Spicer Drive System

Illustrated Parts List

Spicer® All Weel 6 x 6 Drive System
AXIP-0600
January 1989
6SLFHUAxle Parts Book
63,&(5Corporation, Axle & Brake Abbreviations How to use
this Parts Book
Division, presents this Parts Book
as an aid in the identification and AR-As Required: Parts that vary in
quantity with each axle Example:
procurement of replacement parts
shims. 1. Refer to table of contents on
for 6x6 6SLFHU Axles. The informa- opposite page for axle type, model
tion included covers axle housing, NSS-Not Serviced Separately: or series, and page number.
wheel end equipment and brake Items which can only be purchased
and the rear axle differential carrier in sets, kit form or service 2. Turn to the page that applies to
assembly and shift units. assemblies. Example: ring gear sets. the axle in question.
This Parts Book is divided into RH/LH-Right Hand/Left Hand: 3. Locate the desired part in the
major sections. Please refer to the Determined as viewed from behind
Table of Contents. exploded illustration and note Item
the vehicle looking forward. No. This Item No. will lead you to
Exploded views are used to
illustrate the parts and show their “RTV”—Gasket Compound: the part name and number
relationship to other parts on the Formed-in-place gasket sealer It is
recommended for use on all 4. Refer to the related Parts Listing
carrier Each part is identified by an
item number which in turn, leads to surfaces requiring a gasket. and locate the same Item No. and
the name. If more than one part
a list containing part name and part PDR—Planetary Double Reduction. number is listed, refer to the axle
number.
model listings at top of list and
Controlled Traction select the part number that applies
Genuine 6SLFHU Parts Differential Identification
to the axle being serviced.
When you buy genuine 6SLFHU D.C.—Driver Controlled
replacement parts, you receive the S.E.—Seasonal Engagement Carrier Assembly
P.E.—Permanent Engagement Serial Numbers
same high quality and exacting
tolerances you find in the original
axle components. NOTE: For convenience, part
numbers have been included for all Starting in May of 1987,6SLFHUbegan
Only genuine 6SLFHU parts have the pieces of the carrier assembly. assigning serial numbers
latest 6SLFHU engineering However, some of these parts, such to carrier assemblies, instead of the
improvements and assure equal or as differential carrier and caps, are date code currently used. These
better performance than the serviced only in kits or assemblies. serial numbers will be stamped into
original parts. Part numbers are for your reference the carrier casting.
And 6SLFHU backs you up with a only. These parts not serviced The carrier assembly serial number
responsive and capable service separately are identified with NSS. will consist of ten characters; a
organization located strategically to letter followed by nine numerals. A
provide you with emergency parts sample carrier assembly serial
6SLFHU Parts Kits
and service when you need them. number is shown below.
Insist on 6SLFHU quality Use genuine
6SLFHU replacement parts. 6SLFHUParts Kits give you an
economical, convenient way to stock H 87120 0001
6SLFHU replacement parts. They
Ordering 6SLFHU contain all the parts you need to do
Axle Parts
a complete, professional job
of overhauling or repairing your H 87 120 0001
Place all your parts orders through 6SLFHU axle. And you have only one
your truck dealer or manufacturer part number in one easily stored
(OEM). Do not order parts directly package to order, stock, identify, and Unique number
from 'DQD Corporation, Axle & satisfy your customers’ needs. Day of Year (1-365)
Brake Division.6SLFHU Year
Production Plant

The letter designation indicates the

producing plant; either an “H” for
our Henderson, Kentucky plant, or
“G” for our Glasgow, Kentucky
plant. A five digit Julian date code
follows, the first two digits indicating
the year, and the last three indicat-
ing the day of the year. The last four
digits are a number unique to each
axle.

2
The 6SLFHU® 6x6 Drive System
Axle models and other equipment covered in this publication are listed below.
In 1988, 6SLFHU changed its current production model nomenclature to
incorporate the design level of the basic axle used in the All Wheel Drive
Table of Contents
System. Service parts remain available for past production models where Differential Carrier Assembly
applicable, these past production models have been included in this publica- Exploded View and Parts List
tion or can be serviced with a current model. • Single Reduction:
The matrix below has been designed to help you locate the correct parts list Forward Axle Models ............... 4
for the model being serviced. Rear Axle Models ..................... 10
1. Locate the model series you are servicing in the left column. • Single Reduction with Controlled
2. Determine the correct gearing you are servicing (Single Reduction, Single Traction Differential:
Reduction with CTD, Dual Range, Planetary Double Reduction) in the other Forward Axle Models ............... 14
column heads. Rear Axle Models ..................... 21
3. You will find the model used in this publication by moving from identified • Dual Range/Planetary
model being serviced in column one across to the correct gearing. Double Reduction:
Forward Axle Models ............... 24
To service Single Single Dual Planetary Rear Axle Models ..................... 31
Eaton Axle Reduction Reduction Range Doubie Pinion Bearing Spacers ............... 13
Model Series w/CTD Reduction Speedometer Adapters ............... 13
Below Ring Gear and Drive Pinion Sets:
D346-P or • Single Reduction ...................... 34
D341 6-P Use: DS341 6-P DC3416-P DT3416-P DP3416-P • Single Reduction with CTD .... . 35
D386-P Use: DS4026-P DC4026-P DT4026-P DP4026-P • Dual Range/PDR ..................... 36
D4026-P Use: DS4026-P DC4026-P DT4026-P DP4026-P Shift Systems:
D406-P+ Use: DS406-P DC406-P* DT406-P DP406-P • Single Reduction and Single
D446-P Use: DS446-P DC446-P* DT446-P DP446-P Reduction with CTD ................. 37
D466-P Use: DS466-P DC466-P* DT466-P DP466-P • Dual Range .............................. 38
D4616-P Use: DS4816-P DC4616-P DT4616-P DP4616-P • Single Speed Steer/Drive Axle
D480-P Use: DS4616-P DC461 6-P DT461 6-P DP461 6-P with Dual Range Tandem
or DS5216-P DC5216-P DT5216-P DP5216-P Rear Axle ................................. 39
D5216-P Use: DS521 6-P DC5216-P DT5216-P DP5216-P Lockup Shift Unit
D580-P or • Single Reduction/PDR ............. 40
D6016-P Use: N/A N/A N/A DP6016-P • Dual Range .............................. 41
D656-P or • Lockout Shift Unit:
D6516-P Use: N/A N/A N/A DP6516-P • Single Reduction/PDR .. .......... 42
+variation in side gear (85486 or 110527). Both part numbers are listed in appropriate parts lists. • Dual Range .............................. 43
*Used previously to denote Single Reduction units equipped with controlled traction diflerential. ShiftUnit ................................... 44

D S 4 0 2 6—P
+P — Standard Lube Pump
(P) — Optional Lube Pump
All Wheel Drive
Design Level
Tandem Capacity (x 1000)
Gearing
S — Single Reduction
C — Single Reducvtion with CTD
T — Dual Range
P — Planetary Double Reduction
Carrier
D — Tandem Forward Axle
R — Tandem Rear Axle

3
6x6 Tandem Forward Axle Differential Carrier
Single Reduction Models:
DS3416-P, DS386-P, DS4026-P, DS406-P,
DS446-P, DS466-P, DS4616-P, DS5216-P

4
5
 DS
3416-P
Oty. 386-P DS DS
Item Per 4026-P 446-P 4616-P
No. Part Name Axle 406-P 466-P 5216-P
1 Dift. Carrier & Bearing Caps 1 115690 106710 122474
(Carrier- NSS) 110814 110500 126070
Includes Items 1-4,7,8,10-11,
124-125
2 Bearing Cap Screw 4 67811 32732 32732
3 Flat Washer 4 26772 32912 32912
4 Lockwire 4 90538 12563 12563
Lockwire (RH) 2 — 12563 —
5 Bearing Cap Adjuster Lock (RH) 1 14275 45448 45448
Bearing Cap Adjuster Lock (LH) 1 13377 14275 14275
6 Cotterpln (RH) 1 90876 — —
Cotter Pin (LH) 1 90873 90876 90876
7 Filler Plug 1 90325 90325 90325
8 Carrier Cover Dowel Pin 2 7641 7641 7641
9 Cap Screw (RH) 2 — 12562 210601
10 Dowel Bushing (RH) 2 — 37746 —
11 Dowel Bushing 2 — 32730 32730
12 Expansion Plug (Upper) 1 — 30703* —
Expansion Plug (Lower) 1 — 9797* —
13 Shift Fork Cover 1 — 45521 —
14 Stud Screw 2 — 119863 —
15 Flat Washer 2 — 119857 —
16 End Nut 1 96205 95262 210508
17 Flat Washer 1 4327* — 210509
18 Yoke 1 See OEM Catalog
19 Bearing Retaining Washer 1 — 78922 78922*
OIL SEAL & SHIM KIT
Includes 20,42,83 & 86 1 114465 118111 118111
20 Output Shaft Oil Seal 1 119431* 119429* 119429*
21 Snap Ring 1 45516* 78937* 78937*
22 Bearing & Sleeve Assy
(Matched Parts) 1 46584 78936 78936*
23 Axle Housing Cover Assy
Includes Items 20-24
(Cover 77751 - NSS) 1 107320 — —
(Cover 84546 - NSS) 1 — 107863 107863
24 Magnetic Filler Plug 1 75130 75130 75130
Temperature Plug 1 90898 90898 90898
25 Diff. Bearing Adjuster(RH) 1 31562 79898 79898
Diff. Bearing Adjuster (LH) 1 110243 21637 21637
26 Diff. Bearing Cup (RH) 1 90943* 19529* 19529*
Diff. Bearing Cup (LH) 1 9803* 15092* 15092*
27 Diff. Bearing Cone (RH) 1 6082* 27666* 27666*
Diff. Bearing Cone (LH) 1 27813* 27876* 27876*
28 RING GEAR & DRIVE PINION SET 1
(Matched Parts, see page 34)
RING GEAR BOLT & NUT KIT 1 — 70745 70745
Includes Item 29
29 Bolt 16 110686 67586 67586
Nut 16 60600 60600 60600
DlFF. CASE KIT
Includes Items 30-31 1 — 104609 —
Ratios 3.36-529 1 106397 — —
Ratios 5.57-7.17 1 94799 — —
Ratios 3.70-4.11 1 — — 98610
Ratios 4.33-6.17 1 — — 121845

6
 DS
3416-P
Oty. 386-P DS DS
Item Per 4026-P 446-P 4616-P
No. Part Name Axle 406-P 466-P 5216-P
30 Diff. Case (Plain Half- NSS) 1 110138 104518 86777
Diff. Case (Flanged Half - NSS) 1 — 104519 —
Ratios 3.36-5.29 1 103865 —
Ratios 5.57-7.17 1 88677 —
Ratios 3.70-4.11 1 — — 88501
Ratios 4.33-6.17 1 — — 126234
31 Diff. Case Cap Screw 12 96271 96284 88503
WHEEL Dl FF. KIT
Includes Items 32-36 1 — 114474 114472
03416-P 1 114469 — —
0386-P. 04026-P 1 114470 — —
0406-P 1 98853 — —
WHEEL DIFF. SIDE PINION KIT
Includes Items 33-36 1 118748 118750 118749
32 Diff. Side Gear 2 — 110528 93401
03416-P 2 110525 — —
0386-P, 04026-P 2 110527 — —
0406-P 1 85486 — —
33 Side Gear Thrust Washer 2 27827* 18198* 27274*
34 Side Pinion 4 104139 96900 86780
35 Side Pinion Thrust Washer 4 27810* 18199* 86781*
36 Spider 1 38289 107371 86778
37 Pinion Pilot Bearing 1 15828* 126187* 126187*
38 Pinion Bearing Cone (Inner) 1 85439 14218* 14218*
Pinion Bearing Cone (Outer) 1 110846* 14218* 14218*
39 Pinion Bearing Spacer Washer 1 — 78904* 78904
40 Pinion Bearing Spacer AR
(see page 13)
41 Pinion Bearing Cup (Inner) 1 14217* 14217* 14217*
Pinion Bearing Cup (Outer) 1 35502' 14217* 14217*
42 Pinion Bearing Cage Shim AR
.003′ 45461* 45461* 45461*
.005′ 62829* 62829* 62029*
.010′ 45462* 45462* 45462*
.020′ 62830* 62830* 62830*
43 Pinion Bearing Cage & Cup Assy.
Includes Item 41
Ratios 3.55-3.70 (Cage 110730-NSS) 1 110731 —
Other Ratios (Cage 110732-NSS) 1 110733 —
Ratio 3.70 (Cage 78932-NSS) 1 — 78914 —
Other Ratios (Cage 103533-NSS) 1 — 103534 —
All Ratios (Cage 78932-NSS) 1 — — 78914
44 Bearing Cage Cap Screw 6 62158 62158 62158
45 Lockwasher 6 37207 37207 37207
46 Pinion Helical Gear 1 111310 113329 119995
47 Helical Gear Spacer Ratios (3.90-6.17) 1 103532 —
Ratios 3.55-3.70 1 111316 —
Other Ratios 1 111311 —
48 Outer Pinion Support Bearing & Race 1 111314 78916* 78916*
49 Outer Pinion Bearing Snap Ring 1 111315 78937* 78937*
50 Slotted Nut 1 118884 119353 126182
51 Spring Pin 1 118865 115807 118807
52 OUTPUT SHAFT KIT 1 115123 104456 122419
Includes Items 16-17,53,58
(Shaft - NSS) 110819 78902 119991
53 Output Shaft Bushing 1 48922* 48922* 48922*
54 Output Shaft ‘0’ Ring 2 46526* 78931* 78931*
55 Side Gear Snap Ring 2 85994* —
Side Gear Snap Ring 1 — 85994* 85994*

7
 DS
3416-P
Oty. 386-P DS DS
Item Per 4026-P 446-P 4616-P
No. Part Name Axle 406-P 466-P 5216-P
56 Output Shaft Bearing Cup (Inner) 1 110811* 24328* 24328*
57 Output Shaft Bearing Cone (Inner) 1 110812* 24330* 24330*
58 Output Shaft Side Gear 1 110810 78911 78911
59 Inter-axle Diff. Assy. 1 104509 104597 121681
Includes Items 61-66
60 DIFF. CASE KIT
Includes Items 60-62 1 94810 106470 —
(Case Half- NSS) 2 102621 104513 126151
61 Case Bolt 8 85438 57636 57636
62 Case Nut 8 57637 57637 57637
DIFF. SIDE PINION & SPIDER KIT
Includes Items 63-66 1 96381 96382 —
63 Spider 1 95216 95220 126152
64 Side Pinion Bushing 4 95215* 95219* —
65 Side Pinion 4 95214 95218 95218
66 Side Pinion Thrust Washer 4 85437* 27810* 126180*
67 Helical Side Gear Snap Ring 1 85997* 78909* 78909*
68 Helical Side Gear & Bushing Assy 1 110844 113331 113331
Includes Item 69
(Side Gear- NSS) 110843 113328 113328
69 Helical Side Gear Bushing 2 85991 75063* 75063*
70 Helical Side Gear Thrust Washer 1 85429* 79034* 79034*
71 Helical Side Gear ‘D’ Washer 1 45478* 56360* 56360*
72 Lockout Sliding Clutch 1 45480 119948 119948
73 INPUT SHAFT KIT 1 115126 121301 122418
Includes Item 91
(Shaft - NSS) 110805 119947 119990
74 Input Shaft Bearing Cone 1 91136* 98387* 98387*
75 Cover & Plug Assy 1 113602 113603 113603
Includes Items 79-80
(Cover- NSS) 111300 111360 111360
76 Cover Cap Screw
Short 4 90069 —
Short 8 — 90069 90069
Long 4 12063
Long 1 — 9309 9309
Socket Head 1 81855 81855 81855
77 Lockwasher 9 90417
Lockwasher 10 — 90417 90417
78 Dowel PIn 2 7641 7641 7641
79 Pipe Plug 1 90325 90325 90325
80 Expansion Plug 1 9797 9797 9797
81 Magnetic Filter Screen 1 102611* 102611* 102611*
82 Input Shaft Bearing Cup 1 98388* 98388* 98388*
83 Input Bearing Cover Shim AR
.003′ 45498* 78918* 78918*
.005′ 70709* 78919* 78919
.010′ 45499* 78920* 78920*
.020′ 85406* 113130* 113130*
OIL SEAL KIT
Includes Items 83 & 108 & 119429,119855 & RTV 1 114395 — —
84 Input Bearing Cover, Cup
& Oil Seal Assy 1 110808 111691 111691
Includes Items 82 & 87
(Cover- NSS) 110807 111690 111690
85 Bearing Cover Cap Screw 5 113324 113324 126243
86 Lockwasher 5 — 90414 90414

8
 DS
3416-P
Oty. 386-P DS DS
Item Per 4026-P 446-P 4616-P
No. Part Name Axle 406-P 466-P 5216-P
87 Input Shaft Oil Seal 1 119429* 119430* 119430*
88 Spacer Washer 6 — — 111776
89 Input Yoke & Slinger 1 See OEM Catalog
90 Flat Washer 1 85404* 79699* 126242*
91 Input Shaft Nut 1 95207 95209 126155
92 Lockout Assembly (see page 42) 1 104600 104819 104819
93 Shift Fork Assembly 1 102613 103529 103529
94 Cap Screw 2 90031 90031 90031
95 Lockwasher 2 90415 90415 90415
96 Bearing Cup 1 111295 111355 111355
97 Bearing Cone 1 111296 111356 111356
98 Helical Gear 1 119895 111358 111358
99 Front Output Shaft 1 119894 119994 119994
100 Lockout Clutch 1 45480 45480 45480
101 Bearing Cone 1 111308 91136 91136
102 Bearing Cup 1 111295 90951 90051
103 Yoke Spacer 1 30453 — —
104 Output Cage Shim AR
.003′ 111301 111362 111362
.005′ 111302 111363 111363
.010′ 111303 111364 111364
.020′ 111304 111365 111365
105 Front Output Cage, Cup & Seal
Assy (Includes Items 102,108) 1 111307 111369 111369
(Cage - NSS) 111306 111367 111367
106 Cap Screw 4 90069 90069 90069
107 Lockwasher 4 90417 90417 90417
108 Oil Seal 1 119431 119429 119429
109 Front Output Yoke 1 See OEM Catalog
110 Washer 1 56864 56864 210509
111 Nut 1 95206 95262 210508
112 Lockup Assembly (see page 40)
Includes Items 113-115 1 113581 113584 113584
113 Shift Fork & Push Rod 1 111372 111372 111372
114 Cap Screw 2 21385 111313 111313
115 Lockwasher 2 90415 90415 90415
LUBE PUMP REPLACEMENT KIT 1 106368 121302 121302
Includes Items 116-123
116 Drive Gear Locknut 1 111451 111451 111451
117 Oil Pump Drive Gear 1 111448 119946 119946
118 Oil Pump Gear & Idler
Shaft Assy 1 102625 102625 102625
111779 111779 111779
119 Cover ‘O’ Ring 1 102620* 102620* 102620*
120 Cover Dowel Pin 2 102617 102617 102617
121 Pump Cover 1 102607 102607 102607
122 Lockwasher 4 90419 90419 90419
123 Cap Screw 4 102618 102618 102618
124 Ring Gear Thrust Screw 1 — — 126193
125 Thrust Screw Jam Nut 1 — — 210184
Gasket Compound AR 107276* 107276* 107276*
BASIC OVERHAUL KIT 1 114399* 118109* 122437*
(Includes above parts with *)

9
6x6 Tandem Rear Axle Differential Carrier
Single Reduction Models:
RS3416, RS386, RS4026, RS406, RS446, RS466,
RS4616, RS5216

10
 RS
3416
Oty. 386 RS RS
Item Per 4026 446 4616
No. Part Name Axle 406 466 5216
1 Diff. Carrier & Bearing Caps 1 67804 98593 122432
(Carrier - NSS) 107172 98493 98493
Includes Items 1-5
2 Cap Screw 4 67811 32732 32732
3 Flat Washer 4 26772 32912 32912
4 Lockwire 4 90538 12563 12563
5 Dowel Bushing 2 — 32730 32730
6 Adjuster Lock (RH) 1 13377 14275 14275
Adjuster Lock (LH) 1 14275 14275 14275
7 Cotter Pin (RH) 1 90873 90876 90876
Cotter Pin (LH) 1 90876 90876 90876
8 Thrust Screw 1 — — 126193
9 Thrust Screw Jam Nut 1 — — 210184
10 Bearing Adjuster (RH) 1 110243 21637 21637
Bearing Adjuster (LH) 1 31562 39448 39448
11 Bearing Cup (RH) 1 27813* 15092* 15092*
Bearing Cup (LH) 1 90943* 19529* 19529*
12 Bearing Cone (RH) 1 21813* 27876* 27876*
Bearing Cone (LH) 1 6082* 27666* 27666*
13 RING GEAR & DRIVE PINION SET
(Matched Parts, see page 34)
RING GEAR BOLT & NUT KIT
Includes Item 14 1 70745 70745 70745
14 Bolt 16 67586 67586 67586
Nut 16 60600 60600 60600
DIFF. CASE KIT Note: 110243 adjuster
Includes Items 15-16 in 106397 & 94799 1 — 104609 —
Ratios 3.36-5.29 1 106397 — —
Ratios 5.57-7.17 1 94799 — —
Ratios 3.70-4.11 1 — — 98610
Ratios 4.33-6.17 1 — — 121845
15 Diff. Case (Plain Half - NSS) 1 110138 104518 86777
Diff. Case (Flanged Half - NSS)
Ratios 3.36-5.29 1 103865 — —
Ratios 5.57-7.17 1 88677 — —
Ratios 3.70-4.11 1 — 104519 88501
Ratios 4.33-6.17 1 — 104519 126234
16 Cap Screw 12 96271 96284 88503
WHEEL DIFF. KIT.
Includes Items 17-21 1 — 114474 114472
R3416 1 114469 — —
R386, R4026 1 114470 — —
R406 1 98853 — —
WHEEL DIFF. LESS SIDE & GEAR KIT
Includes Items 18-21 1 118748 118750 118749
17 Side Gear 2 — 110528 93401
R3416 2 110525 — —
R386, R4026 2 110527 — —
R406 2 85486 — —
18 Side Gear Thrust Washer 2 27827* 18198' 27274*
19 Side Pinion 4 104139 96900 86780
20 Side Pinion Thrust Washer 4 27810* 18199* 86781*
21 Spider 1 38289 107371 86778
22 Pilot Bearing 1 15828* 126187* 126187*
23 Bearing Cone (Inner) 1 12496* 27239* 27239*
Bearing Cone (Outer) 1 12496* 14218* 14218*
24 Pinion Bearing Spacer AR
(see page 13)

11
 RS
3416
Oty. 386 RS RS
Item Per 4026 446 4616
No. Part Name Axle 406 466 5216
25 Spacer Washer 1 — 31366* 31366*
26 Pinion Bearing Cage & Cup Assy
Includes Item 27 (Cage - NSS)
Ratios 3.55-3.70 (Cage 75107) 1 75108 — —
All others (Cage 75109) 1 75110 — —
Ratios 3.70-4.88 (Cage 79245) 1 — 79246 —
Ratios all others (Cage 104470) 1 — 114471 —
All Ratios (Cage 210591) 1 — 210592
27 Bearing Cup (Inner) 1 12495* 27238* 27238*
Bearing Cup (Outer) 1 12495* 14217* 14217*
28 Bearing Cage Shim AR
.003′ 107567* 67920* 67920*
.005′ 107568* 67921* 67921*
.010′ 107569* 67922* 67922*
.020′ 107570* 67923* 67923*
.030′ 107571* 67924* 67924*
29 Cap Screw 6 113325 113327 113327
30 Lockwasher 6 37207 90422 90422
OIL SEAL & SHIM KIT
Includes Item 28, 31 & RTV 1 104165 115581 122436
31 Oil Seal 1 119427* 119432* 113866*
32 Input Yoke 1 See OEM Catalog
33 FIat Washer 1 4327* — 210509
34 Pinion Nut 1 95206 95262 210508
Gasket Compound AR 107276* 107276* 107276*
BASIC OVER HAUL KIT 110555* 110596* 122434*
(Includes above parts with *)

12
Pinion Bearing Spacers
Models: Tandem Forward Axles .472″-110736 .481″-110745* .490″-110760* .499″110792*
Single Reduction (DS) .473″-110737
.474″-110738
.482″-110746*
.483″-110747*
.491″-110764*
.492″-110768*
.500″-110794
.501″-110796
Single Reduction w/CTD (DC) .475″-110739 .484″-110748* .493″-110772* .502″-110798
Dual Range (DT) .476″-110740 .485″-110749* .494″-110776* .503″-110799
Planetary Double Reduction (DP) .477″-110741 .486″-110750* .495″-110780* .504″-110800
D3416-P, D386-P, D4026-P, D406-P
.478″-110742 .487″-110752* .496″-110784* .505″-110801
.479″-110743 .488″-110754* .497″-110788* .506″-110802
.480″-110744 .489″-110756* .498″-110790* .507″-110803
Models: Tandem Rear Axles
Single Reduction (RS)
.623″-91552 .631″-91560* .639″-91580* .647″-91606
.624″-91553 .632″-91561* .640″-91584* .648″-91608
Single Reduction w/CTD (RC) .625″-91554 .633″-91562* .641″-91588* .649″-91609
Dual Range (RT) .626″-91555 .634″-91564* .642″-91592* .650″-91610
Planetary Double Reduction (RP) .627″-91556
.628″-91557
.635″-91566*
.636″-91568*
.643″-91596*
.644″-91600*
.651″-91611
.652″-91612
R3416, R386, R4026, R406 .629″-91558 .637″-91572* .645″-91602* .653″-91614
.630″-91559 .638″-91576* .646″-91604* .654″-91615
Models: Tandem Forward & Rear Axles .167″-91679 .176″-91688 .185″-91702* .194″-91719*
Single Reduction (DS/RS) .168″-91680 .177″-91689 .186″-91704* .195″-91720*
Single Reduction w/CTD (DC/RC) .169″-91681 .178″-91690 .187″-91706* .196″-91721
Dual Range (DT/RT) .170″-91682 .179″-91691* .188″-91708* .197″-91722
Planetary Double Reduction (DP/RP)
.171″-91883 .180″-91692* .189″-91710* .198″-91723
.172″-91884 .181″-91894* .190″-91712* .199″-91724
D446-P, D466-P, D4616-P, D5216-P .173″-91685 .182″-91896* .191″-91714* .200″-91725
D6016-P, D6516-P .174″-91686 .183″-91898* .192″-91716* .201″-91726
R446, R466, R4616, R5216, R6016, R6516 .175″-91667 .184″-91700* .193″-91718* .202″-91727

*Most popular

Speedometer Adapters
Eaton
Part No. OEM Part No.
38108 GMC 2307815
38111 IHC 127280-R91
38114 Chevrolet 1569161
49156 Ford B9TZ17294A
50790 Ford B9TF17294E
53405 IHC 12729-R92
64056 GMC 3854530
69833 GMC 3885433
74081 GMC 3904678
87898 Chevrolet 3730434
83337 Ford DOHZ17294A

13
6x6 Tandem Forward Axle Differential Carrier
Single Reduction with Controlled Traction
Differential Models:
DC3416-P, DS386-P*, DC4026-P,
DS406-P*, DS446-P*, DS466-P*,
DS4616-P, DC5216-P
*Used previously to denote
Single Reduction units equipped
with Controlled Traction Differential.

14
15
 DC
3416-P
Oty. 386-P* DS DC
Item Per 4026-P 446-P* 4616-P
No. Part Name Axle 406-P* 466-P* 5216-P
1 Diff. Carrier & Bearing Caps 1 115825 106710 110501
(Carrier. NSS) 110816 110500 110500
Includes Items 1-5,14-17,19-23
2 Bearing Cap Screw 4 32732 32732 32732
3 Flat Washer 4 32912 32912 32912
4 Lockwire 4 90538 12563 12563
5 Dowel Bushing 2 32730 32730 32730
6 Adjuster Lock (RH)(S.E.&D.C.) 1 111120 45448 45448
Adjuster Lock (RH)(P.E.) 1 45448 45448 45448
7 Cap Screw (RH) 2 12562 12562 210601
8 Lockwire 2 12563 12563 12563
9 Adjuster Lock (LH) 1 13377 14275 14275
10 Dowel Bushing (LH) 1 37746 37746 —
11 Cotter Pin (LH) 1 90873 90876 90876
12 Shift Fork Shaft & ‘O’ Ring
Assy (S.E.&D.C.) 1 113801 113801 113801
Shaft 41103-NSS; ‘O’ Ring 113140
13 Expansion Plug (Upper) 1 30703* 30703* 30703
Expansion Plug (Lower) 1 9797* 9797* 9797
14 Filler Plug 1 90325 90325 90325
15 Carrier Cover Dowel Pin 2 7641 7641 7641
16 Shift Fork (S.E.&D.C.) 1 32613 84508 84508
17 Shift Fork Seal (S.E.&D.C.) 1 119855* 119855* 119855
18 Shift Unit Stud (S.E.&D.C.) 2 119863 119863 119863
19 Stud Nut (S.E.&D.C.) 2 63028 63028 63028
20 Stud Washer (S.E.&D.C.) 2 119857 119857 119857
21 Shift Unit Opening Cover (P.E.) 1 45521 45521 45521
22 Cap Screw (P.E.) 2 20807 20807 20807
23 Lockwasher (P.E.) 2 90415 90415 90415
24 Shift Unit 1 73507 73507 73507
25 Shift Fork Cover Retainer
Assy (S.E.) 1 83510 83510 83510
26 Adjusting Screw (12 Pt)(S.E.) 1 83511 83511 83511
27 Adjusting Screw Jam Nut (S.E.) 1 59600 59600 59600
28 End Nut 1 95205 95262 95262
29 Flat Washer 1 4327* — —
30 Yoke 1 See OEM Catalog
31 Bearing Retaining Washer 1 — 78922 78922
32 Output Shaft Oil Seal 1 119431* 119429* 119429
33 Snap Ring 1 45516* 78937* 78937
34 Bearing & Sleeve Assy 1 46584* 78936* 78936
35 Axle Housing Cover Assy
Includes Items 32 - 36
(Cover 77751 - NSS) 1 107320 —
(Cover 84546 - NSS) 1 — 107863 107863
36 Magnetic Filler Plug 1 75130 75130 75130
Temperature Plug 1 90898 90898 —
37 Diff. Bearing Adjuster (RH) 1 111022 21637 82451
Diff. Bearing Adjuster (LH) 1 110243 90898 21637
38 Diff. Bearing Cup (RH) 1 27816* 21632* 21632
Diff. Bearing Cup (LH) 1 9803* 15092* 15092
39 Diff. Bearing Cone (RH) 1 27817* 102660* 102660
Diff. Bearing Cone (LH) 1 27813* 27876* 27876

16
 DC
3416-P
Oty. 386-P* DS DC
Item Per 4026-P 446-P* 4616-P
No. Part Name Axle 406-P* 466-P* 5216-P
WHEEL DIFF. CASE KIT 1 118289 98872 98872
Includes Items 40-41
40 Diff. Case (Plain HaIf)(NSS) 1 110138 86777 86777
Diff & Gear Support Case (NSS) 1 111029 86786 86786
41 Cap Screw 12 96271 88503 88503
WHEEL DIFF. KIT
Includes Items 42-48 1 — 114475 114475
D3416 1 118624 —
D386, D4026 1 118287 —
D406 1 118417
WHEEL DIFF. SIDE PINION KIT
Includes Items 44,46-48 1 120863 118749 118749
42 Diff. Side Gear (RH) 1 — 93401 93401
D3416 1 110525 —
D386, D4026 1 110527 —
D406 1 85486
43 Side & Curvic Clutch Gear (LH) 1 — 110632 110632
D3416 1 111018
D386, D4026 1 111019
D406 1 111020
44 Side Gear Thrust Washer 1 27827* 27274* 27274
45 Side Curvic Gear Thrust Washer 1 111030* 82442* 82442
46 Side Pinion 4 104139 86780 86780
47 Side Pinion Thrust Washer 4 27810* 86781* 86781
48 Spider 1 38289 86778 86778
49 RING GEAR & DRIVE PINION SET
(Matched Parts, see page 35)
RING GEAR NUT & BOLT KIT 1 118290 115583 115583
Includes Items 50
50 Ring Gear Fasteners (Bolt) 8 111024 —
(Nut) 8 84497
(Bolt) 16 — 82454 82454
(Nut) 16 — 60600 60600
51 Gear Support Case Cover 1 111026 103190 103190
52 Sliding Clutch (S.E.&D.C.) 1 111021 86576 86576
FRICTION PLATE & DRIVER KIT
Includes Items 53-59 1 — 82439 82439
FRICTION PLATE KIT
Includes Items 53-54 1 118291 84827 84827
53 Friction Plate (O.D. Splined) 8 111027 —
Friction Plate (tanged) 11 — 82446 82446
54 Friction Plate (I.D. Splined) 7 111028 —
Friction Plate (splined) 10 — 82445 82445
55 Friction Plate Driver (P.E.) 1 111116 83565 83565
Friction Plate Driver (S.E.& D.C.) 1 — 82449 82449
56 Driver Snap Ring 1 — 82444* 82444
(P.E.) 1 111115 —
57 Pressure Plate 1 111025 82447 82447
58 Pressure Plate Snap Ring 1 — 82621* 82621
Pressure Plate Snap Ring 1 — 85994*
59 Compression Spring 10 111023
Compression Spring 12 — 82448* 82448
60 Pinion Pilot Bearing 1 15828* 126187* 126187
61 Pinion Bearing Cone (Inner) 1 85439* 14218* 14218
Pinion Bearing Cone (Outer) 1 110846* 14218* 14218
62 Pinion Bearing Spacer Washer 1 — 78904* 78904

17
 DC
3416-P
Oty. 385-P* DS DC
Item Per 4026-P 446-P* 4616-P
No. Part Name Axle 406-P* 466-P* 5216-P
63 Pinion Bearing Spacer AR
(see page 13)
64 Pinion Bearing Cup (Inner) 1 14217* 14217* 14217
Pinion Bearing Cup (Outer) 1 35502* 14217* 14217
65 Pinion Bearing Cage & Cup Assy.
Includes Item 64 (Cage - NSS)
Ratios 3.55-3.70 (Cage 110730) 1 110731 — —
Other Ratios (Cage 110732) 1 110733 — —
Ratio 3.70 (Cage 78932) 1 — 78914 —
Other Ratios (Cage 103533) 1 — 103534 —
(Cage 78932) 1 — — 78914
66 Pinion Bearing Cage Shim AR
.003′ 45461* 45461* 45461
.005′ 62829* 62829* 62829
.010′ 45462* 45462* 45462
.020′ 62830* 62830* 62830
67 Bearing Cage Cap Screw 6 62158 62158 62158
68 Lockwasher 6 37207 37207 37207
69 Pinion Helical Gear 1 111310 113329 119995
70 Helical Gear Spacer Ratios (3.90-7.17) 1 103532
Ratios 3.55-3.70 1 111316 —
Other Ratios 1 111311 —
71 Outer Pinion Support Bearing &
Race 1 111314 78916* 78916
72 Outer Pinion Bearing Snap Ring 1 111315 78937 78937
73 Slotted Nut 1 118854 109353 126182
74 Spring Pin 1 118855 118807* 118807
75 OUTPUT SHAFT KIT 1 115123 104456 126168
Includes Items 28, 76, 78
(Shaft- NSS) 110819 78902 119991
76 Output Shaft Bushing 1 48922* 48922* 48922
77 Output Shaft ‘O’ Ring 2 46526* 78931* 78931
78 Side Gear Snap Ring 2 85994* —
Side GearSnap Ring 1 — 85994* 85994
79 Output Shaft Bearing Cup (Inner) 1 110811* 24328* 24328
80 Output Shaft Bearing Cone (Inner) 1 110812* 24330* 24330
81 Output Shaft Side Gear 1 110810 78911 78911
82 Inter-axle Diff. Assy. 1 104509 104597 122419
Includes Items 83-88
DlFF. CASE KIT
Includes Items 83-84 1 94810 106470 —
83 (Case Half- NSS) 2 102621 104513 126151
84 Case Bolt 8 85438 57636 57636
Case Nut 8 57637 57637 57637
DlFF. SIDE PINION & SPIDER KIT
Includes Items 85-88 1 96381 96382 —
85 Spider 1 95216 95220 126152
86 Side Pinion Bushing 1 95215* 95219* —
87 Side Pinion 4 95214 95218 95218
88 Side Pinion Thrust Washer 4 85437* 27810* 126180
89 Helical Side Gear Snap Ring 1 85997* 78909* 78909
90 Helical Side Gear & Bushing Assy 1 110844 113331 113331
Includes Item 91
(Side Gear- NSS) 110843 113328 113328
91 Helical Side Gear Bushing 2 85991* 75063* 75063
92 Helical Side Gear Thrust Washer 1 85429* 79034* 79034
93 Helical Side Gear “D” Washer 1 45478 56360* 56360

18
 DC
3416-P
Oty. 386-P* DS DC
Item Per 4026-P 446-P* 4616-P
No. Part Name Axle 406-P* 466-P* 5216-P
94 Lockout Sliding Clutch 1 45480 119948 119948
95 INPUT SHAFT KIT 1 115126 121301 122418
Includes Item 112
(Shaft - NSS) 110805 119947 119990
96 Input Shaft Bearing Cone 1 91136* 98387* 98387
97 Cover & Plug Assy 1 113602 113603 113603
Includes Items 101-102
(Cover- NSS) 111300 111360 111360
98 Cover Cap Screw
Short 4 90069 —
Short 8 — 90069 90069
Long 4 12063
Long 1 — 9309 9309
Socket Head 1 81855 81855 81855
99 Lockwasher 9 90417 —
Lockwasher 10 — 90417 90417
100 Dowel Pin 2 7641 7641 7641
101 Pipe Plug 1 90325 90325 90325
102 Expansion Plug 1 9797 9797 9797
103 Magnetic Filter Screen 1 102611 102611* 102611
104 Input Shaft Bearing Cup 1 98388* 98388* 98388
105 Input Bearing Cover Shim AR
.003′ 45498* 78918* 78918
.005′ 70709* 78919* 78919
.010′ 45499* 78920* 78920
.020′ 85406* 113130* 113130
106 Input Bearing Cover, Cup
& Oil Seal Assy 1 110808 111691 111691
Includes Items 104,109
(Cover- NSS) 110807 111690 111690
107 Bearing Cover Cap Screw 4 113324 113324 126243
108 Spacer Washer 4 111776
109 Input Shaft Oil Seal 1 119429* 119430* 119430
110 Input Yoke & Slinger 1 See OEM Catalog
111 Flat Washer 1 85404* 79699* 126242
112 Input Shaft Nut 1 95207 95209 126155
113 Lockout Assembly (see page 42) 1 104600 104819 104819
Includes Items 115-117
114 Shift Fork Assembly 1 102613 103529 103529
115 Cap Screw 2 90031 90031 90031
116 Lockwasher 2 90415 90415 90415
117 Bearing Cup 1 111295 111355 111355
118 Bearing Cone 1 111296 111296 111356
119 Helical Gear 1 119895 111358 111358
120 Front Output Shaft 1 119894 119994 119994
121 Lockout Clutch 1 45480 45480 45480
122 Bearing Cone 1 111308 91136 91136
123 Bearing Cup 1 111295 90951 90951
124 Yoke Spacer 1 30453 —
125 Output Cage Shim AR
.003′ 111301 111362 111362
.005′ 111302 111363 111363
.010′ 111303 111364 111364
.020′ 111304 111365 111365
.030′ 111305 111366 111366

19
 DC
3416-P
Oty. 386-P* DS DC
Item Per 4026-P 446-P* 4616-P
No. Part Name Axle 406-P* 466-P* 5216-P
126 Front Output Cage, Cup & Seal
Assy (Includes Items 123,129) 111307 111369 111369
(Cage - NSS) 111306 111367 111367
127 Cap Screw 4 90069 90069 90069
128 Lockwasher 4 90417 90417 90417
129 Oil Seal 1 119431 119431 119429
130 Front Output Yoke 1 See OEM Catalog
131 Washer 1 56864 56864 210509
132 Nut 1 95206 95262 210508
133 Lockup Assembly (see page 40)
Includes Items 134 -136 1 113581 113584 113584
134 Shift Fork & Push Rod 1 111372 111372 111372
135 Cap Screw 2 21385 21385 111313
136 Lockwasher 2 90415 90415 90415
LUBE PUMP REPLACEMENT KIT 1 106368 121302 121302
Includes Items 137-144
137 Drive Gear Locknut 1 111451 111451 111451
138 Oil Pump Drive Gear 1 111448 119946 119946
139 Oil Pump Gear & Idler
Shaft Assy 1 102625 102625 102625
111779 111779 111779
140 Cover “O” Ring 1 102620* 102620* 102620
141 Cover Dowel Pin 2 102617 102617 102617
142 Pump Cover 1 102607 102607 102607
143 Lockwasher 4 90419 90419 90419
144 Cap Screw 4 102618 102618 102618
Gasket Compound AR 107276 107276 107276
BASIC OVERHAUL KIT 1 118420* 118124* —
Includes above parts with *

20
6x6 Tandem Rear Axle Differential Carrier
Single Reduction with Controlled Traction
Differential Models:
RC3416, RS386*, RC4026, RS406*, RS446*,
RS466*, RC4616, RC5216
*Used previously to denote
Single Reduction units equipped
with Controlled Traction Differential.

DC — DRIVER CONTROLLED
PE — PERMANENT ENGAGEMENT
SE — SEASONAL ENGAGEMENT

21
 RC
3416
Oty. 386 RS RC
Item Per 4026 446 4616
No. Part Name Axle 406 466 5216
1 Diff. Carrier & Bearing Caps 1 107160 98497 98497
(Carrier- NSS) 119856 98496 98496
Includes Items 1-3,7
2 Bearing Cap Screw 4 32732 32732 32732
3 Flat Washer 4 32912 32912 32912
4 Lockwire 4 90538 12563 12563
5 Adjuster Lock (RH) 1 13377 14275 14275
6 Cotter Pin (RH) 1 90873 90876 90876
7 Dowel Bushing 2 32730 32730 32730
8 Adjuster Lock (LH)(P.E.) 1 45448 45448 45448
Adjuster Lock (LH)(S.E.&D.C.) 1 111120 45448 45448
9 Cap Screw (LH) 2 12562 12562 210601
10 Adjuster Dowel Bushing (LH) 2 37746 37746 37746
11 Lockwire (LH) 2 12563 12563 12563
12 Shift Fork Shaft & ‘O’ Ring Assy (S.E.&D.C.) 1 113801 113801 113801
Shaft 41103-NSS; ‘O’ Ring 113140
13 Expansion PIug (Upper) 1 30703 30703 30703
Expansion Plug (Lower) 1 9797 9797 9797
14 Shift Fork (S.E.&D.C.) 1 32613 84508 84508
15 Shift Unit Stud (S.E.&D.C.) 1 119863 119863 119863
16 Shift Fork Seal (S.E.&D.C.) 2 119855 119855 119855
17 Shift Unit 1 73503 73503 73505
18 FIat Washer (S.E.&D.C.) 2 119857 119857 119857
19 Stud Nut (S.E.&D.C.) 2 63028 63028 63028
20 Shift Fork Cover Retainer Assy (S.E.) 1 83510 83510 32511
21 Adjusting Screw (12 pt.)(S.E.) 1 83511 83511 83511
22 Adjusting Screw Jam Nut (S.E.) 1 59600 59600 59600
23 Shift Unit Opening Cover (P.E.) 1 45521 45521 45521
24 Cap Screw (P.E.) 2 20807 20807 20807
25 Lockwasher (P.E.) 2 90415 90415 90417
26 Diff. Bearing Adjuster (RH) 1 110243 21637 21637
Diff. Bearing Adjuster (LH) 1 111022 82451 82451
27 Diff.Bearing Cup (RH) 1 9803 15092 15092
Diff.Bearing Cup (LH) 1 27816 21632 21632
28 Diff. Bearing Cone (RH) 1 27813 27876 27876
Diff. Bearing Cone (LH) 1 27817 102660 102660
WHEEL DIFF. CASE KIT 1 118289 98872 98872
Includes Items 29-30
29 Diff. Case (Plain Half - NSS) 1 110138 86777 86777
Diff & Gear Support Case (NSS) 1 111029 86786 86786
30 Cap Screw 12 96271 88503 88503
WHEEL DIFF. KIT
Includes Items 31-37 1 — 114475 114475
R3416 1 118624 —
R386, R4026 1 118287 —
R406 1 118417
WHEEL DIFF. SIDE PINION KIT.
Includes Items 33-37 1 120863 118749* 118749*
31 Diff. Side Gear (RH) 1 — 93401 93402
R3416 1 110525 —
R386, R4026 1 110527 —
R406 1 85486
32 Side & Curvic Clutch Gear (LH) 1 — 110632 110632
R3416 1 111018
R386, R4026 1 111019
R406 1 111020

22
 RC
3416
Oty. 386 RS RC
Item Per 4026 446 4616
No. Part Name Axle 406 466 5216
33 Side Gear Thrust Washer 1 27827 27274 27274
34 Side Curvic Gear Thrust Washer 1 111030 82442 82442
35 Side Pinion 4 104139 86780 86780
36 Side Pinion Thrust Washer 4 27810 86781 86781
37 Spider 1 38289 86778 86778
38 RING GEAR & DRIVE PINION SET (Matched Parts, see page 35)
39 RING GEAR BOLT & NUT KIT 1 118290 115583 115583
Bolt 8 111024 —
Nut 8 84497
Bolt 16 — 82454 82454
Nut 16 — 60600 60600
40 Sliding Clutch (S.E.&D.C.) 1 111021 86576 86576
FRICTION PLATE & Driver Kit Includes Items 41-47 1 — 82439 82439
FRICTION PLATE Kit Includes Items 41-42 1 118291 84827 84827
41 Friction Plate (O.D. Splined) 8 111027 —
Friction Plate (tanged) 11 — 82446 82446
42 Friction Plate (I.D. Splined) 7 111028 —
Friction Plate (splined) 10 — 82445 82445
43 Friction Plate Driver (P.E.) 1 111116 83585 83585
Friction Plate Driver (S.E.& D.C.) 1 — 82449 82449
44 Driver Snap Ring 1 — 82444 82444
(P.E.) 1 111115 —
45 Pressure Plate 1 111025 82447 82447
46 Pressure Plate Snap Ring 1 — 82621 82621
47 Compression Spring 10 111023
Compression Spring 12 — 82448 82448
48 Gear Case Support Cover 1 111026 103190 103190
49 Pinion Pilot Bearing 1 15828 119858 126187
50 Pinion Bearing Cone (Inner) 1 12496 27239 27239
Pinion Bearing Cone (Outer) 1 12496 14218 14218
51 Pinion Bearing Spacer (see page 13) AR
52 Pinion Bearing Spacer Washer 1 — 31366 31366
53 Pinion Bearing Cage & Cup Assy.
Includes Item 53 (Cage - NSS)
Ratios 3.55-3.70 (Cage 75107) 1 75108 — —
Other Ratios (Cage 75109) 1 75110 — —
Ratio 3.70 (79245) 1 — 79246 —
Other Ratios (Cage 104470) 1 — 104471 —
(Cage 210591) 1 — — 210592
54 Pinion Bearing Cup (Inner) 1 12495 27238 27238
Pinion Bearing Cup (Outer) 1 12495 14217 14217
55 Pinion Bearing Cage Shim AR
.003′ 107567 67920 67920
.005′ 107568 67921 67921
.010′ 107569 67922 67922
.020′ 107570 67923 67923
.030′ 107571 67924 67924
56 Bearing Cage Cap Screw 6 113325 113327 113327
57 Lockwasher 6 37207 90422 90422
OIL SEAL & SHIM KIT 1 114104 115582
Includes Items 16,55,58 & RTV
58 Oil Seal 1 119427 119432 113866
59 Input Yoke 1 See OEM Catalog
60 Flat Washer 1 56864 — 210509
61 Pinion Nut 1 95206 95262 210508
Gasket Compound AR 107276 107276 107276

23
6x6 Tandem Forward Axle Differential Carrier
Dual Range Models:
DT3416-P, DT386-P, DT4026-P, DT406-P, DT446-P,
DT466-P, DT4616-P, DT5216-P
Planetary Double Reduction Models:
DP3416-P, DP386-P, DP4026-P, DP406-P, DP446-P,
DP466-P, DP4616-P, DP5216-P, DP6016-P, DP6516-P

24
25
 DT/DP DT/DP
3416-P 4616.P
Oty. 386-P DT/DP 5216-P
Item Per 4026-P 446-P 6016-P
No. Part Name Axle 406-P 466-P 6516-P
1 Diff. Camer & Bearing Caps 1 115825 106710 106710
(Carrier- NSS) 110816 110500 110500
Includes Items 1-5,7,12-15,17-18,
20-22 & RTV
2 Bearing Cap Screw 4 32732 32732 32732
3 Flat Washer 4 32912 32912 32912
4 Lockwire 4 90538 12563 12563
5 Dowel Bushing 2 32730 32730 32730
6 Bearing Gap Adjuster Lock (RH) 1 37745 78926 14275
7 Dowel Bushing (RH) 2 37746 37746 37746
8 Cap Screw(RH) 2 37747 37747 210601
9 Lockwire(RH) 2 12563 12563 12563
10 Bearing Cap Adjuster Lock (LH) 1 13377 14275 14275
11 Cotter Pin (LH) 1 90873 90876 90876
12 FiIIer Plug 1 90325 90325 90325
13 Carrier Cover Dowel Pin 2 7641 7641 7641
14 Expansion Plug (Upper) 1 30703* 30703* 30703*
Expansion Plug (Lower) 1 9797* 9797* 9797*
15 Shift Fork Shaft & ‘O’ Ring Assy Shaft 41103-NSS;
‘O’Ring 113140 1 113801 113801 113801
16 ShiftFork (DT) 1 32613 32679 32679
17 Mounting Stud (DT) 2 119863 119863 119863
18 Shift Pork Seal & Spring Assy (DT) 1 119855* 119855* 119855*
19 Shift Unit (DT) 1 73503 73503 73503
20 Lockwasher (DT) 1 119857 119857 119857
21 Stud Nut (DT) 2 63028 63028 63028
22 Shift Unit Opening Cover (DP) 1 45521 45521 45521
23 Lockwasher (DP) 2 90415 90415 90415
24 Cap Screw (DP) 2 20807 20807 20807
25 End Nut 1 95205 95262 210508
26 Flat Washer 1 4327* — 210509
27 Yoke 1 See OEM Catalog
28 Bearing Retaining Washer 1 — 78922 78922
OIL SEAL & SHIM KIT 1 114465 118111 118111
Includes Items 29,61,101,105
29 Output Shaft Oil Seal 1 119431* 119429* 119429*
30 SnapRing 1 45516* 78937* 78937*
31 Bearing & SIeeve Assy 1 46584* 78936* 78936*
(Matched Parts)
32 Axle Housing Cover Assy Includes Items 29-31,33
(Cover 77751 - NSS) 1 107320 — —
(Cover 84546 - NSS) 1 — 107863 107863
33 Magnetic Filler Plug 1 75130 75130 75130
Temperature Plug 1 90898 90898 90898
34 Sliding Clutch Gear (DT) 1 113596 113593 126255
35 Sun Gear (DP) 1 113598 113595 119902
36 Sun Gear Retainer (DP) 1 43178 43178 43178
37 Bearing Adjuster (RH) 1 56932 56929 126335
Bearing Adjuster (LH) 1 110243 21637 21637
38 Diff. Bearing Cup (RH) 1 27816* 21632* 21632*
Diff. Bearing Cup (LH) 1 9803* 15092* 15092*
39 Diff. Bearing Cone (RH) 1 27817* 102660* 102660*
Diff. Bearing Cone (LH) 1 27813* 21635* 27876*
40 Gear Support Case (RH) Includes 39RH) 1 27838 106471 106471
Gear Support Case (LH) 1 110148 21619 21619

26
 DT/DP DT/DP
3416-P 4616-P
Oty. 386-P DT/DP 5216-P
Item Per 4026-P 446-P 6016-P
No. Part Name Axle 406-P 466-P 6516-P
41 RING GEAR & DRIVE PINION SET (Matched Parts, see page 36) 1
RING GEAR BOLT & NUT KIT 1 87955 87955 87955
Includes Items 42-43
42 Bolt 8 44358 44358 44358
43 Nut 8 80599 60599 60599
44 Support CaseThrust Washer (RH) 1 43270* 43271* 43271*
Support CaseThrust Washer (LH) 1 27827* 18198* 83726*
45 High-Speed Clutch Plate 1 56931 56928 126307
46 Idler Pinion Pin 4 27861 27953 126302
47 Idler Pinion 4 27835 27952 126306
DlFF. CASE KIT
Includes Items 48-49 1 101878 98584 122417
48 Diff. Case (Clutch Plate Side)
(NSS) 98182 98183 126304
Identify by casting ÷ 96278 96280 108139
Diff. Case (Plain Half - NSS) 1 96279 96281 108140
49 Diff. Case Cap Screw 8 96283 — —
4 — 96285 96285
8 — 96284 96284
WHEEL DlFF. KIT
Includes Items 50-54 1 — 114474 119393
D3416-P 1 114469 —
D386-P, D4026-P 1 114470 —
D406-P 1 98853 — —
WHEEL DIFF. SIDE PINION KIT
Includes Items 51-54 1 118748 118750 118751
50 Diff. Side Gear 2 — 110528 118959
D3416-P 2 110525 — —
D386-P, D4026-P 2 110527 — —
D406-P 2 85486 — —
51 Side Gear Thrust Washer 2 27827* 18198* 83726*
52 Side Pinion 4 104139 96900 108142
53 Side Pinion Thrust Washer 4 27810* 18199* 108145*
54 Spider 1 38289 107371 108141
55 Pinion Pilot Bearing 1 15828* 126187* 126187*
56 Pinion Bearing Cone (Inner) 1 85439* 14218* 14218*
Pinion Bearing Cone (Outer) 1 110846 14218* 14218*
57 Pinion Bearing Spacer Washer 1 — 78904* 78904*
58 Pinion Bearing Spacer (see page 13) AR
59 Pinion Bearing Cup (Inner) 1 14217* 14217* 14217*
Pinion Bearing Cup (Outer) 1 35502* 14217* 14217*
60 Pinion Bearing Cage & Cup Assy. Includes Item 59 (Cage NSS)
Ratios 3.55-3.70 (Cage 110730) 1 110731 —
Other Ratios (Cage 110732) 1 110733 —
Ratio 3.70 (Cage 78932) 1 — 78914 —
Other Ratios (Cage 103533) 1 — 103534
All Ratios (Cage 78932) 1 — — 78914
61 Pinion Bearing Cage Shim AR
.003′ 45461* 45461* 45461*
.005′ 62829* 62829* 62829*
.010′ 45462* 45462* 45462*
.020′ 62830* 62830* 62830*
62 Bearing Cage Cap Screw 6 62158 62158 62158
63 Lockwasher 6 37207 37207 37207
64 Pinion Helical Gear 1 111310 113329 119995
65 Helical Gear Spacer 103532
Ratios 3.55-3.70 1 111316 — —
Other Ratios 1 111311 — —

27
 DT/DP DT/DP
3416-P 4616-P
Oty. 386-P DT/DP 5216-P
Item Per 4026-P 446-P 6016-P
No. Part Name Axle 406-P 466-P 6516-P
66 Outer Pinion Support Bearing & Race 1 111314 78916* 78916*
67 Outer Pinion Bearing Snap Ring 1 111315 78937* 78937*
68 Slotted Nut 1 118854 119353 126182
69 Spring Pin 1 118655 118807 118807
70 OUTPUT SHAFT KIT 1 115123 104456 122419
Includes Items 25-26, 71-73
(Shaft - NSS) 110819 78902 119991
71 Output Shaft Rushing 1 48922* 48922* 48922*
72 Output Shaft ‘O’ Ring 2 46526* 78931* 78931*
73 Side Gear Snap Ring 2 85994* — —
Side Gear Snap Ring 1 — 85994* 85994*
74 Output Shaft Bearing Cup (Inner) 1 110811* 24328* 24328*
75 Output Shaft Bearing Cone (lnner) 1 110812* 24330* 24330*
76 Output Shaft Side Gear 1 110810 78911 78911
77 Inter-axle Diff. Assy 1 104509 104597 121681
Includes Items 78-84
DIFF. CASE KIT
Includes Items 78-79 1 94810 106470 —
78 (Case Half - NSS) 2 102621 104513 126151
79 Case Bolt 8 85438 57636 57636
80 Case Nut 8 57637 57637 57637
DIFF. SIDE PINION & SPIDER KIT
Includes Items 81-84 1 96381 96382 —
81 Spider 1 95216 95220 126152
82 Side Pinion Bushing 4 95215* 95219* —
83 Side Pinion 4 95214 95218 95218
84 Side Pinion Thrust Washer 4 85437* 27810* 126180*
85 Helical Side Gear Snap Ring 1 85997* 78909* 78909*
86 Helical Side Gear & Bushing Assy 1 110844 113331 113331
Includes Item 87
(Side Gear - NSS) 110843 113328 113328
87 Helical Side Gear Rushing 2 85991* 75063* 75063*
88 Helical Side Gear Thrust Washer 1 85429* 79034* 79034*
89 Helical Side Gear ‘D’ Washer 1 45478* 56360* 56360*
90 Lockout Sliding Clutch 1 45480 119948 119948
91 INPUT SHAFT KIT 1 115126 121301 122418
Includes Item 109
(Shaft - NSS) 110805 119947 119990
92 Input Shaft Bearing Cone 1 91136* 98387* 98387*
93 Cover & Plug Assy 1 113602 113603 113603
Includes Items 97-98
(Cover- NSS) 111300 111360 111360
94 Cover Cap Screw
Short 4 90069 — —
Short 8 — 90069 90069
Long 4 12063
Long 1 — 9309 9309
Socket Head 1 81855 81855 81855
95 Lockwasher 9 90417 — —
Lockwasher 10 — 90417 90417
96 Dowel Pin 2 7641 7641 7641
97 Pipe Plug 1 90325 90325 90325
98 Expansion Plug 1 9797 9797 9797
99 Magnetic Filter Screen 1 102611* 102611* 102611*
100 Input Shaft Bearing Cup 1 98388* 98388* 98388*

28
 DT/DP DT/DP
3416-P 4616-P
Oty. 386-P DT/DP 5216-P
Item Per 4026-P 446-P 6016-P
No. Part Name Axle 406-P 466-P 6516-P
101 Input Bearing Cover Shim AR
.003′ 45498* 78918* 78918*
.005′ 70709* 78919* 78919*
.010′ 45499* 78920* 78920*
.020′ 85406* 113130* 113130*
102 Input Bearing Cover, Cup
& Oil Seal Assy 1 110808 111691 111691
Includes Items 100,105
(Cover- NSS) 110807 111690 111690
103 Bearing Cover Cap Screw 5 113324 113324 126243
OIL SEAL & SHIM KIT 1 114395
Includes Items 101,105
104 Lockwasher 5 — 90414 90414
105 Input Shaft Oil Seal 1 119429* 119430* 119430*
106 Spacer Washer 1 — — 111776
107 Yoke 1 See OEM Catalog
108 Flat Washer 2 85404* 79599* 126242*
109 Input Shaft Nut 1 95207 95209 126155
110 Lockup Assembly (see page 42-43)
Includes Items 111-113 1 — — —
111 Shift Fork Assembly 1 102613 103529 103529
112 Cap Screw 2 90031 90031 90031
113 Lockwasher 2 90415 90415 90415
114 Bearing Cup 1 111295 111355 111355
115 Bearing Cone 1 111296 111356 111356
116 Helical Gear 1 119895 111358 111358
117 Front Output Shaft 1 119894 119994 119994
118 Lockout Clutch 1 45480 45480 45480
119 Bearing Cone 1 111308 91136 91136
120 Bearing Cup 1 111295 90951 90951
121 Yoke Spacer 1 30453 — —
122 Output Cage Shim AR
.003′ 111301 111362 111362
.005′ 111302 111363 111363
.010′ 111303 111364 111364
.020′ 111304 111365 111365
.030′ 111305 111366 111366
123 Front Output Cage, Cup & Seal
Assy (Includes Items 120,126) 1 111307 111369 111369
(Cage - NSS) 111306 111367 111367
124 Cap Screw 4 90069 90069 90069
125 Lockwasher 4 90417 90417 90417
126 Oil Seal 1 119431 119429 119429
127 Front Output Yoke 1 See OEM Catalog
128 Washer 1 56864 56864 210509
129 Nut 1 95206 95262 210508
130 Lockup Assembly (see page 40-41)
Includes Items 131-133 1 — — —
131 Shift Fork & Push Rod 1 111372 111372 111372
132 Cap Screw 2 21385 111313 111313
133 Lockwasher 2 90415 90415 90415
LUBE PUMP REPLACEMENT KIT 1 106368 121302 121302
Includes Items 134-141
134 Drive Gear Locknut 1 111451 111451 111451
135 Oil Pump Drive Gear 1 111448 119946 119946

29
 DT/DP DT/DP
3416-P 4616-P
Qty. 386-P DT/DP 5216-P
Item Per 4026-P 446-P 6016-P
No. Part Name Axle 406-P 466-P 6516-P
136 Oil Pump Gear & Idler
Shaft Assy 1 102625 102625 102625
111779 111779 111779
137 Cover ‘O’ Ring 1 102620* 102620* 102620*
138 Cover Dowel Pin 2 102617 102617 102617
139 Pump Cover 1 102607 102607 102607
140 Lockwasher 4 90419 90419 90419
141 Cap Screw 4 102618 102618 102618
Gasket Compound AR 107276* 107276* 107276*
BASIC OVERHAUL KIT 1 115124* 118117* 122421*

30
6x6 Tandem Rear Axle Differential Carrier
Dual Range Models:
RT3416, RT386, RT4026, RT406, RT446,RT466,
RT4616, RT5216
Planetary Double Reduction Models:
RP3416, RP386, RP4026, RP406, RP446,RP466,
RP4616, RP5216, RP6016, RP6516

31
 RT/RP RT/RP
3416 4616
Oty. 386 RT/RP 5216
Item Per 4026 446 6016
No. Part Name Axle 406 466 6516
1 Diff. Carrier & Bearing Caps 1 107160 98497 98497
(Carrier - NSS) 119856 98496 98496
Includes Items 2, 3-5
2 Bearing Cap Screw 4 32732 32732 32732
3 Flat Washer 4 32912 32912 32912
4 Lockwire 4 90538 12563 12563
5 Dowel Bushing 2 32730 32730 32730
6 Bearing Cap Adjuster Lock (RH) 1 13377 14275 14275
7 Cotter Pin (RH) 1 90873 90876 90876
8 Bearing Cap Adluster Lock (LH) 1 37745 78926 78926
9 Dowel Bushing (LH) 2 37746 37746 37746
10 Cap Screw (LH) 2 37747 37747 210601
11 Lockwire (LH) 2 12563 12563 —
12 Expansion Plug (Upper) 1 30703* 30703* 30703*
Expansion Plug (Lower) 1 9797* 9797* 9797*
13 Shift Fork Shaft & ‘O’ Ring Assy
Shaft 41103-NSS; ‘O’ Ring 113140 1 113801 113801 113801
14 Shift Fork & Roller Assy (RT) 1 32613 32679 84508
15 Mounting Stud (RT) 2 119863 119863 119863
16 Shift Fork Seal & Spring Assy (RT) 1 119855* 119855* 119855*
17 Shift Unit (RT) 1 73507 73507 73507
18 Lockwasher (RT) 2 119857 119857 119857
19 Stud Nut (RT) 2 63028 63028 63028
20 Bearing Adjuster (RH) 1 110243 21637 21637
Bearing Adjuster (LH) 1 56932 56929 126305
21 Diff. Bearing Cup (RH) 1 9803* 15092* 15092*
Diff. Bearing Cup (LH) 1 27816* 21632* 21632*
22 Diff. Bearing Cone (RH) 1 27813* 21635* 27876*
Diff. Bearing Cone (LH) 1 27817* 102660* 102660*
23 Sliding Clutch (RT) 1 113596 113593 126255
24 Sun Gear (RP) 1 113598 113595 119902
25 Sun Gear Retainer (RP) 1 43178 43178 43178
26 Shift Unit Opening Cover (RP) 1 45521 45521 45521
27 Cap Screw (RP) 2 20807 20807 20807
28 Lockwasher (RP) 2 90415 90415 90415
29 Gear Support Case (RH) Includes 22 (RH) 1 110148 21619 108138
Gear Support Case (LH) 1 27838 106471 126301
30 RING GEAR & DRIVE PINION SET 1
(Matched Parts, see page 36)
RING GEAR BOLT& NUT KIT 1 87955 87955 87955
Includes Items 31
31 Bolt 8 44358 44358 44358
Nut 8 60599 60599 60599
32 Support Case Thrust Washer (RH) 1 27827* 18198* 83726*
Support Case Thrust Washer (LH) 1 43270* 43271* 43271*
33 Idler Pinion Pin 4 27861 27953 126302
34 Idler Pinion 4 27835 27952 126306
35 High-Speed Clutch Plate 1 56931 56928 126307
DIFF. CASE KIT
Includes Items 36-37 1 101878 98584 122417
36 Diff. Case (Clutch Plate Side)
(NSS) 1 98182 98183 126304
Identify by casting # 96268 96260 108139
Diff. Case (Plain Half- NSS) 1 96279 96281 108140

32
 RT/RP RT/RP
3416 4616
Oty. 386 RT/RP 5216
Item Per 4026 446 6016
No. Part Name Axle 406 466 6516
37 Diff. Case Cap Screw 8 96283 — —
4 — 96285 96285
8 — 96284 96284
WHEEL DIFF. KIT
Includes Items 38-42 1 — 114474 119393
R3416 1 114469 — —
R386, R4026 1 114470 — —
R406 1 98853 — —
WHEEL DIFF. SIDE PINION KIT
Includes Items 39-42 1 118748 118750 118751
38 Diff. Side Gear 2 — 110528 108959
R3416 2 110525 — —
R388, R4026 2 110527 — —
R406 2 85486 — —
39 Side Gear Thrust Washer 2 27827* 18198* 83726*
40 Side Pinion 4 104139 96900 108142
41 Side Pinion Thrust Washer 4 27810* 18199* 108145*
42 Spider 1 38289 107371 108141
43 Pinion Pilot Bearing 1 15828* 126187* 126187*
44 Pinion Bearing Cone (Inner) 1 12496* 27239* 27239*
Pinion Bearing Cone (Outer) 1 12496* 14218* 14218*
45 Pinion Bearing Spacer Washer 1 — 31366* 31366*
46 Pinion Bearing Spacer AR
(see page 13)
47 Pinion Bearing Cup (Inner) 1 12495* 27238* 27238*
Pinion Bearing Cup (Outer) 1 12495* 14217* 14217*
48 Pinion Bearing Cage & Cup Assy.
Includes Item 47 (Cage. NSS)
Ratios 3.55-3.70 (Cage 75107) 1 75108 —
Other Ratios (Cage 75109) 1 75110 —
Ratios 3.70-4.88 (Cage 79245) 1 — 79246 —
Other Ratios (Cage 104470) 1 — 104471 —
All Ratios (Cage 210591) 1 — — 210592
49 Pinion Bearing Cage Shim AR
.003′ 107567* 67920* 67920*
.005′ 107568* 67921* 67921*
.010′ 107569* 67922* 67922*
.020′ 107570* 67923* 67923*
50 Bearing Cage Cap Screw 6 113325 113327 113327
51 Lockwasher 6 37207 90422 90422
OIL SEAL & SHIM KIT
(Includes Items 49 & 52) 1 115453 115582 122425
52 Oil Seal 1 119427* 119432* 113866*
53 Yoke 1 See OEM Catalog
54 Flat Washer 1 56864* — 210509
55 Pinion Nut 1 95206 95262 210508
Gasket Compound AR 107276* 107276* 107276*
BASIC OVERHAUL KIT 1 110585* 110598* 122424*
(Includes above parts with *)

33
Single Reduction
Ring Gear and Pinion Identification
Ring Gear and Drive Pinion are
matched parts and must be replaced
in sets.
Complete identification is stamped
on both parts shown in the adjacent
drawing.
Order by 6SLFHU “Set No.” which includes
drive pinion nut.

Single Reduction

Drive Pinion and Gear Set

Single Reduction
Ratio Gear Set Gear (NSS) Pinion (NSS) Ratio Gear Set Gear (NSS) Pinion (NSS)

Forward Axles Rear Axles

DS341-P, DS386-P, DS4026-P, DS406-P RS3416, RS386, RS4026, RS406
3.36* 120761 120042 (37T) 120041 (11T) 3.36* 120763 120045 (37T) 120044 (11T)
3.55* 113155 109867 (39T) 111271 (11T) 3.55* 111501 109862 (39T) 111466 (11T)
3.70* 113156 88000 (37T) 111272 (10T) 3.70* 111502 88013 (37T) 111467 (10T)
3.90 113157 99742 (39T) 111273 (10T) 3.90 111503 99746 (39T) 111468 (10T)
4.11 113158 86356 (37T) 111274 ( 9T) 4.11 111504 86372 (37T) 111469 ( 9T)
4.33 113159 86358 (39T) 111275 ( 9T) 4.33 111505 86374 (39T) 111470 ( 9T)
4.56 113160 86360 (41T) 111276 ( 9T) 4.56 111506 86376 (41T) 111471 ( 9T)
4.88 113161 86362 (39T) 111277 ( 8T) 4.88 111507 86378 (39T) 111472 ( 8T)
5.29 113162 86364 (37T) 111278 ( 77) 5.29 111508 86380 (37T) 111473 ( 7T)
5.57 113163 86366 (39T) 111279 ( 77) 5.57 111509 86880 (39T) 111474 ( 7T)
6.14 113164 86877 (43T) 111280 ( 77) 6.14 111510 86881 (43T) 111475 ( 7T)
6.50 113165 86878 (39T) 111281 ( 6T) 6.50 111511 86882 (39T) 111476 ( 6T)
7.17 113166 86879 (43T) 111282 ( 6T) 7.17 111512 86883 (43T) 111477 ( 6T)

DS446-P, DS466-P RS446, RS466

3.70 95576 78852 (37T) 78831 (10T) 3.70 98099 52995 (37T) 53166 (10T)
3.90 104520 104370 (39T) 104371 (10T) 3.90 104532 104382 (39T) 104383 (10T)
4.11 104521 104372 (37T) 104373 ( 9T) 4.11 104533 40284 (37T) 104385 ( 9T)
4.33 104522 104374 (39T) 104375 ( 9T) 4.33 104534 46386 (39T) 104387 ( 9T)
4.62 104523 104376 (37T) 104377 ( 8T) 4.62 104535 104388 (37T) 104389 ( 8T)
4.88 95580 78860 (39T) 78839 ( 8T) 4.88 98103 53001 (39T) 52815 ( 8T)
5.29 104524 104378 (37T) 104379 ( 7T) 5.29 104536 104390 (37T) 104391 ( 7T)
6.17 104525 104380 (37T) 104381 ( 6T) 6.17 104537 39592 (37T) 104393 ( 6T)

DS4616-P, DS5216-P RS4616, RS5216

3.55 122667 126675 (39) 126679 (11) 3.55 122668 111349(39) 126677 (11)
3.70 122334 98160 (37) 126161 (10) 3.70 121887 88500 (37) 126120 (10)
3.90 123333 99900 (39) 127047 (10) 3.90 123334 99896 (39) 127048 (10)
4.11 122335 94381 (37) 126162 ( 9) 4.11 121888 88502 (37) 126121 ( 9)
4.33 122336 78856 (39) 126163 ( 9) 4.33 121889 52999 (39) 126118 ( 9)
4.56 122337 78858 (41) 126164 ( 9) 4.56 121890 73312 (41) 126125 ( 9)
4.88 122338 78860 (39) 126165 ( 8) 4.88 121891 53001 (39) 126119 ( 8)
5.43 122339 78862 (38) 126166 ( 7) 5.43 121892 53003 (38) 126122 ( 7)
6.17 122340 78864 (37) 126167 ( 6) 6.17 121893 53005 (37) 126123 ( 6)

*16" dia gearing

34
Single Reduction with Controlled Traction Differential
Ring Gear and Pinion Identification
Ring Gear and Drive Pinion are matched
parts and must be replaced in sets.
Complete identification is stamped on
both parts shown in the adjacent drawing.
Order by 6SLFHU “Set No.” which includes
drive pinion nut.

Single Reduction
Drive Pinion and Gear Set
Gear Set Ring Gear Set Ring
Ratio Part No. Gear (NSS) Pinion (NSS) Ratio Part No. Gear (NSS) Pinion (NSS)

Forward Tandem Axles Rear Tandem Axle

DC3416-P, DS386-P*, DC4026-P, DS406-P RC3416, RS386*, RC4026-P, RS406*
3.55* 118492 111049 (39) 111271 (11) 3.55* 118048 111042 (39) 111466 (11)
3.70* 118493 111050 (37) 111272 (10) 3.70* 118049 111031 (37) 111467 (10)
3.90 118494 111051 (39) 111273 (10) 3.90 118050 111043 (39) 111468 (10)
4.11 118495 111052 (37) 111274 ( 9) 4.11 118051 111044 (37) 111469 ( 9)
4.33 118496 111053 (39) 111275 ( 9) 4.33 118052 111045 (39) 111470 ( 9)
4.56 118497 111054 (41) 111276 ( 9) 4.56 118053 111046 (41) 111471 ( 9)
4.88 118498 111055 (39) 111277 ( 8) 4.88 118054 111047 (39) 111472 ( 8)
5.29 118499 111056 (37) 111278 ( 7) 5.29 118055 111048 (37) 111473 ( 7)
5.57 118500 111057 (39) 111279 ( 7) 5.57 118056 111038 (39) 111474 ( 7)
6.14 118501 111058 (43) 111280 ( 7) 6.14 118057 111039 (43) 111475 ( 7)
6.50 118502 111059 (39) 111281 ( 6) 6.50 118058 111040 (39) 111476 ( 6)
7.17 118503 111060 (43) 111282 ( 6) 7.17 118059 111041 (43) 111477 ( 6)

DS446-P*,DS466-P* RS446*, RS466*

3.70 95576 78852 (37) 78831 (10) 3.70 98099 52995 (37) 53166 (10)
3.90 104520 104370 (39) 104371 (10) 3.90 104532 104382 (39) 104383 (10)
4.11 104521 104372 (37) 104373 ( 9) 4.11 104533 40284 (37) 104385 ( 9)
4.33 104522 104374 (39) 104375 ( 9) 4.33 104534 46386 (39) 104387 ( 9)
4.62 104523 104376 (37) 104377 ( 8) 4.62 104535 104388 (37) 104389 ( 8)
5.29 104524 104378 (37) 104379 ( 7) 5.29 104536 104390 (37) 104391 ( 7)
6.17 104525 104380 (37) 104381 ( 6) 6.17 104537 39592 (37) 104393 ( 6)

DC4616-P, DC526-P RC4616, RC5216

3.70 123311 78852 (37) 126161 (10) 3.70 123269 52995 (37) 126120 (10)
4.11 123312 78853 (37) 126162 ( 9) 3.90 123270 52997 (37) 126121 ( 9)
4.33 122336 78856 (39) 126163 ( 9) 4.11 121889 52999 (39) 126118 ( 9)
4.56 122337 78858 (41) 126164 ( 9) 4.33 121890 73312 (41) 126125 ( 9)
4.88 122338 78860 (39) 126165 ( 8) 4.62 121891 53001 (39) 126119 ( 8)
5.43 122339 78862 (38) 126166 ( 7) 5.29 121892 53003 (38) 126122 ( 7)
6.17 122340 78864 (37) 126167 ( 6) 6.17 121893 53005 (37) 126123 ( 6)

*16" dia. gearing

35
Dual Range or Planetary Double-Reduction
Ring Gear and Pinion Identification
Ring Gear and Drive Pinion are
matched parts and must be replaced
in sets.
Complete identification is stamped
on both parts shown in the adjacent
drawing.
Order by 6SLFHU “Set No.” which
includes drive pinion nut.

Double Reduction
Drive Pinion and Gear Set
Dual Range or Planetary Double Reduction
Ratios Gear Set Gear (NSS) Pinion (NSS) Ratios Gear Set Gear (NSS) Pinion (NSS)

Forward Axles Rear Axles,

DT/DP3416-P, DT/DP386-P, RT/RP3416, RT/RP386,
DT/DP4026-P, DT/DP406-P RT/RP4026, RT/RP406
3.55/4.83* 111186 109865 (39T) 111139 (11T) 3.55/4.83* 111513 109864 (39T) 111466 (11T)
3.70/5.05* 111187 53864 (37T) 111140 (10T) 3.70/5.05* 111514 53867 (37T) 111467 (10T)
3.90/5.31 113528 113154 (39T) 111141 (10T) 3.90/5.31 113526 113519 (39T) 111468 (10T)
4.11/5.61 111188 85390 (37T) 111142 ( 9T) 4.11/5.61 111515 85110 (37T) 111469 ( 9T)
4.33/5.91 111189 85392 (39T) 111143 ( 9T) 4.33/5.91 111516 85112 (39T) 111470 ( 9T)
4.56/6.21 111190 85394 (41T) 111144 ( 9T) 4.56/6.21 111517 85114 (41T) 111471 ( 9T)
4.88/6.65 111191 85396 (39T) 111145 ( 8T) 4.88/6.65 111518 85116 (39T) 111472 ( 8T)
5.29/7.21 111192 85398 (37T) 111146 ( 7T) 5.29/7.21 111519 85118 (37T) 111473 ( 7T)
5.57/7.60 111193 85400 (39T) 111147 ( 7T) 5.57/7.60 111520 79196 (39T) 111474 ( 7T)
6.14/8.38 111194 75170 (43T) 111148 ( 7T) 8.14/8.38 111521 66850 (43T) 111475 ( 7T)
6.50/8.86 111195 75172 (39T) 111149 ( 6T) 6.50/8.88 111522 66652 (39T) 111476 ( 6T)
7.17/9.77 111196 75174 (43T) 111150 ( 6T) 7.17/9.77 111523 66854 (43T) 111477 ( 6T)

*Uses 16′′ gear. All others use 16-1/2′′ gear.

DT/DP446-P, DT/DP466-P RT/RP446, RT/RP466

3.70/5.04 95583 78830 (37T) 78831 (10T) 3.70/5.04 98107 53165 (37T) 53166 (10T)
3.90/5.31 104526 104394 (39T) 104371 (10T) 3.90/5.31 104538 104400 (39T) 104383 (10T)
4.11/5.60 104527 104395 (37T) 104373 ( 9T) 4.11/5.60 104539 104401 (37T) 104385 ( 9T)
4.33/5.90 104528 104396 (39T) 104375 ( 9T) 4.33/5.90 104540 104402 (39T) 104387 ( 9T)
4.62/6.30 104529 104397 (37T) 104377 ( 8T) 4.62/6.30 104541 104403 (37T) 104389 ( 8T)
5.29/7.20 104530 104398 (37T) 104379 ( 7T) 5.29/7.20 104542 104404 (37T) 104391 ( 7T)
6.17/8.40 104531 104399 (37T) 104381 ( 6T) 6.17/8.40 104543 104405 (37T) 104393 ( 6T)

DT/DP4516-P, DT/DP5216-P, DP6016-P, DP6516-P RT/RP4616, RT/RP5216, RP6016, RP6516

3.70/5.04 122387 126567 (37) 126161 (10) 3.70/5.04 122394 126568 (37) 126120 (10)
4.11/5.60 122388 126569 (37) 126162 ( 9) 4.11/5.60 122395 126570 (37) 126121 ( 9)
4.33/5.90 122389 126571 (39) 126163 ( 9) 4.33/5.90 122396 126572 (39) 126118 ( 9)
4.56/6.20 122390 126573 (41) 126164 ( 9) 4.56/6.20 122397 126574 (41) 126125 ( 9)
4.88/6.64 122391 126575 (39) 126165 ( 8) 4.88/6.64 122398 126576 (39) 126119 ( 8)
5,43/7.39 122392 126577 (38) 126166 ( 7) 5.43/7.39 122399 126578 (38) 126122 ( 7)
6.17/8.40 122393 126579 (37) 126167 ( 6) 6.17/8.40 122400 126580 (37) 126123 ( 6)

*16" dia. gearing

36
6x6 All-Wheel Drive Shift Systems
Single Speed Axles with Standard or Controlled Traction Differential
Double Reduction Axles with Standard Differential

Qty.
Item per Part
No. Part Name Axle Number Remarks
1 Steer/Drive Lockup Shift Unit
Models 3416, 386, 4026, 406 series 1 113581 See page 40
Models 446, 466, 4616, 5216, 6016, 6516 series 1 113584 See page 40
2 Inter-axle Diff. Lockout (tandem forward)
Models 3416, 386, 4026, 406 series 1 104600 See page 42
Models 446, 466, 4616, 5216, 6016, 6516 series 1 104819 See page 42
3 CTD Shift Unit (tandem rear) 1 73503 See page 44
4 CTD Shift Unit (tandem forward) 1 73507 See page 44
5 CTD Shift Unit (steer-drive) 1 73503 See page 44
6 Shifter Valve 1 84678
7 Shifter Valve Label 1 113573
Shifter Valve Elbow Connector 1 74267 not illustrated
8 Operating Instructions Label 1 113572

37
6x6 All-Wheel Drive Shift Systems
Dual Range (protected with Axle Range Interlock Straight Air Shift Units)

Qty.
Item per Part
No. Part Name Axle Numbe Remarks
1 Steer/Drive Lockup Shift Unit Includes Item 2
Models 3416, 386, 4026, 406 series 1 113582 See page 41
Models 446, 466, 4616, 5216, 6016, 6516 series 1 113585 See page 41
2 Interlock Control Valve 2 113534
3 Interlock Shuttle Valve 1 119620
4 Inter-axle Diff. Lockout Shift Unit (tandem forward)
Models 3416, 386, 4026, 406 series 1 113583 See page 43
Models 446, 466, 4616, 5216, 6016, 6516 series 1 113586 See page 43
5 Axle Range Shifter Valve 1 113544 Under-dash mount
1 113662 In-dash mount
1 119527 Gear shift mount
6 Shifter Valve Label 1 113573
Shifter Valve Elbow Connector 1 74267 Not illustrated
7 Speedometer Adapter 1 See page 13
8 Circuit Breaker 1 33662
9 Ignition Switch 1 See OEM Catalog
10 Pressure Switch 1 56071
11 Quick Release Valve 1 66468
12 Shift Unit (tandem rear) 1 73507 See page 44
13 Shift Unit (tandem forward) 1 73503 See page 44
14 Shift Unit (steer-drive) 1 73507 See page 44
15 Solenoid Valve 1 46805
16 Axle Range Shifter Valve 1 113544
17 Operating Instruction Label 1 113571
18 Operating Instruction Label 1 113572

38
6x6 All-Wheel Drive Shift Systems
Single Speed Steer/Drive Axle with Dual Range Tandem Rear Axle
(Straight Air with Axle Range Interlock)

Qty.
Item per Part
No. Part Name Axle Number Remarks
1 Steer/Drive Lockup Shift Unit Includes Item 2
Models 3416, 386, 4026, 406 series 1 113582 See page 41
Models 446, 466, 4616, 5216, 6016, 6516 series 1 113585 See page 41
2 Interlock Control Valve 2 113534
3 Interlock Shuttle Valve 1 119620
4 Inter-axle Diff Lockout Shift Unit
Models 3416, 386,4026, 406 series 1 113583 See page 43
Models 446, 466, 4618, 5216, 6016, 6516 series 1 113586 See page 43
5 Steer/Drive Axle Shifter Valve 1 84678
6 Circuit Breaker 1 33662
7 Ignition Switch 1 See OEM Catalog
8 Pressure Switch 1 56071
9 Speedometer Adapter 1 See page 13
10 Axle Range Shifter Valve 1 113544 Under-dash mount
1 113662 In-dash mount
1 119527 Gear shift mount
11 Solenoid Valve 1 66483
12 Quick Release Valve 1 66468
13 Tandem Forward Axle Shift Unit 1 73505 See page 44
14 Tandem Rear Axle Shift Unit 1 See page 44
15 Lockout Control Valve 2 66483
16 Shifter Valve Label 1 113573
Shifter Valve Elbow Connector 1 74267 Not illustrated
17 Operating Instruction Label 1 113571
18 Operating Instruction Label 1 113572

39
Lockup Shift Unit

15 14 13 1 16 3 5 4 2 6 7 12 8 9 11 10

DS/DP
Qty. DS/DP 446-P, 466-P,
Item per 3416-P, 386-P, 4616-P, 5216-P,
No. Part Name Axle 4026-P, 406-P 6016-P, 6516-P
Air-Operated Lockup Shift Unit Assy 1 113581 113584
Includes Items 1-16
LOCKUP BODY KIT (Includes Items 1-9) 1 104599 34779
1 Shift Cylinder Body 1 32828 32828
2 Shift Cylinder Piston 1 32834 32834
3 Piston Stop 1 102616 —
4 Piston Grommet 1 32832 32832
5 Piston Felt Oiler 2 96916 96916
6 Push-Rod Grommet 1 32826 32826
7 Push-Rod Flat Washer 1 111406 111406
8 Cover Grommet 1 60817 60817
9 Body Cover 1 32831 32831
10 Cover Cap Screw 4 79363 79363
11 Lockwasher 4 90419 90419
12 Push Rod Nut 1 90206 90206
13 Body Cap Screw 2 21385 111313
14 Lockwasher 2 90415 90415
15 Shift Fork Assy 1 111372 111372
16 Compression Spring 1 31038 31038
Gasket Compound AR 107276 107276

40
Lockup Shift Unit
Dual Range

Oty. DT DT
Item per 3416-P, 386-P 446-P, 466-P,
No. Part Name Axle 4026-P, 406-P 4616-P, 5216-P
Air-Operated Lockup Shift 1 113582 113585
Unit Assy
Includes Items 1-18
LOCKUP BODY KIT 1 118357 118409
Includes Items 1-11
1 Shift Cylinder Body 1 32828 32828
2 Shift Cylinder Piston 1 32834 32834
3 Piston Stop 1 102616 —
4 Piston Grommet 1 32832 32832
5 Piston Felt Oiler 2 96916 96916
6 Push-Rod Grommet 2 32826 32826
7 Valve Assembly (Includes 8-9) 1 113534 113534
8 Star Washer 1
9 Nut 1
10 Cover Grommet 1 60817 60817
11 Body Cover 1 113529 113529
12 Cover Cap Screw 4 79363 79363
13 Lockwasher 4 90419 90419
14 Hex Nut Piston 1 113530 113530
15 Body Cap Screw 2 21385 111313
16 Lockwasher 2 90415 90415
17 Shift Fork Assy 1 111372 111372
18 Compression Spring 1 31038 31038
Gasket Compound AR 107276 107276

41
Lockout Shift Unit
Single Reduction or
Planetary Double Reduction

15 14 13 1 16 3 5 4 2 6 7 12 8 9 11 10

DS/DP
Oty. DS/DP 446-P, 466-P,
Item per 3416-P, 386-P, 4616-P, 5216-P,
No. Part Name Axle 4026-P, 406-P 6016-P, 6516-P
Lockout Assy 1 104600 104819
Includes Items 1-16
LOCKOUT BODY KIT (Includes Items 1-9) 1 104599 34779
1 Shift Cylinder Body 1 32828 32828
2 Shift Cylinder Piston 1 32834 32834
3 Piston Stop 1 102616 —
4 Piston Grommet 1 32832 32832
5 Piston Felt Oiler 2 96916 96916
6 Push-Rod Grommet 1 32826 32826
7 Push-Rod Flat Washer 1 111406 111406
8 Cover Grommet 1 60817 60817
9 Body Cover 1 32831 32831
10 Cap Screw 4 79363 79363
11 Lockwasher 4 90419 90419
12 Push Rod Nut 1 90206 90206
13 Cap Screw 2 90031 90031
14 Lockwasher 2 90415 90415
15 Shift Fork Assy 1 102613 103529
16 Compression Spring 1 31038 31038
Gasket Compound AR 107276 107276

42
Lockout Shift Unit
Dual Range

Qty. DT DT
Item per 3416-P, 386-P 446-P, 466-P,
No. Part Name Axle 4026-P, 406-P 4616-P, 5216-P
Air-Operated Lockup Shift 1 113583 113586
Unit Assy
Includes Items 1-18
LOCKUP BODY KIT 1 118357 118409
Includes Items 1-11
1 Shift Cylinder Body 1 32828 32828
2 Shift Cylinder Piston 1 32834 32834
3 Piston Stop 1 102616 —
4 Piston Grommet 1 32832 32832
5 Piston Felt Oiler 2 96916 96916
6 Push-Rod Grommet 2 32826 32826
7 Valve Assembly (Includes 8-9) 1 113534 113534
8 Star Washer 1
9 Nut 1
10 Cover Grommet 1 60817 60817
11 Body Cover 1 113529 113529
12 Cover Cap Screw 4 79363 79363
13 Lockwasher 4 90419 90419
14 Hex Nut Piston 1 113530 113530
15 Body Cap Screw 2 90031 90031
16 Lockwasher 2 90415 90415
17 Shift Fork Assy 1 102613 103529
18 Compression Spring 1 31038 31038
Gasket Compound AR 107276 107276

43
Shift Unit

Oty.
Item per Unit Unit Unit
No. Part Name Axle 73503 73505 73507
Piston Air Shift Assy 1 73503 73505 73507
Electric Over Air or Straight Air
Includes Items 1-26
1 Cover Assy (Includes Item 2) 1 73486 73486 73487
2 Cover Bearing 1 73481 73481 73481
3 Self-tapping Screw & Washer Assy 7 88053 88053 88053
4 Cover Gasket 1 73488 73488 73488
5 Cover Plug 1 28325 28325 28325
6 Actuating Lever Pin 1 73456 73456 73456
7 Clevis Pin 1 73498 73498 73498
8 Actuating Lever, Pin & Block Assy 1 84803 84803 84804
9 Shift Housing Cover 1 73490 73490 73490
10 Seal Ring 1 73492 73492 73492
11 Cover Bolt 4 73491 73491 73491
12 Locknut 4 47641 47641 47641
13 Locknut 1 73496 73496 73496
14 Washer 1 111406 111406 111406
15 Piston 1 73493 73493 73493
16 Felt Piston Oiler (Strip) 2 96916 96916 96916
17 Piston “O” Ring 1 32832 32832 32832
18 Grommet 1 32826 32826 32826
19 Push Rod 1 73497 73497 73497
20 Compression Spring 1 73494 73494 73494
21 Piston Stop 1 73495 73495 73495
22 Housing Assy (Includes Items 3 & 23) 1 82428 82428 82429
23 Housing Bearing 1 73481 73481 73481
24 Cap Screw 1 58309 — —
25 “O” Ring 1 56659 56659 —
26 Lockout Control Valve 1 — 66483 —

44
NOTES:
for pdf
for pdf
ForDana Aftermarket
spec‘ing Group
or service assistance, call 1.800.621.8084 or visit our website at www.spicerparts.com
PO Box 321
Toledo, Ohio 43697-0321

Warehouse
Dana Distributor:
Commercial Vehicle1.800.621.8084
Products Group
OE Technology
3939 Dealers: 1.877.777.5360
Drive
Maumee, Ohio, USA 43537
www.spicerparts.com
www.dana.com

AXIP-0600 Printed in U.S.A.

Copyright Dana Limited, 2012.
All rights reserved. Dana Limited.