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Summary of Rate Analysis Chapter-1 Carriage of Materials

This document provides a rate analysis summary for various construction items for a project report from Pimpla Junction to Manjarsumbha. It includes 3 chapters that analyze rates for 1) carriage of materials, 2) site clearance activities like tree cutting and structure dismantling, and 3) crushing of various stone aggregate sizes. The document contains detailed unit rates for over 20 construction items that will be needed for planning and cost estimation of the project.

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0% found this document useful (0 votes)
1K views42 pages

Summary of Rate Analysis Chapter-1 Carriage of Materials

This document provides a rate analysis summary for various construction items for a project report from Pimpla Junction to Manjarsumbha. It includes 3 chapters that analyze rates for 1) carriage of materials, 2) site clearance activities like tree cutting and structure dismantling, and 3) crushing of various stone aggregate sizes. The document contains detailed unit rates for over 20 construction items that will be needed for planning and cost estimation of the project.

Uploaded by

anon_789699787
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Summary of Rate Analysis


Item No. Descriptions Unit
CHAPTER-1
CARRIAGE OF MATERIALS
Loading and unloading of stone boulder / stone aggregates / sand / kanker / moorum. (Placing tipper at loading point,
1.1 loading with front end loader, dumping, turning for return trip, excluding time for haulage and return trip) cum

1.2 Loading and Unloading of Boulders by Manual Means cum


1.3 Loading and Unloading of Cement or Steel by Manual Means and stacking. tonne
1.4 Cost of Haulage Excluding Loading and Unloading
(i) Surfaced Road tonne.km
(ii) Unsurfaced Gravelled Road tonne.km
(iii) Katcha Track and Track in river bed / nallah bed and choe bed. tonne.km
Hand Broken Stone Aggregates 63 mm nominal size (Supply of quarried stone, hand breaking into coarse aggregate 63
1.5 mm nominal size (passing 80 mm and retained on 50 mm sieve) and stacking as directed) cum

Crushing of stone aggregates 13.2 mm nominal size. (Crushing of stone boulders of 150 mm size in an integrated stone
1.6 crushing unit of 200 tonnes per hour capacity comprising of primary and secondary crushing units, belt conveyor and cum
vibrating screens to obtain stone aggregates of 13 mm nominal size.)
Crushing of stone aggregates 20 mm nominal size (Crushing of stone boulders of 150 mm size in an integrated stone
1.7 crushing unit of 200 tonnes per hour capacity comprising of primary and secondary crushing units, belt conveyor and cum
vibrating screens to obtain stone aggregates of 20 mm nominal size.)
Crushing of stone aggregates 40 mm nominal size (Crushing of stone boulders of 150 mm size in an integrated stone
1.8 crushing unit of 200 tonnes per hour capacity comprising of primary and secondary crushing units, belt conveyor and cum
vibrating screens to obtain stone aggregates of 40 mm nominal size.)

CHAPTER-2
SITE CLEARANCE
Cutting of Trees, including Cutting of Trunks, Branches and Removal (Cutting of trees, including cutting of trunks,
2.1 branches and removal of stumps, roots, stacking of serviceable material with all lifts and up to a lead of 1000 mtrs and earth
filling in the depression/pit.)

(i) Girth from 300 mm to 600 mm each


(ii) Girth from 600 mm to 900 mm each
(iii) Girth from 900 mm to 1800 mm each
(iv) Girth above 1800 mm each
2.2 Clearing Grass and Removal of Rubbish hectare
Clearing and Grubbing Road Land . (Clearing and grubbing road land including uprooting rank vegetation, grass, bushes,
shrubs, saplings and trees girth up to 300 mm, removal of stumps of trees cut earlier and disposal of unserviceable materials
2.3 and stacking of serviceable material to be used or auctioned up to a lead of 1000 metres including removal and disposal of
top organic soil not exceeding 150 mm in thickness.)

(i) By Manual Means:-


A In area of light jungle hectare
B In area of thorny jungle hectare
(ii) By Mechanical Means
A In area of light jungle hectare
B In area of thorny jungle hectare
Dismantling of Structures (Dismantling of existing structures like culverts, bridges, retaining walls and other structure
comprising of masonry, cement concrete, wood work, steel work, including T&P and scaffolding wherever necessary, sorting
2.4 the dismantled material, disposal of unserviceable material and stacking the serviceable material with all lifts and lead of 1000
metres)

(i) Lime /Cement Concrete


I By Manual Means
A Lime Concrete, cement concrete grade M-10 and below cum
B Cement Concrete Grade M-15 & M-20 cum
C Prestressed / Reinforced cement concrete grade M-20 & above cum
II By Mechanical Means for items No. 202( b) & ( c)
A Cement Concrete Grade M-15 & M-20 cum
B Prestressed / Reinforced cement concrete grade M-20 & above cum
(ii) Dismantling Brick / Tile work
A In lime mortar cum
B In cement mortar cum
C In mud mortar cum
D Dry brick pitching or brick soling cum

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Summary of Rate Analysis


Item No. Descriptions Unit
(iii) Dismantling Stone Masonry
A Rubble stone masonry in lime mortar cum
B Rubble stone masonry in cement mortar. cum
C Rubble Stone Masonry in mud mortar. cum
D Dry rubble masonry cum
E Dismantling stone pitching/ dry stone spalls. cum
F Dismantling boulders laid in wire crates including opening of crates and stacking dismantled materials. cum
(iv) Wood work wrought framed and fixed in frames of trusses upto a height of 5 m above plinth level cum
(v) Steel work in all types of sections upto a height of 5 m above plinth level excluding cutting of rivet.
A Including dismembering tonne
B Excluding dismembering. tonne
C Extra over item No( V ) A and( V ) B for cutting rivets. tonne
(vi) Scraping of bricks dismantled from brick work including stacking.
In lime/Cement mortar 1000
A
numbers
In mud mortar 1000
B
numbers
(vii) Scraping of Stone from dismantled stone masonry
A In cement and lime mortar cum
B In Mud mortar cum
(viii) Scarping plaster in lime or cement mortar from brick/ stone masonry sqm
Removing all type of hume pipes and stacking within a lead of 1000 metres including earthwork and dismantling of
(ix) masonry works.
A Up to 600 mm dia metre
B Above 600 mm to 900 mm dia metre
C Above 900 mm metre
Dismantling of Flexible Pavements (Dismantling of flexible pavements and disposal of dismantled materials up to a lead of
2.5 1000 metres, stacking serviceable and unserviceable materials separately)
I By Manual Means
A Bituminous courses cum
B Granular courses cum
II By Mechanical Means
A Bituminous course cum
Dismantling of Cement Concrete Pavement (Dismantling of cement concrete pavement by mechanical means using
pneumatic tools, breaking to pieces not exceeding 0.02 cum in volume and stock piling at designated locations and disposal
2.6 of dismantled materials up to a lead of 1000 metres, stacking serviceable and unserviceable materials separately) cum

Dismantling Guard Rails (Dismantling guard rails by manual means and disposal of dismantled material with all lifts and up
2.7 to a lead of 1000 metres, stacking serviceable materials and unserviceable materials separately.) metre

Dismantling Kerb Stone (Dismantling kerb stone by manual means and disposal of dismantled material with all lifts and up
2.8 to a lead of 1000 metre) metre

Dismantling Kerb Stone channel (Dismantling kerb stone channel by manual means and disposal of dismantled material
2.9 with all lifts and up to a lead of 1000 metre) metre

Dismantling Kilometre Stone (Dismantling of kilometre stone including cutting of earth, foundation and disposal of
2.10 dismantled material with all lifts and lead upto 1000 m and back filling of pit.)
A 5th KM stone each
B Ordinary KM Stone each
C Hectometre Stone each
Dismantling of Fencing (Dismantling of barbed wire fencing/ wire mesh fencing including posts, foundation concrete, back
2.11 filling of pit by manual means including disposal of dismantled material with all lifts and up to a lead of 1000 metres, stacking metre
serviceable material and unserviceable material separately. )
Dismantling of CI Water Pipe Line (Dismantling of CI water pipe line 600 mm dia including disposal with all lifts and lead
2.12 upto 1000 metres and stacking of serviceable material and unserviceable material separately under supervision of concerned metre
department)
Removal of Cement Concrete Pipe of Sewer Gutter (Removal of cement concrete pipe of sewer gutter 1500 mm dia
under the supervision of concerned department including disposal with all lifts and up to a lead of 1000 metres and stacking
2.13 of serviceable and unserviceable material separately but excluding earth excavation and dismantling of masonry works.) metre

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Summary of Rate Analysis


Item No. Descriptions Unit
Removal of Telephone / Electric Poles and Lines (Removal of telephone / Electric poles including excavation and
2.14 dismantling of foundation concrete and lines under the supervision of concerned department, disposal with all lifts and up to a each
lead of 1000 metres and stacking the serviceable and unserviceable material separately)

CHAPTER-3
EARTH WORK, EROSION CONTROL AND DRAINAGE
Excavation in Soil by Manual Means. (Excavation for roadway in soil using manual means including loading in truck for
3.1 carrying of cut earth to embankment site with all lifts and lead upto1000 metres.) cum

Excavation in ordinary rock by manual means (Excavation in ordinary rock using manual means including loading in a
3.2 truck and carrying of excavated material to embankment site with in all lifts and leads upto 1000 metres ) cum

Excavation in Soil with Dozer with lead upto 100 metres ( Excavation for road way in soil by mechanical means including
3.3 cutting and pushing the earth to site of embankment upto a distance of 100 metres (average lead50 metres), including cum
trimming bottom and side slopes in accordance with requirements of lines, grades and cross sections.)
Excavation in Ordinary Rock with Dozer with lead upto 100 metres (Excavation for roadway in ordinary rock by
deploying a dozer, 80 HP including cutting and pushing the cut earth to site of embankment upto a distance of 100 metres (
3.4 average lead 50 metres ), trimming bottom and side slopes in accordance with the requirements of lines, grades and cross cum
sections.)

Excavation in Hard Rock (requiring blasting) with disposal upto 1000 metres (Excavation for roadway in hard rock
(requiring blasting) by drilling, blasting and breaking, trimming of bottom and side slopes in accordance with requirements of
3.5 lines, grades and cross sections, loading and disposal of cut road with in all lifts and leads upto 1000 metres ) cum

Excavation in Soil using Hydraulic Excavator CK 90 and Tippers with disposal upto 1000 metres. (Excavation for
roadwork in soil with hydraulic excavator of0.9 cum bucket capacity including cutting and loading in tippers, trimming bottom
3.6 and side slopes, in accordance with requirements of lines, grades and cross sections, and transporting to the embankment cum
location within all lifts and lead upto 1000m)

Excavation in Ordinary Rockusing Hydraulic ExcavatorCK-90 and Tippers with disposal upto 1000 metres.
(Excavation for roadway in ordinary rock with hydraulic excavator of 0.9 cum bucket capacity including cutting and loading in
3.7 tippers, transporting to embankment site within all lifts and lead upto 1000 m, trimming bottom and side slopes in accordance cum
with requirements of lines, grades and cross sections.)

Excavation in Hard Rock (blasting prohibited) (Excavation for roadway in hard rock (blasting prohibited) with rock
3.8 breakers including breaking rock, loading in tippers and disposal within all lifts and lead upto 1000 metres, trimming bottom
and side slopes in accordance with requirements of lines, grades and cross sections.)
A Mechanised cum
B Manual Method cum
Excavation in Hard Rock (controlled blasting) with disposal upto 1000 metres (Excavation for roadway in hard rock
with controlled blasting by drilling, blasting and breaking, trimming of bottom and side slopes in accordance with requirements
3.9 of lines, grades and cross sections, loading and disposal of cut road with in all lifts and leads upto 1000 metres ) cum

Excavation in Marshy Soil (Excavation for roadway in marshy soil with hydraulic excavator 0.9 cum bucket capacity
3.10 including cutting and loading in tippers and disposal with in all lifts and lead upto 1000 metres, trimming of bottom and side cum
slopes in accordance with requirements of lines, grades and cross sections.)
Removal of Unserviceable Soil with Disposal upto 1000 metres (Removal of unserviceable soil including excavation,
3.11 loading and disposal upto 1000 metres lead but excluding replacement by suitable soil which shall be paid separately as per cum
clause 305.)
Pre-splitting of Rock Excavation Slopes (Carrying out excavation in hard rock to achieve a specified slope of the rock face
by controlled use of explosives and blasting accessories in properly aligned and spaced drill holes, collection of the
3.12 excavated rock by a 80 HP dozer, loading in tipper by a front end loader and disposing of the material with all lifts and lead sqm
upto 1000 m, all as specified in clause No. 303)

Excavation for Structures (Earth work in excavation of foundation of structures as per drawing and technical specification,
including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides
3.13 and bottom, backfilling the excavation earth to the extent required and utilising the remaining earth locally for road work.)

(i) Ordinary soil


A Manual Means (Depth upto 3 m) cum
B Mechanical Means (Depth upto 3 m) cum
(ii) Ordinary rock (not requiring blasting)
A Manual Means (Depth upto 3 m) cum
B Mechanical Means cum
(iii) Hard rock ( requiring blasting )
A Manual Means cum
(iv) Hard rock ( blasting prohibited )

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Summary of Rate Analysis


Item No. Descriptions Unit
A Mechanical Means cum
(v) Marshy soil
A Manual means ( upto 3 m depth) cum
B Mechanical Means cum
Scarifying Existing Granular Surface to a Depth of 50 mm by Manual Means (Scarifying the existing granular road
3.14 surface to a depth of 50 mm and disposal of scarified material within all lifts and leads upto 1000 metres. ) sqm

Scarifying existing bituminous surface to a depth of 50 mm by mechanical means (Scarifying the existing bituminous
3.15 road surface to a depth of 50 mm and disposal of scarified material with in all lifts and lead upto 1000 metres.) sqm

Embankment Construction with Material Obtained from Borrow Pits (Construction of embankment with approved
3.16 material obtained from borrow pits with all lifts and leads, transporting to site, spreading, grading to required slope and cum
compacting to meet requirement of table 300-2)
Construction of Embankment with Material Deposited from Roadway Cutting (Construction of embankment with
3.17 approved materials deposited at site from roadway cutting and excavation from drain and foundation of other structures cum
graded and compacted to meet requirement of table 300-2)
Construction of Subgrade and Earthen Shoulders (Construction of subgrade and earthen shoulders with approved
3.18 material obtained from borrow pits with all lifts & leads, transporting to site, spreading, grading to required slope and cum
compacted to meet requirement of table No. 300-2)
3.19 Compacting Original Ground
Compacting original ground supporting subgrade (Loosening of the ground upto a level of500 mm below the
Case-I subgrade level, watered, graded and compacted in layers to meet requirement of table 300-2 for subgrade construction.) cum

Case-II :Compacting original ground supporting embankment cum


Stripping and Storing Top Soil (Stripping, storing of top soil by road side at 15 m internal and re-application on
3.20 embankment slopes, cut slopes and other areas in localities where the available embankment material is not conducive to cum
plant growth)
Stripping, storing and re-laying top soil from borrow areas in agriculture fields. (Stripping of top soil from borrow areas
3.21 located in agriculture fields, storing at a suitable place, spreading and re-laying after taking the borrow earth to maintain cum
fertility of the agricultural field, finishing it to the required levels and satisfaction of the farmer.)
Turfing with Sods (Furnishing and laying of the live sods of perennial turf forming grass on embankment slope, verges or
3.22 other locations shown on the drawing or as directed by the engineer including preparation of ground, fetching of rods and sqm
watering)
Seeding and Mulching (Preparation of seed bed on previously laid top soil, furnishing and placing of seeds, fertilizer,
3.23 mulching material, applying bituminous emulsion at the rate of0.23 litres per sqm and laying and fixing jute netting, including sqm
watering for 3 months all as per clause 308)
Surface Drains in Soil (Construction of unlined surface drains of average cross sectional area 0.40 sqm in soil to specified
3.24 lines, grades, levels and dimensions to the requirement of clause 301 and 309. Excavated material to be used in
embankment within a lead of50 metres (average lead 25 metres))
A Mechanical means metre
B Manual Means metre
Surface Drains in Ordinary Rock (Construction of unlined surface drain of average cross sectional area 0.4 sqm in
3.25 ordinary rock to specified lines, grades, levels and dimensions as per approved design and to the requirement of clause 301
to 309. Excavated material to be used in embankment at site.)
A Mechanical Means metre
B Manual Means metre
3.26 Surface Drains in Hard Rock (Rate per metre may be worked out based on quantity of hard rock as per design.) metre
Sub Surface Drains with Perforated Pipe (Construction of subsurface drain with perforated pipe of 100 mm internal
diameter of metal/ asbestos cement/ cement concrete/PVC, closely jointed, perforations ranging from 3 mm to 6 mm
3.27 depending upon size of material surrounding the pipe, with 150 mm bedding below the pipe and 300 mm cushion above the
pipe, cross section of excavation 450 x 550 mm. Excavated material to be utilised in roadway at site )

Aggregate Sub- Surface Drains (Construction of aggregate sub surface drain 300 mm x 450 mm with aggregates
3.28 conforming to table 300-4, excavated material to be utilised in roadway ) metre

Underground Drain at Edge of Pavement (Construction of an underground drain 1 m x 1 m (inside dimensions) lined with
3.29 RCC-20 cm thick and covered with RCC slab10 cm in thickness on urban roads) metre

Preparation and Surface Treatment of formation. (Preparation and surface treatment of formation by removing mud and
3.30 slurry, watering to the extent needed to maintain the desired moisture content, trimming to the required line, grade, profile and sqm
rolling with 8-10 tonne smooth wheeled roller, complete as per clause 310.)

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Summary of Rate Analysis


Item No. Descriptions Unit
Construction of Rock fill Embankment (Construction of rock fill embankment with broken hard rock fragments of size not
3.31 exceeding 300 mm laid in layers not exceeding 500 mm thick including filling of surface voids with stone spalls, blinding top cum
layer with granular material, rolled with vibratory road roller, all complete as per clause 313)
Excavation in Hill Area in Soil by Mechanical Means (Excavation in soil in hilly area by mechanical means including
3.32 cutting and trimming of side slopes and disposing of excavated earth with all lifts and lead upto 1000 metres) cum

Excavation in Hilly Area in Ordinary Rock by Mechanical Means not Requiring Blasting. (Excavation in hilly area in
3.33 ordinary rock not requiring ballasting by mechanical means including cutting and trimming of slopes and disposal of cut cum
material with all lift and lead upto 1000 metres )
Excavation in Hilly Areas in Hard Rock Requiring Blasting (Excavation in hilly areas in hard rock requiring blasting, by
3.34 mechanical means including trimming of slopes and disposal of cut material with all lifts and lead upto 1000 metres.) cum

Work in Urban Roads (The cost of earth work in urban roads inhabited area will be comparatively higher due to following
3.35 reasons:)
Embankment Construction with Fly ash/Pond ash available from coal or lignite burning Thermal Plants as waste
material. (Construction of embankment with fly ash conforming to table 1 of IRC: SP: 58 - 2001 obtained from coal or lignite
3.36 burning thermal power stations as waste material, spread and compacted in layer of 200mm thickness each at OMC, all as cum
specified in IRC: SP: 58-2001 and as per approved plans.)

CHAPTER-4
SUB-BASES, BASES ( NON- BITUMINOUS) AND SHOULDERS
4.1 Granular Sub-base with Close Graded Material (Table:- 400-1)
Plant Mix Method (Construction of granular sub-base by providing close graded Material, mixing in a mechanical mix plant
A at OMC, carriage of mixed Material to work site, spreading in uniform layers with motor grader on prepared surface and
compacting with vibratory power roller to achieve the desired density, complete as per clause 401 )
(i) for grading- I Material cum
(ii) for grading- II Material cum
(iii) for grading-III Material cum
By Mix in Place Method (Construction of granular sub-base by providing close graded material, spreading in uniform layers
B with motor grader on prepared surface, mixing by mix in place method with rotavator at OMC, and compacting with vibratory
roller to achieve the desired density, complete as per clause 401)
(i) for grading- I Material cum
(ii) for grading- II Material cum
(iii) for grading-III Material cum
Granular Sub-Base with Coarse Graded Material ( Table:- 400- 2) (Construction of granular sub-base by providing coarse
graded material, spreading in uniform layers with motor grader on prepared surface, mixing by mix in place method with
4.2 rotavator at OMC, and compacting with vibratory roller to achieve the desired density, complete as per clause 401)

(i) for grading- I Material cum


(ii) for grading- II Material cum
(iii) for grading-III Material cum
Wet Mix Macadam (Providing, laying, spreading and compacting graded stone aggregate to wet mix macadam
specification including premixing the Material with water at OMC in mechanical mix plant carriage of mixed Material by tipper
4.12 to site, laying in uniform layers with paver in sub- base / base course on well prepared surface and compacting with vibratory cum
roller to achieve the desired density.)

Construction of Median and Island with Soil Taken from Roadway Cutting (Construction of Median and Island above
4.13 road level with approved material deposited at site from roadway cutting and excavation for drain and foundation of other cum
structures, spread, graded and compacted as per clause 407)
Construction of Median and Island with Soil Taken from Borrow Areas (Construction of median and Island above road
4.14 level with approved material brought from borrow pits, spread, sloped and compacted as per clause 407) cum

4.15 Construction of Shoulders (A. Earthen Shoulders)


Footpaths and Separators (Construction of footpath/separator by providing a 150 mm compacted granular sub base as per
4.16 clause 401 and 25 mm thick cement concrete grade M15, over laid with precast concrete tiles in cement mortar 1:3 including sqm
provision of all drainage arrangements but excluding kerb channel..)
Crusher Run Macadam Base (Providing crushed stone aggregate, depositing on a prepared surface by hauling vehicles,
4.17 spreading and mixing with a motor grader, watering and compacting with a vibratory roller to clause 410 to form a layer of sub-
base/Base)
A By Mix in Place Method
(i) For 53 mm maximum size cum
(ii) For 45 mm maximum size cum
B By Mixing Plant :
(i) For 53 mm maximum size cum

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Summary of Rate Analysis


Item No. Descriptions Unit
(ii) For 45 mm maximum size cum
Lime, Fly ash stabalised soil sub-base (Construction of Sub-base using lime - fly ash admixture with granular soil,
free from organic matter/ deleterious material or clayey silts and low plasticity clays having PI between 5 and 20 and
liquid limit less than 25 and commercial dry lime, slaked at site or pre-slaked with CaO content not less than 50%, fly
4.18 ash to conform to gradation as per clause 4.3 of IRC: 88-1984, lime + fly ash content ranging between 10 to 30%, the cum
minimum un-confined compressive strength and CBR value after 28 days curing and 4 days soaking to be 7.5kg/sq,
cm and 25% respectively, all as specified in IRC: 88-1984. )

CHAPTER-5
BASES AND SURFACE COURSES (BITUMINOUS)
Prime coat (Providing and applying primer coat with bitumen emulsion on prepared surface of granular Base including
5.1 clearing of road surface and spraying primer at the rate of 0.60 kg/sqm using mechanical means.) sqm

5.2 Tack coat


Providing and applying tack coat with bitumen emulsion using emulsion pressure distributor at the rate of 0.20 kg
per sqm on the prepared bituminous/granular surface cleaned with mechanical broom. sqm

Bituminous Macadam (Providing and laying bituminous macadam with 100-120 TPH hot mix plant producing an average
output of 75 tonnes per hour using crushed aggregates of specified grading premixed with bituminous binder, transported to
5.3 site, laid over a previously prepared surface with paver finisher to the required grade, level and alignment and rolled as per
clauses 501.6 and 501.7 to achieve the desired compaction)

(i) for Grading I ( 40 mm nominal size ) cum


(ii) for GradingII(19 mm nominal size) cum
Bituminous Penetration Macadam (Construction of penetration macadam over prepared Base by providing a layer of
compacted crushed coarse aggregate using chips spreader with alternate applications of bituminous binder and key
5.4 aggregates and rolling with a smooth wheeled steel roller 8-10 tonne capacity to achieve the desired degree of compaction)

A 50 mm thick sqm
B 75 mm thick sqm
Built-Up-Spray Grout (Providing, laying and rolling of built-up-spray grout layer over prepared base consisting of a two layer
composite construction of compacted crushed coarse aggregates using motor grader for aggregates. key stone chips
5.5 spreader may be used with application of bituminous binder after each layer, and with key aggregates placed on top of the sqm
second layer to serve as a Base conforming to the line, grades and cross-section specified, the compacted layer thickness
being 75 mm)

Dense Graded Bituminous Macadam (Providing and laying dense bituminous macadam with 100-120 TPH batch type
HMP producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with
bituminous binder @ 4.0 to 4.5% by weight of total mix of mix and filler, transporting the hot mix to work site, laying with a
5.6 hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled,
vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 507 complete in all
respects.)

(i) for Grading I ( 40 mm nominal size ) cum


(ii) for GradingII(19 mm nominal size) cum
Semi - Dense Bituminous Concrete (Providing and laying semi dense bituminous concrete with 100-120 TPH batch type
HMP producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with
bituminous binder @ 4.5 to 5 % of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher
5.7 with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to
achieve the desired compaction as per MoRTH specification clause No. 508 complete in all respects)

(i) for Grading I ( 13 mm nominal size ) cum


(ii) for GradingII(10 mm nominal size) cum
Bituminous Concrete (Providing and laying bituminous concrete with 100-120 TPH batch type hot mix plant producing an
average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder @ 5.4
5.8 to 5.6 % of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to
the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired
compaction as per MORTH specification clause No. 509 complete in all respects)

(i) for Grading-I ( 13 mm nominal size ) cum


(ii) for Grading-II(10 mm nominal size) cum
Surface Dressing (Providing and laying surface dressing as wearing course in single coat using crushed stone aggregates
5.9 of specified size on a layer of bituminous binder laid on prepared surface and rolling with 8-10 tonne smooth wheeled steel
roller)
Case -1 :-19 mm nominal chipping size sqm
Case - II 13 mm nominal size chipping sqm

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Summary of Rate Analysis


Item No. Descriptions Unit
Open - Graded Premix Surfacing (Providing, laying and rolling of open - graded premix surfacing of 20 mm thickness
composed of 13.2 mm to 5.6 mm aggregates either using penetration grade bitumen or cut-back or emulsion to required line,
5.10 grade and level to serve as wearing course on a previously prepared base, including mixing in a suitable plant, laying and
rolling with a smooth wheeled roller 8-10 tonne capacity, finished to required level and grades.)

Case - I: Mechanical method using Penetration grade Bitumen and HMP of appropriate capacity not less than 75
(i) tonnes/hour . sqm

(ii) Case - II: Open-Graded Premix Surfacing using cationic Bitumen Emulsion sqm
Close Graded Premix Surfacing/Mixed Seal Surfacing (Mechanical means using HMP of appropriate capacity not
less than 75 tonnes/hour. Providing, laying and rolling of close-graded premix surfacing material of 20 mm
thickness composed of 11.2 mm to 0.09 mm (Type-a) or 13.2 mm to 0.09 mm (Type-b) aggregates using
5.11 penetration grade bitumen to the required line, grade and level to serve as wearing course on a previously prepared sqm
base, including mixing in a suitable plant, laying and rolling with a Smooth wheeled roller 8-10 tonne capacity, and
finishing to required level and grade. )

Seal Coat (Providing and laying seal coat sealing the voids in a bituminous surface laid to the specified levels, grade and
5.12 cross fall using Type A and B seal coats)
(i) Case - I : Type A sqm
Case - II : Type B (Providing and laying of premix sand seal coat with HMP of appropriate capacity not less than 75
(ii) tonnes/ hours using crushed stone chipping 6.7 mm size and penetration bitumen of suitable grade.) sqm

Supply of Stone Aggregates for Pavement Courses (Supply of stone aggregates from approved sources confirming to
the physical requirement, specified in the respective specified clauses, including royalties, fees rents, collection,
transportation, stacking and testing and measured in cum as per clause 514.5 Competitive market rates to be ascertained.
5.13 Alternatively, rates for stone crushing given in chapter 1may be adopted, if found economical. In case for supply of cum
aggregates at site are not available, nearest crusher site may be ascertained. Loading and un-loading charges and cost of
carriage may be added to these rates to arrive at the cost at site.)

Mastic Asphalt (Providing and laying 25 mm thick mastic asphalt wearing course with paving grade bitumen meeting the
requirements given in table 500-29, prepared by using mastic cooker and laid to required level and slope after cleaning the
surface, including providing antiskid surface with bitumen precoated fine-grained hard stone chipping of 13.2 mm nominal
5.14 size at the rate of 0.005cum per 10 sqm and at an approximate spacing of 10 cm center to center in both directions, pressed sqm
into surface when the temperature of surfaces not less than 1000C, protruding 1 mm to 4 mm over mastic surface, all
complete as per clause 515.)

CHAPTER-6
CEMENT CONCRETE PAVEMENTS
Dry Lean Cement Concrete Sub- base (Construction of dry lean cement concrete Sub- base over a prepared sub-grade
with coarse and fine aggregate conforming to IS: 383, the size of coarse aggregate not exceeding 25 mm, aggregate cement
ratio not to exceed 15:1, aggregate gradation after blending to be as per table 600-1, cement content not to be less than 150
6.1 kg/ cum, optimum moisture content to be determined during trial length construction, concrete strength not to be less than 10 cum
Mpa at 7 days, mixed in a batching plant, transported to site, laid with a paver with electronic sensor, compacting with 8-10
tonnes vibratory roller, finishing and curing.)

Cement Concrete Pavement (Construction of un-reinforced, dowel jointed, plain cement concrete pavement over a
prepared sub base with 43 grade cement @ 400 kg per cum, coarse and fine aggregate conforming to IS 383, maximum size
of coarse aggregate not exceeding 25 mm, mixed in a batching and mixing plant as per approved mix design, transported to
site, laid with a fixed form or slip form paver, spread, compacted and finished in a continuous operation including provision of
6.2 cum
contraction, expansion, construction and longitudinal joints, joint filler, separation membrane, sealant primer, joint sealant,
debonding strip, dowel bar, tie rod, admixtures as approved, curing compound, finishing to lines and grades as per drawing )

Transition section between rigid and flexible pavement (Due to change in the properties of materials and type of
construction, a gradual changeover from rigid pavement to flexible pavement is desirable to avoid any damage at the butting
6.4 joint. After provision of an expansion joint in the cement concrete slab, the thickness of slab should be tapered to 10 cm over
a length of 3 m towards the flexible pavement. The deficiency of thickness caused due to tapering of the slab should be made
up by the asphaltic layers.)

CHAPTER-7
GEOSYNTHETICS AND REINFORCED EARTH
Sub- Surface Drain with Geotextiles (Construction of sub surface drain 200 mm dia using geotextiles treated with carbon
black with physical properties as given in clause 702.2.3 formed in to a stable network and a planar geocomposite structure,
7.1 joints wrapped with geotextile to prevent ingress of soil, all as per clause 702 and approved drawings including excavation metre
and backfilling)

Narrow Filter Sub- Surface Drain (Construction of a narrow filter sub- surface drain consisting of porous or perforated pipe
7.2 laid in narrow trench surrounded by a geotextile filter fabric, with a minimum of 450 mm overlap of fabric and installed as per metre
clause 702.3 and 309.3.5 including excavation and backfilling)

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Summary of Rate Analysis


Item No. Descriptions Unit
Laying Paving Fabric Beneath a Pavement Overlay (Providing and laying paving fabric with physical requirements as per
table 704-2 over a tack coat of paving grade Bitumen 80-100 penetration, laid at the rate of 1 kg per sqm over thoroughly
7.3 cleaned and repaired surface to provide a water resistant membrane and crack retarding layer. Paving fabric to be free of sqm
wrinkling and folding and to be laid before cooling of tack coat, brooming and rolling of surface with pneumatic roller to
maximise paving fabric contact with pavement surface)

Laying Boulder Apron in Crates of Synthetic Geogrids (Providing, preparing and laying of geogrid crated apron 1 m x 5
m, 600 mm thick including excavation and backfilling with baffles at 1 metre interval, made with geogrids having
characteristics as per clause 704.2, joining sides with connectors/ring staples, top corners to be tie tensioned, placing of
suitable cross interval ties in layers of 300 mm connecting opposite side with lateral braces and tied with polymer braids to
7.4 avoid bulging, constructed as per clause 704.3. filled with stone with minimum size of 200 mm and specific gravity not less cum
than 2.65, packed with stone spalls, keyed to the foundation recess in case of sloping ground and laid over a layer of
geotextile to prevent migration of fines, all as per clause 704 and laid as per clause 2503.3 and approved design.)

Reinforced Earth Retaining Wall (Reinforced earth retaining walls have four main components as under: a) Excavation for
foundation, foundation concrete and cement concrete grooved seating in the foundation for facing elements (facia material).
7.5 b) Facia material and its placement. c) Assembling, joining with facing elements and laying of the reinforcing elements. d)
Earthfill with granular material which is to be retained by the wall.)

(i) Facing elements of RCC sqm


(ii) Assembling, joining and laying of reinforcing elements.
A With reinforcing element of steel / Aluminium strips / polymeric strips.
Type 1 1.Galvanised carbon steel strips metre
Type 2 2.Copper Strips metre
Type 3 3.Aluminium Strips metre
Type 4 4.Stainless steel strips metre
Type 5 5.Glass reinforced polymer/fibre reinforced polymer/polymeric strips metre
B With reinforcing elements of synthetic geogrids sqm
CHAPTER-8
TRAFFIC SIGNS, MARKINGS & OTHER ROAD APPURTENANCES
Cast in Situ Cement Concrete M20 kerb (Construction of cement concrete kerb with top and bottom width 115 and 165
mm respectively, 250 mm high in M 20 grade PCC on M-10 grade foundation 150 mm thick, foundation having 50 mm
8.1 projection beyond kerb stone, kerb stone laid with kerb laying machine, foundation concrete laid manually, all complete as
per clause 408)

A Using Concrete Mixer metre


B Using Concrete Batching and Mixing Plant metre
Cast in Situ Cement Concrete M 20 Kerb with Channel (Construction of cement concrete kerb with channel with top and
bottom width 115 and 165 mm respectively, 250 mm high in M 20 grade PCC on M10 grade foundation 150 mm thick, kerb
8.2 channel 300 mm wide, 50 mm thick in PCC M20 grade, sloped towards the kerb, kerb stone with channel laid with kerb laying
machine, foundation concrete laid manually, all complete as per clause 408)

A Using Concrete Mixer metre


B Using Concrete Batching and Mixing Plant metre
Printing new letter and figures of any shade (Printing new letter and figures of any shade with synthetic enamel paint
8.3 black or any other approved colour to give an even shade)
Hindi ( Matras commas and the like not to be measured and paid for Half letter shall be counted as half ) cm height per
(i)
letter
English and Roman cm height per
(ii)
letter
Retro- reflectorised Traffic signs (Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign as
per IRC :67 made of encapsulated lens type reflective sheeting vide clause 801.3, fixed over aluminium sheeting, 1.5 mm
8.4 thick supported on a mild steel angle iron post 75 mm x 75 mm x 6 mm firmly fixed to the ground by means of properly
designed foundation with M15 grade cement concrete 45 cm x 45 cm x 60 cm, 60 cm below ground level as per approved
drawing)

(i) 90 cm equilateral triangle each


( ii ) 60 cm equilateral triangle each
( iii ) 60 cm circular each
( iv ) 80 mm x 60 mm rectangular each
(v) 60 cm x 45 cm rectangular each
(vi ) 60 cm x 60 cm square each
( vii ) 90 cm high octagon each

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Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Summary of Rate Analysis


Item No. Descriptions Unit
Direction and Place Identification signs upto 0.9 sqm size board. (Providing and erecting direction and place
identification retro-reflectorised sign asper IRC:67 made of encapsulated lens type reflective sheeting vide clause 801.3, fixed
8.5 over aluminium sheeting, 2 mm thick with area not exceeding 0.9 sqm supported on a mild steel single angle iron post 75 x sqm
75 x 6 mm firmly fixed to the ground by means of properly designed foundation with M15 grade cement concrete 45 x 45 x 60
cm, 60 cm below ground level as per approved drawing)

Direction and Place Identification signs with size more than 0.9 sqm size board. (Providing and erecting direction and
place identification retro- reflectorised sign asper IRC :67 made of encapsulated lens type reflective sheeting vide clause
801.3, fixed over aluminium sheeting, 2 mm thick with area exceeding 0.9 sqm supported on a mild steel angle iron post 75
8.6 mm x 75 mm x 6 mm, 2 Nos. firmly fixed to the ground by means of properly designed foundation with M 15 grade cement sqm
concrete45 cm x 45 cm x 60 cm, 60 cm below ground level as per approved drawing)

Overhead Signs (Providing and erecting overhead signs with a corrosion resistant aluminium alloy sheet reflectorised with
high intensity retro-reflective sheeting of encapsulated lense type with vertical and lateral clearance given in clause 802.2 and
8.7 802.3 and installed as per clause 802.7 over a designed support system of aluminium alloy or galvanised steel trestles and
trusses of sections and type as per structural design requirements and approved plans)

A Truss and Vertical Support tonne


B Aluminium alloy plate for over head sign tonne
Painting Two Coats on New Concrete Surfaces (Painting two coats after filling the surface with synthetic enamel paint in
8.8 all shades on new plastered concrete surfaces) sqm

Painting on Steel Surfaces (Providing and applying two coats of ready mix paint of approved brand on steel surface after
8.9 through cleaning of surface to give an even shade) sqm

Painting on Wood Surfaces (Providing and applying two coats of ready mix paint of approved brand on wood surface after
8.10 through cleaning of surface to give an even shade) sqm

Painting Lines, Dashes, Arrows etc on Roads in Two Coats on New Work (Painting lines, dashes, arrows etc on roads
8.11 in two coats on new work with ready mixed road marking paint conforming to IS:164 on bituminous surface, including
cleaning the surface of all dirt, dust and other foreign matter, demarcation at site and traffic control )
(i) Over 10 cm in width sqm
(ii) Up to 10 cm in width sqm
Painting Lines, Dashes, Arrows etc on Roads in Two Coats on Old Work (Painting lines, dashes, arrows etc on roads in
8.12 two coats on old work with ready mixed road marking paint confirming to IS: 164 on bituminous surface, including cleaning
the surface of all dirt, dust and other foreign matter, demarcation at site and traffic control )
(i) Over 10 cm in width sqm
(ii) Up to 10 cm in width sqm
Road Marking with Hot Applied Thermoplastic Compound with Reflectorising Glass Beads on Bituminous Surface
(Providing and laying of hot applied thermoplastic compound 2.5 mm thick including reflectorising glass beads @ 250 gms
8.13 per sqm area, thickness of 2.5 mm is exclusive of surface applied glass beads as per IRC:35 .The finished surface to be sqm
level, uniform and free from streaks and holes.)

Kilo Metre Stone (Reinforced cement concrete M15grade kilometre stone of standard design as per IRC:8-1980, fixing in
8.14 position including painting and printing etc)
(i) 5th kilometre stone (precast) each
(ii) Ordinary Kilometer stone (Precast) each
(iii) Hectometer stone (Precast) each
Road Delineators (Supplying and installation of delineators (road way indicators, hazard markers, object markers), 80-100
cm high above ground level, painted black and white in 15 cm wide stripes, fitted with 80 x 100 mm rectangular or 75 mm dia
8.15 circular reflectorised panels at the top, buried or pressed into the ground and confirming toIRC-79 and the drawings.) each

Boundary pillar (Reinforced cement concrete M15 grade boundary pillars of standard design as per IRC:25-1967, fixed in
8.16 position including finishing and lettering but excluding painting) each

G.I Barbed wire Fencing 1.2 metre high (Providing and fixing 1.2 metres high GI barbed wire fencing with 1.8 m angle iron
posts 40 mm x 40 mm x 6 mm placed every 3 metres center to center founded in M15 grade cement concrete, 0.6 metre
8.17 below ground level, every 15th post, last but one end post and corner post shall be strutted on both sides and end post on metre
one side only and provided with 9 horizontal lines and 2 diagonals interwoven with horizontal wires, fixed with GI staples, turn
buckles etc complete as per clause 807 )

G.I Barbed wire Fencing 1.8 metre high (Providing and fixing 1.8 metres high GI barbed wire fencing with 2.4 m angle iron
posts 50 mm x 50 mm x 6 mm placed every 3 metres center to center founded in M15 grade cement concrete, 0.6 metre
8.18 below ground level, every 15th post, last but one end post and corner post shall be strutted on both sides and end post on metre
one side only and provided with 12 horizontal lines and 2 diagonals interwoven with horizontal wires, fixed with GI staples,
turn buckles etc complete as per clause 807 )

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Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Summary of Rate Analysis


Item No. Descriptions Unit
Fencing with welded steel wire Fabric 75 mm x 50 mm (Suggestive) (Providing 1.20 metre high fencing with angle iron
posts 50 mm x 50 mm x 6 mm at 3 metre center to center with 0.40 metre embedded in M15 grade cement concrete, corner,
8.19 end and every 10th post to be strutted, provided with welded steel wire fabric of 75 mm x 50 mm mesh or 75 mm x 25 mm metre
mesh and fixed to iron posts by flat iron 50 x 5 mm and bolts etc. complete in all respects.)

Tubular Steel Railing on Medium Weight steel channel ( ISMC series) 100 mm x 50 mm (Providing, fixing and erecting
8.20 50 mm dia steel pipe railing in 3 rows duly painted on medium weight steel channels (ISMC series) 100 mm x 50 mm, 1.2 metre
metres high above ground, 2 m centre to centre, complete as per approved drawings)
Tubular Steel Railing on Precast RCC posts, 1.2 m high above ground level (Providing, fencing and erecting 50 mm dia
8.21 painted steel pipe railing in 3 rows on precast M20 grade RCC vertical posts1.8 metres high (1.2 m above GL) with 3 holes 50 metre
mm dia for pipe, fixed 2 metres centre to, complete as per approved drawing)
Reinforced Cement Concrete Crash Barrier (Provision of an Reinforced cement concrete crash barrier at the edges of the
road, approaches to bridge structures and medians, constructed with M-40 grade concrete with HYSD reinforcement
conforming to IRC:21 and dowel bars 25 mm dia, 450 mm long at expansion joints filled with pre-moulded asphalt filler board,
8.22 keyed to the structure on which it is built and installed as per design given in the enclosure to MOST circular No. RW/NH -
33022/1/94-DO III dated 24 June 1994 as per dimensions in the approved drawing and at locations directed by the Engineer,
all as specified)

(i) M 40 grade concrete metre


8.23 Metal Beam Crash Barrier
Type - A, "W" : Metal Beam Crash Barrier (Providing and erecting a "W" metal beam crash barrier comprising of 3 mm
thick corrugated sheet metal beam rail, 70 cm above road/ground level, fixed on ISMC series channel vertical post, 150 x
75 x 5 mm spaced 2 m centre to centre, 1.8 m high, 1.1 m below ground/road level, all steel parts and fitments to be
A galvanised by hot dip process, all fittings to conform to IS:1367 and IS:1364, metal beam rail to be fixed on the vertical post metre
with a spacer of channel section 150 x 75 x 5 mm, 330 mm long complete as per clause 810)

Type - B, "THRIE" : Metal Beam Crash Barrier (Providing and erecting a "Thrie" metal beam crash barrier comprising of
3 mm thick corrugated sheet metal beam rail, 85 cm above road/ground level, fixed on ISMC series channel vertical post,
150 x 75 x 5 mm spaced 2 m centre to centre, 2 m high with 1.15 m below ground level, all steel parts and fitments to be
B galvanised by hot dip process, all fittings to conform to IS:1367 and IS:1364, metal beam rail to be fixed on the vertical post metre
with a space of channel section 150 x 75 x 5 mm, 546 mm long complete as per clause 810)

8.26 Anti - Glare Devices in Median


Plantation (Plantation of shrubs and plants of approved species in the median. apart from cutting off glare from vehicle
A coming from opposite direction, these plants provide a pleasant envoirenment and are eco-friendly. The rate for this item is
available in the chapter 11 on horticulture. )
Anti - Glare Screen with 25 mm steel pipe framework fixed with circular and rectangular vans (Providing and
erecting an anti - glare screen with 25 mm dia vertical pipes fabricated and framed in the form of panels of one metre
B length and 1.75 mtr height fixed with circular vane 250 mm dia at top and rectangular vane 600 x 300 mm at the middle, metre
made out of steel sheet of 3 mm thickness, end vertical pipes of the panel made larger for embedding in foundation
concrete, applying 2 coats of paint on all exposed surfaces, all as per approved design and drawings.)

Anti - Glare Screen with Rectangular Vane of MS sheet (Providing and erecting anti - glare screen with rectangular
vanes of size 750 x 500 mm made from MS sheet, 3 mm thick and fixed on MS angle 50 x 50 x 6 mm at an angle of 450 to
C the direction of flow of traffic, 1.5 m center to center, top edge of the screen 1.75 m above ground level, vertical post firmly metre
embedded in cement concrete foundation 0.60 m below ground level, applying 2 coats of paint on exposed faces, all
complete as per approved design and drawings)

Street Lighting (Providing and erecting street light mounted on a steel circular hollow pole of standard specifications for
8.27 street lighting, 9 m high spaced 40 m apart, 1.8 m overhang on both sides if fixed in the median and on one side if fixed on
the footpath, fitted with sodium vapour lamp and fixed firmly in concrete foundation.)
(i) For Fixing in Median each
(ii) For fixing in Footpath each
Lighting on Bridges (Providing and fixing lighting on bridges, mounted on steel hollow circular poles of standard
8.28 specifications, 5 m high fixed on parapets with cement concrete, 20 m apart and fitted with sodium vapour lamp) each

Cable Duct Across the Road (Providing and laying of a reinforced cement concrete pipe duct, 300 mm dia, across the road
(new construction), extending from drain to drain in cuts and toe of slope to toe of slope in fills, constructing head walls at
both ends, providing a minimum fill of granular material over top and sides of RCC pipe as per IRC:98-1997, bedded on a 0.3
m thick layer of granular material free of rock pieces, outer to outer distance of pipe at least half dia of pipe subject to
8.29
minimum 450 mm in case of double and triple row ducts, joints to be made leak proof, invert level of duct to be above higher
than ground level to prevent entry of water and dirt, all as per IRC: 98 - 1997 and approved drawings.)

(i) Single Row for one utility service metre


(ii) Double Row for two utility services metre

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Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Summary of Rate Analysis


Item No. Descriptions Unit
(iii) Triple Row for three utility services metre
CHAPTER-9
PIPE CULVERTS
PCC 1:3:6 in Foundation (Plain cement concrete 1:3:6 mix with crushed stone aggregate 40 mm nominal size mechanically
9.1 mixed, placed in foundation and compacted by vibration including curing for 14 days.) cum

Laying Reinforced Cement Concrete Pipe NP4/prestrssed concrete pipe on first class bedding in single row .
(Laying Reinforced cement concrete pipe NP4/prestrssed concrete pipe for culverts on first class bedding of granular material
9.2 in single row including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete
and masonry works in head walls and parapets . )

A 900 mm dia metre


B 1000 mm dia metre
C 1200 mm dia metre
Laying Reinforced Cement Concrete Pipe NP 4 /prestrssed concrete pipe on first class bedding in double row .
(Laying Reinforced cement concrete pipe NP4 /prestrssed concrete pipe for culverts on first class bedding of granular
9.3 material in double row including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling,
concrete and masonry works in head walls and parapets . )

A 1000 mm dia metre


B 1200 mm dia metre
Providing and fixing marker posts (with M20 concrete) to burried culverts including painting and lettering of the
details, all labour, materials, all leads and lifts etc., complete as per drawing laid in IRC-1971 and as directed by the
9.4 Nr.
Engineer.

Painting of Culvert No. and span arrangement on bridge ends including all labour, materials, all leads and lifts etc.
9.5 complete as per drawing, Technical Specification Section 800 and as directed by the Engineer. Nr.

CHAPTER-10
MAINTENANCE OF ROADS
Restoration of Rain Cuts (Restoration of rain cuts with soil, moorum, gravel or a mixture of these, clearing the loose soil,
10.1 benching for 300 mm width, laying fresh material in layers not exceeding 250 mm and compacting with plate compactor or cum
power rammers to restore the original alignment, levels and slopes)
Maintenance of Earthen Shoulder (filling with fresh soil) (Making up loss of material/ irregularities on shoulder to the
10.2 design level by adding fresh approved soil and compacting it with appropriate equipment.) sqm

Maintenance of Earth Shoulder (stripping excess soil) (Stripping excess soil from the shoulder surface to achieve the
10.3 approved level and compacting with plate compactor) sqm

Filling Pot- holes and Patch Repairs with open - graded Premix surfacing, 20mm. (Removal of all failed material,
trimming of completed excavation to provide firm vertical faces, cleaning of surface, painting of tack coat on the sides and
10.4 base of excavation as per clause 503, back filling the pot holes with hot bituminous material as per clause 511, compacting, sqm
trimming and finishing the surface to form a smooth continuous surface, all as per clause 3004.2)

Filling Pot- holes and Patch Repairs with - Bituminous concrete, 40mm. ( Removal of all failed material, trimming of
completed excavation to provide firm vertical faces, cleaning of surface, painting of tack coat on the sides and base of
10.5 excavation as per clause 503, back filling the pot holes with hot bituminous material as per clause 504, compacting,
trimming and finishing the surface to form a smooth continuous surface, all as per clause 3004.2)

(i) for grading I Material sqm


(ii) for grading II Material sqm
Crack Filling (Filling of crack using slow - curing bitumen emulsion and applying crusher dust in case crack are wider than
10.6 3mm.) metre

10.7 Dusting (Applying crusher dust to areas of road where bleeding of excess bitumen has occurred.) sqm
10.8 A Fog Seal (ref item 5.17) sqm
B Crack Prevention courses. (ref item 5.21)
(i) Stress Absorbing Membrane (SAM) crack width less than 6 mm sqm
(ii) Stress Absorbing Membrane (SAM) with crack width 6 mm to 9 mm sqm
(iii) Stress Absorbing Membrane (SAM) crack width above 9 mm and cracked area above 50 % sqm
(iv) Bitumen Impregnated Geotextile sqm
C Slurry Seal (ref item 5.15)
(i) 5 mm thickness sqm
(ii) 3 mm thickness sqm
(iii) 1.5 mm thickness sqm
D Surface Dressing for maintance works. (ref item 5.9)
(i) 19 mm nominal chipping size sqm
(ii) 13 mm nominal size chipping sqm

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Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Summary of Rate Analysis


Item No. Descriptions Unit
Repair of joint Grooves with Epoxy Mortar Repair of spalled joint grooves of contraction joints, longitudinal joints and
10.9 expansion joints in concrete pavements using epoxy mortar or epoxy concrete) metre

Repair of old Joints Sealant (Removal of existing sealant and re sealing of contraction, longitudinal or expansion joints in
10.10 concrete pavement with fresh sealant material) metre

Hill Side Drain Clearance (Removal of earth from the choked hill side drain and disposing it on the valley side manually)
10.11 metre

Land Slide Clearance in soil (Clearance of land slides in soil and ordinary rock by a bull-dozer D 80 A-12, 180 HP and
10.12 disposal of the same on the valley side) cum

Land slide Clearance in Hard Rock Requiring Blasting (Clearing of land slide in hard rock requiring blasting for 50% of
10.13 the boulders and disposal of the same on the valley side.) cum

Snow Clearance on Roads with Dozer (Snow clearance from road surface by a bull- dozer 165 Hp and disposing it on the
10.14 valley side) cum

Snow Clearance on Roads with Snow Blowers (Snow clearance from road surface by a snow blower and disposing on
10.15 the valley side.) cum

CHAPTER-11
HORTICULTURE
Spreading of Sludge Farm Yard Manure or/and good Earth (Spreading of sludge farm yard manure or/ and good earth in
11.1 required thickness (cost of sludge, farm- yard manure or/and good earth to be paid for separately)) cum

Grassing with ' Doobs' Grass (Grassing with 'Doobs' grass including watering and maintenance of the lawn for 30 days or
11.2 more till the grass forms a thick lawn free from weeds and fit for moving including supplying good earth if needed)

(i) In rows 15 cm apart in either direction sqm


(ii) In rows 7.5 cm apart in either direction sqm
Making Lawns including Ploughing and Dragging with 'Swagha' Breaking of Clod (Making lawns including ploughing
11.3 and breaking of clod, removal of rubbish, dressing and supplying doobs grass roots and planting at 15 cm apart, including sqm
supplying and spreading of farm yard manure at rate of 0.18 cum per 100 sqm)
Maintenance of Lawns or Turfing of Slopes (Maintenance of lawns or Turfing of slopes (rough grassing) for a period of
11.4 one year including watering etc) sqm

Turfing Lawns with Fine Grassing including Ploughing, Dressing (Turfing lawns with fine grassing including ploughing,
11.5 dressing including breaking of clods, removal of rubbish, dressing and supplying doobs grass roots at 10 cm apart, sqm
including supplying and spreading of farm yard manure at rate of0.6 cum per 100 sqm)
11.6 Maintenance of Lawns with Fine Grassing for the First Year sqm
a) Planting Permanent Hedges including Digging of Trenches (Planting permanent hedges including digging of
11.7 trenches, 60 cm wide and 45 cm deep, refilling the excavated earth mixed with farmyard manure, supplied at the rate of metre
4.65 cum per 100 metres and supplying and planting hedge plants at 30 cm apart)
(b) Maintenance of Hedge for one year metre
11.8 a) Planting Flowering Plants and Shrubs in Central Verge km
(b) Maintenance of Flowering Plants and Shrubs in Central Verge for one Year km
Planting of Trees and their Maintenance for one Year (Planting of trees by the road side (Avenue trees) in 0.60 m dia
11.9 holes, 1 m deep dug in the ground, mixing the soil with decayed farm yard/sludge mannure, planting the saplings, each
backfilling the trench, watering, fixing the tree guard and maintaining the plants for one year)
Renovation Lawns including, Weeding, Forking the Ground, Top Dressing with Forked Soil (Renovation lawns
including, weeding, forking the ground, top dressing with forked soil, watering and maintenance the lawns, for 30 days or
11.10 more, till the grass forms a thick lawn, free from weeds, and fit for moving and disposal of rubbish as directed, including sqm
supplying good earth, if needed but excluding the cost of well decayed farm yard manure)

Supply at Site Well Decayed Farm Yard Manure (Supply at site of work well decayed farm yard manure, from any
11.11 available source, approved by the engineer in charge including screening and stacking) cum

Supply at Site of Work/ Store - Deoiled Neem Cake (Supply at site of work/ store- deoiled neem cake duly packed in used
11.12 gunny bags) quintal

11.13 Supplying Sludge (Supplying sludge duly stacked at site/ store) cum
Half Brick Circular Tree Guard, in 2nd class Brick, internal diametre 1.25 metres, and height 1.2 metres, above
ground and 0.20 metre below ground (Half brick circular tree guard, in 2nd class brick, internal diametre 1.25 metres,
11.14 and height 1.2 metres, above ground and 0.20 metre below ground, bottom two courses laid dry, and top three courses in each
cement mortar 1:6 ( 1 cement 6 sand) and the intermediate courses being in dry honey comb masonry, as per design
complete)

Edging with 2nd class Bricks, laid dry lengthwise (Edging with 2nd class bricks, laid dry lengthwise, including
11.15 excavation, refilling, consolidation, with a hand packing and spreading nearly surplus earth within a lead of 50 metre
metres)

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Summary of Rate Analysis


Item No. Descriptions Unit
Making Tree Guard 53 cm dia and 1.3 m high as per design from empty bitumen drum (Making tree guard 53 cm dia
and 1.3 m high as per design from empty bitumen drum, slit suitably to permit sun and air, (supplied by the department at
11.16 stock issue rate) including providing and fixing 2 nos MS sheet rings 50 x 0.5 mm with rivets, complete in all respect) each

Making Tree Guard 53 cm dia and 2 metres high as per design from empty bitumen drums (Making tree guard 53 cm
dia and 2 metres high as per design from empty bitumen drums, slit suitably to permit sun and air, ( supplied by the
11.17 department at stock issue rate) including providing and fixing four legs 40 cm long of 30 x 3 mm MS riveted to tree guard each
and providing and fixing 2 nos MS sheet rings 50 x 0.5 mm with rivets complete in all respects)

Wrought Iron and Mild Steel Welded Work (Wrought iron and mild steel welded work) (using angles, square bars,
tees and channel grills, grating frames, gates and tree guards of any size and design etc. including cost of screens and
11.18 welding rods or bolts and nuts complete fixed in position but without the cost of excavation and concrete for fixing which will quintal
be paid separately)

Tree Guard with MS Iron (Providing and fixing MS iron tree guard 60 cm dia and 2 metre high above ground level formed of
4 Nos (25 x 6 mm) and 8 Nos (25 x 3 mm) vertical MS riveted to 3 Nos (25 x 6 mm) iron rings in two halves, bolted together each tree
11.19 with 8 mm dia and 30 mm long bolts including painting two coats with paint of approved brand over a coat of priming, guard
complete in all respects.)

Tree Guard with MS Angle Iron and Steel Wire (Providing and fixing tree guard 0.60 metre square, 2.00 metre high
fabricated with MS angle iron 30 x 30 x 3 mm, MS iron 25 x 3 mm and steel wire3 mm dia welded and fabricated as per each tree
11.20
design in two halves bolted together) guard

Compensatory Afforestation (Planting trees as compensatory afforestation at the rate of 290 trees per hectare at a
spacing of 6 m by grubbing and leveling the ground upto a depth of 150 mm, digging holes 0.9 m dia, 1 m deep, mixing
11.21 farm yard/sludge manure with soil, planting of sapling 2 m high with 25 cm dia stem, backfilling the hole and watering) hectare

CHAPTER-12
FOUNDATIONS
Excavation for Structures (Earth work in excavation of foundation of structures as per drawing and technical specification,
12.1 including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides
and bottom and backfilling with approved material.)
I Ordinary soil
A Manual Means
(i) upto 3 m depth cum
(ii) 3 m to 6 m depth cum
(iii) Above 6 m depth cum
B Mechanical Means
(i) Depth upto 3 m cum
(ii) Depth 3 m to 6 m cum
(iii) Depth above 6m cum
II Ordinary rock (not requiring blasting)
A Manual Means
(i) Depth upto 3 m cum
B Mechanical Means cum
III Hard rock ( requiring blasting )
A Manual Means cum
IV Hard rock ( blasting prohibited )
A Mechanical Means cum
V Marshy soil
(i) upto 3 m depth
A Manual means cum
B Mechanical Means cum
VI Back Filling in Marshy Foundation Pits cum
Filling Annular Space Around Footing in Rock (Lean cement concrete 1:3:6 nominal mix. Rate may be taken as per items
12.2 13.4.)
12.3 Sand Filling in Foundation Trenches as per Drawing & Technical Specification cum
PCC 1:3:6 in Foundation (Plain cement concrete 1:3:6 nominal mix in foundation with crushed stone aggregate 40 mm
12.4 nominal size mechanically mixed, placed in foundation and compacted by vibration including curing for 14 days.) cum

Brick masonry work in cement mortar 1:3 in foundation complete excluding pointing and plastering, as per drawing
12.5 and technical specifications cum

12.6 A Cement mortar1:3 (1cement :3 sand) cum


B Cement mortar1:2 (1cement :2 sand) cum

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Item No. Descriptions Unit
C Cement mortar1:4 (1cement :4 sand) cum
D Cement mortar1:6 (1cement :6 sand) cum
12.7 Stone masonry work in cement mortar 1:3 in foundation complete as drawing and Technical Specification
(a) Square Rubble Coursed rubble masonry( first sort ) cum
(b) Random Rubble Masonry cum
Plain/Reinforced cement concrete in open foundation complete as per drawing and technical specifications
12.8

A PCC Grade M15 cum


B PCC Grade M20 cum
C RCC Grade M20
Case I Using concrete mixer cum
Case II With Batching Plant, Transit Mixer and Concrete Pump cum
D PCC Grade M25
Case I Using concrete Mixer cum
Case II With Batching Plant, Transit Mixer and Concrete Pump cum
E RCC Grade M25
Case I Using concrete Mixer cum
Case II With Batching Plant, Transit Mixer and Concrete Pump cum
F PCC Grade M30
Case I Using Concrete Mixer cum
Case II Using Batching Plant, Transit Mixer and Concrete Pump cum
G RCC Grade M30
Case I Using Concrete Mixer cum
Case II Using Batching Plant, Transit Mixer and Concrete Pump cum
H RCC Grade M35
Case I Using Concrete Mixer cum
Case II Using Batching Plant, Transit Mixer and Concrete Pump cum
Pneumatic sinking of wells with equipment of approved design, drawing and specifications worked by competent
and trained personnel and comprising of compression and decompression chambers, reducers, two air locks
separately for men and plant & materials, arrangement for supply of fresh air to working chambers, check valves,
exhaust valves, shafts made from steel plates of riveted construction not less than 6 mm thick to withstand an air
12.20 pressure of 0.50 MPa, controlled blasting of hard rock where required, staircases and 1 m wide landing plate forms
with railing, arrangement for compression and decompression, electric lighting of 50 V maximum, proper rooms
for rest and medical examinations and compliance with safety precautions as per IS:4138, all as per clause1207.6 of
MoRTH Specifications.

12.21 Sand filling in wells complete as per drawing and technical specifications cum
Providing steel liner 10 mm thick for curbs and 6mm thick for steining of wells including fabricating and setting out
12.22 as per detailed drawing tonne

Bored cast-in-situ M35 grade R.C.C. pile excluding reinforcement complete as per drawing and technical
12.23 specifications and removal of excavated earth with all lifts and lead upto 1000 m. (Pile diameter-750 mm) metre

Bored cast-in-situ M35 grade R.C.C. pile excluding reinforcement complete as per drawing and technical
12.24 specifications and removal of excavated earth with all lifts and lead upto 1000 m. (Pile diameter-1000 mm) metre

Bored cast-in-situ M35 grade R.C.C. pile excluding reinforcement complete as per drawing and technical
12.25 specifications and removal of excavated earth with all lifts and lead upto 1000 m. (Pile diameter-1200 mm) metre

12.37 Pile load test on single vertical pile in accordance with IS:2911(Part-IV)
12.38 Cement concrete for reinforced concrete in pile cap complete as per drawing and Technical Specification
A RCC Grade M20
(i) Using Concrete Mixer cum
(ii) Using Batching Plant, Transit Mixer and Concrete Pump cum
B RCC Grade M25
(i) Using concrete mixer. cum
(ii) Using Batching Plant, Transit Mixer and Concrete Pump cum
C RCC Grade M30
(i) Using concrete mixer. cum
(ii) Using Batching Plant, Transit Mixer and Concrete Pump cum
D RCC Grade M35
(i) Using concrete mixer. cum
(ii) Using Batching Plant, Transit Mixer and Concrete Pump cum
12.39 Levelling course for Pile cap cum

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Item No. Descriptions Unit
Supplying, fitting and placing un-coated HYSD bar reinforcement in foundation complete as per drawing and
12.40 technical specifications tonne

Supplying, fitting and placing un-coated Mild steel reinforcement complete in foundation as per drawing and
12.41 technical specification tonne

CHAPTER-13
SUB-STRUCTURE
Brick masonry work in 1:3 in sub-structure complete excluding pointing and plastering, as per drawing and
13.1 technical specifications cum

13.2 Pointing with cement mortar (1:3 ) on brick work in substructure as per Technical specifications sqm
13.3 Plastering with cement mortar (1:3 ) on brick work in sub-structure as per Technical specifications sqm
Stone masonry work in cement mortar 1:3 for substructure complete as per drawing and Technical Specifications
13.4

A Random Rubble Masonry cum


B Coursed rubble masonry (first sort ) cum
C Ashlar masonry ( first sort ) cum
13.5 Plain/Reinforced cement concrete in sub-structure complete as per drawing and technical specifications
A PCC Grade M15
(p) Height upto 5m cum
B PCC Grade M20
(p) Height upto 5m cum
C PCC Grade M25
(p) Height upto 5m
Case I Using concrete Mixer cum
Case II With Batching Plant, Transit Mixer and Concrete Pump cum
(q) Height 5m to 10m
Case I Using concrete Mixer cum
Case II With Batching Plant, Transit Mixer and Concrete Pump cum
(r) Height above 10m
Case I Using concrete Mixer cum
Case II With Batching Plant, Transit Mixer and Concrete Pump cum
D PCC Grade M30
(p) Height upto 5m
Case I Using concrete Mixer cum
Case II With Batching Plant, Transit Mixer and Concrete Pump cum
(q) Height 5m to 10m
Case I Using concrete Mixer cum
Case II With Batching Plant, Transit Mixer and Concrete Pump cum
(r) Height above 10m
Case I Using concrete Mixer cum
Case II With Batching Plant, Transit Mixer and Concrete Pump cum
E RCC Grade M20
(p) Height upto 5m
Case I Using concrete Mixer cum
Case II With Batching Plant, Transit Mixer and Concrete Pump cum
(q) Height 5m to 10m
Case I Using concrete Mixer cum
Case II With Batching Plant, Transit Mixer and Concrete Pump cum
(r) Height above 10m
Case I Using concrete Mixer cum
Case II With Batching Plant, Transit Mixer and Concrete Pump cum
F RCC Grade M25
(p) Height upto 5m
Case I Using concrete Mixer cum
Case II With Batching Plant, Transit Mixer and Concrete Pump cum
(q) Height 5m to 10m
Case I Using concrete Mixer cum
Case II With Batching Plant, Transit Mixer and Concrete Pump cum
(r) Height above 10m
Case I Using concrete Mixer cum
Case II With Batching Plant, Transit Mixer and Concrete Pump cum

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Summary of Rate Analysis


Item No. Descriptions Unit
G RCC Grade M30
(p) Height upto 5m
Case I Using concrete Mixer cum
Case II With Batching Plant, Transit Mixer and Concrete Pump cum
(q) Height 5m to 10m
Case I Using concrete Mixer cum
Case II With Batching Plant, Transit Mixer and Concrete Pump cum
(r) Height above 10m
Case I Using concrete Mixer cum
Case II With Batching Plant, Transit Mixer and Concrete Pump cum
H RCC Grade M35
(p) Height upto 5m
Case I Using concrete Mixer cum
Case II With Batching Plant, Transit Mixer and Concrete Pump cum
(q) Height 5m to 10m
Case I Using concrete Mixer cum
Case II With Batching Plant, Transit Mixer and Concrete Pump cum
(r) Height above 10m
Case I Using concrete Mixer cum
Case II With Batching Plant, Transit Mixer and Concrete Pump cum
Supplying, fitting and placing HYSD bar reinforcement in sub-structure complete as per drawing and technical
13.6 specifications tonne

Supplying, fitting and placing Mild steel reinforcement complete in sub-structure as per drawing and technical
13.7 specification tonne

Providing weep holes in Brick masonry/Plain/Reinforced concrete abutment, wing wall/return wall with 100 mm dia
13.8 AC pipe, extending through the full width of the structure with slope of 1V :20H towards drawing foce. Complete as each
per drawing and Technical specifications
Back filling behind abutment, wing wall and return wall complete as per drawing and Technical specification
13.9

A Granular material cum


B Sandy material cum
Providing and laying of Filter media with granular materials/stone crushed aggregates satisfying the requirements
laid down in clause 2504.2.2. of MoRTH specifications to a thickness of not less than 600 mm with smaller size
towards the soil and bigger size towards the wall and provided over the entire surface behind abutment, wing wall
13.10 cum
and return wall to the full height compacted to a firm condition complete as per drawing and technical specification.

Supplying, fitting and fixing in position true to line and level POT-PTFE bearing consisting of a metal piston
supported by a disc or unreinforced elastomer confined within a metal cylinder, sealing rings, dust seals, PTFE
surface sliding against stainless steel mating surface, completre assembly to be of cast steel/fabricated structural
tonne
13.16 steel, metal and elastomer elements to be as per IRC: 83 part-I & II respectively and other parts conforming to BS:
capacity
5400, section 9.1 & 9.2 and clause 2006 of MoRTH Specifications complete asper drawing and approved technical
specifications.

CHAPTER-14
SUPER-STRUCTURE
Furnishing and Placing Reinforced/Prestressed cement concrete in super-structure as per drawing and Technical
14.1 Specification
A RCC Grade M20
Case I Using Concrete Mixer
(i) For solid slab super-structure, 20-30% of (a+b+c)
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
(ii) For T-beam & slab, 25-35% of (a+b+c)
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
Case II Using Batching Plant, Transit Mixer and Concrete Pump
(i) For solid slab super-structure, 20-30% of (a+b+c)
(p) Height upto 5m cum
(q) Height 5m to 10m cum

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Item No. Descriptions Unit
(r) Height above 10m cum
(ii) For T-beam & slab, 25-35% of (a+b+c)
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
B RCC Grade M25
Case I Using Concrete Mixer
(i) For solid slab super-structure, 20-30% of (a+b+c)
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
(ii) For T-beam & slab, 25-35% of (a+b+c)
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
Case II Using Batching Plant, Transit Mixer and Concrete Pump
(i) For solid slab super-structure, 20-30% of (a+b+c)
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
(ii) For T-beam & slab, 25-35% of (a+b+c)
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
C RCC Grade M 30
Case I Using Concrete Mixer
(i) For solid slab super-structure, 20-30% of (a+b+c)
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
(ii) For T-beam & slab, 25-35% of (a+b+c)
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
Case II Using Batching Plant, Transit Mixer and Concrete Pump.
(i) For solid slab super-structure, 20-30% of (a+b+c)
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
(ii) For T-beam & slab, 25-35% of (a+b+c)
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
D RCC/PSC Grade M35
Case 1 Using concrete mixer.
(i) For solid slab super-structure, 18-28% of (a+b+c)
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
(ii) For T-beam & slab, 23-33% of (a+b+c)
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
(iii) For box girder and balanced cantilever, 38-58% of cost of concrete.
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
Case II Using Batching Plant, Transit Mixer and Concrete Pump
(i) For solid slab super-structure, 18-28% of (a+b+c)
(p) Height upto 5m cum

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Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Summary of Rate Analysis


Item No. Descriptions Unit
(q) Height 5m to 10m cum
(r) Height above 10m cum
(ii) For T-beam & slab, 23-33% of (a+b+c)
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
(iii) For box girder and balanced cantilever, 38-58% of cost of concrete.
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
E PSC Grade M-40
Case 1 Using concrete mixer.
(i) For solid slab super-structure, 20-30% of (a+b+c)
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
(ii) For T-beam & slab, 25-35% of (a+b+c)
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
Case II Using Batching Plant, Transit Mixer and Concrete Pump
(i) For solid slab super-structure, 18-28% of (a+b+c)
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
(ii) For T-beam & slab, 23-33% of (a+b+c)
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
(iii) For box girder and balanced cantilever, 38-58% of cost of concrete.
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
F PSC Grade M-45
(i) For solid slab/voided slab super-structure, 16-26% of cost of concrete (a+b+c)
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
For I-beam & slab including launching of precast girders by launching truss upto 40 m span, 21-31% of cost of
(ii) concrete.
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
(iii) For cast-in-situ box girder, segmental construction and balanced cantilever, 36-56% of cost of concrete.
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
G PSC Grade M-50
(i) For cast-in-situ box girder, segmental construction and balanced cantilever, 35-55% of cost of concrete
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
H PSC Grade M- 55
(i) For cast-in-situ box girder, segmental construction and balanced cantilever, 35-55% of cost of concrete
(p) Height upto 5m cum
(q) Height 5m to 10m cum
(r) Height above 10m cum
a) Supplying, fitting and placing HYSD bar reinforcement in super-structure complete as per drawing and
14.2 technical specifications tonne

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Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Summary of Rate Analysis


Item No. Descriptions Unit
High tensile steel wires/strands including all accessories for stressing, stressing operations and grouting complete
14.3 as per drawing and Technical Specifications tonne

Providing and laying Cement concrete wearing coat M-30 grade including reinforcement complete as per drawing
14.4 and Technical Specifications cum

Mastic Asphalt (Providing and laying 12 mm thick mastic asphalt wearing course on top of deck slab excluding prime coat
with paving grade bitumen meeting the requirements given in table 500-29, prepared by using mastic cooker and laid to
required level and slope after cleaning the surface, including providing antiskid surface with bitumen precoated fine grained
14.5 hard stone chipping of 9.5 mm nominal size at the rate of 0.005cum per 10 sqm and at an approximate spacing of 10 cm sqm
center to center in both directions, pressed into surface when the temperature of surfaces not less than 100 deg. C,
protruding 1 mm to 4 mm over mastic surface, all complete as per clause 515.)

Construction of precast RCC railing of M30 Grade, aggregate size not exceeding 12 mm, true to line and grade,
tolurence of vertical RCC post not to exceed 1 in 500, centre to centre spacing between vertical post not to exceed
14.6 2000 mm, leaving adequate space between vertical post for expansion, complete as per approved drawings and metre
technical specifications.

Construction of RCC railing of M30 Grade in-situ with 20 mm nominal size aggregate, true to line and grade,
tolurence of vertical RCC post not to exceed 1 in 500, centre to centre spacing between vertical post not to exceed
14.7 2000 mm, leaving adequate space between vertical post for expansion, complete as per approved drawings and metre
technical specifications.

14.8 Providing, fitting and fixing mild steel railing complete as per drawing and Technical Specification metre
14.9 Drainage Spouts complete as per drawing and Technical specification each
14.10 PCC M15 Grade leveling course below approach slab complete as per drawing and Technical specification cum
Reinforced cement concrete approach slab including reinforcement and formwork complete as per drawing and
14.11 Technical specification cum

Providing anti-corrosive treatment to HYSD reinforcement with Fusion Bonded Epoxy Coating (FBEC) (To be
14.12 taken as per the prevailing market rates.) tonne

Precast - pretensioned Girders (Providing, precasting, transportation and placing in position precast pretensioned
14.13 concrete girders as per drawing and technical specifications) cum

14.14 Providing and fixing Helical pipes in voided concrete slabs metre
Crash Barriers (The rate analysis for rigid crash barrier in reinforced cement concrete, semi-rigid crash barrier with metal
14.15 beam and flexible crash barrier with wire ropes have been made and included in chapter-8 on Traffic and Transportation.)

Painting on concrete surface (Providing and applying 2 coats of water based cement paint to unplastered concrete surface
14.16 after cleaning the surface of dirt, dust, oil, grease, efflorescence and applying paint @ of 1 litre for 2 Sq.m. ) metre

Burried Joint (Providing and laying a burried expansion joint, expansion gap being 20 mm, covered with 12 mm thick, 200
mm wide galvanised wieldable structural steel plate as per IS: 2062, placed symmetrical to centre line of the joint, resting
14.17 freely over the top surface of the deck concrete, welding of 8 mm dia. 100 mm long galvanised nails spaced 300 mm c/c metre
along the centre line of the plate, all as specified in clause 2604.)

14.18 Filler joint


Providing & fixing 2 mm thick corrugated copper plate in expansion joint complete as per drawing & Technical
(i) Specification. metre

Providing & fixing 20 mm thick compressible fibre board in expansion joint complete as per drawing & Technical
(ii) Specification. metre

Providing and fixing in position 20 mm thick premoulded joint filler in expansion joint for fixed ends of simply
(iii) supported spans not exceeding 10 m to cater for a horizontal movement upto 20 mm, covered with sealant metre
complete as per drawing and technical specifications.
Providing and filling joint sealing compound as per drawings and technical specifications with coarse sand and
(iv) 6% bitumen by weight metre

Asphaltic Plug joint (Providing and laying of asphaltic plug joint to provide for horizontal movement of 25 mm and vertical
movement of 2 mm, depth of joint varying from 75 mm to 100 mm, width varying from 500 mm to 750 mm (in traffic
14.19 direction), covered with a closure plate of 200mm x 6mm of wieldable structural steel conforming to IS: 2062, asphaltic plug metre
to consist of polymer modified bitumen binder, carefully selected single size aggregate of 12.5 mm nominal size and a heat
resistant foam caulking/backer rod, all as per approved drawings and specifications.)

Elastomeric Slab Steel Expansion Joint (Providing and laying of an elastomeric slab steel expansion joint, catering to
right or skew (less than 20 deg., moderately curved with maximum horizontal movement upto 50 mm, complete as per
14.20 approved drawings and standard specifications to be installed by the manufacturer/supplier or their authorised representative metre
ensuring compliance to the manufacturer's instructions for installation and clause 2606 of MoRTH specifications for road &
bridge works.)

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Item No. Descriptions Unit
Compression Seal Joint (Providing and laying of compression seal joint consisting of steel armoured nosing at two edges
of the joint gap suitably anchored to the deck concrete and a preformed chloroprene elastomer or closed cell foam joint
14.21 sealer compressed and fixed into the joint gap with special adhesive binder to cater for a horizontal movement upto 40 mm metre
and vertical movement of 3 mm.)

Strip Seal Expansion Joint (Providing and laying of a strip seal expansion joint catering to maximum horizontal movement
upto 70 mm, complete as per approved drawings and standard specifications to be installed by the manufacturer/supplier or
14.22 their authorised representative ensuring compliance to the manufacturer's instructions for installation.) metre

Modular Strip / Box Seal Joint (Providing and laying of a modular strip Box steel expansion joint including anchorage
catering to a horizontal movement beyond 70 mm and upto 140mm, complete as per approved drawings and standard
14.23 specifications to be installed by the manufacturer/supplier or their authorised representative ensuring compliance to the metre
manufacturer's instructions for installation.)

Modular Strip / Box Seal Joint (Providing and laying of a modular strip box seal expansion joint catering to a horizontal
movement beyond 140mm and upto 210mm, complete as per approved drawings and standard specifications to be installed
14.24 by the manufacturer/supplier or their authorised representative ensuring compliance to the manufacturer's instructions for metre
installation.)

CHAPTER-15
RIVER TRAINING AND PROTECTION WORKS
Providing and laying boulders apron on river bed for protection against scour with stone boulders weighing not
15.1 less than 40 kg each complete as per drawing and Technical specification.
A Boulder laid dry without wire crates. cum
Boulder apron laid in wire crates (Providing and laying of boulder apron laid in wire crates made with 4mm dia GI wire
15.2 conforming to IS: 280 & IS:4826 in 100mm x 100mm mesh (weaved diagonally) including 10% extra for laps and joints laid cum
with stone boulders weighing not less than 40 kg each.)
Cement concrete blocks (size 0.5 x 0.5 x 0.5 m) (Providing and laying of apron with cement concrete blocks of size
15.3 0.5x0.5x0.5 m cast in-situ and made with nominal mix of M-15 grade cement concrete with a minimum cement content of 250 cum
kg/cum as per IRC: 21-2000.)
Providing and laying Pitching on slopes laid over prepared filter media including boulder apron laid dry in front of
15.4 toe of embankment complete as per drawing and Technical specifications
A Stone/Boulder cum
B Cement Concrete blocks of size 0.3x0.3 x0.3 m cast in cement concrete of Grade M15 cum
Providing and laying Filter material underneath pitching in slopes complete as per drawing and Technical
15.5 specification cum

Geotextile Filter (Laying of a geotextile filter between pitching and embankment slopes on which pitching is laid to prevent
15.6 escape of the embankment material through the voids of the stone pitching/cement concrete blocks as well as to allow free sqm
movement of water without creating any uplift head on the pitching.)
Toe protection (A toe wall for toe protection can either be in dry rubble masonry in case of dry rubble pitching or pitching
with stones in wire crates or it can be in PCC M15 nominal mix if cement concrete block have been used for pitching . Rates
15.7 for toe wall can be adopted from respective clauses depending upon approved design. The rate for excavation for foundation,
dry rubble masonry and PCC M15 have been analysed and given in respective chapters.)

Providing and laying Flooring complete as per drawing and Technical specifications laid over cement concrete
15.8 bedding.
A Rubble stone laid in cement mortar 1:3 cum
B Cement Concrete blocks Grade M15 cum
15.9 Dry rubble Flooring cum
15.10 Curtain wall complete as per drawing and Technical specification
A Stone masonry in cement mortar (1:3) cum
B Cement concrete Grade M15 cum
Flexible Apron :Construction of flexible apron 1 m thick comprising of loose stone boulders weighing not less than
15.11 40 kg beyond curtain wall. cum

Gabian Structure for Retaining Earth (Providing and construction of a gabain structure for retaining earth with segments of
wire crates of size 7 m x 3 m x 0.6 m each divided into 1.5 m compartments by cross netting, made from 4 mm galvanised
steel wire @ 32 kg per 10 sqm having minimum tensile strength of 300 Mpa conforming to IS:280 and galvanizing coating
15.12 conforming to IS:4826, woven into mesh with double twist, mesh size not exceeding 100 x 100 mm, filled with boulders with cum
least dimension of 200 mm, all loose ends to be tied with 4 mm galvanised steel wire)

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Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Summary of Rate Analysis


Item No. Descriptions Unit
Gabian Structure for Erosion Control, River Training Works and Protection works (Providing and constructing gabain
structures for erosion control, river training works and protection works with wire crates of size 2 m x 1 m x 0.3 m each
divided into 1m compartments by cross netting, made from 4 mm galvanised steel wire @ 32 kg per 10 sqm having minimum
15.13 tensile strength of 300 Mpa conforming to IS:280 and galvanizing coating conforming to IS:4826, woven into mesh with cum
double twist, mesh size not exceeding 100 mm x 100 mm, filled with boulders with least dimension of 200 mm, all loose
ends to be securely tied with 4 mm galvanised steel wire.)

CHAPTER-16
REPAIR AND REHABILITATION
Removal of existing cement concrete wearing coat including its disposal complete as per Technical specification
16.1 without causing any detrimental effect to any part of the bridge structure and removal of dismantled material with all sqm
lifts and lead upto 1000m (Thickness 75 mm)
Removal of existing asphaltic wearing coat comprising of 50 mm thick asphaltic concrete laid over 12 mm thick
16.2 mastic asphalt including disposal with all lift and lead upto 1000m. sqm

Guniting concrete surface with cement mortar applied with compressor after cleaning surface and spraying with
16.3 epoxy complete as per Technical specification sqm

Providing and inserting nipples with approved fixing compound after drilling holes for grouting as per Technical
16.4 specifications including subsequent cutting/removal and sealing of the hole as necessary of nipples after each
completion of grouting with Cement/Epoxy
Sealing of cracks/porous concrete by injection process through nipples/Grouting complete as per Technical
16.5 specification.
A Cement Grout kg
B Cement mortar (1:1) Grouting kg
Patching of damaged concrete surface with polymer concrete and curing compounds, initiator and promoter,
16.6 available in present formulations, to be applied as per instructions of manufacturer and as approved by the sqm
Engineer.
Sealing of crack / porous concrete with Epoxy Grout by injection through nipples complete as per clause 2803.1.
16.7 kg

Applying epoxy mortar over leached, honey combed and spalled concrete surface and exposed steel reinforcement
16.8 complete as per Technical specification sqm

Removal of defective concrete, cleaning the surface thoroughly, applying the shotcrete mixture mechanically with
compressed air under pressure, comprising of cement, sand, coarse aggregates, water and quick setting
compound in the proportion as per clause 2807.1., sand and coarse aggregates conforming to IS: 383 and table 1 of
16.9 IS: 9012 respectively, water cement ratio ranging from 0.35 to 0.50, density of gunite not less than 2000 kg/cum, sqm
strength not less than 25 Mpa and workmanship conforming to clause 2807.6.

Applying pre-packed cement based polymer mortar of strength 45 Mpa at 28 days for replacement of spalled
16.10 concrete sqm

16.11 Eproxy bonding of new concrete to old concrete sqm


Providing external prestressing with high tensile steel wires/strands including drilling for passage of prestessing
16.12 steel, all accessories for stressing and stressing operation and grouting complete as per drawing and Technical tonne
specification
Providing external prestressing with high tensile steel wires/strands including drilling for passage of prestessing
16.13 steel, all accessories for stressing and stressing operation and grouting complete as per drawing and Technical tonne
specification
Providing external prestressing with high tensile steel wires/strands including drilling for passage of prestessing
16.14 steel, all accessories for stressing and stressing operation and grouting complete as per drawing and Technical tonne
specification
16.15 Replacement of bearings complete as per Technical specification each
16.16 Rectification of bearings as per Technical specifications each
16.17 Replacement of Expansion Joints complete as per drawings metre
16.18 Replacement of damaged concrete railing. metre
16.19 Replacement of crash barrier. metre
16.20 Replacement of damaged mild steel railing metre
Repair of crash barrier (Repair of concrete crash barrier with cement concrete of M-30 grade by cutting and trimming the
16.21 damaged portion to a regular shape, cleaning the area to be repaired thoroughly, applying cement concrete after erection of metre
proper form work.)
16.22 Repair of RCC Railing (Carrying out repair of RCC M30 railing to bring it to the original shape.) metre
16.23 Repair of steel Railing (Repair of steel railing to bring it to the original shape) metre

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Rate

128.00

222.00
276.00

6.40
7.70
15.50

2116.00

1606.00

1362.00

1149.00

776.00
697.00
1432.00
2782.00
31693.00

95492.00
127597.00

27895.00
34358.00

596.00
723.00
2010.00

677.00
1197.00

342.00
469.00
292.00
266.00

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Rate

393.00
469.00
342.00
317.00
292.00
342.00
862.00

2444.00
1823.00
18.00

2219.00

792.00

890.00
189.00
27.00

329.00
445.00
762.00

1107.00
770.00

358.00

2414.00

116.00

18.00

27.00

601.00
358.00
72.00

84.00

202.00

268.00

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Rate

281.00

300.00

432.00

90.00

156.00

70.00

85.00

576.00
1731.00

76.00

71.00

0.00

507.00
47.00

634.00
59.00

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Rate
941.00

-
-

39.00

7.00

348.00

105.00

381.00

72.00

42.00

342.00

0.00

48.00

0.00

65.00
127.00

132.00
190.00

0.00

0.00

0.00

0.00

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Rate

64.00

0.00

0.00

0.00

114.00

1940.00
1937.00
1917.00

1553.00
1550.00
1530.00

1541.00
1537.00
1532.00

1971.00

287.00

300.00

624.00

0.00
0.00

0.00

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Rate
0.00

0.00

24.00

9.00

6833.00
6825.00

0.00
0.00

0.00

7279.00
7274.00

7514.00
7834.00

8207.00
8195.00

79.00
60.00

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Rate

129.00

165.00

60.00

46.00

749.00

3339.00

7,945.00

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Rate

1445.00

-
-
-
-
-
3840.00

314.00
293.00

568.00
542.00

1.30

0.80

-
-
-
-
-
-
-

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Rate

-
-

83.00

74.00

80.00

169.00
142.00

119.00
129.00

694.00

4439.00
2679.00
729.00

1001.00

787.00

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Rate

2417.00

1991.00

4571.00

2305.00

876.00

-
-

1771.00
3236.00

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Rate
4728.00

5079.00

7381.00
9352.00
11072.00

18753.00
22196.00

1194.00

31.00

174.00

58.00

23.00

341.00
344.00

4.00

2.27
34.00

58.00
67.00
88.00
-

58.00
40.00
22.00

79.00
60.00

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Rate

66.00

48.00

3.00

42.00

-
-

233.00

252.00

-
-
-

25.00

1967.00

39.00

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Rate

9272.00

2114.00

247.00
317.00
423.00

65.00
74.00
95.00

352.00
79.00

768.00

826.00
216.00
0.00

2572.00

5625.00

6995.00

5195.00
6015.00

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Rate
4640.00
4253.00

5491.00
4855.00

6421.00
6887.00

6916.00
6263.00

7338.00
6691.00

7372.00
6721.00

7371.00
6720.00

7382.00
6734.00

7475.00
6830.00

2572.00

87535.00

6914.00
6292.00

7405.00
6783.00

7467.00
6845.00

7597.00
6975.00
6063.00

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Rate

67341.00

71915.00

6750.00

928.00
1710.00

4762.00
5034.00
7284.00

6792.00

7285.00

7781.00
7094.00

8064.00
7352.00

8418.00
7675.00

7835.00
7142.00

8120.00
7402.00

8476.00
7727.00

7315.00
6625.00

7581.00
6866.00

7914.00
7168.00

7816.00
7126.00

8072.00
7360.00

8456.00
7709.00

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Rate

7847.00
7158.00

8068.00
7360.00

8382.00
7646.00

7985.00
7648.00

8159.00
7815.00

8420.00
8065.00

67636.00

70545.00

133.00

781.00
2912.00

935.00

271.00

7921.00
8251.00
8581.00

8251.00
8581.00
8911.00

7166.00
7465.00

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Rate
7763.00

7465.00
7763.00
8062.00

8488.00
8841.00
9195.00

8841.00
9195.00
9549.00

7743.00
8065.00
8388.00

8065.00
8388.00
8710.00

8616.00
8975.00
9334.00

8975.00
9334.00
9693.00

7826.00
8152.00
8478.00

8152.00
8478.00
8804.00

8619.00
8985.00
9350.00

8985.00
9350.00
9715.00

10080.00
10811.00
11541.00

7832.00

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Rate
8164.00
8496.00

8164.00
8496.00
8828.00

9159.00
9823.00
10487.00

9322.00
9710.00
10099.00

9710.00
10099.00
10487.00

8305.00
8657.00
9009.00

8657.00
9009.00
9361.00

9713.00
10417.00
11121.00

9263.00
9662.00
10061.00

9662.00
10061.00
10461.00

10860.00
11659.00
12457.00

10223.00
10980.00
11738.00

10694.00
11486.00
12278.15

69632.00

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Rate

11846.00

415.00

1931.00

1878.00

3343.00
1015.00
6175.00

10119.00

0.00

0.00

0.00

144.00

41.00

0.00

0.00

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Rate

0.00

12066.00

152542.00

306805.00

2196.00

6549.00

2196.00
6549.00

1247.00

2206.00

6678.00
8625.00
2867.00

5491.00
6421.00

2324.00

MSRDC LNTIEL & FORTRESS


Draft Detailed Project Report for Pimpla Junction to Manjarsumbha

Rate

178.00

133.00

-
-

-
-
-
431.00
813.00
355.00

254.00

144.00
313.00

MSRDC LNTIEL & FORTRESS

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