DOHC ENGINE MECHANICAL

Caution : Disconnect the negative battery cable before removing or

installing any electrical unit or when a tool or equipment could
easily come in contact with exposed electrical erminals.
Disconnecting this cable will help prevent personal injury and
damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
SPECIFICATIONS
Engine Specifications
Application Description
General Data: .
Engine Type 4 Cylinder (In-Line)
Displacement 1399 cm³
Bore Stroke 77.9 x 73.4 mm (3.07 in. x 2.89 in.)
Compression Ratio 9.5 ± 0.2 :1
Firing Order 1-3-4-2
Cylinder Bore: .
Diameter 77.9 mm (3.07 in.)
Out of Round (Maximum) 0.0065 mm (0.00025 in.)
Taper (Maximum) 0.07 x 30°
Piston : .
Diameter 77.87 mm (3.07 in.)
Clearance to Bore 0.030 ± 0.010 mm (0.0012 ± 0.0004 in.)
Piston Rings: .
Ring, End Gap: .
Top Compression 0.15 ~ 0.30 mm (0.0059 ~ 0.0118 in.)
2nd Compression 0.3 ~ 0.5 mm (0.0118 ~ 0.0197 in.)
Groove Clearance: .
Top Impression 0.05 ~ 0.09 mm (0.00197 ~ 0.00354 in)
2nd Impression 0.06 ~ 0.1 mm (0.00236 ~ 0.00393 in.)
Piston Pin : .
Diameter 17.990 ~ 17.995 mm (0.7082 ~ 0.7085 in.)
Pin Off-Set 0.8 ± 0.1 mm (0.0315 ± 0.0039 in.)
Camshaft: .
Lift Intake: 7.2 mm (0.283 in)
Lift Exhaust 7.2 mm (0.283 in.)
End Play 0.1 ~ 0.25 mm (0.00394 ~ 0.00787 in.)
Journal OD: .
 Application Description
No. 1 29.935 ~ 29.95 mm (1.1785 ~ 1.1793 in.)
No. 2 26.935 ~ 26.95 mm (1.0604 ~ 1.0610 in.)
No. 3 26.935 ~ 26.95 mm (1.0604 ~ 1.0610 in.)
No. 4 26.935 ~ 26.95 mm (1.0604 ~ 1.0610 in.)
No. 5 26.935 ~ 26.95 mm (1.0604 ~ 1.0610 in.)
Bearing OD: .
No. 1 30.0 ~ 30.021 mm (1.1811 ~ 1.1819 in.)
No. 2 27.0 ~ 27.021 mm (1.0630 ~ 1.0638 in.)
No. 3 27.0 ~ 27.021 mm (1.0630 ~ 1.0638 in.)
No. 4 27.0 ~ 27.021 mm (1.0630 ~ 1.0638 in.)
No. 5 27.0 ~ 27.021 mm (1.0630 ~ 1.0638 in.)
Crankshaft : .
Main Journal .
Diameter (All) 55 mm (2.17 in.)
Taper (Maximum) 0.005 mm (0.000197 in.)
Out of Round
0.004 mm (0.000157 in.)
(Maximum)
Main Bearing
0.026 ~ 0.042 mm (0.00102 ~ 0.00165 in.)
Clearance (All)
Crankshaft End Play 0.1 mm (0.003 in.)
Connecting Rod Journal: .
Diameter (All) 43 mm (1.69 in.)
Taper (Maximum) 0.005 mm (0.000197 in.)
Out of Round (Maximum) 0.004 mm (0.000157 in.)
Rod Bearing Clearance (All) 0.019 ~ 0.070 mm (0.0007 ~ 0.0027 in.)
Rod Side Clearance 0.070 ~ 0.242 mm (0.0027 ~ 0.009 in.)
Valve System: .
Valve Lash Compensators HLA
Face Angle (All) 45 ~ 45.25°
Seat Angle (All) 44.5 ~ 45°
Seat Runout (Maximum, All) 0.05 mm (0.00197 in.)
Face Runout (Maximum,
0.03 mm (0.00118 in.)
All)
Seat Width: .
Intake 1.17 ~ 1.57 mm (0.0461 ~ 0.0618 in.)
Exhaust 1.4 ~ 1.8 mm (0.0551 ~ 0.0709 in. )
Valve Guide Inside
6.0 ~ 6.02 mm (0.236 ~ 0.237 in.)
Diameter (All)
 Application Description
Valve Stem Diameter .
Intake 5.955 ~ 5.970 mm (0.234 ~ 0.235 in.)
Exhaust 5.935 ~ 5.950 mm (0.234 ~ 0.234 in.)
Valve Diameter (All): .
Intake 28.57 ± 0.12 mm (1.125 ± 0.0047 in.)
Exhaust 27.24 ± 0.14 mm (1.074 ± 0.0055 in.)
Valve Spring Loads: .
Valve Open 580 ± 29 N (426 ± 21 lbs) @ 23 mm
Valve Closed 260 ± 13 N (191 ± 9.6 lbs) @ 33 mm
Oil Pump : .
Gap Between Oil Pump
0.400 ~ 0.484 mm (0.0157 ~ 0.0191 in.)
Body and Out Rotor
Out Rotor Side Clearance 0.045 ~ 0.100 mm (0.0018 ~ 0.0039 in.)
Inner Rotor Side Clearance 0.035 ~ 0.085 mm (0.0014 ~ 0.0033 in.)
Relief Valve Spring Free
81 mm (3.2 in.)
Length
Fastener Tightening Specifcations
Application N•m Lb-Ft Lb-In
A/C Compressor Hose Assembly Retaining
33 24 -
Bolt
A/C Compressor Mounting Bolts 27 20 -
A/C Compressor Mounting Bracket Bolts 50 37 -
Air Filter Housing Bolts 12 - 106
Alternator Adjusting Bolt 20 15 -
Alternator Adjusting Bracket Retaining Bolt 20 15 -
Auxiliary Catalytic Converter-to-Exhaust
40 30 -
Manifold Nust
Camshaft Cap Bolts 16 12 -
25 18
Connecting Rod Bearing Cap Bolts -
+30° + 15° +30° + 15°
Coolant Pump Retaining Bolts 10 - 89
Coolant Temperature Sensor 20 15 -
50 37
Crankshaft Bearing Cap Bolts -
+45° + 15° +45° + 15°
95 70
Crankshaft Pulley Bolt -
+30° + 15° +30° + 15°
Crankshaft Position Sensor Retaining Bolt 10 - 89
Cylinder HeadBolts(Camshaft Support 25 18
-
Housing & Cylinder Head Mounting Bolts) +60° + 60° +60° + 60°
 Application N•m Lb-Ft Lb-In
+60° + 10° +60° + 10°
Electronic Ignition System Ignition Coil
10 - 89
Mounting Bracket Bolts
Electronic Ignition System Ignition Coil
10 - 89
Mounting Bolts
Engine Mount Bracket Retaining Bolt 65 48 -
Engine Mount Retaining Nuts 40 30 -
Engine Mount-to-Engine Mount Bracket
60 44 -
Retaining Bolts
Exhaust Camshaft Gear Bolt 67.5 49 -
Exhaust Flexible Pipe Bracket Bolts 40 30 -
Exhaust Gas Recirculation Valve Adapter
25 18 -
Bolts
Exhaust Manifold Heat Shield Bolts 15 11 -
Exhaust Manifold Retaining Nuts 25 18 -
Flexible Plate Bolts 60 44 -
Flexible Plate Inspection Cover Bolts 10 - 89
35 25
Flywheel Bolts -
+30° + 15° +30° + 15°
Flywheel Inspection Cover Bolts 12 - 106
Front Muffler-to-Main Catalytic Converter
30 22 -
Nuts
Fuel Rail Retaining Bolts 25 18 -
Intake Camshaft Gear Bolt 67.5 49 -
Intake Manifold Retaining Nuts/Bolts 25 18 -
Intake Manifold Support Bracket Upper Bolts 25 18 -
Intake Manifold Support Bracket Lower Bolt-
40 30 -
to-Engine Block
Lower Front Timing Belt Cover Bolts 10 - 89
Oil Pan Retaining Bolts 10 - 89
Oil Pressure Switch 40 30 -
Oil Pump Rear Cover Bolts 6 - 53
Oil Pump Retaining Bolts 10 - 89
Oil Pump Pickup Tube and Support Bracket
10 - 89
Bolts
Oil Pump Safety Relief Valve Bolts 30 22 -
Power Steering Pump Mounting Bolts 25 18 -
Power Steering Pump Pulley Bolts 25 18 -
Rear Timing Belt Cover Bolts 10 - 89
 Application N•m Lb-Ft Lb-In
Spark Plug Cover Bolts 3 - 27
Spark Plugs 25 18 -
Thermostat Housing Mounting Bolts 20 15 -
Throttle Cable Bracket Bolts 8 - 71
Timing Belt Automatic Tensioner Bolts 25 18 -
Timing Belt Idler Pulley Bolt 40 30 -
Transaxle Bell Housing Bolts 75 55 -
Transaxle Brace Bolts 40 30 -
Transaxle Torque Converter Bolts 65 48 -
Upper Front Timing Belt Cover Bolts 10 - 89
Valve Cover Nuts 10 - 89