HRB-4 SERIES

HYDRAULIC CYLINDER MACHINE 4 roll

MACHINE TYPE : HRB-4 2513

SERIAL NUMBER : 624015028

HISTORY : 12/21/2015
 HYDRAULIC CYLINDER MACHINE 4 roll
HRB-4 SERIES

CONTENTS PAGE

- Contents 2nd

- Preamble 4

- EC Declaration of conformity 5

PART 1 - GENERAL SAFETY WARNINGS

1.1 Safety instructions 6

1.2 Unrelieved risks 7

1.3 Hazards, responsibility, warnings and bans 8

1.3.1 Hazards 8

1.3.2 Responsibility and warnings 9

1.3.3 Prohibitions 10

SECTION 2 - GENERAL DESCRIPTION MACHINE

2.1 Introduction of Machine 11th

2.1.1 Machine operating criteria 12

2.1.2 Units used 13

2.2 installed on the machine identification and warning labels 14

2.3 Prohibited practices 21

2.4 safety cage and switch on the machine 21

2.5 security zones in the machine 23

2.6 Machine technical information 24

2.7 standard and optional accessories of the machine 25

2.7.1 Standard accessories 25

2.7.2 Option accessories 25

2.8 Noise 26

2.8.1 Noise level measurements 27

2.9 hydraulic bending machinery design standards used in the cylinder 28

CHAPTER 3 - THE INSTRUCTIONS ON THE MACHINE TRANSPORTING

3.1 transportation of the machine 29

3.2 Transporting the Machine 29

3.3 Removing Packaging 31

SECTION 4 - STORAGE CONDITIONS 31

SECTION 5 - MACHINE INSTALLATION INSTRUCTIONS

5.1 General information 32

5.2 The working area of ​the machine 32

5.3 Mechanical installation 33

4.5 Electrical connections 34

5.4.1 motor current values 35

5.5 Oil information 36

5.5.1 Selection of hydraulic oil 36

SECTION 6 - MACHINE COMMISSIONING INSTRUCTIONS

6.1 Emergency stop wire assembly 37

SECTION 7 - OPERATING INSTRUCTIONS

7.1 Operation of the Machine 38

7.1.1 PLC control unit 38

7.1.2 PLC controlled gradual twist 41

7.2 Twisting information 42

7.2.1 Pre-twist 43

7.2.2 Twist 44

7.2.3 Taper twist 45

7.2.4 Removing the twisted hair 48

7.2.5 Opening accounts 49

7.2.6 Bending Diagrams 50

Important notes for 7.2.7 Blends 51

7.2.8 to eliminate the twist error 52

SECTION 8 - MAINTENANCE, REPAIR AND CLEANING INSTRUCTIONS

8.1 parallelism control of the rollers 55

8.2 Rolls calibration 57

8.3 Language selection 58

8.4 Maintenance information 60

8.5 The information used in oil Gear 61

8.6 machinery lubrication scheme 62

8.7 Hydraulic reservoir oil level indicator 63

8.8 Mechanical maintenance periods and instructions 66

SECTION 9 - TROUBLESHOOTING INFORMATION

9.1 Possible malfunctions that may occur 68

I SECTION 10 - OPERATOR'S HEALTH AND SAFETY

1.10 Usable hydraulic oil specifications 71

10.2 Recommended first-aid information 72

SECTION 11 - BUSINESS REMOVAL / RECEPTION 74

ATTACHMENTS

- Hydraulic circuit diagram -

- Spare parts list -

- Electrical scheme and Vice documents -

- Warranty document -
 ORIGINAL INSTRUCTIONS

PREAMBLE

This booklet aims to use more actively and effectively serving our customers the number of machines you are prepared, containing

information that is well located with the necessary technical.

Top quality ingredients, finished products produced with the latest technology and engineering services that we produce our purpose machine using the

appropriate max. performance you can get is our first principle.

Labor costs to you that we minimize our finished products produced; showing the necessary attention for periodic maintenance, it will

serve for many years if you do it regularly.

Our product range of materials with different machines with hydraulic cylinders (sheet metal, aluminum and stainless steel) sheets of

varying thickness and quality as cold as cylindrical and conical bend the . It is provided.

In this booklet, you should read at least once in your machine, such as employees working in our company will be responsible for reading.

booklet to keep by the machine, it is important to resolve faults that may occur. It is recommended that you keep for future reference.

Our factory is in line with evolving technology without resorting to any authority is entitled to make the necessary improvements.

position in the domestic markets we serve since 1956 and we have come to a higher level with the opening of the last 30 years in the

foreign market. Therefore, this market experience and technological developments are reflected in the best way you obtained from our

customers.

Wish to be beneficial to your machine, we wish you success in your business.

DURMAZLAR SAN. And TIC. Organized Industrial Zone A.

BURSA 75th Anniversary Street Tel: + 18 00 90224219 Fax: +

90,224,242 75 80-242 93 73 Internet: www.durma.com.t is

: www.durmazlar.com.t is

E-mail: durma@durmazlar.com.t is

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 ORIGINAL INSTRUCTIONS

SECTION 1 - GENERAL SAFETY WARNINGS

1.1 - SAFETY REQUIREMENTS

You must read the user manual before operating the machine. Please contact the manufacturer if you have any questions about the
machine.

one- Our machine is designed to work in indoor environments. Rain, snow, dust, should be stored where it will be affected by
environmental conditions such as sand and it should work.
2nd - While feeding the machine, follow the values ​given in the identification label on the machine.

3 -! NEVER fingers, hand or body to enter into any portion between the rollers or other moving parts.

4 - ! Always The machine before service and maintenance CLOSED Make sure the location.

5 - Service is required to take out someone from the authorized personnel.

6 - doors wide to prevent moving parts, do not wear long clothes, you wear a tie.

7 - Do grounding of the machine using the copper ground wire.

8 - A machine (1) is designed to be operated with the operator.

9 - rear and side protection machine is running and the front hood protection you absolutely open. Body and protection should only be opened
during maintenance.

10 - For safety reasons, do not change the settings of the hydraulic valves.

11th - To change the location of the limit switch.

12- Do not interfere with the PLC software.

13 - Do not exceed the maximum pressure value given on the label pressure.

14 - Safety of employees and machines for the safety of the machine operators, around the wire emergency stop and emergency stop button on the control
panel, the machine was placed. Emergency stop allows the machine to stop the dangerous movement at all.

15 - The machine will be operated should be well lit place, should not be any obstacles in the work area,

16 - Keep away from the work of third parties.

17 - Keep the work area tidy. errors and irregularities creates hazards in the workplace. It limits your movement.

18 - Inspect the machine could fulfill the function of a safety device prior to use.

19 - Do not attempt to open the electrical panel when the machine is running. Power off the machine before opening the electric panel.

20 - The result of the fall of the workpiece to protect against crushing hazards that may occur when the operator must work with steel-toed shoes
and helmets.

21 - Operators must work gloves.

22 - Use strong protective goggles when working on the machine.

23- When cleaning the metal powder in the machine, always use against slag and oxide mask.
24- Only trained staff can use!

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25- High savers should be used when voice

1.2 - REMOVAL can not RISKS

Figure 1 Figure 2

• During twist your limbs (hands and feet) Always keep twisting away from the field.

• during pre-bending motion in the opposite direction to the case of bending the workpiece need to be ignored it may drop. NEVER
COMING UNDER BENDING's HAIR!

• Permitting the circuit to be taken out of the machine during the bending of the protective cover and safety swich.

• during operation of the machine tool, the moving spot approach. Please observe the values ​specified in the safety distance
measurement.

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 ORIGINAL INSTRUCTIONS

1.3 - RISK, LIABILITY WARNING and BANS

1.3.1 - HAZARDS

The following description of the operator and those around the machines safely and accurately the hazards that are required to adhere
to work, alerts, define responsibilities and prohibitions.

Caution: Electrical Hazard

Attention: General hazard

Caution: Temperature Hazard

Attention: Crushing Hazard

Attention: Crushing Hazard

Attention: Crushing Hazard

Caution: Danger of grabbing Capture

Caution: Danger of Falling break off

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 ORIGINAL INSTRUCTIONS

1.3.2 - Responsibilities and WARNINGS

It is responsible for the safe and correct operation of the machine operator defines personal protective equipment needs following
instructions and warnings.

Work footwear should be used.

Work clothing should be used.

Gloves should be used.

Headphones should be used.

Security cages should not be removed.

Grounding must be performed.

Machines that use or maintenance cases the main switch must be locked.

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 ORIGINAL INSTRUCTIONS

1.3.3 - Prohibitions

confidence in the machine's operator following instructions and definitions bans imposed for correct operation.

Never try to service the machine.

Never open the machine while the safety cage.

Never touch live terminals.

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 ORIGINAL INSTRUCTIONS

SECTION 2 - GENERAL DESCRIPTION MACHINE

2.1 - MACHINE IDENTIFICATION

• Machines manufactured with very precise tolerances and are made with high-tech components in large welded stress relief. All

stress points have been designed with large radii and possible weld cracks are eliminated.

• stretch rollers are designed for minimum optimum value.

• Fixedly arranged upper roll, lower roll of the roller bearings, piston bearings and seals is designed to be able to compensate for

vertical loads.

• Hydraulic cylinder, is honed 2 micron surface finish is designed as two-sided. So that the minimum wear resistance is formed for

the seal. The roller body is made of St 52 steel tubes.

• Hydraulic cylinders, are connected to the body is provided with pins and bearing and load balancing excellent level.

• The piston head features: compact type is equipped with seals and semi angled bearing band.

• Pistons; precision is ground and hard chrome plated. The purpose of this; It passes through the piston seal for low friction and

wear resistance.

• Play rollers and roller bearings are mounted with a hard lead alloy bronze bearings.

• Our company, hydraulic blocks, was designed to provide heat reduction. Hydraulic pipes and fittings need also kept to a

minimum. Hydraulic guarantee the system robustness.

• When it is nevertheless develop a hydraulic system; It valves accessible, high-quality equipment, certainly does not compromise on safety

and performance.

• The hydraulic system permanently, as it is protected from safe limits by pressure overload. It provides pressure relief valves in

the hydraulic system.

• Durmazlar hydraulic system pressure up to its maximum value as the roll nip pressure allows the use of sensitive and also this

pressure value; Adjusting the roll bending roll is performed.

• Hydraulic pipes DIN 2391 / CY St 35.4 by drawing quality steel is used for seamless pipes

• All electric valves 24V DC voltage can be controlled.

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 ORIGINAL INSTRUCTIONS

• PLC technology has the core of the electrical system. PLC system replaces the mechanical relay and durability. critical device;

for example, motors, valves and servo valves, etc. It will shorten the response time.

• PLC controlling the machine functions, the hydraulic and electrical functional status (active or inactive) can be monitored, input

and output data can be viewed easily on the screen. still shown as error messages on the display errors are identified.

• All valves, relays and limit switches control voltage of 24 V DC d. This is the most suitable for safe operation.

• Method of automatic power of the main motor and the hydraulic group is pleasant to use as power supplies.

• protection against the machine's outer surface is painted with two coats weather conditions.

• with standard axis X1, X2, Y1, Y2, Z1, Z2, as has production.

• PLC controller Panasonic NC control unit Siemens CNC control Esa / Gv is used.

2.1.1 - MACHINE WORK CRITERIA

• Our machine is designed in accordance with the cold metal strands. the heated sheet is not suitable for bending.

• on the sides of the roll axis parallel to the X1-X2 and Y1-Y2 is provided by means of linear encoders. The parallelism of the roller
during operation as 0.3 mm are provided with like sensitivity.
• Parallelism of the clamping pressure adjustable lower roller acting hydraulic cylinder is provided with balancing shaft. Parallelism of the
bottom roller during operation 0.2 mm are provided with like sensitivity.

• PLC control system ensures synchronous operation of the side and bottom of the roller machine. This operation; Six-axis control
PLC via the operator panel and touch with calls.
Also PLC control to step 5 with gradual twist of the twist experienced by pre-programming the convenience and time savings.

• NC control system manual in addition to the PLC control system, teaching, and is capable of operating in automatic mode. In
manual mode, all functions are provided by the use of the operator. All steps are recorded, respectively, which makes the operator to twist
in the teaching mode, all moves are repeated recorded by the machine in automatic mode. NC control system 70 has a recording capacity
of at program step 100 Max.

• CNC control system allows the NC control system in addition to the graphical control system allows the operator without having
to calculate the ingenuity twist twist step or steps to be made automatically. Stock twisting bends as polycentric and elliptical shapes that
are difficult to twist thanks to well done easily. 10000 program has the capacity to save.

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 ORIGINAL INSTRUCTIONS

2.1.2 - UNITS USED

UNIT EXPLANATION

% Percent

HE Diameter

> -greater

< -too small

π The number Pi: ​3.14159

l Volume unit: liter (1 l = 1000 cm³)

cm³ Volume unit: cc

h Time unit Time

RPM Speed ​Unit: rev / min

m / min Speed ​unit: m / min

kg W unit: kilograms (1000 kg = 1 ton)

mm Measuring unit: mm (1000 mm = 1 m)

mm² Area Unit: square millimeters

°C Temperature unit: Celsius or Centigrade

V Electrical voltage units: Volt

Ω Resistance unit: Ohm

to Electric current unit: Amperes

Prophet Frequency unit: Hertz

kW Electric power unit: Kilowatt (1 kW = 1000 Watts)

HUNGRY Electric type = AC

DC Direct current electric type =

BAR Pressure unit: BAR

N / mm² Pressure unit: Newton divided by square millimeters

Kg / cm² Pressure units: kilograms divided by square inches (1.019716 Kg / cm² = 1 bar)

PSI Pressure unit: Pound inchkar to (14.50377 PSI = 1 BAR)

DB (A) The noise level in decibels

Mpa Pressure units: megapascals (1MPa = 1 N / mm²)

q Cable section (mm²)

table 2

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 ORIGINAL INSTRUCTIONS

2.2 - MACHINE DESCRIPTION AND WARNING LABELS ON FIT

TAG-2
TAG-1

TAG-4
TAG-3

Tag - 1: Machine promotional tag-on rear frame.

Tag - 2: electrical machinery data promotional tag-on rear frame.

Tag - 3: Grounding on the tag-electric panel.

Tag - 4: showing the motor rotation-label on the engine.

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 ORIGINAL INSTRUCTIONS

TAG-5

Tag - 5: Electricity is a warning label. Tag - 6: work on the machine max. tag representing the pressure.
on the electrical panel. on the rear frame.

Tag - 7: oparatörü must comply with the instructions (GB) Tag - 7: oparatörü must comply with the instructions (EN)
on the rear frame. on the rear frame.

TAG - 8

Tag - 8: Long-oparatörü should adhere to the instructions on the body.

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 ORIGINAL INSTRUCTIONS

TAG - 9 TAG - 10

Tag - 9: please read the instruction manual before you begin. on the rear frame. Tag - 10: Caution! El

jam. kaportal on the side.

CAUTION

PINCH
POINT

CHANGE
POINT

TAG - 11 TAG - 12

Tag - 11: Attention! Adherent points. Tag - 12: Remove Tag.

kaportal on the side. on the cover and a long body.

TAG - 13

Tag - 13: Lubricating label. Shows the areas that need lubrication.

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 ORIGINAL INSTRUCTIONS

TAG - 14

Tag - 14: There is no oil in the tank. Do not operate the machine without an adequate amount of oil filling.
on the rear frame.

settings of your hydraulic valves.

touch the adjustment hydraulic valves.

toc Válvulas de las Hidraulico in ajus.

E 'fatto di divieto Rego to la taratur della valvolin IDRAULICHE. Changing the
Prièr de ne pas toucher aux REGLAGES des valves. Por favor, no
Nedotykejt '
' se nastavení hydraulickych ventilü! Please do not
modified settings. Bitte verstellen sie nicht die Einstellung der hydraulische the valve.
Paineventtili säätöih the hands of the SA mansion.
Nie ruszaj zaworów regualcj to zoom.
Vennligst just ikke innstilling hydraulisk ventilated until the prey.

Instelling niet van de hydraulische ventiel wijzig that. Andre inte Hydrauli ventilernas

Recommended: ISO VG 32-VG 46

ISO VG 32 - VG 46
Bever man startet die Maschine, Ölstand under the Motordrehrichtung Kontrolieren.
Died: ISO VG 32 - VG 46
Utilize antes de la máquina, comprob el nivel de aceite y la del rotación engine.
VG 46 to ISO VG 32 - VG 46

Juice olio ISO VG 32 - User oil VG 46 to

Demarr avant de la machine, contro le niveau d'huile et le sens de rotation du moteur.
Utiliser P'huil to: ISO VG 32 - Utilize will aceite
Pred spustením stroje zkontrolujt to Hladini OLEJA SMR otacení engine.
olej: ISO VG 32 - VG 46
käynnistämistä öljyn määrä Sekar moottor to the oikein to pyörimissuunt.
Cord öljyä: ISO VG 32 - VG 46
Przed uruchomienie I maszyny sprawdzic poziom olej i 'silnik to kierunek obrotowa. Ennen KONE tarkis in the
.
Używacie' olej: ISO VG 32 - VG 46

Bruker olja: ISO VG 32 - 46 Pouzívejt to VGA

Controls oljenivån och Maskin motorns rotationsriktning the startas inn.
oljekvalit to VGA: ISO VG 32 - VG 46

Hydraulische olie volgens ISO VG 32 - 46 Använder

ETK-0304 REV.6

TAG - 15

Tag - 15: Hydraulic warning label: Do not touch the valves on the machine's hydraulic system, changing settings. Make sure that your
machine before running the sufficient level of hydraulic oil filled, check the direction of rotation. Our recommendation ISO VG32 - VG 46
oil is to use. on the rear frame.

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 ORIGINAL INSTRUCTIONS

ATTENTION the CAUTION

GUARDS MUST BE FIXED IN
HARD BODY BEFORE STARTING
USE.LOCATIO BEFORE ALL
PLACE MACHINE they have to
THE POSITION IS FIXED ON THE
JEWELERY
GUARDS
mUST bE
MACHINE

TAG - 16

Tag - 16: It must be hard cowls fitted in place before the machine is started.
on the rear frame.

DANGER DANGER
1. Before starting to use the cabin 1.Clos cabin doors before operation.
2.Avoid accidentally pressing the controller buttons etc.

2. accidental button to control, switch and so on. Avoid swiches

touching. 3.Your function of buttons should know before use.
3. You must know the function of the button
Close the lid.
before use. 4.Your should have to read the user manual before use.

4. You must have read the operating

instructions before use. 5.Don't operator of the machine while the covers

Do not Execute 5.Kapak are certainly open machine. are open.

TAG - 17

Tag - 17: Safe handling information. on the rear frame.

ATTENTION the CAUTION

Block the ventilation

DO NOT CLOSE THE
holes
VENTILATION HOLES

TAG - 18

Tag - 18: Do not cover the ventilation holes. on the rear frame.

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 ORIGINAL INSTRUCTIONS

ATTENTION ATTENTION

PRESSURE IN THE SYSTEM BEFORE THE HYDRAULIC

BEFORE MAINTENANCE SYSTEM MAINTENANCE
you EXPENSES DEPRESSURIZ

TAG - 19

Tag - 19: Relieve the pressure in the system before servicing. on the rear frame.

WARNING WARNING
The hydraulic system leak, leak warning. Ksekbas
Y u s i n i or three ğ can cause serious injury. Refer Do not go near the leaks. High pressure

to the aci s two health services in such a situation. oil easily punctures skin causing serious

Leak, where the fugitive is ncebas item without injury. If injured, seek emergency medical

interfering with the system i i d th er cent SI help. Relieve pressure before loosening
fittings
roducts.

TAG - 20

Tag - 20: The hydraulic system leak, leak warning. on the rear frame.

TAG - 21 TAG - 22

Tag - 21: Attention! Hot Surface. on the electric motor and valves. Tag - 22: Hand to put

warning. Short on the body.

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 ORIGINAL INSTRUCTIONS

TAG - 23

Tag - 23: Machine is the label that indicates who could intervene. on the rear frame.

TAG - 24

Tag - 24: Company label. On the left side fairing.

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 ORIGINAL INSTRUCTIONS

PROHIBITED PRACTICES 2.3-

• a link should not be used outside the electric wiring diagram and materials other than those specified material.

• The main switch is used on a locked cabinet. Clipboard while the machine does not work. Never attempt to
open the cabinet door machine.
• Definitely canceling the emergency stop wire around the machine.
• To change the settings of the pressure relief valves in the hydraulic system.
• Never cancel the protection cover on the front of the machine.
• Machine parameters, to change speed settings.
• Machine to remove the chain.
• Do not put any part of your body between the rollers.
• Crawl under the twisted hair.

2.4 - SAFETY CAGE and SWICH of the MACHINE

Figure 3

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 ORIGINAL INSTRUCTIONS

Emergency Stop Switch Wire: When the machine touched the wire emergency stop trying to remain in the position where the machine
stops and the hydraulic pump. In this case, wire emergency stop machine to run again pull up the reset button on the switch. Then press
the START button on the control panel. (See Figure 4-5)

Figure 4

Figure 5

Cover Switch: If the machine door is opened while the machine remains in that position. In this case, press the door lock button on the
control panel.

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 ORIGINAL INSTRUCTIONS

2.5 - SAFETY ZONE ON MACHINE

Figure 6

safe working area of ​the machine is the front section. (See. Figure 6) to be
careful in the workspace. Use gloves.
You should be aware that fell during the pre-twist the hair and protect your body. Do not let you or anyone else unsafe regions
during twisting. Care for hydraulic equipment to remove, to remove, when to implement clear procedures etc. You get the desired
rolls to the lowest position your support to fall on the ground.

To enter into the machine in any way other than care. Remember that back and internal parts are moving.

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 ORIGINAL INSTRUCTIONS

2.6 - MECHANICAL TECHNICAL INFORMATION

to
515

Y
STOP

one thousand
C
150 G 150 the 700

Figure 7

min.iç Diameter / min.

Int. Slide Ø
Dmin

Ødx1,5 Ødx3
Max. Roller Aperture Max. Pass

Capacity Capacities Capacities

Pre-Bending Bending Bending

Capacity Capasity Twist Front

Engine Oil Capacity Oil Tank

Power Tank Engine Power

MODEL TYPE

Working Height Working

Bending Bending

Side Side Rolls

Length Lenght

length Lenght

weight weight
Bottom Roller

height height
Top Top Top

width width
Bottom Top

Through

Height
Roller

Balls

Bile
L (mm) s (mm) S (mm) (Kg) (KW) (Lt.)
(Mm) Ø (mm) Ø (mm) (mm) (mm) G (mm) H (mm) C (mm)
HRB-4 1504 1550 3 4 140 130 130 12 3100 1300 1150 880 2330 4 90

HRB-4 1505 1550 4 5 150 140 130 12 3460 1140 1140 875 3250 90 5.5

HRB-4 1507 1550 5 7 170 150 140 15 3150 1300 1600 865 2600 90 5.5

HRB-4 2003 2050 2nd 3 140 130 130 12 4000 1300 1210 880 2600 3 90

HRB-4 2004 2050 3 4 150 140 130 12 3650 1300 1200 875 2880 4 90

HRB-4 2006 2050 4 6 170 150 140 15 3600 1270 1120 865 2840 90 5.5

HRB-4 2008 2050 6 8 200 190 170 30 3900 1500 1150 840 4000 7.5 160

HRB-4 2010 2050 8 10 210 190 180 30 3900 1600 1380 835 4570 7.5 160

HRB-4 2013 2050 10 13 230 210 190 30 3950 1500 1200 825 4570 11th 160

HRB-4 2016 2050 13 16 270 250 220 50 4300 1800 1640 1155 8000 15 400

HRB-4 2020 2050 16 20 300 270 220 50 4600 1760 1560 1140 8500 18.5 400

HRB-4 2025 2050 20 25 330 300 240 50 4400 1900 1600 1125 9200 22 400

HRB-4 2030 2050 25 30 360 330 270 60 4370 1920 1720 1510 13950 30 600

HRB-4 2035 2050 30 35 400 370 290 65 4800 2200 2050 1490 16400 37 600

HRB-4 2040 2050 35 40 430 400 320 70 4700 2200 2130 1475 16380 45 900

HRB-4 2050 2050 40 50 450 420 360 85 5900 2300 2500 1875 24000 52 900

HRB-4 2065 2050 50 65 470 430 360 90 5900 2300 2500 1865 30000 60 900

HRB-4 2506 2550 4 6 200 190 170 30 4400 1600 1400 840 5450 7.5 160

HRB-4 2508 2550 6 8 210 190 180 30 4500 1500 1200 835 4850 7.5 160

HRB-4 2510 2550 8 10 230 210 190 30 4600 1500 1200 825 5250 11th 160

HRB-4 2513 2550 10 13 270 250 220 50 4760 1660 1590 1155 10600 15 400

HRB-4 2516 2550 13 16 300 270 220 50 4900 1800 1570 1140 9600 18.5 400

HRB-4 2520 2550 16 20 330 300 240 50 4900 1800 1600 1125 11150 22 400

HRB-4 2525 2550 20 25 360 330 270 60 5400 2500 2000 1510 15150 22 600

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 ORIGINAL INSTRUCTIONS

HRB-4 2530 2550 25 30 400 370 290 65 5010 2060 2050 1490 18800 30 600

HRB-4 2535 2550 30 35 430 400 320 70 5010 2060 2050 1475 20300 37 600

HRB-4 2540 2550 35 40 450 420 360 85 5900 2300 2500 1875 26000 44 900

HRB-4 2550 2550 40 50 470 430 360 90 5900 2300 2500 1865 30000 52 900

HRB-4 2565 * 2550 50 65 520 490 420 105 5900 2300 2500 1840 40000 60 1300

HRB-4 3006 3100 4 6 210 190 180 30 5000 1560 1130 835 5200 7.5 160

HRB-4 3008 3100 6 8 230 210 190 30 5000 1740 1170 825 5800 11th 160

HRB-4 3010 3100 8 10 270 250 220 50 5500 2000 1400 1155 9700 11th 400

HRB-4 3013 3100 10 13 300 270 220 50 5050 1800 1560 1140 10600 15 400

HRB-4 3016 3100 13 16 330 300 240 50 5500 2300 1800 1125 12650 18.5 400

HRB-4 3020 3100 16 20 360 330 270 60 5800 2300 2020 1510 16650 22 600

HRB-4 3025 3100 20 25 400 370 290 65 5600 2200 2100 1490 18300 30 600

HRB-4 3030 3100 25 30 430 400 320 70 5700 2250 2050 1475 20500 37 600

HRB-4 3035 3100 30 35 450 420 360 85 6000 2300 2370 1875 31500 44 900

HRB-4 3040 3100 35 40 470 430 360 90 6000 2350 2700 1865 41350 52 900

HRB-4 3050 * 3100 40 50 520 490 420 105 6600 3100 3000 1840 48940 60 1300

HRB-4 3065 * 3100 50 65 650 610 500 125 6350 3240 3660 2825 70000 74 1700

HRB-4 3085 * 3100 70 85 760 720 600 160 7500 3600 3950 3000 90000 110 2200

HRB-4 3105 * 3100 90 105 820 780 640 200 7500 4000 4300 3280 140000 150 --

HRB-4 3120 * 3100 one hundred 120 870 820 690 220 7500 4300 4800 3690 160000 185 --

HRB-4 3140 * 3100 120 140 970 920 770 250 7700 4700 5200 3990 190000 220 --

HRB-4 3160 * 3100 140 160 1070 1020 870 280 8500 5300 5500 4190 230000 300 --

HRB-4 4005 4100 3.5 5 210 230 190 12 5880 1160 1180 817 8100 11th 160

HRB-4 4006 4100 4 6 270 250 220 50 6500 1800 1580 1155 11400 11th 400

HRB-4 4008 4100 6 8 300 270 220 50 6500 2200 1800 1140 13230 11th 400

HRB-4 4010 4100 8 10 330 300 240 50 6310 1660 1590 1125 16200 15 400

HRB-4 4013 4100 10 13 360 330 270 60 6560 2060 2050 1510 22400 18.5 600

HRB-4 4016 4100 13 16 400 370 290 65 6560 2060 2050 1490 24600 22 600

HRB-4 4020 4100 16 20 430 400 320 70 6800 2400 2100 1475 23810 30 600

HRB-4 4025 4100 20 25 450 420 360 85 5900 2300 2500 1875 38000 37 900

HRB-4 4030 4100 25 30 470 430 360 90 5900 2300 2500 1865 42000 44 900

HRB-4 4035 * 4100 30 35 520 490 420 105 5900 2300 2500 1840 54000 52 1300

* Marked in the model; Ø Dmin = Ødx2 (preliminary twist); Ødx4 (twist) values ​above 240 N / mm²
applies to the material flow in the line. Different materials and widths; STOP calculated by Roll Bending table 3
Calculator. Depending on the half cone angle of bending capacity values ​mentioned above.

Sound measurements were made for HRB-4 3008 51.7 dB background noise and the running noise 68.8 'db dr.

2.7 - STANDARD OPTIONS and ACCESSORIES in MACHINE

2.7.1 STANDARD ACCESSORIES 2.7.2 OPTIONAL ACCESSORIES

• PLC control system • CNC control system

• Induction hardened rollers • NC control system
• Clamping pressure adjustable lower roller • Infinitely adjustable rotational speed
• Machine operation and maintenance manual • Double-sided guide rolls
• X1-X2-Y1-Z1-Y2-Z2 (6 axes) • Vertical supporting crane system

• Upper and lower hydraulic motor and planetary gear drive • Material feed table
roller • Polished rollers

Page 24
 ORIGINAL INSTRUCTIONS

• Oil cooler

2.8 - NOISE

12

6 7
11

4 8
10

one

3 2nd

Figure 8

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 ORIGINAL INSTRUCTIONS

The machine has been designed to limit the noise is reduced to a minimum. Design; It has been prepared in accordance with the factors
listed below:
• We believe that work is the quietest available on the market, including pumps, gear pumps are used.
• Flexible hoses and equipment were isolated, the pump assembly and the manifold.
• Valves if the pressure at runtime, hydraulic circuit design to avoid noise that may occur from the hydraulic is carefully arranged.

• Area between the vibration motor and pump couplings are used.

2.8.1 - NOISE LEVEL MEASUREMENTS

MACHINE NAME LOADLESS (dba)

HRB-4 Ø 170 70

HRB-4 Ø 230 70

HRB-4 Ø 270 70

HRB-4 Ø 330 70

HRB-4 Ø 360 74

HRB-4 Ø 430 73

HRB-4 Ø 470 74

HRB-4 Ø 520 76

table 4

NOTE: Measurements were made in accordance with the EN ISO 11202 standard noise measurements in accordance with EN 12100 standard.

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 ORIGINAL INSTRUCTIONS

2.9 - HYDRAULIC CYLINDER BENDING MACHINES USED IN

DESIGN STANDARDS

STANDARDS ORDINARY

Safety Related Parts of Control Systems Part 1: General

EN 954-1: 1996
requirements for the design
EN ISO 12100-1: 2003 Basic concepts, general principles for design
EN ISO 12100-2: 2003 The basic concepts for the design, general principles EN ISO 13857: 2009
safety distances to prevent access to the dangerous area of ​the hand and arm
EN 982: 1996 Fluid Power Systems and Components-Hydraulic Safety Rules
EN ISO 14121-1: 2007 Risk assessment - Part 1: Principles EN 60204-1: 2006
Electrical equipment of machines - Part 1: General rules

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 ORIGINAL INSTRUCTIONS

SECTION 3 - INSTRUCTIONS FOR THE MACHINE TRANSPORTING

3.1 - TRANSPORT MACHINERY

When the machine reaches you, please note the following:

• Make sure there is no damage during transport.
• Check whether the missing parts.
• Make sure the machine is losing functionality or any part of.
• If another vehicle again to be moved to place the machine according to the vehicle load to be moved and if needed to balance
shear and rope with wooden blocks sure to be anchored to the vehicle. In all weather conditions and damage to the machine, take care to
see off a transport vehicle. (See. Figure 9)

Figure 9

3.2 - TRANSPORTING THE MACHINE

• Our machine during transport and storage is surrounded by a plastic foil to form at least affected by environmental conditions.

• When the machine tried to reach the place to be stored or crane, hoists, lifts etc. to be ready the car and completed the selection
of the area to be positioned and must be suitable environmental conditions.

• By controlling the machine is placed on the ground that there is no crack, check that the ground is flat.

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 ORIGINAL INSTRUCTIONS

• Make sure the bolts are in place and checking the anchor bolts before bringing the machine to its final position. Balance is oiled
to receive bolts must be placed on the ground at full size.

• All machine rolls must be removed with a cloth rope connected state. (See Figure 10)
• Although the roll axis is variable along the boards near the center of gravity of the machine. Thus during lifting, it is necessary to
pay attention to this issue.

Key points to remember and recommendations:

• Always lift bridge with the right tools and connectivity specifications, must comply with the loading capacity.

• Raising the machine must be properly used with the method of lifting ropes cloth must be selected according to weight. (See
Table 3)
• Maker of the first download (store, warehouse, etc.) will be used when moving to the region, one of the most important issues to be
considered the weight of the machine.

• It should never be removed from the upper roller machine or intermediate support profile. (See Figure 10)
should not be used any suspended during lifting.
• Machine ground should be very careful while downloading, you need to take care not to impact and damage.

Page 29

Figure 10
 ORIGINAL INSTRUCTIONS

3.3 - REMOVING THE PACKAGE

Packaging machines should not be removed until installation.

Machine parts and sent to the receiver in packaging to avoid damage during transport. The subsequent transport packaging machine
Carefully remove without damaging the machine.
Machine rolls for protection from external factors during the shipment is to be coated with protective oil. Oil packaging against the
possibility of being infected with the packing materials that will not harm the environment and to comply with legal requirements
regarding evaluation to ensure the disposal of packaging waste.

Page 30
 ORIGINAL INSTRUCTIONS

information relating to the cleaning of oil legislator 5.3 - Machine Setup the section.

SECTION 4 - STORAGE CONDITIONS

The machine is made by taking custody of the shipment to damage during shipment. If the machine is to be stored in more than
one month should be noted that:
• If the machine is stored in a moist environment, electrical and hydraulic control panel placed on the desiccant on the block, it is
not influenced by humidity of the electrical components must be provided.
• protective oils should be used to prevent corrosion of the rollers and machined surfaces.
Protective oil; including wax in the solvent, forming a thick film and a permanent corrosion protection fluid. Thoxytropic even on vertical
surfaces, characterized by a constant film. External factors, cold, warm and resistant to salt water. Film formed by rubbing, touching, it is
resistant to compression.
• The machine must be protected from excessive sunlight.

• In the open field (in the rainy environment) should be storage. Valve sockets malfunction or electrical components can be damaged.

SECTION 5 - MACHINE INSTALLATION INSTRUCTIONS

5.1 - GENERAL INFORMATION

As a principle of our company, customer satisfaction is the most important factor, considering the cost of production, durability and
high quality plan was extended to most important.
This information is carefully against damage at the time of loading and unloading of machines and is organized effectively against the
move.
The point to consider is loading - unloading instantly from damage caused by carelessness or manufacturer be held responsible.

Your machine should be commissioned by qualified personnel. DURMAZLAR for commissioning your machine MACHINE INC or related
company you have bought (distributor) refer.

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 ORIGINAL INSTRUCTIONS

5.2 - MECHANICAL OPERATION AREA

clearances to leave the length of the

Y + 1000

sheet to be bent

Y 2Y + G
distance
+ 2000

should be left
G

for
maintenance
clearances to leave the length of the
Y + 1000

sheet to be bent

L The distance required to remove

twisted hair

one thousand the L + 2000

+ L + 3000

Figure 11
Of A, G, L dimensions 2.6 - Mechanical Technical Information section above. Y size varies depending on the size of the sheet to be bent. The working

area of ​the machine according to the longest sheet to be bent when preparing Y dimensions must be determined. ( See Table 3) 5.3 - MECHANICAL

INSTALLATION

surfaces of the rollers are lubricated with a protective oil to prevent rusting. Protective oil can be easily cleaned with a suitable cleaning
agent.
Cleaning operations: Pour the meringue a gasoline or tri degreaser and yellow in the rollers. Allow to stand for 10 minutes and then
wiped with a clean cloth.
The statement should be: Obtained by treating the oil extracted underground gasoline is a flammable product. Motor fuel and is also
used as solvent in variety of applications in industry and the volatiles with a peculiar smell and toxic (poison) consists of hydrocarbons
having property. These hydrocarbons can be absorbed quickly by pulmonary inhalation. Absorbed gas effects similar to the effects of
alcohol. amount of lead is added to the fuel oil used in motor vehicles in the processing stage. Lead can be absorbed by the body and
also has a feature that can be stored in organs such as the brain. Lead is stored in the brain

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 ORIGINAL INSTRUCTIONS

the body can not be removed again and the data is incurable brain damage. In addition to live after bullet into the air it is dangerous both
for people living in nature. Because none of lead, but not in nature or not degraded. For this reason, during the cleaning glasses, masks
and other personal protective equipment should be used. never to ignite fire should not be approached. disposable diapers with the laws
relating to the evaluation of environmental protection and waste and must be disposed of according to local regulations.

Depending on the machine working height and auxiliary equipment can be embedded in the ground at a certain depth. In cases will be buried in the
ground should be requested from our company layout.
The scales must be supported by metal machine screws in the appropriate size. Machine must be fixed on the floor with anchor bolts.
The machine is fixed before the concrete suitability should be ensured. In addition to the required size and quality bolts that can be done.
Machine tool with a precision balance (water gauge or digital scales) must be checked. Recommended balance planes, the upper
surface of the rear body and over the top roller. over the rear body latitude by placing the beam; The machine by placing the beam
adjustment is made on the upper roller longitude is taken to equilibrium. (See Figure 12), the stability of the machine is set individually for
each foot are compressed by loosening bolts. MACHINE BODY IN NO WAY TORSIONAL to be exposed. To ensure correct parallel, the
body must not be twisted.

5.4 - ELECTRICAL CONNECTIONS

Figure 12

1. Connect the camera to the mains supply with standard electrical wiring. Machines are arranged in three phase main voltage. The

electrical panel under the cable entries, cable terminals to be connected to the terminals shown in the electric diagram.

2. electrical connections of the machine should be done by trained and qualified personnel.

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 ORIGINAL INSTRUCTIONS

3. Be sure to turn off the main switch of the machine as the first to make a correct electrical connections.

4. cable ends L1, L2, L3, N and P to connect the grounding terminals in the end of the electrical panel.

5. You Can Use at least 30 mA level security leakage relay the pain in your electrical installation.

6. The main switch on the electrical panel after connecting the ends of wires "0" to "1" position.

7. The switch on the machine control panel "0" to "1" position. When the LED lights are required on relay phase sequence located in

the control cabinet. If the LED is not illuminated when there is an electrical connection problem. The locations of the cable ends

must be replaced. Hence at the power supply to the machine is cut and one of the phase displaced in the feeding terminal.

8 on the Phase sequence relay LED is lit after the "START" button. Hydraulic pump

It will work. Now the machine is ready for operation.

9. Panel 24 volt AC supply voltage; The solenoid coil 24 DC supply voltage. and each set is connected to the solenoid coil circuit,

with respective relays.

10. The operator panel of the amount of movement of the left and right cylinder (X1, X2-Y1, Y2) and shows the oil level and overload alarms. These alarms

operate machines came when called upon. There is a movement of the operator panel function keys.

WARNING: Mains cable input dimensions and measures must be those indicated in the table. These are minimum values ​for the
length of cable sections can grow. ( See Table 5)
Local (from the machine) and check voltage transformer evaluating the main motor voltage. Machine, connect the appropriate
cables and power supply After making the control.

5.4.1 - MOTOR CURRENT VALUES

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 ORIGINAL INSTRUCTIONS

kW

q q q q q

AA AA
HP
mm² mm² AAA mm² AAA mm² mm²

table 5

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 ORIGINAL INSTRUCTIONS

5. 5 - OIL INFORMATION

5.5.1 HYDRAULIC OIL CHOICE

Required hydraulic oil level in the oil level gauge machine to be refilled by filtration before drying. (See Figure 13, Table 6)

TANK

Figure 13 PUMP
HYDRAULIC

OIL

FILTER

Temperature 20 ° below Temperature 20 ° C - 40 ° Ambient temperature 40 °

HYDRAULIC OIL
a C, C above it

Standard norms ISO VG 32 ISO VG 46 Hydro Oil Hd 68

December Vitan gf 32 Vitan gf 46
BP HLP-HM 32 HLP-HM 46 HLP-HM 68
Caltex-Texaco Random Oil 32 Random Oil 46
Esson Nuto H 32 Nuto H 46
Purf Franca Hydra 32 Hydra 46
Huila Renault-Elf Olne 32 Olne 46
Shell Tellus 32 Tellus 46 Tellus 68
Valvoline Ultramax 32 Ultramax 46
Veedol Andrade 32 Andrade 46
Yacco Transhyd 32 Transhyd 46
Gulf Awe Harmony 32 Harmony AW 46
Castrol Aws 32 Aws 46 Revision Hyspin Aws 68

Mobile Dt 26

table 6

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 ORIGINAL INSTRUCTIONS

SECTION 6 - MACHINE COMMISSIONING INSTRUCTIONS

6.1 - EMERGENCY STOP WIRE ASSEMBLY

Figure 14

The safety device can be removed during the loading of the machine. When the machine is downloaded instead of the safety device must be connected to the
machine.
No. 5,6,7,8 secure first arm 11 and the machine with the washer and bolt 3. Fig. (See Figure 14) is then secured onto the 8-arm 13.
emergency stop switch 9 and 10. With the bolt and washer. Wire reel 4 which is rotatably connected with comfortable 5 and No. 2 bolts
onto the washer No. 1 and No. 6 of arm 12 and Counterhold with bolts.

RVI emergency stop wire 13 is connected by connecting 5 and 6 which passing around the roller 14 is to return the arm to number 7 wire tension
screw.
Wire has reached the ideal strain, you can understand 13. Having established the emergency stop when pulled up the reset button on the switch. If
the wire does not reach the optimal tension remains in the bottom position, reset button, and the machine can not be operated. (See Figure 15)

Wire max. 7 cm when stretched to check the work of the emergency stop.
Considering the ideal tension wire stretching can be relaxed according to seasonal conditions must be checked.

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 ORIGINAL INSTRUCTIONS

SECTION 7 - OPERATING INSTRUCTIONS

7.1 - OPERATING MACHINERY be

7.1.1 PLC Control Unit Figure 15

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ORIGINAL INSTRUCTIONS

16A switch 1 (ON) You position. Orange page will appear on the screen.
In the lower left corner ' Pump Stop 'Value. In the control cabinet POWER
ON

After the lamp is lit ' S 'Press the start button. Hydraulic pump works.
The machine is ready for operation. Green page will appear on the
screen. Alarm status page will begin flashing red on the touch screen
when it occurs. (See Figure 16)

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 ORIGINAL INSTRUCTIONS

A. controls the electrical input to the control panel. (0 = OFF, 1 = ON)

S. Start button executes hydraulic pump.
K. Stop button is used to stop the hydraulic pump. (Stops the electric motor.)
TO. EMERGENCY STOP Button is used to interrupt the supply voltage.

one. X roll upwards Used to move.

2nd. X roll downwards Used to move.

3. Y roll upwards Used to move.

4. Y roller down Used to move.

5. Z roller upwards Used to move.

6. Z roller down Used to move.

7. workpiece leftward Used to move.

8. workpiece right Used to move.

9. The upper roller cover open using for.

10. The upper roller cover close using for.

11. Upper roller remove using for. (Top roller lifting system in the machine)
12. Upper roller reduce using for. (Top roller lifting system on the machines) A1. ' Conic 'When translated X roll
used to move the conical motion. A2. ' Conic 'When translated Y roll used to move the conical motion. A3. ' Conic
'When translated Z roll used to move the conical motion.

D. touch panel

*** X X from the cover side of the figure shows the upper roller of the roll are to be based. Roller
lifted up is approaching zero. *** Δ X Figures are a measure of the conicity of the roller. Parallel is
zero.

YY from the cover side of the figure shows the upper roller of the roll are to be based. Roller lifted
up is approaching zero. Δ *** Y Figures are a measure of the conicity of the roller. Parallel is zero.

Z *** side panels as a base, Z A roll of the upper roll roughly in mm distance is. However, materials
instant tightening,
Taking into consideration the camber of the rolls, more than the thickness
It must be compressed. Δ *** Z The conicity of the roller is measured in mm. Parallel is zero.

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 ORIGINAL INSTRUCTIONS

NOTE: After finishing work on the machine 'M' button and press 'A' key '0' must be brought to the position.

7.2.2 PLC CONTROLLED STAGE TWIST

PLC control, a function has more than providing the parallelism of

the rolls. The circular bends a certain thickness for a given
diameter while bending, twisting step for the last five side roll
positions It can be administered as the setpoint.

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 ORIGINAL INSTRUCTIONS

For example, diameter 2000 to obtain for

value first roller 190, then 160, then 130, then 110, you
would need to bend in parallel at the end is 90 X and Y
values. These values ​are the values ​that we find in our
trying. First, the touch screen normally green

Limits on the worksheet press

Press limit / setpoint switch to the page.

On this page, you tap on the Set 1 face value, a keyboard will appear
to value my input. Enter this keyboard than 190. Right around the
corner ( ↵) Touch the mark. You will go to the previous page. The
same process Set 2
160, Set 3 130, Set 110, and then repeat Set5 90 and entering the fourth BACK
Press the button to return to normal worksheet.

In normal operation, page < * > Shows that the active set point which
figures written on the ground.
<1> If it says will set a value of 1 means active. So X and Y If the rolls
is raised, until the rollers 190 values ​will be more lifting will not be
possible.

• Numbers next to the <and> keys can be set from 1 to Set 5 election.
• Lift rolls active Set1 while ago. It will automatically cut off value of 190. Material Turn 7 and 8 buttons with left and right.

• Then Set2'Y the <or> select the key you lift up the roller. 160 value will automatically cut. Material Turn 7 and 8 buttons with
left and right.
• Then Set3 the <or> select the key you lift up the roller. It will automatically cut off value of 130. Material Turn 7 and 8 with
left and right buttons.
• Then Set4 the <or> select the key you lift up the roller. It will automatically cut off value of 110. Material Turn 7 and 8
buttons with left and right.
• Then Set5 the <or> select the key you lift up the roller. It will automatically cut off value of 90. Material Turn 7 and 8 buttons
with left and right.
• a diameter close to the diameter you want to achieve a relatively can be obtained in this way. However, all turns will be
done manually. Additionally, due to hydraulic speed, for example, it may be considered a set value 129 130 we enter. In
such cases, for it would be useful to give 131 setpoint.
7.2 - TWIST INFORMATION
7.2.1 FRONT TWIST

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 ORIGINAL INSTRUCTIONS

Durmazlar four roll hydraulic cylinder machines, sheet metal has been developed to form cylindrical and conical. Twisting process
is as follows.
Front Twist: Pre-bending; At both ends of the hair is a process done to resolve the remaining levels. This allows to obtain more cylindrical
form. Away it does not need to be done in a pre-bending presses and time savings. pre-bending capacities of our cylinder is defined in
Section 2.8. bending over the stated capacity may damage the machine and operator. pre-bending and bending capacities for different
materials and widths; STOPPING Roll Bending Calculator With calculated.

Pre-bending process;

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 ORIGINAL INSTRUCTIONS

Y roll is lifted.
R
X roll is brought to the same level as the Z roll. Y is imposed on the roll sheet to be bent. Thus,
Y
ZX the parallelism of hair can be ensured. removing the Z roll up the sheet roll R is pinched between
Fig.1 / Figure 1 the Z roll. Clamping pressure adjusted by pressure adjustment valve on the side of the machine.
Thus, according to the camber correction roller is provided.

R and Z direction of the arrow squeezer rollers rotating plate is made ready for the extreme
R front twist.
Y

ZX

Fig.2 / Drawing2

X is given first pre-bending roller lifted up form.

against the possibility that the hair is defined as the risk can not be resolved any time
R
the operator should enter under the twisted hair or someone else.
Y

ZX

Fig.3 / Figure 3

R and Z rollers is rotated in arrow direction and the pre-bending process is completed. The hardness of
the sheet to be bent, pre-bending process according thickness and a desired diameter can be repeated
R several times. Desired diameter or gauge used to radüsmetr Radu are suitable for control.
Y
ZX

Fig.4 / Figure 4

Pre-bending process can be done on both ends of the hair. There is no need to remove the hair for it. X and Y rollers R and Z is in the
bottom position rotated so squeezer rolls plate at the other end point and repeat the above process. The double-sided pre-bending
process that will operate at full capacity and load of the machine is made for full-size sheets.

7.2.2 TWIST

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 ORIGINAL INSTRUCTIONS

X platen is lowered to the same level with the Z roll. removing roll diameters up to be bent Y is
imposed to the hair strand as pre. R and Z rolls bending process is initiated by rotating the
R
direction of the arrow.
Y

ZX
Fig.5 / Figure 5

R and Z rollers will continue to be rotated in the direction of the arrow.

Y
ZX

Fig.6 / Figure 6

If you only do one side to the other end pre-bending process can be done automatically pre-twist
the hair. This process of pre-bending capacity of the machine is made in thin or narrow bands.
Sac escape out of the roller rotation is stopped when X Y roll is lifted by the spring-back amount.
R R and Z roll is continued to be rotated. Whereby the other end of hair is automatically ensured in
Y
the process of pre- twist.
ZX

Fig.7 / Figure 7

R and Z roll is continued to be rotated. Whereby the other end of hair is automatically ensured
in the process of pre- twist.

ZX
Fig.8 / Figure 8.

After the bending process is completed X, Y, Z rolls are ready to be removed down on sheets.

ZX

Fig.9 / Figure 9

The hardness of the sheet to be bent, according to the desired diameter and thickness, and a bending process can be repeated several times.
Desired diameter or gauge used to radüsmetr Radu are suitable for control.
7.2.3 TWIST CONE

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ORIGINAL INSTRUCTIONS

1. X-roll is lifted. Y Z roll is brought level with the

rollers. The flat side of the sheet to be bent in
the X roller, and the inner surface filleting
imposed conical bending apparatus. By the flat
part of the hair so that parallelism is achieved.

Z 2 lifted up roller is pinched between the sheet

roll R and Z roll. Clamping pressure adjusted by
pressure adjustment valve on the side of the
machine. Thus, according to the camber
correction roller is provided.

3. According to a draft angle of the hair to be

bent X and Y are removed, tapered rollers. Y
taper roller bearing to one end of hair on the
parallel lifting position intact pre-bending process
is performed.

against the possibility that the hair is

defined as the risk can not be resolved
any time the operator should enter under
the twisted hair or someone else.

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ORIGINAL INSTRUCTIONS

4. pre-bending process is performed with one

end of hair is made by X to Y roll roll to the
other end.

5 is brought into position in the hairstyle. According to

a draft angle of angled sheet to be bent at the lower Z
roll. Whereby the interior of the conical sheet bending
apparatus, the external portion from sliding back
dayatılarak to the lower roller.

6. X and Y in an amount up roll is removed in

parallel. R and Z rollers begin to bend the hair
turning right and left.

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 ORIGINAL INSTRUCTIONS

7. Hair detachable form the inner radius of the

conical surface of the bent part "6" in the
preceding process is repeated by removing the
X and Y rolls up.

8. Both ends of the hair to touch each other "6" in the

preceding process is continued. When the two ends of
hair rollers touch each other R and Z are given form the
desired hair turning a few laps. After this process would
have ended the bending process.

NOTE: Conical twisted hair; The inner diameter of the upper roll should be noted that the extent can be removed easily.

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 ORIGINAL INSTRUCTIONS

7.2.4 REMOVAL BENDING SHEET

1 is lowered down the side rolls and the lower roll after the folding process is complete. 2- opening of the lid by

pressing the button on the control panel No. 10 is provided.

3- "12" by pressing the numbered buttons are provided for lifting up the upper roller. (Top roller lifting system
machines),

4- conical bender is translated upwards. 5- Sac is

expelled through the upper roller. 6-

"11" by pressing the numbered buttons down stroke of the upper roller is provided. (Top roller lifting system in the machine)

7- down converted Cone bending device.

8 "9" fully closing the shutter by pressing button No. are provided. This process is controlled by cap limits swic
It is.

9- conical bends should be considered to be removed from being extracted centroids.

Figure 17
NOTE: load and impact should come on when you open the top cover roll. Before opening the door with bent sheet metal hoist it should
be supported from above. ( See Figure 17)

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 ORIGINAL INSTRUCTIONS

7.2.5 OPENING ACCOUNTS

Cylindrical Twist

Y = ODN x • •

Y ODN

Taper Twist

Dn2-DN1
2nd

M= h² + (
2
)

R2 = DN2 x M
Dn2 - DN1

ODN 2 x Y = ••

Y x 180
• • =
R2 * •
R1
R2
R2

R1

ødn1
M

Y2 ODN 2

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 ORIGINAL INSTRUCTIONS

7.2.6 BENDING DIAGRAM

Front Twist Diameter diagram by Thickness

D/d
Hair Material Yield Strength
5.0
D Yield Strength 240 N / mm²

4.0

3.0
T

2.0

1.5

1.0
D 0.88 1 1025 1:05 1:08 1.1 T/T

According to Diagram Sheet Width Thickness

T/S

2:00 MAX.

1.6

1:30

1:10

1:00 T L
l

Hair Material Yield Strength

Yield Strength 240 N / mm²

1.0 0.8 0.6 0.4 0.2 W/L

Upper roll diameter d = (Top roll diameter) D = inside diameter (the inside diameter) T = Plate

S = Bending Capacity (Bending Capacity) thickness (Plate Thickness)

L= Bending Height (Bending Lenght) Sheet width (Plate width) W =

NOTE: This value is valid for machines top roll diameter up to Ø520 mm. NOTE: These values ​of the balls roll
diameter up to Ø520 mm Applies to machines.

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 ORIGINAL INSTRUCTIONS

7.2.7 IMPORTANT NOTES FOR Blends

Sheet roller to be considered to be made smaller twist neck; The average full hair rollers must be provided. Thus, the load is
evenly distributed.

Figure 17

All cylindrical roller bends must be in the middle of the sheet. ( See Figure 17)
important issues to be considered in the short hair, the lower platen clamping pressure is kept low.

Platen roller to come in if you secrete permanent overload can occur. Minimum working length of the machine to bend the
sheet 1/5 should be not less than. ( See Figure 18)

Figure 18

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 ORIGINAL INSTRUCTIONS

7.2.8 REMOVAL OF BENDING ERROR

A.) mid-open edges of the sheet metal is bent somewhat thicker önbük capacitance value as shown in Figure 19 to obtain a
closed nip.
B.) If the center of a thinner metal sheet is bent off edges of önbük capacity value as a light twist, (Figure 20)

Figure 19 Figure 20

Correcting this error

1 - Adjustments can be made within a certain tolerance. If the center is open twist is obtained (if bent thick sheet), the upper roller is
pressed toward the lower roller with less pressure during a pre-bending. In this way an amount of removed central aperture.

If the mid-open the closed end of the second twist to obtain a higher pressure roller is pressed against the upper front lower
roller during spinning. However, if done under very high pressure compression deformation bands on the surface of the sheet
is thin may occur. gradually it should go up to high pressures.

3 - The above despite the corrections required can be provided if paralelik gradual twist to obtain the latest twist in diameter.

Such Ø500 mm if a bend in the first bending Ø1500mm second twist Ø1000mm, skews the third and final twist twisting
Ø700mm Ø500mm obtain more uniform strands.

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 ORIGINAL INSTRUCTIONS

C.) as shown in Figure 21, a desired twist parallel conical exit nip; If that is both head of hair in different diameters:

Figure 21 Figure 22

Correcting this error

This error is caused by the side rollers inclined to stop. to avoid this error in Section 8.1
ROLL PARALLELISM CONTROL It is described under the heading.

D - twisted piece does not come full-circle;

Correcting this error

Combine interlaced by welding the joints of the bending part. (In all
sizes) Then clean the weld slag, metal abrasive stones with excess
resources. (What are the core, what should remain an excess of
supply in the outer part.)

Hair begin the calibration put back into the machine. The closer until
lightly to move to the side by giving hair rollers. Hair, increase the
pressure of the roll until the shape as shown in figure 24. Cylinder
always move in the same direction is done by giving each round of
correction. While doing this, as shown in figure 25 circularity become Figure 23
available each round side rollers are lowered down gently. This
process is continued until it clears the metal sheet rolls.

Figure 24 Figure 25

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 ORIGINAL INSTRUCTIONS

E - As shown in Figure 26 I önbük If the compression pressure has become more crushing process in sheet. Pressure should be
reduced.

Figure 26

F - fault shown in Figure 27, driving the first bending hair

opens in the process Driving is made
it occurs.

Correcting this error

As it is shown in Figure 27, at the two ends

measured amount of deflection occurring. As well as the
Figure 27
deviation measured rolls up and the spinning process is
performed again.

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SECTION 8 - MAINTENANCE, REPAIR AND CLEANING INSTRUCTIONS

8.1 - CONTROL OF ROLLING PARALLELISM

Figure 28

Mechanical; right (Y) and left (X) to be on the other side one side of the roll cover panel is driven by two hydraulic cylinders.
These cylinders are named including main and follower axis. Left and Right The machine rolls in cover side mother axis, panel
side
audience Is the axis. parallel movement of the lower roller acting hydraulic cylinder is provided with balancing shaft. The movement of the tapered side
panels are provided with hydraulic cylinders on the balancing shaft. (See Figure 28)

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 ORIGINAL INSTRUCTIONS

Only the major axis side roller in the up-down buttons move the bevel position is received, the follower axis remains constant.
so skew sideways for conical bending rollers
It can be administered. Conical work does not fall under the major axis and the axis so that viewers reverse taper situation is
prevented.

The side rollers are received first ruler differences between the master and follower axis when the cone parallel study, after
which point the roller parallel to the up / down while moving the
So as to maintain the initial draft notice It acts.

When taken to the conical lower roller follower axis position to act only on up-down buttons, the major axis remains constant.
so side conical roller to the lower roller by reverse bending curvature It can be administered.

scale differences between the lower roller when the cone axis run parallel master and follower
In a manner that protects the taper difference It acts. Δ value of taper roller during parallel movement up and down It

can change.
However, when the up or down movement is finished, the audience axis a shorter period It maintains the level at which it moves
and Δ set taper value again.

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8.2 - CALIBRATION ROLLER

1. When the sheet is changed,

2. When the PLC program is reloaded;
3. Machine very long time ( more than 6 months) When energized may need to re-calibrate the rollers: the

control panel for that to switch 1 (ON) the first opening when in the position orange

the screen AUTHORITY Press where says. The following image is on the screen in the future.

Here XXXX Once provide a place by pressing the X icon flashing. This indicates residual value can be entered. using the
keyboard on the right side of the machine Durmazlar on demand Enter the password and be given authority Right at the
bottom Located in parts ENTER (←) Press the button.

When pressed on the BACK button will return to the first screen.

Control panel ' S 'Press the start button displayed on the screen in green when the pump is running LEFT When the calibration page
printed on rolls of paper will be displayed on the left.

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 ORIGINAL INSTRUCTIONS

left roller upper and lower limits of this screen can be determined.
For this, the master and follower roller axis to the left, conical taking up button down with the X1 value to be equal to the value
X2 to the same position. so taper difference equal to zero It will be.

Tolerance writing values ​to the right of the arrow keys (← and →) button first 3 as a low value
Your data. Tapered button parallel You position.

Up and down buttons with moving rollers Check whether to preserve the parallelism between X1 and X2. raising and
lowering the tolerance value does not The digital parallelism
tolerance is maintained, so hydraulic braking Find the distance. Roll down while parallelism can be fully protected. But The
platen parallelism up while important, that during the twist It is protected. Therefore, lifting the roll tolerance Found it.

X1 and X2 ranges from 0 to 4000 scale value The operator can use a smaller range To be scalable, next to the writing axis ←
and → Make pressing marks on the scale. For example, if the scale of the second axis 1000 is entered as 500 is entered as 3,
250 is entered as the fourth, the fifth will be at 125 is entered. Press the left button up roll So as not to touch the upper roller Lift
up much. Allow the difference is equal to or one to two of X1 and X2 values. In this case which range from the upper left
roller roller and the cover side (front) of the proximal portion from the portion close to both panel (rear) sentill to Check
whether the measuring roller parallel.

If one side is not parallel, loosen the bolts for example flip side of the ruler and turn the handle so that the ruler would be taken
down. You will find that the X1 and X2 equal value. Roll down again, then get up close to the upper roller. Repeat the above
process until you have achieved a satisfactory parallelism.

After the mechanical parallelism achieved by moving the roll to move the upper roller worth
Get to the location on the screen and Upper Bounds Press onto the post. a confirmation beep, indicating that recording made by
pressing the button (beep) is heard.

roller pressing the Down button Least above the lowermost point of the
hydraulic cylinder Bring your and Bottom Border
Press the button. When the upper and lower limits are determined -> GT button
to save the limit values ​rollers. BACK Return to the previous page with a
button. RIGHT please ensure that the text of the press on the following
page

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operations in the left roller Repeat the same manner Also set the upper and lower limit values ​and the right roller
parallelism. -> Save by pressing button GT. SQUEEZING By pressing on the post please ensure that the following pages.

operations in other roll Repeat the same the upper and lower limits of the lower clamping platen parallelism and adjust the
values. Alone in this roll Start tolerance amount of 10 or 20 and be sure to identify in this way.

Press the button on the lower limit when assigning then roll before the upper limit lowered. After this At this location The
distance between the upper roller In mm Enter the axis value.

-> GT Save all the values ​by pressing the button. BACK Return to the previous page with a button.

8.3 - LANGUAGE SELECTION

Go to the page and enter the authorization code authorization. Then turning to his first splash screen PUMP STOP writing on the You
can change the user language press.

With the arrow keys (<>) to select the language. This is done to save the selection -> press the button that says GT. Press the

BACK button to return to the initial screen. Calibration and language selection procedure after after turning off the power of the

machine
allowing the performance of these transactions authority should be removed.

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8.4 - MAINTENANCE INFORMATION

• All maintenance operations must be performed while the lower roller spot.
• FIG 36 'Lubricate as necessary with suitable lubrication oil from the lubrication points shown in table.

• surface suitable corrosion will stop the machine for a long time work should be lubricated with protective oil.

• oxidized dross adheres to the roll surface during sheet metal bending parts of the sheet and the roll may break over time.
Therefore, burrs should be cleaned frequently. During the cleaning process to be affected by inhalation of certain oxides and
dust mask and protective glasses must be worn.

• Roller gear drive systems in Table 14 as shown oils must be replaced after 2000 operating hours.

• oil used in hydraulic, after the first 500 hours of operation, then it must be replaced after 2000 hours of operation. (See
Table 6)
• Hydraulic oil; Because the CNC and the NC-controlled machines used in proportional vafla NAS7 should be replaced when the
machines reaches the manually controlled NAS8 value. sample to be sent for analysis (100 ml), average discharge port from the
fluid reservoir must be provided for 30 seconds after the oil flow.

• Return filter is 25 micron and can be filled with the particles over the time the filter system. Therefore, after every 3,000
hours of operation in the filter elements must be replaced.
• due to particles in the suction filter system located in the hydraulic tank can become clogged over time. Therefore, once the
pump cavitation and excessive noise may occur. Even particles can damage the pump enter into the pump. Therefore removed all over
the suction filter at each oil change, and must be cleaned or replaced with air.

• The main pressure on the hydraulic unit and machine in the factory and counterbalance valves max. It is set according to operating
conditions. Service and maintenance outside to play with your settings.
Care that may be overheated during repairs, hydraulic tank, protect yourself from valves and other components. If possible, allow it to
cool.

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8.5 - INFORMATION USED OIL in REDUCTOR

table 14

NOTE: -30 to + 60 ° and said heat is necessary to use special seals.

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8.6 - MACHINE LUBRICATION CHART

Figure 29

NO UNITS PLACE IN THE MACHINE TIME Oil grade

one 4 Side Roller Bearings Once a week Speedol EPX-2

2nd 2nd Bottom Roller Bearing Once a week Speedol EPX-2
3 2nd Bottom Roller Shoe Once a week Speedol EPX-2
4 2nd Top Roller Bearings Once a week Speedol EPX-2
5 one Balance Shaft Bearing Once a week Speedol EPX-2
6 2nd The Lower and Upper Roller Gear 2000 Hours Iso Vg150 - Vg 220
7 one Hydraulic Tank 2000 Hours Iso Vg32 - Vg 46

table 15

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7.8 - Hydraulic reservoir oil level indicator

Hydraulic reservoir oil level indicator in Figure 30 as the oil level falls below 50 mm the case of stopping the system, the operator panel Low
Oil Level It gives the alarm. In this case the hydraulic oil tank Addition should be made.

Figure 30

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8.8 - MACHINE MAINTENANCE PERIOD and METHODS

The machines used in manufacturing jobs, especially in the series must perform their duties within the flawless production. As a result of
a failure of the machine during production of the machine becomes unable task. This leads to disruption of production and the production loss of
business, loss causes loss of time and material. nowadays these losses can be minimized maintenance method. Periodic maintenance; Daily
Maintenance Weekly Maintenance Monthly Maintenance, Six-Month Maintenance and Annual Maintenance are planned and performed.

8.8.1 - DAILY

At the end of a day's work for the machine it is meant to be maintained. Daily eye care in general, are the ears and maintenance done

by hand. Daily care:

• scattered around the slag must be removed during twisting.

• Dolaşılarak oil leaks around the machine must be observed.
• operating noises and heat of machine motor and the pump must be controlled.
• Fluid level in the case of observing the decay should be added.

8.8.2 - WEEKLY MAINTENANCE

At the end of one week of operation of the machine it is meant to be maintained. Weekly maintenance:

• main switch and emergency stop equipment on the machine should be checked.
• The fraction bound on the moving parts must be examined whether unwind relaxation.
• Pan in the machine and deposited on the hair in the slag must be removed.
• chamber and the oil pump of the lubricating points to be checked.

8.8.3 - MONTHLY MAINTENANCE

After a month of maintenance work on the machine you're done. Monthly maintenance:

• The formation of wear and the oil layer side guides should be checked and adjusted.
• By controlling the connection points of the moving parts it should be tightened if loose.
• The observation of the hydraulic cylinders, must be checked for fulfilling the functions of the felt.
• By controlling the blockage of the lubrication point to be corrected in otherwise.
• Plastic oil hoses must be passed through the congestion control.
• Hatches opened on the machine, the core should be removed and contamination levels should be checked.

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8.8.4 - 6 MONTHLY MAINTENANCE

At the end of the 6-month study of machine maintenance when you're done. 6 monthly maintenance:

• The inside of the motor terminal box must be checked against moisture.
• Motor connections should be checked.
• Engine cooling fan should be cleaned with the help of air.
• electrical connections against loosening due to vibration can be checked.
• Hydraulic ports unwind relaxation should be controlled.
• By controlling the hydraulic system filters should be cleaned.
• By controlling the value of the hydraulic oil contamination, replace if required.

8.8.5 - ANNUAL MAINTENANCE

At the end of 1 year of maintenance work on the machine you're done. 1 year of maintenance:

• by controlling the moving parts must be replaced in case of wear.

• Smearing cleaned by opening all the parts.
• Change the oil in the hydraulic system.
• Change the oil of the gear unit.

Note: All work in the workshop should be done under the rules relating to job security.

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CHAPTER 9 - TROUBLESHOOTING INFORMATION

9.1 - POSSIBLE ERRORS CAUSED could

In cases will prevent proper operation of the machine operator panel is given on the alarm alerts. Alarm alerts flashing
red It is displayed on the color display.

PLC Internal Fault Consult your dealer

cover Open Cover your Kapaa

Pump Thermal Overload Open Your Complete Oil

Level Low Oil E-Stop circuit

Do Remove the E-Stop Button and

dry the safety wire.

The hydraulic valves provides the functions of the machine about possible malfunctions that may occur in the hydraulic
circuit can be observed without signaling. In this way you can determine if the problem is electrical or hydraulic.

SAMPLE

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• If the machine roll down missing one;

Counterbalance valves (See hydraulic circuit diagram) are replaced. Problem is displaced counter balance valve problem passes to the
other axis. If the problem or worn cylinder seals in the counterbalance valve means.

• the speed of both of the side rollers is not equal to the downward movement;

pressure balance valves are synchronized against the valve under the direction of relative movement is made. This is done in the roll-down

movement as well.

• The door will not open;

In order to open the cover of the lower roller should be at the lower limit.

• Opening the cover is too slow;

opening the lid, the directional control valve must be adjusted by controlling the closing movement of the valve under speed setting.

• The cover opens automatically during spinning;

opening the lid, which controls the movement of the directional control valve must be set below the valve set-point pressure of the

hydraulic diagram.

• The rollers do not rotate;

cover must be closed to rotate the rolls. the cover off signal is provided by inductive switch OFF. If the cover is open, the operator panel Close

Front Cover to Cover If the cover has an alarm if the alarm goes off, although you need to control the inductive signal swic in front of the

hair. The distance between the signal swich cover plate should be 2 mm when fully closed.

• The rollers are turning too slowly;

If you have set your machine rotational speed feature must be the speed setting control valve. If the speed setting until the end, despite

being open rolls slowly turning on hydromotors may be elevated pressure of counterbalance valves. pressures of these valves must be

set to the values ​in the hydraulic diagram.

• If the ball does not rotate at equal speed;

against the pressure of the proportional valve on the hydromotors may be corrupted. pressures of these valves must be set to the values ​in the

hydraulic diagram.

• Oil is very ısıny;

The temperature in the hydraulic system max. If y is going to be 60 ° C oil check used. The system despite warming pressure of the

proportional valve on the hydromotors may be raised against. pressures of these valves must be set to the values ​in the hydraulic

diagram.

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• When opened the top roller down or to the side cover slips;

It must be provided in parallel with the upper roller adjustment bolts in the rear housing.

• The lower platen can not stand up;

for the adjustment of the lower roller nip pressure is required to control the valve pressure.

• Standing machine at full load;

All of the machine mechanical, hydraulic and electrical system are protected by the overload relay, and pressure control valves. If the
hydraulic pressure setting of pressure relief valves in the hydraulic circuit is removed above the level given out on machines motor current
value. In this case, the system will stop entering the electrical panel circuit overload relay and the operator panel Overload alarm will
occur. In this case, the value of the overload relay in the specified pressure value in the hydraulic circuit and a power panel

table 5 TA must be controlled according to the given value.

• The side rollers does not move up;

PLC controlled gradual bend my need to control the set value. (See. Section 7.1.2)

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I SECTION 10 - OPERATOR'S HEALTH AND SAFETY

1.10 - USED HYDRAULIC OIL PROPERTIES

Flash point (° C) and method: 193 ° C closed cup Ignition

temperature (° C):> 200 Quick fallibility limits: 1.5 - 6

Combustion released: carbon oxides are essentially defined organic compounds with steam special fire / hazardous explosion: Air or oily
üstübü The large surface area on which oxygen is freely located, the paper may cause easily ignite. This material must be destroyed after
use.

Special fighting methods: Extinguishing team must enter along with equipment providing breathing space. Stored water directly on
container dangerous because it often has to be boiling. Fire extinguishers: Foam, dry chemical, carbon dioxide

Suitable materials / layers Total general metals

Suitable nonwoven materials / layers: Some plastics melt Continuity
: Permanent

reaction with water : None

Dangerous reactions : None

Materials to be avoided, Strong oxidizing tools

Conditions to avoid : High temperature

Decomposition temperature (° C) :> 100

Hazardous decomposition products : There is no significant composition of harmful decomposition products

Storage temperature (° C) : 0 - 40
Storage precautions : There is no special requirements. Far needs to be addressed is the rising
temperature.
TRANSPORT
- Technical measures
. User protection: Provide adequate ventilation to prevent the exposure to product vapor or mist.

Avoid contact with used or contaminated product. Keep away

from combustible substances. Keep away from food and
drink.
. Fire and explosion: Empty containers may contain explosive gases and vapors
After pouring protection cloth for the collection of plastic, paper and the like and containing flammable.

It should be disposed of immediately after depositing and should not be used in a safe manner.
- Precautions: Avoid static electricity from the product, make the connection with the earth.
Machine settings, do to avoid spilling the product from hot components or electrical components.

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To prevent leakage circuit work under pressure. This resulting liquid as a result of a leakage circuit, and spread by the spray flammable.
In this case, oil mist, the lower the combustion point 45g / m 3

the concentration reaches.

should not eat drink or smoke during use.
- Handling recommendations: Only hydrocarbon-proof container, gaskets, pipes, etc ... it should be used.

STORAGE:

- Technical measures: Make the necessary arrangements and take all necessary measures to ensure product mixing with water and soil.

- Storage conditions
. Suitable: Store at room temperature Keep away from water and moisture Keep away from sources of ignition.

Keep closed when not in use carriers.

. to be avoided: the ingredients storage stuck expose the product (cloth, paper, etc ...)
- Incompatible products: Dangerous reaction with strong oxidants created.
- Packaging of the product
. Recommended: Use only hydrocarbon-resistant pipes, seals, etc ... Keep containers if possible use
the original carrier.
Otherwise, all pointing to place the new carrier according to the original.

identification of hazards
- harmful to human health: under normal use, there is no dangerous effects.

- Environmental impact: Do not discharge this product into the environment.

- Physical and chemical: Under normal use, do not include special risk of fire or explosion hazards

10.2 - SUGGESTED FIRST AID

RAHAZSIZLIK CASE OF SERIOUS CALL A DOCTOR OR EMERGENCY MEDICAL CARE

MUST BE FILED to.

- Inhalation when exposed to vapor or spray, the product may cause mild irritation in the throat intensely.

People should be removed to the open air, it should rest in a warm environment.
- Skin contact: In the case where the skin is exposed to high-pressure spray product, the product can pass under the skin. people
exposed to these conditions should be taken to a hospital, if not specify any visible wounds or skin.

People dress as the product is subject should be removed immediately.

exposed areas should be washed with soap and water immediately and repeatedly.
- Eye contact eyes open and should be washed for 15 minutes immediately with plenty of water.
- Ingestion: Vomiting and diarrhea are risks.
Because of the risk to penetrate the respiratory system, people do not induce vomiting. Nothing
should drink.
- Aspiration: If the product for any reason (for example, because of vomiting) is believed to have entered the lungs, the person should be immediately taken to the hospital
emergency room.

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CONTROLS / PERSONAL PROTECTION

- Engineering measures: The product should be used only in well-ventilated areas.
When working on the air in a confined space, make sure that atmosphere is not suffocating or wear recommended equipment / Replace.

- Control parameters
. Exposure limits: oil mist: 15 minutes boyunca10 mg / m 3
oil mist: 8 hours 5 mg / m 3
Individual protection equipment
- Hand protection: Impermeable hydrocarbon-proof gloves. Recommended
materials: rubber.
- Eye protection: goggles to protect against splashes.
- Skin and body mask for facial protection where necessary, hydrocarbon-proof clothing, and safety boots (when the barrels
moved).

Toxicological information
Acute toxicity / Local effect:
- Inhalation: There is no risk under normal use.
According to the concentration of the vapor in breathing may cause irritation of the upper respiratory tract.
- Skin contact: There is no risk under normal use.
Skin exposed to the product can be sprayed under high pressure products now under the skin. people exposed to these conditions
should be taken to a hospital, if not specify any visible wounds or skin.
- Ingestion: There is no significant impact if swallowed in small amounts. if swallowed in large amounts may cause abdominal pain and
diarrhea.
SENSITIVITY: sensitivity does not create products within the known.
CHRONIC OR LONG-TERM TOXICITY

- Skin contact with contaminated clothing or long characteristic skin lesions in permanent contact (oil blisters) may occur

Elimination information
disposal of waste: Waste oil is essential to the recovery and re-use. It will not be possible in cases where waste oils must be disposed
of without harming human health and the environment. Incineration of waste oils Hazardous Waste Control Regulation is concerned
plants have been licensed in accordance with Article 22 and 23 will be used.

destruction of packaging: Waste should be considered under.

Industrial waste number EU: 13-01-06 (hydraulic oils containing only mineral oil)
Local liabilities: Official Gazette No. 22387 dated 27.08.1995 Hazardous Waste Control Regulation,

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SECTION 11 - BUSINESS REMOVAL / RECEPTION

Lifespan ending the removal of the machines from the company;

• Turn the rollers of the machine to the lowest level.

• After emptying the machine completely hydraulic oil hydraulic oil in accordance with environmental protection and laws and

regulations relating to the evaluation of the waste over to the waste oil collection center.

• Disconnect electrical connections to prevent accidental use of the machine.

• Unscrew the bolts fixing the machine to the floor.

• Lifting and handling in accordance with the instructions you provide over the field to remove and dismantle the referral.

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