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Negemco For Engineering & Contracting Processing Equipment Welding Procedure Spcifications (Qw-482)

This welding procedure specification is for semi-automatic flux cored arc welding of butt joints and fillet welds in carbon steel plates and pipes with thicknesses between 5-50mm. It specifies the welding process as FCAW using electrodes that meet AWS E71T-1 or E71T-9 standards. The document provides details on joint preparation, base metals, filler metals, welding positions, preheat and interpass temperatures, shielding gas, electrical parameters, and welding techniques to be followed.

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Khaled Gamal
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121 views3 pages

Negemco For Engineering & Contracting Processing Equipment Welding Procedure Spcifications (Qw-482)

This welding procedure specification is for semi-automatic flux cored arc welding of butt joints and fillet welds in carbon steel plates and pipes with thicknesses between 5-50mm. It specifies the welding process as FCAW using electrodes that meet AWS E71T-1 or E71T-9 standards. The document provides details on joint preparation, base metals, filler metals, welding positions, preheat and interpass temperatures, shielding gas, electrical parameters, and welding techniques to be followed.

Uploaded by

Khaled Gamal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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Negemco For Engineering & Contracting

Processing Equipment
WELDING PROCEDURE SPCIFICATIONS (QW-482) Page 1 of 2

General
Welding Procedure Specification No.: 19-010/WPS/NEG/02 REV 00 Date: 02.03.2020

Supporting PQR No. (s): 6/PQR/NEG Date: 07/ JUNE / 2006


Welding Process (es): FCAW Type: Semi-Automatic
Prepared & Approved By: Mohamed Abdel Nasser Date: 05.08.2018
Joints: (QW - 402)
Sketch(es) :

TYPICAL BUTT "Refer To Production Drawing For


JOINT The Specific Joint Details to Be Used"
PREPARATION

Joint Design : All Groove Welds, Double-Welded Joints, and Fillets as per drawing
Backing (Yes or No) : Yes Backing Material (Type) : Weld Metal or P-No.1 material
Retainers (Yes or No) : No Retainer Material: None
Non-metallic (Yes or No) : No Other:
Base Metal: (QW-403)
P-No.: 1 Group No.: I & II TO P-No.: 1 Group No.: I & II
OR
Specification Type and Grade: A36, G50 , S355 TO Specification Type and Grade: A36, G50 , S355
Thickness Range: Groove: 5.0-50.0 mm Fillet: All
Pipe Dia. Range : Groove: Unlimited Fillet: All
Other:
Filler Metal: (QW-404)
Deposited Weld Metal Thickness Range:
1. Deposited Weld Metal for FCAW Groove: Max. 50 mm Fillet: All

Maximum (t): For one pass < than 12mm


Welding Process FCAW
.4 F-N° / Other 6
.5 A-N° / Other 1
.5 AWS N° (Class) E71T-1, E71T-9
.6 Ø of Filler Metal 1.2, 1.4, 1.6 mm
.7 6mm / Ø of filler Metal < 1/4” No
.9 Electrode Flux (Class) N/A
.10 Alloying Flux N/A
.12 Specification (SFA) A5.20
.14 With or Without Filler Metal N/A
.22 Consumable Insert N/A
.23 Solid or Tubular Electrode Tubular Electrode
.24 Sup. Filler Metal No
.27 Alloying Elements No
.30 Flux Trade Name N/A
.34 Flux (Type) N/A
.35 Flux Wire Class N/A
.36 Re-crushed Slag N/A

Other
Negemco For Engineering & Contracting
Processing Equipment
WELDING PROCEDURE SPCIFICATIONS (QW-482) Page 2 of 2

POSITION (QW-405) PWHT (QW-407)


Position (s) of Groove: N/A
Temperature Range: N/A
Time Range : N/A
FCAW All Method For PWHT: N/A

Position (s) of Fillet : Heating Rate: N/A


Cooling Rate: N/A

Note: Refer to applicable standard/Code (ASME VIII


or ASME B31.1) for confirmation.

FCAW All

Welding Progression: UPHILL Gas (QW-408)


PREHEAT(QW-406) Shielding Gas Yes: X No:
Min Preheat Temp.: 10 °C ; 50 °C if B. Metal Thickness.>25 mm Type Composition, % Flow Rate
Interpass Temperature, Maximum: 250 C° CO2 100 10-18 l/min
Preheat Maintenance: min. 50 °C all time during welding Gas Backing Yes: No: X
Other: Type Composition, % Flow Rate
Electrical Data (QW-409) N/A N/A N/A
Spray Short-Circuit Globular Trailing Gas Yes: No: X
Mode of Metal Transfer
No No Yes Type Composition, % Flow Rate
See Table below For: Current, Polarity, amp N/A N/A N/A
Tungsten Electrode Type: N/A Dia.: N/A Other:
Technique (QW-410) FCAW
.1 String or Weave String or Weave
.3 Ø mm Gas Cup Size ¾”
.5 Method of Initial and Interpass Cleaning Grinding or Brushing if Necessary
.6 Method of Back Gouging Grinding or Air Arc Gouging to Sound Metal
.7 Oscillation None
.8 Contact Tube to Work Distance 1 to 1.5 nozzle diam.
.9 Multiple or Single Pass (per side) As Required
.10 Multiple or Single Electrodes Single
.11 Vacume Chamber Welding N/A
.26 Peening None
Surfaces are to be cleaned on both sides of weld preparation to remove all foreign materials that may cause weld defects.
Tack welds: Should be performed by qualified welders and equally spaced; if not removed, ground and inspected before
applying above welds
Tack Weld with: WPS N°: 4/WPS/Negem or 6/WPS/Negem, with extra preheat temperature when required
Filler Metals Current Travel Speed
Weld Layer Process Cm/min
AWS Class Dia. mm Type Polarity Amps Volts
1st Side
1 FCAW E71T-1, E71T-9 1.2,1.4,1.6 DC EP 140-350 18-30 12 –45
2 FCAW E71T-1, E71T-9 1.2,1.4,1.6 DC EP 140-350 18-30 12 –45
: : : : : : : : :
2nd Side
1 FCAW E71T-1, E71T-9 1.2,1.4,1.6 DC EP 140-350 18-30 12 –45
2 FCAW E71T-1, E71T-9 1.2,1.4,1.6 DC EP 140-350 18-30 12 –45
: : : : : : : : :
Negemco For Engineering & Contracting
Processing Equipment
WELDING PROCEDURE SPCIFICATIONS (QW-482) Page 3 of 2

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