The following catalog

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FICHE L(3c#iTIGN

DATA “TABLE:
This catalog applies to the standard Nli Home Standby Power Sets as listed below. Parts are arranged in groups of
related items. Each illustrated part is identified by a reference number corresponding to the same reference
number below the illustration. Parts illustration saretypical. using the MC) DEl_ancl SPEC NO. from the nameplate,
select parts from this catalog that apply to your set. Unless otherwise mentioned in the description, parts are
interchangeable between models. Right and left sides are determined by FACING the engine end (front).

PLANT DATA TABLE

1 ELECTRICAL DATA —-. —._—

— _,,nn~- MODEL AND SPEC WATTS VOLTS HiitTZ WIRE ~HASE
L_ –.
● *
6.5 NH-3cR/* 65G0 120/240 60 1
L .— . . ... .- —— A
*
- The Specification Letter advances (A to B, B to C, etc. ) with manufacturing changes.
**
- Piarii is ieconnectible for 120 volt, 2 wire; 240 volt, 2 wire or 120/240 volt, 3 wire service
The Iette[- R in MODEL and SPEC denotes electric start with
start-stop at both the set and the remote control.

NOTE: Hertz is a unit of frequency equal to one cycle per second.

CYLINDER BLOCK GROUP

2
17

37

d
4

39
REF. PART QTY. PART REF. PART QTY. PART
NO. No. lJsED DESCRIPTION NO. NO. USED DESCRIPTION
——
1 110-1964 1 Block Assembly, Cylinder 26 110-1939 4 “Guide. Valve
(Includes Parts Marked ‘) 27 110-0539 4 Spring, Valve
2 123-0787 1 Cap, Breather 28 110-0639 8 Lock, Valve & Spring
3 123-0645 1 ‘Tube, Breather Retaining
4 123-0865 1 Baffle, Br@ather Tube 29 TAPPET, VALVE
5 ?l~-1624 2 Cover, Valve Compartment 115-0006 4 Standard
6 110-1720 2 Gasket, Valve Cover 115-0006-05 4 .005” Oversize
7 517-0!)48 1 ‘Plug, Camshaft Expansion 30 1:0-0904 2 Rotocap, Exhaust Valve
8 520-0736 5 “Stud, Rear Bearing Plate (Gasoline Fueled)
Mounting 31 110-0893 2 Washer, Retainer - Intake
9 110-1731 2 Gasket, Cylinder Head Valve Spring (2 ~sed on
10 110-1905 1 Head, Cylinder - ( 2) RH Exhaust Valve on Gas-
11 110-1906 1 Head, Cylinder - ( 1) LH Gasoline & Gas Only Models)
12 “BEARING, CRANKSHAFT-REAR 32 123-0315 1 Valve, Breather
101-0420 1 Standard 33 154-1424 2 Insert, Exhaust Port
101-O42O-O2 1 .002” Undersize 34 526-0250 20 Washer, Flat - Cylinder
101-0420-10 1 .010” Undersize Head Stud
101-0420-20 1 .020” Undersize 35 110-0068 ‘Gasket, Valve Guide (Intake)
101-0420-30 1 .030” Undersize 36 STUD, CYLINDER2HEAD MOUNTING
13 104-0575 2 Z“Washer, Crankshaft Bearing 520-0717 8 3/8 X 1-7/8”
Thrust 520-0715 8 3/8 X 2-3/4”
14 101-0415 1 ●Gasket, Bearing Plate 520-0716 4 3/8 X 2-1/2”
15 101-0439 1 “Plate, Rear Bearing (Excludes 37 104-0091 20 Nut, Flange - Cylinder
Bearing - Includes Pins) Head Stud
16 101-0405 2 ‘Bearing, Camshaft Front & 38 800-0011 2 Screw, Hex Head (1/4-20 x 2“)
Rear (Precision) Valve Box Cover
17 509-0041 1 ‘Seal, Bearing Plate 39 166-0519 1 Bracket, Timing
18 516-0072 4 ‘Pin, Main Bearing Stop 40 104-0776 As Req. ●Shim (,005”),
19 104-0091 5 *Nut, Bearing Plate Stud Crankshaft “Thrust
20 526-0063 2 Washer (Copper), Valve 41 ‘BEARING, CRANKSHAFT - FRONT
Compartment Cover 101-0432 1 Standard
21 120-0680 1 ●Tube, Crankcase Oil 101-0432-02 1 .902” Undersize
22 110-1718 2 Valve, Intake 101-0432-10 1 .010” Undersize
23 110-1719 2 Valve, Exhaust (Stellite) 101-0432-20 1 .020” Undersize
24 “ INSERT, EXHAUST VALVE SEAT (STELLITE) 101-0432-30 1 .030” Undersize
110-1716 2 Standard 42 526-0251 5 ‘Washer, Flat (3/8” ) -
110-1716-02 2 .002” Oversize I%?aring Plate Stud
110-1716-05 2 .005” Oversize
110-1716-10 2 .01O“ Oversize
110-1716-25 2 .025” Oversize
25 ‘ INSERT, INTAKE VALVE SEAT
110-1933 2 Standard
110-1933-02 2 .002” Oversize
● - included in Cylinder Block Assembly.
110-1933-05 2 .005” Oversize
110-1933-10 2 .01 O“ Oversize !2- Use one only with rear bearing on units with flange
11n-1933.25 2 .025” Oversize type front bearing.

29
 GEAR COVER AND OIL BASE GROW

.. .

.-.-

36
 —.-—
REF. PART QTY. PART REF. PART QTY. PAFIT
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
——
----T-- 103-0329 1 Cover Assembly, Gear- : 21 800-0082 4Screw, Hex Head (7i16-14 x3-3/4
includes Parts Marked ●
22 526-0032 Washer, Flat
4
2 510-0013 1 ‘Bearing (29/64 I.D. X 7/8 O.D. X 1/16”)
3 150-1 +0 1 “Shaft and Arm 23 862-0004 4 Nut, Hex (7/16-14)
4 150-1187 1 “Yoke, Shaft 24 526-0182 8 Washer, Flat (29/641.D. x
5 815-0046 2 “Screw, Pan Head (8-32 x3!8”) 3-1/40.D. x 1/8”)
6 516-0130 1 ‘Pin, Dowel 25 4020290 4 Spacer
7 510-0008 1 “Bearing 26 402-0284 4 cLiShlOn, Mount
8 510-0014 1 ‘Ball, Bearing 27 402-0282 4 Snubber, Mount
9 509-0008 1 “Seal, Oil 28 526-0014 4 Washer, Flat (29/64 I.D. x
10 509-0040 1 ‘Seal, Gear i-lf2 O.D. X 1/’8”)
11 103-0011 1 Gasket, Cover 29 850-0055 4 Washer, Lock (7’/16)
12 123-0489 1 Indicator & Cap. Oil 30 526-0198 As Req. Washer, Flat (5/8 I.D. x
13 123-0191 1 Gasket. Oil Cap 1-1/2 O,D. X 1/16”)
14 102-0646 1 Gasket, Base 31 800-0032 4 Screw, Hex Heacl
15 800-0051 4 Screw, Hex Head (3/8-16 x 1-1/4”) (5/16-18 X 1-3/4”)
16 850-0050 4 WasherLock (3/8) 800-0034 1 Screw, Hex Head
17 505-0056 1 Plug (5/16-18 x 2-1/4”)
18 150-1073 1 Extension, Governar Arm 32 526-0065 5 Washer, Flat - Copper
19 815-0181 1 SCI-eW, Hex Head (10-32 x 1/2”) 33 102-0672 j Base, Oil
20 516-0011 2 Pin. Dowel (5/16 x 1-1!8”) ‘ - Parts Included in Gear Cover Assembly.

OIL SYSTEM
REF. PART REF. PART PART
NO. NO. USED DESCRIPTION NO. NC). DESCRIPTION
——
T 120-0491 1 Pump. Oil (Component: 9 122-0321 1 Gasket, Adapter
Not Sold Separately) 10 122-0323 1 F!lter, 011 (Includes Gasket)
2 120-0400 1 Intake, Oil Pump - includes 11 309-0237 1 Switch, LOW 011 Pressure
Cup, Screen & Pipe 12 526-0065 ‘2 Washe( (Copper), Adapter
3 801-0050 1 Screw, Hex Head Cap (3/8-24 x 1”) Mounting
Oil By-Pass 13 502-0196 1 Elbow, Street (90” )
4 120-0140 1 Spring, By-Pass Valve 14 122-0347 1 Gasket, Fiiter
5 120-0398 1 Valve, By-Pass 15 800-0G28 2 Screwf, Hex Head Cap (5:16-18 x
6 120-0161 1 Gasket Kit, Oil Pump Adapter Mourrtlng
7 526-0066 1 Washer, Oil Pressure Relief 16 800-0007 2 SCI-eW,Hex H@tId Cap (1/4-20 x I“)-
Valve Actjustmg Screw Oil Pump Mounting
8 122-0320 1 Ada~ter, Oil Filter 17 85!) -0040 2 Washer, Lock (1/4”)
./ /“’
 6

23

w 14
c
–- —----------- . .... . .___
-—16
, *

IJA3 I

“11 g
13

28

CRANKSHAFT, FLYWHEEL, CAMSHAFT

ANi) PISTON GROUP

REF. PART QTY. PART REF. PART QTY, PART

No. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
——
7 150C 1 Ring, Camshaft Center Pin 14 805-0010 4
*Bolt, Place - Connecting
2 15043612 1 Cup, Governor Rod Cap
3 510-0015 10 Ball, Hy - (3~~~~iit)i 15 114-0036 2 *Bushing, Piston Pin -
4 105-0332 1 Gear, Camshaft Connecting Rod
5 105-0004 1 Washer, Camshaft Gear Thrust 16 BEARING HALF, CONNECTING ROD
6 515-0001 1 Key, Camshaft Gear Mounting 114-0188 “4 Standard
7 lo5-0309 1 Camshaft (Includes Center Pin) 114-0188-02 4 ,002” Undersize
8 150-0fJ75 Pin, Center - Camshaft 114-0188-10 4 .01O“ Undersize
9 PISTON AND PIN ~INCLUDES RETAINING RINGS) 114-0188-20 4 .020” Undersize
112.0141 2 Standard 114-0188-30 4 .030” Undersize
112-0141-05 2 .005” Oversize 17 526-0017 1 Washer, Wheel Mounting
112-0141-10 2 .010” Oversize 18 515-0002 1 Key, Wheel Mounting
112-0141-20 2 .020” Oversize 19 104-0170 1 ,Screw, Wheel Mounting
112-014i-30 2 .030” Oversize 20 134-2130 1 Wheel, Blower
112-014140 2 .04(!” Oversize 21 104-0739 1 Flywheel
10 112-0112 2 Pin, Piston 22 518-0014 1 Lock, Crankshaft Gear
11 518-0294 4 Ring, Piston Pin Retaining Washer
12 114-0203 2 Rod, Connecting (Includes 23 104-0043 1 Washer, Crankshaft Gear
Bushing & Bolts Retaining
Marked ● ) 24 104-0032 1 Gear, Crankshaft
13 RING SET, PISTON 25 515-0001 1 Key, Crankshaft Gear
Gasoline Mounting
113-0165 2 Standard 26 134-0911 1 Plate, Blower Wheel
113-0165-05 2 .005” Oversize 27 850-0055 1 Washer, Lock (7/16)
113-0165-10 2 .010” Oversize 28 821-0018 4 Screw, Hex Locking Head (1/4-
113-0165-20 2 .020” Oversize x 5/8”) Blower Wheel Mountin
113-0165-30 2 .030” Oversize 29 150-0077 1 Plate, Flyball
113-016540 2 .040” Oversize 30 150-1257 1 Spacer, Flyball
31 104-0731 1 Crankshaft
‘ - Parts included with Connecting Rod.
 18

—
6 \ 17
\

HOUSING AND GOVERNOR GROUP

REF. PART QTY. PART REF. PART QTY. PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
——
1 150-0098 --i--- Spring, Governor 11 517-0021 2 Button, Plug
2 150-1331 1 Stud, Speed Adjustment 12 800-0002 4 Screw, Hext-ieacl (lt4-20 x318”)
3 134-2321 1 BrackeL Speed Stud 13 526-0015 4 Washer, Fiat ( 1/4)
4 870-0131 Nut. Speed Adjustment 14 853-0013 4 Washer, Lock ( 1[4)
5 821-0004 : Screw, Hex Head (10-32x5/16) 15 134-2361 1 Scroll, Air
6 134-2231 1 Seal, Air Scroll 16 517-0035 1 Button, PIUO
~ 4 Screw, H{:X Head (1:4-20x 1/2”)
7 155-1252 SeaI, Air 17 821-0010
8 122-0345 1 Hose, Oil Drain 18 134-2142 1 Housing, Alr - Right
9 508-0162 1 Grommet. Flubber 19 134-2141 1 Housing, Air - Left
10 508-0166 1 Grommet, Rubber 20 134.2330 1 H#us!ng, Blower
FUEL SYSTEM AND EXHAUST

12 13

21

~= 22

24 ‘k
Q
—,’
/JK’+h n\

“%?
I
I
I
1
REF. PART QTY. PART REF. PART OTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
——
T 150-1029 1 “Vacuum E3coster 2’9 140-1151 1 Tube, Air inlet
2 149-1304 1 ‘Pump, Fuel 30 503-0486 1 Hose, Alr
3 502-0313 3 Elbow, 90° 31 503-0171 1 Clamp, Hose
4 503-0301 3 Clamp, Hose 32 5(IJ-0280 1 Clamp, Hose
5 503-0728 1 Hose, Fuel 33 1401157 1 Elbow, Air Inlet
6 338-0892 1 Harness,Wiring 34 815-0199 3 Screw, Fillister Head (10-32 x 5/16”)
7 860-0008 1 Nut, Hex (8-32) 35 850-0030 3 Washer, Lock( 10)
8 850-0025 1 Washer, Lock ( 8) 36 1“450398 1 Adapter, Alr Inlet
9 153-G443 1 Linkage, Choke 37 140-0921 1 Gasket, Adapter
10 815-0104 1 Setscrew (8-32 x 5/16”) 38 868-0002 2 Nut, Hex (5-16 x 24)
11 152-0155 1 Swivel, Linkage 39 854-0CJ17 2 Washer, Lock, EXT ( 5-16)
12 516-0059 1 p:n, Cotter 40 140-1150 1 Bracket, Air Hose
13 815-0261 2 Screw, Hex Head (10-32x3/8”) 41 141-0806 1 ‘Carburetor, Gasoline
14 153-0223 1 Choke, Electric - Sisson 42 141-0281 1 Gasket, Carburetor
15 503-0621 1 Clamp, Muffler 43 520-0526 2 Stud, Carburetor Mounting
16 155-1015 2 Clamp. Muffler 44 154-; 382 2 Gasket, Exhaust Manifold
17 155-1195 1 Tube, Exhaust 45 104-0091 2 Nut, Hex (3/8-24)
18 155-1181 1 M~ff!~r, Exhaust Manifold Mounting
19 1!55-1188 1 Support, Muffler 46 850-0050 2 Washer, Lock ( 3/8)
20 155-1186 1 Mai?lfold, Exhaust 47 520-0713 2 Stud, Manifold Mounting
21 821-0016 4 Screw, Hex Head (5/16-18 x 3/4”) 48 i54-1250 2 Gasket, Engine - Manifold
22 518-0056 1 Screw, Wing 49 154-1385 Manifold, l~take
23 140-1153 1 Cover, Air Cleaner 50 800-0004 i Screw. Hex Head (1/4-20 x 5/8”)
24 140-0495 1 Cartridge, Air Cleaner 51 526-0063 2 Washer, Flat, Copper ( 1/4)
25 503-0004 3 Ciamp. Hose 52 149-0136 1 Plate, Cover
26 503-0628 1 Hose, Air 53 149-0003 1 Gasket, Cover
27 140-1173 1 Bracket, Air C3eaner
28 503-0831 1 C!amp. Hose “ - See Separate Group for Components and Service Kits.

CARBURETOR PARTS GROUP

REF. PART QTY. PART
NO. NO. uSED ISESCRIPTION
141-0806 1 Garb: ~etor, Gasoline
141-0747 1 Repair K,t (Incllldes Parts
Marked “)
14’[ -0748 1 Gasket Kit (Includes Parts
Marked t)
141-0281 1 ‘tGasket. Carburetor Flange
1 141 -W’08 1 Bowl, Fuel
2 141-0771 1 Plate, Choke
3 141-0698 4 Screw & Washer, Choke and
Throttie Plat@ Mounting
4 141-0817 1 Plate, Throttle
5 141-0705 1 ‘Retainer, Sea!
6 141-0661 1 ‘tSeal, Rubber
7 141-0798 1 ‘Valve Seat Asserr?bty, Fuel
8 141-0799 1 ‘Spring, Float
9 141-0703 1 “Shaft, Float
10 141-0702 1 Float Assembl’;
11 141-0701 1 “tGasket, Bowl to Bocfy
12 141-0700 1 Screw, Throttle Stop
13 141-0711 1 Spring, Throttle Stop
14 141-0713 1 Needle, idle Adjusting
15 141-0710 1 Spring, idle Needle
16 141-0077 >, 1 ‘~ Washer. Main Jet; isembly
17 141-0816 1 Jet Assembly, Main,
Adjustable
18 141-0742 1 Shaft Choke
19 141-0699 1 Washer
20 141-0697 1 “fSeal, Felt
21 141-0203 1 ‘Retainer, Felt Seal
22 141-0709 1 Shaft & Lever. Throttle
23 141-0077 1 tGaskr)!. Fllel Valve Seat

Y “ - Parts contained
~ - parts conts}ned
In Repair Kl!.
In Gasket Kit.
 [ I I
1 ! I
r-
-..
I -1
I I
I 194
i

I
I
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I
9 7
I
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I
I
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L -— ---

FUEL PUMP GROUFI (ELECTRIC)

REF. PART WY. PART REF. PART QYY. PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
— 149C T Pump, Fuel (Electric) 21 T 7 Plate, Retaining, Bellows
1 # 4 Screw, Fillister Locking 22 c 1 Plate, Retaining, Spring
Head, Cross-Recessed, 23 c 1 Armature, Fuel Pump
Steel (8-32 X 3/8”) * 1 Spring, Helical, Compression
24
2 E 1 Valve Cap, Pump (Electrical Connection)
3 149-J397 1 Screen, Filter (7/8” Dia.) 25 !2 1 Lug, Terminal (Coil Lead)
4 149-1399 1 Gasket, Cap to Housing, 26
●
1 Diode
Valve . 1 Screw, Special, Nylon
27
5 .-,.-. ,, m,- , . Plate, Terminal, Point
149-1398 1 Screen, Filter ~afo ula. j 28 1
6 + Seat, Valve, Pump . 1 Insulator, Spacer
f 29
f
7 149-1400 2 Disc, Valve, Plnnp 30
●
1 Screw, Binder Head,
8 f 2 Spring, Valve, Pump Slotted, Shoulder, Brass
9 # 4 Screw, Fillister Locking (8-32 X 15/16”)
Head, Cross-Recessed, 31 c 1 Spring, Helical, Compression
Steel (8-32 x 3/8”) (Point Damper)
10 c Housing, Valve, Pump . 1 Plate Assembly, Breaker Point
1 32
11 149-?401t 1 Gasket, Valve Housing 33
●
1 Insulator, Breaker Plate
to Pump Body 34 E Coil Assembly, Fuel Pump
12 # 2 Screw, Binder Head, 35 # : Screw, Hex I-iead, Steel
Cross-Recessed, Steel (1/4-20 X 1/2”)
(8-32 X 15/16”) 36 # 2 Washer, Lock, Steel (1/4)
# 2 Washer, Flat, Fiber (No. 8) 37 E 1 Bracket, Fuel Pump Mounting
. 1 Nut, Hex, Acorn, 38 E 1 Case, Fuel Pump Body
Sheet Metal (No. 8) i 49-1395 1 Repair Kit, Point
15 . (Includes Parts Marked ‘ )
1 Spring. Helical, Compression
(Barrel Shaped) 149-1396 1 Repair Kit, Bellows
16 ●
1 Spring, Helical, Compression (Includes Parts Marked t)
(Flat Coil)
17 ●
3 Washer, Insulating, Nylon Ori~inai Ecruioment Parts, Not Sold Separately;
(No. 8) O:~er Complete Pump for Replacement,
18 t 1 Spring, Helical, Compression
Parts Inckded in Point Repair Kit.
(Bellows Pressure)
t 1 Nut. Retaining, Bellows Parts Included in 9ellows Repair Kit.
t 1 Beflows, Fuel Pump Standard Hardware Parts, Procure Locally.
 &f
I ]

19’

VACUUM SPEED BOOSTER GROUP

2‘ &---”
REF.
NO.
PART
NO.
OTY.
USED
PART
DESCRIPTION
REF.
NO.
PART
NO.
“?!$ QTY.
iJsE9
PART
DESCRIPTKIM ..
.— _ ——
1501030 1 Kit, Vacuum Speed E?oosler 11 150-0644 ? Cover, Vacuum Boost::(
1 150-1080 1 Linkage Assernbl: Housing N ~t So!d Sep&r’ately]
(lflCtUd13S Parts Marked - ) 150-2471 1 Sprmgl External
2 150-1031 1 Kit, Diaphiagm F@placemcmt, 813-0111 2 Screw, Round twad (10-: ‘ x
Includes Gaskets 2-1,44 ) &’:~ter Mountl’lrj
3 150-0668 1 Gasket. Diaphragm Plate 853-0008 ~ Washer, Lock
4 150-0425 1 Gasket, Booster to Manifold 815-0148 4 Screw, Hex Head (9-’;? x 7‘8 ‘)
5 150-0475 1 Spring, internal 150-1332 Shield, tieat
6 15@ij375 1 Bracket, Internal Spring 526-0196 ; Washer, Spacer - S:lield
Adjusting Mo(!nting
7 516-0039 1 Pin, Cotter (3/32 x 5/8”) 18 150-0639 2 .JoInl 3all
Adjusting Bracket 19 520-01 8;’ 1 ‘Roa, Linkage
8 150-0666 1 Plate, Diaphragm 2C 870-0053 2 ‘Palrlut
9 516-0085 1 Pin [3;32 x 3/4”), 21 970-0131 2 ‘Nut. Keps
Diaphragm Lever Pivot 22 526-0196 2 ‘Washer, Fia’
10 150-1355 1 Housing, Vacuum Booster 23 150-0430 1 “Bracket, Spritlo
(Not Sold Separately) .- Parts inciuded In Linkaqe Assembly
CONTROL - IGNITION GROUP

41 40
43 42 , 4,2 I I

0 33

\~ 34
l—= —35

.*
U9

I
—37

T
38

-36

\
REF. PART QTY. PART REF. PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
——
1 821-0010 1 Screw, Hex Head (1/4-20 x 1/2”) 30 323-0541 1 Connector, Plug (Partof
2 856-0006 1 Washer. Lock ( 1/4) Wiring Harness)
3 332-0142 1 Terminal, Lug - Solderless 31 338-0897 Harness, Wiring
4 815-0350 1 Screw, Hex Head (10-32 x 3/8”) 32 160-1135 Breaker Box Assembly
5 166-0588 1 Clamp, Coil (includes Parts Marked ‘)
6 167-0242 2 Spark Plug 33 802-0035 2 ‘Screw, Socket Hex Head Cap
7 167-1520 1 Cable, Spark Plug (7-1/2” ) (1/4-20 X 7/8”)
8 167-1557 1 Cable, Spark Plug (14-1 /2” ) 34 850-0040 2 ‘Washer, Lock ( 114)
9 166-0535 1 Coil, Ignition 35 526-0214 2 “Washer, Flat ( 1/4)
10 815-0350 1 Screw, Hex Head ( 10-32 x 3/8”) 36 160-1040 1 ‘Gasket, Box
11 656-0003 2 Washer, Ext ( 10) 37 160-0723 1 ‘Plunger
12 312-0027 1 C-ondenser, Ignition 38 160-1041 1 ‘Bushing, Plunger
13 330-0008 1 Cover, Outlet Box 39 812-0077 2 ‘Screw, Round Head (8-32, x 3/8”)
14 508-0179 1 Cable Strain Relief 40 160-0930 1 ‘Cover, Breaker Box
15 815-0350 2 Screw, Hex Head (10-32 x 3/8”) 41 160-0150 ‘Gasket, Cover
16 330-0028 1 Box, 0Lltk3t 42 615-0285 ; ‘Screw, Round Head (8-32 x 5/16”
17 815-0350 1 Screw, Hex Head ( 10-32 x 3/8”) 43 160-0428 1 ●Lead, Strap - Point Set
18 301-3484 1 Cover. Control 44 160-0075 1 “Cam, Point AdJusting
~~ 815-0365 4 Screw, Round Head ( 8 x 3/4”) 1 “Point Set
45 160-OOOC
Self-Tapping 46 160-0931 1 ‘Guide, Plunger
20 300-0859 1 Control Board Assembly (See 47 160-0261 1 “Wick, Ereaker Box
Separate Group for Components) 48 312-0069 1 ‘Capacitor, Ignition
21 870-0263 4 Nut, Insulator 49 160-0349 1 “Terminal Block Assembly
22 815-0350 4 Screw, Hex Head ( 10-32 x 3/8”)
(Consist of Parts Marked +)
23 301-3481 1 Bracket, Control Mounting
332-0319 1 +Block, Terminal
24 821-0009 2 Screw, Hex ,Head (1/4-20 x 3/8”)
332-0284 1 +Screw, Square Head
25 307-1166 1 Relay. Solenoid (10-32 X 3/4”)
26 301-3483 1 Bracket, Control Assembly 1 +Washer, Insulating
508-0016
Mounting +Washer, Insulating
508-0017 1
27 321-0194 1 Fuse (9 Amp, 32 Volt) (Part of
526-0049 1 +Washer, Flat - Brass ( 10)
Wiring Harness) 854-0010 2 +Washer, Lock ( 10)
28 321-0193 1 Fuse Holder (Part of Wiring 2 +Nut, Hex (10-32)
871-0010
Harness)
29 323-0440 1 Connector. PIUCI(Part of “ - Included in Breaker Box Assembly.
Wiring H“ame~s’i I + - Included in Terminal Block Asser6bly

FUEL TANK GROUP

10
\b
\\
‘2

‘i- ——.Iliii
.~
REF. PART QTY. PART
Ix&’ I
NO. NO.
159-1022
159-1029
USED
1
1
DESCRIPTION
Tank. 5 Gallon Fuel
Cap & Pickup Assembly Fuel
(Includes Parts Marked ‘)
G%it
, I
I

3 159-1000 1 “Gasket, Fuel Tank Cap

4 159-0990 1 “Cap. Gas Can
5 502-0399 1 “Ftlter. Ball Check
6 503-0656 1 ‘Hose, Fuel
7 502-0398 1 “Coupllng, Male
8 159-1030 1 “Vent ————— ,“———— II
9 502-0003 1 ‘Connector, Inverted Male
10 159-0997 1 Line, Fuel - Tank to Pump

incl~!ded in 159-1029 Fuel Cap & pickup Assembly.

———
1’ ——
51
J
I

I
HOUSING GROUP ‘ ‘

..

,.,’

15
.

17
/
20

.
.
.
@.
e

.
&9
.
\
22

.
44’ \\\\\ *
 TB2

I ll-rFFd - i ‘i (-E--”HWp
I II=E -El- -izic -
,,
II

CONTROL ASSEMBLY GROUP 300-0859 ..

REF. PART QTY. PART REF. PART QTY. PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
——
Al 300-0859 1 Control Assembly AIRi 353-0043 1 Resistor - 35-Ohm, 10 Watt
AIC1 355-0026 T Capacitor, .47 Mfd. A1R2 350-0437 1 Resistor - 120K-Ohm, 1/2 W, 5
AIC2 356-0046 1 Capacitor, Electrolytic -5 Mfd A1R3 350-0977 1 Resistor - 390-Ohm, 2 W, 5°h
AICR1 357-0013 1 Rectifier A1R4 350-0427 1 Resistor - 47 K-Ohm, 1/2 W, 5
A1CR2 357-0013 1 Rectifier AIR5 350-0404 1 Resistor - 5.1 K-Ohm 1/2 W, 5
A1CR3 358-0054 1 Diode and Heat Sink A1R6 350-0315 1 Resistor - 1-Ohm, 1/2 W, 5V0
A1CR4 357-0004 1 Rectifier A1R7 350-0355 ‘1 Resistor - 47-Ohm, 1/2 W, 5°/0
AlCf15 357-0004 1 Rectifier Al R8 350-0379 1 Resistor - 470-Ohm, 1/2 W, 5
A1CR6 357-0004 1 Rectifier A1R9 350-0530 1 Resistor - 330-Ohm, 1/2 W, 5
A1CR7 359-0026 1 Diode A1R1O 350-0983 1 Resistor - 680-Ohm, 2 W, 50/
A1CR8 357-0017 1 Rectifier A1R12 350-0673 1 Resistor - 270-Ohm, 1 W, 5%
A1CR9 357-0017 1 Rectifier A1R13 350-0404 1 Resistor - 5.1 K-Ohm, 1/2 W, !5
A1CR1O 357-0013 1 Rectifier AIS1 308-0323 1 Switch - Double Pole, Double
AIQ1 362-0018 1 Transistor Throw
A1Q2 362-0033 1 Transistor A1S2 308-0320 1 Switch - Double Pole, Dou’ble
A1Q3 362-0028 1 Transistor Throw
A1Q4 362-0011 1 Transistor AITB1 332-1450 1 Terminal Block
A1Q5 352-0011 1 Transistor A1TB2 332-1450 1 Terminal Block
1 332-1454 1 Printed Wiring Board
 9

—1
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2
3,4-
..
5-
2

,1

8,
6

—1.

-2
3,4

5 ?
REMOTE STARTING CONTROL GROUP —
OPTIONAL EQUIPMENT

REF. PART QTY. PART REF. PART QTY. PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
I —. —
1 CONTROL. REMOTE STARTING (All Include 2 308-0341 1 ESwttch. Rocker
Parts Marked E) 3 815-0385 2 ‘t Screw, Round b~~d (6-32 x lf2”)
300-0985 1 Standard (Also Includes 4 860-0005 2 +~N41t. Hex (6-32)
Parts Marked “ ) 5 302-0885 1 +tMeter, T[me Total izing
300-0986 1 Deluxe (Also Includes Parts 6 359-0034 1 +Dlode
Marked +) 7 302-0888 1 +Meter. Battery Condition
300-1131 1 Special (Also Includes Parts 8 301-3606 1 +Panel, Control
Marked t) 9 301-3776 1 tPanel, Control
10 301-3566 1 “Panel, Control

E - Part common to all controls.

‘ - Part used in Standard Control

+ - Parts used in Deluxe Control.

t - Parts used in Special Control,

37 I
29

42
45 44 41
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REF. PART QTY. PART REF. PART (2TY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
——
1 812-0156 4 Screw, Hex Head (1/4-20 x 1-1/2”)
26 336-0186 1 A“Lead, Electrical
2 850-0040 4 Washer, Lock (1/4)
27 336-2110 1 +Lead. Electrical
3 232-2107 1 Cover, Generator
4 28 336-1890 2 ~Lead, Electrical
234-0362 1 Wrapper, End Bell
29 338-0643 1 Wlrina Harness
5 870-0203 1 Nut, Hex (7/16-20)
30 232-2321 1 Supp;rt, Generator
6 850-0055 1 Washer, Lock (7/16)
7 31 800-0051 2 ScrewHexHead (3i8-16 xl-l/4”)
205-0090 1 Fan, Generator
8 32 850-0050 2 Washer, Lock (3/8)
815-0359 2 Screw, Hex HeadThread
33 526-0030 2 Washer, Flat [3/8)
forming (10-32 x 7/8”)
34 800-0044 4 Screw, Hex Head (5/16-18x7-l/2”\
9 812-0118 1 Screw, Hex Head (10-24x5”)
10 35 850-0045 4 Washer, Lock (5/16)
860-0011 1 Nut, Hex (10-24)
11 36 526-0115 4 WasherFlat (5/16)
850-0030 1 Washer, Lock [10)
37 862-0015 8 Nut, Hex (5/16-18)
12 304-0706 2 Bracket, Mounting
13 38 211-0187 1 End Bell
304-0015 2 Washer, Centering
14 39 516-0182 8 Pin, Roll
357-0020 1 Diode Assembly
40 220-1816 1 Stator Assembly
15 353-0047 1 !3esistor, Tapped
41 520-0733 1 Stud
16 336-1891 4 Lead Assembly
42 232-0596 1 ClIp, Bearing Stop
17 815-0359 12 Screw, Hex Head Thread 43 510-0047 1 Bearing, B~i. (Part of
Forming (10-32x7/8”)
Rotor Assembly)
18 BLOCKASSEMBLY, BRUSH (Eachlncludec Parts
44 204-0110 1 Collector Ring (Part of
Marked f)
Rotor Assembly)
212-0345 1 Right (Also Includes Parts
45 203-0152 1 Commutator (Part of Rotor
Marked +)
Assembly)
212-0352 1 Bottom (Also Includes Parts
46 232-2316 1 Hub, Drive (Part of Rotor
Marked ‘ )
Assembly)
212-0346 1 Top (Also Includes Parts
47 515-0007 1 Key, Drive (Part of Rotor
Marked *)
Assembly)
212-0353 1 Left ~oj-1903
48 1 Rotor Assembly
19 214-0095 4 !2Brush, Commutator
49 515-0006 1 Key
20 214-0096 8 EBrush, Collector Rings
50 800-0050 4 Screw, Hex Head (3/8 -16 xl-l/4”)
21 212-1232 12 E. Spring, Brush
51 850-0050 4 Washer, Lock (18)
22 871-0010 8 CNut, Hex
52 231-0164 1 Ada~ter, Generator to Engine
23 853-0008 4 F-Washer, Lock
23 853-0008 1 ‘Washer. Lock + - parts included in Brush Block 212-0345.
24 526-0049 1 ●Washer, Flat Y - Parts included in Brush Biock 212-0346.
25 815-0341 4 R3crew. Hex Head, Brass (10-32x1”) ‘ - Parts included in Brush Block 212-0352.
E - Parts included in All Brush Block Assemblies.
 900-0200 (l-76)

SUPPLEMENTARY INSTRUCTIOf4S AND PARTS LIST

This Stipp”
ement applies to the S.OCCK-3CR/13000 and the 6.SNH-3CR./l3OOO ]ome Stand
Generator Sets. Use this Supplement with the 927-0360 Operator’s Manual and Parts
Catalog for the CCK sets and’~ith 940-0360 Operator’s fila~lual and Parts Catalog for
the !Wisets.
The new models, designated by the Spec Number 130(20,are fully automatic for
starting and stopping when used with an “Onan“ “ET” series Automatic
Load Transfer .%it.ch.

INSTRUCTIONS:

The automatic start-stop control includes a trickle battery charging circuit whic
is used to main~ain the starting ba:.t.eryof the generator set. The charge rate i
adjustable from 50-300 milliamperes. The control panel inc].udcsa milliammeter
for state Gf charge readings. The battery c.ha~g~~~ consists of a transformer, ful
wave rectifier and resistors. The trickle charge rate should bc set to maintain
the unit’s battery at full charge. For the first severa,lweeks of operation, the
rheostat should be set and the battery condition checked frequently. [Use a
hl-dromet.er,
) .4cijusI-
the charger for a minimum charge rate that will maintain
cha~ge condition. Higher rates will shorten battery life. Large ambient
temperature charlgesmay require a different charge rate ~djustrnent.

The Cranking Limiter circuit breaker i.nthe atlto}n~tic.start-sto~>

control de-energ
the generator set starting circuit after 4S-90 seconds’of cranking time to preven
running batteries down. Reset cranking limiter by pushing in the red button on
cGntrol housing before cranking is again attempted. The cranking limiter is an
electrically-operatedthermal relay which prGtccts the engine cranking circuit.
The circuit is energized when the engine begins to crank and remains energized
until the engine starts. If the engine does not start, a heating element.in the
limiter opens the cranking circuit after app~oximately one minute. /4one-minute
“cool (low-l”
period is required before attempting to reset the cranking limiter to
start the unit.

NOTE: If repeated attempts to start the set fail, check the fuel supply befGre
resetting the cranking limiter. Lack of fuel will cause the cranking,limiter
circuit to energi;e each time set is cranked.

of the generator set, start-stop control and automatic transfer switch

Schernat.ics
are also included with this supplement.

1
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625-1367 E
@
PARTS LIST:

The following parts apply to both the CCK and NH Spec 13000 Sets; use these parts
in place of/or in addition to those listed in the manuals. Note: Parts that
are similar in appearance to those in the manuals are not illustrated. The
reference numbers correspond to the numbers in the applicable Group Illustrations
in the manual.
CONTROL CROUP

REF. NO. PART NO. QTY. USED “ DESCRIPTION

51 812-0077 2 Screw, Machine - Round Head

(#8-32 X 3/8”)
S2 853-0005 2 Washer, Lock - External Tooth #8
53 300-1227 1. *Control, Disconnect Adapter
(Used beginning with serial
#067595498S during Spec “R”
for CCK Sets and during Spec “F”
for NH Sets) Optional for use
on earlier models.

,HOUSING GROUP

-52

REF.NO. PART NO. QIT. USED DESCRIPTION

51 808-0024 4 Screw, Tapping - Round lk?ad

(#8 x s/8”)
52 300-1321 1 *Control~ sTARr-sToP - Automatic
(Used beginngin$jwith SPEC 13000
Models, Optional For earlier models)
* - See Separate Group for Components
 AUTOMATIC START-STOP CONTROL GROUP - OPTIONAL EQUIPMENT

da

i!b’--lsl

1- 20
22

I /18

21

l’6
.4

REF. N’3. PART NO. QTY. USED DESCRIPTION

1 815-0350 I 4 Screw, Tapping - Hex Washer Head

(#10-32 X 3/8”]
2 302-0489 1 Ammeter
3 357-0013 1 Diode, Rectifier
4 320-0104 1 Circuit Breaker - Time Delay
(Cranking Limiter}
 AUTOMATIC START-STOP CONTROL GROUP OPTIONAL EQUIPMENT [Continued)

REF. NO. PART NO. QTY. USED DESCRIPTION

5 321-0067 1 Fuse, Cartridge - 1 Amp

6 321-0104 1 Fuse Holder
7 304-0217 1 Resistor, Fixed - 1 Ohm, 10W
8 301-4033 1 Cover, Control Box
9 508-0008 1 Grommet, Rubber
10 332-0699 1 Terminal Block (6 Places)
11 304-0717 1 Resistor, Fixed - 110 Ohm,
l/2W (With Leads and Terminals)
12 307-1496 1 Relay, Armature - SPDT, 120 VAC,
60 HZ, 8 Amp
13 307-1495 1 Relay, Armature - SPDT, 24 VDC
8 Amp
14 Resistor, Fixed - 15 Ohm, SW
15 Resistor, Adjustable - 0-150 Ohm,..
25 W
16 305-0129 1 Rectifier, Selenium - Bridge, 26.VDC,
300 MA
17 315-0009 1 Transformer, Power, Stepdown - 115 to
22 VAC, 12.5 VA, 50/60 Hz
18 332-1925 1 Strip, Marker
19 331-0007 1 Connector, Conduit - Straight (1/2”)
20 331-0047 As Req~d. Conduit, Flexible (1/2’’)-1S”Used
21 331-0010 1 Connector, Conduit - 90° (1/2”)
22 301-4028 1 Box, Control

ATTACHING HARDWARE - NOT ILLUSTRATED

(Select as Applicable)

811-0105 As Req’d Screw, Machine - Round I]eadBrass

(10-32 x 1“)
812-0059 As Req’d Screw, Machine - Round Head [#6-32 x 1/4”)
812-0061 As Req’d Screw, Machine - Round Head (#6-32 x 3/81’)
812-0063 As Keqid Screw, Machine - Round Head (~6-32 x 1/2”)
812-0067 As Reqtd Screw, Mac’nine- Round Head (#6-32 x 7/8”)
81~-0077 As Req$<d Screw, Machine - Round Head (8-32 x 3/8”)
812-0087 As Req’d Screw, Machine - Round Head (#8-32 x 1+”)
81’2-()()9() As Req’d Screw, Machine - Round head (#8-32 x 2%”]
813-0013 As Req’d Screw, Machine - Round Head (t10-32 x 2-3/4
850-002S As Reqfd Washer, Lock - Spring (#8)
850-0030 As Req~d Washer, Lock - Spring (#10)
S53-0008 As Req’d Washer, Lock - External Tooth (#10)
856-0003 AsReq’d Washer, Lock - External/Internal Tooth ~10
526-0003 As Req’d Washer, Flat (11/64” ID x 3/8” OD x 1/32”
THK)
$’6-0049
.- As Req!d Washer, Flat Brass (0.20~.)”lD x 7’/16”OD
x 1/32”] l’HK
860-0005 As Req’d Nut, Hex (#6-32)
860-0008 As Req’d Nut, liex(1/8-32)
861-0008 As Req’d Nut, Hex (~10-32]
871-0010 As Req’d ; Nut, }{f2X - Brass (#lo-32]
508-0033 As Reqtd Washer, Insulating Mica [7/32f’ID x s/4fl’cJII)
304-0014 As Req’d Washer, Stepped - Resistor Centering
 .

DISCONNECT ADAPTER CONTROL GROUP

—..
REF. PART QTY. PART
NO. NO. USED DESCRIPTION
300-1227 1 Control, Disconnect Adapter
cl 356-0059 1 Capacitor, 2.2 Mfd20°h35vdc
CR1 357-ooo4 1 Rectifier
CR2 357-0004 1 Rectifier
CR3 357-0004 1 Rectifier
CR4 359-0036 1 Diode
El-4 332-1511 4 Terminal, Lug
HI 818-0005 4 Rivet, Blind
MP1 332-1656 1 Bracket, Mounting
MP2 332-1656 1 Bracket, Mounting
Q1 362-0035 1 Transistor
Q2 362-0011 1 Transistor
Q3 362-0011 1 Transistor
RI 350-1124 1 Resistor 100-0hm,2 Watt, 100/o
R2 350-0536 1 Resistor 1000-Ohm, 1/2 Watt, 10Yo
R3 350-0527 1 Reslstor180-Ohm, l/2Watt,l(l%
R4 350-0396 1 Resistor2400-Ohm, l/2Watt,5°/0
R5 350-0398 1 Resistor 3000-Ohml 1/2 Watt, 50/o
R6 350-0411 1 Resistor 10,000-Ohm, 1/2 Watt, 50/
TB1 332-1833 1 Printed Wiring Board
WI 338-0935 1 Wiring Harness

..
..
 5PtGlAL PAH IS LISI t-(JHMODEL 5. bNH->5LK SPEC ubuu r
FOR STANDARD PARTS REFER TO CATALOG 940-0360 KEY No.
(PARTS CATALOG ALSO CONTAINS COMPONENTS FOR MAJOR OPTlONAL FEATURES LISTED BELOW
●

WIRING DIAGRAM NO. 611-1116-02

1
PART NO. QTY. DESCRIPTION PART NO. QTY. DESCRIPTION
I I I

Home Standby

201-1905 1 Rotor Assembly, Generator

167-0237 2 Plug, Spark - Resistor
166-0643 1 Coil, Ignition
140-1073 1 Clamp, Air Cleaner
140-1061 1 Cover, Air Cleaner - Top
140-1071 1 Element, Air Cleaner
140-1066 1 Cover, Air Cleaner - Bottom
r
503-0311 1 Clamp, Hose
140-1075 1 Elbow, Air Inlet
140-1067 1 Bracket, Air Cleaner Mounting
 6UUU b
5iPtGlAL PAH IS LIST FOR MODEL 0. 5NH- 5LK
SPEC
FOR STANDARD PARTS REFER TO CATALOG 940-0360 KEY NO.
(PARTS CATALOG ALSO CONTAINS COMPONENTS FOR MAJOR C)PTIONAI- FEATURES LISTED BELOW)

WIRING DIAGRAM NO. 611-1116-02

I PART NO. QTY, DESCRIPTION PART NO. QTY. DESCRIPTION

Home Standby

167-0237 2 Plug, Spark - Resistor

166-0543 1 Coil, Ignition
140-1073 1 Clamp, Air Cleaner
140-1061 1 Cover, Air Cleaner - Top
140-1071 1 Element, Air Cleaner
140-1066 1 Cover, Air Cleaner - Bottom
503-0311 1 Clamp, Hose
140-1075 1 Elbow, Air Inlet
140-1067 1 Bracket, Air Cleaner Mounting