Home Sewing Machine

SERVICE MANUAL

MODEL :

J14/LS14/LX-1400/X14/L14/STAR1400
JS1400/JS1410/J17/LS17/LX-1700
X17/L17/JS1700/AS1430S/JSL15/JSL18/LS200
LS300/artwork19/artwork22/SL10/HQ18/X7/JX1410
JX1710/JX2517/AS1450/RS100/RS200/JX1400
JS1420/LS2225/LS2325/SL100/VitrageM71
VitrageM73/ArtCity140/JS1750/NB1400/NB1700
KD144/K14/F14/K17/F17/KE14/ArtCity170

c 2012 Brother Industries, Ltd. Published : Aug.,2012

CONFIDENTIAL All rights reserved. Revised : May,2015
 LIST of UPDATE RECORD

Date Added Models Contents

Dec.,2012 JS1700 -

Feb.,2013 AS1430S -

Mar.,2013 X7/artwork19/JSL15/LS200 -

Mar.,2013 SL10/HQ18/artwork22/JSL18/LS300 -

Apr.,2013 JX1710/JX2517 -

May,2013 JX1410 -

Jul.,2013 AS1450 -

Sep.,2013 RS100/RS200 -

Mar.,2014 JX1400 -

Apr.,2014 JS1420 -

Jun.,2014 LS2225/LS2325 -

Aug.,2014 SL100 -

Feb.,2015 VitrageM71/VitrageM73 -

Mar.,2015 ArtCity140 -

Apr.,2015 JS1750/NB1400/NB1700 -

Apr.,2015 KD144/K14/F14/K17/F17/KE14 -

May,2015 ArtCity170 -
1. Outline of Mechanism ........................................................................1 - 1
Main mechanisms ..............................................................................................1 - 2
Driveline .............................................................................................................1 - 3
Positions of electronic components ...................................................................1 - 5
Control system block diagram ...........................................................................1 - 6

2. Basic of Disassembly/Assembly .......................................................2 - 1

Disassembly
Preparation ........................................................................................................2 - 2
Disconnecting cables & Removing accessories .................................................................................2 - 2
Main frame and Covers .....................................................................................2 - 3
Removal of Face plate assy and Front cover assy .............................................................................2 - 4
Removal of Rear cover assy and Base plate L/R ...............................................................................2 - 5
Main motor unit ..................................................................................................2 - 7
Removal of LED lamp assy ...............................................................................................................2 - 8
Removal of Motor 3P supply assy .....................................................................................................2 - 9
Feed unit / Feed control ...................................................................................2 - 10
Removal of Tension pulley assy and Lower shaft B assy ...............................................................2 - 11
Removal of Feed module .................................................................................................................2 - 12
Removal of Feed connecting lever assy ..........................................................................................2 - 13
Needle threading mechanism ..........................................................................2 - 14
Removal of Thread tension dial assembly .......................................................................................2 - 15
Pattern selecting mechanism ...........................................................................2 - 16
Removal of Pattern selecting unit assy ............................................................................................2 - 17
Bobbin winder, Upper shaft, Needle-presser module ......................................2 - 18
Removal of Bobbin winder assy ......................................................................................................2 - 19
Removal of Upper shaft assy ...........................................................................................................2 - 20
Removal of Needle-presser module .................................................................................................2 - 21

Assembly
Bobbin winder, Upper shaft, Needle-presser module ......................................2 - 23
Attachment of Needle-presser module ............................................................................................2 - 24
Attachment of Upper shaft assy .......................................................................................................2 - 26
Attachment of Bobbin winder assy ..................................................................................................2 - 27
Pattern selecting mechanism ...........................................................................2 - 28
Lubrication .......................................................................................................................................2 - 29
Attachment of Pattern selecting unit assy ........................................................................................2 - 30
Needle threading mechanism ..........................................................................2 - 32
Attachment of Thread tension dial assembly ...................................................................................2 - 33
Feed unit / Feed control ...................................................................................2 - 34
Lubrication .......................................................................................................................................2 - 35
Attachment of Feed connecting lever assy ......................................................................................2 - 36
Attachment of Feed module .............................................................................................................2 - 37
Attachment of Lower shaft B assy and Tension pulley assy ...........................................................2 - 38
Phase matching of Upper shaft and Lower shaft .............................................................................2 - 39

i
 Main motor unit ................................................................................................2 - 40
Attachment of Motor 3P supply assy ...............................................................................................2 - 41
Attachment of LED lamp assy .........................................................................................................2 - 42
Main frame and Covers ...................................................................................2 - 43
Attachment of Rear cover assy and Base plate L/R .........................................................................2 - 44
Attachment of Face plate assy and Front cover assy .......................................................................2 - 46

3. Application of Disassembly/Assembly .............................................3 - 1

Disassembly
Main frame and Covers .....................................................................................3 - 2
Disassembly of Face plate assy .........................................................................................................3 - 3
Disassembly of Rear cover assy ........................................................................................................3 - 4
Disassembly of Base plate L/R ..........................................................................................................3 - 5
Main motor unit ..................................................................................................3 - 6
Disassembly of Motor 3P supply assy ...............................................................................................3 - 7
Feed unit ............................................................................................................3 - 8
Disassembly of Tension pulley assy ..................................................................................................3 - 9
Disassembly of Lower shaft B assy .................................................................................................3 - 10
Disassembly of Feed module ...........................................................................................................3 - 11
Needle threading mechanism ..........................................................................3 - 19
Disassembly of Thread tension dial assembly .................................................................................3 - 20
Pattern selecting mechanism ...........................................................................3 - 21
Disassembly of Pattern selecting unit assy ......................................................................................3 - 22
Bobbin winder, Upper shaft, Needle-Presser module ......................................3 - 23
Disassembly of Bobbin winder assy ................................................................................................3 - 24
Disassembly of Upper shaft assy .....................................................................................................3 - 25
Disassembly of Needle-presser module ...........................................................................................3 - 26

Assembly
Bobbin winder, Upper shaft, Needle-Presser module ......................................3 - 30
Lubrication .......................................................................................................................................3 - 31
Assembly of Needle-presser module ...............................................................................................3 - 32
Assembly of Upper shaft assy .........................................................................................................3 - 36
Assembly of Bobbin winder assy ....................................................................................................3 - 37
Pattern selecting mechanism ...........................................................................3 - 38
Lubrication .......................................................................................................................................3 - 39
Assembly of Pattern selecting unit assy ..........................................................................................3 - 40
Needle threading mechanism ..........................................................................3 - 41
Assembly of Thread tension dial assembly .....................................................................................3 - 42
Feed unit ..........................................................................................................3 - 43
Lubrication .......................................................................................................................................3 - 44
Assembly of Feed module ...............................................................................................................3 - 45
Assembly of Lower shaft B assy .....................................................................................................3 - 53
Assembly of Tension pulley assy ....................................................................................................3 - 54
Main motor unit ................................................................................................3 - 55
Assembly of Motor 3P supply assy .................................................................................................3 - 56

ii
 Main frame and Covers ...................................................................................3 - 57
Assembly of Base plate L/R ............................................................................................................3 - 58
Assembly of Rear cover assy ...........................................................................................................3 - 59
Assembly of Face plate assy ............................................................................................................3 - 60

4. Adjustment ..........................................................................................4 - 1
Removal of covers .............................................................................................4 - 2
Needle point damage .........................................................................................4 - 4
Timing belt tension .............................................................................................4 - 5
Motor belt tension ..............................................................................................4 - 6
Needle plate holder assy position ......................................................................4 - 7
Presser foot hole / Needle plate hole position (front/back) ................................4 - 8
Needle swing timing ...........................................................................................4 - 9
Three point needle drop ...................................................................................4 - 10
Needle interference left/right ............................................................................4 - 11
Needle bar rising ..............................................................................................4 - 12
Needle bar height ............................................................................................4 - 14
Needle clearance .............................................................................................4 - 15
Left straight stitch needle drop and
zigzag stitch maximum left needle drop position .............................................4 - 16
Feed dog position (front/back and left/right) ....................................................4 - 18
Feed dog height ...............................................................................................4 - 19
Upper thread tension .......................................................................................4 - 20
Left and right stitch of buttonhole stitch length ................................................4 - 22
Bobbin winder ..................................................................................................4 - 25
Lower thread tension .......................................................................................4 - 26

5. Failure Investigation for Electronic Parts .........................................5 - 1

Sewing lamp does not light ................................................................................5 - 2
Main motor does not turn or Rotation speed is slow ..........................................5 - 3

6. Special Instructions of Wiring ...........................................................6 - 1

Motor 3P supply assy ........................................................................................6 - 2
LED lead wire ....................................................................................................6 - 3

iii
1 Outline of Mechanism
Main mechanisms ..................................................... 1 - 2
Driveline .................................................................... 1 - 3
Positions of electronic components........................... 1 - 5
Control system block diagram................................... 1 - 6

1-1
 Outline of Mechanism Main mechanisms

Bobbin winder Mechanism

Mechanism

Mechanism
Outline of

Outline of
Upper shaft Mechanism
Zigzag Mechanism

Pattern selecting
Mechanism

Needle bar / Presser foot

Mechanism

Lower shaft Mechanism

Thread guide Mechanism

Horizontal feed Mechanism

Feed / Rotary hook Mechanism

Front Side View

Back Side View

1-2
 Outline of Mechanism Driveline

(A) Up and down movement of needle bar, movement of thread take-up lever and
Mechanism

Mechanism
zigzag movement of needle bar mechanism
Outline of

Outline of
Main motor

Motor belt

Timing pulley

Thread take-up
Needle bar crank counter weight Upper shaft Pulley

Worm gear
Needle bar
crank rod

Pattern cam
Needle bar
block shaft
Z finger frame Selecting cam

Needle bar block

Needle bar Needle bar Zigzag

supporter connecting rod

Needle
Timing pulley
Z finger frame
Pattern cam
Worm gear Pulley

A
Selecting cam
Thread take-up counter weight

Needle bar crank rod

Upper shaft A

Needle bar block

Motor belt

Needle bar crank

Needle bar block shaft

Needle bar Zigzag connecting rod

supporter

Needle bar
Needle Main motor

1-3
 Outline of Mechanism Driveline

(B) Movement of feed dog and rotary hook

Mechanism

Mechanism
Outline of

Outline of
Main motor

Motor belt

Timing pulley

Upper shaft
Lower shaft gear Lower shaft Timing pulley D Timing belt Upper shaft Pulley
pulley

Feed cam

Outer rotary
hook assy

Vertical lever Feed arm B Feed adjuster Feed connecting Feed regulator plate Selecting cam Pattern selecting dial
lever A/B

Vertical adjuster screw Feed arm A

Feed stand spring cap Feed stand

Feed dog
Timing pulley
Pulley
Upper shaft pulley

Upper shaft

Timing belt

Selecting cam

Pattern selecting dial

Motor belt
Feed regulator plate A / B Timing pulley D
Feed stand spring cap Feed cam Feed connecting lever

Vertical adjuster screw

Feed adjuster

Main motor
Feed arm B
Vertical lever
Lower shaft
Feed dog V feed attachment

Feed stand

Feed arm A
Lower shaft gear
Outer rotary hook assy

1-4
 Outline of Mechanism Positions of electronic components
Mechanism

Mechanism
Outline of

Outline of
3pin socket

Power SW

Power supply PCB

Sewing lamp (LED)

Main motor

1-5
 Outline of Mechanism Control system block diagram
Mechanism

Mechanism
Outline of

Outline of
In the 3pin socket

Foot controller plug

AC 3pin socket Main motor
(3pin)

Foot controller Power SW

Power supply PCB

Sewing lamp
(LED)
SEWING MACHINE

1-6
2 Basic of
Disassembly/Assembly
When repair and replace the part of the unit, refer to
“CHAPTER 3: Application of Disassembly/Assembly”.

Disassembly Preparation ...................................... 2 - 2

Main frame and Covers ................... 2 - 3
Main motor unit................................ 2 - 7
Feed unit / Feed control................. 2 - 10
Needle threading mechanism........ 2 - 14
Pattern selecting mechanism ........ 2 - 16
Bobbin winder, Upper shaft,
Needle-presser module ................. 2 - 18

Assembly Bobbin winder, Upper shaft,

Needle-presser module ................. 2 - 23
Pattern selecting mechanism ........ 2 - 28
Needle threading mechanism........ 2 - 32
Feed unit / Feed control................. 2 - 34
Main motor unit.............................. 2 - 40
Main frame and Covers ................. 2 - 43

2-1
 Basic of Disassembly Preparation

1 Disconnecting cables & Removing accessories

• Foot controller socket
• Needle
• Presser foot
• Accessory table
• Slide plate
Disassembly

Disassembly
• Bobbin
Basic of

Basic of
Foot controller socket

Needle

Presser foot

Accessory table

Slide plate

Bobbin

2-2
 Basic of Disassembly Main frame and Covers

Main frame and Covers location diagram

Disassembly

Disassembly
Basic of

Basic of

2-3
 Basic of Disassembly Main frame and Covers

1 Removal of Face plate assy and Front cover assy

1. Remove the screw (taptite, cup P M4X20) from the rear cover side, and then open the bottom side of
face plate assy to remove the face plate assy from the rear cover assy.
→Refer to 3 - 3 Disassembly of Face plate assy.
2. Remove the pattern selecting dial from the shaft of pattern selecting unit assy.
3. Remove the screw (screw, pan (S/P washer) M3X6) from the front cover side. And remove the three
screws (taptite, cup P M4X20) and screw (taptite, bind P M3X16) from the rear cover side.
Disassembly

Disassembly
4. Release the five hooks of front cover assy from the five hook trays of rear cover assy, and then open
Basic of

Basic of
the bottom side of front cover assy to remove the front cover assy from the rear cover assy.
→Refer to 3 - 4 Disassembly of Rear cover assy.

Taptite, Cup P M4X20

Taptite, bind P M3X16

Screw, Pan (S/P washer) M3X6

Taptite, cup P M4X20

(Face plate assy) Taptite, Bind P M3X16

Rear cover assy

Taptite, cup P M4X20

Hook tray
Taptite, cup P
M4X20

Shaft of pattern
selecting unit assy
Front cover assy
Taptite, bind P
M3X16
Hook trays

Taptite, cup P
M4X20 Hooks

Hook trays

Rear cover Hooks

assy
Pattern
selecting dial

Screw, pan (S/P washer) M3X6

Face plate assy

2-4
 Basic of Disassembly Main frame and Covers

2 Removal of Rear cover assy and Base plate L/R

1. Pull down the presser foot lifter.
2. Remove the three screws (taptite, cup P M4X20), and then remove the rear cover assy from the arm
bed while the "A" of rear cover assy is bending.

Taptite, Cup P M4X20

Disassembly

Disassembly
Basic of

Basic of
Rear cover assy

Taptite, cup P M4X20

"A"

Taptite, cup P
M4X20

Taptite, cup P M4X20

Presser foot lifter

2-5
 Basic of Disassembly Main frame and Covers

3. Remove the two screws (taptite, bind S M4X10) to remove the base plate L from the bottom side of arm
bed.
4. Remove the two screws (taptite, bind S M4X10) to remove the base plate R from the bottom side of
arm bed.
→Refer to 3 - 5 Disassembly of Base plate L/R.

Taptite, Bind S M4X10

Disassembly

Disassembly
Basic of

Basic of
<bottom side>

Taptite, bind S M4X10

Base plate L

Base plate R
Taptite, bind S M4X10

Base plate L
<bottom side>

Taptite, bind S M4X10

2-6
 Basic of Disassembly Main motor unit

Main motor unit location diagram

Disassembly

Disassembly
Basic of

Basic of

2-7
 Basic of Disassembly Main motor unit

1 Removal of LED lamp assy

1. Remove the two screws (taptite, bind S M4X10) to remove the two cord clamps from the arm bed, and
then remove the two cord clamps from the lead wire of LED lamp assy.
2. Disconnect the connector of LED lamp assy from the PCB of motor 3P supply assy.

Taptite, Bind S M4X10

Disassembly

Disassembly
Taptite, bind S M4X10
Basic of

Basic of
Lead wire of LED
lamp assy

PCB
Cord clamps
Motor 3P
supply assy Connector of LED
lamp assy

3. Remove the screw (screw, pan (S/P washer) M4X8) to remove the LED lamp assy from the base holder
assy.

Screw, Pan (S/P washer) M4X8

Base holder assy

Screw, pan (S/P washer) M4X8

LED lamp assy

2-8
 Basic of Disassembly Main motor unit

2 Removal of Motor 3P supply assy

1. Remove the timing belt from the T pulley and motor T-pulley.
2. Remove the two screws (taptite, bind S M4X10) to remove the motor assy of motor 3P supply assy
from the arm bed.
3. Remove the two screws (taptite, cup P M4X20) to remove the 3P socket unit of motor 3P supply assy
from the arm bed.
→Refer to 3 - 7 Disassembly of Motor 3P supply assy.
Disassembly

Disassembly
Basic of

Basic of
Taptite, Bind S M4X10

T pulley

Taptite, Cup P M4X20 3P socket unit

Taptite, bind S
M4X10

Timing belt

Taptite, cup P
M4X20

Motor assy

Taptite, bind S
M4X10

Motor T-pulley

Taptite, cup P M4X20

2-9
 Basic of Disassembly Feed unit / Feed control

Feed unit / Feed control location diagram

Disassembly

Disassembly
Basic of

Basic of

2 - 10
 Basic of Disassembly Feed unit / Feed control

1 Removal of Tension pulley assy and Lower shaft B assy

1. Remove the two screws (taptite, bind S M4X10) to remove the tension pulley assy from the arm bed.
→Refer to 3 - 9 Disassembly of Tension pulley assy.

Taptite, Bind S M4X10

Disassembly

Disassembly
Basic of

Basic of
Tension pulley assy

Taptite, bind S M4X10

2. Remove the timing belt from the timing pulley D of lower shaft B assy.
3. Remove the screw (taptite, bind S M4X10) to remove the bushing presser from the arm bed.
4. Remove the two screws (set screw, socket (CP) M5X5) from the fixed joint. And pull out the lower shaft
B assy from the fixed joint of feed module while lifting up the lower shaft bushing of lower shaft B assy.
→Refer to 3 - 10 Disassembly of Lower shaft B assy.

Feed module

Fixed joint

Set screw, socket

(CP) M5X5 Timing belt

Taptite, Bind S M4X10

Lower shaft B assy

Bushing presser
Set Screw, Socket (CP) M5X5 Lower shaft bushing

Taptite, bind S M4X10 Timing pulley D

Hex wrench 2.5 mm

2 - 11
 Basic of Disassembly Feed unit / Feed control

2 Removal of Feed module

1. Remove the spring (XF5134) from the feed adjusting shaft of feed connecting lever assy and the arm
bed.
2. Remove the three screws (screw, pan (S/P washer) M4X10) from the feed module. And lift up the feed
module to remove it from the two bosses on arm bed, and slide it in the direction of the arrow to remove
the feed adjuster of feed module from the feed adjusting shaft of feed connecting lever assy.
→Refer to 3 - 11 Disassembly of Feed module.
Disassembly

Disassembly
Basic of

Basic of
Spring (XF5134)
Pin
Feed adjusting
shaft

Bosses

Spring
(XF5134)

Feed module

Screw, Pan (S/P washer) M4X10 Screw, pan

(S/P washer) M4X10

2 - 12
 Basic of Disassembly Feed unit / Feed control

3 Removal of Feed connecting lever assy

1. Remove the spring extension C (XE9262) from the feed connecting lever of feed connecting lever assy
and the pattern selecting unit assy.
2. Remove the two screws (taptite, bind S M4X10) to remove the feed adjusting shaft holder of feed
connecting lever assy from the arm bed. And turn the feed connecting lever of feed connecting lever
assy 90 degrees to remove it from the feed regulator plate B of pattern selecting unit assy.
Disassembly

Disassembly
Taptite, Bind S M4X10
Basic of

Basic of
Feed regulator plate B
Pattern selecting
Spring extension C (XE9262) unit assy

90°

Spring
extension C
(XE9262)

Boss

Feed connecting lever

Feed connecting lever assy
Feed adjusting shaft holder

Taptite, bind S M4X10

2 - 13
 Basic of Disassembly Needle threading mechanism

Needle threading mechanism location diagram

Disassembly

Disassembly
Basic of

Basic of

2 - 14
 Basic of Disassembly Needle threading mechanism

1 Removal of Thread tension dial assembly

1. Remove the spring (XF3522) from the tension control holder assy of thread tension dial assembly and
the zigzag connecting rod.
2. Remove the two screws (taptite, bind S M4X10) to remove the thread tension dial assembly from the
arm bed.
→Refer to 3 - 20 Disassembly of Thread tension dial assembly.
Disassembly

Disassembly
Taptite, Bind S M4X10
Basic of

Basic of
Spring (XF3522)

Tension control holder assy

Thread tension dial assembly

Taptite, bind S M4X10

Zigzag connecting rod

Spring (XF3522)

2 - 15
 Basic of Disassembly Pattern selecting mechanism

Pattern selecting mechanism location diagram

Disassembly

Disassembly
Basic of

Basic of

2 - 16
 Basic of Disassembly Pattern selecting mechanism

1 Removal of Pattern selecting unit assy

1. Remove the screw (screw, pan M3X10) to remove the zigzag adjusting nut from the base holder assy
of needle unit supply assy. And remove the retaining ring E4 to remove the zigzag connecting rod from
the shaft of pattern selecting unit assy.

Screw, Pan M3X10

Disassembly

Disassembly
Basic of

Basic of
Needle unit supply assy

Shaft

Pattern selecting
unit assy

Retaining ring E4

Zigzag connecting rod

Zigzag adjusting nut

Screw, pan M3X10

2. Remove the four screws (taptite, bind S M4X10) to remove the pattern selecting unit assy from the arm
bed.
→Refer to 3 - 22 Disassembly of Pattern selecting unit assy.

Taptite, Bind S M4X10

Pattern selecting unit assy

Taptite, bind S M4X10

2 - 17
 Basic of Disassembly Bobbin winder, Upper shaft, Needle-presser module

Bobbin winder, Upper shaft, Needle-presser module location diagram

Disassembly

Disassembly
Basic of

Basic of

2 - 18
 Basic of Disassembly Bobbin winder, Upper shaft, Needle-presser module

1 Removal of Bobbin winder assy

1. Remove the two screws (taptite, bind S M4X10) to remove the bobbin winder assy from the arm bed.
→Refer to 3 - 24 Disassembly of Bobbin winder assy.

Taptite, Bind S M4X10

Disassembly

Disassembly
Basic of

Basic of
Taptite, bind S M4X10

Bobbin winder assy

2 - 19
 Basic of Disassembly Bobbin winder, Upper shaft, Needle-presser module

2 Removal of Upper shaft assy

1. Remove the timing belt from the upper shaft assy.
2. Remove the screw (set screw, socket (FT) M5X5) from the thread take-up counter weight of upper shaft
assy.
3. Remove the two screws (taptite, bind S M4X10) to remove the two bushing pressers from the arm bed.
And remove the two lower shaft bushings of upper shaft assy from the arm bed, and then slide the
upper shaft assy in the direction of the arrow to remove the thread take-up counter weight of upper
Disassembly

Disassembly
shaft assy from the shaft of thread take-up lever.
→Refer to 3 - 25 Disassembly of Upper shaft assy.
Basic of

Basic of
Mounting positions Timing belt

Upper shaft assy

Shaft of thread take-up lever

Lower shaft bushing

Bushing pressers

Thread take-up
counter weight Taptite, bind S M4X10 Set Screw, Socket (FT) M5X5

Lower shaft bushing

Hex wrench 2.5 mm
Set screw, socket (FT) M5X5 Taptite, Bind S M4X10

2 - 20
 Basic of Disassembly Bobbin winder, Upper shaft, Needle-presser module

3 Removal of Needle-presser module

1. Remove the screw (screw, bind M4X8) to remove the stopper plate from the back side of arm bed.
2. Remove the screw (cup screw M3X20) from the back side of arm bed.

Screw, Bind M4X8

Disassembly

Disassembly
Basic of

Basic of
Cup screw M3X20

Stopper plate

Screw, bind M4X8

Cup screw M3X20

2 - 21
 Basic of Disassembly Bobbin winder, Upper shaft, Needle-presser module

3. Remove the two screws (screw, bind M4X10) to remove the two presser plates from the arm bed. And
remove the needle-presser module from the arm bed.
→Refer to 3 - 26 Disassembly of Needle-presser module.

Screw, Bind M4X10

Disassembly

Disassembly
Basic of

Basic of
Presser plates

Needle-presser module

Screw, bind M4X10

2 - 22
 Basic of Assembly Bobbin winder, Upper shaft, Needle-presser module

Bobbin winder, Upper shaft, Needle-presser module location diagram

Assembly

Assembly
Basic of

Basic of

2 - 23
 Basic of Assembly Bobbin winder, Upper shaft, Needle-presser module

1 Attachment of Needle-presser module

1. Set the shaft of needle-presser module to the two mounting positions on arm bed, and insert the tab of
arm bed into the positioning hole of needle-presser module.
2. Attach the presser plate to the arm bed with the screw (screw, bind M4X10). (2 locations)

Screw, Bind M4X10

Assembly

Assembly
Basic of

Basic of
Mounting positions

Presser plates

Tab

Shaft

Positioning hole

Needle-presser module
Screw, bind M4X10

2 - 24
 Basic of Assembly Bobbin winder, Upper shaft, Needle-presser module

3. Tighten the screw (cup screw M3X20) temporarily to the back side of arm bed.
4. Attach the stopper plate to the back side of arm bed with the screw (screw, bind M4X8).
→Refer to 3 - 32 Assembly of Needle-presser module.

Cup screw M3X20

Assembly

Assembly
Basic of

Basic of
Screw, Bind M4X8

Stopper plate

Screw, bind M4X8

Cup screw M3X20

2 - 25
 Basic of Assembly Bobbin winder, Upper shaft, Needle-presser module

2 Attachment of Upper shaft assy

1. Insert the thread take-up counter weight of the upper shaft assy into the shaft of needle bar crank rod
assy, and set the two lower shaft bushings of upper shaft assy to the two mounting positions on arm
bed. And attach the two bushing pressers to the arm bed with the two screws (taptite, bind S M4X10).
2. Align the D cut surface of needle bar crank rod assy with the screw hole on thread take-up counter
weight, and secure it with the screw (set screw, socket (FT) M5X5).
3. Pass the timing belt to the upper shaft assy.
→Refer to 3 - 36 Assembly of Upper shaft assy.
Assembly

Assembly
Basic of

Basic of
Timing belt
Mounting positions

Upper shaft assy

Shaft of thread take-up lever

Lower shaft bushing

Bushing pressers
Needle bar D cut surface
crank rod assy
Thread take-up
counter weight Taptite, bind S M4X10
Lower shaft bushing
Screw hole
Taptite, Bind S M4X10
Set screw, socket (FT) M5X5

Upper shaft assy Set Screw, Socket (FT) M5X5

Thread take-up counter weight

Hex wrench 2.5 mm

2 - 26
 Basic of Assembly Bobbin winder, Upper shaft, Needle-presser module

3 Attachment of Bobbin winder assy

1. Attach the bobbin winder assy to the arm bed with the two screws (taptite, bind S M4X10).
→Refer to 3 - 37 Assembly of Bobbin winder assy.

Taptite, Bind S M4X10

Assembly

Assembly
Basic of

Basic of
Taptite, bind S M4X10

Bobbin winder assy

2 - 27
 Basic of Assembly Pattern selecting mechanism

Pattern selecting mechanism location diagram

Assembly

Assembly
Basic of

Basic of

2 - 28
 Basic of Assembly Pattern selecting mechanism

1 Lubrication
Lubrication point Lubricating oil type Quantity of lubrication
1 Z finger frame assy 1 place EPNOC AP (N) 0 Rice-grain size
2 Zigzag adjusting nut 1 place EPNOC AP (N) 0 Rice-grain size
Assembly

Assembly
Basic of

Basic of
1

Z finger frame assy

Zigzag adjusting nut

2 - 29
 Basic of Assembly Pattern selecting mechanism

2 Attachment of Pattern selecting unit assy

1. Match the mark on worm gear of upper shaft assy with the mark on gear of pattern selecting unit assy,
and attach the pattern selecting unit assy to the arm bed with the four screws (taptite, bind S M4X10).

Taptite, Bind S M4X10

Worm gear
Assembly

Assembly
Basic of

Basic of
Upper shaft assy

Marks

Gear

Pattern selecting
unit assy Taptite, bind S M4X10

2 - 30
 Basic of Assembly Pattern selecting mechanism

2. Set the zigzag connecting rod to the shaft of pattern selecting unit assy, and secure it with the retaining
ring E4. And set the zigzag adjusting nut to the zigzag connecting rod, and set them to the base holder
assy of needle unit supply assy, and tighten the screw (screw, pan M3X10) temporarily.
*Key point
• Confirm that place the zigzag adjusting nut with the larger end facing the top side.
• Fully tighten the screw after performing “4 - 10 Three point needle drop”.
→Refer to 3 - 40 Assembly of Pattern selecting unit assy.
Assembly

Assembly
Basic of

Basic of
Screw, Pan M3X10

Needle unit supply assy

Zigzag adjusting nut

Shaft

Pattern selecting
unit assy

Retaining ring E4

Screw, pan M3X10 Zigzag connecting rod

Zigzag adjusting nut

Base holder assy
Screw, pan M3X10

2 - 31
 Basic of Assembly Needle threading mechanism

Needle threading mechanism location diagram

Assembly

Assembly
Basic of

Basic of

2 - 32
 Basic of Assembly Needle threading mechanism

1 Attachment of Thread tension dial assembly

1. Attach the thread tension dial assembly to the arm bed with the two screws (taptite, bind S M4X10).
*Key point
• Confirm that there is "A" of upper tension control releaser on the upper side of presser foot lifter as shown in
the illustration below.
2. Hang the spring (XF3522) to the tension control holder assy and the zigzag connecting rod.
→Refer to 3 - 42 Assembly of Thread tension dial assembly.
Assembly

Assembly
Basic of

Basic of
Taptite, Bind S M4X10

"A"

Spring (XF3522)

Presser foot lifter

Upper tension control releaser

Tension control holder assy

Thread tension dial assembly

Taptite, bind S M4X10

Zigzag connecting rod

Spring (XF3522)

2 - 33
 Basic of Assembly Feed unit / Feed control

Feed unit / Feed control location diagram

Assembly

Assembly
Basic of

Basic of

2 - 34
 Basic of Assembly Feed unit / Feed control

1 Lubrication
Lubrication point Lubricating oil type Quantity of lubrication
1 Feed adjusting shaft holder 1 place EPNOC AP (N) 0 Rice-grain size
2 Feed connecting lever 1 place EPNOC AP (N) 0 Rice-grain size
Assembly

Assembly
Basic of

Basic of
Feed connecting lever

2
Feed adjusting shaft holder 1

2 - 35
 Basic of Assembly Feed unit / Feed control

2 Attachment of Feed connecting lever assy

1. Insert the boss of feed connecting lever into the positioning hole of feed regulator plate B, and turn it 90
degrees. And attach the feed adjusting shaft holder of feed connecting lever assy to the arm bed with
the two screws (taptite, bind S M4X10).
2. Attach the spring extension C (XE9262) to the feed connecting lever and the pattern selecting unit
assy.

Taptite, Bind S M4X10

Assembly

Assembly
Basic of

Basic of
Pattern selecting unit assy Feed regulator plate B Positioning hole
Spring extension C (XE9262)

Spring
extension C
(XE9262)

Boss

Feed connecting lever

Feed connecting lever assy
Feed adjusting shaft holder

Taptite, bind S M4X10

2 - 36
 Basic of Assembly Feed unit / Feed control

3 Attachment of Feed module

1. Insert the feed adjuster into the feed adjusting shaft of feed connecting lever assy, and set the pin of the
feed adjusting shaft to the two slits of feed adjuster. And insert the two positioning holes of back side of
feed module into the two tabs of arm bed, and set the feed module to the arm bed, and secure it with
the three screws (screw, pan (S/P washer) M4X10).
2. Attach the spring (XF5134) to the feed adjusting shaft of feed connecting lever assy and the arm bed as
shown in the illustration below.
→Refer to 3 - 45 Assembly of Feed module.
Assembly

Assembly
Basic of

Basic of
Spring (XF5134)
Pin
Feed adjusting
shaft

Tabs

Pin
Spring
(XF5134)
Feed adjusting
shaft

Feed adjuster

Feed module

Screw, Pan (S/P washer) M4X10 Screw, pan

(S/P washer) M4X10

2 - 37
 Basic of Assembly Feed unit / Feed control

4 Attachment of Lower shaft B assy and Tension pulley assy

1. Insert the lower shaft B assy into the fixed joint, and set the lower shaft bushing of the lower shaft B
assy to the mounting position of arm bed. And attach the bushing presser to the arm bed with the screw
(taptite, bind S M4X10). And tighten the two screws (set screw, socket (CP) M5X5) temporarily to the
fixed joint.
*Key point
• Fully tighten the two screws after performing “4 - 12 Needle bar rising”.
2. Hang the timing belt to the timing pulley D of lower shaft B assy.
Assembly

Assembly
Basic of

Basic of
→Refer to 3 - 53 Assembly of Lower shaft B assy.

Feed module

Fixed joint

Set screw,
socket (CP) Timing belt
M5X5

Taptite, Bind S M4X10 Mounting position

Lower shaft B assy

Bushing presser
Set Screw, Socket (CP) M5X5 Lower shaft bushing

Taptite, bind S M4X10 Timing pulley D

Hex wrench 2.5 mm

3. Attach the tension pulley assy to the arm bed with the two screws (taptite, bind S M4X10).
→Refer to 3 - 54 Assembly of Tension pulley assy.
Taptite, Bind S M4X10

Tension pulley assy

Taptite, bind S M4X10

2 - 38
 Basic of Assembly Feed unit / Feed control

5 Phase matching of Upper shaft and Lower shaft

1. When set the groove of upper shaft pulley frontward by rotating the pulley of upper shaft, and set the
mark of outer rotary hook assy frontward by rotating the lower shaft A assy, and set the feed cam with
larger end facing backward, and tighten the two screws (set screw, socket (CP) M5X5) of fixed joint.

Set Screw, Socket (CP) M5X5

Hex wrench 2.5 mm Upper shaft pulley

Assembly

Assembly
Basic of

Basic of
Groove

Feed cam

Lower shaft A assy

Outer rotary
hook assy

Fixed joint

Mark

Set screw, socket (CP) M5X5

2 - 39
 Basic of Assembly Main motor unit

Main motor unit location diagram

Assembly

Assembly
Basic of

Basic of

2 - 40
 Basic of Assembly Main motor unit

1 Attachment of Motor 3P supply assy

1. Insert the two pins of 3P socket unit of motor 3P supply assy into the two positioning holes of arm bed,
and secure it to the arm bed with the two screws (taptite, cup P M4X20).
2. Attach the motor assy of motor 3P supply assy to the arm bed with the two screws (taptite, bind S
M4X10).
3. Hang the timing belt on the T pulley and the motor T-pulley. And set the motor tension pulley on the
timing belt so that pushing it.
→Refer to 3 - 56 Assembly of Motor 3P supply assy.
Assembly

Assembly
Basic of

Basic of
Taptite, Cup P M4X20

T pulley
3P socket unit
Taptite, Bind S M4X10

Taptite, bind S Pins

M4X10

Timing belt
Motor tension pulley
Taptite, cup P Pin
M4X20

Motor assy

Positioning holes

Taptite, bind S
M4X10

Motor T-pulley Pin

Taptite, cup P M4X20

2 - 41
 Basic of Assembly Main motor unit

2 Attachment of LED lamp assy

1. Align the boss of LED lamp assy with the positioning hole of base holder assy, and attach it with the
screw (screw, pan (S/P washer) M4X8).

Screw, Pan (S/P washer) M4X8

Base holder assy

Assembly

Assembly
Basic of

Basic of
Positioning hole

Boss

Screw, pan (S/P washer) M4X8

LED lamp assy

2. Connect the connector of LED lamp assy to the PCB of motor 3P supply assy.
3. Set the cord clamp to the lead wire of LED lamp assy, and attach it to the arm bed with the screw
(taptite, bind S M4X10). (2 locations)

Taptite, Bind S M4X10

Taptite, bind S M4X10

Lead wire of LED

lamp assy

PCB
Cord clamps

Motor 3P supply assy Connector of LED

lamp assy

2 - 42
 Basic of Assembly Main frame and Covers

Main frame and Covers location diagram

Assembly

Assembly
Basic of

Basic of

2 - 43
 Basic of Assembly Main frame and Covers

1 Attachment of Rear cover assy and Base plate L/R

1. Attach the base plate R to the bottom side of arm bed with the two screws (taptite, bind S M4X10).
2. Attach the base plate L to the bottom side of arm bed with the two screws (taptite, bind S M4X10).
→Refer to 3 - 58 Assembly of Base plate L/R.

Taptite, Bind S M4X10

Assembly

Assembly
Basic of

Basic of
<bottom side>

Taptite, bind S M4X10

Base plate L

Base plate R
Taptite, bind S M4X10

Base plate L
<bottom side>

Taptite, bind S M4X10

2 - 44
 Basic of Assembly Main frame and Covers

3. Pull down the presser foot lifter.

4. Set the rear cover assy to the arm bed, and secure it with the three screws (taptite, cup P M4X20).
→Refer to 3 - 59 Assembly of Rear cover assy.

Taptite, Cup P M4X20

Rear cover assy

Assembly

Assembly
Basic of

Basic of
Taptite, cup P M4X20

Taptite, cup P
M4X20

Taptite, cup P M4X20

Presser foot lifter

2 - 45
 Basic of Assembly Main frame and Covers

2 Attachment of Face plate assy and Front cover assy

1. Set the front cover assy to the rear cover assy, and hang the five hooks of front cover assy on the five
hook trays of rear cover assy.
2. Secure the front cover assy to the arm bed with the three screws (taptite, cup P M4X20) and the screw
(taptite, bind P M3X16) from the rear cover side. And tighten the screw (screw, pan (S/P washer)
M3X6) to the front cover side.
3. Attach the pattern selecting dial to the shaft of pattern selecting unit assy.
4. Insert the pin of face plate assy into the positioning hole of front cover assy, and set the face plate assy
Assembly

Assembly
Basic of

Basic of
to the rear cover assy, and secure it with the screw (taptite, cup P M4X20) from the rear cover side.
→Refer to 3 - 60 Assembly of Face plate assy.

Taptite, Cup P M4X20

Taptite, bind P M3X16

Screw, Pan (S/P washer) M3X6

Taptite, cup P M4X20

(Face plate assy) Taptite, Bind P M3X16

Taptite, cup P M4X20

Hook tray
Taptite, cup P M4X20

Shaft of pattern
selecting unit assy Front cover assy
Taptite, bind P
M3X16
Hook trays

Taptite, cup P
M4X20 Hooks

Hook trays

Rear cover assy Hooks

Pattern
selecting dial

Screw, pan (S/P washer) M3X6

Face plate assy
Pin Positioning hole

2 - 46
3 Application of
Disassembly/Assembly
In this chapter, explains the disassembly and assembly of
the each module. When fix and replace the each module,
use this chapter.
Disassembly Main frame and Covers ................... 3 - 2
Main motor unit................................ 3 - 6
Feed unit.......................................... 3 - 8
Needle threading mechanism........ 3 - 19
Pattern selecting mechanism ........ 3 - 21
Bobbin winder, Upper shaft,
Needle-Presser module................. 3 - 23
Assembly Bobbin winder, Upper shaft,
Needle-Presser module................. 3 - 30
Pattern selecting mechanism ........ 3 - 38
Needle threading mechanism........ 3 - 41
Feed unit........................................ 3 - 43
Main motor unit.............................. 3 - 55
Main frame and Covers ................. 3 - 57

3-1
 Application of
Main frame and Covers
Disassembly

Main frame and Covers location diagram

Application of

Application of
Disassembly

Disassembly

3-2
 Application of
Main frame and Covers
Disassembly
1 Disassembly of Face plate assy
1. Remove the screw (taptite, bind B M3X10) to remove the face plate cutter holder and the NT lower
thread cutter from the face plate assy.

Taptite, Bind B M3X10

Face plate assy

Application of

Application of
Disassembly

Disassembly
NT lower thread cutter

Face plate cutter holder

Taptite, bind B M3X10

3-3
 Application of
Main frame and Covers
Disassembly
2 Disassembly of Rear cover assy
1. Remove the spool pin from the rear cover while pulling the spool pin spring.
2. Remove the spool pin spring from the rear cover.
3. Remove the spool pin stand from the rear cover.
4. Remove the screw (taptite, pan P (S/P W) 3X12) to remove the bobbin presser from the rear cover.
5. Remove the screw (taptite, cup P M4X20) to remove the thread guide assy from the rear cover.

Spool pin

Taptite, pan P (S/P W) 3X12 Positioning groove

Bobbin presser
Application of

Application of
Disassembly

Disassembly
Spool pin spring
Spool pin spring

Spool pin stand Thread guide assy

Taptite, cup P M4X20

Rear cover

Taptite, Pan P (S/P W) 3X12

Taptite, Cup P M4X20

3-4
 Application of
Main frame and Covers
Disassembly
3 Disassembly of Base plate L/R
1. Remove the base rubber A from the base plate L.
2. Remove the adjusting screw assy from the base plate L.
3. Remove the two base rubbers A from the base plate R.

Base plate R

Base plate L
Application of

Application of
Disassembly

Disassembly
Base rubbers A

Base rubber A
Adjusting screw assy

3-5
 Application of
Main motor unit
Disassembly

Main motor unit location diagram

Application of

Application of
Disassembly

Disassembly

3-6
 Application of
Main motor unit
Disassembly
1 Disassembly of Motor 3P supply assy
1. Remove the retaining ring E3 to remove the frange and motor T-pulley from the shaft of motor 3P
supply assy.
Application of

Application of
Disassembly

Disassembly
Motor 3P supply assy

Shaft

Motor T-pulley Retaining ring E3

Frange

3-7
 Application of
Feed unit
Disassembly

Feed unit location diagram

Application of

Application of
Disassembly

Disassembly

3-8
 Application of
Feed unit
Disassembly
1 Disassembly of Tension pulley assy
1. Remove the retaining ring E3 to remove the motor tension pulley assy and the spring (XF3404) from
the shaft of tension pulley holder B assy.
2. Remove the screw (screw, pan (S/P washer) M4X8) to remove the M tension pulley stopper from the
tension pulley holder B assy.
3. Remove the screw (screw, pan (S/P washer) M4X8) to remove the tension pulley sub assy from the
tension pulley holder B assy.

Spring (XF3404)

Tension pulley sub assy

Application of

Application of
Disassembly

Disassembly
Shaft

Spring (XF3404)

Boss

Tension pulley holder B assy

M tension pulley stopper

Retaining ring E3
Screw, pan (S/P washer) M4X8

Screw, Pan (S/P washer) M4X8

Motor tension pulley assy

3-9
 Application of
Feed unit
Disassembly
2 Disassembly of Lower shaft B assy
1. Remove the lower shaft bushing from the lower shaft B sub assy.
2. Remove the retaining ring E6 to remove the timing pulley D from the lower shaft B sub assy.

Retaining ring E6
Application of

Application of
Disassembly

Disassembly
Timing pulley D
Lower shaft bushing

Lower shaft B sub assy

3 - 10
 Application of
Feed unit
Disassembly
3 Disassembly of Feed module
1. Remove the two screws (screw needle plate) to remove the needle plate B from the needle plate holder
assy.
2. Remove the two screws (screw, pan (P washer) M2.6X6) to remove the needle plate A from the needle
plate B.
3. Remove the four screws (taptite, pan P (S/P W) 3X12) to remove the needle plate holder assy from the
feed holder.
4. Remove the screw (screw, bind M3X3), and remove the spring plate and the spring assist plate from
the needle plate holder.
5. Remove the inner rotary hook assy from the outer rotary hook assy.
6. Remove the sheet from the feed adjuster holder.

Needle plate A
Application of

Application of
Disassembly

Disassembly
Taptite, pan P (S/P W) 3X12

Screw needle plate

Needle plate B

Spring plate

Screw, bind
M3X3

Sheet
Needle plate holder
Feed
adjuster
holder
Screw, pan Spring assist plate
(P washer)
M2.6X6
Screw needle plate
Inner rotary hook assy

Screw, Pan (P washer) M2.6X6

Taptite, Pan P (S/P W) 3X12

Feed holder
Pins

Screw, Bind M3X3 Outer rotary hook assy

3 - 11
 Application of
Feed unit
Disassembly
7. Remove the two screws (bolt, socket M3X5) to remove the feed dog from the feed stand.
8. Release the four hooks to remove the two feed arm A pins. And remove the feed stand from the feed
arm A sub assy.

Bolt, Socket M3X5

Bolt, socket M3X5

Hex wrench 2.5 mm

Feed dog
Feed stand
Application of

Application of
Disassembly

Disassembly
Feed arm A pin

Feed arm B assy

Hooks

Hooks

Feed arm A sub assy

Feed arm A pin

3 - 12
 Application of
Feed unit
Disassembly
9. Remove the two screws (screw, bind M3X3) to remove the vertical feed spring plate from the feed
stand.
10.Turn the feed stand spring cap 90 degrees in the direction of the arrow to align the tab “B” of feed stand
spring cap with the notch part of feed stand, and remove it from the feed stand.
11.Remove the feed stand spring (XF3457) from the vertical adjuster screw. And remove the vertical
adjuster screw from the feed stand.

Screw, Bind M3X3 Tab A

Feed stand spring cap

90°
Feed stand spring (XF3457)

Feed
Notch part Tab B stand
Application of

Application of
Disassembly

Disassembly
Feed stand spring
(XF3457)

Vertical feed spring plate

Feed stand

Vertical adjuster screw

Screw, bind M3X3

3 - 13
 Application of
Feed unit
Disassembly
12.Remove the two screws (taptite, pan P (S/P W) 3X12) to remove the feed adjuster holder from the feed
holder.
13.Pull out the feed adjuster and the feed adjuster spring (XF5127) from the feed adjuster holder as shown
illustration below.

Taptite, Pan P (S/P W) 3X12

Taptite, pan P (S/P W) 3X12

Feed adjuster holder

Tab

Feed adjuster spring (XF5127)

Application of

Application of
Disassembly

Disassembly
Feed adjuster Groove

Groove Groove Tab

Shaft
Feed adjuster

Feed holder

Feed arm B assy

Feed adjuster spring (XF5127)

3 - 14
 Application of
Feed unit
Disassembly
14.Remove the two screws (taptite, pan P (S/P W) 3X12) to remove the two horizontal feed shaft pressers
from the feed holder. And remove the horizontal feed shaft of feed arm A sub assy from the feed holder.

Taptite, Pan P (S/P W) 3X12 Taptite, pan P (S/P W) 3X12

Horizontal feed shaft presser

Horizontal feed shaft presser
Application of

Application of
Disassembly

Disassembly
Horizontal feed shaft
Feed arm A sub assy

Feed holder

3 - 15
 Application of
Feed unit
Disassembly
15.Release the two hooks to pull out the feed arm B assy from the feed arm A sub assy. And remove the
screw (taptite, cup B M4X10) to remove the feed supporting plate from the feed arm B assy.
16.Remove the retaining ring E3 from the horizontal feed shaft, and pull out the horizontal feed shaft to
remove the horizontal feed shaft washer, the horizontal feed shaft spring (XF3451), the two polyester
sliders from the feed arm A sub assy. And remove the retaining ring E3 from the horizontal feed shaft.

Taptite, Cup B M4X10

Groove A
Groove B

Horizontal feed shaft

Feed arm A sub assy

Retaining ring E3
Application of

Application of
Disassembly

Disassembly
Polyester sliders

Horizontal feed shaft spring (XF3451)

Horizontal feed shaft washer

Hooks Retaining ring E3

Feed arm B assy

Taptite, cup B M4X10 Horizontal feed shaft spring (XF3451)

Feed supporting plate

3 - 16
 Application of
Feed unit
Disassembly
17.Remove the screw (set screw, socket (CP) M4X6) from the shaft supporter. And pull out the outer
rotary hook shaft to remove the washer, the magnet, the washer, the outer rotary hook assy and the
washer,thrust from the shaft supporter.
18.Remove the two screws (taptite, pan P (S/P W) 3X12) to remove the shaft supporter from the feed
holder.

Set Screw, Socket (CP) M4X6

Outer rotary hook shaft Hex wrench 2.0 mm

Taptite, Pan P (S/P W) 3X12

Washer

Magnet
Application of

Application of
Disassembly

Disassembly
Washer

Outer rotary hook assy

Taptite, pan P (S/P W) 3X12

Wahser,thrust

Shaft supporter

Feed holder

Set screw, socket (CP) M4X6

3 - 17
 Application of
Feed unit
Disassembly
19.Remove the two screws (taptite, pan P (S/P W) 3X12) to remove the bushing presser from the feed
holder. And remove the lower shaft A sub assy from the feed holder.
20.Remove the retaining ring E6 to pull out the washer,thrust, the lower shaft bushing, the lower shaft
washer and the lower shaft spring (XF3479) from the lower shaft A sub assy. And remove the two
screws (set screw, socket (FT) M5X5) to remove the fixed joint from the lower shaft A sub assy.
21.Release the two hooks to remove the vertical feed shaft from the feed holder. And pull out the vertical
lever from the vertical feed shaft.

Taptite, Pan P (S/P W) 3X12

Taptite, pan P (S/P W) 3X12
Washer,thrust

Set Screw, Socket (FT) M5X5

Lower shaft washer
Bushing presser
Hex wrench 2.5 mm
Application of

Application of
Disassembly

Disassembly
Lower shaft spring (XF3479)

Retaining ring E6

Lower shaft A sub assy

Lower shaft bushing

Lower shaft spring

(XF3479)

Fixed joint

Vertical feed shaft

Hooks

Feed holder Set screw, socket (FT) M5X5

Vertical lever

3 - 18
 Application of
Needle threading mechanism
Disassembly

Needle threading mechanism location diagram

Application of

Application of
Disassembly

Disassembly

3 - 19
 Application of
Needle threading mechanism
Disassembly
1 Disassembly of Thread tension dial assembly
1. Release the hook to turn the thread tension stand in the direction of the arrow while pulling the hook,
and then align the three tabs of thread tension stand with the three notch parts of tension control holder
assy, and remove it from the tension control holder assy.
2. Remove the thread tension label from the tension control knob. And remove the screw (taptite, bind B
M3X10) to remove the tension control knob from the thread tension stand. And remove the tension
control stud to remove the tension control nut and the tension spring (X55630) from the thread tension
stand. And pull out the tension disc plate, the two tension discs, the thread tension disc presser and the
spring (X55821) from the thread tension stand.
3. Remove the retaining ring E4 to remove the upper tension control releaser from the shaft on tension
control holder assy.

Taptite, Bind B M3X10

Tension spring Retaining ring E4
(X55630)
Tension control holder assy
Application of

Application of
Disassembly

Disassembly
Tension control nut

Tension spring (X55630)

Thread tension stand

Hook
Spring (X55821)

Straight Spring (X55821)

line part
Thread tension disc presser
Upper tension
control releaser
Notch part

Tab Tension control stud

Lock

Hook part
Taptite, bind B M3X10
Notch part
Tab Tension discs

Notch part Notch part Tension disc plate

Thread tension stand
Tab

Tension control knob

Thread tension label

3 - 20
 Application of
Pattern selecting mechanism
Disassembly

Pattern selecting mechanism location diagram

Application of

Application of
Disassembly

Disassembly

3 - 21
 Application of
Pattern selecting mechanism
Disassembly
1 Disassembly of Pattern selecting unit assy
1. Remove the reverse sewing button from the feed regulator plate B.
2. Remove the retaining ring E3 to remove the washer plain M4 from the shaft A of pattern selecting unit
assy. And remove the retaining ring E5 from the shaft B of pattern selecting unit assy to remove the
feed regulator plate B and the feed regulator plate A assy from the pattern selecting unit assy. And
remove the nut 4 from the feed adjusting screw to remove the feed adjusting screw from the feed
regulator plate B.

Retaining ring E5
Pattern selecting unit assy

Shaft B
Application of

Application of
Disassembly

Disassembly
Feed adjusting screw

Shaft A Nut 4

Feed regulator plate A assy Washer plain M4

Retaining ring E3

Feed regulator plate B

Reverse sewing button

3 - 22
 Application of
Bobbin winder, Upper shaft, Needle-Presser module
Disassembly

Bobbin winder, Upper shaft, Needle-Presser module location diagram

Application of

Application of
Disassembly

Disassembly

3 - 23
 Application of
Bobbin winder, Upper shaft, Needle-Presser module
Disassembly
1 Disassembly of Bobbin winder assy
1. Remove the bobbin winder assy from the bobbin winder spring plate.
2. Remove the bobbin winder rubber band from the bobbin winder assy.

Bobbin winder assy

Bobbin winder spring plate
Application of

Application of
Disassembly

Disassembly
Bobbin winder rubber band

3 - 24
 Application of
Bobbin winder, Upper shaft, Needle-Presser module
Disassembly
2 Disassembly of Upper shaft assy
1. Remove the pulley from the upper shaft supply assy.

Pulley
Application of

Application of
Disassembly

Disassembly
Upper shaft supply assy

3 - 25
 Application of
Bobbin winder, Upper shaft, Needle-Presser module
Disassembly
3 Disassembly of Needle-presser module
1. Remove the screw (tightening screw 3.57) to remove the presser foot holder from the presser bar sub
assy.
2. Remove the retaining ring E4 to remove the washer, the spring (XF3413) and the thread take-up lever
link from the shaft.
3. Remove the thread take-up lever and the needle bar crank rod assy from the needle bar block shaft of
needle bar crank rod assy.

Tightening screw 3.57

Shaft
Spring (XF3413)
Application of

Application of
Disassembly

Disassembly
Retaining ring E4

Needle bar
block shaft
Tightening screw 3.57
Thread take-up lever
Thread take-up lever link

Presser foot holder

Presser bar sub assy Needle bar
crank rod assy Spring (XF3413)

Washer

3 - 26
 Application of
Bobbin winder, Upper shaft, Needle-Presser module
Disassembly
4. Remove the screw (screw, flat SM3.57-40X7 L) to remove the thread take-up lever from the needle bar
crank rod assy.
*Key point
• The screw is reverse threaded.

Needle bar crank rod assy

Thread take-up lever

Application of

Application of
Disassembly

Disassembly
Screw, flat SM3.57-40X7 L

5. Remove the screw (set screw, socket (FT) M4X4), and then pull out the needle bar assy N from the
base holder assy to remove the needle bar block of needle bar crank rod assy.
6. Remove the needle clamp screw from the needle block of needle bar assy N.

Set screw, socket (FT) M4X4

Needle bar block

Base holder assy

Needle bar assy N

Needle block

Needle clamp screw

Set Screw, Socket (FT) M4X4

Hex wrench 2.0 mm

3 - 27
 Application of
Bobbin winder, Upper shaft, Needle-Presser module
Disassembly
7. Remove the screw (screw, pan (S/P washer) M3X6) to remove the spring plate from the base holder
assy.
8. Remove the nut 2 M3 and needle bar supporter presser to remove the needle bar supporter assy from
the base holder assy.
9. Remove the needle bar supporter spring (XF3423) from the base holder assy.
10.Remove the screw (screw 3X10) to remove the needle bar supporter guide from the base holder assy.
11.Remove the screw (screw 3X10) to remove the shaft from the base holder assy.

Screw, Pan (S/P washer) M3X6

Shaft

Screw 3X10
Screw 3X10
Application of

Application of
Disassembly

Disassembly
Hex wrench 2.5 mm
Base holder assy

Needle bar supporter spring

(XF3423)
Spring plate

Needle bar supporter presser

Nut 2 M3

Screw, pan (S/P washer) M3X6

Needle bar supporter assy

Needle bar supporter guide Needle bar supporter spring (XF3423)

Screw 3X10

3 - 28
 Application of
Bobbin winder, Upper shaft, Needle-Presser module
Disassembly
12.Remove the two screws (screw, pan (S/P washer) M3X6), and then pull out the presser bar guide and
the spring (XC4900) from the presser bar sub assy.
13.Slide the presser bar sub assy until the presser bar clamp pin align with the notch part, and turn it to the
direction of the arrow 90 degrees. And pull out the presser bar sub assy from the base holder assy.
14.Release the two hooks to pull out the presser foot lifter from the base holder assy.

Screw, Pan (S/P washer) M3X6 Spring (XC4900)

Application of

Application of
Disassembly

Disassembly
Spring (XC4900)

Presser bar sub assy

Notch part

Screw, pan (S/P washer) M3X6

Presser bar guide

Presser bar clamp pin
Base holder assy

Shaft

Presser foot lifter

Hooks

3 - 29
 Application of
Bobbin winder, Upper shaft, Needle-Presser module
Assembly

Bobbin winder, Upper shaft, Needle-Presser module location diagram

Application of

Application of
Assembly

Assembly

3 - 30
 Application of
Bobbin winder, Upper shaft, Needle-Presser module
Assembly
1 Lubrication
Lubrication point Lubricating oil type Quantity of lubrication
1 Base holder assy 1 place EPNOC AP (N) 0 Small amount
2 Presser foot lifter 2 places EPNOC AP (N) 0 Rice-grain size
3 Presser bar sub assy 1 place Oiler Apply liberally (tip 20mm)
4 Presser bar clamp pin 1 place EPNOC AP (N) 0 Rice-grain size
5 Needle bar supporter assy 2 places EPNOC AP (N) 0 Rice-grain size
6 Needle bar supporter presser 1 place EPNOC AP (N) 0 Rice-grain size
7 Needle bar assy N 1 place Oiler Apply liberally (tip 20mm)
8 Thread take-up lever 1 place EPNOC AP (N) 0 Rice-grain size
9 EPNOC AP (N) 0 Rice-grain size
Needle bar crank 2 places
10 EPNOC AP (N) 0 Small amount
11 Needle bar block shaft 1 place MOLYKOTE M DISPERSION* 1 to 2 drops
Application of

Application of
12 Shaft 1 place EPNOC AP (N) 0 Rice-grain size
Assembly

Assembly
13 Lower shaft bushing 1 place FBK OIL RO 100 1 to 2 drops
* Mix the MOLYKOTE M DISPERSION in the following rations. MOLYKOTE M DISPERSION 10% : OILER 90%

Shaft 12 Needle bar crank

9
Base holder assy 10
8
11

Needle bar block shaft

3
Thread take-up lever
6

1
Needle bar
supporter
Presser bar 2 presser
clamp pin 5
2 Presser foot lifter

4 7

Presser bar sub assy

Needle bar
supporter assy
13

Lower shaft bushing

of upper shaft assy Needle bar assy N
13

3 - 31
 Application of
Bobbin winder, Upper shaft, Needle-Presser module
Assembly
2 Assembly of Needle-presser module
1. Set the presser foot lifter to the shaft of base holder assy, and secure it with the two hooks.
2. Insert the presser bar sub assy into the base holder assy, and slide it to the position where the presser
bar clamp pin matches the notch part. And turn the presser bar sub assy to the direction of the arrow 90
degrees, and align the pin with the groove. And slide the presser bar sub assy to the direction of the
arrow.
3. Set the spring (XC4900) to the presser bar sub assy. And set the presser bar guide to the base holder
assy and the presser bar sub assy, and secure it with the two screws (screw, pan (S/P washer) M3X6).

Spring (XC4900) Screw, Pan (S/P washer) M3X6

Application of

Application of
Assembly

Assembly
Spring (XC4900)

Presser bar clamp

Presser bar sub assy

Groove

Notch part

Screw, pan (S/P washer) M3X6

Presser bar clamp

Presser bar guide
Presser bar clamp pin

Base holder assy

Shaft

Presser foot lifter

Hooks

3 - 32
 Application of
Bobbin winder, Upper shaft, Needle-Presser module
Assembly
4. Set the shaft to the base holder assy, and secure it with the screw (screw 3X10).
5. Align the boss of base holder assy with the positioning hole of needle bar supporter guide, and set the
needle bar supporter guide to the base holder assy, and tighten the screw (screw 3X10) temporarily.
*Key point
• Fully tighten the screw after performing “4 - 11 Needle interference left/right”.
6. Set the needle bar supporter spring (XF3423) to the shaft of base holder assy.
7. Set the pin of needle bar supporter assy to the positioning hole on needle bar supporter guide, and set
the needle bar supporter assy to the shaft of base holder assy. And set the nut 2 M3 to the needle bar
supporter presser, and tighten them to the shaft of base holder assy.
8. Set the spring plate to the base holder assy, and secure it with the screw (screw, pan (S/P washer)
M3X6).

Screw, Pan (S/P washer) M3X6

Shaft
Application of

Application of
Assembly

Assembly
Screw 3X10
Screw 3X10

Hex wrench 2.5 mm

Base holder assy Shaft

Needle bar supporter spring (XF3423)

Spring plate

Needle bar supporter presser

Nut 2 M3

Screw, pan (S/P washer) M3X6

Needle bar supporter assy

Boss Pin

Positioning hole

Needle bar supporter guide Needle bar supporter spring (XF3423)

Screw 3X10

3 - 33
 Application of
Bobbin winder, Upper shaft, Needle-Presser module
Assembly
9. Tighten the needle clamp screw to the needle block of needle bar assy N.
10.Insert the needle bar assy N into the bottom side hole of base holder assy, the needle bar block of
needle bar crank rod assy and the upper side hole of base holder assy, and tighten the screw (set
screw, socket (FT) M4X4) temporarily.
*Key point
• Fully tighten the screw after performing “4 - 14 Needle bar height”.

Set screw, socket (FT) M4X4

Needle bar block

Base holder assy

Application of

Application of
Assembly

Assembly
Needle bar assy N

Needle block

Needle clamp screw

Set Screw, Socket (FT) M4X4

Hex wrench 2.0 mm

11.Set the thread take-up lever to the needle bar crank rod assy, and secure it with the screw (screw, flat
SM3.57-40X7 L).
*Key point
• The screw is reverse threaded.
Needle bar crank rod assy

Thread take-up lever

Screw, flat SM3.57-40X7 L

3 - 34
 Application of
Bobbin winder, Upper shaft, Needle-Presser module
Assembly
12.Set the thread take-up lever and the needle bar crank rod assy to the needle bar block shaft of needle
bar crank rod assy.
13.Set the thread take-up lever link to the shaft and the shaft of thread take-up lever. And set the spring
(XF3413) and the washer, and attach the retaining ring E4.
14.Set the presser foot holder to the presser bar sub assy, and secure it with the screw (tightening screw
3.57).

Tightening screw 3.57

Shaft
Spring (XF3413)
Application of

Application of
Retaining ring E4
Assembly

Assembly
Needle bar
block shaft
Tightening screw 3.57
Thread take-up lever
Thread take-up lever link

Presser foot holder

Presser bar sub assy Needle bar
crank rod assy Spring (XF3413)

Washer

3 - 35
 Application of
Bobbin winder, Upper shaft, Needle-Presser module
Assembly
3 Assembly of Upper shaft assy
1. Attach the pulley to the upper shaft supply assy.

Pulley
Application of

Application of
Assembly

Assembly
Upper shaft supply assy

3 - 36
 Application of
Bobbin winder, Upper shaft, Needle-Presser module
Assembly
4 Assembly of Bobbin winder assy
1. Attach the bobbin winder rubber band to the bobbin winder assy.
2. Attach the bobbin winder assy to the bobbin winder spring plate.

Bobbin winder assy

Bobbin winder spring plate
Application of

Application of
Assembly

Assembly
Bobbin winder rubber band

3 - 37
 Application of
Pattern selecting mechanism
Assembly

Pattern selecting mechanism location diagram

Application of

Application of
Assembly

Assembly

3 - 38
 Application of
Pattern selecting mechanism
Assembly
1 Lubrication
Lubrication point Lubricating oil type Quantity of lubrication
1 Selecting cam shaft 1 place EPNOC AP (N) 0 Rice-grain size
2 Feed regulator guide pin 1 place EPNOC AP (N) 0 Rice-grain size
3 Unit base F assy 1 place EPNOC AP (N) 0 Rice-grain size
4 Selecting cam 14 1 place EPNOC AP (N) 0 Light covering

Selecting cam 14
Application of

Application of
4
Assembly

Assembly
Selecting cam shaft

Unit base F assy

Feed regulator guide pin

3 - 39
 Application of
Pattern selecting mechanism
Assembly
2 Assembly of Pattern selecting unit assy
1. Set the feed adjusting screw to the feed regulator plate B, and tighten the nut 4 temporarily.
*Key point
• Fully tighten the screw after performing “4 - 22 Left and right stitch of buttonhole stitch length”.
2. Set the feed regulator plate A assy to the pattern selecting unit assy.
*Key point
• Confirm that inset the pin of feed regulator plate A assy to the groove on gear of pattern selecting unit assy,
and insert the shaft A of pattern selecting unit assy into the positioning hole A of feed regulator plate A assy.
3. Set the feed regulator plate B to the pattern selecting unit assy.
*Key point
• Confirm that insert the shaft A of pattern selecting unit assy into the positioning hole of feed regulator plate B,
and align the feed adjusting screw with the positioning hole B on feed regulator plate A assy.
Application of

Application of
4. Attach the retaining ring E5 to the shaft B of pattern selecting unit assy, and set the washer plain M4 to
Assembly

Assembly
the shaft A, and attach the retaining ring E3 to the shaft A.
5. Attach the reverse sewing button to the feed regulator plate B.

Retaining ring E5
Pattern selecting unit assy

Shaft B

Feed adjusting screw

Shaft A
Nut 4
Pin
Positioning hole
Positioning hole B

Feed regulator plate A assy Washer plain M4

Positioning hole A
Retaining ring E3

Feed regulator plate B

Reverse sewing button

3 - 40
 Application of
Needle threading mechanism
Assembly

Needle threading mechanism location diagram

Application of

Application of
Assembly

Assembly

3 - 41
 Application of
Needle threading mechanism
Assembly
1 Assembly of Thread tension dial assembly
1. Set the upper tension control releaser to the shaft of tension control holder assy, and secure it with the
retaining ring E4.
2. Insert the straight line part of spring (X55821) into the middle one of five holes on thread tension stand,
and set the spring (X55821) to the thread tension stand. And set the thread tension disc presser to the
thread tension stand, and hang the hook part of spring (X55821) on the notch part of thread tension
disc presser. And set the two tension discs and the tension disc plate to the thread tension stand, and
set the tension spring (X55630) and the tension control nut to the bottom side of thread tension stand,
and tighten the tension control stud.
3. Set the tension control knob to the thread tension stand, and secure it with the screw (taptite, bind B
M3X10). And attach the thread tension label to the tension control knob.
4. Align the three tabs of thread tension stand with the three notch parts of tension control holder assy as
shown in the illustration below. And set the thread tension stand to the tension control holder assy, and
turn the thread tension stand in the direction of the arrow, and lock it with the hook.
Application of

Application of
Assembly

Assembly
Taptite, Bind B M3X10
Tension spring Retaining ring E4
(X55630)
Tension control
Tension control nut holder assy
Spring (X55821)
Middle one of
five holes
Hook

Thread Tension spring (X55630)

tension stand
Spring (X55821)

Upper tension Thread tension disc presser

control releaser
Notch part
Thread tension stand
Straight line part
Tab Tension control stud
Lock

Hook part
Taptite, bind B M3X10
Notch part
Tab Tension discs

Notch part Notch part Tension disc plate

Thread tension stand
Tab

Tension control knob

Thread tension label

3 - 42
 Application of
Feed unit
Assembly

Feed unit location diagram

Application of

Application of
Assembly

Assembly

3 - 43
 Application of
Feed unit
Assembly
1 Lubrication
Lubrication point Lubricating oil type Quantity of lubrication
1 Vertical lever 2 places EPNOC AP (N) 0 Rice-grain size
2 Lower shaft gear 1 place MOLYKOTE EM30L Light covering
3 Feed cam 2 places EPNOC AP (N) 0 Rice-grain size
4 Lower shaft bushing 1 place FBK OIL RO 100 1 to 2 drops
5 Shaft supporter 1 place MOLYKOTE EM30L Rice-grain size
6 1 place Oiler Light covering
Outer rotary hook shaft
7 1 place MOLYKOTE EM30L Rice-grain size
8 2 places Oiler 1 to 2 drops
Feed arm A sub assy
9 5 places EPNOC AP (N) 0 Rice-grain size
10 Feed adjuster 2 places EPNOC AP (N) 0 Rice-grain size
11 Vertical adjuter screw 1 place EPNOC AP (N) 0 Rice-grain size
Application of

Application of
12 Feed stand spring cap 2 places EPNOC AP (N) 0 Rice-grain size
Assembly

Assembly
13 Feed arm A pin 2 places EPNOC AP (N) 0 Rice-grain size
14 Lower shaft bushing 1 place FBK OIL RO 100 1 to 2 drops

1
Vertical lever
6
7
Outer rotary hook shaft

Shaft supporter 5 10
10

Feed stand spring cap 12

Feed adjuster
Feed arm A pin
13 12 Lower shaft gear
4
2
9 Feed cam
Lower shaft bushing of 3
lower shaft A sub assy
9 9 3

9 13
Feed cam
9
8
11
Feed arm A pin
Feed arm A sub assy
8 14

Lower shaft bushing of

lower shaft B sub assy
Vertical adjuter screw

3 - 44
 Application of
Feed unit
Assembly
2 Assembly of Feed module
1. Insert the vertical feed shaft into the vertical lever. And set the vertical feed shaft to the feed holder, and
secure it with the two hooks.
2. Insert the lower shaft spring (XF3479), the lower shaft washer, the lower shaft bushing and the
washer,thrust into the lower shaft A sub assy, and secure them with the retaining ring E6. And set the
fixed joint to the lower shaft A sub assy, and secure it with the two screws (set screw, socket (FT)
M5X5).
*Key point
• Confirm that the end face of fixed joint and the edge of cut surface on lower shaft A sub assy are the same positions.
• Confirm that the screw hole of fixed joint and the cut surface on lower shaft A sub assy are the same positions.
3. Set the lower shaft bushing of lower shaft A sub assy to the mounting position of feed holder, and
attach the bushing presser to the feed holder with the two screws (taptite, pan P (S/P W) 3X12).

Set Screw, Socket (FT) M5X5

Application of

Application of
Taptite, pan P (S/P W) 3X12
Assembly

Assembly
Washer,thrust
Hex wrench 2.5 mm
Taptite, Pan P (S/P W) 3X12
Lower shaft washer
Bushing presser

Cut surface

Retaining ring E6

Lower shaft A sub assy

Lower shaft bushing

Lower shaft spring

(XF3479)

Fixed joint

Vertical feed shaft

Hooks

Feed holder Set screw, socket (FT) M5X5

Vertical lever

Lower shaft spring (XF3479) Mounting position

3 - 45
 Application of
Feed unit
Assembly
4. Set the shaft supporter to the feed holder, and secure it with the two screws (taptite, pan P (S/P W)
3X12).
5. Set the wahser,thrust, the outer rotary hook assy, the washer, the magnet and the washer to the shaft
supporter, and insert the outer rotary hook shaft into them, and secure them with the screw (set screw,
socket (CP) M4X6).
*Key point
• Set it so that the larger end of the feed cam on the lower shaft A assy facing backward, and set the outer
rotary hook assy with the mark facing frontward.

Taptite, Pan P (S/P W) M3X12

Outer rotary hook shaft

Set Screw, Socket (CP) M4X6
Washer
Application of

Application of
Hex wrench 2.0 mm
Magnet
Assembly

Assembly
Washer

Outer rotary hook assy

Taptite, pan P (S/P W) 3X12

Wahser,thrust

Shaft supporter
Mark

Feed holder Feed cam

Outer rotary hook assy

Set screw, socket (CP) M4X6

3 - 46
 Application of
Feed unit
Assembly
6. Attach the retaining ring E3 to the groove A of horizontal feed shaft, and insert the horizontal feed shaft
into the polyester slider, the feed arm A sub assy, the polyester slider, the horizontal feed shaft spring
(XF3451), the horizontal feed shaft washer and the feed arm A sub assy. And attach the retaining ring
E3 to the groove B of horizontal feed shaft while pushing horizontal feed shaft washer in the direction of
the arrow.
7. Set the feed supporting plate to the feed arm B assy, and secure it with the screw (taptite, cup B
M4X10). And set the feed arm B assy to the shaft of feed arm A sub assy, and secure it with the two
hooks.

Horizontal feed shaft spring (XF3451)

Groove A
Groove B

Horizontal feed shaft

Application of

Application of
Feed arm A sub assy
Assembly

Assembly
Retaining ring E3
Shaft

Polyester sliders

Horizontal feed shaft spring (XF3451)

Horizontal feed shaft washer

Hooks Retaining ring E3

Feed arm B assy

Taptite, Cup B M4X10

Taptite, cup B M4X10
Feed supporting plate

3 - 47
 Application of
Feed unit
Assembly
8. Set the horizontal feed shaft of feed arm A sub assy to the two mounting positions of feed holder. And
set the two horizontal feed shaft pressers to the two mounting positions of feed holder, and secure
them with the two screws (taptite, pan P (S/P W) 3X12).
*Key point
• Confirm that there is cam of lower shaft A sub assy between feed supporting plate and feed arm B assy.

Taptite, Pan P (S/P W) 3X12 Taptite, pan P (S/P W) 3X12

Horizontal feed shaft presser

Horizontal feed shaft presser
Application of

Application of
Assembly

Assembly
Feed arm B assy

Horizontal feed shaft

Cam of lower shaft A
sub assy Feed arm A sub assy

Feed supporting plate

Feed holder

Mounting positions

3 - 48
 Application of
Feed unit
Assembly
9. Set the feed adjuster to the feed adjuster spring (XF5127) and the feed adjuster holder. And align the
two tabs of feed adjuster with the two grooves of feed adjuster holder, and turn the feed adjuster 90
degrees while pushing it in the direction of the arrow and lock it.
*Key point
• Confirm that the feed adjuster is attached in the direction of the illustration below.
10.Insert the shaft of feed arm B assy into the groove of feed adjuster, and set the feed adjuster holder to
the feed holder, and secure it with the two screws (taptite, pan P (S/P W) 3X12).

Taptite, Pan P (S/P W) 3X12

Taptite, pan P (S/P W) 3X12

Feed adjuster holder

Tab
Application of

Application of
Assembly

Assembly
Feed adjuster spring (XF5127)

Feed adjuster Groove

Groove Groove Tab

Shaft
Feed adjuster

Feed holder

Feed arm B assy

Feed adjuster spring (XF5127)

3 - 49
 Application of
Feed unit
Assembly
11.Tighten the vertical adjuster screw to the feed stand. And set the feed stand spring (XF3457) to the
vertical adjuster screw.
12.Align the tab A of feed stand spring cap with the notch part of feed stand, and turn the feed stand spring
cap 90 degrees while pushing it.
13.Set the vertical feed spring plate to the feed stand, and secure it with the two screws (screw, bind
M3X3).

Screw, Bind M3X3

Feed stand spring cap Notch part

Tab A
90°
Feed stand spring (XF3457)

Tab B
Feed
Application of

Application of
stand
Assembly

Assembly
Feed stand spring
(XF3457)

Vertical feed spring plate

Feed stand

Vertical adjuster screw

Screw, bind M3X3

3 - 50
 Application of
Feed unit
Assembly
14.Assemble the feed stand and the feed arm A sub assy, and attach the two feed arm A pins, and secure
them with the four hooks.
15.Set the feed dog to the feed stand, and tighten the two screws (bolt, socket M3X5) temporarily.
*Key point
• Fully tighten the two screws after performing “4 - 22 Left and right stitch of buttonhole stitch length”.

Bolt, Socket M3X5

Bolt, socket M3X5

Hex wrench 2.5 mm

Feed dog Feed stand

Application of

Application of
Assembly

Assembly
Feed arm A pin

Feed arm B assy

Hooks

Hooks

Feed arm A sub assy

Feed arm A pin

3 - 51
 Application of
Feed unit
Assembly
16.Attach the sheet to the feed adjuster holder.
17.Set the inner rotary hook assy to the outer rotary hook assy.
18.Assemble the spring plate and the spring assist plate as shown in the illustration below, and set them to
the needle plate holder, and secure them with the screw (screw, bind M3X3).
19.Insert the two pins of feed holder into the two positioning holes of needle plate holder, and set needle
plate holder to the feed holder, and secure it with the four screws (taptite, pan P (S/P W) 3X12).
20.Set the needle plate A to the needle plate B, and secure it with the two screws (screw, pan (P washer)
M2.6X6).
21.Hang the hook of needle plate B on the needle plate holder assy, and set the needle plate B to the
needle plate holder assy, and secure it with the two screws (screw needle plate).

Needle plate A
Application of

Application of
Taptite, pan P (S/P W) 3X12
Assembly

Assembly
Screw needle plate
Positioning hole Needle
plate holder

Needle plate B Positioning

hole

Spring plate

Spring assist
Hook plate

Screw, bind
M3X3
Screw, pan Sheet
(P washer)
M2.6X6
Feed
Inner rotary adjuster
hook assy holder
Spring plate

Screw, Bind M3X3 Spring assist plate

Taptite, Pan P (S/P W) 3X12

Screw, Pan (P washer) M2.6X6

Feed holder
Pins

Screw needle plate

Outer rotary hook assy

3 - 52
 Application of
Feed unit
Assembly
3 Assembly of Lower shaft B assy
1. Insert the timing pulley D into the lower shaft B sub assy, and secure it with the retaining ring E6.
2. Insert the lower shaft bushing into the lower shaft B sub assy.

Retaining ring E6
Application of

Application of
Assembly

Assembly
Timing pulley D
Lower shaft bushing

Lower shaft B sub assy

3 - 53
 Application of
Feed unit
Assembly
4 Assembly of Tension pulley assy
1. Align the positioning hole of tension pulley sub assy with the boss of tension pulley holder B assy, and
set the tension pulley sub assy to the tension pulley holder B assy, and tighten the screw (screw, pan
(S/P washer) M4X8) temporarily.
*Key point
• Fully tighten the screw after performing “4 - 5 Timing belt tension”.
2. Set the M tension pulley stopper to the tension pulley holder B assy, and tighten the screw (screw, pan
(S/P washer) M4X8) temporarily.
*Key point
• Fully tighten the screw after performing “4 - 6 Motor belt tension”.
3. Set the spring (XF3404) to the boss of motor tension pulley assy, and insert them into the shaft of
tension pulley holder B assy, and secure them with the retaining ring E3. And hang the hook of spring
on the one of five notches on the tension pulley holder B assy.
Application of

Application of
Assembly

Assembly
Tension pulley sub assy
Hook

Shaft

Spring (XF3404)

Boss
Positioning hole

Tension pulley holder B assy

Screw, Pan (S/P washer) M4X8

Boss

Spring (XF3404) M tension pulley stopper

Retaining ring E3
Screw, pan (S/P washer) M4X8

Motor tension pulley assy

3 - 54
 Application of
Main motor unit
Assembly

Main motor unit location diagram

Application of

Application of
Assembly

Assembly

3 - 55
 Application of
Main motor unit
Assembly
1 Assembly of Motor 3P supply assy
1. Insert the motor T-pulley into the shaft of motor 3P supply assy, and insert the pin into the grooves of
motor T-pulley. And then align the tab of motor T-pulley with the notch part of frange, and set it. And
secure them with the retaining ring E3.
Application of

Application of
Assembly

Assembly
Tab

Motor 3P supply assy Notch part

Shaft

Pin
Retaining ring E3

Frange
Motor T-pulley
Grooves

3 - 56
 Application of
Main frame and Covers
Assembly

Main frame and Covers location diagram

Application of

Application of
Assembly

Assembly

3 - 57
 Application of
Main frame and Covers
Assembly
1 Assembly of Base plate L/R
1. Attach the two base rubbers A to the base plate R.
2. Tighten the adjusting screw assy to the base plate L.
3. Attach the base rubber A to the base plate L.

Base plate R

Base plate L
Application of

Application of
Assembly

Assembly
Base rubbers A

Base rubber A
Adjusting screw assy

3 - 58
 Application of
Main frame and Covers
Assembly
2 Assembly of Rear cover assy
1. Set the thread guide assy to the rear cover, and tighten the screw (taptite, cup P M4X20) temporarily.
*Key point
• Fully tighten the screw after performing “4 - 25 Bobbin winder”.
2. Set the bobbin presser to the boss of rear cover, and tighten the screw (taptite, pan P (S/P W) 3X12)
temporarily.
*Key point
• Place the bobbin presser with the smaller end facing the rear.
• Fully tighten the screw after performing “4 - 25 Bobbin winder”.
3. Attach the spool pin stand to the rear cover.
4. Set the spool pin spring to the positioning groove of rear cover.
5. Insert the spool pin into the positioning hole of the rear cover while pulling the spool pin spring.
Application of

Application of
Assembly

Assembly
Spool pin

Taptite, pan P (S/P W) 3X12 Positioning groove

Bobbin presser

Spool pin spring

Spool pin spring
Boss

Spool pin stand Thread guide assy

Positioning hole
Taptite, cup P M4X20

Rear cover

Taptite, Cup P M4X20

Taptite, Pan P (S/P W) 3X12

3 - 59
 Application of
Main frame and Covers
Assembly
3 Assembly of Face plate assy
1. Set the NT lower thread cutter and the face plate cutter holder to the face plate assy, and secure them
with the screw (taptite, bind B M3X10).

Taptite, Bind B M3X10

Face plate assy

Application of

Application of
Assembly

Assembly
NT lower thread cutter

Face plate cutter holder

Taptite, bind B M3X10

3 - 60
4 Adjustment
Preparation Removal of covers ...............................4 - 2
Inspection Needle point damage ...........................4 - 4
Adjustment Timing belt tension ...............................4 - 5
Motor belt tension.................................4 - 6
Needle plate holder assy position ........4 - 7
Presser foot hole / Needle plate hole
position (front/back)..............................4 - 8
Needle swing timing .............................4 - 9
Three point needle drop .....................4 - 10
Needle interference left/right ..............4 - 11
Needle bar rising ................................4 - 12
Needle bar height ...............................4 - 14
Needle clearance ...............................4 - 15
Left straight stitch needle drop and
zigzag stitch maximum
left needle drop position .....................4 - 16
Feed dog position
(front/back and left/right) ....................4 - 18
Feed dog height .................................4 - 19
Upper thread tension..........................4 - 20
Left and right stitch of
buttonhole stitch length ......................4 - 22
Bobbin winder ....................................4 - 25
Lower thread tension..........................4 - 26

4-1
 Preparation Removal of covers

This sewing machine stands up for oneself in the state that the front cover assy and rear cover assy are removed.
There are feasible adjustments without covers, but recommend that adjust after removing the front cover assy and rear
cover assy basically.

1. Turn off the power switch, and then disconnect the plug of the foot controller from the electrical outlet.
2. Disconnect the 3-pin connector of the foot controller from the 3P socket of the machine.
3. Remove the accessory table.
4. Remove the screw (taptite, cup P M4X20) from the rear cover side, and then open the bottom side of face plate
assy to remove the face plate assy from the rear cover assy.
5. Remove the pattern selecting dial from the shaft of pattern selecting unit assy.
6. Remove the screw (screw, pan (S/P washer) M3X6) from the front cover side. And remove the three screws
(taptite, cup P M4X20) and screw (taptite, bind P M3X16) from the rear cover side.
7. Release the five hooks of front cover assy from the five hook trays of rear cover assy, and then open the
bottom side of front cover assy to remove the front cover assy from the rear cover assy.

Taptite, bind P M3X16 Taptite, Cup P M4X20

Screw, Pan (S/P washer) M3X6

Adjustment

Adjustment
Taptite, cup P M4X20
(Face plate assy)
Taptite, Bind P M3X16

Taptite, cup P M4X20

Hook tray
Taptite, cup P
M4X20

Shaft of pattern
selecting unit assy
Front cover assy
Taptite, bind P
M3X16
Hook trays

Taptite, cup P
M4X20 Hooks

Hook trays

Rear cover Hooks

assy
Pattern
selecting dial

Screw, pan (S/P washer) M3X6

Face plate assy

<To next page>

4-2
 Preparation Removal of covers

<From previous page>

8. Remove the reverse sewing button.
9. Pull down the presser foot lifter.
10. Remove the three screws (taptite, cup P M4X20), and then remove the rear cover assy from the arm bed while
the “A” of rear cover assy is bending.
Taptite, Cup P M4X20

Rear cover assy

Taptite, cup P M4X20

“A”

Reverse sewing button

Adjustment

Adjustment
Taptite, cup P
M4X20

Taptite, cup P M4X20

Presser foot lifter

4-3
 Inspection Needle point damage

1. Put needle on a level block, and check a needle is not bent.

The gap with the block should be even.

Level block

2. Slide a needle on your finger and check if moves smoothly (no damage on needle point).
Adjustment

Adjustment

4-4
 Adjustment Timing belt tension

[Standard]
The belt slack should be 2.5 to 3 mm when pushing the center of the timing belt between
the upper shaft pulley and the tension pulley with a force of 1.96 N (200 gf).
[Adjustment]
1. Turn off the power, and then remove the foot controller.
2. Remove the face plate assy and the pattern selecting dial, and remove the front cover
assy and the rear cover assy.
3. Loosen the screw of the tension pulley sub assy.
4. Move the tension pulley sub assy back and forth to adjust the tension of the timing belt.
5. Tighten the screw of the tension pulley sub assy to secure the tension pulley sub assy to the tension pulley
holder B.
XC2277001 Push-pull gauge (5N)
Adjustment

Adjustment
Timing belt tension
1.96 N (200 gf) 2.5 - 3 mm

Push-pull gauge
Timing belt

Tension pulley
holder B
Screw

Tension pulley sub assy

Screw, Pan (S/P washer) M4X8

4-5
 Adjustment Motor belt tension

[Standard]
The spring should be hooked on the groove which the spring was hooked on at release.
* Normally on the center groove
The clearance between the M tension pulley stopper and the motor tension pulley holder
should be 0.5 ±0.2 mm (0.3 to 0.7 mm).
[Adjustment]
1. Turn off the power, and then remove the foot controller.
2. Remove the face plate assy and the pattern selecting dial, and remove the front cover assy and the rear cover
assy.
3. Check the location of the groove with spring hooked on.
4. Loosen the screw of the M tension pulley stopper.
5. Turn the M tension pulley stopper, and adjust the clearance between the M tension pulley stopper and the
motor tension pulley holder.
6. Tighten the screw of the M tension pulley stopper to secure the M tension pulley stopper to the tension pulley
holder B.

Spring
Adjustment

Adjustment
Motor tension pulley holder

Tension pulley
holder B

Screw
M tension pulley stopper
0.5 ±0.2 mm
(0.3 - 0.7 mm)

Screw, Pan (S/P washer) M4X8

Motor belt

4-6
 Adjustment Needle plate holder assy position

[Standard]
When the inner rotary hook assy is pushed to the needle side (from front to rear), the
overlap between the spring plate of the needle plate holder assy and the protrusion A of
the inner rotary hook assy in the front/back direction should be 2.5 to 2.8 mm.
[Adjustment]
1. Remove the needle plate assy.
2. Turn the inner rotary hook assy counterclockwise to contact the protrusion A of the
inner rotary hook assy to the spring plate, and then push the inner rotary hook assy to
the needle side (from front to rear).
3. Loosen the four screws of the needle plate holder assy.
4. Move the needle plate holder assy to front/back, and adjust the overlap between the spring plate of the needle
plate holder assy and the protrusion A of the inner rotary hook assy.
5. Tighten the four screws of the needle plate holder assy to secure the needle plate holder assy to the feed
holder.
Adjustment

Adjustment
Screws

Needle plate holder assy

Inner rotary
hook assy

Screws

2.5 - 2.8 mm

Taptite, Pan P (S/P W) 3X12

Spring plate
Protrusion A

4-7
 Adjustment Presser foot hole / Needle plate hole position (front/back)

[Standard]
The front/back direction of hole on the presser foot and the needle plate should be matched.
[Adjustment]
1. Lower the presser foot lifter and lower the presser foot.
Presser foot lifter

Presser foot

2. Insert the screwdriver from the rear cover hole to turn the screw, and adjust the position of the presser foot
Adjustment

Adjustment
hole and the needle plate hole in the front/back direction.
*Key point
• Loosen the screw. (turn to the direction of “A”.) → Move the needle to the front side. (A)
• Tighten the screw. (turn to the direction of “B”.) → Move the needle to the rear side. (B)

Needle plate Presser foot

Rear cover

A B
A
Presser
foot hole

Screw

Screwdriver

Cup screw M3X20 Back side view

Needle plate hole

4-8
 Adjustment Needle swing timing

[Standard]
At pattern selecting dial [4] (zigzag stitch/stitch width: maximum), when the needle bar
starts oscillating movement from left to right, the distance from the needle plate top
surface to the needle point should be more than 6.5 mm.
* When the needle bar stops oscillating movement from left to right, the distance
from the needle plate top surface to the needle point should be more than 6.5
mm.

[Confirmation]
1. When the pulley is turned by hand from the rear to the front, check that the needle flow from left to right is
normal. And check that the upper shaft rotation is not too heavy.
*Key point
• If you find any error in needle swing timing, reattach the upper shaft to engage markings on the worm gear
and the pattern cam.
* Refer to “2-30”.

Pattern
[ OK ] Pattern cam
cam
Starting position Stopping position
of lateral motion of lateral motion
Adjustment

Adjustment
Contact

Contact
Z finger
Z finger
More than 6.5 mm More than 6.5 mm

Needle plate

* The needle does not move to left/right direction under the needle plate.

[ NG ]
Worm gear Upper shaft

Needle plate

Pattern cam

* The needle moves to left/right direction under the needle plate.

4-9
 Adjustment Three point needle drop

[Standard]
At pattern selecting dial [4] (zigzag stitch/stitch width: maximum), the left and right
needle drop position should be the same to the center of the needle hole.
[Adjustment]
1. Turn off the power, and then remove the foot controller.
2. Remove the face plate assy and the pattern selecting dial, and remove the front cover
assy and the rear cover assy.
3. Remove the presser foot.
4. Attach the size 90/14 needle.
5. Attach the pattern selecting dial.
6. Turn the pattern selecting dial until the [4] is the topmost position.
7. Turn the pulley by hand until the needle point comes to the needle plate surface. (Needle bar is left side.)
Pulley

Needle bar

Needle
Adjustment

Adjustment
4

Pattern
selecting dial
Needle plate
8. Loosen the screw of the zigzag adjusting nut.
9. Adjust the left/right needle drop position so that the same to the center of the needle hole by turning the zigzag
adjusting nut with a spanner.
*Key point
• Adjust it within the range where the large side of the eccentric amount of the zigzag adjusting nut is upper side.
10. Tighten the screw of the zigzag adjusting nut to secure the zigzag adjusting nut.
*Key point
• When tightening the screw of the zigzag adjusting nut, keep the zigzag adjusting nut from moving.

Zigzag
Screw, Pan M3X10
Screw adjusting nut
Adjusting range
Zigzag adjusting nut

Screw
Right needle drop point
Needle
Needle hole of
needle plate

a b Screwdriver
a=b

Left needle drop point

4 - 10
 Adjustment Needle interference left/right

[Standard]
At pattern selecting dial [4] (zigzag stitch/stitch width: maximum), the left and right
needle drop position should be the same to the center of the needle hole.
[Adjustment]
1. Remove the face plate assy.
2. Remove the presser foot.
3. Attach the size 90/14 needle.
4. Turn the pattern selecting dial until the [4] is the topmost position.

Pattern
selecting dial
Adjustment

Adjustment
5. Loosen the screw of the needle bar supporter guide.
6. Adjust the left/right needle drop position so that the same to the center of the needle hole by moving the knob of
the needle bar supporter guide back and forth.
7. Tighten the screw of the needle bar supporter guide to secure the needle bar supporter guide to the base holder.

Base holder

Hex wrench
2.5 mm
Needle

Screw Left Right

Needle bar Hook point b
Knob supporter guide a
Hook point

Needle Needle
point point
a=b

Outer rotary hook assy Needle hole

a b
Screw 3X10

4 - 11
 Adjustment Needle bar rising

[Standard]
At pattern selecting dial [11] (straight stitch/left base line), the right edge of the needle
matches up with the outer rotary hook point when the needle bar is raised 3.1 ±0.2 mm
(2.9 to 3.3 mm) from its lowest point.
[Adjustment]
1. Turn off the power, and then remove the foot controller.
2. Remove the face plate assy and the pattern selecting dial, and remove the front cover
assy and the rear cover assy.
3. Remove the needle plate assy, the presser foot and the inner rotary hook assy.
4. Attach the size 90/14 needle.
5. Attach the pattern selecting dial.
6. Turn the pattern selecting dial until the [11] is the topmost position.
7. Loosen the two screws of the fixed joint on the lower shaft B.

Set Screw, Socket (FT) M5X5

11
Adjustment

Adjustment
Pattern selecting dial

Fixed joint

Lower shaft B

Screws

Hex wrench
2.5 mm

Lower shaft A

8. Raise the needle bar up 3.1 mm from its lowest point by turning the pulley by hand from the rear to the front.

Pulley

Needle bar
Lowest
3.1 ±0.2 mm (2.9 - 3.3 mm) point

<To next page>

4 - 12
 Adjustment Needle bar rising

<From previous page>

9. Match up the right edge of the needle with the outer rotary hook point by turning the outer rotary hook assy
counterclockwise by hand.
*Key point
• When the right edge of the needle matches up with the outer rotary hook point, “D” cut on the lower shaft A
should be facing inward.
10. Tighten the two screws of the fixed joint on the lower shaft B to connect the lower shaft A and B.

Set Screw, Socket (FT) M5X5

Needle
Right edge of needle
and tip coincide

Outer rotary hook assy

Adjustment

Adjustment
“D” cut

Fixed joint

Lower shaft B

Screws
Lower shaft A

Hex wrench
2.5 mm

Lower shaft A

[Confirmation]
When the needle is lowered to the lowest point by turning the pulley by hand, check that the feed dog is lowered.

4 - 13
 Adjustment Needle bar height

[Standard]
At pattern selecting dial [11] (straight stitch/left base line), the gap between the top of
needle eye and the lower end of the outer rotary hook point in the up/down direction
should be 1.2 ±0.2 mm (1 to 1.4 mm) when the right edge of the needle matches up with
the outer rotary hook point.
[Adjustment]
1. Turn off the power, and then remove the foot controller.
2. Remove the face plate assy and the pattern selecting dial, and remove the front cover
assy and the rear cover assy.
3. Remove the needle plate assy, the presser foot and the inner rotary hook assy.
4. Attach the size 90/14 needle.
5. Attach the pattern selecting dial.
6. Turn the pattern selecting dial until the [11] is the topmost position.
7. Match up the right edge of the needle with the outer rotary hook point by turning the pulley by hand from the
rear to the front.
Pulley Needle bar
Adjustment

Adjustment
Needle
Right edge of needle
and tip coincide

11
Outer rotary
hook assy
Pattern
selecting dial
8. Loosen the screw of the needle bar block.
9. Move the needle bar up and down, and adjust the gap between the top of needle eye and the lower end of the outer
rotary hook point.
*Key point
• When moving the needle bar up and down, the needle block do not be diagonal for the machine.
10. Tighten the screw of the needle bar block to secure the needle bar.
Needle bar block

1.2 ±0.2 mm (1 - 1.4 mm) Screw

Tip coincide

Hex wrench
2 mm

Needle block

Needle eye

Outer rotary hook assy

Set Screw, Socket (FT) M4X4

4 - 14
 Adjustment Needle clearance

[Standard]
At pattern selecting dial [11] (straight stitch/left base line), the clearance between the scarf
of the needle and the outer rotary hook point should be 0.15 to 0.3 mm when the rear side
of the needle aligns with the outer rotary hook point.
[Adjustment]
1. Turn off the power, and then remove the foot controller.
2. Remove the face plate assy and the pattern selecting dial, and remove the front cover
assy and the rear cover assy.
3. Remove the needle plate assy, the presser foot and the inner rotary hook assy.
4. Attach the size 90/14 needle.
5. Attach the pattern selecting dial.
6. Turn the pattern selecting dial until the [11] is the topmost position.
7. Turn the pulley by hand until the outer rotary hook point aligns with the back side of the needle.
Pulley

Back side of needle Needle

Adjustment

Adjustment
and tip coincide

11

Outer rotary
hook assy
Pattern
selecting dial

8. Adjust the clearance between the scarf of the needle and the outer rotary hook point by turning the needle bar
supporter presser by hand.
*Key point
• Turn the needle bar supporter presser to the direction of “A”.) → Move the needle to rear side. (needle clearance is smaller.)
• Turn the needle bar supporter presser to the direction of “B”.) → Move the needle to front side. (needle clearance is larger.)

B
A
Size 90/14 Needle

Back (B) Front (A)

0.15 - 0.3 mm

Needle bar Hook point Scarf of needle

supporter presser

Outer rotary
hook assy

4 - 15
 Left straight stitch needle drop and
Adjustment
zigzag stitch maximum left needle drop position
[Standard]
The left needle drop position at pattern selecting dial [4] (zigzag stitch/stitch width:
maximum) and the needle drop position at pattern selecting dial [11] (straight stitch/left
base line) should be matched.
[Adjustment]
1. Turn off the power, and then remove the foot controller.
2. Remove the face plate assy and the pattern selecting dial, and remove the front cover
assy and the rear cover assy.
3. Attach the size 90/14 needle.
4. Attach the pattern selecting dial.
5. Turn the pattern selecting dial until the [4] is the topmost position.
6. Turn the pulley by hand and move the needle bar to its leftmost position.
Pulley

Needle bar
Adjustment

Adjustment
4

Pattern
selecting dial
7. Lay a paper on the needle plate, and lower the presser foot lifter to lower the presser foot. And make a pinhole
with needle point by turning the pulley by hand from the rear to the front, and then turn the pulley in the
reverse to raise the needle bar.
*Key point
• Keep a paper from moving by hand, after making a pinhole to the paper.

Needle

Presser foot

Pinhole

Paper

<To next page>

4 - 16
 Left straight stitch needle drop and
Adjustment
zigzag stitch maximum left needle drop position
<From previous page>
8. Turn the pattern selecting dial until the [11] is the topmost position.
9. Turn the pulley by hand and lower the needle bar until the needle point comes near the paper.
Pulley

Needle bar

11

Pattern
selecting dial
Paper

10. Loosen the screw of the pattern selecting unit assy.

Screw
Adjustment

Adjustment
Hex wrench
2.5 mm

Screw M3X8

11. Insert a flat screwdriver into the notch part of the plate, and move the plate by turning a flat screwdriver, and move
the needle point left and right. And adjust them so that the pinhole on paper matches up with the needle point.
*Key point
• Turn a flat screwdriver to the direction “a”. → Move the needle point to right side.
• Turn a flat screwdriver to the direction “b”. → Move the needle point to left side.

b
Needle

a
b a

Flat screwdriver Match up a pinhole with the needle point.

12. Tighten the screw of the pattern selecting unit assy.

*Key point
• Need to adjust “4-11 Needle interference left/right” after this adjustment.

4 - 17
 Adjustment Feed dog position (front/back and left/right)

[Standard]
• At pattern selecting dial [10] (straight stitch/center base line/feed length: maximum), the
minimum clearance between the front of the feed dog and the needle plate should be 0.6 to
1.3 mm.
• The left and right clearance between the feed dog and the needle plate should be the same.
[Adjustment]
1. Remove the presser foot and the presser foot holder.
2. Turn the pattern selecting dial until the [10] is the topmost position.
3. Turn the pulley by hand and move the feed dog to the front position.
4. Remove the two screws of the needle plate assy, and remove the needle plate assy.
Pulley
Feed dog

10
Adjustment

Adjustment
Needle plate assy

Screw needle plate

Pattern Screws
selecting dial

5. Loosen the two screws of the feed dog. Set the needle plate assy temporarily, and adjust the position of the
feed dog.
6. Tighten the two screws of the feed dog to secure the feed dog to the feed stand assy.
7. Tighten the two screws of the needle plate assy to secure the needle plate assy to the feed module.

Feed dog
Needle plate assy
Parallel

0.6 - 1.3 mm

ab a=b

Screws
with hex wrench 2.5 mm Bolt, Socket M3X5

4 - 18
 Adjustment Feed dog height

[Standard]
• When the feed dog is its highest position, the feed dog height from the surface of the
needle plate should be 1 ±0.1 mm (0.9 to 1.1 mm).
• When the feed dog is its lowest position, the feed dog is 0.3 mm or more lower than the
surface of the needle plate.
[Adjustment]
1. Remove the presser foot and the presser foot holder.
2. When the needle plate assy is removed, attach the needle plate assy.
3. Turn the pulley by hand and move the feed dog to its highest position.
4. Insert the hex wrench into the hole of the needle plate, and adjust the feed dog height from the surface of the
needle plate by turning the vertical adjuster screw.
*Key point
• Loosen the vertical adjuster screw. (turn to the direction of “a”.) → The feed dog is lowered.
• Tighten the vertical adjuster screw. (turn to the direction of “b”.) → The feed dog is raised.

Hex wrench
2 mm
Adjustment

Adjustment
b a
b

Feed dog

Hole

a
Vertical adjuster
screw
Needle plate assy
1.1 mm

Feed dog highest position

Needle plate
surface
0.9 mm

A (10 : 1)
1 ±0.1 mm (0.9 - 1.1 mm)

Feed dog lowest position A

Needle plate
surface
Feed dog
0.3 mm or greater 1.5 mm 17.2 mm 1.5 mm height gauge
20.2 mm

4 - 19
 Adjustment Upper thread tension

[Standard]
At upper tension control dial [4], when the schappe spun thread #60 is passed through the
tension disc and the presser foot lifter is lowered and the thread is pulled up slowly with
the tension gauge, the thread tension should be 0.46 to 0.66 N (47 to 67 gf).
[Adjustment]
1. Remove the thread tension label.
2. Remove the screw while holding the tension control knob.
3. Remove the tension control knob.
4. Raise the presser foot lifter.

Presser foot lifter

Adjustment

Adjustment
Screw
Thread tension label

Taptite, Bind B M3X10

Tension control knob

5. Pass the schappe spun thread #60 through the tension disc, and lower the presser foot lifter. (Close the tension disc.)
6. Pull the thread up slowly with the tension gauge, and measure the thread tension.
7. Adjust the thread tension by turning the gear of tension control stud by hand.
*Key point
• Turn the gear to the direction of “A”. → The thread tension is smaller.
• Turn the gear to the direction of “B”. → The thread tension is larger.
XC2276001 Tension gauge 100 (~ 1 N)

0.46 - 0.66 N (47 - 67 gf)

Schappe spun thread #60

A B

Gear of tension
control stud
<To next page>

4 - 20
 Adjustment Upper thread tension

<From previous page>

8. Attach the tension control knob on the gear of tension control stud.
*Key point
• The groove on the tension control knob should be facing upward when it is attached on the gear of tension
control stud.
Gear of tension control stud

Groove

Tension control knob

9. Tighten the screw while holding the tension control knob.

Adjustment

Adjustment
Taptite, Bind B M3X10

Screw

Screwdriver

Tension control knob

10. Attach the thread tension label to the tension control knob.
*Key point
• Thread tension label should be attached by matching its slit to the marked position on the tension control
knob.
Tension control knob

Marked position

Thread tension label

4 - 21
 Adjustment Left and right stitch of buttonhole stitch length

[Standard]
Set the button hole foot assy, when the bar tack sewing is executed to the double
broadcloth with a schappe spun thread #60, the standard is as follows.
• The number of left reverse/right forward stitches should be 35 to 50 per 20 mm.
• The stitch difference should be within ±10.
[Adjustment]
1. Attach the size 90/14 needle.
2. Set the BH foot.
3. Attach the foot controller, and turn on the power.
4. Execute the bar tack sewing 20 mm or more to the double broadcloth with a schappe spun thread #60, and
check the number of stitches of the left reverse stitch and right forward stitch per 20 mm.

Check

Check
Adjustment

Adjustment
Broadcloth (double)

BH foot

<To next page>

4 - 22
 Adjustment Left and right stitch of buttonhole stitch length

<From previous page>

„ Adjustment of the stitch length of “d” (right forward stitch)
5. Remove the pattern selecting dial.
6. Loosen the nut 4 of the feed adjusting screw on the feed regulator plate A/B.
7. Adjust the stitch length of the right forward stitch by turning the feed adjusting screw on the feed regulator plate A/B.
*Key point
• The number of right forward stitches should be 35 to 50 per 20 mm.
*Key point
• Turn the feed adjusting screw to the direction “A”.
→ Right forward stitch length is longer. (The number of stitches decreases) (Fig. 1 “A”)
• Turn the feed adjusting screw to the direction “B”.
→ Right forward stitch length is shorter. (The number of stitches increases) (Fig. 1 “B”)
8. Tighten the nut 4 of the feed adjusting screw on the feed regulator plate A/B to secure the feed adjusting screw.
*Key point
• When tightening the nut 4 of the feed adjusting screw, keep the feed adjusting screw from moving.
Nut 4

Feed adjusting screw

Adjustment

Adjustment
A B

NG

Feed regulator plate A/B

OK
d
A

NG d 20 mm

d B
d = 35 - 50 stitches

Fig. 1
<To next page>

4 - 23
 Adjustment Left and right stitch of buttonhole stitch length

<From previous page>

„ Adjustment of the stitch length of “b” (left reverse stitch)
9. Adjust the stitch length of the left reverse stitch by turning the BH adjusting dial on the front side of the machine.
*Key point
• The number of left reverse stitches should be 35 to 50 per 20 mm.
And stitch difference should be within ±10.
*Key point
• Turn the BH adjusting dial to the direction “A”.
→ Left reverse stitch length is longer. (The number of stitches decreases) (Fig. 2 “A”)
• Turn the BH adjusting dial to the direction “B”.
→ Left reverse stitch length is shorter. (The number of stitches increases) (Fig. 2 “B”)

A B
Adjustment

Adjustment
NG

BH adjusting dial
OK
b
A

NG b d 20 mm

b B
b = 35 - 50 stitches
and
The stitch difference of
“b” and “d” is within ±10 stitches.
Fig. 2

4 - 24
 Adjustment Bobbin winder

[Standard]
• The thread should be wound parallel to the bobbin.
• The bobbin winding quantity should be filling 80 to 90% of the diameter.
[Adjustment]
1. When the front cover assy and the rear cover assy are removed, attach them.
2. Set the empty bobbin to the machine, and perform the bobbin winding. And check the
condition of the bobbin winding.
3. Loosen the screw of the thread guide assy.
4. Move the thread guide assy up and down to adjust the bobbin winding so that the thread is wound parallel to
the bobbin.
*Key point
• When uneven bobbin winding is the upper side, move the thread guide assy downward. (Fig. 1 “a”)
• When uneven bobbin winding is the lower side, move the thread guide assy upward. (Fig. 1 “b”)
5. Tighten the screw of the thread guide assy to secure the thread guide assy.

NG OK Thread guide assy

a
b
Adjustment

Adjustment
b a
Fig. 1
Taptite, Cup P M4X20

Screw
Screwdriver

6. Loosen the screw of the bobbin presser.

7. Turn the bobbin presser left and right to adjust the bobbin winding quantity.
8. Tighten the screw of the bobbin presser to secure the bobbin presser.
*Key point
• Place the bobbin presser with the larger end facing the front.
Front side view

Screwdriver

Bobbin presser

Bobbin

80 - 90%

Taptite, Pan P (S/P W) 3X12 Thread

Screw

4 - 25
 Adjustment Lower thread tension

[Standard]
When the schappe spun thread #60 is pulled from the inner rotary hook assy slowly with
the tension gauge, the thread tension should be 0.1 to 0.12 N (10 to 12 gf).
[Adjustment]
1. Remove the two screws (screw needle plate) of the needle plate assy, and remove the
needle plate assy.
2. Remove the inner rotary hook assy from the machine.
3. Set the bobbin (the schappe spun thread #60) in the inner rotary hook assy, and pass
the thread through the groove of the thread tension plate.
*Key point
• Pass the thread through into the back of the groove of the thread tension plate.
Thread tension plate

Schappe spun thread #60

Schappe spun
thread #60
Adjustment

Adjustment
Bobbin

Inner rotary hook assy

4. Pull the thread slowly from the inner rotary hook assy with the tension gauge, and measure the thread tension.
5. Adjust the thread tension by turning the tension adjusting screw of the inner rotary hook assy.
*Key point
• The tension adjusting screw is secured with the thread locker.
6. Secure the tension adjusting screw to the inner rotary hook assy by applying a small amount of the thread
locker to the tension adjusting screw.

0.1 - 0.12 N (10 - 12 gf)

Inner rotary hook assy

Schappe spun thread #60

Tension adjusting screw

Flat screwdriver

4 - 26
5 Failure Investigation
for Electronic Parts
Sewing lamp does not light ...................................... 5 - 2
Main motor does not turn or Rotation speed is slow ..... 5 - 3

5-1
 Failure Investigation
Sewing lamp does not light
for Electronic Parts

Sewing lamp does not light.

When unplug the foot controller plug

from the socket of the machine, is the N
Replace the foot controller.
voltage between pins A of the plug 108
to 132V AC? (for 120V AC countries) *1
* Refer to Fig. 1.
*1 For 220 to 240V AC countries : 198 to 264V AC

Fig. 1
Is the LED lamp assy connecto r
connecte d to the power supply Y
Connect it properly.
PCB (CN2) correctly?
* Refer to Fig. 2.

N
Failure Investigation

Failure Investigation
for Electronic Parts

for Electronic Parts

When disconnect the LED lamp assy
connector from the power supply PCB Y
Replace the LED lamp assy.
(CN2), is the voltage between pins 1
and 2 at CN2 10 to 12V DC?
* Refer to Fig. 2.

Replace the motor 3P supply assy.

Power supply PCB

2 1
CN2

LED lamp lead wire

Fig. 2

5-2
 Failure Investigation
Main motor does not turn or Rotation speed is slow
for Electronic Parts

Main motor does not turn when

pressing foot controller.
or
Rotation speed is slow.

N Refer to "5-2 Sewing lamp

Is the sewing lamp turned on?
does not light".

N Reassemble the upper shaft

Does the pulley turn smoothly?
assy.

When unplug the foot controller plug from the

socket of the machine and turn on the power N Replace the motor 3P supply
switch, is the resistance between pins A of the assy.
socket 60 to 80Ω? (for 120V AC countries) *1
* Refer to Fig. 1.
*1 For 220 to 240V AC countries : 250 to 400 Ω

Y
Failure Investigation

Failure Investigation
for Electronic Parts

for Electronic Parts

A

Replace the foot controller.

Fig. 1

5-3
6 Special Instructions
of Wiring
Motor 3P supply assy ............................................... 6 - 2
LED lead wire ........................................................... 6 - 3

6-1
 Special Instructions
Motor 3P supply assy
of Wiring
1. Attachment of motor

Cable guide
Motor

Motor holder
Pass the motor cable through the
cable guide of motor holder.

Motor cable

Protrusion Outlet of motor cable

Motor
Special Instructions

Special Instructions
3P socket unit
of Wiring

of Wiring
Outlet of motor cable

Motor holder Base plate

Attach the motor so that the outlet of motor cable is the lower side.

6-2
 Special Instructions
LED lead wire
of Wiring
1. Wiring of LED lead wire

Set the cord clamp to the LED lead wire, and secure it to the arm bed with the screw correctly. (2 locations)

Be careful not to catch

the LED lead wire,
because the ribs of rear
cover contact here. Screw
Screw

Be careful not to catch LED lead wire

the LED lead wire,
because the ribs of rear
cover contact here.
Cord clamps LED lamp
PCB
PCB
Connector

Wire the LED lead wire within the range of the dashed line when
wiring the LED lead wire to the rear side of arm bed.
Special Instructions

Special Instructions
of Wiring

of Wiring

6-3