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Perhitungan Presstool

The document discusses the design of a press tool component. It provides details of the materials used, dimensions of the parts, and calculations of the cutting and bending forces from different operations like piercing, notching, and parting. The total cutting force from all operations is calculated as 41,969 N. A stripping force of 10% of the total is added to account for resistance during cutting. The final total force required from the machine is 46,166 N, equivalent to 4.706 tons.

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Zulfikar Adhitya Kusuma
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116 views7 pages

Perhitungan Presstool

The document discusses the design of a press tool component. It provides details of the materials used, dimensions of the parts, and calculations of the cutting and bending forces from different operations like piercing, notching, and parting. The total cutting force from all operations is calculated as 41,969 N. A stripping force of 10% of the total is added to account for resistance during cutting. The final total force required from the machine is 46,166 N, equivalent to 4.706 tons.

Uploaded by

Zulfikar Adhitya Kusuma
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 7

Nama : Wiwin Fitriana

Kelas : ME 3B
No : 20

PRESSTOOL
1. Gambar Layout

2. Gambar Presstool Assembling


3. Gambar Produk

PERANCANGAN PENGUNCI JAM:


1. Bahan baku :

- Panjang : 92 mm.

- Lebar : 43 mm.

- Jenis : Silicon steel.

- σt : 370 N/mm².

- Tebal : 0,8 mm.

- Asumsi Yield : 0,8 x 370 N/mm²


2. Clereance = 0,1524 mm.
Jenis bahan dipilih dari grup 2. Dari grafik yang ada dipilih 6% pada tebal bahan 0,8
mm. Maka akan diperoleh nilai clereance 0,048 mm.

3. Gaya potong
Fs = Gaya potong (N)
u = Keliling (mm)
Fs = 0,8 x u x t x σt
t = Tebal (mm)
σt = Gaya tarik maksimal (N/mm²)

PERHITUNGAN
1. Pierching I
Keliling = 2 x ∏ x r
= 2 x 3,14 x 0.5 mm
= 7.854 mm
Karena jumlah lubang ada 2 buah, maka kelilingnya menjadi : 2 x 7.854 mm = 15.708
mm.

Gaya potong pierching :


Fs = 0,8 x u x t x σt
= 0,8 x 15.708 x 0,6 x 370
=2789.7408 N
2. Pierching II
Keliling = 2 x (P + l)
= 2 x (8+4)
= 24 mm
Gaya potong pierching :
Fs = 0,8 x u x t x σt
= 0,8 x 24 x 0.6 x 370
= 4262.4 N

3. Notching
Keliling = 2 x (10.5 x + 2 + 10.5 )
= 46 mm
Gaya potong notching :
Fs = 0,8 x u x t x σt
= 0,8 x 46 x 0.6 x 420
= 9273,6 N

4. Pierching III
Keliling = 2x (4+4+2+1)
= 22

Gaya potong pierching :


Fs = 0,8 x 22 x t x σt
= 0,8 x 22x 0,4 x 420
=2956,8 N

5. Pierching IV

Keliling = 2 x (1/2x r1) + (1/2 x r2) + (2 x 1.5)


= 2 x [(1/2 x 3,14 x 2,5) + ( 1/2x 3,14 x 4) + 3]
= 26,41 mm

Gaya potong pierching :


Fs = 0,8 x u x t x σt
= 0,8 x 26,41 x 0,4 x 420
= 3549,504 N
6. Bending
Menghitung bentangan

LF = L1 + L2 + BA   -- > L1 = D2 – ( R + T)
                                         L2  = D1 – (R + T)
                                         BA = phi. A (R+K.T)/180
LF = Panjang total
BA = Panjang radius
Phi = 3.14
A = Sudut
R = Radius
K = Neutral Axis Offset _*(K-fACTOR) t/T
K =   0.33 …Jika R < 2T
0.40 … Jika R = 2T s/d 4T 0.50 …Jika R > 4T
T = Tebal

L1        = D2 – ( R + T)
            = 15 – ( 3+ 0,8)
            = 11,2 mm
L2        = D1 – (R + T)
            = 6 – (3+ 0,8)
            = 2,2 mm
BA       = phi. A (R+K.T)/180
           = phi. 90 (3 + 0.33 x 0.5) / 180
           = 4,969mm

Jadi LF  = L1 + L2 + BA
             = 11,2 + 2,2 +4,969
             = 18,369 mm
Jika diambil garis tengah  L1   = 11,2 + ½ x 4,969
                                                 = 13,685 mm
                                         L2   = 2,2+ ½ x 4,969
                                                = 4,685 mm

Gaya Bending :
Fb = 0,4 x 370 N/mm² x u x t
= 0,8 x 370 N/mm² x 13,685 x 0,8
= 3240,608 N
7. Pierching V
keliling = 2 x (1+1+2+2+ (3,14x 1))
= 18,28mm
Gaya potong pierching :
Fs = 0,8 x u x t x σt
= 0,8 x 18,28 x 0,4 x 420
= 2456,832 N

8. Parting
Keliling = 2x [ 2x (p+l)]
= 2x [ 2x(15+10) ]
= 100mm
Gaya potong parting :
Fs = 0,8 x u x t x σt
= 0,8 x 100x 0,4 x 420
= 13440 N

GAYA TOTAL PROSES :


1. Gaya potong pierching I = 2789.7408 N
2. Gaya potong pierching II = 4262.4 N
3. Gaya potong notching = 9273,6 N
4. Gaya potong pierching III = 2956,8 N
5. Gaya potong pierching VI = 3549,504 N
6. Gaya Bending = 3240,608 N
7. Gaya potong pierching V = 2456,832 N
8. Gaya potong parting = 13440 N
Total = 41969,4848N

GAYA STRIPPING :
Dalam perancangan ini diambil 10% dengan pertimbangan sudah cukup untuk menahan gaya
potong secara keseluruhan.
Fs = 10% x 41969,4848N
= 4196,948N

GAYA TOTAL MESIN :


F = Ftp + Fs
F = 41969,4848N + 4196,948
F = 46166,433 N

F=mxa

m=F:a
m = 46166,433 kg m/s² : 9,81 m/s²
m = 4706,058 kg
m = 4,706ton

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