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Applies To:: Curtis PMC 1228 Controller Flash Codes

The document provides technical documentation for Curtis PMC 1228 scooter controllers, including diagnostic flash codes. It lists various fault codes indicated by beeps from the controller, along with descriptions and possible causes of the faults. Faults include thermal cutback, throttle issues, speed limit pot faults, low/high battery voltage, main contactor issues, brake faults, current sense faults, hardware failsafe issues, and internal controller faults. The document aims to help with diagnosing and troubleshooting problems indicated by the controller beep codes.

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1K views1 page

Applies To:: Curtis PMC 1228 Controller Flash Codes

The document provides technical documentation for Curtis PMC 1228 scooter controllers, including diagnostic flash codes. It lists various fault codes indicated by beeps from the controller, along with descriptions and possible causes of the faults. Faults include thermal cutback, throttle issues, speed limit pot faults, low/high battery voltage, main contactor issues, brake faults, current sense faults, hardware failsafe issues, and internal controller faults. The document aims to help with diagnosing and troubleshooting problems indicated by the controller beep codes.

Uploaded by

mg victor
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Technical Documentation

Curtis PMC 1228 Controller Flash Codes

Applies to:
Mercury scooters (before 09/03) (Product codes: M34 / M36 / M44 / M46 / M48)
Apollo scooters (before 09/03) (Product codes: AP001)

Diagnostics

Available in 70A and 110A versions.


When the keyswitch is turned on, the scooter will
bleep if a fault is detected. To indicate the fault, the
controller will sound a number of bleeps, then
pause and sound another number of bleeps. (e.g. for
a low battery voltage the controller will sound
once, pause, then sound 4 times).

BLEEP DESCRIPTION EXPLANATION POSSIBLE CAUSE


CODE
1 pause 1 THERMAL CUTBACK over/under-temp. cutback 1. Temperature > 92 deg. C or <- 25 deg. C.
2. Excessive load on vehicle.
3. Operation in extreme environments.
4. Electromagnetic brake not releasing properly.
1 pause 2 THROTTLE FAULT 1 Pot high or pot low voltage 1. Throttle input wire open or shorted.
out of range 2. Throttle pot defective.
3. Wrong throttle type selected.
1 pause 3 SPD LIMIT POT FAULT Speed limit pot fault 1. Speed limit pot wire(s) open or shorted.
2. Broken speed limit pot.
1 pause 4 LOW BATTERY VOLTAGE Battery voltage too low 1. Battery voltage < 17 volts.
2. Bad connection at battery or controller.
1 pause 5 OVERVOLTAGE Battery voltage too high 1. Battery voltage > 36 volts.
2. Vehicle operating with charger attached.
3. Intermittent battery connection.
2 pause 1 MAIN OFF FAULT Main cont. driver OFF fault 1. Main contactor driver failed open.
2 pause 2 MAIN CONT WELDED Internal controller fault or 1. Main contactor welded.
Brake coil resistance above 2. Main contactor driver fault.
200 ohms 3. Brake coil resistance too high.
2 pause 3 MAIN CONTACTOR DNC Internal controller fault or 1. Main contactor stuck open.
Brake coil resistance above 2. Main contactor driver fault.
200 ohms 3. Brake coil resistance too high.
2 pause 4 MAIN ON FAULT Internal controller fault 1. Main contactor driver failed closed.
3 pause 1 PROC/WIRING FAULT HPD fault present > 10 sec. 1. Misadjusted throttle.
2. Broken throttle pot or throttle mechanism.
3 pause 2 BRAKE ON FAULT Brake on fault 1. Electromagnetic brake driver shorted.
2. Electromagnetic brake coil open.
3 pause 3 PRECHARGE FAULT Precharge fault 1. Controller failure; or 2. Low battery voltage.
3 pause 4 BRAKE OFF FAULT Brake off fault 1. Electromagnetic brake driver open.
2. Electromagnetic brake coil shorted.
3 pause 5 HPD HPD fault 1. Improper sequence of throttle and KSI, push, or inhibit inputs.
2. Misadjusted throttle pot.
4 pause 1 CURRENT SENSE FAULT Current sense voltage fault 1. Short in motor or in motor wiring.
2. Controller failure.
4 pause 2 HW FAILSAFE Motor voltage fault 1. Motor voltage does not correspond to throttle request.
2. Short in motor or in motor wiring, or 3. Controller failure.
4 pause 3 EEPROM FAULT Internal Controller Fault 1. EEPROM failure or fault.
4 pause 4 POWER SECTION FAULT Output section fault 1. EEPROM failure or fault, or 2. Short in motor or wiring.
3. Controller failure.

Web: www.drivemedical.co.uk/technical Tel: +44 (0) 1422 314488

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