:1997. EN Symbols. (1) ISO 4954, (2) ISO 683, 15. Reference:"Special Steel", Nov. 2001 Matrix Group: This is a type of tool steels that has enhanced machinability and toughness by decreasing the large-size carbide
SUS 329J1 S32900 329 2. US:UNS registration numbers and the AISI Steel Manual
responsible for expedited tool abrasion during a cutting process and flexibility reduction.
SUS 329J3L 33 S39240 S31803 Z3CNDU22-05Az 08X21H6M2T X2CrNiMoN22-5-3 1.4462 3. European Standard:EN 10088-1:1995
SUS 329J4L 34 S39275 S31260 Z3CNDU25-07Az X2CrNiMoCuN25-6-3 1.4507 4. European countries:BS, DIN, NF, etc. These national standards are to be abolished in favor of EN. Material Machined Material
5. OCT: 5632
Non-Ferrous Metal Untreated Thermal Refined Hardening/Tempered
ｇ Tool Steel

Parts Material
(Al−alloi) (Be−Cu) DC53(Carbide)

For Plastic Mold For Press Die

Japan Industrial Standards Steel Type Related to Foreign Standards Japan Industrial Standards Steel Type Related to Foreign Standards

Machining Method
Standard Number AISI DIN Standard Number Code AISI DIN SS400(SS41) SKD11 SCM435

Required Tool
Name Code ISO BS NF OCT Name ISO ASTM BS VDEh NF OCT (Al) S45C HPM2T SKD11
ASTM VDEh
S50C DC53 S45C SKS3 SUJ2
JIS G 4401 SK140(Old SK1) TC140 − − − C140E3U Y13 JIS G 4404 SKD 7 30CrMoV3 H10 BH10 X32CrMoV33 32CrMoV12−18 −

Tool
SKH51
Carbon Tool SK120(Old SK2) TC120 W1−11 1/2 − − C120E3U Y12 (Continued) SKD 8 − H19 BH19 − − − Equipment
Steel SK105(Old SK3) TC105 W1−10 − C105W1 C105E2U Y11 SKT 3 − − − − 55CrNiMoV4 − HPM7 NAK55 (Electroforming-Outside) (Electroforming-Inside)
ORAVAR SUPREME

Tool Material
SK95(Old SK4) TC 90 W1−9 − − C90 E2U Y10 SKT 4 55NiCrMoV2 − BH224/5 55NiCrMoV6 55NiCrMoV7 5XHM SKD61 PX5 HPM1
TC 90 C90 E2U Y8 CU NAK80 (Age-Hardened)MAS1C
SK85(Old SK5) W1−8 − C 80W1
TC 80 C80 E2U Y9 Special Purpose Steels STAVAX ESR HPM38 HPM50
BsBM2 HPM38
TC 80 C80 E2U Japan Industrial Standards Steel Type Related to Foreign Standards S−STAR FDAC S−STAR
SK75(Old SK6) − − C 80W1 Y8
TC 70 C70 E2U Standard Number Code AISI RIGOR(SKD12 Group) STAVAX ESR DH2F SKD61 STAVAX ESR RIGOR (SKD12 Group)
SK65(Old SK7) − − − C 70W2 C70 E2U Y7 ISO BS DIN NF OCT
Name SAE
HRC 10 20 30 40 50 60 70
JIS G 4403 SKH 2 HS18−0−1 T1 BT 1 − HS18−0−1 P18
JIS G 4801 SUP 3 1075 75 80
High-Speed SKH 3 HS18−1−1−5 T4 BT 4 S18−1−2−5 HS18−1−1−5 − − − − −

Hole Machining on
Drills

Machining Cylinders Hole Machining Side and Bottom

Spring Steel 1078 85 General Purpose Milling Cutter Drills High-Speed Steel SKH−
Tool Steel SKH 4 HS18−0−1−10 T5 BT5 − HS18−0−2−9 − SUP 6 59Si7 − − − 60Si7 60C2 Reamer
SKH10 HS12−1−5−5 T15 BT15 S12−1−4−5 HS12−1−5−5 − SUP 7 59Si7 9260 − − 60Si7 60C2 NC Milling Cutter Reamer
End Mills Carbide Wn−Co
SKH51 HS 6−5−2 M2 BM2 S 6−5−2 HS 6−5−2 − SUP 9 55Cr3 5155 − 55Cr3 55Cr3 −
SKH52 − M3−1 − − − − Machining Center Cutting Tools
SUP 9A − 5160 − − 60Cr3 − High-Speed Steel SKH−
SKH53 HS 6−5−3 M3−2 − S 6−5−3 HS 6−5−3 − SUP10 51CrV4 6150 735A51,735H51 50CrV4 51CrV4 XØA50X ØA Drilling Machine Drills Tapped

Machining
SKH54 − M4 BM4 − HS 6−5−4 − SUP11A 60CrB3 51B60 − − − 50X P Drill Press Tapped Carbide Wn−Co
SKH55 HS 6−5−2−5 − BM35 S 6−5−2−5 HS 6−5−2−5HC P6M5K5 SUP12 55SiCr63 9254 685A57,685H57 54SiCr6 54SiCr6 −
SKH56 − M36 − − − − Boring Machine Reamer
SUP13 60CrMo33 4161 705A60,705H60 − 60CrMo4 − High-Speed Steel SKH−
SKH57 HS10−4−3−10 − BT42 S10−4−3−10 HS10−4−3−10 − Jig Borer Cutting Tools End Mills
SKH58 HS 2−9−2 M7 − − HS 2−9−2 − JIS G 4804 SUM11 − 1110 − − − −
Sulfuric and SUM12 − 1108 − − − − General Purpose Lathe Drills Carbide Wn−Co
SKH59 HS 2−9−1−8 M42 BM42 S 2−10−1−8 HS 2−9−1−8 − Sulfur Compound SUM21 9 S20 1212 − − − −
JIS G 4404 SKS11 − F2 − − − XB4 Free Cutting Steel SUM22 Reamer
11SMn28 1213 (230M07) 9 SMn28 S250 − NC Lathe Cutting Boron CBN
Alloy Tool SKS 2 105WCr1 − − 105WCr6 105WCr5 XB SUM22L 11SMnPb28 12L13 − 9 SMnPb28 S250Pb − Tapped
Steel SKS21 − − − − − − Tools
SUM23 − 1215 − − − − Turning Center Cutting Tools Diamond D (Non-Ferrous Metal) (Carbide)
SKS 5 − − − − − − SUM23L − − − − − −
SKS51 − L6 − − − − SUM24L 11SMnPb28 12L14 − 9 SMnPb28 S250Pb − White Fused Alumina WA
SKS 7 − − − − − − SUM25 12SMn35 − − 9 SMn36 S300 − Surface Grinder
SKS 8 − − − − C140E3UCr4 13X SUM31 − 1117 − 15S10 − − Brown Fused Alumina A
SKS 4 − − − − − − SUM31L − − − − − −
SKS41 − − − − − − SUM32 − − 210M15,210A15 − (13MF4 ) − Cylindrical Grinder
Pink Fused Aluminum PA
SKS43 TCV105 W2−9 1/2 BW2 − 100V2 −
Grinding

SUM41 − 1137 − − (35MF6 ) −

SKS44 − W2−8 − − − − SUM42 − 1141 − − (45MF6.1) − Jig Grinder Grindstone Grindstone Green Silicon Carbide GC
SKS 3 − − − − − 9XB SUM43 44SMn28 1144 (226M44) − (45MF6.3) −
SKS31 105WCr1 − − 105WCr6 105WCr5 XB
SKS93 − − − − − − JIS G 4805 SUJ 1 − 51100 − − − −
Profile Grinder
Black Silicon Carbide C (Non-Ferrous Metal)
High Carbon SUJ 2 B1 or 100Cr6 52100 − 100Cr6 100Cr6 X15
SKS94 − − − − − − Chrome ASTM A 485
SUJ 3 B2 or 100CrMnSi4-4 − − − − Electrodeposited Boron CBN
SKS95 − − − − − − Bearing Grade 1 Forming Grinder
SKD 1 210Cr12 D3 BD3 X210Cr12 X200Cr12 X12 Steel SUJ 4 − − − − − − Electrodeposited Diamond D (Non-Ferrous Metal) (Carbide)
SKD11 − D2 BD2 − X160CrMoV12 − SUJ 5 − − − − − −
SKD12 100CrMoV5 A2 BA2 − X100CrMoV5 −
Electric Discharging

Electrolytic Copper, Brass CU−

SKD 4 30WCrV5 − − − X32WCrV3 −
EDM Electrode Master Electrode Master
SKD 5 30WCrV9 H21 BH21 − X30WCrV9 −
Copper Tungsten, Silver Tungsten −Wn
SKD 6 − H11 BH11 X38CrMoV51 X38CrMoV5 4X5MØC
SKD61 40CrMoV5 H13 BH13 X40CrMoV51 X40CrMoV5 4X5MØ1C
Brass CU−Zn
SKD62 − H12 BH12 − X35CrWMoV5 3X3M3Ø
WEDM Wire Wire
2867 Tungsten Wn 2868
 [Materials] [Materials Data]
Standard Material Sizes 2 Comparisons of Materials between JIS and Foreign Standards 1

ｇ Stainless Steel Materials ｇ Carbon Steel for Machine Structural Use, Alloy Steel
Japan Industrial Standards Steel Type Related to Foreign Standards Japan Industrial Standards Steel Type Related to Foreign Standards
Type Material Code Shapes Unit Standard Dimensions BS Standard Number ISO AISI BS
DIN EN 10084 NF A35−551 OCT
Standard Number ISO AISI 970 Part1,3 DIN EN 10084 NF A35-551 OCT Symbol 970 Part1,3
Name Symbol 683/1,10,115) SAE Name 683/1,10,115) SAE BS EN 10083−1,2 DIN EN 10083−1,2 NF EN 10083−1,2 4543
BS EN 10083−1,2 DIN EN 10083−1,2 NF EN 10083−1,2 4543
Austenite 303 Stainless Steel Round Bar D 3,4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20,21,22,23,25,26,28,30 SNC236 − − − − − 40XH
JIS G 4051 040A10 C10E JIS G 4102
S10C C10 1010 045A10 XC10 − SNC415 − − − − − −
Flat Bar t 3,4,5,6,8,9,10,12,14,15,16,19,20,22,25,28,30,35,40,45,50,55,60,70 Carbon Steel for 045M10 C10R Nickel-Chromium SNC631 − − − − − 30XH3A
Machine Structural Use Steel SNC815 15NiCr13 − 655M13 15NiCr13 − −
S12C − 1012 040A12 − XC12 −
Square Bar _ 5,6,7,8,9,10,12,13,14,15,16,19,20,22,25,28,30,32,36,38,40,45,50,60 S15C
C15E4
1015 055M15
C15E
− −
SNC836 − − − − − −
C15M2 C15R JIS G 4103 8615 805A20
20NiCrMo2 8617 805M20 20NiCrMo2
Hexagonal Bar Opposite side H 8,10,14,17,19,21,22,23,24,26,29,30,32,35,36,38,41,46 S17C − 1017 − − XC18 − Nickel Chrome SNCM220 20NiCrMoS2 8620 805A22 20NiCrMoS2 20NCD2 −
070M20 C22 C22 Molybdenum 8622 805M22
Austenite 304 Stainless Steel 3,4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20,21,22,23,24,25,26,28,30,32,34,35,36, S20C − 1020 C22 C22E C22E − Steel 41CrNiMo2 8637
C22E C22R C22R SNCM240 − − − −
C22R 41CrNiMoS2 8640
Round Bar D 38,40,42,45,46,48,50,55,60,65,70,75,80,85,90,95,100,110,120,130,140,150,160,170, S22C − 1023 − − − − SNCM415 − − − − − −
180,190,200,210,220,230 C25 C25 C25 C25
SNCM420
SNCM431
−
−
4320
−
−
−
−
−
−
−
20XH2M(20XHM)
−
S25C C25E4 1025 C25E C25E C25E −
C25M2 C25R C25R C25R SNCM439 − 4340 − − − −
Steel Plate t 0.3,0.4,0.5,0.6,0.8,1,1.2,1.5,2,2.5,3,4,5,6,7,8,9,10,12,15,20 S28C − 1029 − − − 25 SNCM447 − − − − − −
SNCM616 − − − − − −
080A30
C30 080M30 C30 C30 SNCM625 − − − − − −
S30C C30E4 1030 C30 C30E C30E 30 SNCM630 − − − − − −
ｇ Copper Allow Materials C30M2 C30E
C30R
C30R C30R SNCM815 − − −
17Cr3
− −
15X
−
JIS G 4104 SCr415 − − − −
S33C − − − − − 30 17CrS3 15XA
Type Material Code Shapes Unit Standard Dimensions C35 C35 C35 C35
Chrome Steel
SCr420 20Cr4 5120 − − − 20X
S35C C35E4 1035 C35E C35E C35E 35 20CrS4
0.1,0.15,0.2,0.3,0.4,0.5,0.8,1,1.2,1.5,1.6,2,2.3,2.5,3,3.5,4, C35M2 C35R C35R C35R SCr430 34Cr4 5130 34Cr4 34Cr4 34Cr4 30X
Brass Plate C28000 Brass Steel Plate t S38C − 1038 − − − 35 34CrS4 5132 34CrS4 34CrS4 34CrS4
5,6,7,8,9,10,12,15,20,25,30,40,50 080M40 34Cr4
C40 C40 C40 34CrS4 37Cr4 37Cr4 37Cr4
1039 C40 SCr435 5132 35X
3,4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20,21,22,23,24,25,26,28,30,32,35,36,38, S40C C40E4 1040 C40E C40E C40E 40 37Cr4 37CrS4 37CrS4 37CrS4
Square Bar _ C40M2 C40R C40R C40R 37CrS4
40,42,45,50,55,60,65,70,75,80,85,90,95,100 1042 37Cr4
S43C − 080A42 − − 40 37CrS4 530M40 41Cr4 41Cr4
1043 SCr440 5140 41Cr4 40X
5,5.5,6,7,8,9.5,10,11,12,13,14,15,16,17,18,19,20,21,22,23,24,25,26,27,28,29,30,32,34, C45 C45 C45 C45
41Cr4
41CrS4
41CrS4 41CrS4
Hexagonal Bar Opposite side H S45C C45E4 1045 C45E C45E C45E 45
41CrS4
Free-Cutting Brass 35,36,38,40,41,42,44,45,46,50,54,55,58,60,65,70,75,80 C45M2
1046
C45R C45R C45R SCr445 − − − − − 45X
(Extruded Bar) C3604 BD Brass (JIS) S48C − − 080A47 − − 45 JIS G 4105
SCM415 − − − − − −
3,4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20,21,22,23,24,25,26,27,28,29,30,32,33, C50 080M50 C50 C50 Chrome Molybdenum SCM418 18CrMo4
18CrMoS4
− − 18CrMo4
18CrMoS4
− 20XM
C50
34,35,36,38,40,42,45,46,47,48,50,51,52,53,54,55,56,57,58,60,65,70,75,80,85,90,95, S50C C50E4 1049 C50E C50E C50E 50 Steel SCM420 − − 708M20 − − 20XM
Round Bar D C50M2 C50R C50R C50R SCM421 − − − − − −
100,105,110,115,120,125,130,135,140,145,150,160,170,180,190,200,210,220,230,240, 1050 SCM430 − 4131 − − −
30XM
S53C − − − − 50 30XMA
250,270,280,300,320,350 1053
SCM432 − − − − − −
C55 070M55 C55 C55
C55 34CrMo4 34CrMo4 34CrMo4 34CrMo4
S55C C55E4 1055 C55E C55E − SCM435 34CrMoS4 4137 34CrMoS4 34CrMoS4 34CrMoS4 35XM
C55E
C55M2 C55R C55R C55R
708M40
42CrMo4 4140 709M40 42CrMo4 42CrMo4
ｇ Aluminum Alloy Materials S58C
C60
C60E4
1059
1060
C60
C60E
C60
C60E
C60
C60E 60
SCM440 42CrMoS4 4142 42CrMo4
42CrMoS4
42CrMoS4 42CrMoS4 −
C60M2 C60R C60R C60R
Type Material Code Shapes Unit Standard Dimensions S09CK − − 045A10 C10E XC10 − SCM445 −
4145
− − − −
045M10 4147
SCM822 − − − − − −
Flat Bar t 0.5,0.6,0.8,1,1.2,1.5,1.6,2,2.5,3,4,5,6,8,10,12,15,20,25,30,40,45,50,60,70,80,90,100 S15CK − − − C15E XC12 −
SNB5 − 501 − − − −
S20CK − − − − XC18 − JIS G 4107
SMn420 22Mn6 1522 150M19 − − − 4140 708M40
High-Temperature 42CrMo4
5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20,21,22,23,24,25,26,27,28,29,30,31,32,33, JIS G 4106
SMn433 − 1534 150M36 − − 30 2 Alloy Steel for Bolts
SNB7
42CrMoS4
4142 709M40 42CrMo42) 42CrMo44) −
Manganese Steel 4145 42CrMo41)
Al-Cu Alloy 2017 Aluminum Alloy 34,35,36,37,38,39,40,41,42,43,44,45,46,47,48,49,50,51,52,53,54,55,56,57,58,59,60, and Chrome-Manganese
35 2
SMB16 − − 40CrMoV4−61) 40CrMoV473) 40CrMoV4−64) −
Round Bar D SMn438 36Mn6 1541 150M36 − −
35 2
SNB21−1~5 − − 40CrMoV4−61) 40CrMoV473) 40CrMoV4−64) −
61,62,63,64,65,70,75,80,85,90,95,100,105,110,115,120,125,130,135,140,150,160,170, Steel for Machine 40 2 JIS G 4108
42CrMo4
Structural Use SMn443 42Mn6 1541 − − −
40 2 Steel Bar for SNB22−1~5 4142H − 42CrMo4 2)
− −
180,190,200,210,220,230,240,250,260,280,300 45 2 Special-Purpose
42CrMoS4
SMnC420 − − − − − − SNB23−1~5 − E4340H − − − −
Alloy Bolts SNB24−1~5 − 4340 − − − −
SMnC443 − − − − − −
0.4,0.5,0.6,0.7,0.8,1,1.2,1.5,1.6,2,3,3.2,4,5,6,7,8,10,12,15,16,18,20,22,25,30,35,40,45,
Al-Mg Alloy 5052 Aluminum Alloy Flat Bar t JIS G 4202 Cautions 1) BS EN 10259
50,55,60,65,70,75,80,85,90,95,100,105,110,120,130,150,160,170,180,200 Aluminum Chrome
Molybdenum
SACM645 41CrAIMo74 − − − − − 2) DIN 1654 Part 4
3) DIN 17240
Steel
5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20,21,22,23,24,25,26,27,28,29,30,31,32,33,34,35,36, JIS G 4052
SMn420H 22Mn6 1522H − − − −
4) NF EN 10259
5) ISO683-1, 10 and 11 have been translated into JIS as JIS G 7501, G 7502 and G 7503.
SMn433H − − − − − −
37,38,39,40,41,42,43,44,45,46,47,48,49,50,51,52,53,54,55,56,57,58,59,60,61,62,63,64,65,70, Structural Steel
Al-Mg Alloy 5056 Aluminum Alloy Round Bar D with Guaranteed
SMn438H 36Mn6 1541H − − − −
ISO:International Organization for Standardization
75,80,85,90,95,100,105,110,115,120,125,130,135,140,150,160,170,180,190,200,210,220,230, Hardenability
SMn443H 42Mn6 1541H − − − −
AISI:American Iron and Steel Institute
SMnC420H − − − − − −
240,250,260,270,280,290,300,310,320,330,340,350,360,370,380,390,400,420 (H Steel) SMnC443H − − − − − − SAE:Society of Automotive Engineers
17Cr3 BS:British Standards
SCr415H − − − 17CrS3 − 15X DIN:Deutsches Institut für Nörmung
Al-Mg-Si Alloy 6063 Aluminum Alloy Square Bar _ 6,8,10,12,14,15,16,18,19,20,22,25,30,32,35,40,45,50,60,70,80,100 20Cr4 EN:European Standards
SCr420H 20CrS4 5120H − − − 20X NF:Norme Francaise
34Cr4 5130H 34Cr4 34Cr4 34Cr4 OCT:National Standards of Former USSR
SCr430H 30X
34CrS4 5132H 34CrS4 34CrS4 34CrS4
ｇ Resin Type Materials 34Cr4 Names of Tool Steels
SCr435H 34CrS4 5135H 37Cr4 37Cr4 37Cr4 35X
37Cr4 37CrS4 37CrS4 37CrS4
Type Material Code Shapes Unit Standard Dimensions 37CrS4 SS400·············· Steel, Structure, 400N/mm2
Rolled Steel for General Structure
37Cr4 Carbon Steel for Mechanical Structure
S45C ··············· Steel, 0.45%C
Laminated Sheet Bakelite Plate t (0.5),(0.6),0.8,1,1.2,1.5,1.6,2,2.5,3,4,5,6,8,10,12,15,16,20,25,30,35,40,50 Sizes in( )for cloth base only. 37CrS4 41Cr4 41Cr4 41Cr4
SCr440H
41Cr4
5140H
41CrS4 41CrS4 41CrS4
40X Chrome Molybdenum Steel SCM435··········· Steel, Cr, Mo 435
Plate t 5,10,15,20,25,30,40,50 41CrS4 Nickel Chrome Molybdenum Steel SNCM220 ········ Steel, Ni, Cr, Mo 220
Polyamide Resin Nylon 6, 66 SCM415H − − − − − −
Carbon Tool Steel SK105·············· Steel, Tool(Kogu, in Japanese), Type105
Bar D 6,8,10,15,20,25,30,35,40,45,50,55,60,65,70,75,80,90,100,120,140,160,180,200 SCM418H 18CrMo4
18CrMoS4 − − 18CrMo4
18CrMoS4 − −
(Old SK3)
SCM420H − − 708H20 − − −
Plate t 5,7,10,12,15,20,25,30,35,40,45,50,60,70,80,90,100,110,120 34CrMo4 4135H 34CrMo4 34CrMo4 34CrMo4 Alloy Tool Steel SKS3 ··············· Steel, Tool(Kogu, in Japanese), Special, Type 3
SCM435H 34CrMoS4 4137H 34CrMoS4 34CrMoS4 34CrMoS4 −
(MC Nylon) MC Nylon 20,25,30,35,40,45,50,55,60,65,70,75,80,85,90,95,100,110,120,130,140,150,160,170, 42CrMo4 4140H 42CrMo4 42CrMo4 42CrMo4
Alloy Tool Steel SKD11 ············· Steel, Tool(Kogu, in Japanese), Dies, Type 11
Bar D SCM440H 42CrMoS4 4142H 42CrMoS4 42CrMoS4 42CrMoS4 −
High-Speed Tool Steel SKH51 ············· Steel, Tool(Kogu, in Japanese), High Speed, Type 51
180,190,200,225,250,275,300,325,350,375,400,450,500,600 4145H
SCM445H −
4147H
− − − − High Carbon Chrome Bearing Steel SUJ2 ················ Steel, Use, Bearing, Type 2
Plate t 5,6,8,10,12,15,20,25,30,35,40,50,60,70,80,90,100 SCM822H − − − − − − Stainless Steel SUS304 ··········· Steel, Use, Stainless, Type 304
SNC415H − − − − − −
Acetal Resin Polyacetal 4,5,6,7,8,9,10,12,12.5,13,15,16,17.5,20,22.5,25,30,35,40,45,50,55,60,65,70,75,80,85, SNC631H − − − − − − Gray Cast Iron FC250 ·············· Ferrum( Iron ), Cast, 250N/mm2
Bar D SNC815H 15NiCr13 − 655H13 15NiCr13 − −
90,100,110,120,(130),(140),150,(160),(180),200 8617H 805H17
SNCM220H 20NiCrMo2 8620H 805H20 − 20NCD2 −
20NiCrMoS2
General Methacrylic 8622H 805H22
Acrylic Plate t 0.8,1,1.5,2,3,4,5,6,8,10,15,20,25,30 SNCM420H − 4320H − − − −
Resin Plate

2865 2866
 [Materials Data]
Comparisons of Materials between JIS and Foreign Standards 2 Steel Brands Comparative Table/Hardness of Materials and Corresponding Tools

ｇ Stainless Steel, Heat-Resisting Steel ｇ Steel Brand Comparative Table

Japan Industrial Standards International Standard Foreign Standards European Standard Japan Industrial Standards International Standard Foreign Standards European Standard Steel Types Related to the Foreign Standards Hitachi Aichi Steel Kobe Steel Sanyo Special Daido Steel Nippon Koshuha Nachi-Fujikoshi Riken Steel Uddeholm Bohler
Type
Standard Number, Name ISO TR US UK Germany France Russia(Former USSR) EN Standard Number, Name ISO TR US UK Germany France Russia(Former USSR) EN JIS AISI DIN ISO Metals, Ltd. Works, Ltd. Co., Ltd. Steel Co., Ltd. Co., Ltd. Steel Co., Ltd. (Sweden) (Germany)
JIS 15510 JIS 15510
(Stainless Steel) L·No. UNS AISI BS DIN NF OCT Type No. (Stainless Steel) L·No. UNS AISI BS DIN NF OCT Type No. Carbon Tool Steel SK105(Old SK3) W1-10 TC105 YC3 SK3 QK3 YK3 K3 K990
JIS G 4303~ SUS 201 12 S20100 201 Z12CMN17-07Az X12CrMnNiN17-7-5 1.4372 SUS 405 40 S40500 405 405S17 X6CrAl13 Z8CA12 X6CrAl13 1.4002 SKS93 YCS3 SK301 QKSM YK30 K3M SK3M
4305
SUS 202 S20200 202 284S16 12X17 9AH4 X12CrMnNiN18-9-5 1.4373 SUS 410L Z3C14 SKS3 SGT SKS3 QKS3 GOA KS3 SKS3 RS3 ARNE K460
SUS 429 S42900 429
Bar SUS 301 5 S30100 301 301S21 X12CrNi17 7 Z11CN17-08 07X16H6 X5CrNi17-7 1.4319 K100
SUS 430 41 S43000 430 430S17 X6Cr17 Z8C17 12X17 X6Cr17 1.4016 SKD1 D3 X210Cr12 CRD SKD1 QC1 DC1 KD1 SVERKER3
Hot-Rolled Plate and Band
SUS 301L 4 X2CrNiN18-7 X2CrNiN18-7 1.4318 SUS 430F 42 S43020 430F X7CrMoS18 Z8CF17 X6CrMoS17 1.4105 K107
Cold-Rolled Plate and Band
SUS 301J1 X12CrNi17 7 SUS 430LX 44 S43035 X6CrTi17 Z4CT17 X3CrTi17 1.4510 K105
SKD11 D2 X210Cr12 X210Cr12W12 SLD SKD11 QC11 DC11 KD11 CDS11 RD11 SVERKER21
JIS G 4308~ SUS 302 S30200 302 302S25 Z12CN18-09 12X18H9 X6CrNb17 X2CrTi17 1.4520 K110
4309
SUS 302B S30215 302B SUS 430J1L Z4CNb17 X3CrNb17 1.4511 SLD8 QCM8 KD11S
SUS 434 43 S43400 434 434S17 X6CrMo17 1 Z8CD17-01 X6CrMo17-1 1.4113 SKD11(Modification) AUD15 DC53 MDS9 SLEIPNER K340
Wire Rod SUS 303 13 S30300 303 303S21 X10CrNiS18 9 Z8CNF18-09 X8CrNiS18-9 1.4305 SLD10 QCM10 KD21
SUS 436L S43600 436 X1CrMoTi16-1 1.4513
Wire SUS 303Se S30323 303Se 303S41 12X18H10E
SUS 436J1L
Matrix Group CrSKD ARK1 SXACE QCM7 DCX
SUS 303Cu SUS 444 46 S44400 444 Z3CDT18-02 X2CrMoTi18-2 1.4521 SKD12 X100CrMoV5 SCD SKD12 DC12 KD12 RIGOR K305
JIS G 4313~ SUS 304 6 S30400 304 304S31 X5CrNi18 10 Z7CN18-09 08X18H10 X4CrNi18-10 1.4301 SUS 445J1 Pre-Hardened 40HRC A2 HPM2T GO40F KAP65 IMPAX
4315 SUS 304L 1 S30403 304L 304S11 X2CrNi19 11 Z3CN19-11 03X18H11 X2CrNi19-11 1.4307 SUS 445J2 Alloy Tool Steel Pre-Hardened 50HRC or more PRE2 CX1 RC55
2 1.4307 SUS 447J1 S44700 HMD5 SX105V
SUS XM27 S44627 Z1CD26-01 Flame-Hardened Steel QF3 GO5 FH5 FERNO
Band for Spring SUS 304N1 10 S30451 304N Z6CN19-09Az X2CrNi18-9 1.4306 HMD1 SX4
SUS 403 S40300 403
Wire for Spring SUS 304N2 S30452
SUS 410 48 S41000 410 410S21 X10Cr13 Z13C13 X12Cr13 1.4006 Low Temperature Air Cooled Steel ACD37 AKS3 GO4 KSM
Wire for Cold Forging SUS 304LN 3 S30453 304LN X2CrNiN18 10 Z3CN18-10Az X2CrNiN18-10 1.4311 SUS 410S 39 S41008 410S 403S17 X6Cr13 Z8C12 08X13 X6Cr13 1.4000 PREGA
Shock Resistance Steel YSM AKS4 QF1 GS5 KTV5 SRS6 K630
JIS G 4317~ SUS 304J1 SUS 410F2 COMPAX
4320 SUS 304J2 SUS 410J1 S41025 CALMAX
Hot-Rolled Equal-Leg Angle SUS 304J3 S30431 S30431 SUS 416 49 S41600 416 416S21 Z11CF13 X12CrS13 1.4005 VIKING
SUS 420J1 50 S42000 420 420S29 X20Cr13 Z20C13 20X13 X20Cr13 1.4021 AUD11
Cold-Finished Bar SUS 305 8 S30500 305 305S19 X5CrNi18 12 Z8CN18-12 06X18H11 X4CrNi18-12 1.4303 ICS22 ELMAX
SUS 420J2 51 S42000 420 420S37 X30Cr13 Z33C13 30X13 X30Cr13 1.4028 Others ACD8 SX5 K190
Steel Piece for Forged Article SUS 305J1 SUS 420F S42020 420F Z30CF13 X29CrS13 1.4029 MCR1 VANADIS4
SX44
Cold-Rolled Equal-Leg Angle SUS 309S X6CrNi23-14 S30908 309S Z10CN24-13 SUS 420F2 VANADIS6
SUS 310S X6CrNi25-21 S31008 310S 310S31 Z8CN25-20 10X23H18 X6CrNi25-20 SUS 429J1 VANADIS10
SUS 315J1 SUS 431 57 S43100 431 431S29 X20CrNi17 2 Z15CN16-02 20X17H2 X19CrNi17 2 1.4057 SKH51 M2 H6.5.2 HS6−5−2 YXM1 QH51 MH51 H51 SKH9 RHM1 S600
SUS 315J2 SUS 440A S44002 440A Z70C15 X70CrMo15 1.4109 HM35
SUS 440B S44003 440B SKH55 Group S6.2.5 HS6−5−2−5 YXM4 MH55 HM35 RHM5 S705
SUS 316 26 S31600 316 316S31 X5CrNiMo17 12 2 Z7CND17-12-02 X4CrNiMo17-12-2 1.4401
SUS 440C S44004 440C Z100CD17 95X18 X105CrMo17 1.4125
HS53M
SUS 316F 27 X5CrNiMo17 13 3 Z6CND18-12-03 X4CrNiMo17-13-3 1.4436 SUS 440F S44020 S44020 HS93R
SUS 316L 19 S31603 316L 316S11 X2CrNiMo17 13 2 Z3CND17-12-02 X2CrNiMo17-12-2 1.4404 SUS 630 58 S17400 S17400 Z6CNU17-04 X5CrNiCuNb16-4 1.4542 SKH57 Group S10−4−3−10 HS10−4−3−10 XVC5 MH8 MV10 HS98M RHM7 S700
High-Speed
20 X2CrNiMo17 14 3 Z3CND17-13-03 03X17H14M3 X2CrNiMo17-13-3 1.4432 SUS 631 59 S17700 S17700 X7CrNiAl17 7 Z9CNA17-07 09X17H7 I0 X7CrNiAl17-7 1.4568 FM38V
SUS 632J1 Tool Steel
X2CrNiMo18-14-3 1.4435 MDS1
SUS 316N S31651 316N JIS G 4311~ SUH 31 331S42 Z35CNWS14-14 45X14H14B2M YXR33 KXM MDS3
4315 SUH 35 X53CrMnNi21 4 349S52 Z52CMN21-09Az MH85
SUS 316LN 22 S31653 316LN X2CrNiMoN17 12 2 Z3CND17-11Az X2CrNiMoN17-11-2 1.4406 Heat Resisting Steel Bar (2 ) Matrix Group YXR3 QHZ KMX2 MDS7
MH88
23 X2CrNiMoN17 13 3 Z3CND17-12Az X2CrNiMoN17-13-3 1.4429 Heat Resisting Steel Plate SUH 36 S63008 349S54 X53CrMnNi21 9 Z55CMN21-09Az 55X20 9AH4 YXR7 KMX3 MATRIX2
SUS 316Ti 28 S31635 X6CrNiMoTi17 12 2 Z6CNDT17-12 08X17H13M2T X6CrNiMoTi17-12-2 1.4571 SUH 37 S63017 381S34 ATM3
SUS 316J1 SUH 38 SKH40 HS6−5−3−8 HAP40 KHA30 DEX40 FAX38 ASP30 S590
SUS 316J1L SUH 309 S30900 309 309S24 Z15CN24-13 DEX−M1
SUH 310 S31000 310 310S24 CrNi2520 Z15CN25-20 20X25H20C2 Matrix Group HAP5R KHA3VN
SUS 317 S31700 317 317S16
SUH 330 N08330 N08330 Z12NCS35-16
DEX−M3
SUS 317L 21 S31703 317L 317S12 X2CrNiMo18 16 4 Z3CND19-15-04 X2CrNiMo18-15-4 1.4438 SUH 660 S66286 Z6NCTV25-20 HAP10 S690
SUS 317LN 24 S31753 Z3CND19-14Az X2CrNiMoN18-12-4 1.4434 SUH 661 R30155 KHA32 SPM23 DEX21 FAX31 ASP23 S790
SUS 317J1 X2CrNiMoN17-13-5 1.4439 SUH 21 CrAl1205 HAP50 DEX60 S390
SUS 317J2 SUH 409 37 S40900 409 409S19 X6CrTi12 Z6CT12 P/M High DEX61 FAX55
SUH 409L 36 Z3CT12 X2CrTi12 1.4512 Speed
SUS 317J3L
Tool Steel HAP72 KHA60 SPM60 DEX80 FAXG1 ASP60
SUH 446 X15CrN26(2) S44600 446 Z12C25 15X28
SUS 836L N08367
SUH 1 X45CrSi9-3(2) S65007 401S45 X45CrSi9 3 Z45CS9
Others KHA77 FAX18
SUS 890L 31 N08904 N08904 904S14 Z2NCDU25-20 X1CrNiMoCuN25-25-5 1.4539 SUH 3 Z40CSD10 40X10C2M FAXG2
SUS 321 15 S32100 321 321S31 X6CrNiTi18 10 Z6CNT18-10 08X18H10T X6CrNiTi18 10 1.4541 SUH 4 443S65 Z80CSN20-02 KHA30N
SUS 347 17 S34700 347 347S31 X6CrNiNb18 10 Z6CNNb18-10 08X18H12 X6CrNiNb18 10 1.4550 SUH 11 X50CrSi18-2(2) 40X9C2 KHA33N
SUS 384 9 S38400 384 Z6CN18-16 SUH 600 20X12BHM r KHA3NH
SUH 616 S42200
SUS XM7 D26(1) S30430 304Cu 394S17 Z2CNU18-10 X3CrNiCu18-9-4 1.4587 KHA5NH
SUS XM15J1 S38100 Z15CNS20-12 X1CrNiSi18-15-4 1.4381 Reference 1. ISO:ISO TR 15510:1997. EN Symbols. (1) ISO 4954, (2) ISO 683, 15. Reference:"Special Steel", Nov. 2001 Matrix Group: This is a type of tool steels that has enhanced machinability and toughness by decreasing the large-size carbide
SUS 329J1 S32900 329 2. US:UNS registration numbers and the AISI Steel Manual
responsible for expedited tool abrasion during a cutting process and flexibility reduction.
SUS 329J3L 33 S39240 S31803 Z3CNDU22-05Az 08X21H6M2T X2CrNiMoN22-5-3 1.4462 3. European Standard:EN 10088-1:1995
SUS 329J4L 34 S39275 S31260 Z3CNDU25-07Az X2CrNiMoCuN25-6-3 1.4507 4. European countries:BS, DIN, NF, etc. These national standards are to be abolished in favor of EN. Material Machined Material
5. OCT: 5632
Non-Ferrous Metal Untreated Thermal Refined Hardening/Tempered
ｇ Tool Steel

Parts Material
(Al−alloi) (Be−Cu) DC53(Carbide)

For Plastic Mold For Press Die

Japan Industrial Standards Steel Type Related to Foreign Standards Japan Industrial Standards Steel Type Related to Foreign Standards

Machining Method
Standard Number AISI DIN Standard Number Code AISI DIN SS400(SS41) SKD11 SCM435

Required Tool
Name Code ISO BS NF OCT Name ISO ASTM BS VDEh NF OCT (Al) S45C HPM2T SKD11
ASTM VDEh
S50C DC53 S45C SKS3 SUJ2
JIS G 4401 SK140(Old SK1) TC140 − − − C140E3U Y13 JIS G 4404 SKD 7 30CrMoV3 H10 BH10 X32CrMoV33 32CrMoV12−18 −

Tool
SKH51
Carbon Tool SK120(Old SK2) TC120 W1−11 1/2 − − C120E3U Y12 (Continued) SKD 8 − H19 BH19 − − − Equipment
Steel SK105(Old SK3) TC105 W1−10 − C105W1 C105E2U Y11 SKT 3 − − − − 55CrNiMoV4 − HPM7 NAK55 (Electroforming-Outside) (Electroforming-Inside)
ORAVAR SUPREME

Tool Material
SK95(Old SK4) TC 90 W1−9 − − C90 E2U Y10 SKT 4 55NiCrMoV2 − BH224/5 55NiCrMoV6 55NiCrMoV7 5XHM SKD61 PX5 HPM1
TC 90 C90 E2U Y8 CU NAK80 (Age-Hardened)MAS1C
SK85(Old SK5) W1−8 − C 80W1
TC 80 C80 E2U Y9 Special Purpose Steels STAVAX ESR HPM38 HPM50
BsBM2 HPM38
TC 80 C80 E2U Japan Industrial Standards Steel Type Related to Foreign Standards S−STAR FDAC S−STAR
SK75(Old SK6) − − C 80W1 Y8
TC 70 C70 E2U Standard Number Code AISI RIGOR(SKD12 Group) STAVAX ESR DH2F SKD61 STAVAX ESR RIGOR (SKD12 Group)
SK65(Old SK7) − − − C 70W2 C70 E2U Y7 ISO BS DIN NF OCT
Name SAE
HRC 10 20 30 40 50 60 70
JIS G 4403 SKH 2 HS18−0−1 T1 BT 1 − HS18−0−1 P18
JIS G 4801 SUP 3 1075 75 80
High-Speed SKH 3 HS18−1−1−5 T4 BT 4 S18−1−2−5 HS18−1−1−5 − − − − −

Hole Machining on
Drills

Machining Cylinders Hole Machining Side and Bottom

Spring Steel 1078 85 General Purpose Milling Cutter Drills High-Speed Steel SKH−
Tool Steel SKH 4 HS18−0−1−10 T5 BT5 − HS18−0−2−9 − SUP 6 59Si7 − − − 60Si7 60C2 Reamer
SKH10 HS12−1−5−5 T15 BT15 S12−1−4−5 HS12−1−5−5 − SUP 7 59Si7 9260 − − 60Si7 60C2 NC Milling Cutter Reamer
End Mills Carbide Wn−Co
SKH51 HS 6−5−2 M2 BM2 S 6−5−2 HS 6−5−2 − SUP 9 55Cr3 5155 − 55Cr3 55Cr3 −
SKH52 − M3−1 − − − − Machining Center Cutting Tools
SUP 9A − 5160 − − 60Cr3 − High-Speed Steel SKH−
SKH53 HS 6−5−3 M3−2 − S 6−5−3 HS 6−5−3 − SUP10 51CrV4 6150 735A51,735H51 50CrV4 51CrV4 XØA50X ØA Drilling Machine Drills Tapped

Machining
SKH54 − M4 BM4 − HS 6−5−4 − SUP11A 60CrB3 51B60 − − − 50X P Drill Press Tapped Carbide Wn−Co
SKH55 HS 6−5−2−5 − BM35 S 6−5−2−5 HS 6−5−2−5HC P6M5K5 SUP12 55SiCr63 9254 685A57,685H57 54SiCr6 54SiCr6 −
SKH56 − M36 − − − − Boring Machine Reamer
SUP13 60CrMo33 4161 705A60,705H60 − 60CrMo4 − High-Speed Steel SKH−
SKH57 HS10−4−3−10 − BT42 S10−4−3−10 HS10−4−3−10 − Jig Borer Cutting Tools End Mills
SKH58 HS 2−9−2 M7 − − HS 2−9−2 − JIS G 4804 SUM11 − 1110 − − − −
Sulfuric and SUM12 − 1108 − − − − General Purpose Lathe Drills Carbide Wn−Co
SKH59 HS 2−9−1−8 M42 BM42 S 2−10−1−8 HS 2−9−1−8 − Sulfur Compound SUM21 9 S20 1212 − − − −
JIS G 4404 SKS11 − F2 − − − XB4 Free Cutting Steel SUM22 Reamer
11SMn28 1213 (230M07) 9 SMn28 S250 − NC Lathe Cutting Boron CBN
Alloy Tool SKS 2 105WCr1 − − 105WCr6 105WCr5 XB SUM22L 11SMnPb28 12L13 − 9 SMnPb28 S250Pb − Tapped
Steel SKS21 − − − − − − Tools
SUM23 − 1215 − − − − Turning Center Cutting Tools Diamond D (Non-Ferrous Metal) (Carbide)
SKS 5 − − − − − − SUM23L − − − − − −
SKS51 − L6 − − − − SUM24L 11SMnPb28 12L14 − 9 SMnPb28 S250Pb − White Fused Alumina WA
SKS 7 − − − − − − SUM25 12SMn35 − − 9 SMn36 S300 − Surface Grinder
SKS 8 − − − − C140E3UCr4 13X SUM31 − 1117 − 15S10 − − Brown Fused Alumina A
SKS 4 − − − − − − SUM31L − − − − − −
SKS41 − − − − − − SUM32 − − 210M15,210A15 − (13MF4 ) − Cylindrical Grinder
Pink Fused Aluminum PA
SKS43 TCV105 W2−9 1/2 BW2 − 100V2 −
Grinding

SUM41 − 1137 − − (35MF6 ) −

SKS44 − W2−8 − − − − SUM42 − 1141 − − (45MF6.1) − Jig Grinder Grindstone Grindstone Green Silicon Carbide GC
SKS 3 − − − − − 9XB SUM43 44SMn28 1144 (226M44) − (45MF6.3) −
SKS31 105WCr1 − − 105WCr6 105WCr5 XB
SKS93 − − − − − − JIS G 4805 SUJ 1 − 51100 − − − −
Profile Grinder
Black Silicon Carbide C (Non-Ferrous Metal)
High Carbon SUJ 2 B1 or 100Cr6 52100 − 100Cr6 100Cr6 X15
SKS94 − − − − − − Chrome ASTM A 485
SUJ 3 B2 or 100CrMnSi4-4 − − − − Electrodeposited Boron CBN
SKS95 − − − − − − Bearing Grade 1 Forming Grinder
SKD 1 210Cr12 D3 BD3 X210Cr12 X200Cr12 X12 Steel SUJ 4 − − − − − − Electrodeposited Diamond D (Non-Ferrous Metal) (Carbide)
SKD11 − D2 BD2 − X160CrMoV12 − SUJ 5 − − − − − −
SKD12 100CrMoV5 A2 BA2 − X100CrMoV5 −
Electric Discharging

Electrolytic Copper, Brass CU−

SKD 4 30WCrV5 − − − X32WCrV3 −
EDM Electrode Master Electrode Master
SKD 5 30WCrV9 H21 BH21 − X30WCrV9 −
Copper Tungsten, Silver Tungsten −Wn
SKD 6 − H11 BH11 X38CrMoV51 X38CrMoV5 4X5MØC
SKD61 40CrMoV5 H13 BH13 X40CrMoV51 X40CrMoV5 4X5MØ1C
Brass CU−Zn
SKD62 − H12 BH12 − X35CrWMoV5 3X3M3Ø
WEDM Wire Wire
2867 Tungsten Wn 2868