MCFA Document # 000134-09C

Issue Date 10/22/2009

®
Lift
Trucks

TITLE: Code Identification for Small I/C Trucks

MODEL AND SERIAL NUMBER:

P3000, P3500, PC4000, P4000, P5000, P5500, P6000, P7000
C3000, C3500, CC4000, C4000, C5000, C5500, C6000, C7000
AT81F, AT90, AT34, AT35, AT36, AT13F

SUBJECT: Code Identification details

CAUSE: Technicians calling Service Engineering for code information

The information provided on this web site is considered to be confidential information and is intended to assist you in resolving product issues. In addition, the information
on this web site is not to be considered as an authorization for any financial claim against MCFA.
Always follow all Safety, Warning, Caution and Precaution information that is provided in the appropriate Service Manual and Operation and Maintenance Manual(s).

RESOLUTION
Service Engineering has introduced a list of all codes
CONTROLLERS

10.3 Error Codes and Troubleshooting

Error
Description Probable cause Check item
code
F-01
Memory check error 1. Controller bad
D-51
1. Connector contact bad 1. Connector connection check
F-02
Battery voltage fault 2. Harness bad 2. Harness connection check
D-52
3. Controller bad
1. Connector contact bad 1. Connector connection check
F-03
D-53 2. Harness bad 2. Harness connection check
VCM communication error
E-03 3. VCM Controller bad 3. Communication line check
L-03
4. Controller bad
1. Connector contact bad 1. Connector connection check
F-04
D-54 2. Harness bad 2. Harness connection check
ECM communication error
E-04 3. ECM Controller bad 3. Communication line check
L-04
4. Controller bad
1. Connector contact bad 1. Connector connection check
F-05
D-55 2. Harness bad 2. Harness connection check
DCM communication error
E-05 3. ECM Controller bad 3. Communication line check
L-05
4. Controller bad
1. Connector contact bad 1. Connector connection check
F-06
OCM communication error 2. Harness bad 2. Harness connection check
S-06
3. OCM Controller bad 3. Communication line check
1. Connector contact bad 1. Connector connection check
F-07
D-57 2. Harness bad 2. Harness connection check
MP communication error
E-07 3. Meter panel bad 3. Communication line check
L-07
4. Controller bad

F-08 1. Connector contact bad 1. Connector connection check

D-58 2. Harness bad 2. Harness connection check
E-08 TMS communication error
P-08 3. TMS Controller bad 3. Communication line check
L-08 4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
F-10 Lift lever neutral error
3. Lift lever bad 3. Lever connection check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
F-11 Tilt lever neutral error
3. Tilt lever bad 3. Lever connection check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
F-12 Att1 lever neutral error
3.Att1 lever bad 3. Lever connection check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
F-13 Att2 lever neutral error
3.Att2 lever bad 3. Lever connection check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
F-14 Att3 lever neutral error
3. Att3 lever bad 3. Lever connection check
4. Controller bad

4-62
 CONTROLLERS

Error
Description Probable cause Check item
code
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
F-16 Shift lever error
3. Shift lever bad 3. Shift lever check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
F-17 Speed error
3. Speed sensor bad 3. Sensor connection check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
F-20 Lift lever error
3. Lift lever bad 3. Lever connection check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
F-22 Tilt lever error
3. Tilt lever bad 3. Lever connection check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
F-24 Att1 lever error
3.Att1 lever bad 3. Lever connection check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
F-26 Att2 lever neutral error
3.Att2 lever bad 3. Lever connection check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
F-28 Att3 lever neutral error
3. Att3 lever bad 3. Lever connection check
4. Controller bad
1. Joystick lever bad 1, Check if any other errors is present
(e.g: F20, F22, F24, F26, F28)
F-29 Joystick double error
2. Input unit bad 2. Input unit check
3. Harness bad 3. Harness connection check
1. Wheel sensor bad 1. Wheel sensor check
F-31 Sensor battery error 2. VCM bad 2. VCM check
3. Harness bad 3. Harness connection check
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
F-34 Speed sensor error
3. Speed sensor bad 3. Sensor connection check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
F-36 Wheel sensor error 3. Wheel sensor bad 3. Sensor connection check
4. Joint and link bad 4. Joint and link check
5. Controller bad
1. Link connection and damage check
1. Connector contact bad
2. Connector connection check
F-38 Tilt sensor error 2. Harness bad 3. Harness connection check
3. Tilt sensor bad 4. Sensor connection check
4. Controller bad

4 -6 3
CONTROLLERS

Error
Description Probable cause Check item
code
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
F-40 Steering error
3. Wheel sensor bad 3. Sensor connection check
4. Controller bad
F-41 Output unit fault 1. Output unit bad 1. Output unit check
1. Power shortage 1. Battery voltage check
2. Output unit bad 2. Output unit check
F-44 Output unit PWM power error
3. VCM bad 3. VCM check
4. Harness bad 4. Harness check
1. Output unit bad 1. Output unit check
F-45 Output unit communication error 2. VCM bad 2. VCM check
3. Harness bad 3. Harness check
F-46 Input unit fault 1. Input unit bad 1. Input unit check
1. Input unit bad 1. Input unit check
F-49 Input unit communication error 2. VCM bad 2. VCM check
3. Harness bad 3. Harness check
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-50 Lift up solenoid error 3. Harness bad 3. Harness connection check
4. Lift UP solenoid error 4. Lift UP sol connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-52 Lift down solenoid error 3. Harness bad 3. Harness connection check
4. Lift Down solenoid error 4. Lift Down sol connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-54 Lift solenoid leak 3. Harness bad 3. Harness connection check
4. Lift solenoid bad 4. Lift solenoid connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-55 Tilt forward solenoid error 3. Harness bad 3. Harness connection check
4. Tilt FW solenoid bad 4. Tilt FW sol connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-57 Tilt backward solenoid error 3. Harness bad 3. Harness connection check
4. Tilt BW solenoid bad 4. Tilt BW sol connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-59 Tilt solenoid leak 3. Harness bad 3. Harness connection check
4. Tilt solenoid bad 4. Tilt sol connection check
5. Controller bad

4-64
 CONTROLLERS

Error
Description Probable cause Check item
code
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-60 Att1A solenoid error 3. Harness bad 3. Harness connection check
4. Att1A sol bad 4. Att1A sol connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-62 Att1B solenoid error 3. Harness bad 3. Harness connection check
4. Att1B sol bad 4. Att1B sol connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-64 Att1 solenoid leak 3. Harness bad 3. Harness connection check
4. Att1 sol bad 4. Att1 sol connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-65 Att2A solenoid error 3. Harness bad 3. Harness connection check
4. Att2A sol bad 4. Att2A sol connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-67 Att2B solenoid error 3. Harness bad 3. Harness connection check
4. Att2B sol bad 4. Att2B sol connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-69 Att2 solenoid leak 3. Harness bad 3. Harness connection check
4. Att2 sol bad 4. Att2 sol connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-70 Att3A solenoid error 3. Harness bad 3. Harness connection check
4. Att3A sol bad 4. Att3A sol connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-72 Att3b solenoid error 3. Harness bad 3. Harness connection check
4.Att3B sd bad 4. Att3B sol connection check
5. Controller bad
1. Hour meter time difference between VCM 1. Connect service tool and zero reset
F-73 Hour meter gap error
and meter panel #197 M/P hour-meter
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-74 Att3 solenoid leak 3. Harness bad 3. Harness connection check
4. Att3 sol bad 4. Att3 sol connection check
5. Controller bad

4-65
CONTROLLERS

Error
Description Probable cause Check item
code
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-75 Unload solenoid error 3. Harness bad 3. Harness connection check
4. Unload solenoid error 4. Unload sol connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-77 Liftlock solenoid error 3. Harness bad 3. Harness connection check
4. Liftlock sol bad 4. Liftlock sol connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-79 Unload solenoid leak 3. Harness bad 3. Harness connection check
4. Unload solenoid error 4. Unload sol connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-80 Knob position solenoid error 3. Harness bad 3. Harness connection check
4. Knob pos sol bad 4. Knob pos sol connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-82 Tiltlock solenoid error 3. Harness bad 3. Harness connection check
4. Tiltlock sol bad 4. Tilt sol connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-84 Knob position solenoid leak 3. Harness bad 3. Harness connection check
4. Knob pos sol bad 4. Knob pos sol connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-85 T/M FW solenoid error 3. Harness bad 3. Harness connection check
4. T/M FW sol bad 4. T/M FW sol connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-87 T/M BW solenoid error 3. Harness bad 3. Harness connection check
4. T/M BW sol bad 4. T/M BW sol connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
F-89 T/M solenoid leak 3. Harness bad 3. Harness connection check
4. T/M sol bad 4. T/M sol connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
D-61 Engine overrun
3. Engine revolution sensor bad 3. Sensor connection check
4. Controller bad

4-66
 CONTROLLERS

Error
Description Probable cause Check item
code
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
D-62 Engine revolution pulse error
3. Engine revolution sensor bad 3. Sensor connection check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
D-63 Over heat (STEP 1)
3. Temp sensor bad 3. Sensor connection check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
D-64 Over heat (STEP 2)
3. Temp sensor bad 3. Sensor connection check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
D-71 Accelerator sensor error
3. Accelerator sensor bad 3. Sensor connection check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
D-73 Engine revolution sensor error
3. Engine revolution sensor bad 3. Sensor connection check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
D-75 Idle switch fault
3. Idle switch bad 3. Idle switch check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
D-76 Throttle min position error
3. Throttle min switch bad 3. Throttle min switch check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
D-77 Throttle max position error
3. Throttle max switch bad 3. Throttle max switch check
4. Controller bad
1. Connector contact bad 1. Connector connection check
D-78 Throttle origin position error 2. Harness bad 2. Harness connection check
3. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
D-79 Throttle min switch fault
3. Throttle min switch bad 3. Throttle min switch check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
D-91 Throttle motor fault
3. Throttle motor bad 3. Throttle motor check
4. Controller bad
1. When air flow meter output current of 0.5V
or less (break or short) continues for a length
of time during engine running.
E-21 Air flow meter fault 2. When air flow meter output current of 4.9V
or more (break or short) continues for a
length of time with the engine stopped (key
SW in ON position)

4-67
CONTROLLERS

Error
Description Probable cause Check item
code
1. When water temperature sensor output
voltage of 0.06V or less (break or short) con-
tinues for a length of time.
E-22 Water temperature sensor fault
2. When water temperature sensor output
voltage of 4.8V or more (break or short) con-
tinues for a length of time.
1. When throttle sensor 2 output voltage of
0.3V or less (break) continues for a length of
time.
2. When throttle sensor 2 output voltage of
4.8V or more (short) continues for a length of
time.
3. When throttle sensor 1 output voltage of
0.3V or less (break) continues for a length of
time.
E-23 Throttle sensor fault
4. When throttle sensor 1 output voltage of
4.8V or more (short) continues for a length of
time.
5. When throttle min position learning is
abnormally small.
6. When throttle valve closed position learn-
ing is impossible
7. When there is an error on correlation
between throttle sensors 1 and 2.
1. When accell sensor 1 output voltage of
0.15V or less (break) continues for a length
of time.
2. When accell sensor 1 output voltage of 5V
or more (short) continues for a length of
time.
3. When accell sensor 2 output voltage of
E-24 Accelerator sensor fault
0.15V or less (break) continues for a length
of time
4. When accell sensor 2 output voltage of 5V
or more (short) continues for a length of
time.
5. When there is an error on correlation
between accel sensors 1 and 2.
1. When O2 sensor output voltage is higher
than the normal voltage (1.4V or more).
E-25 O2 sensor fault
2. When break of O2 sensor signal line
occurs.
1. When O2 sensor heater control voltage of
1.2V or less (break or short) continues for a
length of time.
E-26 O2 sensor heater fault
2. When O2 sensor heater control voltage of
4.7V or more (short) continues for a length of
time.
1. When POS signal is not detected for a
length of time when the engine being started
or running (during PHASE signal input).
E-27 POS sensor fault 2. When abnormal POS signal wave is
detected for a length of time when the
engine is running (during PHASE signal
input)
1. When PHASE signal is not detected for a
length of time when the engine being started.
2. When PHASE signal is not detected for a
length of time when the engine is running
E-28 Phase sensor fault
(during POS signal input).
3. When abnormal PHASE signal wave is
detected for a length of time when the
engine is running (during POS signal input)

4-68
 CONTROLLERS

Error
Description Probable cause Check item
code
1. ECCS C/U self shutoff does not activate
E-29 Self shutdown system fault
properly.
1. CPU or circuit of ECCS C/U has problem.
2. ECCS C/U are not supplied with power.
E-30 ECCS C/U system fault
3. When sensor battery of 5.6V or more, or
4.6V or less continues for a length of time.
1. When a short-circuit fault in throttle motor
power system occurs.
2. When a break fault in throttle motor power
system occurs.
3. When a short-circuit fault in throttle motor
signal system.
4. When target throttle valve open angle is
E-31 Throttle control fault abnormal.
5. When electronic control throttle valve
does not function properly due to mechanical
malfunction.
1. When there is an error on correlation
between target throttle open angle and
actual angle.
2. When overcurrent flows in the throttle
motor control system.
1. When water sensor output voltage of
E-32 Over heat (STEP 1) 0.35V or less continues for a length of time
(when water temperature sensor is normal).
1. When water sensor output voltage of
E-33 Over heat (STEP 2) 0.35V or less continues for a length of time
(when water temperature sensor is normal).
1. When there is no generation of ignition
E-34 Ignition system fault signal continuously when the engine is run-
ning.
1. When abnormal current is applied to the
LPG injector 1 (within injection range)
E-35 LPG Injector system fault
2. When abnormal current is applied to the
LPG injector 2 (non injection range)
1.When a short-circuit of LPG fuel pressure
E-36 Fuel pressure sensor fault
sensor occurs.
E-37 LPG fuel temperature sensor fault
1. When a short-circuit of LPG fuel pressure
sensor occurs.
E-38 LPG vaporizer fuel pressure 2. When abnormal rise of LPG fuel pressure
in fuel pipe from LPG VAPO to injector con-
tinues a length of time.
E-39 Mast height switch fault
E-40 Oil pressure sensor fault
1. When break or short-circuit of stop lamp
E-41 Stop lamp switch fault
occurs.
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
P-03 VCM communication error
3. VCM Controller bad 3. Communication line check
4. Controller bad

P-06 OCM communication error

1. Controller bad
S-01 VCM communication error
2. Setting data bad 2. Setting data check

4-69
CONTROLLERS

Error
Description Probable cause Check item
code
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
S-02 OCM battery error
3. Battery voltage decrease 3. Battery check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
S-03 VCM communication error
3. VCM Controller bad 3. Communication line check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
S-04 ECM communication error
3. ECM Controller bad 3. Communication line check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
S-05 DCM communication error
3. ECM Controller bad 3. Communication line check
4. Controller bad
1. Connector contact bad 1. Connector connection check
S-06 OCM communication error 2. Harness bad 2. Harness connection check
3. OCM Controller bad 3. Communication line check
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
S-07 MP communication error
3. Meter panel bad 3. Communication line check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
S-08 TMS communication error
3. TMS bad 3. Communication line check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
S-10 APS1 input error
3. Accelerator position sensor bad 3. Accelerator position sensor check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
S-11 APS2 input error
3. Accelerator position sensor bad 3. Accelerator position sensor check
4. Controller bad
1. Connector contact bad 1. Connector connection check
2. Harness bad 2. Harness connection check
S-13 APS1/APS2 correlation error
3. Accelerator position sensor bad 3. Accelerator position sensor check
4. Controller bad
1. Connector contact bad 1. Connector connection check
S-14 Idle switch error 2. Harness bad 2. Harness connection check
3. Idle switch bad 3. Idle switch check
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
S-40 Service brake solenoid error 3. Harness bad 3. Harness connection check
4. Service brake solenoid bad 4. Service brake solenoid connection check
5. Controller bad

4-70
 CONTROLLERS

Error
Description Probable cause Check item
code
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
S-41 Service brake solenoid leak error 3. Harness bad 3. Harness connection check
4. Service brake solenoid bad 4. Service brake solenoid connection check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
3. Harness bad 3. Harness connection check
S-42 Parking brake solenoid error
4. Parking brake solenoid bad 4. Parking brake solenoid connection
check
5. Controller bad
1. Connector contact bad 1. Connector connection check
2. Diode bad 2. Diode connection check
3. Harness bad 3. Harness connection check
S-43 Parking brake solenoid leak error
4. Parking brake solenoid bad 4. Parking brake solenoid connection
check
5. Controller bad

4-71