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ACS355 User's Manual VFD Fault

The document provides information about fault tracing for a drive, including how to reset faults, view fault history, and descriptions of alarm and fault messages with possible causes and corrective actions. It lists alarm codes, descriptions, causes, and recommendations for resolving issues. Faults are indicated by a red LED and messages on the control panel. Faults can be reset on the control panel, by digital input, or by switching off the supply voltage. The latest faults are stored with time stamps and can be viewed in the fault history.

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Rajat Agrawal
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© © All Rights Reserved
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100% found this document useful (2 votes)
4K views18 pages

ACS355 User's Manual VFD Fault

The document provides information about fault tracing for a drive, including how to reset faults, view fault history, and descriptions of alarm and fault messages with possible causes and corrective actions. It lists alarm codes, descriptions, causes, and recommendations for resolving issues. Faults are indicated by a red LED and messages on the control panel. Faults can be reset on the control panel, by digital input, or by switching off the supply voltage. The latest faults are stored with time stamps and can be viewed in the fault history.

Uploaded by

Rajat Agrawal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 18

Fault tracing 349

15
Fault tracing
What this chapter contains
The chapter tells how to reset faults and view the fault history. It also lists all alarm
and fault messages including the possible cause and corrective actions.

Safety

WARNING! Only qualified electricians are allowed to maintain the drive. Read
the safety instructions in chapter Safety on page 17 before you work on the
drive.

Alarm and fault indications


A fault is indicated with a red LED. See section LEDs on page 372.
An alarm or fault message on the panel display indicates an abnormal drive status.
Using the information given in this chapter, most alarm and fault causes can be
identified and corrected. If not, contact your local ABB representative.
To display the alarms on the control panel, set parameter 1610 DISPLAY ALARMS to
value 1 (YES).
The four-digit code number in parenthesis after the fault is for the fieldbus
communication. See chapters Fieldbus control with embedded fieldbus on page 313
and Fieldbus control with fieldbus adapter on page 339.
350 Fault tracing

How to reset
RESET
EXIT
The drive can be reset either by pressing the keypad key (basic control panel) or
RESET
(assistant control panel), through digital input or fieldbus, or by switching the
supply voltage off for a while. The source for the fault reset signal is selected by
parameter 1604 FAULT RESET SEL. When the fault has been removed, the motor
can be restarted.

Fault history
When a fault is detected, it is stored in the fault history. The latest faults are stored
together with the time stamp.
Parameters 0401 LAST FAULT, 0412 PREVIOUS FAULT 1 and 0413 PREVIOUS
FAULT 2 store the most recent faults. Parameters 0404…0409 show drive operation
data at the time the latest fault occurred. The assistant control panel provides
additional information about the fault history. See section Fault logger mode on page
99 for more information.
Fault tracing 351

Alarm messages generated by the drive


CODE ALARM CAUSE WHAT TO DO
2001 OVERCURRENT Output current limit Check ambient conditions. Load
0308 bit 0 controller is active. capacity decreases if installation site
High ambient ambient temperature exceeds 40 °C
(programmable fault (104 °F). See section Derating on
function 1610) temperature.
page 376.
For more information, see fault 0001
in Fault messages generated by the
drive on page 357.
2002 OVERVOLTAGE DC overvoltage For more information, see fault 0002
0308 bit 1 controller is active. in Fault messages generated by the
drive on page 357.
(programmable fault
function 1610)
2003 UNDERVOLTAGE DC undervoltage For more information, see fault 0003
0308 bit 2 controller is active. in Fault messages generated by the
drive on page 351.
2004 DIR LOCK Change of direction is Check parameter 1003 DIRECTION
0308 bit 3 not allowed. settings.

2005 IO COMM Fieldbus Check status of fieldbus


0308 bit 4 communication break communication. See chapter Fieldbus
control with embedded fieldbus on
(programmable fault page 313, chapter Fieldbus control
function 3018, 3019) with fieldbus adapter on page 339 or
appropriate fieldbus adapter manual.
Check fault function parameter
settings.
Check connections.
Check if master can communicate.
2006 AI1 LOSS Analog input AI1 signal For more information, see fault 0007
0308 bit 5 has fallen below limit in Fault messages generated by the
defined by parameter drive on page 357.
(programmable fault 3021 AI1 FAULT
function 3001, 3021) LIMIT.
2007 AI2 LOSS Analog input AI2 signal For more information, see fault in
0308 bit 6 has fallen below limit 0008 Fault messages generated by
defined by parameter the drive on page 357.
(programmable fault 3022 AI2 FAULT
function 3001, 3022) LIMIT.
2008 PANEL LOSS Control panel selected For more information, see fault 0010
0308 bit 7 as active control in Fault messages generated by the
location for drive has drive on page 357.
(programmable fault ceased
function 3002) communicating.
2009 DEVICE Drive IGBT Check ambient conditions. See also
OVERTEMP temperature is section Derating on page 376.
0308 bit 8 excessive. Alarm limit Check air flow and fan operation.
depends on the drive
type and size. Check motor power against drive
power.
352 Fault tracing

CODE ALARM CAUSE WHAT TO DO


2010 MOTOR TEMP Motor temperature is For more information, see fault 0009
0308 bit 9 too high (or appears to in Fault messages generated by the
be too high) due to drive on page 357.
(programmable fault excessive load,
function insufficient motor
3005…3009 / 3503) power, inadequate
cooling or incorrect
start-up data.
Measured motor
temperature has
exceeded alarm limit
set by parameter 3503
ALARM LIMIT.
2011 UNDERLOAD Motor load is too low Check for problem in driven
0308 bit 10 due to, eg, release equipment.
mechanism in driven Check fault function parameters.
(programmable fault equipment.
function Check motor power against drive
3013…3015) power.
2012 MOTOR STALL Motor is operating in Check motor load and drive ratings.
0308 bit 11 stall region due to, eg, Check fault function parameters.
excessive load or
(programmable fault insufficient motor
function power.
3010…3012)
2013 AUTORESET Automatic reset alarm Check parameter group 31
1) 0308 bit 12 AUTOMATIC RESET settings.
2018 PID SLEEP Sleep function has See parameter groups 40 PROCESS
1) 0309 bit 1 entered sleeping PID SET 1… 41 PROCESS PID SET
mode. 2.
(programmable fault
function 1610)
2019 ID RUN Motor Identification run This alarm belongs to normal start-up
0309 bit 2 is on. procedure. Wait until drive indicates
that motor identification is completed.
2021 START ENABLE 1 No Start enable 1 Check parameter 1608 START
MISSING signal received ENABLE 1 settings.
0309 bit 4 Check digital input connections.
Check fieldbus communication
settings.
2022 START ENABLE 2 No Start enable 2 Check parameter 1609 START
MISSING signal received ENABLE 2 settings.
0309 bit 5 Check digital input connections.
Check fieldbus communication
settings.
2023 EMERGENCY Drive has received Check that it is safe to continue
STOP emergency stop operation.
0309 bit 6 command and ramps Return emergency stop push button to
to stop according to normal position.
ramp time defined by
parameter 2208
EMERG DEC TIME.
Fault tracing 353

CODE ALARM CAUSE WHAT TO DO


2024 ENCODER ERROR Communication fault Check pulse encoder and its wiring,
0309 bit 7 between pulse pulse encoder interface module and
encoder and pulse its wiring and parameter group 50
(programmable fault encoder interface ENCODER settings.
function 5003) module or between
module and drive.
2025 FIRST START Motor identification Wait until drive indicates that motor
0309 bit 8 magnetization is on. identification is completed.
This alarm belongs to
normal start-up
procedure.
2026 INPUT PHASE Intermediate circuit DC Check input power line fuses.
LOSS voltage is oscillating Check for input power supply
0309 bit 9 due to missing input imbalance.
power line phase or
(programmable fault blown fuse. Check fault function parameters.
function 3016)
Alarm is generated
when DC voltage
ripple exceeds 14% of
nominal DC voltage.
2029 MOTOR BACK EMF Permanent magnet If start to rotating motor is required,
0309 bit 12 synchronous motor is select start mode 1 (AUTO) with
rotating, start mode 2 parameter 2101 START FUNCTION.
(DC MAGN) is Otherwise drive starts after motor has
selected with stopped.
parameter 2101
START FUNCTION,
and run is requested.
Drive warns that
rotating motor cannot
be magnetized with
DC current.
2035 SAFE TORQUE STO (Safe torque off) If this was not expected reaction to
OFF requested and it safety circuit interruption, check
0309 bit 13 functions correctly. cabling of safety circuit connected to
Parameter 3025 STO STO terminals X1C.
OPERATION is set to If different reaction is required, change
react with alarm. value of parameter 3025 STO
OPERATION.
Note: Start signal must be reset
(toggled to 0) if STO has been used
while drive has been running.
1) Even when the relay output is configured to indicate alarm conditions (eg, parameter 1401
RELAY OUTPUT 1 = 5 (ALARM) or 16 (FLT/ALARM)), this alarm is not indicated by a relay
output.
354 Fault tracing

Alarms generated by the basic control panel


The basic control panel indicates control panel alarms with a code, A5xxx.
ALARM CODE CAUSE WHAT TO DO
5001 Drive is not responding. Check panel connection.
5002 Incompatible Contact your local ABB representative.
communication profile
5010 Corrupted panel parameter Retry parameter upload.
backup file Retry parameter download.
5011 Drive is controlled from Change drive control to local control mode.
another source.
5012 Direction of rotation is Enable change of direction. See parameter
locked. 1003 DIRECTION.
5013 Panel control is disabled Start from panel is not possible. Reset
because start inhibit is emergency stop command or remove 3-wire
active. stop command before starting from panel.
See section 3-wire macro on page 111 and
parameters 1001 EXT1 COMMANDS, 1002
EXT2 COMMANDS and 2109 EMERG STOP
SEL.
5014 Panel control is disabled Reset drive fault and retry.
because of drive fault.
5015 Panel control is disabled Deactivate local control mode lock and retry.
because local control See parameter 1606 LOCAL LOCK.
mode lock is active.
5018 Parameter default value is Contact your local ABB representative.
not found.
5019 Writing non-zero Only parameter reset is allowed.
parameter value is
prohibited.
5020 Parameter or parameter Contact your local ABB representative.
group does not exist or
parameter value is
inconsistent.
5021 Parameter or parameter Contact your local ABB representative.
group is hidden.
5022 Parameter is write Parameter value is read-only and cannot be
protected. changed.
5023 Parameter change is not Stop drive and change parameter value.
allowed when drive is
running.
5024 Drive is executing a task. Wait until task is completed.
5025 Software is being uploaded Wait until upload/download is complete.
or downloaded.
5026 Value is at or below Contact your local ABB representative.
minimum limit.
5027 Value is at or above Contact your local ABB representative.
maximum limit.
5028 Invalid value Contact your local ABB representative.
Fault tracing 355

ALARM CODE CAUSE WHAT TO DO


5029 Memory is not ready. Retry.
5030 Invalid request Contact your local ABB representative.
5031 Drive is not ready for Check input power supply.
operation, eg, due to low
DC voltage.
5032 Parameter error Contact your local ABB representative.
5040 Parameter download error.
Selected parameter set is Perform upload function before download.
not in current parameter
backup file.
5041 Parameter backup file Contact your local ABB representative.
does not fit into memory.
5042 Parameter download error. Perform upload function before download.
Selected parameter set is
not in current parameter
backup file.
5043 No start inhibit
5044 Parameter backup file Check that file is compatible with drive.
restoring error
5050 Parameter upload aborted Retry parameter upload.
5051 File error Contact your local ABB representative.
5052 Parameter upload has Retry parameter upload.
failed.
5060 Parameter download Retry parameter download.
aborted
5062 Parameter download has Retry parameter download.
failed.
5070 Panel backup memory Contact your local ABB representative.
write error
5071 Panel backup memory Contact your local ABB representative.
read error
5080 Operation is not allowed Switch to local control mode.
because drive is not in
local control mode.
5081 Operation is not allowed Check cause of fault and reset fault.
because of active fault.
5083 Operation is not allowed Check parameter 1602 PARAMETER LOCK
because parameter lock is setting.
on.
5084 Operation is not allowed Wait until task is completed and retry.
because drive is
performing a task.
5085 Parameter download from Check that source and destination drive types
source to destination drive are same, ie, ACS355. See type designation
has failed. label of the drive.
5086 Parameter download from Check that source and destination drive type
source to destination drive designations are the same. See type
has failed. designation labels of the drives.
356 Fault tracing

ALARM CODE CAUSE WHAT TO DO


5087 Parameter download from Check that source and destination drive
source to destination drive information are same. See parameters in group
has failed because 33 INFORMATION.
parameter sets are
incompatible.
5088 Operation has failed Contact your local ABB representative.
because of drive memory
error.
5089 Download has failed Contact your local ABB representative.
because of CRC error.
5090 Download has failed Contact your local ABB representative.
because of data
processing error.
5091 Operation has failed Contact your local ABB representative.
because of parameter
error.
5092 Parameter download from Check that source and destination drive
source to destination drive information are same. See parameters in group
has failed because 33 INFORMATION.
parameter sets are
incompatible.
Fault tracing 357

Fault messages generated by the drive


CODE FAULT CAUSE WHAT TO DO
0001 OVERCURRENT Output current has
(2310) exceeded trip level.
0305 bit 0 Sudden load change or Check motor load and mechanics.
stall.
Insufficient acceleration Check acceleration time (2202 and
time. 2205). Check the possibility of using
vector control.
Incorrect motor data. Check that motor data (Group 99) is
equal to motor rating plate values. If
using vector control, perform ID run
(9910).
Motor and/or drive is too Check sizing.
small for the application.
Damaged motor cables, Check motor, motor cable and
damaged motor or wrong connections (including phasing).
motor connection
(star/delta).
Internal fault of the drive. Replace the drive.
Drive gives an
overcurrent fault after
start command even
when the motor is not
connected (use scalar
control in this trial).
High frequency noise in Check the STO cabling and remove
STO lines. the noise sources nearby.
0002 DC OVERVOLT Excessive intermediate
(3210) circuit DC voltage. DC
overvoltage trip limit is
0305 bit 1 420 V for 200 V drives
and 840 V for 400 V
drives.
Supply voltage is too Check input voltage level and check
high or noisy. Static or power line for static or transient
transient overvoltage in overvoltage
the input power supply.
If the drive is used in a In a floating network, remove the EMC
floating network, DC screw from the drive.
overvoltage fault may
appear
358 Fault tracing

CODE FAULT CAUSE WHAT TO DO


If the overvoltage fault
appears during
deceleration, possible
causes are:
• Overvoltage controller • Check that overvoltage controller is
disabled. on (parameter 2005 OVERVOLT
CTRL).
• Deceleration time is • Check deceleration time (2203,
too short. 2206).
• Faulty or undersized • Check brake chopper and resistor
braking chopper. (if used). DC overvoltage control
must be deactivated when brake
chopper and resistor is used
(parameter 2005 OVERVOLT
CTRL). Retrofit drive with brake
chopper and brake resistor.
0003 DEV OVERTEMP Drive IGBT temperature
(4210) is excessive. The fault
trip limit depends on the
0305 bit 2 drive type and size.
Ambient temperature is Check ambient conditions. See also
too high. section Derating on page 376.
Airflow through the Check air flow and free space above
inverter is not free. and below the drive (see section Free
space around the drive on page 34).
Fan is not working Check fan operation.
properly
Overloading of the drive. 50% overload is allowed for one
minute in ten minutes. If higher
switching frequency (parameter 2606)
is used, follow the Derating rules on
page 376.
0004 SHORT CIRC Short-circuit in motor
(2340) cable(s) or motor.
0305 bit 3 Damaged motor or motor Check motor and cable insulation.
cable. Check motor winding
Internal fault of the drive. Replace the drive.
Drive gives an
overcurrent fault after
start command even
when the motor is not
connected (use scalar
control in this trial).
High frequency noise in Check the STO cabling and remove
STO lines. the noise sources nearby.
0006 DC UNDERVOLT Intermediate circuit DC Check input power supply and fuses.
(3220) voltage is not sufficient.
0305 bit 5 Undervoltage controller Check that undervoltage controller is
disabled. on (parameter 2006 UNDERVOLT
CTRL).
Fault tracing 359

CODE FAULT CAUSE WHAT TO DO


Missing input power line Measure the input and DC voltage
phase. during start, stop and running by using
a multimeter or check parameter 0107
DC BUS VOLTAGE.
Blown fuse Check the condition of input fuses.
Rectifier bridge internal Replace the drive.
fault.
0007 AI1 LOSS Analog input AI1 signal
(8110) has fallen below limit
defined by parameter
0305 bit 6 3021 AI1 FAULT LIMIT.
(programmable Analog input signal is Check the source and wire
fault function
3001, 3021) weak or does not exist. connections of the analog input.
Analog input signal is Check parameters 3001 AI<MIN
lower than fault limit. FUNCTION and 3021 AI1 FAULT
LIMIT.
0008 AI2 LOSS Analog input AI2 signal .
(8110) has fallen below limit
defined by parameter
0305 bit 7 3022 AI2 FAULT LIMIT.
(programmable
fault function Analog input signal is Check the source and wire
weak or does not exist. connections of analog input.
3001, 3022)
Analog input signal is Check parameters 3001 AI<MIN
lower than fault limit. FUNCTION and 3021 AI1 FAULT
LIMIT.
360 Fault tracing

CODE FAULT CAUSE WHAT TO DO


0009 MOT OVERTEMP Motor temperature
(4310) estimation is too high.
0305 bit 8 Excessive load or Check motor ratings, load and cooling.
insufficient motor power
(programmable
fault function Incorrect start-up data. Check start-up data.
3005…3009 /
Check fault function parameters
3504) 3005...3009.
Minimize IR compensation to avoid
heating (parameter 2603 IR COMP
VOLT).
Check frequency of the motor (low
running frequency of motor with high
input current can cause this fault).
Let the motor cool down. The
necessary cooling time period
depends on the value of parameter
3006 MOT THERM TIME. Motor
temperature estimation is counted
down only when the drive is powered
on.
Measured motor Check value of fault limit.
temperature has Check that actual number of sensors
exceeded the fault limit corresponds to value set by parameter
set by parameter 3504 3501 SENSOR TYPE.
FAULT LIMIT.
Let the motor cool down. Ensure
proper motor cooling: Check the
cooling fan, clean cooling surfaces,
etc.
0010 PANEL LOSS Control panel selected Check panel connection.
(5300) as active control location Check fault function parameters.
for drive has ceased
0305 bit 9 communicating. Check parameter 3002 PANEL
(programmable COMM ERR.
fault function Check control panel connector.
3002) Refit control panel in mounting
platform.
If the drive is in external control mode
(REM) and is set to accept start/stop,
direction commands or references
through control panel:
Check group 10 START/STOP/DIR
and 11 REFERENCE SELECT
settings.
0011 ID RUN FAIL Motor ID run is not Check motor connection.
(FF84) completed successfully. Check start-up data (group 99 START-
0305 bit 10 UP DATA).
Check maximum speed (parameter
2002). It should be at least 80% of
motor nominal speed (parameter
9908).
Ensure ID run has been performed
according to instructions in section ID
run procedure on page 71.
Fault tracing 361

CODE FAULT CAUSE WHAT TO DO


0012 MOTOR STALL Motor is operating in stall Check motor load and drive ratings.
(7121) region due to, eg, Check fault function parameters
excessive load or 3010...3012.
0305 bit 11 insufficient motor power.
(programmable
fault function
3010…3012)
0014 EXT FAULT 1 External fault 1 Check external devices for faults.
(9000) Check parameter 3003 EXTERNAL
0305 bit 13 FAULT 1 setting.
(programmable
fault function
3003)
0015 EXT FAULT 2 External fault 2 Check external devices for faults.
(9001) Check parameter 3004 EXTERNAL
0305 bit 14 FAULT 2 setting.
(programmable
fault function
3004)
0016 EARTH FAULT Drive has detected earth Check motor.
(2330) (ground) fault in motor or Check motor cable. Motor cable
motor cable. length must not exceed maximum
0305 bit 15
specifications. See section Motor
(programmable connection data on page 385.
fault function
3017) Note: Disabling earth fault (ground
fault) may damage drive.
Drive internal fault. Internal short-circuit may cause earth
fault indication. This has happened if
fault 0001 appears after disabling the
earth fault. Replace the drive.
0017 UNDERLOAD Motor load is too low due Check for problem in driven
(FF6A) to, eg, release equipment.
mechanism in driven Check fault function parameters
0306 bit 0 equipment. 3010...3012.
(programmable
fault function Check motor power against drive
3013…3015) power.

0018 THERM FAIL Temperature of the drive Check that the ambient temperature is
(5210) exceeds the operating not too low.
level of the thermistor.
0306 bit 1
Drive internal fault. Replace the drive.
Thermistor used for drive
internal temperature
measurement is open or
short-circuited
0021 CURR MEAS Drive internal fault. Replace the drive.
(2211) Current measurement is
out of range.
0306 bit 4
362 Fault tracing

CODE FAULT CAUSE WHAT TO DO


0022 SUPPLY PHASE Intermediate circuit DC Check input power line fuses and
(3130) voltage is oscillating due installation.
to missing input power Check for input power supply
0306 bit 5 line phase or blown fuse. imbalance.
(programmable
fault function Check the load.
3016) Trip occurs when DC Check fault function parameter 2619
voltage ripple exceeds DC STABILIZER.
14% of nominal DC
voltage.
0023 ENCODER ERR Communication fault Check pulse encoder and its wiring,
(7301) between pulse encoder pulse encoder interface module and
and pulse encoder its wiring and parameter group 50
0306 bit 6 interface module or ENCODER settings.
(programmable between module and
fault function drive.
5003)
0024 OVERSPEED Motor is turning faster Check minimum/maximum frequency
(7310) than 120% of the highest settings (parameters 2001 MINIMUM
allowed speed due to SPEED and 2002 MAXIMUM
0306 bit 7 incorrectly set SPEED).
minimum/maximum Check adequacy of motor braking
speed, insufficient torque.
braking torque or
changes in load when Check applicability of torque control.
using torque reference. Check need for brake chopper and
Operating range limits resistor(s).
are set by parameters
2001 MINIMUM SPEED
and 2002 MAXIMUM
SPEED (in vector
control) or 2007
MINIMUM FREQ and
2008 MAXIMUM FREQ
(in scalar control).
0027 CONFIG FILE Internal configuration file Replace the drive.
(630F) error
0306 bit 10
0028 SERIAL 1 ERR Fieldbus communication Check status of fieldbus
(7510) break communication. See chapter Fieldbus
control with embedded fieldbus on
0306 bit 11 page 313, chapter Fieldbus control
(programmable with fieldbus adapter on page 339 or
fault function appropriate fieldbus adapter manual.
3018, 3019) Check fault function parameter 3018
COMM FAULT FUNC and 3019
COMM FAULT TIME settings.
Check connections and/or noise on
the line.
Check if master can communicate.
0029 EFB CON FILE Configuration file reading Error in reading the configuration files
(6306) error of the embedded fieldbus. See
fieldbus user’s manual.
0306 bit 12
Fault tracing 363

CODE FAULT CAUSE WHAT TO DO


0030 FORCE TRIP Trip command received Fault trip was caused by fieldbus. See
(FF90) from fieldbus fieldbus user’s manual.
0306 bit 13
0034 MOTOR PHASE Motor circuit fault due to Check motor and motor cable.
(FF56) missing motor phase or Check motor thermistor relay (if used).
motor thermistor relay
0306 bit 14 (used in motor
temperature
measurement) fault.
0035 OUTP WIRING Incorrect input power Possible power wiring error detected.
(FF95) and motor cable Check that input power connections
connection (ie, input are not connected to drive output.
0306 bit 15 power cable is Fault can be declared if input power is
(programmable connected to drive motor delta grounded system and motor
fault function connection). cable capacitance is large. This fault
3023) can be disabled by parameter 3023
WIRING FAULT.
0036 INCOMPATIBLE Loaded software is not Loaded software is not compatible
SW compatible. with the drive. Contact your local ABB
(630F) representative.
0307 bit 3
0037 CB OVERTEMP Drive control board Check for excessive ambient
(4110) overheated. Fault trip temperature.
limit is 95 °C. Check for fan failure.
0305 bit 12
Check for obstructions in air flow.
Check the dimensioning and cooling
of cabinet.
0044 SAFE TORQUE STO (Safe torque off) If this was not expected reaction to
OFF requested and it safety circuit interruption, check
(FFA0) functions correctly. cabling of safety circuit connected to
STO terminals X1C.
0307 bit 4
Parameter 3025 STO If different reaction is required, change
OPERATION is set to value of parameter 3025 STO
react with fault. OPERATION.
Reset fault before starting.
0045 STO1 LOST STO (Safe torque off) Check STO circuit cabling and
(FFA1) input channel 1 has not opening of contacts in STO circuit.
de-energized, but
0307 bit 5 channel 2 has. Opening
contacts on channel 1
might have been
damaged or there is a
short-circuit.
0046 STO2 LOST STO (Safe torque off) Check STO circuit cabling and
(FFA2) input channel 2 has not opening of contacts in STO circuit.
de-energized, but
0307 bit 6 channel 1 has. Opening
contacts on channel 2
might have been
damaged or there is a
short-circuit.
364 Fault tracing

CODE FAULT CAUSE WHAT TO DO


0101 SERF CORRUPT Drive internal error. Replace the drive.
(FF55)
0307 bit 14
0103 SERF MACRO
(FF55)
0307 bit 14
0201 DSP T1 Drive internal error. If fieldbus is in use, check the
OVERLOAD communication, settings and contacts.
(6100) Write down fault code and contact
0307 bit 13 your local ABB representative.
0202 DSP T2
OVERLOAD
(6100)
0307 bit 13
0203 DSP T3
OVERLOAD
(6100)
0307 bit 13
0204 DSP STACK
ERROR
(6100)
0307 bit 12
0206 CB ID ERROR Drive internal error. Replace the drive.
(5000)
0307 bit 11
1000 PAR HZRPM Incorrect Check parameter settings. Check that
(6320) speed/frequency limit following applies:
parameter setting • 2001 MINIMUM SPEED <
0307 bit 15
2002 MAXIMUM SPEED
• 2007 MINIMUM FREQ <
2008 MAXIMUM FREQ
• 2001 MINIMUM SPEED /
9908 MOTOR NOM SPEED,
2002 MAXIMUM SPEED /
9908 MOTOR NOM SPEED,
2007 MINIMUM FREQ /
9907 MOTOR NOM FREQ and
2008 MAXIMUM FREQ /
9907 MOTOR NOM FREQ are
within range.
1003 PAR AI SCALE Incorrect analog input AI Check parameter group 13 ANALOG
(6320) signal scaling INPUTS settings. Check that following
applies:
0307 bit 15
• 1301 MINIMUM AI1 <
1302 MAXIMUM AI1
• 1304 MINIMUM AI2 <
1305 MAXIMUM AI2.
Fault tracing 365

CODE FAULT CAUSE WHAT TO DO


1004 PAR AO SCALE Incorrect analog output Check parameter group 15 ANALOG
(6320) AO signal scaling OUTPUTS settings. Check that
following applies:
0307 bit 15
• 1504 MINIMUM AO1 <
1505 MAXIMUM AO1.
1005 PAR PCU 2 Incorrect motor nominal Check parameter 9909 MOTOR NOM
(6320) power setting POWER setting. Following must
apply:
0307 bit 15
• 1.1 < (9906 MOTOR NOM CURR ·
9905 MOTOR NOM VOLT · 1.73 /
PN) < 3.0
Where PN = 1000 · 9909 MOTOR
NOM POWER (if units are in kW)
or PN = 746 · 9909 MOTOR NOM
POWER (if units are in hp).
1006 PAR EXT RO Incorrect relay output Check parameter settings. Check that
(6320) extension parameters following applies:
0307 bit 15 • Output relay module MREL-01 is
connected to drive. See parameter
(programmable 0181 EXTENSION.
fault function
3027) • 1402 RELAY OUTPUT 2, 1403
RELAY OUTPUT 3 and 1410
RELAY OUTPUT 4 have non-zero
values.
See MREL-01 output relay module
user's manual (3AUA0000035974
[English]).
1007 PAR FBUSMISS Fieldbus control has not Check fieldbus parameter settings.
(6320) been activated. See chapter Fieldbus control with
fieldbus adapter on page 339.
0307 bit 15
1009 PAR PCU 1 Incorrect motor nominal Check parameter settings. Following
(6320) speed/frequency setting must apply for induction motor:
0307 bit 15 • 1 < (60 · 9907 MOTOR NOM FREQ
/ 9908 MOTOR NOM SPEED) < 16
• 0.8 < 9908 MOTOR NOM SPEED /
(60 · 9907 MOTOR NOM FREQ /
9913 MOTOR POLE PAIRS) <
0.992
Following must apply for permanent
magnet synchronous motor:
• 9908 MOTOR NOM SPEED /
(60 · 9907 MOTOR NOM FREQ /
9913 MOTOR POLE PAIRS) = 1.0
1015 PAR USER U/F Incorrect voltage to Check parameter 2610 USER
(6320) frequency (U/f) ratio DEFINED U1 … 2617 USER
voltage setting. DEFINED F4 settings.
0307 bit 15
366 Fault tracing

CODE FAULT CAUSE WHAT TO DO


1017 PAR SETUP 1 Only two of the following Disable frequency output, frequency
(6320) can be used input or encoder:
simultaneously: MTAC- • change transistor output to digital
0307 bit 15 01 pulse encoder mode (value of parameter 1804 TO
interface module, MODE = 0 [DIGITAL]), or
frequency input signal or
frequency output signal. • change frequency input selection to
other value in parameter groups
11 REFERENCE SELECT,
40 PROCESS PID SET 1,
41 PROCESS PID SET 2 and
42 EXT / TRIM PID, or
• disable (parameter 5002
ENCODER ENABLE) and remove
MTAC-01 pulse encoder interface
module.

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