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Bearing Heater

Induction Bearing heater description

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Anand Katariya
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385 views5 pages

Bearing Heater

Induction Bearing heater description

Uploaded by

Anand Katariya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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The Transformer Company

Induction Bearing Heater

Induction
Heating
Solutions

Ball Bearings
Roller bearings
Thrust ball bearings
Roller thrust bearing
Taper roller bearing
Pulleys
Gears
Bushing
Motor Body

Bearing-Master
®
Key reasons to heat a
bearing
 Hot mounting for expansion of the
bearing bore to overcome the interference
fit when mounting a bearing directly on a
cylindrical shaft.
 Safe mounting, e.g., excluding the use of
potentially dangerous cold mounting with
a press.
 An alternative to the often inappropriate
cold mounting techniques, such as
hammering on the outer ring of the

Technology bearing.

The principle of a bearing induction heater can be


compared with a transformer using a primary coil with
a large number of windings and a secondary coil with a
few windings on a mutual iron core.
Selection
The input/output voltage ratio is equal to the ratio of the
windings, while the energy remains the same. In the Selection of the appropriate heater size is
case of induction heaters, the bearing acts as a short determined through a review of the work
circuit (single turn, secondary coil) through which a piece that would be heated – the shape and
low AC voltage flows at high amperage, thus dimensions, the mass, the metallurgical
generating heat. The heater, the induction coil and the characteristics, the required temperature or
yoke remain at an ambient temperature. interference fit to overcome and the frequency
of the heating process (number of bearings or
Managing the electric current flow to achieve the most work pieces to be heated per day).
efficient heat-up rate for the bearing is vital, with the
application of uniform temperature to the bearing inner The basic elements of an induction heater are
ring being very import Bearing-Master® induction
ant. the core, the yoke, the induction coil, the
heaters are programmed to monitor the rate at which control panel, the temperature probe and the
the bearing heats up. If the rate is too slow an alarm body. The performance of the finished product
will activate and stop the heating. This is very useful is a function of how well the combinations of
where the operator may have placed the temperature mechanical and electrical engineering design
probe in the wrong location. challenges are met.

Demagnetization at the end of the induction heating


cycle is a critical part of the process. The residual
magnetic field in the bearing must be decreased to a
minimum. Failure to demagnetize completely means a
risk of contamination from metal particles attracted to
the bearing raceways, which can lead to bearing
damage.
Advantages
Optimized Consistency

This type of heating eliminates the inconsistencies and quality issues associated with open flame,
torch heating, Press fit and other methods. Once the system is properly calibrated and set up, there is no
guess work or variation; the heating pattern is repeatable and consistent.

Maximized Productivity

Production rates can be maximized because induction heating works so quickly; heat is
developed directly and instantly inside the bearing itself. Startup is virtually instantaneous; no warm up
or cool down cycle is required. The induction heating process can be completed on the manufacturing
floor, next to the assembly table, instead of sending batches of parts to a remote furnace area or
subcontractor.

Improved Product Quality

With induction, the part to be heated never comes into direct contact with a flame or other heating
element; the heat is induced within the part itself by alternating electrical current. As a result, product
warpage, distortion and reject rates are minimized.

Extended Fixture Life

This type of process extends the life of the fixturing and mechanical setup of the part. There is no
colour loss during this process which is the case with furnace heating.

Environmentally Sound

These types of heating systems do not burn traditional fossil fuels; induction is a clean, non-
polluting process which will help protect the environment. An induction system improves working
conditions for your employees by eliminating smoke, waste heat, noxious emissions and loud noise.
Heating is safe and efficient with no open flame to endanger the operator or obscure the process. Non-
conductive materials are not affected and can be located in close proximity to the heating zone without
damage.

Reduced Energy Consumption

Tired of increasing electricity bills? This uniquely energy-efficient process converts up to 90% of
the energy expended energy into useful heat; batch furnaces are generally only 45% energy-efficient.
And since induction requires no warm-up or cool-down cycle, stand-by heat losses are reduced to a bare
minimum. The repeatability and consistency of the induction process make it highly compatible for this
kind of mass production.

 
Specification
1. Supply Voltage: 230 Volt AC
2. Single phase unit
3. Continuously variable voltage by a manual variac
4. Voltage, Current and frequency Indication (VIF) meter
5. Input MCB of required Rating
6. Inbuilt Electronic Timer of required Rating
7. Electronics Temperature Indicator/Controller of the required temperature rating.
8. Separate ON & OFF switches
9. M. S. Enclosure duly powder coated.

Required Details for Order


1. Outer diameter of the Bearing.
2. Inner Diameter of the bearing
3. Weight of the bearing.
4. Frequency: Pieces needed per hour
Contact Information
The Transformer Company
Plot No. 2201, Zone A-10
GIDC
Vithal Udhyognagar – 388121
Gujarat, India

Phone Number +91 02692 231034


+91 02692 231035
Email id info@thetransformer.co.i
n
URL www.thetransformer.co.i
n
Mobile Number: +91 9824722662

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