Smart

Self-powered
Serial Converter
1203-SSS (Series B)
FRN 3.xxx

User Manual
 Important User Information
Because of the variety of uses for the products described in this
publication, those responsible for the application and use of this control
equipment must satisfy themselves that all necessary steps have been
taken to assure that each application and use meets all performance and
safety requirements, including any applicable laws, regulations, codes
and standards.

The illustrations, charts, sample programs and layout examples shown in

this guide are intended solely for purposes of example. Since there are
many variables and requirements associated with any particular
installation, Allen-Bradley does not assume responsibility or liability (to
include intellectual property liability) for actual use based upon the
examples shown in this publication.

Allen-Bradley publication SGI-1.1, Safety Guidelines for the

Application, Installation and Maintenance of Solid-State Control
(available from your local Allen-Bradley office or online at
http://www.ab.com/manuals/gi), describes some important differences
between solid-state equipment and electromechanical devices that
should be taken into consideration when applying products such as those
described in this publication.

Reproduction of the contents of this copyrighted publication, in whole or

part, without written permission of Rockwell Automation, is prohibited.

Throughout this manual we use notes to make you aware of safety

considerations:

ATTENTION: Identifies information about practices or circumstances

that can lead to personal injury or death, property damage or economic
! loss.

Attention statements help you to:

• identify a hazard

• avoid a hazard

• recognize the consequences

Important: Identifies information that is critical for successful

application and understanding of the product.

TIP: Identifies information that is helpful, but not necessary, in

completing a task.
 Summary of Changes

The information below summarizes the changes to the serial converter

and documentation since its last release.

Serial Converter Changes

The 1203-SSS Smart Self-powered Serial Converter (FRN 3.xxx) can
now be used with products implementing DPI™ in addition to products
implementing SCANport™. DPI is a functional enhancement to
SCANport and is used by some Allen-Bradley products, including those
in the PowerFlex™ family of drives.

Use the following software versions with the 1203-SSS (FRN 3.xxx) to
fully utilize DPI host products such as PowerFlex Drives:

Software Version
DriveExplorer™ v2.01 or higher
DriveTools 2000™ v1.xx or higher

The following software versions can be used with the 1203-SSS (FRN
3.xxx) to fully utilize SCANport host products such as the 1305, 1336
PLUS II, etc.:

Software Version
DriveExplorer v1.01 or higher
DriveTools32™ v2.01 or higher

Documentation Changes
This manual supersedes Publication 1203-5.15 - August 1999. It
contains all information that was in that manual. In addition, it contains
the following changes and new information:

Location Description of Changes

Chapter 1 Information about DPI products has been added. In addition, information
has been rearranged.
Chapter 3 Instructions for using the PowerFlex HIM to access serial converter
parameters have been added.
Chapter 4 Events on DPI connections have been added.
Appendix B Parameters have been updated to reflect the changes to the serial
converter parameters.
Appendix C New flash instructions have been added to describe flashing PowerFlex
drives and peripherals.
2

Notes:
 Table of Contents

Preface About This Manual

Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1
Conventions Used in this Manual . . . . . . . . . . . . . . . . . . . . . P-1
Rockwell Automation Support. . . . . . . . . . . . . . . . . . . . . . . . P-2

Chapter 1 Getting Started

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Modes of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Chapter 2 Installing the Serial Converter

Selecting Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Installing the Serial Converter . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Removing the Serial Converter . . . . . . . . . . . . . . . . . . . . . . . 2-2

Chapter 3 Configuring the Serial Converter

Configuration Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Using the PowerFlex HIM . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Using DriveExplorer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Using Terminal Emulation Software . . . . . . . . . . . . . . . . . . . 3-4
Setting the Serial Port Rate . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Setting the Fault Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Resetting the Serial Converter . . . . . . . . . . . . . . . . . . . . . . . 3-10

Chapter 4 Troubleshooting
Understanding the Status Indicators . . . . . . . . . . . . . . . . . . . 4-1
Module Diagnostic Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Viewing and Clearing the Event Queue . . . . . . . . . . . . . . . . . 4-3
Viewing and Clearing DF1 Communication Statistics . . . . . 4-6
Troubleshooting Potential Problems . . . . . . . . . . . . . . . . . . . 4-7

Appendix A Specifications
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
ii

Appendix B Serial Converter Parameters

Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Appendix C Flash Updates

Preparing for a Flash Update . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Performing a Flash Update with HyperTerminal . . . . . . . . . . C-2
Troubleshooting Potential Flash Problems . . . . . . . . . . . . . . C-4

Glossary

Index
 Preface

About This Manual

Read this preface to become familiar with the rest of the manual.

Topic Page
Related Documentation P-1
Conventions Used in this Manual P-1
Rockwell Automation Support P-2

Related Documentation

For Information On: Refer to: Publication

DF1 Protocol DF1 Protocol and Command Set Reference manual 1770-6.5.16
DriveTools 2000 DriveTools 2000 Online Help –
DriveTools32 DriveTools32 Getting Started Manual 9303-5.23
DriveExplorer DriveExplorer Getting Results Manual 9306-5.2

Documentation can be obtained online at http://www.ab.com/manuals.

Conventions Used in this Manual

The following conventions are used throughout this manual:

• Parameter names follow the format Parameter xxx - [*]. The xxx
represents the parameter number. The * represents the parameter
name. For example, Parameter 01 - [Adapter Port].

• Menu commands are shown in bold type face and follow the format
Menu > Command. For example, if you read “Select File > Open,”
you should click the File menu and then click the Open command.

• The firmware release is displayed as FRN X.xxx. The “FRN” is the

Firmware Release Number. The “X” represents the Major Release
Number. The “xxx” represents the Minor Release Number. This
manual is for Firmware releases 3.xxx.
P-2 About This Manual

Rockwell Automation Support

Rockwell Automation offers support services worldwide, with over 75
sales/support offices, over 500 authorized distributors, and over 250
authorized systems integrators located through the United States alone.
In addition, Rockwell Automation representatives are in every major
country in the world.

Local Support

Contact your local Rockwell Automation representative for:

• Sales and order support.

• Technical training.

• Warranty support.

• Support service agreements.

Technical Assistance

If you need to contact Rockwell Automation for technical assistance,

please review the information in Chapter 4, Troubleshooting first. If you
still have questions, then contact your local Rockwell Automation
representative.
 Chapter 1

Getting Started

The 1203-SSS serial converter provides an electronic communications

interface between a computer and any Allen-Bradley product
implementing SCANport or DPI. It uses the full-duplex, RS-232 DF-1
protocol.

Topic Page Topic Page

Components 1-1 Safety Precautions 1-4
Features 1-2 Quick Start 1-5
Compatible Products 1-2 Modes of Operation 1-6
Required Equipment 1-3

Components
Figure 1.1 Components of the Serial Converter
➊

➋ AB ➍ ➎

# Part Description
➊ SCANport/DPI Standard SCANport/DPI 8-pin circular mini-DIN connector.
Connection The 1202-C10 cable is plugged into this connector.
➋ Status IndicatorsLEDs that indicate module operation, data is being received
from the computer, and data is being sent to the computer.
Refer to Chapter 4, Troubleshooting, for more information.
➌ RS-232 Serial Port Locking low profile connector. The 1203-SFC serial cable is
plugged into this connector.
➍ 1202-C10 Cable SCANport/DPI cable (1 m) with male-to-male connectors.
➎ 1203-SFC Serial Serial cable (2 m) with a locking low profile connector to
Cable connect to the serial converter and a 9-pin sub-miniature D
female connector to connect to a computer.
Tip: This cable can also be used to make a serial
connection to a 1203-CN1 ControlNet™ module or
1203-GU6 DeviceNet™ module.
Not DriveExplorer Lite CD including DriveExplorer Lite software and
Shown CD-ROM documentation.
1-2 Getting Started

Features
Features of the serial converter include the following:

• Three status indicators (LEDs) report the operating status of the

module.
• Serial baud rates of 9600 bps, 19.2Kbps, and 38.4Kbps are
supported. 9600 bps is the factory default.
• The serial converter can connect to products implementing
SCANport such as 1336 PLUS II drives, or products implementing
DPI such as PowerFlex drives. When used with a product, the serial
converter will autobaud to the SCANport or DPI data rate that is
used by the product.
• The serial converter receives power from the connection to the
product. An outside power source is not needed.
• DriveExplorer (DPI products require version 2.01 or higher),
DriveTools 2000 (version 1.xx or higher), or terminal emulation
software can be used to configure a serial converter. In addition, a
PowerFlex HIM can be used to configure a serial converter that is
connected to a PowerFlex drive or other DPI product.

Compatible Products
The serial converter can be used with Allen-Bradley products that
implement SCANport or DPI.

SCANport products include the following:

Product Product
1305 AC Drive (Drive firmware 2.01 or later) 1394 Motion System
1336 FORCE™ Drive 1397 DC Drive
1336 IMPACT™ Drive 1557 Medium Voltage Drive
1336 PLUS Drive 2364 Regenerative DC Bus Supply Unit
1336 PLUS II Drive SMC Dialog Plus™
1336 REGEN Line Regeneration Package SMP-3 Smart Motor Protector
1336 SPIDER Drive

DPI products include the following:

Product Product
PowerFlex 70 Drive PowerFlex 7000 Drive
PowerFlex 700 Drive
 Getting Started 1-3

Required Equipment

Equipment Shipped with the Serial Converter

When you unpack the serial converter, verify that the package includes:

❑ One Smart Self-powered Serial converter

❑ One 1203-SFC serial cable
❑ One 1202-C10 cable
❑ One DriveExplorer Lite CD
❑ This manual

User-Supplied Equipment

To configure the serial converter, you must use one of the following:

❑ DriveExplorer software
DPI products require DriveExplorer version 2.01 or greater.
SCANport products work with all versions of DriveExplorer.
❑ DriveTools 2000 software (version 1.xx or greater).
❑ PowerFlex HIM (only if using a PowerFlex drive or other DPI
product).
❑ Terminal emulation software such as HyperTerminal.
❑ VT-100 compatible terminal.
1-4 Getting Started

Safety Precautions
Please read the following safety precautions carefully.

ATTENTION: Risk of injury or equipment damage exists. Only

personnel familiar with drive and power products and the associated
! machinery should plan or implement the installation, start-up,
configuration, and subsequent maintenance of the product using a serial
converter. Failure to comply may result in injury and/or equipment
damage.
ATTENTION: Risk of injury or equipment damage exists. If the serial
converter is transmitting control I/O to the product (indicated by a solid
! green diamond LED), the product may fault when you remove or reset
the serial converter. Determine how your product will respond before
removing or resetting a connected serial converter.
ATTENTION: Risk of injury or equipment damage exists.
Parameter 4 - [Comm Flt Action] lets you determine the action of the
! serial converter and connected product if DF1 serial communications
are disrupted. By default, this parameter faults the product. You can set
this parameter so that the product continues to run. Precautions should
be taken to ensure that the setting of this parameter does not create a
hazard of injury or equipment damage.
ATTENTION: Risk of injury or equipment damage exists. DPI or
SCANport host products must not be directly connected together via
! 1202 cables. Unpredictable behavior due to timing and other internal
procedures can result if two or more devices are connected in this
manner.
 Getting Started 1-5

Quick Start
This section is designed to help experienced users start using the serial
converter. If you are unsure how to complete a step, refer to the
referenced chapter.
Step Action Refer to
1 Review the safety precautions for the serial converter. Throughout This
Manual
2 Install the serial converter. Chapter 2,
Connect a 1202-C10 cable to the serial converter and a Installing the
compatible product. Then, connect a 1203-SFC serial cable to Serial Converter
the serial converter and a computer. Make sure that power
has been applied to the DPI or SCANport product.
3 Configure the serial converter parameters. Chapter 3,
Use one of the following to configure parameters in the serial Configuring the
converter: Serial Converter
• DriveExplorer (1)
• DriveTools 2000 (v1.xx or greater)
• PowerFlex HIM
• Terminal emulation software
• VT-100 compatible terminal
(1) Products implementing DPI require version 2.01 or greater. Products implementing
SCANport can use version 1.01 or greater.

Figure 1.2 Example Serial Connection to a Computer

1203-SFC
1202-C10 Cable
Cable

Product Serial Computer

Converter

Figure 1.3 Example Serial Connection to a Hand-Held Computer

PWR

STS

PORT

MOD

NET A

NET B

1203-SFC Serial
1202-C10 Cable Cable
Cable

Product 1203-SNM Hand-Held

Serial
Null Cable Computer
Converter
Converter
(sold separately)
1-6 Getting Started

Modes of Operation
Figure 1.4 Status Indicators on the Serial Converter

➊
➋ AB

The serial converter reports its status using status indicators (Figure 1.4).
The following table describes the state of the status indicators under
normal operation:

# Status Indicator State Description

➊ Diamond Flashing Green Serial converter is connected to a product
implementing SCANport or DPI.
Solid Green Serial converter is or was receiving I/O.
Removing or resetting the serial converter
may cause a serial fault in the product. On
DPI based products a “Soft Logout” can be
performed allowing removal of the converter
without a fault occurring.
Tip: To remove the adapter without faulting
the drive, set the logic mask in the drive to
ignore the adapter and then verify that the
drive is receiving its Logic Command and
Reference from another source.
Off No power or Flash operation in progress.
➋ TX Off Not transmitting data.
Flashing Green Transmitting data.
➌ RX Off Not receiving data.
Flashing Green Receiving data.

If the diamond status indicator is red, there is a problem. Refer to

Chapter 4, Troubleshooting.
 Chapter 2

Installing the Serial Converter

Chapter 2 provides instructions for installing and removing the serial

converter.

Topic Page
Selecting Cables 2-1
Installing the Serial Converter 2-2
Removing the Serial Converter 2-2

Selecting Cables
The following cables are all you should need to connect the serial
converter to a product and computer.

Figure 2.1 Cables

➊ ➋

Number Description Catalog Number

➊ SCANport/DPI cable to connect the serial converter 1202-C10
to a drive.
➋ Serial cable to connect the serial converter to the 1203-SFC
computer.
➌ If you are connecting the serial converter to an H/PC 1203-SNM
(handheld PC), you must use a null modem cable (sold separately)
with two male 9-pin sub-miniature D connectors.
These must be purchased separately.

Important: To provide proper termination of the serial cable shield, the

chassis of the computer should be properly grounded. If it is
not possible or practical to ground this, then a ground wire
should be connected to the serial cable shield at the shell of
the 9-pin sub-miniature D connector.
2-2 Installing the Serial Converter

Installing the Serial Converter

1. Connect the serial converter to the product using the 1202-C10 cable.

Figure 2.2 Connecting a 1202-C10 Cable to the Serial Converter

TX
RX
2. Connect the converter to the computer using the 1203-SFC cable.

Figure 2.3 Connecting a 1203-SFC Cable to the Serial Converter

TX
RX

3. Verify that power is applied to the product. The serial converter

receives power from the product, so the product must be powered
before the serial converter will operate.

The diamond light on the serial converter flashes green to indicate that
the serial converter is properly installed and receiving power. If it is not
green, refer to Chapter 4, Troubleshooting.

Removing the Serial Converter

ATTENTION: Risk of injury or equipment damage exists. If the serial

converter is transmitting control I/O to the product (indicated by a solid
! green diamond LED), the product may fault when you remove or reset
the serial converter. Determine how your product will respond before
removing or resetting a connected serial converter.

1. Disconnect the 1202-C10 cable from the product and then from the
converter. To disconnect it, gently push it in and then pull it out.

2. Disconnect the 1203-SFC serial cable from the serial converter and
then the computer.
 Chapter 3

Configuring the Serial Converter

Chapter 3 provides information about configuring the serial converter.

Topic Page
Configuration Tools 3-1
Using the PowerFlex HIM 3-2
Using DriveExplorer 3-3
Using Terminal Emulation Software 3-4
Setting the Serial Port Rate 3-8
Setting the Fault Action 3-9
Resetting the Serial Converter 3-10

For a list of parameters, refer to Appendix B, Serial Converter

Parameters. For definitions of terms in this chapter, refer to the Glossary.

Configuration Tools
The serial converter stores parameters and other information in its own
Non-Volatile Storage (NVS). You must, therefore, access the serial
converter to view and edit its parameters. The following table lists tools
that you can use to access the serial converter and edit its parameters.

Tool Refer To
DriveExplorer software(1) page 3-3 in this manual
DriveTools 2000 software (version 1.xx or greater) Documentation for the software
PowerFlex HIM page 3-2 in this manual
Terminal emulation software page 3-4 in this manual
VT100-compatible terminal Documentation for the terminal
(1) Products implementing DPI require version 2.01 or greater. Products implementing
SCANport can use version 1.01 or greater.
3-2 Configuring the Serial Converter

Using the PowerFlex HIM

If you connect to a PowerFlex drive and it has either an LED or LCD
HIM (Human Interface Module), you can use the HIM to access and edit
parameters in the serial converter as shown below. It is recommended
that you read through the steps for your HIM before performing the
sequence. For additional HIM information, refer to your PowerFlex
Drive User Manual or the HIM Quick Reference card.

LED HIM Quick Start

Step Key(s) Example Screens
1. Press ALT and then Sel (Device) Device
to display the Device Screen. ALT Sel

2. Press the Up Arrow or Down

Arrow to scroll to the serial OR
converter. Letters represent files
in the drive, and numbers
represent ports. The converter is Parameter
usually connected to port 2 (the Number
external port) and sometimes to
port 3 (available with a splitter). Port Number

3. Press the Enter key to enter your

selection. A parameter database
is constructed, and then the first
parameter is displayed.

4. Edit the parameters using the

same techniques that you use to
edit drive parameters.

LCD HIM Quick Start

Step Key(s) Example Screens
1. In the main menu, press the Up
Arrow or Down Arrow to scroll to OR
Device Select. F-> Stopped M
0.00 Hz
2. Press Enter to enter your
selection. Main Menu:
Diagnostics
3. Press the Up Arrow or Down Parameter
Arrow to scroll to 1203-SSS. OR Device Select

4. Press Enter to select the serial

converter. A parameter database
is constructed, and then a menu Port 2 Device
for the serial converter is
displayed. 1203-SSS
Main Menu:
5. Edit the parameters using the Diagnostics
same techniques that you use to Parameter
edit drive parameters. Device Select
 Configuring the Serial Converter 3-3

Using DriveExplorer
With DriveExplorer software, you can edit parameters in both the serial
converter and the connected product. On a PowerFlex drive (or other
DPI product), you can also edit parameters in any of the attached
peripherals. DriveExplorer Lite is shipped with the serial converter. It is
a free, limited-feature version of DriveExplorer.

DriveExplorer Lite Quick Start

This section is designed to help users start using DriveExplorer Lite. If
you are unsure how to complete a step, refer to the online help (select
Help > Help Topics) or the DriveExplorer Getting Results Manual,
Publication 9306-5.2, which is included on the CD.

Step
1 Select Explore > Configure Communication. Select the communications port
and baud rate that you are using. Select either checksum and accept the default
time for the time-out.
2 Select Explore > Connect > Local. A node eventually appears under Devices.
3 In the left pane, click the + signs to expand the tree. Click the product or serial
converter to display parameters in the right pane. Double-click a parameter to edit
it.

Figure 3.1 DriveExplorer

3-4 Configuring the Serial Converter

Using Terminal Emulation Software

This section provides detailed instructions on how to use terminal
emulation software to access the serial converter so that you can view
and edit serial converter parameters or view the serial converter event
queue.

A variety of terminal emulation programs can be used to establish a

serial connection between a computer and the serial converter. The
following instructions describe how to establish the initial serial
connection to the serial converter using a computer running
HyperTerminal—terminal emulation software provided with most
Windows operating systems.

Important: The following instructions use screen captures from

Windows 95 HyperTerminal. If you are using Windows
NT™ or Windows 98 HyperTerminal, screens may differ.

To use HyperTerminal to access the serial converter

1. Verify that the serial converter is installed correctly. Refer to Chapter

2, Installing the Serial Converter.

2. On the Windows 95 desktop, click the Start button, and then select
Programs > Accessories > HyperTerminal to display the
HyperTerminal dialog box (Figure 3.2).Your dialog box may look
slightly different.

On the Windows NT desktop, click the Start button, and then select
Programs > Accessories > HyperTerminal to display the
Connection dialog box (Refer to Figure 3.3). Then, go to step 6.

Figure 3.2 HyperTerminal Dialog Box in List View

3. Double-click Hypertrm.exe.
 Configuring the Serial Converter 3-5

The Connection Description dialog box appears in the HyperTerminal

workspace.

Figure 3.3 Connection Dialog Box

4. In the Name box, type any name (for example, converter), and then
select any icon in the Icon box.

5. Click OK to display the Phone Number dialog box.

6. In the Connect Using box, select the communications port that you
intend to use (usually COM1 or COM2).

7. Click OK to display the Properties dialog box.

3-6 Configuring the Serial Converter

8. Select the settings shown in Figure 3.4.

Important: If you have previously set Parameter 03 - [DF1 Rate

Cfg] to 19.2K or 38.4K, select that value in the Bits per
second box.

Figure 3.4 Properties Dialog Box

9. Click OK. A blank HyperTerminal workspace appears.

10. Select File > Properties to display the Properties dialog box.

11. Click the Settings tab. See Figure 3.5.

12. Under Function, arrow, and ctrl keys act as, select Terminal keys.

13. In the Emulation box, select VT100.

 Configuring the Serial Converter 3-7

Figure 3.5 Properties Dialog Box

14. Click OK to display the HyperTerminal workspace.

TIP: Select File > Save to save the HyperTerminal configuration that
you just created. In future connections, you can select the saved
configuration and quickly connect to the serial converter.

15. Press the Enter key until the main menu appears.

Figure 3.6 Main Menu

Main Menu - Enter Number for Selection

1> Display Setup Parameters
2> Display Event Queue
3> Flash Upgrade

What do you want to do? Page

Edit the serial port rate, or fault action 3-8 through 3-10
View the event queue 4-3
View DF1 data 4-6
Update the firmware C-1

If no text or meaningless text appears instead of the Main Menu, adjust

the baud rate in your software. Refer to Troubleshooting Potential
Problems in Chapter 4 for detailed instructions.
3-8 Configuring the Serial Converter

To navigate in the terminal emulation software

Key Description
0 ... 9 In the main menu, keys 1 – 3 select a menu option.
In the parameter screen, keys 0– 9 enter a value.
Esc Display the main menu or abort changes to a parameter.

Scroll through parameters or events.

OR

Scroll through the values for a parameter.

OR

Enter Save a value for a parameter.

Setting the Serial Port Rate

The serial port rate, sometimes called baud rate or DF1 rate, is the speed
at which the computer and serial converter communicate. You can select
a serial port rate of 9600, 19.2K, or 38.4K with the serial converter
(Series B). The factory-default serial port rate is 9600.

Important: If you change the serial port rate in the serial converter, you
must set your software to use the same serial port rate.

To set the serial port rate

1. Set Parameter 03 - [DF1 Rate Cfg] to the desired rate.

Figure 3.7 DF1 Rate Cfg Parameter in HyperTerminal

Press the UP ARROW or DOWN ARROW key to scroll
through the parameter list. Press the LEFT ARROW or
RIGHT ARROW key to modify parameter values. Press
the ENTER key to save a new value.

3> DF1 Rate Cfg = 9600

2. Reset the serial converter. Refer to Resetting the Serial Converter in

this chapter.

3. Set the serial port rate in your software to match the new serial port
rate in the serial converter.
 Configuring the Serial Converter 3-9

Setting the Fault Action

By default, when DF1 serial communications are disrupted (e.g., a serial
cable is disconnected) and control I/O is being transmitted, the serial
converter and connected product respond by faulting. You can set the
following actions:

Action Description
Fault The product will fault.
Stop The product will stop and not fault (DPI host products only).
Zero data The product is sent 0 for output data after a communications disruption.
This does not command a stop.
Hold last The product continues in its present state after a communications
disruption.

ATTENTION: Risk of injury or equipment damage exists.

Parameter 04 - [Comm Flt Action] lets you determine the action of
! the serial converter and connected product if communications are
disrupted. By default, this parameter faults the product. You can set this
parameter so that the product continues to run. Precautions should be
taken to ensure that the setting of this parameter does not create a
hazard of injury or equipment damage.

To change the fault action

• Set the value of Parameter 04 - [Comm Flt Action] to the desired
fault action.

Figure 3.8 Comm Flt Action Parameter in HyperTerminal

Press the UP ARROW or DOWN ARROW key to scroll
through the parameter list. Press the LEFT ARROW or
RIGHT ARROW key to modify parameter values. Press
the ENTER key to save a new value.

4> Comm Flt Action = Fault

Changes to this parameter take effect immediately. A reset is not

required.
3-10 Configuring the Serial Converter

Resetting the Serial Converter

After you change some parameters, you must reset the serial converter
for the new setting to take effect. You can reset it by removing and then
reapplying power or by using Parameter 05 - [Reset Module].

ATTENTION: Risk of injury or equipment damage exists. If the serial

converter is transmitting control I/O to the product (indicated by a solid
! green diamond LED), the product may fault when you remove or reset
the serial converter. Determine how your product will respond before
removing or resetting a connected serial converter.

To reset the serial converter

• Set Parameter 05 - [Reset Module] to either Reset Module or Set
Defaults. “Reset Module” will reset the serial converter. “Set
Defaults” will set all parameters in the serial converter to their
factory-default values.

Figure 3.9 Reset Module Parameter in HyperTerminal

Press the UP ARROW or DOWN ARROW key to scroll
through the parameter list. Press the LEFT ARROW or
RIGHT ARROW key to modify parameter values. Press
the ENTER key to save a new value.

5> Reset Module = Reset Module

After you enter the “Reset Module” value, the serial converter will be
reset. This parameter will then be reset to “Ready.”
 Chapter 4

Troubleshooting

Chapter 4 provides information to troubleshoot the serial converter.

Topic Page
Understanding the Status Indicators 4-1
Module Diagnostic Items 4-3
Viewing and Clearing the Event Queue 4-3
Viewing and Clearing DF1 Communication Statistics 4-6
Troubleshooting Potential Problems 4-7

Understanding the Status Indicators

The serial converter reports its status using status indicators. See Figure
4.1.

Figure 4.1 Status Indicators on the Serial Converter

➊
➋ AB

# Status Indicator Description Refer To

➊ Diamond Serial converter status Diamond Status Indicator
on page 4-2
➋ TX Serial converter is transmitting TX Status Indicator on
data page 4-2
➌ RX Serial converter is receiving RX Status Indicator on
data page 4-2
4-2 Troubleshooting

Diamond Status Indicator

ATTENTION: Risk of injury or equipment damage exists. If the serial

converter is transmitting control I/O to the product (indicated by a solid
! green diamond LED), the product may fault when you remove or reset
the serial converter. Determine how your product will respond before
removing or resetting a serial converter.

Status Cause Corrective Action

Off Serial converter is not • Securely connect cables.
powered or in Flash • Apply power to the product.
programming mode. • Wait while Flash is in progress.
Flashing Serial converter is • No Action. Removing or resetting the serial
Green operating and not converter will not cause a serial fault in the
transmitting control I/O. product.
Solid Serial converter is • No Action. Removing or resetting the serial
Green operating and is or was converter may cause a serial fault in the product.
transmitting control I/O. On DPI based products a “Soft Logout” can be
performed allowing removal of the converter
without a fault occurring.
Tip: To remove the adapter without faulting the
drive, set the logic mask in the drive to ignore the
adapter and then verify that the drive is receiving
its Logic Command and Reference from another
source.
Flashing The product has not • Securely connect cables.
Red acknowledged the
serial converter.
Solid Link Failure. • Securely connect cables.
Red • Replace the cable.
• Cycle power to the product.
Orange • Contact Rockwell Automation Technical Support.

RX Status Indicator
Status Cause Corrective Action
Off Serial converter is not • Verify that data is being transmitted.
receiving data. • Securely connect cables.
• Apply power to the product.
Flashing Serial converter is • No action.
Green receiving data from the
computer.

TX Status Indicator
Status Cause Corrective Action
Off Serial converter is not • Verify that data is being transmitted.
transmitting data. • Securely connect cables.
• Apply power to the product.
• Configure the computer software to use the
same serial port rate as the serial converter.
Flashing Serial converter is • No action.
Green transmitting data to the
computer.
 Troubleshooting 4-3

Module Diagnostic Items

The following diagnostic items can be accessed using DriveExplorer
(version 2.01 or higher).

No. Name Description

1 Common Logic Current value of the Common Logic Command being transmitted
Cmd to the host by this peripheral.
2 Prod Logic Cmd Current value of the Product Specific Logic Command being
transmitted to the host by this peripheral.
3 Reference Current value of the Product Specific Reference being
transmitted to the host by this peripheral.
4 Common Logic Current value of the Common Logic Status being received from
Sts the host by this peripheral.
5 Prod Logic Sts Current value of the Product Specific Logic Status being received
from the host by this peripheral.
6 Feedback Current value of the Product Specific Feedback being received
from the host by this peripheral.
7 DPI Rx Err Cntr Current value of the DPI CAN Receive Error Counter register.
8 DPI Rx Err Max Maximum value of the DPI CAN Receive Error Counter register.
9 DPI Tx Err Cntr Current value of the DPI CAN Transmit Error Counter register.
10 DPI Tx Err Max Maximum value of the DPI CAN Transmit Error Counter register.
11 Field Flash Cntr Current value of the Field Flash Counter.
12 CPU CPU Type.

Viewing and Clearing the Event Queue

It is normal for the event queue in the serial converter to contain events.
If you encounter unexpected communication problems, you can access
the event queue and view the most recent events.

To view the event queue

1. Access the event queue using a configuration tool. Refer to

Configuration Tools in Chapter 3.

2. Scroll through events in the event queue. The most recent event can
be found at 2R > Event Queue 1.
4-4 Troubleshooting

Figure 4.2 Example Event Queue in HyperTerminal

Press the UP ARROW or DOWN ARROW key to scroll
through the parameter list. Press the LEFT ARROW or
RIGHT ARROW key to modify parameter values. Press
the ENTER key to save a new value.

2R> Event Queue 1 = Pin ID Change

Events

Many events in the Event queue occur under normal operation. If you
encounter unexpected communications problems, the events may help
you or Allen-Bradley personnel troubleshoot the problem. The following
events may appear in the event queue:

Table 4.A SCANport Mode

Events Description
Adapter Reset The serial converter was reset or power cycled.
Clear SP Fault The SCANport product issued this because a fault was cleared in it.
Clear SP Warning The SCANport product issued this because a warning was cleared.
Empty Queue No event is in the queue.
Message Timeout The DPI product did not respond to a message request. Verify the cables are
correct.
No SCANport Ping The serial converter issued this because no SCANport pings were detected
within a 2 second period. This event may be caused by a broken cable, a broken
serial converter or a malfunction in the SCANport product.
Pin ID Change The serial converter issued this because the SCANport Pin ID was changed.
This event is normal after a power cycled or reset.
SCANport Bus Off The serial converter issued this because its SCANport CAN chip went bus off.
This event may be caused by loose or broken cables or by noise.
SCANport Fault The SCANport product issued this because it was faulted. See its fault queue.
SCANport Reset The SCANport product issued this because it was reset.
SCANport Warning The SCANport product issued this because it had a warning.
SP Pin ID = 7 The serial converter issued this because its Pin ID has a value of 7. It should
have a value between 1 and 6. This event may be caused by a loose or broken
cable.
 Troubleshooting 4-5

Table 4.B DPI Mode

Events Description
Bad Host Flt The serial converter was connected to an incompatible product.
Control Disabled The serial converter has sent a “Soft Control Disable” command to the DPI
product.
Control Enabled The serial converter has sent a “Soft Control Enable” command to the DPI
product.
DPI Bus Off Flt A bus-off condition was detected on DPI. This event may be caused by loose or
broken cables or by noise.
DPI Fault Clear A DPI product has issued a fault clear message.
DPI Fault Msg The drive entered a faulted state.
Dup. Port Flt Another peripheral with the same port number is already in use.
EEPROM Sum Flt The EEPROM in the serial converter is corrupt.
Host Sent Reset The DPI product issued this because it was reset.
Message Timeout The DPI product did not respond to a message request. Verify the cables are
correct.
No Event Empty event queue entry.
Normal Startup Adapter initially powered up or was reset.
Online @ 125kbps The serial converter and DPI product are communicating at 125kbps.
Online @ 500kbps The serial converter and DPI product are communicating at 500kbps.
PCCC I/O Time Flt The serial converter has not received a PCCC Control message for longer than
the specified PCCC Control Time-out.
Ping in Message An unexpected ping was received.
Ping Time Flt A ping message was not received on DPI within the specified time.
Port Change Flt The DPI port changed.
Port ID Flt The serial converter is not connected to a correct port on a DPI product.
Type 0 Login The serial converter has logged in for type 0 control.
Type 0 Time Flt The serial converter has not received a type 0 status message within the
specified time.
Use I/O Sent The serial converter has begun sending product specific control information.

To clear the event queue

1. Access the event queue using a configuration tool. Refer to

Configuration Tools in Chapter 3.

2. Set the value of 1 > Clr Event Queue to Enable, and then press
Enter to clear the event queue.

Figure 4.3 Reset Event Queue in HyperTerminal

Press the UP ARROW or DOWN ARROW key to scroll
through the parameter list. Press the LEFT ARROW or
RIGHT ARROW key to modify parameter values. Press
the ENTER key to save a new value.

1> Clr Event Queue = Enable

4-6 Troubleshooting

Viewing and Clearing DF1 Communication Statistics

If you encounter unexpected communications problems or are creating
an application that uses DF1 data, you can view the communications
statistics in the serial converter. Parameters 06 through 15 store this data.

In order to view and clear DF1 data, you must access the main menu in
the serial converter firmware. Refer to Configuration Tools in Chapter 3.

To view DF1 data

1. Access the parameters in the serial converter using a configuration

tool. Refer to Configuration Tools in Chapter 3.

2. Scroll through the DF1 parameters. Parameters 06 through 15

contain DF1 data. For a description of each parameter, refer to
Appendix B, Serial Converter Parameters.

Figure 4.4 Example Parameter Display in HyperTerminal

Press the UP ARROW or DOWN ARROW key to scroll
through the parameter list. Press the LEFT ARROW or
RIGHT ARROW key to modify parameter values. Press
the ENTER key to save a new value.

7R> DF1 Packets Sent = 0

To clear DF1 data

1. Access the parameters in the serial converter using a configuration

tool. Refer to Configuration Tools in Chapter 3.

2. Set the value of Parameter 6 - [Clear DF1 Counts] to Clear

Counts, and then press Enter to clear the DF1 data.

Figure 4.5 Example Parameter Display in HyperTerminal

Press the UP ARROW or DOWN ARROW key to scroll
through the parameter list. Press the LEFT ARROW or
RIGHT ARROW key to modify parameter values. Press
the ENTER key to save a new value.

6> Clear DF1 Counts = Clear Counts

 Troubleshooting 4-7

Troubleshooting Potential Problems

Description Action
You are unable to establish a • If the status indicators are off, connect the
connection between your computer cables and apply power to the product.
and the serial converter. • Configure your software and serial converter
to use the same serial port rate (baud rate).
After changing the serial port rate, Reset the serial port rate in the software.
you are no longer able to Instructions are included here for resetting the
communicate with the serial serial port rate in HyperTerminal and
converter and connected product. DriveExplorer. If you are using a different
For example, in HyperTerminal, configuration tool, refer to its user manual.
meaningless text appears on the HyperTerminal
screen when you press Enter. In 1. Select File > Properties, and then click
DriveExplorer, parameter values are Configure.
not updated. 2. Select the new baud rate, and then click OK.
3. Save and close HyperTerminal.
4. Double-click on your HyperTerminal file (*.ht)
to restart HyperTerminal.
5. Press Enter until the main menu appears.
DriveExplorer
1. Select Explore > Configure
Communication.
2. Select the new baud rate. DriveExplorer
should start updating values again. If it does
not, restart DriveExplorer.
You set a new serial port rate, but the • Reset the adapter. Refer to Chapter 3,
serial converter is still using the old Configuring the Serial Converter.
serial port rate.
You are using either DriveExplorer Normal operation. These features require either:
v1.xx or DriveTools32 v2.xx and you • DriveExplorer v2.xx or greater.
can not perform any of the following: • DriveTools 2000 v1.xx or greater.
1. Route out over a network, such
as DeviceNet to another drive.
2. Access DPI peripherals such as
the 20-COMM-D DeviceNet
adapter.
3. Access 32-bit data.
You are using either DriveExplorer • Check the 1203-SSS firmware version – you
v2.xx (or greater) or DriveTools 2000 must have FRN 3.xxx or greater.
v1.xx (or greater) and you can not • Parameter 16 - [Interface Select] must be set
perform any of the following: to “Auto.”
1. Route out over a network, such • Reset the converter. See Resetting the Serial
as DeviceNet to another drive. Converter in Chapter 3.
2. Access DPI peripherals such as
the 20-COMM-D DeviceNet
adapter.
3. Access 32-bit data.
4-8 Troubleshooting

Notes:
 Appendix A

Specifications

Appendix A provides the specifications for the serial converter.

Topic Page Topic Page

Communications A-1 Environmental A-2
Electrical A-1 Regulatory Compliance A-2
Mechanical A-1

Communications
Network
Protocol RS-232 Serial DF1, Full Duplex
Port Rate 9600, 19.2K, or 38.4K
Data Bits 8
Parity None
Stop Bits 1
Flow Control None
Error CRC or BCC (Auto-Detected)
Product
Protocol SCANport: 125K
Data Rates DPI: 125K/500K

Electrical
Consumption 130mA at +12V DC
The serial converter draws the required power
from the connected product. An external power
source is not required.

Mechanical
Dimensions 103.5 x 73.4 x 23.6 mm (4.08 x 2.89 x 0.93 in.)
Weight 70.88 g (2.5 oz.)
A-2 Specifications

Environmental
Temperature
Operating 0 to +50°C (32 to 122°F)
Storage -40 to +85°C (-40 to 185°F)
Relative Humidity 5 to 95% non-condensing
Vibration
Operating 2.5G @5Hz-2KHz
Non-Operating 5 G @5Hz-2KHz
Shock
Operating 30 G peak acceleration, 11(+/-1)ms pulse width
Non-Operating 50 G peak acceleration, 11(+/-1)ms pulse width

Regulatory Compliance
UL 508C and CUL
CE
 Appendix B

Serial Converter Parameters

This chapter presents information about the parameters in the serial

converter.

Parameter List

No. Name and Description Details

01 [Adapter Port] Default: 0
Port on the host product to which the serial converter is Minimum: 0
connected. Maximum: 7
Type: Read Only
02 [DF1 Addr Cfg] Default: 1
DF1 node address for the serial converter. This is a Minimum: 0
decimal value. Maximum: 254
Type: Read/Write
Reset Required:Yes
03 [DF1 Rate Cfg] Default: 0 = 9600
Serial port rate for the DF1 serial port on the serial Values: 0 = 9600
converter. 1 = 19.2K
2 = 38.4K
Type: Read/Write
Reset Required: Yes
04 [Comm Flt Action] Default: 0 = Fault
Action that the serial converter and product take if the Values: 0 = Fault
serial converter detects that DF1 serial 1 = Stop (DPI) or
communications are disrupted. This setting is effective Fault (SCANport)
only if control I/O is transmitted through the serial 2 = Zero Data
converter. 3 = Hold Last
Type: Read/Write
Reset Required: No

ATTENTION: Risk of injury or equipment damage exists. Parameter 04 -

[Comm Flt Action] lets you determine the action of the serial converter and
! connected product if communications are disrupted. By default, this
parameter faults the product. You can set this parameter so that the product
continues to run. Precautions should be taken to ensure that the setting of
this parameter does not create a hazard of injury or equipment damage.
B-2 Serial Converter Parameters

No. Name and Description Details

05 [Reset Module] Default: 0 = Ready
Ready No action. Values: 0 = Ready
Reset Module Resets the serial converter. 1 = Reset Module
Set Defaults Restores the serial converter to its 2 = Set Defaults
factory-default settings. Type: Read/Write
This parameter is a command. It will be set to “Ready”
after a “Reset Module” command or “Set Defaults”
command has been performed.

ATTENTION: Risk of injury or equipment damage exists. If the serial

converter is transmitting control I/O to the product (indicated by a
! solid green diamond LED), the product may fault when you remove
or reset the serial converter. Determine how your product will
respond before removing or resetting a connected serial converter.

06 [Clear DF1 Counts] Default: 0 = Ready

No action if set to “Ready.” Resets the DF1 statistical Values: 0 = Ready
parameters (numbers 07 – 15) to 0 if set to “Clear 1 = Clear Counts
Counts.” This parameter is a command. It will be reset to Type: Read/Write
“0 = Ready” after a “Clear Counts” command has been
performed.
07 [DF1 Packets Sent] Default: 0
Number of DF1 packets sent by the serial converter. TheMinimum: 0
value of this parameter is normally approximately equal to
Maximum: 4294967295
the value of Parameter 08 - [DF1 Packets Rcvd]. Type: Read Only
08 [DF1 Packets Rcvd] Default: 0
Number of DF1 packets received by the serial converter.Minimum: 0
The value of this parameter is normally approximately Maximum: 4294967295
equal to the value of Parameter 07 - [DF1 Packets Sent].
Type: Read Only
09 [Undelivered Msgs](1) Default: 0
Number of DF1 messages that were sent but not Minimum: 0
acknowledged. Maximum: 65535
Type: Read Only
10 [ENQs Sent](1) Default: 0
Number of ENQ characters sent by the serial converter. Minimum: 0
Maximum: 65535
Type: Read Only
11 [ENQs Received](1) Default: 0
Number of ENQ characters received by the serial Minimum: 0
converter. Maximum: 65535
Type: Read Only
12 [NAKs Received](1) Default: 0
Number of NAK characters received by the serial Minimum: 0
converter. Maximum: 65535
Type: Read Only
13 [NAK Bad Packet](1) Default: 0
Number of NAKs sent by the serial converter because of Minimum: 0
corrupt packets (improper protocol messages) as Maximum: 65535
determined by the serial converter. Type: Read Only
(1)
This value is normally a low value. If it is continually incrementing and you are having
communications problems, use a lower baud rate or replace the 1203-SFC serial cable.
 Serial Converter Parameters B-3

No. Name and Description Details

14 [NAK No Memory](1) Default: 0
Number of NAKs sent by the serial converter because it Minimum: 0
did not have sufficient memory to buffer the incoming Maximum: 65535
messages. The serial converter runs out of memory if a Type: Read Only
command has not completed and there is no place to
save the new commands.
15 [Duplicate Msgs](1) Default: 0
Number of duplicate messages sent by the serial Minimum: 0
converter. This value contains the total number of Maximum: 65535
consecutive messages received by this device with the Type: Read Only
same TNS (Transaction Sequence) number.
16 [Interface Select] Default: 0 = Auto
Auto Converter will automatically run DPI if Values: 0 = Auto
connected to a DPI product or SCANport if 1 = SCANport
connected to a SCANport product. Type: Read/Write
SCANport Converter will perform SCANport services
only.
Set this parameter to “Auto” (default) unless you are using
DriveExplorer v1.xx or DriveTools32 v2.xx software and
you are connected to a DPI product. Use “SCANport” for
these software versions.
17 [DPI Data Rate](2) Default: 0
Data rate used by the DPI host product. This data rate is Values: 0 = 125 kbps
set in the drive, and the adapter autobauds to it. 1 = 500 kbps
Type: Read Only
18 [DF1 Addr Actual](2) Default: 1
DF1 address actually used by the serial converter. Minimum: 0
Maximum: 254
Type: Read Only
19 [DF1 Rate Actual](2) Default: 0 = 9600
Serial port rate actually used for the DF1 serial port on the Values: 0 = 9600
serial converter. 1 = 19.2K
2 = 38.4K
Type: Read Only
20 [Ref/Fdbk Size](2) Default: 0 = 16-bit
Size of the Reference/Feedback. The host product Value: 0 = 16-bit
determines the size of the Reference/Feedback. The 1 = 32-bit
serial converter automatically uses the correct size. Type: Read Only
21 [Datalink Size](2) Default: 0 = 16-bit
Size of each Datalink word. The host product determines Values: 0 = 16-bit
the size of Datalinks. 1 = 32-bit
Type: Read Only
(1)
This value is normally a low value. If it is continually incrementing and you are having
communications problems, use a lower baud rate or replace the 1203-SFC serial cable.
(2)
The parameter appears only when the serial converter is connected to a product implementing
DPI.
B-4 Serial Converter Parameters

Notes:
 Appendix C

Flash Updates

Appendix C provides information on updating DPI host or peripheral

product firmware.

Topic Page
Preparing for a Flash Update C-1
Performing a Flash Update with C-2
HyperTerminal
Troubleshooting Potential Flash Problems C-4

Preparing for a Flash Update

Please take the following precautions to ensure a successful Flash:

• Obtain the new firmware version from Rockwell Automation. Save it

to the hard drive of the computer. Do not attempt to perform a Flash
from a floppy disk or a network.
• Read all instructions supplied with the new firmware file.
• Use a computer running terminal emulation software that supports
Xmodem transfers (e.g., HyperTerminal). In this manual, we show
how to use HyperTerminal.
• Record parameter values in the device that will be flashed. Updates
may reset parameters to their default settings.
• Ensure that the DPI host product (i.e. PowerFlex 70) is stopped.
• Close all programs except the terminal emulation program that you
are using to Flash the serial converter.
• Disable the screen saver and antivirus programs so that they do not
start during the Flash.
• If you are using a laptop computer, turn off the FIFO buffers in
HyperTerminal. In HyperTerminal, select File > Properties to
display the Properties dialog box. Click Configure, and then click
Advanced. Ensure that a check mark does not appear next to Use
FIFO buffers.
• Verify that Parameter 16 - [Interface Select] is set to “Auto”
(default).
C-2 Flash Updates

Performing a Flash Update with HyperTerminal

1. In the main menu (Figure 3.6), press 3 to Update Flash program.

If the serial converter is connected to a product implementing

SCANport, you can only update the firmware in the serial converter.
The screen in Figure C.2 will immediately appear.

If the serial converter is connected to a product implementing DPI, a

menu appears for you to select the device that you want to update.

Figure C.1 Example DPI Flash Menu

Flash Upgrade. Enter Number for Selection.
0 > PowerFlex 70
1 > LCD HIM
2 > This 1203-SSS
5 > 20-COMM-D

After you select a device by typing its number, a line appears to

confirm that you selected the right device (for example, “You have
chosen to update -- 2 > This 1203-SSS”) and the following text
appears:

Figure C.2 Flash Menu

To update the Flash memory, you need a terminal
program capable of downloading a binary file using
the XMODEM protocol and a Flash update file from
Rockwell Automation. When you press 'Y' to signal
that you are ready to proceed, the terminal program
will start displaying the letter 'C'. This signals
the XMODEM protocol that the download may proceed.
You then have one minute to start the transfer.
Press CTRL-X to cancel an update started by
mistake. Are you ready to proceed? (Y/N)

ATTENTION: Hazard of injury or equipment damage exists. When

you perform a Flash update, the product will fault if it is receiving
! control I/O from the serial converter. Verify that the product has
stopped safely or is receiving control I/O from an alternate source
before beginning a Flash update.
ATTENTION: Hazard of equipment damage exists. If you interrupt a
flash procedure that is updating boot code, the device may become
! inoperable. To prevent this damage, follow the instructions provided
with the new firmware file and do not interrupt a flash procedure while
boot code is being flashed.
 Flash Updates C-3

2. If the Flash can be completed safely, type Y. The letter “C”

repeatedly appears. It is the Xmodem prompt and continues to
appear until you send a binary file.

Important: Press Ctrl + X to cancel a Flash update procedure.

3. Select Transfer > Send File to display the send file dialog box.

4. Click Browse and navigate to the Flash file.

5. Double-click the file. Its name appears in the Filename box.

6. In the Protocol box, select Xmodem.

Figure 4.6 Example Send File Dialog Box

7. Click Send. A dialog box appears and reports the progress of the
download. When it is complete, the message “Operation Complete”
appears.

Important: Keep the device powered for 15 seconds after the operation
has completed.

8. Press the Enter key to return to the main menu.

C-4 Flash Updates

Troubleshooting Potential Flash Problems

Description Corrective Action

“Transfer Cancelled by Remote • Restart HyperTerminal and repeat the Flash
System” message appears and the procedure.
Flash is not completed. • If you are using Windows NT 4.0, install SP3
or later. Windows NT service packs are
available from the Microsoft web site:
http://www.microsoft.com.
• Download a HyperTerminal Private Edition
update from the Hilgraeve web site:
http://www.hilgraeve.com.
(Please note that there is a license
requirement with this software.) Then,
perform the Flash procedure again.
The “Xmodem File Send” for dialog • Verify that you have selected the Xmodem
box appears, but the Flash file is not protocol in the Send file dialog box.
transferred. • Verify that the new file is on your hard disk.
Do not attempt to Flash from a floppy disk or
a network.
• Verify that you are sending the file within 60
seconds of pressing Y to confirm that you
want to perform the Flash.
After completing a Flash, you are • Set the serial port rate to 9600. If parameters
unable to communicate with the serial are changed during a Flash update, all
converter. For example, meaningless parameters are set to their default settings.
text appears on the HyperTerminal
screen.
You are unable to initiate a Flash to a • Verify that Parameter 16 - [Interface Select]
DPI host or peripheral product. is set to “Auto” (default setting).
 Glossary

A Application Code
Code that runs in the adapter after the boot code calls it. It performs the
normal operations of the system.

B BCC
Block Check Character. An error detection scheme where the 2’s
complement of the 8-bit sum (modulo-256 arithmetic sum) of all data
bytes in a transmission block. It provides a means of checking the
accuracy of each message transmission.

Boot Code
Code that runs when the adapter first receives power. It checks basic
operations and then calls the application code.

Bus Off
A bus off condition occurs when an abnormal rate of errors is detected
on the Control Area Network (CAN) bus in a device. The bus-off device
cannot receive or transmit messages. This condition is often caused by
corruption of the network data signals due to noise or data rate
mismatch.

C CRC
Cyclic redundancy check. An error detection scheme where all of the
characters in a message are treated as a string of bits representing a
binary number. This number is divided by a predetermined binary
number (a polynomial) and the remainder is appended to the message as
a CRC character. A similar operation occurs at the receiving end to prove
transmission integrity.

D DF1 Protocol
A peer-to-peer link layer protocol that combines features of ANSI
X3.28-1976 specification subcategories D1 (data transparency) and F1
(two-way simultaneous transmission with embedded responses).

DF1 Rate
A unit of signaling speed equal to the number of discrete conditions or
signal events per second. It is also called “baud rate” or “serial port rate.”
Glossary-2

DPI
DPI is a second generation peripheral communication interface used by
various Allen-Bradley drives and power products. It is a functional
enhancement to SCANport.

DPI Peripheral
A device that provides an interface between DPI and a network or user.
Peripheral devices are also referred to as “adapters” and “modules.” The
serial converter and PowerFlex HIM are examples of DPI peripherals.

DPI Product
A device that uses the DPI communications interface to communicate
with one or more peripheral devices. For example, a motor drive such as
a PowerFlex drive is a DPI product. In this manual, a DPI product is also
referred to as “product” or “host.”

DriveExplorer
An easy-to-use software application designed for Microsoft
Windows 95, Windows 98, Windows NT (4.0 or greater), and Windows
CE (2.0 or greater) operating systems. To fully utilize DPI products, use
DriveExplorer version 2.xx or greater. SCANport products work with all
versions of DriveExplorer. This application is a tool for monitoring and
configuring Allen-Bradley products and adapters. A free version of
DriveExplorer Lite is included with the serial converter. Information
about DriveExplorer can be accessed at http://www.ab.com/drives/
driveexplorer.

DriveTools
A software suite designed for Microsoft Windows 95, Windows 98, and
Windows NT (4.0 or greater) operating systems. To fully utilize DPI
products, use DriveTools 2000 version 1.xx or greater. SCANport
products work with all versions of DriveTools32 (or DriveTools 2000).
This software suite provides a family of tools that you can use to
program, monitor, control, troubleshoot, and maintain Allen-Bradley
products. Information about DriveTools can be accessed at http://
www.ab.com/drives.

F Flash Update
The process of updating firmware in a device.
 Glossary-3

H HIM (Human Interface Module)

A device that can be used to configure and control a PowerFlex drive.

New HIMs (20-HIM-x) can be used to configure connected peripherals
such as the serial converter.

Hold Last
When communications are disrupted (e.g., serial cable is disconnected),
the converter and product can respond by holding last state. Hold last
state results in the product receiving the last data received via the DF1
connection before the disruption. If the product was in RUN mode and
using the Reference from the converter, it will continue to run at the
same Reference.

N Non-Volatile Storage (NVS)

NVS is the permanent memory of a device. Devices such as the

converter store parameters and other information in NVS so that they are
not lost when the device loses power. NVS is sometimes called
“EEPROM.”

P PCCC (Programmable Controller Communications Command)

PCCC is the protocol used by some controllers to communicate with
devices on a network. Some software products (for example,
DriveExplorer and DriveTools 2000) also use PCCC to communicate.

Ping
A ping is a message that is sent by a DPI product to its peripheral
devices. They use the ping to gather data about the product, including
whether it can receive messages and whether they can log in for control.

S SCANport
A peripheral communications interface for various Allen-Bradley drives
and power products.

SCANport Peripheral Device

A device that provides an interface between SCANport and a network or
user. Peripheral devices are also referred to as “adapters” and “modules.”
The serial converter and HIM are examples of SCANport peripherals.
Glossary-4

SCANport Product
A device that uses the SCANport communications interface to
communicate with one or more peripheral devices. For example, a motor
drive such as a 1336 PLUS II is a SCANport product. In this manual, a
SCANport product is also referred to as “product.”

Serial Converter
The serial converter provides an electronic communications interface
between any Allen-Bradley SCANport/DPI product and a computer with
an RS-232 port. This converter uses a full-duplex RS-232 DF1 protocol.
The serial converter may also be referred to as “1203-SSS converter,”
“converter,” “DPI peripheral,” or “SCANport peripheral.”

Status Indicators
Status indicators are LEDs that are used to report the status of a device.
There are three status indicators on the converter.

T Type 0/Type 1/Type 2 Control

When transmitting I/O, the adapter can use different types of messages
for control. The Type 0, Type 1, and Type 2 events help Allen-Bradley
personnel identify the type of messages that an adapter is using.

X Xmodem
Developed by Ward Christensen in 1978, Xmodem is a protocol used to
transfer data. You can use the Xmodem protocol to flash the firmware in
the serial converter or a device connected to it.

Z Zero Data
When communications are disrupted (e.g., serial cable is disconnected),
the converter and product can respond with zero data. Zero data results
in the product receiving zero as values for command data. If the product
was in RUN mode and using the Reference from the converter, it will
stay in run mode but at zero Reference.
 Glossary-5

Notes:
Glossary-6

Notes:
 Glossary-7

Notes:
Glossary-8

Notes:
 Glossary-9

Notes:
Glossary-10

Notes:
 Index

Numerics D
1203-SSS converter, see serial data bits, A-1
converter Datalink Size parameter, B-3
DF1
A definition, G-1
viewing data, 4-6
accessing parameters, 3-1
DF1 Addr Actual parameter, B-3
Adapter Port parameter, B-1
DF1 Addr Cfg parameter, B-1
adapter, see serial converter
DF1 Packets Rcvd parameter, B-2
application code, G-1
DF1 Packets Sent parameter, B-2
attentions, 1-4
DF1 rate
definition, G-1
B setting, 3-8
baud rate, refer to DF1 rate specification, A-1
BCC, A-1, G-1 DF1 Rate Actual parameter, B-3
boot code, G-1 DF1 Rate Cfg parameter, B-1
bus off, G-1 Diamond status indicator, 4-2
dimensions, A-1
C DPI
cables, 2-1, 2-2
cables
definition, G-2
connecting, 2-2
peripheral, G-2
disconnecting, 2-2
products, 1-2, G-2
selecting, 2-1
DPI Data Rate parameter, B-3
catalog numbers, 1-1
DriveExplorer
checksum, A-1
definition, G-2
Clear DF1 Counts parameter, B-2 documentation, P-1
clearing DF1 data, 4-6 free lite version, G-2
clearing events, 4-5 using, 3-3
Comm Flt Action parameter, B-1 drives, see SCANport or DPI
communications specifications, A-1 products

compatible products, 1-2 DriveTools

definition, G-2
components, 1-1
documentation, P-1
converter, see serial converter
Duplicate Msgs parameter, B-3
CRC, A-1, G-1
Index-2

E hold last
definition, G-3
EEPROM, refer to Non-Volatile
Storage (NVS) setting, 3-9

ENQs Received parameter, B-2 HPC, 2-1

ENQs Sent parameter, B-2 HyperTerminal

navigating in, 3-8
equipment
setting up, 3-4
required, 1-3
updating firmware with, C-4
supplied, 1-3
error detection, A-1
event queue I
clearing events, 4-5 installing a serial converter, 2-2
list of events, 4-4 Interface Select parameter, B-3
viewing events, 4-3
events
clearing, 4-3
K
viewing, 4-3 keys, 3-8

F L
fault action, 3-9 LCD HIM, 3-2
fault queue, refer to event queue LED HIM, 3-2
faults, refer to events LEDs, refer to status indicators
firmware
parameters in, 3-1 M
release, P-1
main menu, 3-7
updating, C-1
manual conventions, P-1
Flash update
definition, G-2 mechanical specifications, A-1
instructions, C-1
troubleshooting, C-4 N
flow control, A-1 NAK Bad Packet parameter, B-2
FRN, P-1 NAK No Memory parameter, B-3
NAKs Received parameter, B-2
H navigating in the firmware, 3-8
Handheld PC, 2-1 Non-Volatile Storage (NVS)
HIM (Human Interface Module) definition, G-3
definition, G-3 parameters in, 3-1
using, 3-2
 Index-3

P serial converter
accessing, 3-1
parameters
components, 1-1
accessing, 3-1
definition, G-4
list of, B-1–B-3
event queue, 4-3
manual conventions, P-1
features, 1-2
parity, A-1
illustration, 1-1
PCCC, G-3 installing, 2-2
ping, G-3 parameters, B-1–B-3
power consumption, A-1 removing, 2-2
power cycle, 3-10 resetting, 3-10
products, see SCANport or DPI serial port rate, refer to DF1 rate
products Soft Logout, 1-6, 4-2
protocol, A-1 specifications, A-1
status indicators
definition, G-4
Q
operating status, 4-1
quick start, 1-5 troubleshooting with, 4-2
stop bits, A-1
R
Ref/Fdbck Size parameter, B-3 T
regulatory compliance, A-2 technical support, P-2
related documentation, P-1 terminal emulation software, 3-1, 3-4
removing a serial converter, 2-2 tools, see equipment
Reset Module parameter, B-2 troubleshooting, 4-1
resetting the converter, 3-10 TX status indicator, 4-2
RX status indicator, 4-2

U
S Undelivered Msgs parameter, B-2
safety precautions, 1-4 update, see Flash update
SCANport
cables, 2-1, 2-2
definition, G-3 V
peripheral, G-3 viewing DF1 data, 4-6
products, 1-2, G-4 VT100-compatible terminal, 3-1
serial cables, 2-1, 2-2

W
web sites, P-1, G-2
Index-4

X
Xmodem
definition, G-4
using to flash firmware, C-1

Z
zero data
definition, G-4
setting, 3-9
1336 FORCE, 1336 IMPACT, Allen-Bradley, DPI, DriveExplorer,
DriveTools 2000, DriveTools32, PowerFlex, SCANport, and SMC
Dialog Plus are trademarks of Rockwell Automation.
DeviceNet is a trademark of the Open DeviceNet Vendor Association.
ControlNet is a trademark of ControlNet International Ltd.
Windows, Windows CE, Windows NT, and Microsoft are either
registered trademarks or trademarks of Microsoft Corporation.
Publication 20COMM-UM001A-EN-P – October, 2000 P/N 194884 (01)
Copyright 2000 Rockwell International Corporation. All rights reserved. Printed in USA.