Materials System Specification

04-SAMSS-051 11 October 2010

Ball Valves, API SPEC 6D
Document Responsibility: Valves Standards Committee

Saudi Aramco DeskTop Standards

Table of Contents

I Scope............................................................. 2
II Conflicts and Deviations................................. 2
III References..................................................... 2
IV Notes to Purchaser........................................ 3
V Modifications to API SPEC 6D,
Specification for Pipeline Valves............ 4

Appendix A........................................................... 8
Appendix B........................................................... 9

Previous Issue: 25 October 2009 Next Planned Update: 11 October 2015

Revised paragraphs are indicated in the right margin Page 1 of 9
Primary contact: Shiha, Saad Mohammed on 966-3-8760163

Copyright©Saudi Aramco 2010. All rights reserved.

Document Responsibility: Valves Standards Committee 04-SAMSS-051
Issue Date: 11 October 2010
Next Planned Update: 11 October 2015 Ball Valves, API SPEC 6D

I Scope

This Specification along with the Purchase Order covers the minimum requirements for
soft-seated, steel, flanged and butt-weld end, trunnion-supported ball valves in nominal
pipe sizes (NPS) 2 inch and larger for ASME Classes 150 through 2500; and floating
ball valves up to and including NPS 4 inch in ASME Classes 150 and 300.

Valves covered by this Specification shall be suitable for wet, sour liquid or gaseous
hydrocarbon services from -18 to 120°C. For Low Temperature Service from -45°C to
-18°C, 04-SAMSS-003 shall be applied.

Additional requirements for the following special services are covered in the following
Appendices:

 Appendix A: Metal Seated Valves for Services from -18 to 400°C.

 Appendix B: Underwater Service.

II Conflicts and Deviations

A. Any conflicts between this specification and other applicable Saudi Aramco
Materials System Specifications (SAMSSs), Engineering Standards (SAESs),
Standard Drawings (SASDs), or industry standards, codes, and forms shall be
resolved in writing by the Company or Buyer Representative through the
Manager, Consulting Services Department, of Saudi Aramco, Dhahran.

B. Direct all requests to deviate from this specification in writing to the Company or
Buyer Representative, who shall follow internal company procedure SAEP-302
and forward such requests to the Manager, Consulting Services Department, of
Saudi Aramco, Dhahran.

III References

Material or equipment supplied to this specification shall comply with the latest edition
of the references listed below unless otherwise noted:

A. Saudi Aramco References

Saudi Aramco Engineering Procedure

SAEP-302 Instructions for Obtaining a Waiver of a
Mandatory Saudi Aramco Engineering
Requirement

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Document Responsibility: Valves Standards Committee 04-SAMSS-051
Issue Date: 11 October 2010
Next Planned Update: 11 October 2015 Ball Valves, API SPEC 6D

Saudi Aramco Materials System Specifications

04-SAMSS-003 Additional Requirements for Low Temperature
Valves
04-SAMSS-035 General Requirements for Valves
04-SAMSS-048 Valve Inspection and Testing Requirements

Saudi Aramco Forms and Data Sheets

6233-1-ENG Valve Data Sheet

B. Industry Codes and Standards

American Petroleum Institute

API SPEC 6D Specification for Pipeline Valves
API STD 598 Valve Inspection and Testing
API STD 602 Compact Steel Gate Valves

American Society of Mechanical Engineers

ASME/ANSI B16.34 Valves - Flanged, Threaded, and Welding End
ASME SEC VIII Boiler and Pressure Vessel Code

National Association of Corrosion Engineers/International Standardization

Organization
NACE MR0175/ISO 15156 Petroleum and Natural Gas Industries –
Materials for Use in H2S Containing
Environments in Oil and Gas Production

IV Notes to Purchaser

In addition to the valve requirements specified in this SAMSS or approved

modifications, the following information, at minimum, shall be considered and included
in purchase requisitions/orders as applicable:
1. Valve size
2. Pressure class
3. Ends (flanged w/raised face or ring joint, or welding ends)
Commentary Note:

Refer to 04-SAMSS-035 and Saudi Aramco's Standard Drawings for flanged valves
larger than NPS 24.

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Document Responsibility: Valves Standards Committee 04-SAMSS-051
Issue Date: 11 October 2010
Next Planned Update: 11 October 2015 Ball Valves, API SPEC 6D

4. Face-to-face dimensions, if non-standard

5. Operation requirements (gear or power operator)
Commentary Note:

Manufacturer should be advised to provide a stem of sufficient length if it is

anticipated that the valve may be retrofitted with an electrical actuator.

6. Above ground or buried service (specify burial depth) or insulated service

7. Seating, if other than soft type (see appendices)
8. Orientation of installed valve, if other than stem-vertical
9. Special internal or external coatings
10. Other than standard wet sour hydrocarbon services (see appendices)
11. Valves shall meet the applicable requirements of 04-SAMSS-035
12. For hot tap operations (specify min. bore required)
13. Specify trim materials option in paragraph 3.4.
14. Seat pockets for scraper trap isolation valves shall be overlaid with Inconel 625.
15. Face-to-face dimensions, if non-standard
16. Floating ball design, if required
17. Low or high temperature service
Commentary Note:

Form 6233-1-ENG, Valve Data Sheet, (refer to 04-SAMSS-035), shall be filled out
by the Purchaser when ordering non-stock valves.

V Modifications to API SPEC 6D, Specification for Pipeline Valves

The following paragraph numbers refer to API SPEC 6D, Twenty-Second Edition,
January 2002, which is part of this specification (standard). The text in each paragraph
is an addition, exception, modification, or deletion to API SPEC 6D as noted.
Paragraph numbers not appearing in API SPEC 6D are new paragraphs to be inserted in
numerical order.

Section 5 - Valve Types and Configurations

5.1.3 (Addition) Unless otherwise specified in the Purchase Requisition/Order,

valves shall be furnished trunnion-supported, full bore, long pattern, in either
split body or top entry body styles.

(Addition) The ball shall be a substantially solid one-piece casting or forging.

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Document Responsibility: Valves Standards Committee 04-SAMSS-051
Issue Date: 11 October 2010
Next Planned Update: 11 October 2015 Ball Valves, API SPEC 6D

(Addition) Trunnion-supported valves shall be designed to provide "double

block and bleed" service.

(Addition) The seats shall be designed to ensure positive sealing at low

differential pressures. Trunnion-supported valves, NPS 8 inch and larger,
shall have a seat sealant injection system or other secondary means to
achieve a seal in emergency cases.

(Addition) The stem shall be blowout-proof. Stem retention by means of a

packing gland is not acceptable.

(Addition) Stem sealing shall be achieved with inner and outer seal
elements or with stem packing that can be tightened under pressure by
means of a mechanically loaded gland. If inner and outer seal elements are
used, either the outer seal shall be replaceable with the valve in service or a
means of injecting sealant between the seals shall be provided.

(Addition) Valves shall be designed to be internally self-relieving. A relief

hole drilled in the ball is not acceptable.

(Addition) Trunnion-supported valves, NPS 8 inch and larger, shall be

provided with body vent and drain API STD 602 gate valves. The drain and
vent valves shall be fitted with NPT threaded plugs.

(Addition) Valves shall be qualified "fire-safe".

(Addition) Gear operators shall be provided on valves in the following sizes

and classes:

ANSI Pressure Class NPS (inch)

150 6 and larger
300 4 and larger
400 and above 3 and larger

Commentary Note:

Refer to 04-SAMSS-035 for operator requirements.

(Addition) For power operation requirements, refer to 04-SAMSS-035.

6 General Design

(Addition) Valves shall meet the applicable requirements of 04-SAMSS-035.

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Document Responsibility: Valves Standards Committee 04-SAMSS-051
Issue Date: 11 October 2010
Next Planned Update: 11 October 2015 Ball Valves, API SPEC 6D

6.1 (Exception) All parts shall be suitable for continuous service at the
maximum operating pressure rating through 120°C.

6.3 (Addition) When top entry valves are furnished in pressure classes 150 and
300, the face-to-face and end-to-end dimensions shall be as listed in Table 4
for pressure class 600.

6.7.1 (Exception) End flanges and associated flange facings shall be in

accordance with 04-SAMSS-035.

6.7.2 (Exception) Welding ends shall be in accordance with 04-SAMSS-035.

6.23 Add (New Paragraph) All valves shall have minimum wall thicknesses in
accordance with ASME B16.34, Table 3. Wall thicknesses for valves not
included in ASME B16.34 Table 3 shall be determined by linear
interpolation or extrapolation.

6.24 Add (New Paragraph) The design of body joints, except for the body end
flanges, shall be in accordance with ASME Boiler and Pressure Vessel Code
Section VIII Division I.

Section 7 - Material

7.1 (Addition) All parts, welds and heat-affected zones of welds exposed to line
fluids shall meet the hardness and heat treatment requirements as specified
in NACE MR0175/ISO 15156. This includes materials under overlays,
platings or coatings. A component shall be heat treated following the
application of an overlay, or coating, if necessary, to bring the condition and
properties of the heat affected zone into compliance with
NACE MR0175/ISO 15156.

7.6 (Modification) Body, bonnet and cover bolting shall be in accordance with
NACE MR0175/ISO 15156, Class III for valves NPS 12 inch and smaller,
and Class I or II for valves NPS 14 inch and larger. When the Purchase
Order specifies that the valves will be buried or insulated, bolting shall be in
accordance with NACE MR0175/ISO 15156, Class I or II irrespective of
size.

7.2 (Addition) Nitrile rubbers, SBR, Neoprene, and EPDM shall not be used as
insert, seal, and packing material. TEFZEL or PEEK shall be used if
acidizing is specified. All parts shall be suitable for continuous service at
the maximum operating pressure rating through 120°C.

7.2 (Addition) Purchaser will specify the trim option for ball, stem and seat ring
materials as defined in Table 1.

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Document Responsibility: Valves Standards Committee 04-SAMSS-051
Issue Date: 11 October 2010
Next Planned Update: 11 October 2015 Ball Valves, API SPEC 6D

Table 1 – Trim Option

Service
TRIM Liquid hydrocarbons
Liquid hydrocarbons with up
COMPONENTS with watercut greater
to 10% watercut, and dry
than 10%, and wet or
sweet gas
sour gas
Ball, stem, and Carbon steel per API SPEC 6D AISI SS Type 410 (or
seat rings Table 3.1 with 75 micrometers higher grade stainless
min. ENP steel as specified)

7.2 (Addition) All wetted parts such as vents and drains shall be upgraded
accordingly to provide equivalent corrosion resistance when a more
corrosion resistant trim has been specified.

9 Quality Control Requirements (Addition) Refer to 04-SAMSS-035 and

04-SAMSS-048.

10 Tests (Addition) Refer to 04-SAMSS-035 and 04-SAMSS-048

11 Marking (Addition) Refer to 04-SAMSS-035.

12 Storing and Shipping (Addition) Refer to 04-SAMSS-035 for additional

requirements.

Revision Summary
11 October 2010 Revised the "Next Planned Update." Reaffirmed the contents of the document, and reissued
with editorial revision to reflect the changes in committee members list.

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Document Responsibility: Valves Standards Committee 04-SAMSS-051
Issue Date: 11 October 2010
Next Planned Update: 11 October 2015 Ball Valves, API SPEC 6D

Appendix A

Additional requirements for metal seated valves in services from -18 to 400°C.

1) The requirement to meet NACE MR0175/ISO 15156 is not mandatory for valves
supplied to this Appendix unless specified in the Purchase Order.

2) Ball and seat rings shall be overlaid with (Stellite 6), tungsten carbide, chromium
carbide or other suitable hardfacings. Vendor shall submit his detailed technical
proposal for approval by the Chairman of the Valves Standards Committee.

3) Bearings shall be Stellite No. 6.

4) Stem packing shall be graphite.

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Document Responsibility: Valves Standards Committee 04-SAMSS-051
Issue Date: 11 October 2010
Next Planned Update: 11 October 2015 Ball Valves, API SPEC 6D

Appendix B

Additional requirements for valves in underwater services.

1) The bottom of the body cavity of the valve shall be filled with grease to preclude
entrapment of water after field hydrotest. The grease is to be lithium-based with
additional corrosion inhibitor and EP additives, Shell Alvania EP-2 or equal.

2) Any cavity between valve and operator shall be filled with grease or heavy oil.

3) Flanged connections shall be sealed with fluoro-elastomer O-ring seals.

4) The operator shall be suitable for operating at a water depth of 60 m.

5) A pressure-balancing device shall be provided between operator/cavity and the

surrounding water to compensate for pressure variations caused by water depths
and to prevent seawater entry.

6) A pressure-relief valve shall be installed in the operator/cavity to prevent

overpressurizing if there is any stem leakage.

7) Drains and vents shall be plugged and seal welded.

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