Electrical Interconnect Products

Table of Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
Typical SolderSleeve Device/Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3, 8-4
Wire-to-Wire Splicing
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5
SolderSleeve Wire Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6 to 8-11
SolderGrip Closed End Connector Splices . . . . . . . . . . . . . . . . . . . . . . . . .8-12 to 8-17
DuraSeal Heat-Shrinkable, Environmentally-Sealed,
Nylon-Insulated Crimp Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-18, 8-19
PolyCrimp Heat-Shrinkable Polyethylene Crimp Splices . . . . . . . . . . . . . . . .8-20, 8-21
Cold Applied Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-22, 8-23
MiniSeal High-Performance, Immersion-Resistant Crimp Splices . . . . . . . .8-24 to 8-27
200˚C MiniSeal High-Performance Crimp Splices . . . . . . . . . . . . . . . . . . . . .8-28, 8-29
Insulated Terminals and Disconnects
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-30
DuraSeal Heat-Shrinkable, Environmentally-Sealed,
Nylon-Insulated Crimp Terminals and Disconnects . . . . . . . . . . . . . . . . .8-31 to 8-36
SolderGrip Self-Fixturing Insulated Terminals . . . . . . . . . . . . . . . . . . . . . . .8-37 to 8-41
Wire Termination to Pin/Post/Tab
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-42
SolderSleeve Discrete Wire Terminators . . . . . . . . . . . . . . . . . . . . . . . . . . .8-43 to 8-46
Shield Termination
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-47
SolderSleeve Shield Terminators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-48 to 8-53
Coaxial Cable Termination
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-54
SolderSleeve Coaxial Cable Terminators . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-55, 8-56
SolderSleeve PCB/Coaxial Cable Terminators . . . . . . . . . . . . . . . . . . . . . . . .8-57, 8-58
RF One-Step BNC/TNC Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-59 to 8-64
Cable-to-Cable Splicing
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-65
SolderShield Shielded and Coaxial Cable Splices . . . . . . . . . . . . . . . . . . .8-66 to 8-69
Shielded Contacts
8

Electrical Interconnect Products

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-70
SolderTacts shielded one-piece solder contacts . . . . . . . . . . . . . . . . . . . .8-71 to 8-79
Data Bus (MIL-STD-1553B) Components
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-80
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-81, 8-82
In-Line Microcouplers: One- and Two- Stub . . . . . . . . . . . . . . . . . . . . . . . .8-83 to 8-85
Ultra Lightweight In-Line Microcouplers 1- Through 6-Stub . . . . . . . . . . . .8-86 to 8-88
Box Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-89, 8-90
Discrete Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-91, 8-92
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-93 to 8-97
Triaxial Size 8 Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-98
Space-Grade Data Bus Components . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-99 to 8-102
Customer-Specified Harness Assemblies and HarnWare . . . . . . . . . . . . . . . . . . .8-103
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-103

Note: Users should independently

evaluate the suitability of the
product for their application.
Before ordering, check with
TE Connectivity for most
current data.

8-1
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Electrical Interconnect Products

Table of Contents (Continued)

Introduction

TE’s dependable, economical SolderSleeve technology Raychem brand intercon-

wire and cable termination ensures high-quality nect devices combine high-
products provide solutions electrical and mechanical strength materials with
for hundreds of wire and performance time after time. innovative design for
cable interconnect require- Premeasured solder and consistent, long-life
ments. All wire termination flux create repeatable, reli- performance. And
products are housed inside able terminations, reducing because the insulation
transparent heat-shrinkable rejects and field failures. sleeve is transparent,
insulation sleeves, which When the SolderSleeve operators can easily
provide inspectability and device is heated, the tubing inspect the connection.
can provide various levels shrinks and the solder TE shrink-to-fit technology
of environmental protection. preform melts to make a even helps reduce inventory,
Most Raychem brand termi- fully insulated, strain- because one device size
nation products incorporate relieved, protected solder will fit a wide range of wire
a fluxed solder preform, connection. Heat-shrinkable gauges, cable diameters,
which is essential for a tubing provides the benefits and component shapes.
highly controlled soldering of insulation, strain relief,
process. Other products and protection for our TE interconnect products
incorporate controlled controlled crimp products. are designed for many
crimping or a unique Many Raychem brand applications, from simple
process of combining a interconnect products have splices to terminators for
twist-on coil with controlled earned UL recognition or sophisticated electronic
soldering to provide high- MIL-Spec approval. systems, either sealed
reliability joints on the or unsealed, and for
Many SolderSleeve and high- or low-temperature
widest variety of conductor related devices are made
types and platings. environments.
from polyvinylidene fluoride
tubings that meet the
requirements of AMS-DTL-
23053/8 (formerly MIL-DTL-
23053/8).

8-2
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Electrical Interconnect Products

Product Selection

Transparent, heat-shrinkable
Typical SolderSleeve thermoplastic sleeve Thermoplastic sealing ring
Device (illustration of
shield terminator concept)

Optional preinstalled wire lead

Fluxed solder preform

Solder preform melts and flows,

Installation quality is fully visible
Typical Installation through transparent sleeve
1. Insert prepared cable 2. Apply heat

Sleeve shrinks, conforms to

cable contours, and provides Sealing rings melt to provide
strain relief environmental protection

Max. Operating Connection Page

Application Type Product Description Series
Temp. Type Number
125°C [257°F] Solder SolderSleeve wire splices B-155-900X 8-6
CWT
150°C [302°F] Solder SolderSleeve wire splices D-110, D-1744 8-6
Wire-to-wire splicing
125°C [257°F] Coil and solder SolderGrip closed end
connector splices (stub) SGRP Series X-58, SGRS 8-12
125°C [257°F] Crimp DuraSeal crimp splices D-406 8-18
125°C [257°F] Crimp PolyCrimp wire splices C-203 8-20
150°C [302°F] Crimp MiniSeal crimp splices D-436 (M81824) 8-24
200°C [392°F] Crimp MiniSeal crimp splices D-200 8-28
125°C [257°F] Crimp DuraSeal crimp terminals
Terminals and and disconnects B-106 8-31
disconnects
150°C [302°F] Coil and solder SolderGrip terminals SGRT 8-37
125°C [257°F] Solder SolderSleeve wire terminators B-155-15XX 8-43
Wire termination
150°C [302°F] Solder SolderSleeve wire terminators D-129, D-141,
to pin/post/tab 8-43
D-71X
125°C [257°F] Solder SolderSleeve shield terminators B-155-X 8-48

8
150°C [302°F] Solder SolderSleeve shield terminators S01, S02,
Shield termination 8-48
M83519, SO63
175°C [347°F] Solder SolderSleeve shield terminators SO96, SO175 8-48
200°C [392°F] Solder SolderSleeve shield terminators S200 8-48

Electrical Interconnect Products

125°C [257°F] Solder SolderSleeve coaxial cable terminators B-155 8-55
Coaxial cable
150°C [302°F] Solder SolderSleeve coaxial cable terminators B-02X, B-04X 8-55
termination 150°C [302°F] Solder SolderSleeve PCB/coaxial cable terminators D-607, B-046 8-57
135°C [275°F] Solder RF one-step BNC/TNC connectors RBD, RTD 8-59
Cable-to-cable splicing 150°C [302°F] Solder/Crimp SolderShield cable splices D-150 8-66
Shielded contacts 150°C [302°F] Solder SolderTacts shielded contacts D-602 8-71
Triax connectors 150°C [302°F] Solder Triax discrete connectors D-621, DK-621 8-91
MIL-STD-1553 150°C [302°F] Solder Triax discrete connectors D-621, DK-621 8-91
Data bus connectors 150°C [302°F] Solder Triax discrete connectors D-621, DK-621 8-91
MIL-STD-1553 150°C [302°F] Solder or In-line data bus
In-line couplers connectorized microcoupler D-500-04 8-83
MIL-STD-1533 150°C [302°F] Connectorized Data bus box couplers D-500-025 8-89
Triaxial size 8
contacts 150°C [302°F] Solder Size 8, triaxial MIL-C-38999 contacts D-602X, DK-602 8-98

Data bus cables 150°C [302°F] Crimp or solder MIL-STD-1553 B shielded cable 1061X 8-81
Data bus terminators 150°C [302°F] Solder or MIL-STD-1553
connectorized 78 Ohms and 3000 Ohms terminators D-621, D-500 8-93

Data bus accessories 150°C [302°F] Solder or Dust caps, braid terminators, splices D-600, D-150 8-93
mechanical

8-3
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Electrical Interconnect Products

Product Selection (Continued)

Application Type Connection Max. Product Description Series Page

Type Operating Number
Temp.

125°C SolderSleeve wire splices B-155-900X 8-6

D-110,
150°C SolderSleeve wire splices D-1744 8-6
Solder
125°C DuraSeal crimp splices D-406 8-18

Crimp
125°C PolyCrimp crimp splices C-203 8-20

Wire-to-Wire 150°C Cold applied splices D-436 8-22

Splicing
D-436
150°C MiniSeal crimp splices (M81824) 8-24

200°C MiniSeal crimp splices D-200 8-28

Coil and
SolderGrip closed end SGRP,
Solder 8-12
125°C connector splices (stub) SGRS
SGRW-X-58

Crimp DuraSeal crimp terminals

125°C and disconnects B-106 8-31
Terminals
and Disconnects Coil and
150°C SolderGrip terminals SGRT 8-37
Solder

B-155-15XX
125°C SolderSleeve wire terminators 8-43
Wire Termination Solder
to pin/post/tab D-129,
150°C SolderSleeve wire terminators D-141, 8-43
D-71X

B-155-X
125°C SolderSleeve shield terminators 8-48

Solder S01, S02,

Shield Termination 150°C SolderSleeve shield terminators M83519, 8-48
SO63

SO96,
175°C SolderSleeve shield terminators SO175 8-48

200°C SolderSleeve shield terminators S200 8-48

SolderSleeve B-155-4XXX
125°C coaxial cable terminators 8-55

Coax Cable Solder

135°C RF one-step BNC/TNC RBD,
8-59
Termination connector RTD

SolderSleeve
coaxial cable terminators B-02X/04X 8-55
150°C
SolderSleeve D-607,
PCB/coaxial cable terminators B-046 8-57

Cable-to-Cable Solder/Crimp D-150,

150°C SolderShield cable splices B-202 8-66
Splicing

Solder
Shielded Contacts 150°C SolderTacts shielded contacts D-602 8-71

MIL-STD-1553B
Solder Data bus couplers, connectors, D-500,
Data Bus 150°C terminators, accessories
Components
D-600, 8-80
D(K)-621

8-4
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire-to-Wire Splicing

Introduction

TE offers many products for ■ DuraSeal heat-shrinkable ■ SolderGrip splices, which

wire-to-wire splicing: nylon crimp splices are are closed-end connec-
SolderSleeve splicing easy to use in factory or tors utilizing a spiral
devices; SolderGrip splices; repair applications. copper coil that grips
and DuraSeal and MiniSeal DuraSeal crimp splices and compresses the
crimp splices. provide watertight sealing conductors and allows a
Like all TE interconnect and superior protection prefluxed solder ring to
products, the wire-to-wire against corrosion, flow to the center of the
splicing devices are rugged abrasion, and vibration. splicing area, resulting
and reliable, yet easy to in a high-reliability,
■ Small, lightweight, and
install. repeatable solder joint.
low-profile MiniSeal high-
Designed for applications performance crimp ■ PolyCrimp heat-shrinkable
with temperatures up to splices, which substantially polyethylene crimp
150°C [302°F], products reduce wire bundle size splices offer a one-piece
in this section include: and weight, are QPL-listed design and translucent
to the MIL-S-81824 tubing which allows for
■ SolderSleeve splicing specification, and are visual inspection of the
devices, which can be required by the MIL-W- splice. The dual wall
used to make sealed or 5088 specification. polyethylene tubing pro-
unsealed splices. In a vides strain relief and
single step, they solder, protection against the
insulate, encapsulate, and environment.
strain-relieve a wide
range of wire sizes.

Electrical Interconnect Products

8-5
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire-to-Wire Splicing

SolderSleeve Wire Splices

Product Facts
■ Transparent polyvinylidene
fluoride or polyolefin sleeve
provides encapsulation,
inspectability, strain relief,
and insulation
■ Prefluxed solder preform
provides a controlled
soldering process
■ One-piece design makes
installation easy and lowers
the installed cost
■ With one or two wires per
end, the NAS 1744 splices
meet 75,000 ft [22,000 m]
altitude immersion
requirement
■ Thermochromic temperature
indicator in the NAS splices
facilitates termination and
inspection
■ UL and CUL
recognized R

Applications
In-line wire splices.
Product Options
Minimum Wire Maximum Operating Intended Application
Product Series
Temperature Rating Temperature Environment
B-155 85°C [185°F] 125°C [257°F] (RoHS) Splashproof
CWT 85°C [185°F] 125°C [257°F] Splashproof
D-110 125°C [257°F] 150°C [302°F] Splashproof
D-1744 (NAS 1744) 125°C [257°F] 150°C [302°F] Immersion sealed
Note: Cadmium-free option (B-152 series) is available for operating temperature of 125˚C [257˚F].
Consult TE for details.
Product Selection Process ■ For D-110 series Notes:
(splashproof): Use
From the Product Options While all combinations listed
Table B on page 8-8.
table above, select the will provide satisfactory
product series appropriate ■ For D-1744 series solder joints, the degree
for your application based (immersion sealed): of strain relief obtained
on the temperature rating Use Table C on depends on the outer
and sealing performance page 8-9. diameter of the wires being
required. If the application has more joined. Refer to Table E for
If the application has only than one size of wire per the recommended size
one size of wire per side side or more than two wires ranges for the sleeves.
and no more than two wires on either side (or if you pre- Wires 16 AWG (1.21 mm2)
on either side: fer to work with CMA or mm2 and larger, and wires hav-
sizes): ing more than 19 strands,
1. Determine wire gauge
sizes for both sides of 1. Turn to “CMA/mm2 should be pretinned prior
splice. Calculation” on page to splicing, to obtain the
8-10 and use the work- optimum solder joint quality.
2. Determine number of
space there to calculate Part selection for wires
wires (one or two wires)
the total cross section to 26 AWG (0.15 mm2) and
for each side of splice.
be spliced. smaller is covered on
3. Select part numbers from page 8-8.
2. Use Table E on page
the appropriate table:
Available in: 8-11 to select the sleeve
Americas ■ ■ For B-155 and CWT recommended for that
Europe ■ series (low tempera- cross section.
Asia Pacific ■ ture): Use Table A on
page 8-7.
8-6
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire-to-Wire Splicing

Table A: SolderSleeve Wire Splices (Continued)

B-155 Series Selection
Side A: Side B: Size and Number of Conductors
Size and 26 AWG 24 AWG 22 AWG 20 AWG
Number of
Conductors 1 2 1 2 1 2 1 2
1 B-155-9001 B-155-9001 B-155-9001 B-155-9001 B-155-9001 B-155-9002 B-155-9002 B-155-9002
26 AWG
2 B-155-9001 B-1559001 B-155-9001 B-155-9002 B-155-9001 B-155-9002 B-155-9002 B-155-9002
1 B-155-9001 B-155-9001 B-155-9001 B-155-9001 B-155-9001 B-155-9002 B-155-9002 B-155-9002
24 AWG
2 B-155-9001 B-155-9002 B-155-9001 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002
1 B-155-9001 B-155-9001 B-155-9001 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002
22 AWG
2 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003
1 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003
20 AWG
2 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9003 B-155-9003
1 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003
18 AWG
2 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003
1 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9003 B-155-9003
16 AWG
2 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003
1 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-1559003 B-155-9003 B-155-9003
14 AWG
2 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004
1 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004
12 AWG
2 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-1559005
10 AWG 1 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005
Side A: Side B: Size and Number of Conductors
Size and 18 AWG 16 AWG 14 AWG 12 AWG 10 AWG
Number of
Conductors 1 2 1 2 1 2 1 2 1
1 B-155-9002 B-155-9003 B-155-9002 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9005 B-155-9005
26 AWG
2 B-155-9002 B-155-9003 B-155-9002 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9005 B-155-9005
1 B-155-9002 B-155-9003 B-155-9002 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9005 B-155-9005
24 AWG
2 B-155-9002 B-155-9003 B-155-9002 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9005 B-155-9005
1 B-155-9002 B-155-9003 B-155-9002 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9005 B-155-9005
22 AWG
2 B-155-9002 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9005 B-155-9005
1 B-155-9002 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9005 B-155-9005
20 AWG
2 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9004 B-155-9005 B-155-9005
1 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9004 B-155-9005 B-155-9005
18 AWG
2 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9004 B-155-9004 B-155-9005 B-155-9005
1 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9004 B-155-9005 B-155-9005
16 AWG
2 B-155-9003 B-155-9004 B-155-9003 B-155-9004 B-155-9004 B-155-9005 B-155-9004 B-155-9005 B-155-9005
1 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9004 B-155-9004 B-155-9005 B-155-9005
14 AWG
2 B-155-9004 B-155-9004 B-155-9004 B-155-9005 B-155-9004 B-155-9005 B-155-9005 B-155-9005 B-155-9005
1 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9005 B-155-9004 B-155-9005 B-155-9005
12 AWG
2 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005
10 AWG 1 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005
Table A:
CWT Series Selection
Side A: Side B: Size and Number of Conductors
Size and 26 AWG 24 AWG 22 AWG 20 AWG
Number of
Conductors 1 2 1 2 1 2 1 2
26 AWG

24 AWG
1
2
1
2
CWT-9001
CWT-9001
CWT-9001
CWT-9001
CWT-9001
CWT9001
CWT-9001
CWT-9002
CWT-9001
CWT-9001
CWT-9001
CWT-9001
CWT-9001
CWT-9002
CWT-9001
CWT-9002
CWT-9001
CWT-9001
CWT-9001
CWT-9002
CWT-9002
CWT-9002
CWT-9002
CWT-9002
CWT-9002
CWT-9002
CWT-9002
CWT-9002
CWT-9002
CWT-9002
CWT-9002
CWT-9002
8

Electrical Interconnect Products

1 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002
22 AWG
2 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003
1 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003
20 AWG
2 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9003 CWT-9003
1 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003
18 AWG
2 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003
1 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9003 CWT-9003
16 AWG
2 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003
1 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT9003 CWT-9003 CWT-9003
14 AWG
2 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004
1 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004
12 AWG
2 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT9005
10 AWG 1 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005
Side A: Side B: Size and Number of Conductors
Size and 18 AWG 16 AWG 14 AWG 12 AWG 10 AWG
Number of
Conductors 1 2 1 2 1 2 1 2 1
1 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005
26 AWG
2 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005
1 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005
24 AWG
2 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005
1 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005
22 AWG
2 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005
1 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005
20 AWG
2 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005
1 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005
18 AWG
2 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005
1 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005
16 AWG
2 CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9005
1 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005
14 AWG
2 CWT-9004 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9005 CWT-9005 CWT-9005
1 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9005
12 AWG
2 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005
10 AWG 1 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 B-155-9005
8-7
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire-to-Sire Splicing

SolderSleeve Wire Splices (Continued)

Table B:
D-110 Series Selection

Side A: Side B: Size and Number of Conductors

Size and 26 AWG 24 AWG 22 AWG 20 AWG
Number of
Conductors 1 2 1 2 1 2 1 2
1 D-110-35 D-110-35 D-110-35 D-110-35 D-110-35 D-110-41 D-110-41 D-110-41
26 AWG
2 D-110-35 D-110-35 D-110-35 D-110-41 D-110-35 D-110-41 D-110-41 D-110-41
1 D-110-35 D-110-35 D-110-35 D-110-35 D-110-35 D-110-41 D-110-41 D-110-41
24 AWG
2 D-110-35 D-110-41 D-110-35 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41
1 D-110-35 D-110-35 D-110-35 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41
22 AWG
2 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181
1 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181
20 AWG
2 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-0181 D-110-0181
1 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181
18 AWG
2 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0101 D-110-0101 D-110-0101
1 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-0181 D-110-0181
16 AWG
2 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0101
1 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0101 D-110-0101 D-110-0101
14 AWG
2 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090
1 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101
12 AWG
2 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090
10 AWG 1 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0083 D-110-0083
Side A: Side B: Size and Number of Conductors
Size and 18 AWG 16 AWG 14 AWG 12 AWG 10 AWG
Number of
Conductors 1 2 1 2 1 2 1 2 1
1 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090
26 AWG
2 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090
1 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090
24 AWG
2 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090
1 D-110-41 D-110-0181 D-110-41 D-110-0181 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090
22 AWG
2 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090
1 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0090
20 AWG
2 D-110-0181 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090
1 D-110-0181 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090
18 AWG
2 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0090 D-110-0090 D-110-0083
1 D-110-0181 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090
16 AWG
2 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090 D-110-0083 D-110-0083
1 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0090 D-110-0090 D-110-0083
14 AWG
2 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0083
1 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0083
12 AWG
2 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0090 D-110-0083 D-110-0083 D-110-0083 D-110-0083
10 AWG 1 D-110-0083 D-110-0083 D-110-0083 D-110-0083 D-110-0083 D-110-0083 D-110-0083 D-110-0083 D-110-0083

Fine Wire Splices 26 AWG Part Inside Diameter

(0.15 mm2) and Smaller No. As Supplied* Fully Recovered** Length***
D-110-0071 0.9 [0.035] 0.6 [0.025] 4.7 [0.185]
D-110-0213 0.9 [0.035] 0.6 [0.025] 4.2 [0.165]
D-110-0214 0.6 [0.025] 0.3 [0.013] 6.3 [0.250]
D-110-0217 1.0 [0.040] 0.6 [0.025) 9.1 [0.360]
D-110-40 0.6 [0.025] 0.5 [0.021] 5.1 [0.200]
Note: Micro SolderSleeve terminations are used for splicing wires smaller than 26 AWG [0.15 mm2].
*Minimum. Wire insulation must be smaller than this.
**Maximum. Wire insulation and combined conductor diameters must be greater than this.
***Nominal. Wire strip length must be approximately one-half of this.

8-8
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire-to-Wire Splicing

SolderSleeve Wire Splices (Continued)

Table C:
D-1744 Series Selection

Side A: Side B: Size and Number of Conductors

Size and 26 AWG 24 AWG 22 AWG 20 AWG
Number of
Conductors 1 2 1 2 1 2 1 2
1 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02
26 AWG
2 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-01 D-1744-02
1 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02
24 AWG
2 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-02 D-1744-02
1 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-01 D-1744-02
22 AWG
2 D-1744-01 D-1744-02 D-1744-01 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02
1 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-01 D-1744-02 D-1744-02 D-1744-02
20 AWG
2 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-03
1 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-03
18 AWG
2 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03
1 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-03
16 AWG
2 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03
1 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03
14 AWG
2 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04
1 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-04
12 AWG
2 D-1744-04 D-1744-04 D-1744-04 — D-1744-04 — — —
Side A: Side B: Size and Number of Conductors
Size and 18 AWG 16 AWG 14 AWG 12 AWG
Number of
1 2 1 2 1 2 1 2
Conductors
1 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04
26 AWG
2 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04
1 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04
24 AWG
2 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 —
1 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04
22 AWG
2 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 —
1 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-04 —
20 AWG
2 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-04 —
1 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 —
18 AWG

16 AWG
2
1
2
D-1744-03
D-1744-03
D-1744-03
D-1744-03
D-1744-03
D-1744-03
D-1744-03
D-1744-03
D-1744-03
D-1744-03
D-1744-03
D-1744-03
D-1744-03
D-1744-03
D-1744-03
D-1744-04
D-1744-04
D-1744-04
D-1744-03
D-1744-03
D-1744-04
—
—
— 8

Electrical Interconnect Products

1 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-03 —
14 AWG
2 D-1744-03 D-1744-04 D-1744-04 D-1744-04 D-1744-04 — — —
12 AWG 1 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-03 — D-1744-04 —

8-9
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire-to-Wire Splicing

SolderSleeve Wire Splices (Continued)

CMA/mm2 Calculation To calculate the total circu- 3. Add together the values
lar mil or mm2 area of the listed in the workspace
conductors to be termi- below to obtain the total
nated in a single splice, area.
follow these steps: 4. From Table E on the next
1. Choose either CMA or page, select the part
mm2 as your unit of number recommended
measure for selection for the total CMA or mm2
purposes and continue you have calculated.
to use it for all your 5. Refer to the examples on
selection criteria. this page for further
2. In the workspace below, clarification.
list the CMA or mm2 for
each conductor that will
go into the same splice.
(To assist you, Table D on
this page provides
the CMA of typical
conductors.)

Wire Number CMA mm2

1
2
3
4
5 Part Number:
Total

CMA/mm2 Examples

One-to-One Wire Splice Multiwire Splice

1.50 [.060]

1.50 [.060]
2.50 [.100] 3.00 [.120] 2.25 [.090]

16 AWG (CMA 2426) 22 AWG (CMA 754) 1.50 [.060]

[1.21 mm2] [0.38 mm2] 2 at 22 AWG (CMA 1508) 18 AWG (CMA 1900)
[0.38 mm2] [0.24 mm2]

Total CMA = 3180 Total CMA = 3408

Total mm2 = 1.59 Total mm2 = 1.71
Correct part number selection from Table E Correct part number selection from Table E
(based on CMA/mm2 and nominal jacket wire OD) (based on CMA/mm2 and nominal jacket wire OD)
= B-155-9002, CWT-9002, D-110-41 or D-1744-02. = B-155-9003, CWT-9003, D-110-0181 or D-1744-03.

Table D. CMA of Typical AWG Conductors

AWG 28 26 24 22 20 18 16 14 12
CMA 177 304 475 754 1216 1900 2426 3831 5874
mm2 0.09 0.15 0.23 0.38 0.62 0.96 1.23 1.44 2.97

8-10
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire-to-Wire Splicing

SolderSleeve Wire Splices (Continued)

Installation Requirements For proper installation of Refer to TE installation

these devices the correct procedure RPIP-850-00
heating tool and reflector for D-1744 Series and
attachment must be used. RPIP- 824-00 for B-155
Any one of the following Series.
TE heating tools is You will find ordering
recommended: information for these tools
■ HL1910E/HL2010E in Section 10.
■ IR-1759 MiniRay
■ AA-400 Super Heater
■ CV-1981

Table E: CMA mm2

Product Wire Jacket OD Combined Total Combined Total
Multiwire Splice Selection Series
Min. Max. Min. Max. Min. Max.
B-155-9001 0.4 [0.015] 1.7 [0.066] 450 1500 0.3 0.8
B-155-9002 1.3 [0.05] 2.7 [0.106] 1500 4000 0.8 2.0
B-155-9003 1.8 [0.07] 4.5 [0.18] 4000 7800 2.0 4.0
B-155-9004 2.8 [0.11] 6.0 [0.236] 7800 12000 4.0 6.0
B-155-9005 3.2 [0.125] 7.0 [0.275] 12000 19000 6.0 10.0
D-1744-01 0.50 [0.020] 1.90 [0.075] 350 2000 – –
D-1744-02 0.80 [0.031] 2.80 [0.110] 2000 4000 – –
D-1744-03 1.30 [0.050] 4.57 [0.180] 4000 10000 – –
D-1744-04 2.00 [0.080] 7.11 [0.280] 10000 13000 – –
D-110-35 0.51 [0.020] 1.78 [0.070] 500 1500 – –
D-110-41 1.27 [0.050] 2.54 [1.00] 1200 3500 – –
D-110-0181 1.9 [0.075] 4.5 [0.177] 3600 6000 – –
D-110-0101 2.41 [0.095] 4.32 [0.17] 4800 9000 – –
D-110-0090 3.56 [0.140] 7.11 [0.28] 8500 16200 – –
D-110-0083 4.0 [0.160] 8.76 [0.345] 16200 25000 – –

Product Characteristics Material

8

Electrical Interconnect Products

Insulation (D-110, D-1744) Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride
Insulation (B-155) Radiation-crosslinked, heat-shrinkable polyolefin
Solder and flux (D-110, D-1744) Solder: Sn63 Pb37 Flux: ROL1 per ANSI-J-004 (RMA flux)
Solder and flux (B-155) Solder: Sn42Bi58 Flux: ROM1 per ANSI-J-004 (RA Flux)
Solder and flux (CWT) Solder: Sn50 Pb32 Cd18 Flux: ROM1 per ASNI-J-004 (RA flux)
Meltable inserts (B-155, D-1744) Meltable thermoplastic
Typical Performance
Voltage drop 2.0 mV
Tensile strength Exceeds strength of conductor
Dielectric strength 2.0 kV
Temperature rating (B-155) -55°C to +125°C [-67°F to +257°F]
Temperature rating (D-110, D-1744) -55°C to +150°C [-67°F to +302°F]
Insulation resistance 1000 megohms

Specifications/Approvals Series Agency TE

B-155 n/a RT-1404
CWT UL E87681 D-5023
D-110 UL E87681 RT-1404
D-1744 NAS-1744 RT-1404

8-11
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire-to-Wire Splicing

SolderGrip Closed End Connector Splices

Product Facts
■ Soldered connection
■ Electrical insulation
■ Sealed for immersion
(SGRS-X-58, SGRS)
■ Excellent strain relief
■ Simple installation

Applications This innovation design

SolderGrip heat-shrinkable allows SolderGrip products
solder-type closed-end to reliably terminate as
connectors are designed many as 10 wires of
for electrical termination of different sizes and types in
multiple-wire combinations. a single device.
They provide a reliable The capability of SolderGrip
alternative to crimping, terminators encompasses
welding, or conventional single or multi-stranded,
twist-on-style closed-end bare or tinned copper
connectors. wires with low- or high-
Their unique combination of temperature insulation.
wire fixturing and controlled- The termination is
soldering technology pro- environmentally protected
vides dependable electrical and strain relieved.
termination of multiple wire SolderGrip splice termina-
combinations. tors are color-coded for
SolderGrip terminators easy identification.
consist of a heat-shrinkable
thermoplastic sleeve con-
taining a spiral-wound cop-
per insert. The insert is
fitted with a prefluxed
solder band.

Product Options
Product Series Environmental Protection Max. Operating Temp.
SGRP Splashproof 125°C [257°F]
Available in: SGRS-X-58 Sealed 125˚C [257˚F]
Americas ■ SGRS Sealed 125°C [257°F]
Europe ■
Asia Pacific ■

8-12
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire-to-Wire Splicing

SolderGrip Closed End Connector Splices (Continued)

Product Selection Process 1. From the Product Options Example: For connecting 4. Verify that the wire bundle
table on the previous a bundle with one 12 (with wire insulation) does
page, select the product AWG wire (1 #12) and not exceed the maximum
series appropriate for two 14 AWG wires (+2 diameter allowed for the
your application. #14), you need an SGRP- connector you selected.
2. Determine the wire com- 3 connector. For sealed Simply check the bundle’s
bination (number of wires parts, select the SGRS diameter against the
and size) of the wire bun- series. maximum diameter that
dle you wish to splice. *If the wire combination is not Table A (below) lists for
listed in Table C, use the CMA that part.
3. Use Table C (page 8-15) (mm2) method of determining
to select the correct con- wire bundle size (see “CMA/ 5. Verify that the total
nector for AWG wire mm2 Calculation” on page 8-14). amperage to be applied
Using Table B (page 8-14, select does not exceed the
combinations.* the smallest size connector that
For mm2 wire combina- will fit your total wire CMA (mm2)
maximum amp rating for
tions use Table A to value. the part.
select a SolderGrip
part number.

Insulated Closed-End Connectors (SGRP series) Insulated and Sealed Closed-End Connectors (SGRS series)

L L

ØA ØA

Sealing insert

Table A - Product Dimensions

and Part Number Descriptions

Product Dimensions (Min.) Product Dimensions (Min.)

Part Color Part Color
Wire Range (Min.-Max.) Wire Range (Min.-Max.)

8
No. Code L ØA No. Code L ØA
CMA/mm2 CMA/mm2
1.370 .120 1400 - 4800 1.370 0.130 1400 - 4800
SGRP-1 Green [34.8] [2.9] [0.7 - 2.4] SGRS-1 Green [34.8] [3.4] [0.7 - 2.4]
1.350 .150 4000 - 8000 1.350 0.190 4000 - 8000

Electrical Interconnect Products

SGRP-2 Red [34.2] [3.7] [2.0 - 4.0] SGRS-2 Red [34.2] [4.8] [2.0 - 4.0]
1.610 .200 7000 - 16000 1.650 0.290 7000 - 16000
SGRP-3 Blue [41.0] [5.1] [3.5 - 8.0] SGRS-3 Blue [42.0] [7.3] [3.5 - 8.0]
1.650 .270 15000 - 24000 1.630 0.360 15000 - 24000
SGRP-4 Yellow [42.0] [6.8] [7.5 - 12.0] SGRS-4 Yellow [41.5] [9.1] [7.5 - 12.0]

Product Dimensions (Min.)

Part Color
Wire Range (Min.-Max.)
No. Code L ØA CMA/mm2
1.370 0.130 1400 - 4800
SGRS-1-58 Green [34.8] [3.4] [0.7 - 2.4]
1.350 0.190 4000 - 8000
SGRS-2-58 Red [34.2] [4.8] [2.0 - 4.0]
1.650 0.290 7000 - 16000
SGRS-3-58 Blue [42.0] [7.3] [3.5 - 8.0]
1.630 0.360 15000 - 24000
SGRS-4-58 Yellow [41.5] [9.1] [7.5 - 12.0]

8-13
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire-to-Wire Splicing

SolderGrip Closed End Connector Splices (Continued)

CMA/mm2 Calculation To calculate the total 2. In the workspace below,

circular mil or mm area 2
list the CMA or mm2 for
of the wire bundle to be each conductor in the
terminated, follow these bundle. (Table B provides
steps: the CMA of typical
1. Choose either CMA or conductors.)
mm2 as your unit of 3. Add together the values
measure for selection listed in the workspace
purposes and continue below to obtain the total
to use it for all your area.
selection criteria. (Both 4. Use Table A to select the
measures provide the smallest terminator that
same results.) will fit the total CMA (mm2).

Wire Number CMA mm2

1
2
3
4
5
6
7
8
9
10 Solder Grip Part No.
Total

CMA/mm2 Example

22 AWG/.38 OD Bundle Insulation

CMA 754

22 AWG/.38
CMA 754

18 AWG/.95 Conductor
CMA 1900

16 AWG/1.21
CMA 2426

Total CMA = 5834 Bundle diameter must not exceed 6.0

Total mm2 = 2.92 mm (0.24 in) for SGRP-2 or 0.18 mm
Correct part number (based on CMA of 5834 (4.5 in) for SGRS-2 or SGRS-2-58
or mm2 of 2.92): SGRP-2, SGRS-2 or SGRS-2-58

Table B. CMA of Typical AWG 30 28 26 24 22 20 18 16 14 12 10 8

Copper Conductors CMA 112 177 304 475 754 1216 1900 2426 3831 5874 9354 16983
mm2 0.05 0.09 0.15 0.24 0.38 0.61 0.95 1.21 1.92 2.94 4.74 8.61

8-14
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire-to-Wire Splicing

SolderGrip Closed End Connector Splices (Continued)

Table C. SolderGrip Wire

Combinations

Wire Splash- Wire Splash- Wire Splash-

Sealed Sealed Sealed
Combinations proof Combinations proof Combinations proof
1 # 8 + 1 # 12 SGRP-4 SGRS-4-58 1 # 14 + 3 # 20 SGRP-2 SGRS-2-58 2 # 16 + 1 # 18 + 3 # 20 SGRP-3 SGRS-3-58
1 # 8 + 1 # 16 SGRP-4 SGRS-4-58 1 # 14 + 4 # 20 SGRP-3 SGRS-3-58 2 # 16 + 1 # 18 + 2 # 20 SGRP-3 SGRS-3-58
2 # 8 + 2 # 16 SGRP-4 SGRS-4-58 1 # 14 + 1 # 18 SGRP-2 SGRS-2-58 2 # 16 + 1 # 18 + 1 # 20 SGRP-2 SGRS-2-58
1 # 8 + 1 # 14 SGRP-4 SGRS-4-58 1 # 14 + 1 # 18 + 1 # 20 SGRP-2 SGRS-2-58 2 # 16 + 1 # 18 SGRP-2 SGRS-2-58
1 # 8 + 1 # 14 + 1 # 16 SGRP-4 SGRS-4-58 1 # 14 + 2 # 18 SGRP-2 SGRS-2-58 2 # 16 + 4 # 20 SGRP-3 SGRS-3-58
1 # 10 + 1 # 18 SGRP-3 SGRS-3-58 1 # 14 + 3 # 18 SGRP-3 SGRS-3-58 2 # 16 + 3 # 20 SGRP-3 SGRS-3-58
1 # 10 + 2 # 18 SGRP-3 SGRS-3-58 1 # 14 + 4 # 18 SGRP-3 SGRS-3-58 2 # 16 + 2 # 20 SGRP-2 SGRS-2-58
1 # 10 + 3 # 18 SGRP-3 SGRS-3-58 1 # 14 + 5 # 18 SGRP-3 SGRS-3-58 2 # 16 + 1 # 20 SGRP-2 SGRS-2-58
1 # 10 + 1 # 16 SGRP-3 SGRS-3-58 1 # 14 + 1 # 16 SGRP-2 SGRS-3-58 2 # 16 SGRP-2 SGRS-2-58
1 # 10 + 1 # 16 + 1 # 18 SGRP-3 SGRS-3-58 1 # 14 + 1 # 16 + 1 # 20 SGRP-2 SGRS-2-58 1 # 16 + 5 # 18 SGRP-3 SGRS-3-58
1 # 10 + 1 # 16 + 2 # 18 SGRP-3 SGRS-3-58 1 # 14 + 1 # 16 + 1 # 18 SGRP-3 SGRS-3-58 1 # 16 + 4 # 18 + 1 # 20 SGRP-3 SGRS-3-58
1 # 10 + 2 # 16 SGRP-3 SGRS-3-58 1 # 14 + 1 # 16 + 2 # 18 SGRP-3 SGRS-3-58 1 # 16 + 4 # 18 SGRP-3 SGRS-3-58
1 # 10 + 3 # 16 SGRP-4 SGRS-4-58 1 # 14 + 1 # 16 + 3 # 18 SGRP-3 SGRS-3-58 1 # 16 + 3 # 18 + 2 # 20 SGRP-3 SGRS-3-58
1 # 10 + 4 # 16 SGRP-4 SGRS-4-58 1 # 14 + 1 # 16 + 4 # 18 SGRP-3 SGRS-3-58 1 # 16 + 3 # 18 + 1 # 20 SGRP-3 SGRS-3-58
1 # 10 + 5 # 16 SGRP-4 SGRS-4-58 1 # 14 + 2 # 16 SGRP-3 SGRS-3-58 1 # 16 + 2 # 18 + 3 # 20 SGRP-3 SGRS-3-58
1 # 10 + 1 # 14 SGRP-3 SGRS-3-58 1 # 14 + 2 # 16 + 1 # 18 SGRP-3 SGRS-3-58 1 # 16 + 2 # 18 + 1 # 20 SGRP-2 SGRS-2 -58
1 # 10 + 1 # 14 + 1 # 18 SGRP-3 SGRS-3-58 1 # 14 + 2 # 16 + 2 # 18 SGRP-3 SGRS-3-58 1 # 16 + 2 # 18 SGRP-2 SGRS-2-58
1 # 10 + 1 # 14 + 1 # 16 SGRP-3 SGRS-3-58 1 # 14 + 2 # 16 + 3 # 18 SGRP-3 SGRS-3-58 1 # 16 + 1 # 18 + 4 # 20 SGRP-3 SGRS-3-58
1 # 10 + 1 # 14 + 2 # 16 SGRP-3 SGRS-3-58 1 # 14 + 3 # 16 SGRP-3 SGRS-3-58 1 # 16 + 1 # 18 + 3 # 20 SGRP-2 SGRS-2-58
1 # 10 + 1 # 14 + 3 # 16 SGRP-4 SGRS-4-58 1 # 14 + 3 # 16 + 1 # 18 SGRP-3 SGRS-3-58 1 # 16 + 1 # 18 + 2 # 20 SGRP-2 SGRS-2 -58
1 # 10 + 2 # 14 SGRP-4 SGRS-4-58 1 # 14 + 3 # 16 + 2 # 18 SGRP-3 SGRS-3-58 1 # 16 + 1 # 18 + 1 # 20 SGRP-2 SGRS-2-58
1 # 10 + 3 # 14 SGRP-4 SGRS-4-58 1 # 14 + 4 # 16 SGRP-3 SGRS-3-58 1 # 16 + 1 # 18 SGRP-1 SGRS-1-58
1 # 10 + 1 # 12 SGRP-3 SGRS-3-58 1 # 14 + 4 # 16 + 1 # 18 SGRP-3 SGRS-3-58 1 # 16 + 4 # 20 SGRP-2 SGRS-2-58
1 # 10 + 1 # 12 + 1 # 14 SGRP-4 SGRS-4-58 1 # 14 + 5 # 16 SGRP-3 SGRS-3-58 1 # 16 + 3 # 20 SGRP-2 SGRS-2-58
1 # 10 + 2 # 12 SGRP-4 SGRS-4-58 2 # 14 SGRP-2 SGRS-2 -58 1 # 16 + 1 # 20 + 1 # 22 SGRP-1 SGRS-1-58
2 # 10 SGRP-4 SGRS-4-58 2 # 14 + 1 # 16 SGRP-3 SGRS-3-58 1 # 16 + 1 # 20 SGRP-1 SGRS-1-58
2 # 10 + 1 # 16 SGRP-4 SGRS-4-58 2 # 14 + 1 # 16 SGRP-3 SGRS-3-58 1 # 16 + 3 # 22 SGRP-1 SGRS-1-58
1 # 12 + 1 # 18 SGRP-2 SGRS-2-58 2 # 14 + 1 # 16 SGRP-3 SGRS-3-58 1 # 16 + 2 # 22 SGRP-1 SGRS-1-58
1 # 12 + 2 # 18 SGRP-3 SGRS-3-58 2 # 14 + 1 # 16 SGRP-3 SGRS-3-58 1 # 16 + 1 # 22 SGRP-1 SGRS-1-58
1 # 12 + 3 # 18 SGRP-3 SGRS-3-58 2 # 14 + 2 # 16 SGRP-3 SGRS-3-58 1 # 18 + 1 # 22 SGRP-1 SGRS-1-58
1 # 12 + 4 # 18
1 # 12 + 5 # 18
1 # 12 + 1 # 16
SGRP-3
SGRP-3
SGRP-3
SGRS-3-58
SGRS-3-58
SGRS-3-58
2 # 14 + 2 # 16
2 # 14 + 3 # 16
2 # 14 + 4 # 16
SGRP-3
SGRP-3
SGRP-4
SGRS-3-58
SGRS-3-58
SGRS-4-58
1 # 18 + 2 # 22
1 # 18 + 3 # 22
1 # 18 + 1 # 20
SGRP-1
SGRP-1
SGRP-1
SGRS-1-58
SGRS-1-58
SGRS-1-58
8

Electrical Interconnect Products

1 # 12 + 1 # 16 + 1 # 18 SGRP-3 SGRS-3-58 3 # 14 SGRP-3 SGRS-3-58 1 # 18 + 1 # 20 + 1 # 22 SGRP-1 SGRS-1-58
1 # 12 + 1 # 16 + 2 # 18 SGRP-3 SGRS-3-58 3 # 14 + 1 # 16 SGRP-3 SGRS-3-58 1 # 18 + 1 # 20 + 2 # 22 SGRP-1 SGRS-1-58
1 # 12 + 1 # 16 + 3 # 18 SGRP-3 SGRS-3-58 3 # 14 + 2 # 16 SGRP-4 SGRS-4-58 1 # 18 + 2 # 20 SGRP-1 SGRS-1-58
1 # 12 + 1 # 16 + 4 # 18 SGRP-4 SGRS-4-58 3 # 14 + 3 # 16 SGRP-4 SGRS-4-58 1 # 18 + 3 # 20 SGRP-2 SGRS-2-58
1 # 12 + 2 # 16 SGRP-3 SGRS-3-58 4 # 14 SGRP-3 SGRS-3-58 1 # 18 + 4 # 20 SGRP-2 SGRS-2-58

8-15
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire-to-Wire Splicing

SolderGrip Closed End Connector Splices (Continued)

Table C. SolderGrip Wire

Combinations (Continued)

Wire Splash- Wire Splash- Wire Splash-

Sealed Sealed Sealed
Combinations proof Combinations proof Combinations proof
1 # 12 + 2 # 16 + 1 # 18 SGRP-3 SGRS-3-58 4 # 14 + 1 # 16 SGRP-4 SGRS-4-58 1 # 18 + 5 # 20 SGRP-2 SGRS-2-58
1 # 12 + 2 # 16 + 2 # 18 SGRP-3 SGRS-3-58 4 # 14 + 2 # 16 SGRP-4 SGRS-4-58 2 # 18 SGRP-1 SGRS-1-58
1 # 12 + 3 # 16 SGRP-3 SGRS-3-58 5 # 14 SGRP-4 SGRS-4-58 2 # 18 + 1 # 22 SGRP-1 SGRS-1-58
1 # 12 + 4 # 16 SGRP-3 SGRS-3-58 5 # 14 + 1 # 16 SGRP-4 SGRS-4-58 2 # 18 + 1 # 20 SGRP-2 SGRS-2-58
1 # 12 + 5 # 16 SGRP-4 SGRS-4-58 1 # 16 + 3 # 18 SGRP-3 SGRS-3-58 2 # 18 + 2 # 20 SGRP-2 SGRS-2-58
1 # 12 + 1 # 14 + 1 # 18 SGRP-3 SGRS-3-58 1 # 16 + 2 # 18 + 2 # 20 SGRP-3 SGRS-3-58 2 # 18 + 3 # 20 SGRP-2 SGRS-2-58
1 # 12 + 1 # 14 + 2 # 18 SGRP-3 SGRS-3-58 1 # 16 + 5 # 20 SGRP-3 SGRS-3-58 2 # 18 + 4 # 20 SGRP-3 SGRS-3-58
1 # 12 + 1 # 14 + 3 # 18 SGRP-3 SGRS-3-58 1 # 16 + 2 # 20 SGRP-2 SGRS-2-58 3 # 18 SGRP-2 SGRS-2-58
1 # 12 + 1 # 14 + 1 # 16 SGRP-3 SGRS-3-58 6 # 16 SGRP-3 SGRS-3-58 3 # 18 + 1 # 20 SGRP-2 SGRS-2-58
1 # 12 + 1 # 14 + 2 # 16 SGRP-3 SGRS-3-58 5 # 16 + 1 # 18 SGRP-3 SGRS-3-58 3 # 18 + 2 # 20 SGRP-3 SGRS-3-58
1 # 12 + 1 # 14 + 3 # 16 SGRP-4 SGRS-4-58 5 # 16 + 1 # 20 SGRP-3 SGRS-3-58 3 # 18 + 3 # 20 SGRP-3 SGRS-3-58
1 # 12 + 1 # 14 + 4 # 16 SGRP-4 SGRS-4-58 5 # 16 SGRP-3 SGRS-3-58 4 # 18 SGRP-2 SGRS-2-58
1 # 12 + 2 # 14 SGRP-3 SGRS-3-58 4 # 16 + 2 # 18 SGRP-3 SGRS-3-58 4 # 18 + 1 # 20 SGRP-3 SGRS-3-58
1 # 12 + 2 # 14 + 1 # 18 SGRP-3 SGRS-3-58 4 # 16 + 1 # 18 + 1 # 20 SGRP-3 SGRS-3-58 4 # 18 + 2 # 20 SGRP-3 SGRS-3-58
1 # 12 + 2 # 14 + 1 # 16 SGRP-4 SGRS-4-58 4 # 16 + 1 # 18 SGRP-3 SGRS-3-58 5 # 18 SGRP-3 SGRS-3-58
1 # 12 + 2 # 14 + 2 # 16 SGRP-4 SGRS-4-58 4 # 16 + 2 # 20 SGRP-3 SGRS-3-58 5 # 18 + 1 # 20 SGRP-3 SGRS-3-58
1 # 12 + 2 # 14 + 3 # 16 SGRP-4 SGRS-4-58 4 # 16 + 1 # 20 SGRP-3 SGRS-3-58 6 # 18 SGRP-3 SGRS-3-58
1 # 12 + 3 # 14 SGRP-4 SGRS-4-58 4 # 16 SGRP-3 SGRS-3-58 1 # 20 + 1 # 22 SGRP-1 SGRS-1-58
1 # 12 + 3 # 14 + 1 # 16 SGRP-4 SGRS-4-58 3 # 16 + 3 # 18 SGRP-3 SGRS-3-58 1 # 20 + 2 # 22 SGRP-1 SGRS-1-58
1 # 12 + 4 # 14 SGRP-4 SGRS-4-58 3 # 16 + 2 # 18 + 1 # 20 SGRP-3 SGRS-3-58 1 # 20 + 3 # 22 SGRP-1 SGRS-1-58
2 # 12 SGRP-4 SGRS-4-58 3 # 16 + 2 # 18 SGRP-3 SGRS-3-58 1 # 20 + 4 # 22 SGRP-1 SGRS-1-58
2 # 12 + 1 # 18 SGRP-3 SGRS-3-58 3 # 16 + 1 # 18 + 2 # 20 SGRP-3 SGRS-3-58 2 # 20 SGRP-1 SGRS-1-58
2 # 12 + 1 # 18 SGRP-3 SGRS-3-58 3 # 16 + 1 # 18 + 1 # 20 SGRP-3 SGRS-3-58 2 # 20 + 1 # 22 SGRP-1 SGRS-1-58
2 # 12 + 1 # 16 SGRP-3 SGRS-3-58 3 # 16 + 1 # 18 SGRP-3 SGRS-3-58 2 # 20 + 2 # 22 SGRP-1 SGRS-1-58
2 # 12 + 2 # 16 + 1 # 18 SGRP-4 SGRS-4-58 3 # 16 + 3 # 20 SGRP-3 SGRS-3-58 2 # 20 + 3 # 22 SGRP-1 SGRS-1-58
2 # 12 + 3 # 16 SGRP-4 SGRS-4-58 3 # 16 + 2 # 20 SGRP-3 SGRS-3-58 3 # 20 SGRP-1 SGRS-1-58
2 # 12 + 1 # 14 + 1 # 18 SGRP-4 SGRS-4-58 3 # 16 + 1 # 20 SGRP-3 SGRS-3-58 3 # 20 + 1 # 22 SGRP-1 SGRS-1-58
2 # 12 + 1 # 14 + 1 # 16 SGRP-4 SGRS-4-58 3 # 16 SGRP-2 SGRS-2-58 4 # 20 SGRP-2 SGRS-2-58
3 # 12 + 1 # 14 SGRP-4 SGRS-4-58 2 # 16 + 4 # 18 SGRP-3 SGRS-3-58 5 # 20 SGRP-2 SGRS-2-58
2 # 12 + 2 # 14 SGRP-4 SGRS-4-58 2 # 16 + 3 # 18 + 1 # 20 SGRP-3 SGRS-3-58 6 # 20 SGRP-2 SGRS-2-58
3 # 12 + 1 # 18 SGRP-4 SGRS-4-58 2 # 16 + 3 # 18 SGRP-3 SGRS-3-58 3 # 22 SGRP-1 SGRS-1-58
3 # 12 + 1 # 16 SGRP-4 SGRS-4-58 2 # 16 + 2 # 18 + 2 # 20 SGRP-3 SGRS-3-58 4 # 22 SGRP-1 SGRS-1-58
1 # 14 + 1 # 22 SGRP-1 SGRS-1-58 2 # 16 + 2 # 18 + 1 # 20 SGRP-3 SGRS-3-58 5 # 22 SGRP-1 SGRS-1-58
1 # 14 + 1 # 20 SGRP-2 SGRS-2-58 2 # 16 + 2 # 18 SGRP-3 SGRS-3-58 6 # 22 SGRP-1 SGRS-1-58
1 # 14 + 2 # 20 SGRP-2 SGRS-2-58 — — — — — —

8-16
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire-to-Wire Splicing

SolderGrip Closed End Connector Splices (Continued)

Product Characteristics

Material
Insulation Radiation-crosslinked, transparent heat-shrinkable polyvinylidene fluoride
Solder preform with flux (SGRS-X-58) SN42Bi58, ROM1 flux per ANSI-J-STD-004 (RA flux).
Solder preform with flux (SGRP, SGRS) Sn 60 Pb 40, ROM1 flux per ANSI-J-STD-004 (RA flux).
Sealing insert (SGRS-X-58, SGRS) Hot melt adhesive
Spiral wound insert Copper alloy
Physical Unit Method of test Requirement
Dimensions inches RB-109 See product dimensions.
Electromechanical Unit Method of test Typical values
Dielectric withstand voltage kilovolts RB-109 2.0
Static heating degrees RB-109 Less than 50°C rise
Environmental* Unit Method of test Requirement
Insulation resistance after water immersion (SGRS only) megohms RB-109 100
Contact resistance after testing milliohms RB-109 Less than 6 milliohms
Operating condition Unit Method of test Value
Temperature rating — — -55°C to 125°C [-67°F to 257°F]
Voltage rating volts — 600
*Immersion resistance sealing is dependent on the wire combinations used. The user should test specific wire combinations. Refer to RB-109
TE specification for procedures.

Approvals and Reference Agency Approvals UL, CUL E87681

Documents Reference documents TE Specification RB-109 for splices
Specification Control Drawings
Splices—Non Sealed (SGRP-X), Splices—Sealed (SGRS-X)
Note: SGRS-X-58 is not UL approved.

Electrical Interconnect Products

Installation The SolderGrip product is Refer to TE installation pro-
pushed onto the conductors cedure RPIP-820-00 for
with a twisting motion. With detailed instructions and
the product in place, instal- recommended reflector
lation can be completed attachments.
with the proper selection You will find ordering
and use of heating tools information for these tools
and reflectors. in Section 10.
Either of the following TE
heating tools is recom-
mended:
■ HL1910E/HL2010E
■ CV-1981

8-17
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire-to-Wire Splicing

DuraSeal Heat-Shrinkable, Environmentally Sealed,

Nylon-Insulated Crimp Splices

Product Facts
■ Protects splices from water,
condensation, salt, and
corrosion
■ Provides strain relief
■ Protects against vibration in
rugged environments
■ Completely insulates and
protects electrical
connections
■ Has adhesive lining for
protection that is more
reliable than conventional
splices
■ UL, CUL, and
Lloyd’s listed R

Applications
■ Automotive/truck wiring ■ Marine electronics.
repair and maintenance.
■ Fleet maintenance.
■ Automotive accessory
■ Commercial wiring
installations.
(pumps/pools/spas).
■ OEM automotive/truck/RV
■ Appliances.
wire harness fabrication.

Specifications/Approvals
Series Agency TE
D-406 UL and CUL listed 91J4, File E87681 RB-107
— Lloyd’s listed, File 65 247 HH 02-93 —
Note: D406-0034 is not UL approved.

L
Product Dimensions
Butt Splices
ØA min.

Butt Splice Dimensions Wire Dimensions

Part
A L Color Conductor Insulation Insulation
No.
Min. Nom. O.D. (Max.) O.D. (Min.)
Available in: D-406-0034 3.00 [.118] 31.5 [1.24] Yellow 26-24 3.00 [.118] 1.40 [.055]
Americas ■
D-406-0001 3.70 [.146] 31.5 [1.24] Red 22–18 3.70 [.146] 1.40 [.055]
Europe ■
Asia Pacific ■
D-406-0002 4.60 [.181] 31.5 [1.24] Blue 16–14 4.60 [.181] 2.00 [.080]
D-406-0003 6.50 [.255] 37.5 [1.48] Yellow 12–10 6.50 [.255] 2.80 [.110]
8-18
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire-to-Wire Splicing

DuraSeal Heat-Shrinkable, Environmentally Sealed,

Nylon-Insulated Crimp Splices (Continued)

Product Selection Process Wire Size

mm2 Part No. Color
AWG
1. Determine wire size. 26-24 0.15-0.25 D-406-0034 Yellow
2. Select part number. 22–18 0.5-1.0 D-406-0001 Red
16–14 1.2–2.5 D-406-0002 Blue
12–10 3–6 D-406-0003 Yellow

Product Characteristics Operating temperature -55°C to 125°C [-67°F to 257°F]

(Typical) Shrink ratio Approximately 2:1
Cut-through resistance: 31 kg [70 lb]
Wire pullout after crimping and recovery: red: 11.3 kg [25 lb]; blue: 22.7 kg [50 lb];
Physical properties yellow: 27.2 kg [60 lb]
Not flame-retardant
No cracking after heat aging for 168 h at 160°C [320°F]
Chemical properties Solvent resistance: isopropyl alcohol, trichloroethylene, gasoline, battery acid,
diesel fuel, motor oil, antifreeze, brake fluid, 5% salt water
Electrical properties Dielectric strength: 2500 Vac
Insulation resistance: 1000 megohms at 100 Vdc

Installation Requirements Installation

For proper installation of 1. Select splice of appropri-
these devices, the correct ate size. Strip wire 7.5
crimp tool and a heating mm (5/16 in). Insert into
tool with a reflector crimp barrel.
attachment must be used.
The AD-1522 crimp tool and
HL1910E/ HL2010E heating
tool are recommended.
You will find ordering infor-
mation for these tools in
2. Crimp using AD-1522
Section 10.
crimp tool for preinsu-
Refer to TE installation lated crimps.
procedure RPIP-821-00 for
detailed instructions.

Electrical Interconnect Products

3. Heat crimped splice with
heat gun until tubing
recovers and adhesive
flows.

8-19
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire-to-Wire Splicing

PolyCrimp Heat-Shrinkable Polyethylene Crimp Splices

Product Facts
■ One-piece product reduces
inventory management
■ Translucent tubing allows
visual inspection
■ Color coded for easy
selection of correct AWG
■ Dual wall polyethylene
tubing provides strain relief
and protection against
environment

Applications
■ Alarms. ■ Traffic light junction
■ Marine electronics. boxes.
■ Mass transit signal wire. ■ Commercial wiring
(pumps).
■ Telecom aerial splices.
■ Heavy industrial
environments.

Specifications/Approvals
Series TE
C203 D-5203

Product Dimensions
Butt Splices L
L

ØAmin.
dia. A min.

Butt Splice Dimensions Wire Dimensions

Part
A L Color Conductor Insulation Insulation
No.
Min. Nom. O.D. (Max.) O.D. (Min.)
Available in:
C-203-01 3.68 [.145] 31.75 [1.25] Red 22–18 3.56 [.140] 1.40 [.055]
Americas ■
Europe ■
C-203-02 4.57 [.180] 31.75 [1.25] Blue 16–14 4.45 [.175] 2.03 [.080]
Asia Pacific ■ C-203-03 6.35 [.250] 38.10 [1.50] Yellow 12–10 6.22 [.245] —

8-20
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire-to-Wire Splicing

PolyCrimp Heat-Shrinkable Polyethylene Crimp Splices (Continued)

Product Selection Process Wire Size

mm2 Part No. Color
AWG
1. Determine wire size. 22–18 0.38–0.95 C-203-01 Red
2. Select part number. 16–14 1.2–2.5 C-203-02 Blue
12–10 3–6 C-203-03 Yellow

Product Characteristics Operating temperature -55°C to 125°C [-67°F to 257°F]

(Typical) Shrink ratio Approximately 2:1

Physical properties Wire pullout after crimping and recovery: red: 6.8 kg [15 lb]; blue: 18.14 kg [40 lb];
yellow: 22.7 kg [50 lb]
Chemical properties Meets electrical test after conditioning in diesel fuel, brake fluid, ASTM fuel C
and engine degreaser.
Electrical properties Dielectric strength: 2500 Vac
Insulation resistance: 1000 megohms at 100 Vdc
Voltage rating: 600 Volts max.

Electrical Interconnect Products

8-21
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Electrical Interconnect Products

Cold Applied Splices

The cold applied splice

product line is designed as
a single component in-line
splice to provide high
environmental protection to
seal the termination from
moisture and provide
electrical isolation. If
moisture is present, it can
lead to insulation failure and
breakdown of the electrical
connection.
In this product, sealing is
achieved by replacing
traditional methods, such as
grommets, greases and
tapes with a novel TE gel
technology. The electrical
isolation is provided by a
polymer outer layer.
Applications Environmental Materials
Product Facts Ideal for aerospace and Temperature range: Insulation sleeve:
defense application where -65˚C to 150˚C Transparent polyvinylidene
■ One-step termination and
performance and reliability Dielectric strength: fluoride
environmental protection
is essential 2,500 V Maximum Metal crimp splice:
■ No heating required for
installation — safe for use Designed to provide an Insulation resistance: Tin plated copper
on fueled aircraft immersion resistant in-line 5,000 Mega-ohms minimum End caps:
splice on 1:1 wires Thermoplastic, color coded
■ Reliable in a wide variety of Altitude immersion:
environmental conditions - Wide range from 26 AWG 75,000 ft. Gel:
to 12 AWG Clear flame-retardant
■ Achieve environmental Fluid resistance:
performance while - Nickel-plated, silver- MIL-L-7808, MIL-L-23699, silicone based gel
maintaining: plated, and tin-plated con- MIL-PRF-5605 (Hydraulic),
ductors Application Tooling
- Small profile MIL-A-8243, MIL-C-25769,
Protects and seals on all and MIL-T-5624 (JP-5) Cold Applied Crimp Tool:
- Electrical performance
conventional MIL spec and AD-1381
■ Easy installation and commercial wire insulation Electrical
application flexibility Under qualification per
systems Current rating as defined by M22520/44-01
■ Prevents water ingress the size of crimp, guage of
under permanent Standards & Specs AD-1381 or approved
wire and specification M22520/44-01 crimp tool
pressure/weight Meets or exceeds the must be used for proper
following: Mechanical
installation of these devices
- SAE-AMS-DTL-23053/8 Cold splice tensile strenth
(Insulation sleeve) exceeds strength of spliced
wire
- SAE-AS81824/12
Under qualification for SAE Physical or Other Properties
AS81824 and AS81824/12 Cross-linked gel technology:
Ordering Information - Proven gel sealing system
Minimum order quantity: - Versatile gel closure
500 pieces for all sizes - Non-flowing gel
AD-1381 Tool

8-22
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Electrical Interconnect Products

Cold Applied Splices (Continued)

Part Numbers End Cap

Part Wire L±1.0 øA±0.5 øB±0.25 øC±0.5 E±0.25 J±0.25 Color Code
Number Range [±0.040] [±0.020) [±0.010] [±0.020] [±0.010] [±0.010] (Both Ends)
36.8 4.2 2.0 3.7 12.1 12.7
D-436-36-COLD 26-24-22-20 [1.450] [0.165) [0.080] [0.145] [0.475] [0.500] Red
38.7 5.1 2.9 4.5 14.3 12.7
D-436-37-COLD 18-16 [1.525] [0.200) [0.115] [0.175] [0.565] [0.500] Blue
38.7 5.9 3.8 5.2 14.3 12.7
D-436-38-COLD 14-12 [1.525] [0.235] [0.150] [0.205] [0.565] [0.500] Yellow

Dimensions are in inches.

J E
(2 PLC)

ØC

ØB ØA

Electrical Interconnect Products

8-23
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire-to-Wire Splicing

MiniSeal High-Performance, Immersion-Resistant Crimp Splices

Product Facts
■ Immersion-resistant crimp
splices are on QPL for
SAE-AS-81824
■ MIL-Spec approval
■ Small size
■ Light weight
■ Insulation and strain relief
■ Easy installation

Applications Product Selection Process Table A provides the 5. Determine the type of
MiniSeal wire-to-wire splic- 1. Determine the type of CMA of typical conduc- sealing sleeve required.
ing products offer solutions splice required. tors. (Both CMA and mm 2
Some wire insulations will
for hundreds of aerospace give the same results, so not fit in the holes of the
■ Stub (parallel) splice: choose either CMA or sealing sleeve inserts, so
and defense applications.
These environment-resistant mm as your unit of
2
be sure to compare the
splices provide excellent measure for selection internal diameter of each
■ Butt (in-line) splice: purposes and continue hole with the outer
reliability, long term per-
formance, MIL-S-81824/1 to use it for all your diameter of the wire(s)
qualification, and a low 2. Determine which crimp selection criteria.) you intend to insert in
installed cost. barrel plating is required: 4. Select the color code for that hole. To create a
the size crimp barrel reliable seal, place a
MiniSeal crimp splices con- ■ Tin plating, maximum of two wires
sist of a plated copper recommended for tin required. Using Table B
(page 8-23), select the in any hole of the sealing
crimp barrel and a sepa- or silverplated wire sleeve.
rate, heat-shrinkable, trans- crimp barrel—color-
■ Nickel plating, coded red, blue, or 6. Select the part number.
parent sealing sleeve. They recommended for
can be used on a combina- yellow—for the CMA or Turn to the MiniSeal part
nickel-plated wire, or mm you calculated.
2
number selection tables
tion of wires, from 1:1 to silver-plated wire in
10:10. MiniSeal splices are Stub splice: Select the (Tables C and D, page
applications above 8-23 and 8-24) and find
one of the smallest, lightest, 150°C [302°F]. barrel that will accommo-
and most environment- date the total cross the table for the type of
resistant splices available. 3. Calculate the size of section. splice (stub or butt)
They preserve the electrical crimp barrel required. required.
Butt splice: Select the
integrity of the splice by Using the CMA/mm2 smallest barrel that will Using the appropriate
preventing the penetration worksheet on the next accommodate the table, find the crimp
of liquids and the resulting page, calculate the total largest CMA/mm2 barrel size range and
chemical and galvanic cross section to be required. (Refer to the the size and number of
corrosion. spliced by adding the example in the work- wires for your applica-
circular mil area (CMA) sheet for a more specific tion. Then select the
or square millimeters description.) If the part number for the type
(mm ) of each wire.
2
CMA/mm2 of the smaller of plating required. The
side of a butt splice is color code accompany-
Stub splice: Add the ing that part number
CMA or mm of all wires
2 too small for the size
barrel required to fit the should match the color
together. code you arrived at in
larger side, increase the
Butt splice: Calculate CMA/mm2 —either by Table B, confirming that
each side separately doubling back one wire the part number you
(see example on the (stripping the conductor have selected is correct.
worksheet). twice the length you
Available in:
would ordinarily strip it
Americas ■
Europe ■
and then folding it back)
Asia Pacific ■
or by adding a filler wire.

8-24
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire-to-Wire Splicing

MiniSeal High-Performance, Immersion-Resistant Crimp Splices (Continued)

Table A. CMA of Typical Strands 7 19 19 19 19 19 19 19 37

Conductors AWG 28 26 24 22 20 18 16 14 12
CMA 177 304 475 754 1216 1900 2426 3831 5874
mm2 0.09 0.15 0.24 0.38 0.61 0.95 1.21 1.92 2.94

Table B. Crimp Barrel Color CMA Range 1:1 Splice (AWG Size) Color Code
Code Selection 304–1510 26–20 Red
1058–2680 20–16 Blue
2375–6755 16–12 Yellow

CMA/mm2 Worksheet Example:

Application: A butt splice The other side, where the
with three AWG 22 wires in CMA for AWG 18 is 1900, is
one side and one AWG 18 calculated as:
wire in the other side: CMA = 1 x 1900 = 1900
The CMA for AWG 22 wire Using Table B to select the
in Table A is 754. smallest crimp barrel that
Side one is therefore calcu- will easily fit 2262 CMA, the
lated as follows: blue barrel is the correct
CMA = 3 x 754 = 2262 choice.

Wire Number CMA mm2

1
2
3
4
5
6
7
8
9
8

Electrical Interconnect Products

10 Part Number:
Total

Table C. Stub (Parallel) Splices

Crimp Barrel I.D.dimensions

Part No. Size Range Side 1 Side 2
Illustration CMA
Tin Plated Nickel Plated Sealing Max. No. Sealing Max. No.
Min.–Max. Insert of Wires Insert of Wires
D-436-0128 D-436-0119
Red Red 304–1510 2 2
2.16 [.085] 1.01 [.040]

D-436-58 D-436-75
Blue Blue 1058–2680 2 2
4.56 [.180] 2.28 [.090]

D-436-59 D-436-76
Yellow Yellow 2375—6755 2 2
4.56 [.180] 2.28 [.090]

D-436-60 D-436-77 10
Blue Blue 1058–2680 2.03 (2 per hole) 2
[.080] 6.35 [.250]

D-436-61 D-436-78 10
Yellow Yellow 2375–6755 2.03 (2 per hole) 2
[.080] 6.35 [.250]

8-25
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire-to-Wire Splicing

MiniSeal High-Performance, Immersion-Resistant Crimp Splices (Continued)

Table D. Butt (in-line) splices

Crimp Barrel I.D.dimensions

Part No. Size Range Side 1 Side 2
Illustration CMA
Tin Plated Nickel Plated Sealing Max. No. Sealing Max. No.
Min.–Max. Insert of Wires Insert of Wires
D-436-36* D-436-82
Red D-200-82 304–1510 2 2
Red 2.16 [.085] 2.16 [.085]

D-436-37* D-436-83
Blue D-200-83 1058–2680 2 2
2.79 [.110] 2.79 [.110]
Blue
D-436-38* D-436-84
Yellow D-200-84 2375–6755 2 2
Yellow 4.32 [.170] 4.32 [.170]

D-436-0110 D-436-85
Red Red 304–1510 2.36
6 2
[.093] 4.06 [.160]

D-436-52 D-436-86
Blue Blue 1058–2680 2.36
6 2
[.093] (2 per hole) 4.06 [.160]

D-436-53 D-436-87
Yellow Yellow 2375–6755 2.36
6 2
[.093] (2 per hole) 4.06 [.160]

D-436-0115 D-436-88
Red Red 304–1510 2.36
6 2.36
6
[.093] (2 per hole) [.093] (2 per hole)
D-436-42 D-436-89
Blue Blue 1058–2680 2.36
6 2.36
6
[.093] (2 per hole) [.093] (2 per hole)
D-436-43 D-436-90
Yellow Yellow 2375–6755 2.36
6 2.36
6
[.093] (2 per hole) [.093] (2 per hole)
*Qualified to MIL-S-81824/1.

Table E. Crimp Barrel Only

Crimp Barrel Size Range

Type Color Code Tin-Plated Nickel Plated CMA Min. - Max.
Butt (in-line) Red D-609-06 D-609-09 304-1510
Butt (in-line) Blue D-609-07 D-609-10 1058-2680
Butt (in-line) Yellow D-609-08 D-609-11 2350-6755
Stub (Parrel) Red D-609-03 D-609-12 304-1510
Stub (Parrel) Blue D-609-04 D-609-13 1058-2680
Stub (Parrel) Yellow D-609-05 D-609-14 2350-6755

Table F. Sealing Sleeve Only

L max.

∅A min.

Part No. Color Code L Max. A Min.

D-436-0096 Red 29.2 [1.15] 2.16 [0.085]
D-436-0097 Blue 29.2 [1.15] 2.8 [0.110]
D-436-0098 Yellow 29.2 [1.15] 4.32 [0.170]

8-26
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire-to-Wire Splicing

MiniSeal High-Performance, Immersion-Resistant Crimp Splices (Continued)

Product Characteristics Material

Insulation Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride (D-436)
Crimp barrel Tin- or nickel-plated copper
Meltable inserts Meltable thermoplastic (D-436)
Typical Performance
Voltage drop 6.9 mV at 4.5 A vs 8.1 mV for an equal length of wire
Tensile strength Exceeds strength of conductor
Dielectric strength 2.5 kV
Temperature rating -55°C to 150°C [-67°F to 302°F] (D-436 Series)
Insulation resistance 5000 megohms

Specifications/Approvals Series Military

D-436 SAE-AS-81824/1 for D-436-36/37/38

Installation For proper installation of Any one of the following You will find ordering infor-
these devices, the correct TE heating tools is recom- mation for these tools in
crimp tool (TE part number mended: Section 10.
AD-1377) and a heating tool ■ HL1910E/HL2010E
and reflector attachment
must be used. ■ AA-400 Super Heater
Refer to TE installation
procedure RCPS-200-20 for
detailed instructions and
recommended reflector
attachments.

Electrical Interconnect Products

8-27
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Electrical Interconnect Products

200˚ MiniSeal High-Performance, Immersion-Resistant Crimp Splices

Product Facts
■ Immersion-resistant crimp
splices while meeting all
requirements of
SAE-AS-81824/1 (modified
for 200˚C applications)
■ Small size
■ Light weight
■ Transparent heat-shrinkable
insulation sleeve provides
environmental protection
and strain relief
■ Splices provide sealing to
unetched wire insulations
■ No need to staffer wire
splices

In-line nickel plated sealed Applications

crimp splices for 200˚C MiniSeal wire-to-wire splic-
applications were devel- ing products are ideal for
oped for the growing needs aerospace and defense
of high temperature appli- applications where perform-
cations in the aerospace ance, reliability or size
and defense industry. reduction is essential.
200˚C MiniSeal crimp Designed to provide an
splices provides the small- immersion resistant in-line
est, lightest, and the most splice on 1:1 wires for the
environmental-resistant following: wire range from
splices available, while 26 AWG to 12 AWG;
meeting all requirements of nickel-plated conductors
SAE-AS81824/1 (modified and insulation rated for at
for 200˚C applications). least 135˚C.

Available in:
Americas ■
Europe ■
Asia Pacific ■

8-28
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Electrical Interconnect Products

200˚ MiniSeal High-Performance, Immersion-Resistant Crimp Splices (Continued)

Product Characteristics Material

Insulation Heat-shrinkable, transparent blue, radiation cross-linked
modified fluoropolymer
Crimp splicer Base Metal: Copper alloy 101 or 102 per ASTM B75
Plating: Nickel per SAE AMS-QQ-N-290
Color Code: see table below
Meltable rings Environment resistant modified thermoplastic fluoroelastomer
Color: Light blue
Typical Performance
Voltage drop 6.9 mV at 4.5 A vs 8.1 mV for an equal length of wire
Tensile strength Exceeds strength of conductor
Dielectric strength 2.5 kV
Temperature rating -55˚C to 200°C [-67°F to 392°F]
Insulation resistance 5000 megohms

Specifications/Approvals Series Military

D-200 Meets the requirements of SAE-AS-81824

Part Numbers
Part No. Color Code Part Number
D-200-82 Red D17660-000
D-200-83 Blue A36675-000
D-200-84 Yellow C60253-000

Product Dimensions

Product
Name
Product
Rev.
I.D.*
a. min
b. max
øA øB
Crimp Splicer
C D E
max.
Color
Code
8

Electrical Interconnect Products

D-200-82 A 2.16 (0.085) 1.27 (0.050) 2.03 (0.080) 12.95 (0.510) 6.22 (0.245) 0.38 Red
0.64 (0.025) 1.14 (0.045) 1.91 (0.075) 12.45 (0.490) 5.72 (0225) (0.015)
D-200-83 A 2.79 (0.110) 1.75 (0.069) 2.70 (0.106) 14.86 (0.585) 7.11 (0.280) 0.51 Blue
0.64(0.025) 1.63 (0.064) 2.57 (0.101) 14.35 (0.565) 6.60 (0.260) (0.020)
D-200-84 A 4.32 (0.170) 2.60 (0.102) 3.89 (0.153) 14.86 (0.585) 7.11 (0.280) 1.27 Yellow
0.64 (0.025) 2.46 (0.097) 3.73 (0.147) 14.35 (0.565) 6.60 (0.260) (0.050)
*I.D.: a- As received; b- After unrestricted recovery thru meltable insert.

Product MIL Spec Wire Wgt. Lbs/Mpc

Name Equivalent Size Range max.
D-200-82 M81824/1-1 26-20 1.02
D-200-83 M81824/1-2 20-16 1.61
D-200-84 M81824/1-3 16-12 2.72

8-29
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Insulated Terminals and Disconnects

Introduction

TE insulated electrical damage, provides strain SolderGrip technology is

terminal products provide relief, and protects a reliable means of termi-
reliable, repeatable, and against vibration damage. nating more than two
rugged examples of termi- DuraSeal products are conductors time after
nals available. We start on simple and quick to install time. SolderGrip terminals
the front end with terminal using a crimp tool and a can terminate a variety of
sizes and configurations heat source. They accom- conductor types (solid
that meet or exceed industry modate a wide range of and stranded) and
standards in terms of wire sizes and are color- platings. Terminations on
material selection, surface coded for easy identifica- more than eight individual
treatment, and electrical tion, yet are transparent conductors in a single
performance. for visual inspection of the joint have been success-
Here the comparison stops. finished splice. fully demonstrated using
What separates Raychem ■ SolderGrip heat-shrinkable this product.
brand products from the twist-on products, which DuraSeal product delivers
rest of the industry are the utilize a spiral copper protected electrical joints on
materials and termination coil that grips and com- industry standard terminals
techniques used on the presses the conductors and is suitable for harsh
back end of the products, and allows a prefluxed environments.
which provide unparalleled solder ring to flow to the
value. center of the splicing
Products include: area, resulting in a highly
reliable, repeatable joint.
■ DuraSeal heat-shrinkable SolderGrip terminals use
nylon crimp products, a durable polyvinylidene
which protect against fluoride heat-shrinkable
water, condensation, salt, tubing that protects the
and corrosion. Their electrical joint and
tough, heat-shrinkable provides insulation and
nylon tubing resists strain relief. The
abrasion and cut-through

8-30
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Insulated Terminals and Disconnects

DuraSeal Heat-Shrinkable Environmentally

Sealed, Nylon Insulated Crimp Terminals and Disconnects

Product Facts
■ Resistance to moisture and
abrasion
■ Strain relief
■ Protection from wire pull-out
■ Easy installation
■ UL and CUL
listed R

Applications
DuraSeal products insulate DuraSeal devices retain
and protect electrical con- flexibility and impact-
nections from mechanical resistance long after similar
abuse, wire pull-out, and products have become
abrasion while resisting brittle.
water, salt, and other DuraSeal devices
contaminant's. accommodate wire gauge
DuraSeal devices provide a
tough, environmentally
sealed wire connection.
sizes 22 to 10. They are
color-coded for easy
identification of gauge 8

Electrical Interconnect Products

Their crimp barrel or termi- sizes, yet transparent for
nal, encased in rugged, inspection of the finished
heat-shrinkable nylon splice.
tubing lined with a special
hot-melt adhesive, resists
damage from abrasions
and cuts.

Approvals and Reference Agency approvals UL listed component, file E87681, terminals except quick connect terminals;
Documents file E157833, quick connect terminals
TE specifications RB-108,
Reference documents Specification DuraSeal crimp terminals
DuraSeal selection guide (H54153)
DuraSeal installation guidelines (H54154)

Available in:
Americas ■
Europe ■
Asia Pacific ■

8-31
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Insulated Terminals and Disconnects

DuraSeal Heat-Shrinkable Environmentally

Sealed, Nylon Insulated Crimp Terminals and Disconnects (Continued)

Product Characteristics
Property Unit Requirement Method of Test
Dimensions Inches None See product dimensions
Physical Tensile strength Pounds 8 to 40 lbs depending on AWG UL486C, IEC512-8
Property Unit Typical value Method of Test
Voltage drop Millivolts Less than equal length of wire MIL-S-81824, IEC512-2
Electrical Insulation resistance Megohms 103 min. MIL-STD-202 method 302
Dielectric withstand Kilovolts 2.5 MIL-STD-202F method 301,
voltage IEC512-2
Property Unit Requirement Method of Test
Diesel fuel ASTM D 3032, ESA-603D
Brake fluid
Chemical Antifreeze — Meet electrical test listed above
5% salt water after conditioning.
Motor oil
Humidity MIL-STD-202F method 106, IEC68-2-30
Immersion MIL-STD-202F condition C, IEC68-2-14 test NC
Vibration Meet electrical test MIL-STD-202F method 201, IEC68-2-6
Environmental Bending — listed above after UL486C, IEC512-8
(Fluid) Thermal shock conditioning. MIL-STD-202F method 107, IEC68-2-14 test N
Heat aging (168h @ 85°C [185°F) MIL-STD-202F, IEC68-2-2
Salt spray MIL-STD-202F method 101, IEC68-2-11
Operating Temperature rating -55°C to +125°C [-67°F to -257°F] None
conditions Minimum shrink temperature — 180°C [356°F] None
Voltage rating 600 Volt max None

Fork Terminals
L max.

ØA min. ØB nom. C nom.

Fork Terminal Dimensions Wire Dimensions

Insulation
Part Color Conductor Insulation O.D.
No. A Stud C L O.D.
Min. Size Nom. Max. (AWG) (Min.)
(Max.)
Metric Imperial
B-106-2401 3.81 [.15] M4 8 7.87 [.31] 32.00 [1.26] Red 22–18 3.81 [.150] 1.40 [.055]
B-106-2402 4.57 [.18] M4 8 7.87 [.31] 35.05 [1.38] Blue 16–14 4.45 [.175] 2.00 [.080]
B-106-2403 6.35 [.25] M4 8 7.87 [.31] 38.10 [1.50] Yellow 12–10 6.35 [.250] 2.79 [.110]
B-106-2502 4.57 [.18] M5 10 9.91 [.39] 35.05 [1.38] Blue 16–14 4.45 [.175] 2.00 [.080]
B-106-2503 6.35 [.25] M5 10 9.91 [.39] 40.15 [1.58] Yellow 12–10 6.35 [.250] 2.79 [.110]

8-32
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Insulated Terminals and Disconnects

DuraSeal Heat-Shrinkable Environmentally

Sealed, Nylon Insulated Crimp Terminals and Disconnects (Continued)

Ring Terminals L max.

ØA min. B nom. ØC nom.

Ring Terminal Dimensions Wire Dimensions

Part Insulation
Color Conductor Insulation
No. A Stud C L O.D.
(AWG) O.D.
Min. Size Nom. Max. (Min.)
(Max.)
Metric Imperial
B-106-1401 3.81 [.15] M4 8 7.88 [.31] 32.00 [1.26] Red 22–18 3.81 [.150] 1.40 [.055]
B-106-1501 3.81 [.15] M5 10 9.91 [.39] 34.04 [1.34] Red 22–18 3.81 [.150] 1.40 [.055]
B-106-1601 3.81 [.15] M6 1/4 11.94 [.47] 36.07 [1.42] Red 22–18 3.81 [.150] 1.40 [.055]
B-106-1801 3.81 [.15] M8 5/16 13.97 [.55] 39.12 [1.54] Red 22–18 3.81 [.150] 1.40 [.055]
B-106-1991 3.81 [.15] M10 3/8 17.78 [.70] 43.18 [1.70] Red 22–18 3.81 [.150] 1.40 [.055]
B-106-1402 4.57 [.18] M4 8 7.88 [.31] 33.02 [1.30] Blue 16–14 4.45 [.175] 2.00 [.080]
B-106-1502 4.57 [.18] M5 10 9.91 [.39] 35.05 [1.38] Blue 16–14 4.45 [.175] 2.00 [.080]
B-106-1602 4.57 [.18] M6 1/4 11.94 [.47] 36.58 [1.44] Blue 16–14 4.45 [.175] 2.00 [.080]
B-106-1802 4.57 [.18] M8 5/16 13.97 [.55] 40.13 [1.58] Blue 16–14 4.45 [.175] 2.00 [.080]
B-106-1992 4.57 [.18] M10 3/8 17.78 [.70] 43.94 [1.73] Blue 16–14 4.45 [.175] 2.00 [.080]
B-106-1403 6.35 [.25] M4 8 7.88 [.31] 38.10 [1.50] Yellow 12–10 6.35 [.250] 2.79 [.110]
B-106-1503 6.35 [.25] M5 10 9.91 [.39] 40.13 [1.58] Yellow 12–10 6.35 [.250] 2.79 [.110]
B-106-1603 6.35 [.25] M6 1/4 11.94 [.47] 41.66 [1.64] Yellow 12–10 6.35 [.250] 2.79 [.110]
B-106-1803 6.35 [.25] M8 5/16 13.97 [.55] 45.21 [1.78] Yellow 12–10 6.35 [.250] 2.79 [.110]
B-106-1993 6.35 [.25] M10 3/8 17.78 [.70] 46.99 [1.85] Yellow 12–10 6.35 [.250] 2.79 [.110]

Electrical Interconnect Products

8-33
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Insulated Terminals and Disconnects

DuraSeal Heat-Shrinkable Environmentally

Sealed, Nylon Insulated Crimp Terminals and Disconnects (Continued)

Push-on Terminals
L max.

C nom.
A min. B nom.

Push-on Terminal Dimensions Wire Dimensions

Insulation
Part Tab Insulation
A B C L Color Conductor O.D.
No. Size O.D.
Min. Nom. Nom. Max. (AWG) (Min.)
(inches) (Max.)
B-106-3631 .250 x .032 3.81 [.150] 6.35 [.250] .81 [.032] 30.48 [1.200] Red 22–18 3.81 [.150] 1.40 [.055]
B-106-3632 .250 x .032 4.57 [.180] 6.35 [.250] .81 [.032] 32.00 [1.260] Blue 16–14 4.45 [.175] 2.00 [.080]
B-106-3633 .250 x .032 6.35 [.250] 6.35 [.250] .81 [.032] 33.02 [1.300] Yellow 12–10 6.35 [.250] 2.79 [.110]
B-106-3281 .110 x .020 3.81 [.150] 2.79 [.110] .51 [.020] 22.86 [.900] Red 22–18 3.81 [.150] 1.40 [.055]
B-106-3481 .187 x .020 3.81 [.150] 4.75 [.187] .51 [.020] 30.48 [1.200] Red 22–18 3.81 [.150] 1.40 [.055]

Tab Terminals
L max.

C nom.

ØA min. B nom.

Tab Terminal Dimensions Wire Dimensions

Insulation
Part Tab Insulation
A B C L Color Conductor O.D.
No. Size O.D.
Min. Nom. Nom. Max. (AWG) (Min.)
(inches) (Max.)
B-106-4631 .250 x .032 3.81 [.150] 6.35 [.250] .81 [.032] 30.48 [1.20] Red 22–18 3.81 [.150] 1.40 [.055]
B-106-4632 .250 x .032 4.57 [.180] 6.35 [.250] .81 [.032] 32.00 [1.26] Blue 16–14 4.45 [.175] 2.00 [.080]

8-34
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Insulated Terminals and Disconnects

DuraSeal Heat-Shrinkable Environmentally

Sealed, Nylon Insulated Crimp Terminals and Disconnects (Continued)

Pin Terminals L max.

ØA min.

ØB

Pin Terminal Dimensions Wire Dimensions

Part Insulation Insulation
A B L Color Conductor
No. O.D. O.D.
Min. Nom. Max. (AWG)
(Max.) (Min.)
B-106-6201 3.81 [.150] 2.00 [.080] 30.99 [1.220] Red 22–18 3.81 [.150] 1.40 [.055]

Bullet Terminals
L max.

Fig. 1 ØA min. B nom.

L max.

Fig. 2 ØA min. ØB ØC min.

Bullet Terminal Dimensions Wire Dimensions

Part Conductor Insulation Insulation
A B C L Color (AWG)
No. Fig. Type O.D. O.D.
Min. Nom. Min. Max. (Max.) (Min.)
B-106-7401 1 M 3.81 [.150] 3.81 [.150] — 33.53 [1.32] Red 22–18 3.81 [.150] 1.40 [.055]
B-106-7502 1 M 4.57 [.180] 5.08 [.200] — 34.54 [1.36] Blue 16–14 4.45 [.175] 2.00 [.080]
B-106-8401 2 F 3.81 [.150] 3.81 [.150] 5.59 [.220] 30.48 [1.20] Red 22–18 3.81 [.150] 1.40 [.055]
B-106-8502 2 F 4.57 [.180] 5.08 [.200] 6.10 [.240] 32.51 [1.28] Blue 16–14 4.45 [.175] 2.00 [.080]

Electrical Interconnect Products

8-35
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Insulated Terminals and Disconnects

DuraSeal Heat-Shrinkable Environmentally

Sealed, Nylon Insulated Crimp Terminals and Disconnects (Continued)

Product Characteristics
(Typical)
Operating temperature -55°C to 125°C [-67°F to 257°F]
Shrink ratio Approximately 2:1
Physical properties Cut-through resistance: 31.7 kg [70 lb]
Wire pullout after crimping and recovery: red: 11.3 kg [25 lb]; blue: 22.7 kg [50 lb]; yellow: 27.2 kg [60 lb]
Not flame-retardant
No cracking after heat aging for 168 hr at 160°C [320°F]
Chemical properties Solvent resistance: isopropyl alcohol, trichloroethylene, gasoline, battery acid, diesel fuel, motor oil,
antifreeze, brake fluid, 5% salt water
Electrical properties Dielectric strength: 1000 V
Insulation resistance: 10 megohms

Specifications/Approvals Series Agency TE

UL and CUL 91J4, File E87681
B-106 Lloyd’s listed, File 65 247 HH 02-93 RB-108
UL and CUL E157833
(B-106-3XXX/B-106-4XXX)

Installation 1. Select appropriate size.

For terminal and discon-
nect terminations, strip
wire 6.5 mm (1/4 inch).

2. Crimp using AD-1522

crimp tool for preinsu-
lated crimps.

3. Heat terminal or discon-

nect with heat gun until
tubing recovers and
adhesive flows. Avoid
heating ring or fork
metallic parts.
For proper installation of
these devices, the correct
crimp tool and heating tool
with reflector attachment
must be used. The AD-1522
crimp tool and HL1910E/
HL2010E heating tools are
recommended. You will find
ordering information for
these tools in Section 10.
Refer to TE installation pro-
cedure RPIP-684-00 for
detailed instructions.

8-36
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Insulated Terminals and Disconnects

SolderGrip Self-Fixturing Insulated Terminals

Product Facts
■ Transparent insulation
sleeve provides
encapsulation,
inspectability, strain relief,
and insulation
■ Spiral copper coil grips and
compresses the conductors
for optimum solder
connection
■ Prefluxed solder preform
provides a controlled
soldering process.
■ One-piece design for easy
installation
■ Accommodates a wide
variety of conductor types,
quantities, sizes, and
plating types unmatched by
any other termination
technique Product option
■ Parts meet the performance Product Series Environmental Protection
requirements of SGRT Splashproof (not RoHS compliant)
MIL-T-7928G
Product Selection Process 4. Select the correct part 6. Verify that the total
1. Determine the wire com- number from Table A for amperage to be applied
bination (number of wires that stud size in the termi- does not exceed the
and size) of the wire bun- nal series and size you maximum amp rating for
dle you wish to terminate. selected in Step 2. the part as specified in
Applications
Example: If the stud size Table A.
Used for terminating 2. Use Table C to select the is 1/4, select part number
correct terminal for AWG *If the wire combination is
multiple wires to terminals. SGRT-4-06.
wire combination.* not listed in Table B, use
Example: For connecting 5. Verify that the wire bundle the CMA (mm2) method of
a bundle with one 12 (with wire insulation) does determining wire bundle
AWG wire (1 #12) and
two 18 AWG wires (+ 2
#18) to a terminal, you
not exceed the maximum
diameter allowed for the
part you selected. Simply
check the bundle’s
size (see “CMA/mm2
Calculation” on page 8-36).
Using Table B, select the
8

Electrical Interconnect Products

need an SGRT-4-XX smallest size part that will fit
terminal. diameter against the your total wire CMA (mm2)
maximum diameter that value.
3. Determine the correct Table A lists for that part.
stud size.
Table A. Part Number SolderGrip Stud
Maximum Maximum Wire Range
Typical
Bundle Amp (Min.–Max.)
Selection Part No. Size
Diameter† Rating CMA [mm2]
Length

1400–5000
SGRT-1-02 2 [2] 4.1 [.161] 12.5 A [0.7–2.5] 38 [1 1/2]
2400–6000
SGRT-2-03 3 [6] 5.0 [.195] 15 A [1.2–3.0] 38 [1 1/2]
2400–6000
SGRT-2-04 4 [8] — 15 A [1.2–3.0] 38 [1 1/2]
2400–6000
SGRT-2-05 5 [10] — 15 A [1.2–3.0] 38 [1 1/2]
2400–6000
SGRT-2-06 6 [1/4] — 15 A [1.2–3.0] 38 [1 1/2]
5000–13,200
SGRT-3-06 6 [1/4] 6.5 [.255] 33 A [2.5–6.6] 44.5 [1 3/4]
5000–13,200
SGRT-3-08 8 [5/16] — 33 A [2.5–6.6] 51.0 [2]

Available in: 12,000–22,400

SGRT-4-06 6 [1/4] 9.0 [.355] 56 A [6.0–11.2] 44.5 [1 3/4]
Americas ■
Europe ■
12,000–22,400
SGRT-4-08 8 [5/16] — 56 A [6.0–11.2] 51 [2]
Asia Pacific ■
†Maximum bundle diameter is measured over wire insulation.
8-37
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Insulated Terminals and Disconnects

SolderGrip Self-Fixturing Insulated Terminals (Continued)

CMA/mm2 Calculation To calculate the total circular

mil or mm2 area of the wire
bundle to be terminated,
follow these steps:
1. Choose either CMA or 3. Add together the values
mm2 as your unit of listed in the workspace
measure for selection below to obtain the total
purposes and continue to area.
use it for all your selec- 4. Use Table A to select the
tion criteria. (Both meas- smallest terminator that
ures provide the same will fit the total CMA
results.) (mm2).
2. In the workspace below,
list the CMA or mm2 for
each conductor in the
bundle. (Table B provides
the CMA of typical con-
ductors.)

Wire Number CMA mm2

1
2
3
4
5
6
7
8
9
10 Solder Grip Part No.

Total

OD Bundle Insulation
CMA/mm2 Example 22 AWG/.38
CMA 754

22 AWG/.38
CMA 754

18 AWG/.95 Conductor
CMA 1900

16 AWG/1.21
CMA 2426

Total CMA = 5834 Bundle diameter must not

Total mm2 = 2.92 exceed 5.0 mm [0.195 in] for
Correct part number (based on CMA this example
of 5834 or mm2 of 2.92):
SGRT-2-XX if bundle OD is less than
5.0 mm (0.195 in).

8-38
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Insulated Terminals and Disconnects

SolderGrip Self-Fixturing Insulated Terminals (Continued)

Table B. CMA of Typical

Copper Conductors

Strands 7 19 19 19 19 19 19 19 37
AWG 28 26 24 22 20 18 16 14 12
CMA 177 304 475 754 1216 1900 2426 3831 5874
mm2 0.09 0.15 0.24 0.38 0.61 0.95 1.21 1.92 2.94

Table C. SolderGrip Wire

Combinations (see Table A
for Terminal Size [-XX])

Wire Part Wire Part Wire Part

Combinations No. Combinations No. Combinations No.
1#8 SGRT-4-XX 1 # 12 + 1 # 16 + 4 # 18 SGRT-4-XX 1 # 14 + 4 # 20 SGRT-3-XX
1 # 8 + 1 # 16 SGRT-4-XX 1 # 12 + 2 # 16 SGRT-3-XX 1 # 14 + 1 # 18 SGRT-2-XX
2 # 8 + 2 # 16 SGRT-4-XX 1 # 12 + 2 # 16 + 1 # 18 SGRT-3-XX 1 # 14 + 1 # 18 + 1 # 20 SGRT-3-XX
1 # 8 + 1 # 14 SGRT-4-XX 1 # 12 + 2 # 16 + 2 # 18 SGRT-4-XX 1 # 14 + 2 # 18 SGRT-3-XX
1 # 10 SGRT-3-XX 1 # 12 + 3 # 16 SGRT-4-XX 1 # 14 + 3 # 18 SGRT-3-XX
1 # 10 + 1 to 3 # 18 SGRT-3-XX 1 # 12 + 4 # 16 SGRT-4-XX 1 # 14 + 4 # 18 SGRT-3-XX
1 # 10 + 2 # 18 SGRT-3-XX 1 # 12 + 5 # 16 SGRT-4-XX 1 # 14 + 5 # 18 SGRT-4-XX
1 # 10 + 3 # 18 SGRT-4-XX 1 # 12 + 1 # 14 + 1 # 18 SGRT-3-XX 1 # 14 + 1 # 16 SGRT-3-XX
1 # 10 + 1 # 16 SGRT-3-XX 1 # 12 + 1 # 14 + 2 # 18 SGRT-4-XX 1 # 14 + 1 # 16 + 1 # 20 SGRT-3-XX
1 # 10 + 1 # 16 + 1 # 18 SGRT-4-XX 1 # 12 + 1 # 14 + 3 # 18 SGRT-4-XX 1 # 14 + 1 # 16 + 1 # 18 SGRT-3-XX
1 # 10 + 1 # 16 + 2 # 18 SGRT-4-XX 1 # 12 + 1 # 14 + 1 # 16 SGRT-3-XX 1 # 14 + 1 # 16 + 2 # 18 SGRT-3-XX
1 # 10 + 2 # 16 SGRT-4-XX 1 # 12 + 1 # 14 + 2 # 16 SGRT-4-XX 1 # 14 + 1 # 16 + 3 # 18 SGRT-3-XX
1 # 10 + 3 # 16 SGRT-4-XX 1 # 12 + 1 # 14 + 3 # 16 SGRT-4-XX 1 # 14 + 1 # 16 + 4 # 18 SGRT-4-XX
1 # 10 + 4 # 16 SGRT-4-XX 1 # 12 + 1 # 14 + 4 # 16 SGRT-4-XX 1 # 14 + 2 # 16 SGRT-3-XX
1 # 10 + 5 # 16
1 # 10 + 1 # 14
1 # 10 + 1 # 14 + 1 # 18
1 # 10 + 1 # 14 + 1 # 16
SGRT-4-XX
SGRT-3-XX
SGRT-4-XX
SGRT-4-XX
1 # 12 + 2 # 14
1 # 12 + 2 # 14 + 1 # 18
1 # 12 + 2 # 14 + 1 # 16
1 # 12 + 2 # 14 + 2 # 16
SGRT-4-XX
SGRT-4-XX
SGRT-4-XX
SGRT-4-XX
1 # 14 + 2 # 16 + 1 # 18
1 # 14 + 2 # 16 + 2 # 18
1 # 14 + 2 # 16 + 3 # 18
1 # 14 + 3 # 16
SGRT-3-XX
SGRT-3-XX
SGRT-4-XX
SGRT-3-XX
8

Electrical Interconnect Products

1 # 10 + 1 # 14 + 2 # 16 SGRT-3-XX 1 # 12 + 2 # 14 + 3 # 16 SGRT-4-XX 1 # 14 + 3 # 16 + 1 # 18 SGRT-3-XX
1 # 10 + 1 # 14 + 3 # 16 SGRT-4-XX 1 # 12 + 3 # 14 SGRT-4-XX 1 # 14 + 3 # 16 + 2 # 18 SGRT-4-XX
1 # 10 + 2 # 14 SGRT-4-XX 1 # 12 + 3 # 14 + 1 # 16 SGRT-4-XX 1 # 14 + 4 # 16 SGRT-4-XX
1 # 10 + 3 # 14 SGRT-4-XX 1 # 12 + 4 # 14 SGRT-4-XX 1 # 14 + 4 # 16 + 1 # 18 SGRT-4-XX
1 # 10 + 1 # 12 SGRT-4-XX 2 # 12 + 1 # 18 SGRT-4-XX 1 # 14 + 5 # 16 SGRT-4-XX
1 # 10 + 1 # 12 + 1 # 14 SGRT-4-XX 2 # 12 + 1 # 16 SGRT-4-XX 2 # 14 SGRT-3-XX
1 # 10 + 2 # 12 SGRT-4-XX 2 # 12 + 2 # 16 + 1 # 18 SGRT-4-XX 2 # 14 SGRT-3-XX
2 # 10 SGRT-4-XX 2 # 12 + 3 # 16 SGRT-4-XX 2 # 14 SGRT-3-XX
2 # 10 + 1 # 16 SGRT-4-XX 2 # 12 + 1 # 14 + 1 # 18 SGRT-4-XX 2 # 14 SGRT-3-XX
1 # 12 SGRT-3-XX 2 # 12 + 1 # 14 + 1 # 16 SGRT-4-XX 2 # 14 SGRT-3-XX
1 # 12 + 1 # 18 SGRT-3-XX 2 # 12 + 2 # 14 SGRT-4-XX 2 # 14 + 1 # 16 SGRT-3-XX
1 # 12 + 2 # 18 SGRT-3-XX 3 # 12 + 1 # 18 SGRT-4-XX 2 # 14 + 1 # 16 SGRT-3-XX
1 # 12 + 3 # 18 SGRT-3-XX 3 # 12 + 1 # 16 SGRT-4-XX 2 # 14 + 1 # 16 SGRT-3-XX
1 # 12 + 4 # 18 SGRT-4-XX 3 # 12 + 1 # 14 SGRT-4-XX 2 # 14 + 1 # 16 SGRT-3-XX
1 # 12 + 5 # 18 SGRT-4-XX 1 # 14 SGRT-2-XX 2 # 14 + 2 # 16 SGRT-3-XX
1 # 12 + 1 # 16 SGRT-3-XX 1 # 14 + 1 # 22 SGRT-2-XX 2 # 14 + 2 # 16 SGRT-3-XX
1 # 12 + 1 # 16 + 1 # 18 SGRT-3-XX 1 # 14 + 1 # 20 SGRT-2-XX 2 # 14 + 3 # 16 SGRT-4-XX
1 # 12 + 1 # 16 + 2 # 18 SGRT-3-XX 1 # 14 + 2 # 20 SGRT-3-XX 2 # 14 + 4 # 16 SGRT-4-XX
1 # 12 + 1 # 16 + 3 # 18 SGRT-4-XX 1 # 14 + 3 # 20 SGRT-3-XX 3 # 14 SGRT-3-XX

8-39
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Insulated Terminals and Disconnects

SolderGrip Self-Fixturing Insulated Terminals (Continued)

Table C. SolderGrip Wire

Combinations (see Table A
for Terminal Size [-XX])
(Continued)

Wire Part Wire Part Wire Part

Combinations No. Combinations No. Combinations No.
3 # 14 + 1 # 16 SGRT-4-XX 2 # 16 + 4 # 20 SGRT-3-XX 1 # 18 + 1 # 20 + 2 # 22 SGRT-2-XX
3 # 14 + 2 # 16 SGRT-4-XX 2 # 16 + 1 # 18 SGRT-3-XX 1 # 18 + 2 # 20 SGRT-2-XX
3 # 14 + 3 # 16 SGRT-4-XX 2 # 16 + 1 # 18 + 1 # 20 SGRT-3-XX 1 # 18 + 3 # 20 SGRT-2-XX
4 # 14 SGRT-4-XX 2 # 16 + 1 # 18 + 2 # 20 SGRT-3-XX 1 # 18 + 4 # 20 SGRT-3-XX
4 # 14 + 1 # 16 SGRT-4-XX 2 # 16 + 1 # 18 + 3 # 20 SGRT-3-XX 1 # 18 + 5 # 20 SGRT-3-XX
4 # 14 + 2 # 16 SGRT-4-XX 2 # 16 + 2 # 18 SGRT-3-XX 2 # 18 SGRT-2-XX
5 # 14 SGRT-4-XX 2 # 16 + 2 # 18 + 1 # 20 SGRT-3-XX 2 # 18 + 1 # 22 SGRT-2-XX
5 # 14 + 1 # 16 SGRT-4-XX 2 # 16 + 2 # 18 + 2 # 20 SGRT-3-XX 2 # 18 + 1 # 20 SGRT-2-XX
1 # 16 SGRT-2-XX 2 # 16 + 3 # 18 SGRT-3-XX 2 # 18 + 2 # 20 SGRT-3-XX
1 # 16 + 1 # 22 SGRT-2-XX 2 # 16 + 3 # 18 + 1 # 20 SGRT-3-XX 2 # 18 + 3 # 20 SGRT-3-XX
1 # 16 + 2 # 22 SGRT-2-XX 2 # 16 + 4 # 18 SGRT-3-XX 2 # 18 + 4 # 20 SGRT-3-XX
1 # 16 + 3 # 22 SGRT-2-XX 3 # 16 SGRT-3-XX 3 # 18 SGRT-2-XX
1 # 16 + 1 # 20 SGRT-2-XX 3 # 16 + 1 # 20 SGRT-3-XX 3 # 18 + 1 # 20 SGRT-3-XX
1 # 16 + 1 # 20 + 1 # 22 SGRT-2-XX 3 # 16 + 2 # 20 SGRT-3-XX 3 # 18 + 2 # 20 SGRT-3-XX
1 # 16 + 2 # 20 SGRT-2-XX 3 # 16 + 3 # 20 SGRT-3-XX 3 # 18 + 3 # 20 SGRT-3-XX
1 # 16 + 3 # 20 SGRT-3-XX 3 # 16 + 1 # 18 SGRT-3-XX 4 # 18 SGRT-3-XX
1 # 16 + 4 # 20 SGRT-3-XX 3 # 16 + 1 # 18 + 1 # 20 SGRT-3-XX 4 # 18 + 1 # 20 SGRT-3-XX
1 # 16 + 5 # 20 SGRT-3-XX 3 # 16 + 1 # 18 + 2 # 20 SGRT-3-XX 4 # 18 + 2 # 20 SGRT-3-XX
1 # 16 + 1 # 18 SGRT-2-XX 3 # 16 + 2 # 18 SGRT-3-XX 5 # 18 SGRT-3-XX
1 # 16 + 1 # 18 + 1 # 20 SGRT-2-XX 3 # 16 + 2 # 18 + 1 # 20 SGRT-3-XX 5 # 18 + 1 # 20 SGRT-3-XX
1 # 16 + 1 # 18 + 2 # 20 SGRT-3-XX 3 # 16 + 3 # 18 SGRT-3-XX 6 # 18 SGRT-3-XX
1 # 16 + 1 # 18 + 3 # 20 SGRT-3-XX 4 # 16 SGRT-3-XX 1 # 20 + 2 # 22 SGRT-2-XX
1 # 16 + 1 # 18 + 4 # 20 SGRT-3-XX 4 # 16 + 1 # 20 SGRT-3-XX 1 # 20 + 3 # 22 SGRT-2-XX
1 # 16 + 2 # 18 SGRT-3-XX 4 # 16 + 2 # 20 SGRT-3-XX 1 # 20 + 4 # 22 SGRT-2-XX
1 # 16 + 2 # 18 + 1 # 20 SGRT-3-XX 4 # 16 + 1 # 18 SGRT-3-XX 2 # 20 SGRT-2-XX
1 # 16 + 2 # 18 + 2 # 20 SGRT-3-XX 4 # 16 + 1 # 18 + 1 # 20 SGRT-3-XX 2 # 20 + 1 # 22 SGRT-2-XX
1 # 16 + 2 # 18 + 3 # 20 SGRT-3-XX 4 # 16 + 2 # 18 SGRT-4-XX 2 # 20 + 2 # 22 SGRT-2-XX
1 # 16 + 3 # 18 SGRT-3-XX 5 # 16 SGRT-3-XX 2 # 20 + 3 # 22 SGRT-2-XX
1 # 16 + 3 # 18 + 1 # 20 SGRT-3-XX 5 # 16 + 1 # 20 SGRT-4-XX 3 # 20 SGRT-2-XX
1 # 16 + 3 # 18 + 2 # 20 SGRT-3-XX 5 # 16 + 1 # 18 SGRT-4-XX 3 # 20 + 1 # 22 SGRT-2-XX
1 # 16 + 4 # 18 SGRT-3-XX 6 # 16 SGRT-4-XX 4 # 20 SGRT-2-XX
1 # 16 + 4 # 18 + 1 # 20 SGRT-3-XX 1 # 18 + 1 # 22 SGRT-2-XX 5 # 20 SGRT-3-XX
1 # 16 + 5 # 18 SGRT-3-XX 1 # 18 + 2 # 22 SGRT-2-XX 6 # 20 SGRT-3-XX
2 # 16 SGRT-2-XX 1 # 18 + 3 # 22 SGRT-2-XX 4 # 22 SGRT-2-XX
2 # 16 + 1 # 20 SGRT-3-XX 1 # 18 + 1 # 20 SGRT-2-XX 5 # 22 SGRT-2-XX
2 # 16 + 2 # 20 SGRT-3-XX 1 # 18 + 1 # 20 + 1 # 22 SGRT-2-XX 6 # 22 SGRT-2-XX
2 # 16 + 3 # 20 SGRT-3-XX — — — —

8-40
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Insulated Terminals and Disconnects

SolderGrip Self-Fixturing Insulated Terminals (Continued)

Installation The SolderGrip product is Refer to TE installation

pushed onto the conductors procedure RPIP-820-01 for
with a twisting motion. With detailed instructions and
the product in place, instal- recommended reflector
lation can be completed attachments.
with the proper selection You will find ordering infor-
and use of heating tools mation for these tools in
and reflectors. Section 10.
Either of the following
TE heating tools is recom-
mended:
■ HL1901E/HL2010E
■ CV-1981

Product Characteristics Material

Insulation Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride (Kynar®)
Solder and flux Sn60 Pb40 with RA flux
Typical Performance
Tensile strength Exceeds strength of individual wires
Temperature rating -55°C to +150°C [-67°F to +302°F]
Voltage Drop Not to exceed that of equivalent length of wire by more than 1 mV
Dielectric Withstanding Voltage Current leakage less than 2 mA (1.5 kV)

Electrical Interconnect Products

Kynar is a trademark of
Arkema, Inc.
8-41
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire Termination to Pin/Post/Tab

Introduction

TE SolderSleeve terminators SolderSleeve terminators

offer easy, one-step solutions are also available on carrier
for wire connections to pins, tape, spaced precisely to
posts, and tabs and for match connector terminal
mass wire terminations. spacing, enabling termina-
Designed for applications tion of an entire row of wires
with temperatures up to at one time.
150°C [302°F], the products SolderSleeve wire-to-pin,
in this section include wire-to-post, and wire-to-tab
SolderSleeve discrete wire terminators, like all TE termi-
terminators, which are nation products, provide
heat-shrinkable thermoplas- reliability and economical
tic sleeves containing a installation for greater
precisely engineered fluxed productivity. They can be
solder preform. supplied either in bulk or on
carrier tape.

8-42
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire Termination to Pin/Post/Tab

SolderSleeve Discrete Wire Terminators

Product Facts
■ Transparent polyvinylidene
fluoride or polyolefin
insulation sleeve provides
encapsulation,
inspectability, strain relief,
and insulation
■ Prefluxed solder preform
offers a controlled soldering
process
■ One-piece design means
easy installation and low
installed cost
■ Optional tape carrier
provides convenience and
ease of installation
■ UL and CUL
Recognized R

Applications Installation
Used for terminating wires 5. Optional: Select tape For proper installation of
to component terminals, carrier center-to-center these devices, the correct
such as motor tabs, con- spacing (D-71X series heating tool and reflector
nector pins, and switch only). This should match attachment must be used.
terminals. center spacing of com- Either of the following TE
Product selection process ponent terminals. heating tools is recom-
6. Select part number from mended:
1. Determine the application
operating temperature. the appropriate table: ■ HL1901E/HL2010E

2. From the Product Options ■ For B-155 and CWT ■ AA-400 Super Heater
table on the next page, series (applications Refer to TE installation
select the product series
appropriate for the appli-
cation, based on the tem-
with low-temperature
wires—below 125°C
[257°F]), use Table A.
procedure RCPS-200-12
(for D-129, D-141, D-71X) or
RPIP-824-00 (for B-155 and
8

Electrical Interconnect Products

perature required. ■ For D-129/141/71X CWT) for detailed instruc-
3. Determine your compo- series (applications with tions and recommended
nent connection point wires rated higher than reflector attachment.
type (pin, post, or tab) 125°C [257°F]), use You will find ordering
and dimensions. Table B. information for these tools
4. Determine your wire see section 10.
gauge.

Available in:
Americas ■
Europe ■
Asia Pacific ■

8-43
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire Termination to Pin/Post/Tab

SolderSleeve Discrete Wire Terminators (Continued)

Product Options Product Series Max. Operating Temperature Min. Wire Temperature Rating
B-155, CWT 125°C [257°F] 85°C [185°F]
D-129, D-141, D-71X 150°C [302°F] 125°C [257°F]
Note: Cadmium-free option (B-152 series) is available for operating temperature of 125˚C [257˚F].
Consult TE for details.

Table A. B-155 Series

(125°C [257°F] rated)

Connection-point
Terminal Dimensions Wire AWG/mm2 Part No.
Type and Size

W = up to 0.63 [.025] 24 [0.24] B-155-1501

W 20 [0.61] B-155-1502

24 [0.24] B-155-1501
W = 0.63 [.025] to
22 [0.38] B-155-1502
pin 0.89 [0.035]
20 [0.61] B-155-1503

W = 0.89 [0.035] to 24–22 [0.24–0.38] B-155-1502

W
1.14 [.045] 20–18 [0.61–0.95] B-155-1503

W = 1.14 [.045] to 24–22 [0.24–0.38] B-155-1503

post 1.52 [.060] 20–18 [0.61–0.95] B-155-1504

W = up to1.52 [.060] 24–20 [0.24–0.61] B-155-1501

W = 1.27 [.050] to
24-18 [0.24–0.95] B-155-1502
2.28 [.090]
W
W = 1.77 [.070] to
24-18 [0.24–0.95] B-155-1503
2.79 [.110]
tab

W = 2.54 [.100] to
24-18 [0.24–0.95] B-155-1504
3.80 [.150]

W = 2.28 [.090] to
22-16 [0.38–1.21] B-155-1505
4.70 [.187]

8-44
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire Termination to Pin/Post/Tab

SolderSleeve Discrete Wire Terminators (Continued)

Table B. D-129/141/71X Series

(up to 150°C [302°F] rated)

Connection-point
Type and Size

Wire Tape Carrier Spacing of Sleeves (Center-to-Center)

Terminal
1.27 2.54 3.17 4.0
Dimensions AWG mm 2
None
[0.050] [0.100] [0.125] [0.156]
W 30–26 [0.05–0.15] D-141-30 D-713-03 — — —
W = up to 0.61 [.024]
24–22 [0.24–0.38] D-141-07 — D-711-00 — —

W = 0.63 [.025] to [0.61] D-141-31 — D-711-04 D-711-07 D-711-08

pin 20
0.81 [.032]
W
W = 0.76 [.030] to 24–20 [0.24–0.61] D-141-56 — — — —
1.27 [.050]

W = up to 1.52 [.060] 24–20 [0.24–0.61] D-129-05 — D-714-01 — —

post

W W = 1.27 [.050] to
24–20 [0.24–0.61] D-129-03 — — — D-714-00
2.28 [.090]
W = 2.28 [.090] to
24–20 [0.24–0.61] D-129-0043 — — — —
tab 3.55 [.140]

For Fine Wire Terminations Part Inside Diameter Fully

Length††
0.15 mm2 (26 AWG) and No.* As Supplied** Recovered†
Smaller* D-110-0062 1.0 [0.040] 0.6 [0.025] 16.0 [0.630]
D-110-0217
D-141-13
D-141-22
1.0 [0.040]
0.75 x 1.65 [0.030 X 0.065]
0.75 x 1.65 [0.030 X 0.065]
0.6 [0.025]
0.75 [0.030]
0.75 [0.030]
9.0 [0.360]
4.7 [0.185]
6.0 [0.240]
8

Electrical Interconnect Products

D-141-30 0.75 x 1.65 [0.030 X 0.065] 0.75 [0.030] 9.5 [0.375]
Note: Micro SolderSleeve terminators are used for attaching leads smaller than 26 AWG (0.15 mm2) to terminals less
than 0.6 [.025] wide.
*The D-110 series sleeves are primarily for single wire terminations and do not have a wire stop. The D-141 series will
accept either one or two wires; the parts have a built-in wire stop that will locate the wire approximately 0.76 [0.03]
from bottom of terminal.
**Minimum. Wire insulation must be smaller than this. When using the D-141 parts for two-wire terminations, the com-
bined wire insulation diameters must be less than 1.5 [.060].
†Maximum. The combination of conductor diameter and terminal width and the wire insulation must be greater than
this.
††The terminal length should be at least 1.2 [0.05] shorter than this. The wire strip length must be adjusted so that,
when terminated, the exposed conductor is covered by the sleeve.

8-45
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Wire Termination to Pin/Post/Tab

SolderSleeve Discrete Wire Terminators (Continued)

Product Characteristics Material

Insulation [D-129, D-141, D-71X] Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride
Insulation [B-155, CWT] Radiation-crosslinked, heat-shrinkable polyolefin
Solder and flux [D-129, D-141, D-71X] Solder: Sn63 Pb37 Flux: ROL1 per ANSI-J-004 [RMA flux]
Solder and flux [B-155] Solder: Sn42Bi58 Flux: ROM1 per ANSI-J-004 [RA flux]
Solder and flux [CWT] Solder: Sn50 Pb32 Cd 18 Flux: ROM1 per ANSI-J-004 [RA flux]
Typical Performance
Voltage drop 2.0 mV
Tensile strength Exceeds strength of conductor
Dielectric strength 2.0 kV
Temperature rating [B-155, CWT] -55°C to 125°C [-67°F to 257°F]
Temperature rating [D-129, D-141, D-71X] -55°C to 150°C [-67°F to 302°F]
Insulation resistance 1000 megohms

Specifications/Approvals Series Agency TE

B-155 RoHS RT-1404
CWT UL and CUL E87681 D-5023
D-129, D-141 UL and CUL E87681 RT-1404

8-46
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Shield Termination

Introduction

TE SolderSleeve shield ■ B-155-X and CWT-X All SolderSleeve products

grounding terminators pro- SolderSleeve terminators, are reliable, versatile, and
vide an environmentally designed for low- easy to install, resulting in
sealed, insulated, and temperature cables with lower installed costs.
encapsulated solder con- operating temperatures
nection for a variety of up to 125°C [257°F] and
applications. SolderSleeve suitable for most
terminators are available in commercial environments.
many styles. ■ MIL-S-83519
Designed for a wide variety SolderSleeve terminators,
of temperature applications which are immersion
ranging from -65°C to resistant and available
200°C [-85°F to 392°F], the with or without a
products in this section preinstalled ground lead.
include: ■ SO Series SolderSleeve
terminators, which also
are immersion resistant
and feature the TE BiAlloy
temperature indication
system.
■ S200 Shield terminators
are offered in various
sizes and ground lead
configurations.

Electrical Interconnect Products

8-47
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Shield Termination

SolderSleeve Shield Terminators

Product Facts
■ Transparent insulation
sleeve provides
encapsulation,
inspectability, strain relief,
and insulation
■ Prefluxed solder preform
provides a controlled
soldering process
■ One-piece design offers
easy installation and lower
installed cost
■ Optional preinstalled ground
leads provide convenience
and ease of installation

Applications Product Selection Process

Used for shield-to-ground 1. Select product series 4. Select part number (use
termination. from the Product Options the selection table indi-
table below. cated for your product
2. Determine cable series in the Product
dimensions. Options table below).
3. Optional: Select prein- 5. Refer to Table H on page
stalled wire lead type 8-49 for cross-reference
(see Table G on page information.
8-49 for type
descriptions).

Jacket OD (max.) Shield OD (min.)

Product Options (Refer to Table G on Page 8-49 for Additional Information)

System Oper. Used on Part No.

Product Environmental Solder Flux Insulation
Temperature Cables Rated Selection
Series Protection Alloy Type Material
(Max.) (Min.) Table
B-155 125°C [257°F] 85°C [185°F] Splash resistant Bi58 PA Polyolefin A
CWT 125°C [257°F] 85°C [185°F] Splash resistant Cd18 RA Polyolefin A
SO63* 150°C [302°F] 125°C [257°F] Immersion resistant Sn63 RMA Polyvinylidene fluoride B
S01/S02**, S03 150°C [302°F] 125°C [257°F] Immersion resistant Sn63 RMA Polyvinylidene fluoride C, D
SO96*** 175°C [347°F] 150°C [302°F] Immersion resistant Sn96 RA Polyvinylidene fluoride E
SO175**** 175˚C [347°F] 150˚C [302°F] Immersion resistant Sn96 RA Polyvinylidene fluoride F
S200**** 200°C [392°F] 150˚C [302°F] Immersion resistant Sn96 RA Fluoropolymer G
*Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747, supplied with BiAlloy temperature indicator.
**Qualified to SAE-AS83519 (formerly MIL-S-83519), supplied with thermochromic temperature indicator.
***Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747, supplied with thermochromic temperature indicator.
****Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519), supplied with BiAlloy temperature indicator.
Note: Cadmium-free option (B-152 series) is available for operating temperature of 125˚C [257˚F]. Consult TE for details.

Available in:
Americas ■
Europe ■
Asia Pacific ■

8-48
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Shield Termination

SolderSleeve Shield Terminators (Continued)

Table A. B-155 Series

(125°C [257°F] rated)

Cable OD Part Nos.

Jacket Shield No Preinstalled With Preinstalled Lead
OD Max. OD Min. Lead (22AWG/0.38 mm2 green)
1.7 [.065] 0.9 [.035] B-155-3801 —
1.95 [.075] 1.1 [.043] B-155-3802 —
2.7 [.105] 1.5 [.059] B-155-3 B-155-03-35-22-5
4.5 [.180] 2.0 [.079] B-155-5 B-155-05-35-22-5
6.0 [.235] 3.3 [.130] B-155-6 B-155-06-35-22-5
7.0 [.275] 3.3 [.130] B-155-7 B-155-07-35-22-5
8.7 [.340] 4.5 [.177] B-155-9 B-155-09-35-22-5
10.7 [.420] 4.5 [.177] B-155-11 B-155-11-35-22-5
13.0 [.510] 7.0 [.276] B-155-13 B-155-13-35-22-5
*See Table G on page 8-49 for lead description.
Note: The B-155 series is suitable for applications using low-temperature wires (typically rated at 85°C [185°F] to 125°C [257°F]) with bare copper or tin plating.

Table B. SO63 Series BiAlloy Temperature

Indication System
This system greatly enhances the reliability and repeatabil-
ity of SO63 series terminators while reducing installed cost.
The heat-shrinkable thermoplastic sleeve contains a pre-
cisely engineered, fluxed solder band that is visible through
the sleeve. The band provides exactly the amount of solder
and flux required to terminate the ground lead to the cable
shield. Encircling the band is a small temperature indicator
ring. This ring melts only when the surfaces to be joined
have reached the correct soldering temperature, thus
ensuring a properly soldered connection. Process control is
built into each sleeve.
8

Electrical Interconnect Products

Cable OD Part Nos.
No Preinstalled Lead Option* Braid Strap
Jacket OD Shield OD
Preinstalled
Max. Min. 20 AWG 22 AWG 24 AWG 26 AWG Nickel Plated Tin Plated
Lead
1.95 [0.075] 0.90 [.035] SO63-1-00 SO63-1-55-20-90 SO63-1-55-22-90 SO63-1-55-24-90 SO63-1-55-26-90 SO63-1-01 SO63-1-9030
2.7 [0.105] 1.40 [.055] SO63-2-00 SO63-2-55-20-90 SO63-2-55-22-90 SO63-2-55-24-90 SO63-2-55-26-90 SO63-2-01 SO63-2-9030
4.3 [0.170] 2.15 [.085] SO63-3-00 SO63-3-55-20-90 SO63-3-55-22-90 SO63-3-55-24-90 SO63-3-55-26-90 SO63-3-01 SO63-3-9030
6.0 [0.235] 3.30 [.130] SO63-4-00 SO63-4-55-20-90 SO63-4-55-22-90 SO63-4-55-24-90 SO63-4-55-26-90 SO63-4-01 SO63-4-9030
7.0 [0.275] 4.30 [.170] SO63-5-00 SO63-5-55-20-90 SO63-5-55-22-90 SO63-5-55-24-90 SO63-5-55-26-90 SO63-5-01 SO63-5-9030
*See Table G on page 8-49 for lead description. Color of wire lead is denoted by the last two digits of the part number as follows:
90 = White with a black stripe 9 = White 0 = Black 6 = Blue (24 AWG only) 5 = Green (20, 22, 24 AWG)
The SO63 series is immersion resistant, features the TE BiAlloy temperature indication system, and meets the performance requirements of SAE-AS83519
(formerly MIL-S-83519) .

8-49
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Shield Termination

SolderSleeve Shield Terminators (Continued)

Table C. S01/S02 M83519 Thermochromic Temperature Indicator

Series The M83519 (S01 and S02) series terminators contain
a colored thermochromic temperature indicator that
exhibits a distinct color change when surfaces have
reached wetting temperature. This color change gives both
manufacturing and Quality Control an aid in the inspection
of the completed termination.

Cable OD Part No. (MIL Part Number and TE Part No.) by Lead Option
Preinstalled Lead Option*
Jacket OD Shield OD No Preinstalled Lead
20 AWG 22 AWG
Max Min MIL TE MIL TE MIL TE
1.95 [0.075] 0.9 [.035] M83519/1-1 S01-01-R M83519/2-1 S02-01-R M83519/2-6 S02-06-R
2.7[0.105] 1.40 [.055] M83519/1-2 S01-02-R M83519/2-2 S02-02-R M83519/2-7 S02-07-R
4.3 [0.170] 2.15 [.085] M83519/1-3 S01-03-R M83519/2-3 S02-03-R M83519/2-8 S02-08-R
6.0 [0.235] 3.30 [.130] M83519/1-4 S01-04-R M83519/2-4 S02-04-R M83519/2-9 S02-09-R
7.0 [0.275] 4.30 [.170] M83519/1-5 S01-05-R M83519/2-5 S02-05-R M83519/2-10 S02-10-R
Jacket OD Shield OD Preinstalled Lead Option*
Max. Min. 24 AWG 26 AWG
1.95 [0.075] 0.9 [.035] M83519/2-11 S02-11-R M83519/2-16 S02-16-R
2.7 [0.105] 1.40 [.055] M83519/2-12 S02-12-R M83519/2-17 S02-17-R
4.3[0.170] 2.15 [.085] M83519/2-13 S02-13-R M83519/2-18 S02-18-R
6.0 [0.235] 3.30 [.130] M83519/2-14 S02-14-R M83519/2-19 S02-19-R
7.0 [0.275] 4.30 [.170] M83519/2-15 S02-15-R M83519/2-20 S02-20-R
*See Table G for lead description.
M83519 is the qualified product listed in SAE-AS83519 (formerly MIL-S-83519) . The series features a thermochromic temperature indicator to assist in
termination and inspection. The part number is permanently marked on the sleeve.

Table D. S03 Series Thermochromic Temperature Indicator

The S03 series terminators contain a colored ther-
mochromic temperature indicator that exhibits a
distinct color change when surfaces have reached wetting
temperature. This color change gives both Manufacturing
and Quality Control an aid in the inspection of the
completed termination.

Cable OD Part No.

Jacket OD Shield OD Preinstalled Lead Option*
Max. Min. Tin plated Braid Strap Nickel plated Braid Strap
1.95 [0.075] 0.9 [.035] S03-01-R S03-06-R
2.7 [0.105] 1.40 [.055] S03-02-R S03-07-R
4.3 [0.170] 2.15 [.085] S03-03-R S03-08-R
6.0 [0.235] 3.30 [.130] S03-04-R S03-09-R
7.0 [0.275] 4.30 [.170] S03-05-R S03-10-R
*See Table G for lead description.

8-50
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Shield Termination

SolderSleeve Shield Terminators (Continued)

Table E. SO96 Series Thermochromic

(175°C [347°F] rated) Temperature Indicator
The SO96 series terminators contain a colored thermochromic temperature indicator that
exhibits a distinct color change when surfaces have reached wetting temperature. This
color change gives both manufacturing and Quality Control an aid in the inspection of the
completed termination.
Cable OD Part No.
Jacket OD Shield OD No Preinstalled Lead Option*
Max. Min. Preinstalled Lead 22 AWG Braid Strap
1.95 [0.075] 0.9 [.035] SO96-1-00 SO96-1-55-22-90 SO96-1-01
2.7 [0.105] 1.40 [.055] SO96-2-00 SO96-2-55-22-90 SO96-2-01
4.3 [0.170] 2.15 [.085] SO96-3-00 SO96-3-55-22-90 SO96-3-01
6.0 [0.235] 3.30 [.130] SO96-4-00 SO96-4-55-22-90 SO96-4-01
7.0 [0.275] 4.30 [.170] SO96-5-00 SO96-5-55-22-90 SO96-5-01
*See Table G for lead description.
The SO96 series is designed for high-temperature applications with operating temperature requirements up to 200°C [392°F]. This series features a ther-
mochromic temperature indicator and meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) . The solder is Sn96 with RA flux compatible
with nickel-plated shields.

Table F. SO175 Series BiAlloy Temperature Indication System

(175°C [347°F] rated) This system greatly enhances the reliability and repeatability of SO175 series terminators
while reducing installed cost. The temperature indicator ring, encircling the solder preform,
melts to indicate the very minimum amount of heat.
Cable OD Part No.
Jacket OD Shield OD No Preinstalled Lead Option*
Max. Min. Preinstalled Lead 22 AWG Braid Strap
1.95 [0.075] 0.90 [0.035] SO175-1-00 SO175-1-55-22-90 SO175-1-01
2.7 [0.105] 1.40 [0.055] SO175-2-00 SO175-2-55-22-90 SO175-2-01
4.3 [0.170] 2.15 [0.085] SO175-3-00 SO175-3-55-22-90 SO175-3-01
6.0 [0.235] 3.30 [0.130] SO175-4-00 SO175-4-55-22-90 SO175-4-01
7.0 [0.275] 4.30 [0.170] SO175-5-00 SO175-5-55-22-90 SO175-5-01
*See Table H for lead description.

Table G. S200 Series

(200°C [392°F] rated)
BiAlloy Temperature Indication System
This system greatly enhances the reliability and repeatability of S200 series terminators
8

Electrical Interconnect Products

while reducing installed cost. The temperature indicator ring, encircling the solder preform,
melts to indicate the very minimum amount of heat.
Cable OD Part No.
Jacket OD Shield OD No Preinstalled Lead Option*
Max. Min. Preinstalled Lead 22 AWG Braid Strap
1.95 [0.075] 0.90 [0.035] S200-1-00 S200-1-WI-22-9 S200-1-01
2.7 [0.105] 1.40 [0.055] S200-2-00 S200-2-WI-22-9 S200-2-01
4.3 [0.170] 2.15 [0.085] S200-3-00 S200-3-WI-22-9 S200-3-01
6.0 [0.235] 3.30 [0.130] S200-4-00 S200-4-WI-22-9 S200-4-01
7.0 [0.275] 4.30 [0.170] S200-5-00 S200-5-WI-22-9 S200-5-01
*See Table H for lead description.

Table H. Preinstalled Lead Description

Series Lead Type Remarks Plating Stranding Min. Length
S200 M22759/91 MIL-W-22759/91 Silver Stranded 150 (6.00)
M83519, SO63 55A0111 MIL-W-22759/32 Tin Stranded 150 [6.00]
SO96, SO175 55A0813 MIL-W-22759/41 Nickel Stranded 150 [6.00]
SO63, SO96, S03 Braid strap Uninsulated Nickel 40 x 38 AWG 150 [6.00]
B-155 XL polyethylene RoHS Tin Stranded (W2) 150 [6.00]
CWT XL polyethylene UL Listed Tin Stranded (W1) 150 [6.00]
SO63, S03 Braid Strap Uninsulated Tin Stranded 150 [6.00]

8-51
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Shield Termination

SolderSleeve Shield Terminators (Continued)

Product Characteristics Material

Insulation
S200 Radiation-crosslinked, heat-shrinkable, modified fluoropolymer
SO, M83519 Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride
B-155 Radiation-crosslinked, heat-shrinkable polyolefin
Solder and flux
SO63, M83519, S03 Solder: Sn63 Pb37 Flux: ROL1 per ANSI - J - 004 (RMA Flux)
S200, SO96, SO175 series Solder: Sn96 Ag4 Flux: ROM1 per ANSI - J - 004 (RA Flux)
B-155 Solder: SN42Bi58 Flux: ROM1 per ANSI - J - 004 (RA Flux)
Ground lead
B-155 series XL polyethylene
S200 series MIL-C-22759/91 or /87
SO, M83519, SO175 MIL-W-22759/32 or /41
Typical Performance
Voltage drop 2.5 mV
Tensile strength Exceeds strength of ground lead
Dielectric strength 1.0 kV immersed
Temperature rating
B-155 -55°C to 125°C [-67°F to 257°F]
SO63/M83519/S03 -55°C to 150°C [-67°F to 302°F]
SO96/SO175 series -55°C to 175°C [-67°F to 347°F]
S200 -55°C to 200°C [-67°F to 392°F]
Insulation resistance 1000 megohms

Specifications/Approvals Series Agency TE

B-155 — RT-1404
SO63* NAS 1747 RT-1404
M83519** MIL-S-83519/1&/2 RT-1404
SO96*** NAS 1747 RT-1404
SO175 RT-1404
S200 — RT-1404
* Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747,
supplied with BiAlloy temperature indicator.
** Qualified to SAE-AS83519 (formerly MIL-S-83519), supplied with thermochromic temperature indicator.
***Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747, supplied with
thermochromic temperature indicator.

Installation For proper installation of For detailed instructions and recommended reflector
these devices, the correct attachments, refer to the appropriate TE installation
heating tool and reflector procedure:
attachment must be used. Series Procedure
Any one of the following TE
heating tools is recom- B-155 RPIP-824-000
mended: CWT RPIP-655-00-D
■ HL1901E/HL2010E SO63 RCPS-100-70
■ AA-400 Super Heater M83519 (S01/S02) RCPS-100-70
■ CV-1981 SO96 RCPS-100-70
■ MiniRay S03 RCPS-100-70
■ IR-1759 SO175 RCPS-100-70
S200 RCPS-100-71
You will find ordering information for these tools
in section 10.

8-52
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Insulated Terminals and Disconnects

SolderSleeve Shield Terminators (Continued)

Table H. NAS, M83519, and NAS TE D Series NAS

TE Cross-Reference Part No. Part No. Comment
1744-1 D-1744-01
1744-2 D-1744-02
1744-3 D-1744-03
1744-4 D-1744-04
1744-5 D-1744-05
1744-6 D-1744-06
1744-7 D-1744-07
1744-8 D-1744-08
1745-1 D-144-25 Inactive, Use SAE-AS83519/1-1 (formerly MIL-S-83519)
1745-2 D-100-00 Inactive, Use SAE-AS83519/1-2 (formerly MIL-S-83519)
1745-3 D-101-00 Inactive, Use SAE-AS83519/1-3 (formerly MIL-S-83519)
1745-4 D-103-00 Inactive, Use SAE-AS83519/1-5 (formerly MIL-S-83519)
1745-5 D-144-26
1745-6 D-100-31
1745-7 D-101-31
1745-8 D-103-31
1745-9 Obsolete - Use NAS1745-13
1745-10 Obsolete - Use NAS1745-14
1745-11 Obsolete - Use NAS1745-15
1745-12 Obsolete - Use NAS1745-16
1745-13 D-142-83 Inactive, Use SAE-AS83519/1-1 (formerly MIL-S-83519)
1745-14 D-142-50 Inactive, Use SAE-AS83519/1-2(formerly MIL-S-83519)
1745-15 D-142-51 Inactive, Use SAE-AS83519/1-3 (formerly MIL-S-83519)
1745-16 D-142-52 Inactive, Use SAE-AS83519/1-5 (formerly MIL-S-83519)
1745-17 D-107-00 Inactive, Use SAE-AS83519/1-4 (formerly MIL-S-83519)
1745-18 D-104-00
1745-19 D-105-00
1745-20 D-107-31
1745-21 D-104-31
1745-22 D-105-31
1745-23 D-142-56 Inactive, Use SAE-AS83519/1-4 (formerly MIL-S-83519)
1745-24 D-142-65
1745-25 D-142-66
1746-1 D-144-25 Inactive, Use SAE-AS83519/1-1 (formerly MIL-S-83519)
1746-2 D-144-00 Inactive, Use SAE-AS83519/1-2 (formerly MIL-S-83519)
1746-3 D-144-01 Inactive, Use SAE-AS83519/1-3 (formerly MIL-S-83519)
1746-4 D-144-02 Inactive, Use SAE-AS83519/1-5 (formerly MIL-S-83519)
1746-5 D-144-26
1746-6 D-144-03
1746-7 D-144-04

8
1746-8 D-144-05
1746-9 D-144-46 Inactive, Use SAE-AS83519/1-4 (formerly MIL-S-83519)
1746-10 D-144-37
TE TE

Electrical Interconnect Products

Military S01/S02 Series* SO63 Series**
Part No. Part No. Part No.
M83519/1-1 S01-01-R SO63-1-00
M83519/1-2 S01-02-R SO63-2-00
M83519/1-3 S01-03-R SO63-3-00
M83519/1-4 S01-04-R SO63-4-00
M83519/1-5 S01-05-R SO63-5-00
M83519/2-1 S02-01-R SO63-1-55-20-90
M83519/2-2 S02-02-R SO63-2-55-20-90
M83519/2-3 S02-03-R SO63-3-55-20-90
M83519/2-4 S02-04-R SO63-4-55-20-90
M83519/2-5 S02-05-R SO63-5-55-20-90
M83519/2-6 S02-06-R SO63-1-55-22-90
M83519/2-7 S02-07-R SO63-2-55-22-90
M83519/2-8 S02-08-R SO63-3-55-22-90
M83519/2-9 S02-09-R SO63-4-55-22-90
M83519/2-10 S02-10-R SO63-5-55-22-90
M83519/2-11 S02-11-R SO63-1-55-24-90
M83519/2-12 S02-12-R SO63-2-55-24-90
M83519/2-13 S02-13-R SO63-3-55-24-90
M83519/2-14 S02-14-R SO63-4-55-24-90
M83519/2-15 S02-15-R SO63-5-55-24-90
M83519/2-16 S02-16-R SO63-1-55-26-90
M83519/2-17 S02-17-R SO63-2-55-26-90
M83519/2-18 S02-18-R SO63-3-55-26-90
M83519/2-19 S02-19-R SO63-4-55-26-90
M83519/2-20 S02-20-R SO63-5-55-26-90
* QPL listed to SAE-AS83519 (formerly MIL-S-83519)
** Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519)
8-53
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Coaxial Cable Termination

Introduction

TE SolderSleeve coaxial ■ One-piece SolderSleeve With precisely measured

cable terminators allow reli- PCB coaxial cable termi- solder and flux, SolderSleeve
able, easy terminations in a nators, which permit products provide exact
variety of coaxial cable quick, easy, and cost- process control of termina-
applications, including effective terminations of tions. The SolderSleeve
printed circuit boards coaxial cable to printed method means strong
(PCBs). The insulating and circuit boards. connections with the lowest
strain-relieving capabilities ■ RF one-step BNC/TNC possible voltage drop. Small,
of SolderSleeve terminators connectors, which are lightweight SolderSleeve
provide the ideal solution to single-piece assemblies terminators are also the ideal
center-conductor breakage for terminating the center solution for high-density
problems. conductor and the braid packaging problems.
Designed for applications of a broad range of coax-
with temperatures up to ial cables. They are fully
150°C [302°F], the products intermateable with
in this section include: MIL-C-39012C connec-
■ SolderSleeve coaxial tors and are available in
cable terminators, which 50-ohm and 75-ohm ver-
allow reliable, economical sions (refer to pages 8-57
attachment of coaxial to 8-62 for product
cable to connector information).
terminals, printed wiring
assemblies, or solderless
wrap terminals.

8-54
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Coaxial Cable Termination

SolderSleeve Coaxial Cable Terminators

Product Facts
■ Transparent polyvinylidene
fluoride or polyolefin
insulation sleeve provides
encapsulation,
inspectability, strain relief
(eliminates center conductor
breakage), and insulation.
■ Prefluxed solder preform
provides a controlled
soldering process
■ One-piece design provides
easy installation and lower
installed cost
■ Preinstalled termination
leads provide convenience
and ease of installation
Applications Product Selection Process
Used for terminating coaxial 1. Select product series 3. Determine cable RG
cable to component termi- from the product options number or dimensions.
nals, contacts, printed cir- table below. 4. Select part number from
cuit boards, and solderless 2. Select preinstalled lead Table A (B-155, CWT
wrap terminals. type from the table below. series) or Table B (B-
02X/B-04X series) on the
next page.
Product Options
Product Series Max. Operating Temp. Use on Cables Rated (Min) Cable Shield Plating Part No. Selection Table Design
B-155, CWT 125°C [257°F] 85°C [185°F] Tin, copper A 2-pc.
B-02X/B-04X 150°C [302°F] 125°C [257°F] Tin, silver B 1-pc.
D-181 150°C [302°F] 125°C [257°F] Tin, silver C 2-pc.
D-184 125°C [257°F] 85°C [185°F] Tin D 2-pc.

Preinstalled Lead Descriptions

Series Lead Type Plating Stranding AWG Length Color
B-155, CWT
B-021
B-041
B-043
XL polyethelene
M81822/13 (solderless wrap)
M81822/13 (solderless wrap)
M81822/13 (solderless wrap)
Tin
Silver
Silver
Silver
Stranded (W1)
Solid-OFHC
Solid-OFHC
Solid-OFHC
22
24—30
24—30
24—30
150 [6.000]
150 [6.000]
150 [6.000]
150 [6.000]
White (cntr), green (grnd)
White (cntr), blue (grnd)
White (cntr), blue (grnd)
White (cntr), blue (grnd)
8

Electrical Interconnect Products

B-020 55A0111 (MIL-W-22759/32) Tin Stranded 20—30 150 [6.000] White (cntr), blue (grnd)
B-040 55A0111 (MIL-W-22759/32) Tin Stranded 20—30 150 [6.000] White (cntr), blue (grnd)
B-044 55A0111 (MIL-W-22759/32) Tin Stranded 20—30 150 [6.000] White (cntr), blue (grnd)
D-181-12XX 55A0111 (MIL-W-22759/32) Tin Stranded 20—30 150 [6.000] White (cntr), white w/black stripe (grnd)
D-181-22XX 55A0111 (MIL-W-22759/32) Tin Stranded 20—30 150 [6.000] White (cntr), white w/black stripe (grnd)
D-181-32XX 55A0111 (MIL-W-22759/32) Tin Stranded 20—30 150 [6.000] White (cntr), white w/black stripe (grnd)
D-181-18XX M81822/13 Silver Solid 26 – 30 150 [6.000] White (cntr), blue (grnd)
D-181-28XX M81822/13 Silver Solid 26 – 30 150 [6.000] White (cntr), blue (grnd)
D-184 55A0111 (MIL-W-22759/32) Tin Stranded 20 – 26 150 [6.000] White (cntr), white w/black stripe (grnd)

Product Characteristics
Material
Insulation (B-02X/B-04X, D-181, D-184) Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride
Insulation (B-155, CWT series) Radiation-crosslinked, heat-shrinkable polyolefin
Solder and flux (B-02X/B-04X, D-181) Solder: Sn63 Pb37 Flux: ROL1 per ANSI-J-004 (RMA Flux)
Solder and flux (CWT series, D-184) Solder: Sn50 Pb32 Cd18 Flux: ROM1 per ANSI-J-004 (RA Flux)
Solder and flux (B-155) Solder: Sn42Bi58 Flux: ROM1 per ANSI-J-004 (RA Flux)
Typical Performance
Voltage drop 2.0 mV
Tensile strength Exceeds strength of conductor
Available in:
Dielectric strength 2.0 kV
Americas ■
Temperature rating (B-155, CWT, D-184) -55°C to 125°C [-67°F to 257°F]
Europe ■
Temperature rating (B-02X/B-04X, D-181) -55°C to 150°C [-67°F to 302°F]
Asia Pacific ■
Insulation resistance 1000 megohms
8-55
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Coaxial Cable Terminations

SolderSleeve Coaxial Cable Terminators (Continued)

Table A. B-155 Series Dimensions Part No.

Cable RG Number With Preinstalled Lead
Part Numbers Dielectric OD Jacket OD AWG/0.38 mm2 Green/White)
174 0.80–2.30 [.032–.091] 1.30–2.80 [.051–.110] CWT-4174-W122-5/9
58, 122 2.00–2.80 [.079–.110] 2.50–4.40 [.100–.173] CWT-4058-W122-5/9
59 2.80–3.30 [.110–.130] 3.20–6.00 [.125–.235] CWT-4059-W122-5/9

Table B. B-02X/B-04X Part 1: Coaxial Product Group Selection

Series Part Numbers Typical Compatible
Part No. Dimension Range
TE One-Piece
RG Cable Dielectric Conductor
Number Cable Jacket OD (Max.) Shield OD OD OD Coaxial Product
Description Group

RG178, RG404 5030A13XX 3.40 1.30–2.30 0.50–1.70 0.30–0.80

5028A13XX [.134] [.051–.091] [.019–.067] [.011–.032] Group 1

5024A13XX
RG179, RG316 7530A13XX 4.40 1.50–2.80 1.20–2.50 0.30–1.60
Group 2
7526A13XX [.173] [.060–.110] [.047–.100] [.011–.063]
9530A13XX
RG180, RG302, 9527A13XX 6.30 2.40–4.60 1.40–4.30 0.30–2.80
Group 3
RG303 9528A13XX [.248] [.094–.181] [.055–.169] [.011–.110]
Part 2: Product Part Number Selection
One-Piece Preinstalled Preinstalled Wire Size
Coaxial Wire Type 20 22 24 26 28 30
Product Group AWG AWG AWG AWG AWG AWG
Stranded — B-044-22-N B-044-24-N B-044-26-N — —
(M22759)
Group 1
Solid — — B-043-24-N B-043-26-N B-043-28-N B-043-30-N
(M81822)
Stranded B-040-20-N B-040-22-N B-040-24-N B-040-26-N B-040-28-N B-040-30-N
(M22759)
Group 2
Solid — — B-041-24-N B-041-26-N B-041-28-N B-041-30-N
(M81822)
Stranded B-020-20-N B-020-22-N B-020-24-N B-020-26-N — —
(M22759)
Group 3
Solid — — — B-021-26-N — —
(M81822)
1. The B-02X/B-04X series uses a one-piece design to terminate coaxial cables rated at 125°C minimum.
2. Using Part 1 of this table, select the appropriate coaxial product group (1, 2, or 3) based on your RG cable number, TE cable
description, or cable dimensions.
3. Using Part 2 of this table, select the product part number based on the coaxial product group you selected in Part 1 and the appropriate
preinstalled lead type you selected on the previous page.

Table C. D-181 Series Product Dimensions

Product A B C D E F L1 L2 Wire
Part Numbers Name min. min. min. min. min. min. max. max. AWG
D-181-1220-90/9 20
D-181-1222-90/9 22
D-181-1224-90/9 3.7 3.2 2.7 2.4 0.71 2.3 17 21.5 24
∅E min. D-181-1226-90/9 [0.145] [0.125] [0.105] [0.095] [0.028] [0.09] [0.67] [0.85] 26
∅F min.
L1 max. D-181-1826-6/9 26
L2 max.
D-181-1830-6/9 30
∅A min. ∅D min.
D-181-2220-90/9 20
D-181-2222-90/9 22
∅B min. ∅C min.
D-181-2224-90/9 4.5 4 3.45 2.9 1.1 3 17 22.7 24
D-181-2226-90/9 [0.18] [0.16] [0.135] [0.115] [0.045] [0.12] [0.67] [0.895] 26
D-181-2826-6/9 26
D-181-2830-6/9 30
D-181-3220-90/9 20
D-181-3222-90/9 ] 22
D-181-3224-90/9 5.2 4.7 4.45 3.95 1.3 4 17 21.5 24
D-181-3226-90/9 [0.205] [0.185] [0.175] [0.155] [0.055] [0.16] [0.67] [0.85] 26
D-181-3826-6/9 26
D-181-3830-6/9 30

Table D. D-184 Series Product ∅A ∅B

Product Dimensions
∅C ∅D ∅E ∅F L1 L2 Wire
Part Numbers Name min. min. min. min. min. min. max. max. AWG
D-184-1220-90/9 20
D-184-1222-90/9 3.7 3.2 2.7 2.4 0.71 2.3 17 21.5 22
∅E min.
D-184-1224-90/9 [0.145] [0.125] [0.105] [0.095] [0.028] [0.09] [0.67] [0.85] 24
∅F min.
L1 max. D-184-1226-90/9 26
L2 max. D-184-2220-90/9 20
D-184-2222-90/9 4.5 4 3.45 2.9 1.1 3 17 22.7 22
∅A min. ∅D min.
D-184-2224-90/9 [0.18] [0.16] [0.135] [0.115] [0.045] [0.12] [0.67] [0.895] 24
∅B min. ∅C min. D-184-2226-90/9 26
8-56
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Coaxial Cable Termination

SolderSleeve PCB/Coaxial Cable Terminators

Product Facts
■ Provides a completely
shielded, low-resistance,
matched-impedance
termination with very low
VSWR (D-607 series only)
■ Transparent polyvinylidene
fluoride insulation sleeve
provides encapsulation,
inspectability, strain relief,
and insulation
■ Prefluxed solder preform
provides a controlled
soldering process
■ One-piece design offers
easy installation and lower
installed cost
■ Preinstalled PCB
termination body provides
convenience and ease of
installation

Applications Installation Product Selection Process

Used for terminating coaxial For proper installation of 1. Select product series
cable to printed circuit these devices, the correct from the Product Options
boards. heating tool and reflector table below.
attachment must be used. 2. Determine cable RG
Any one of the following TE number or outside diame-
heating tools is recom- ter dimensions.
mended:
3. Select the appropriate
■ HL1910E/HL2010E part number from Table A
■ AA-400 Super Heater (D-607 series) or Table B
■

■
IR-1759 MiniRay
CV-1981 ■
(B-046 series).
For D-607 (matched
impedance) series, deter-
8

Electrical Interconnect Products

Refer to TE installation mine straight or right-
procedure ES-61139 for angle entry to PCB and
detailed instructions and grid pattern, then select
recommended reflector the appropriate part num-
attachments. ber from Table A on the
You will find ordering infor- next page.
mation for these tools in ■ For B-046 (PinPak, or pin
Section 10. to ground) series, deter-
mine hole spacing and
diameter. Refer to Table B
for product selection (see
illustration below for cable
A B C D dimensions).
Available in:
Americas ■
Europe ■
Asia Pacific ■

Product Options
Product Series Typical Application Performance Shield Method Part No. Selection Table
D-607 Matched impedance up to 2.3 GHz Metal body A
B-046 Effective transmission up to 100 MHz Pin to ground B

8-57
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Coaxial Cable Termination

SolderSleeve PCB/Coaxial Cable Terminators (Continued)

Specifications/Approvals

Series TE
D-607 RT-1404
B-046 RT-1404

Table A. D-607 Series

Part Numbers

Cable Dimensions (mm/in) Part No.

Max. Outside Diameter Entry to PCB
RG Cable No.
Jacket Shield Dielectric Straight Right-Angle Straight
grid 5.08 [.200] Grid 5.08 [.200] Grid 2.54 [.100]
174, 178, 179, 1.5–3.55 1.1–3.15 0.60–2.25
316, 404 [.060–.140] [.045–.125] [.025–.090] D-607-09 D-607-10 D-607-40*

Table B. B-046 Series

Part Numbers

Cable Dimensions Part No.

RG Cable No. D Pin Diameter Spacing Between Pins
A B C 5.08 [.200] 6.35 [.250]
Max. 2.54 [.100]
0.30–0.80 0.5–1.7 1.3–2.3 3.4 0.6 [.023] B-046-10-N B-046-12-N
178, 404 B-046-14-N
[.011–.032] [.019–.067] [.050–.091] [.134] 0.8 [.031] B-046-11-N B-046-13-N
0.3–1.6 1.2–2.5 .1.5–2.8 4.4 0.6 [.023] B-046-66-N B-046-16-N
179, 316 B-046-15-N
[.011–.063] [.047–.100] [.060–.110] [.173] 0.8 [.031] B-046-68-N B-046-18-N

Product Characteristics

Material
Insulation Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride
Solder and flux Solder: Sn63 Pb37 Flux: ROL1 per ANSI - J - 004 (RMA flux)
Termination body/pin Copper alloy, solder-plated
Typical Performance
Voltage drop 2.0 mV
Tensile strength Exceeds strength of conductor
Dielectric strength 2.0 kV
Temperature rating -55°C to 150°C [-67°F to 302°F]
Insulation resistance 1000 megohms
Electrical Performance (typical) D-607 Series Only
Frequency VSWR (D-607-09, -40) VSWR (D-607-10)
350 MHz 1.04 max. 1.04 max.
700 MHz 1.05 max. 1.09 max.
2.3 GHz 1.09 max. 1.12 max.

8-58
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Coaxial Cable Termination

RF One-Step BNC/TNC Connectors

Product Facts
■ Easy, quick installation
■ Outstanding cable-retention
force
■ Solder-solder connection
type (center conductor and
braid)
■ One-step termination for
easy, quick installation and
lower installed cost
■ Exceptional cable retention
force to withstand high
vibration and frequent mates
and unmates
■ Fully soldered center
conductor and braid
■ Excellent built-in strain
relief against vibration and
excessive handling
■ Long-term reliability
■ Controlled soldering
termination
■ Use with standard RG/U Applications
cables and TE Cheminax One-Step BNC/TNC con-
cables nectors are single-piece
■ Three product sizes to assemblies for terminating
accommodate a wide range the center conductor and
of cables the braid of a broad range
■ Meets performance
of coaxial cables.
requirements of The connectors are fully
MIL-C-39012 up to 2.8 GHz intermateable with
MIL-C-39012 connectors

8
and are available in 50-ohm
and 75-ohm versions.

Electrical Interconnect Products

Specifications Installation
For proper installation of these devices,
the correct heating tool and reflector
attachment must be used. Refer to TE installation procedure
TE RB-115 Any one of the following TE RPIP-683-00 for detailed instructions.
heating tools is recommended:
• Steinel ® Model HL-2010E-230V
• CV-1981

Available in:
Americas ■
Europe ■
Asia Pacific ■

8-59
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Coaxial Cable Termination

RF One-Step BNC/TNC Connectors (Continued)

Product Options and Part

Numbering System

Connector Style
Dash No. Style Connector Type
RXX - XX - X - XX -XX TNC BNC

24.5 Max. 24.5 max.

[.965] [.965]

-00 Straight plug

33.5 Max. 31.5 max.

[1.32] [1.23]

-01 Right-angle plug 28 [1.09] Male

28 [1.09]

25.4 max. 25.4 Max.

[1.0] [1.0]

-02 Straight bulkhead jack

25.4 max. 25.4 Max.

[1.0] [1.0]

-03 Straight jack

Female
25.4 Max. 25.4 Max.
[1.0] [1.0]

-04 Straight panel jack

4 x M2.5 x 0.45 4 x M2.5 x 0.45

Connector size
L = Large
M = Medium
S = Small

50 = 50 ohms
75 = 75 ohms

D = Nickel-plated brass body, gold-plated brass pin

B = BNC
T = TNC
Example: RBD-50-L-00 is a BNC connector, 50 ohms, large size, with straight plug body.

8-60
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Coaxial Cable Termination

RF One-Step BNC/TNC Connectors (Continued)

Product Characteristics
Solder Transition Center Dielectric Connector
Contact Insulator Body

Insulation Insulation Sleeve

Sleeve Shield and Solder

Material
Gold-plated beryllium copper (female)
Center contact
Gold-plated brass (male)
Dielectric insulator PTFE
Transition Silver-plated brass
Connector body Nickel-plated brass
Solder and flux Sn63Pb37, RMA flux
Braided shield Tin-plated copper wire per ASTM B3
Insulation sleeve Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride, transparent blue
Strain relief/sealing sleeve Radiation-crosslinked, heat-shrinkable modified polyolefin with adhesive, black
Typical Performance
Dielectric withstand voltage 1500 V
Insulation resistance 5000 megohms
Temperature rating -55˚C to 150˚C [-67˚F to 302˚F]
Contact resistance-straight Inner = 1.5 milliohms, outer = 1.0 milliohm
Contact resistance — right-angle Inner = 2.5 milliohms, outer = 1.5 milliohms
Cable retention force 295N (66 lb) to 822N (196 lb)
Voltage rating 500 V RMS
Connector durability 500 mating cycles minimum
Electrical Performance
Nominal impedance 50 and 75 ohms
Frequency range Up to 2.8 GHz

Electrical Interconnect Products

Part Selection Process
1. From Product Options and Part Numbering System on page 8-58, select the connector style you need
(BNC or TNC, plug or jack, male or female contacts).
2. From the tables that follow, find the appropriate table for the connector style you selected.
3. From the appropriate table, select the connector part number based on the RG cable type or
cable part number. For cable types not shown use the cable dimensions.
Note: The cable dimensions in each table are keyed to the diagram below.

D E F G

8-61
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Coaxial Cable Termination

RF One-Step BNC/TNC Connectors (Continued)

Cable Type Cable Dimensions

Impedance Part
D E F G
(ohms) RG Cables Cables No.
(Min.–Max.) (Min.–Max.) (Max.) (Max.)
BNC Straight Plugs, Male Contacts
50 RG-174, RG-178, RG-188, 5026A1311, 5028A1317, 1.50–5.50 0.90–3.00 1.55 0.65
RG-196,RG–316 5030A1317 [.060–.217] [.035–.118] [.060] [.025] RBD-50-S-00

50 RG-58, RG-141, RG-142, 5019D3318, 5021D1331, 3.50–7.00 2.10–5.00 3.00 1.25

RG-303, RG-400 5020A1311 [.138–.276] [.083–.197] [.118] [.050] RBD-50-M-00

50 RG-165, RG-215, RG-213, 5012F3332, 5012A3311 5.00–12.50 4.10–9.50 7.30 2.45

RG-225, RG-214 [.197–.500] [.161–.375] [.287] [.100] RBD-50-L-00

75 RG-179, RG-187 7530A1317 1.50–5.00 5 0.90-3.00 1.55 0.65

[.060–.217] [.035–.118] [.060] [.025] RBD-75-S-00

75 7524A1311, 7528A1317 3.50–7.00 2.10–5.00 3.70 1.25

— [.138–.276] [.083–.197] [.126] [.050] RBD-75-M-00

75 RG-6, RG-11, RG-12, RG-59 5.00–.12.50 4.10–9.50 7.3 2.45

RG-144, RG-216 — [.197–.500] [.161–.375] [.287] [.100] RBD-75-L-00
BNC Right-Angle Plugs, Male Contacts
50 RG-174, RG-178, RG-188, 5026A1311, 5028A1317, 1.50–5.50 0.90–3.00 1.55 0.65
RG-196,RG–316 5030A1317 [.060–.217] [.035–.118] [.060] [.025] RBD-50-S-01

50 RG-58, RG-141, RG-142, 5019D3318, 5021D1331, 3.50–7.00 2.10–5.00 3.00 1.25

RG-303, RG-400 5020A1311 [.138–.276] [.083–.197] [.118] [.050] RBD-50-M-01

50 RG-165, RG-215, RG-213, 5012F3332, 5012A3311 5.00–12.50 4.1–9.50 7.30 2.45

RG-225, RG-214 [.197–.500] [.161–.375] [.287] [.100] RBD-50-L-01

75 RG-179, RG-187 7530A1317 1.50–5.50 0.9-3.00 1.55 0.65

[.060–.217] [.035–.118] [.060] [.025] RBD-75-S-01

75 — 524A1311, 7528A1317 3.50–7.00 2.1–5.00 3.70 1.25

[.138–.276] [.083–.197] [.146] [.050] RBD-75-M-01

75 RG-6, RG-11, RG-12, RG-59 — 5.00–12.50 4.1–9.50 7.30 2.45

RG-144, RG-216 [.197–.500] [.161–.375] [.287] [.100] RBD-75-L-01
BNC Straight Bulkhead Jacks, Female Contacts
50 RG-174, RG-178, RG-188, 5026A1311, 5028A1317, 1.50–5.50 0.90–3.00 1.55 0.65
RG-196,RG–316 5030A1317 [.060–.217] [.035–.118] [.060] [.025] RBD-50-S-02

50 RG-58, RG-141, RG-142, 5019D3318, 5021D1331, 3.50–7.00 2.10–5.00 3.00 1.25

RG-303, RG-400 5020A1311 [.138–.276] [.083–.197] [.118] [.050] RBD-50-M-02

50 RG-165, RG-215, RG-213, 5012F3332, 5012A3311 5.00–12.50 4.10–9.50 7.30 2.45

RG-225, RG-214 [.197–.500] [.161–.375] [.287] [.100] RBD-50-L-02

75 RG-179, RG-187 7530A1317 1.50–5.00 5 0.90-3.00 1.55 0.65

[.060–.217] [.035–.118] [.060] [.025] RBD-75-S-02

75 75 7524A1311, 7528A1317 3.50–7.00 2.10–5.00 3.70 1.25

— [.138–.276] [.083–.197] [.146] [.050] RBD-75-M-02

75 RG-6, RG-11, RG-12, RG-59 — 5.00-12.50 4.10–9.50 7.30 2.45

RG-144, RG-216 [.197–.500] [.161–.375] [.287] [.100] RBD-75-L-02
BNC Straight Jacks, Female Contacts
50 RG-174, RG-178, RG-188, 5026A1311, 5028A1317, 1.50–5.50 0.90–3.00 1.55 0.65
RG-196,RG–316 5030A1317 [.060–.217] [.035–.118] [.060] [.025] RBD-50-S-03

50 RG-58, RG-141, RG-142, 5019D3318, 5021D1331, 3.50–7.00 2.10–5.00 3.00 1.25

RG-303, RG-400 5020A1311 [.138–.276] [.083–.197] [.118] [.050] RBD-50-M-03

50 RG-165, RG-215, RG-213, 5012F3332, 5012A3311 5.00–12.50 4.10–9.50 7.30 2.45

RG-225, RG-214 [.197–.500] [.161–.375] [.287] [.100] RBD-50-L-03

75 RG-179, RG-187 7530A1317 1.50–5.50 0.90–3.00 1.55 0.65

[.060–.217] [.035–.118] [.060] [.025] RBD-75-S-03

75 — 75 7524A1311, 7528A1317 3.50–7.00 2.10–5.00 3.70 1.25

[.138–.276] [.083–.197] [.146] [.050] RBD-75-M-03

75 RG-6, RG-11, RG-12, RG-59 — 5.00–12.50 4.10–9.50 7.30 2.45

RG-144, RG-216 [.197–.500] [.161–.375] [.287] [.100] RBD-75-L-03
BNC Straight Panel Jacks, Female Contacts
50 RG-174, RG-178, RG-188, 5026A1311, 5028A1317, 1.50–5.50 0.90–3.00 1.55 0.65
RG-196,RG–316 5030A1317 [.060–.217] [.035–.118] [.060] [.025] RBD-50-S-04

50 RG-58, RG-141, RG-142, 5019D3318, 5021D1331, 3.50–7.00 2.10–5.00 3.00 1.25

RG-303, RG-400 5020A1311 [.138–.276] [.083–.197] [.118] [.050] RBD-50-M-04

50 RG-165, RG-215, RG-213, 5012F3332, 5012A3311 5.00–12.50 4.10–9.50 7.30 2.45

RG-225, RG-214 [.197–.500] [.161–.375] [.287] [.100] RBD-50-L-04

75 RG-179, RG-187 7530A1317 1.50–5.50 0.90–3.00 1.55 0.65

[.060–.217] [.035–.118] [.060] [.025] RBD-75-S-04

75 7524A1311, 7528A1317 3.50–7.00 2.10–5.00 3.70 1.25

— [.138–.276] [.083–.197] [.146] [.050] RBD-75-M-04

75 RG-6, RG-11, RG-12, RG-59 5.00–12.50 4.10–9.5o 7.30 2.45

RG-144, RG-216 — [.197–.500] [.161–.375] [.287] [.100] RBD-75-L-04

8-62
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Coaxial Cable Termination

RF One-Step BNC/TNC Connectors (Continued)

TNC Coaxial Connectors

Cable Type Cable Dimensions
Impedance Part
D E F G
(ohms) RG Cables Cables No.
(Min.–Max.) (Min.–Max.) (Max.) (Max.)
TNC Straight Plugs, Male Contacts
50 RG-174, RG-178, RG-188, 5026A1311, 5028A1317, 1.50–5.50 0.90–3.00 1.55 0.65
RG-196,RG–316 5030A1317 [.060–.217] [.035–.118] [.060] [.025] RTD-50-S-00

50 RG-58, RG-141, RG-142, 5019D3318, 5021D1331, 3.50–7.00 2.10–5.00 3.00 1.25

RG-303, RG-400 5020A1311 [.138–.276] [.083–.197] [.118] [.050] RTD-50-M-00

50 RG-165, RG-215, RG-213, 5012F3332, 5012A3311 5.00–12.50 4.10–9.50 7.30 2.45

RG-225, RG-214 [.197–.500] [.161–.375] [.287] [.100] RTD-50-L-00

75 RG-179, RG-187 7530A1317 1.50–5.50 0.90-3.00 1.55 0.65

[.060–.217] [.035–.118] [.060] [.025] RTD-75-S-00

75 — 7524A1311, 7528A1317 3.50–7.00 2.10–5.00 3.70 1.25

[.138–.276] [.083–.197] [.146] [.050] RTD-75-M-00

75 RG-6, RG-11, RG-12, RG-59 — 5.00–12.50 4.10–9.50 7.30 2.45

RG-144, RG-216 [.197–.500] [.161–.375] [.287] [.100] RTD-75-L-00
TNC Straight Jacks, Female Contacts
50 RG-174, RG-178, RG-188, 5026A1311, 5028A1317, 1.5–5.5 0.9–3.0 1.55 0.65
RG-196,RG–316 5030A1317 [.060–.217] [.035–.118] [.060] [.025] RTD-50-S-03

50 RG-58, RG-141, RG-142, 5019D3318, 5021D1331, 3.5–7.0 2.1–5.0 3.0 1.25

RG-303, RG-400 5020A1311 [.138–.276] [.083–.197] [.118] [.050] RTD-50-M-03

50 RG-165, RG-215, RG-213, 5012F3332, 5012A3311 5.0–12.5 4.1–9.5 7.3 2.45

RG-225, RG-214 [.197–.500] [.161–.375] [.287] [.100] RTD-50-L-03

75 RG-179, RG-187 7530A1317 1.5–5.5 0.9–3.0 1.55 0.65

[.060–.217] [.035–.118] [.060] [.025] RTD-75-S-03

75 — 7524A1311, 7528A1317 3.5–7.0 2.1–5.0 3.7 1.25

[.138–.276] [.083–.197] [.146] [.050] RTD-75-M-03

75 RG-6, RG-11, RG-12, RG-59 — 5.0–12.5 4.1–9.5 7.3 2.45

RG-144, RG-216 [.197–.500] [.161–.375] [.287] [.100] RTD-75-L-03
TNC Straight Panel Jacks, Female Contacts
50 RG-174, RG-178, RG-188, 5026A1311, 5028A1317, 1.5–5.5 0.9–3.0 1.55 0.65
RG-196,RG–316 5030A1317 [.060–.217] [.035–.118] [.060] [.025] RTD-50-S-04

50 RG-58, RG-141, RG-142, 5019D3318, 5021D1331, 3.5–7.0 2.1–5.0 3.0 1.25

RG-303, RG-400 5020A1311 [.138–.276] [.083–.197] [.118] [.050] RTD-50-M-04

50 RG-165, RG-215, RG-213, 5012F3332, 5012A3311 5.0–12.5 4.1–9.5 7.3 2.45

RG-225, RG-214 [.197–.500] [.161–.375] [.287] [.100] RTD-50-L-04

75 RG-179, RG-187 7530A1317 1.5–5.5 0.9–3.0 1.55 0.65

[.060–.217] [.035–.118] [.060] [.025] RTD-75-S-04

75 — 7524A1311, 7528A1317 3.5–7.0 2.1–5.0 3.7 1.25

[.138–.276] [.083–.197] [.146] [.050] RTD-75-M-04

75 RG-6, RG-11, RG-12, RG-59

RG-144, RG-216
— 5.0–12.5
[.197–.500]
4.1–9.5
[.161–.375]
7.3
[.287]
2.45
[.100] RTD-75-L-04
8

Electrical Interconnect Products

8-63
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Coaxial Cable Termination

RF One-Step BNC/TNC Connectors (Continued)

TNC Coaxial Connectors

Panel thickness: 3.2 [.125] max.
RBD-XX-X-04 RBD-XX-X -02
RTD-XX-X-04 RTD-XX-X -02
12.7 [.5] 20.5 [.8] min.
= =
12 [.47]
12.7 = ∅11.2 [.44]
[.5] = ∅3 [.12]

18 [.7] min. ∅12.9 [.51]

Cable Type Cable Dimensions

Impedance Part
D E F G
(ohms) RG Cables Cables No.
(Min.–Max.) (Min.–Max.) (Max.) (Max.)
TNC Straight Bulkhead Jacks, Female Contacts
50 RG-174, RG-178, RG-188, 5026A1311, 5028A1317, 1.50–5.50 0.90–3.00 1.55 0.65
RG-196,RG–316 5030A1317 [.060–.217] [.035–.118] [.060] [.025] RTD-50-S-02

50 RG-58, RG-141, RG-142, 5019D3318, 5021D1331, 3.5–7.0 2.10–5.00 3.00 1.25

RG-303, RG-400 5020A1311 [.138–.276] [.083–.197] [.118] [.050] RTD-50-M-02

50 RG-165, RG-215, RG-213, 5012F3332, 5012A3311 5.0–12.5 4.10–9.50 7.30 2.45

RG-225, RG-214 [.197–.500] [.161–.375] [.287] [.100] RTD-50-L-02

75 RG-179, RG-187 7530A1317 1.5–5.5 0.90–3.00 1.55 0.65

[.060–.217] [.035–.118] [.060] [.025] RTD-75-S-02

75 — 7524A1311, 7528A1317 3.5–7.0 2.10–5.00 3.70 1.25

[.138–.276] [.083–.197] [.146] [.050] RTD-75-M-02

75 RG-6, RG-11, RG-12, RG-59 — 5.0–12.5 4.10–9.50 7.30 2.45

RG-144, RG-216 [.197–.500] [.161–.375] [.287] [.100] RTD-75-L-02
TNC Right-Angle Plugs, Male Contacts
50 RG-174, RG-178, RG-188, 5026A1311, 5028A1317, 1.50–5.50 0.90–3.00 1.55 0.65
RG-196,RG–316 5030A1317 [.060–.217] [.035–.118] [.060] [.025] RTD-50-S-01

50 RG-58, RG-141, RG-142, 5019D3318, 5021D1331, 3.50–7.00 2.10–5.00 3.00 1.25

RG-303, RG-400 5020A1311 [.138–.276] [.083–.197] [.118] [.050] RTD-50-M-01

50 RG-165, RG-215, RG-213, 5012F3332, 5012A3311 5.00–12.50 4.10–9.50 7.30 2.45

RG-225, RG-214 [.197–.500] [.161–.375] [.287] [.100] RTD-50-L-01

75 RG-179, RG-187 7530A1317 1.50–5.50 0.90–3.00 1.55 0.65

[.060–.217] [.035–.118] [.060] [.025] RTD-75-S-01

75 — 7524A1311, 7528A1317 3.50–7.00 2.10–5.00 3.70 1.25

[.138–.276] [.083–.197] [.146] [.050] RTD-75-M-01

75 RG-6, RG-11, RG-12, RG-59 — 5.0–12.5 4.10–9.50 7.30 2.45

RG-144, RG-216 [.197–.500] [.161–.375] [.287] [.100] RTD-75-L-01

8-64
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Cable-to-Cable Splicing

Introduction

The question is, how to SolderShield cable-to-cable

meet growing performance splice kits, designed for
requirements for shielded single-conductor or multi-
cable system fabrication conductor shielded cables,
and maintenance while are ideal for fabrication/
minimizing electromagnetic repair/rework while restoring
interference (EMI). The the electrical integrity of
answer is TE SolderShield the cable.
cable splices. SolderShield SolderShield devices
devices are one-piece perform even in demanding
products consisting of a environments. They are
flux-coated, solder-impreg- reliable, versatile, and easy
nated copper shield braid to install.
encased in a heat-shrink-
able insulation sleeve.

Electrical Interconnect Products

8-65
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Cable-to-Cable Splicing

SolderShield Shielded and Coaxial Cable Splices

Product Facts
■ Flux-coated, solder-
impregnated copper shield
braid encased in a
transparent heat-shrinkable
insulation sleeve provides a
controlled soldering
process, encapsulation,
inspectability, strain relief,
and insulation
■ One-piece design provides
easy installation and lower
installed cost
■ Circumferential (360°)
shielding results in EMI
protection and shield
continuity equal to or better
than the original cable
■ Conductor splices are made
using MiniSeal crimp
products, which are
recognized by MIL-S-81824
and MIL-W-5088

Applications Product Selection Process Refer to TE installation

Used for splicing a wide For splicing multiconductor procedure RCPS-150-02
range of cables, including cables refer to Table A. (D-150 series) and
coaxial and multiconductor RPIP-699-00 (B-202 series)
For splicing coaxial cables for detailed instructions and
cables. refer to Table B. recommended reflector
SolderShield devices can attachment.
be used to repair or splice Installation
shielded or coaxial cables. You will find ordering infor-
For proper installation of
These products consist of mation for most of these
these devices, the correct
a MiniSeal crimp splice tools in Section 10.
heating tool and reflector
plus a flux-coated, solder- attachment must be used.
impregnated copper shield Any one of the following
encased in a heat-shrinkable TE heating tools is recom-
sealing sleeve, for splicing mended:
the shields. SolderShield
■ HL1910E/HL2010E
kits terminate single- or
multiple-conductor cables, ■ IR-1759 MiniRay
eliminate EMI problems at ■ CV-1981
the splice, and provide
strain relief for the cable.

Specifications/Approvals
Series Military TE
US: M81824 (conductor splice only)
D-150 RT-1404
UK: RAF AP 1130-2008-1

Available in:
Americas ■
Europe ■
Asia Pacific ■

8-66
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Cable-to-Cable Splicing

SolderShield Shielded and Coaxial Cable Splices (Continued)

Table A. Multiconductor SolderShield Splice Crimp Splice

Cable Splices L1
Each SolderShield part L3 L2
consists of a SolderShield
splice and one or more I.D.
conductor splices. Refer to
information below for
description and numbers of
conductor splices.

SolderShield Product Dimensions

Conductor Splice
Part No. Dimensions
Size Range Color Quantity
Tin Plated Nickel Plated L1 L2 L3 ID CMA [mm2] Code Per Kit
Max. Nom. Min. Min. Min.–Max.
D-150-0168 D-150-0228 80.50 50.00 10.20 3.00 304–1510 Red 1
[3.17] [1.97] [.400] [.118] [0.15–0.75]
D-150-0169 D-150-0229 80.50 50.00 10.20 4.00 779–2680 Blue 1
[3.17] [1.97] [.400] [.157] [0.39–1.34]
D-150-0170 D-150-0230 80.50 50.00 10.20 5.00 1900–6755 Yellow 1
[3.17] [1.97] [.400] [.197] [0.95–3.37]
D-150-0174 D-150-0231 10.60 75.00 10.20 4.00 304–1510 Red 2
[4.17] [2.95] [.400] [.157] [0.15–0.75]
D-150-0175 D-150-0232 10.60 75.00 10.20 5.00 779–2680 Blue 2
[4.17] [2.95] [.400] [.197] [0.39–1.34]
D-150-0176 D-150-0233 10.60 75.00 10.20 6.00 1900–6755 Yellow 2
[4.17] [2.95] [.400] [.236] [0.95–3.37]
D-150-0177 D-150-0234 10.60 75.00 10.20 9.00 304–1510 Yellow 2
[4.17] [2.95] [.400] [.356] [0.15–0.75]
D-150-0178 D-150-0235 10.60 75.00 10.20 4.00 304–1510 Red 4
[4.17] [2.95] [.400] [.157 ] [0.15–0.75]
D-150-0179 D-150-0236 10.60 75.00 10.20 5.00 779–2680 Red 4
[4.17] [2.95] [.400] [.197] [0.39–1.34]
D-150-0180 D-150-0237 10.60 75.00 10.20 6.00 1900–6755 Blue 4
[4.17] [2.95] [.400] [.236] [0.95–3.37]
D-150-0181 D-150-0238 10.60 75.00 10.20 9.00 1900–6755 Yellow 4
[4.17] [2.95] [.400] [.353] [0.95–3.37]
Note: The SolderShield splice kits listed in this table are for 1:1 cable splices. The kits can be used on cables with tin-, silver-, and nickel-plated copper conduc-
tors. All the kits have environmental-sealing capability. The cable temperature rating must be 125°C minimum.
To find the splice kit part number for your application:
1. Determine the number of conductors in the cable to be spliced.
2. Determine the gauge of each conductor or the maximum jacket OD.
3. Determine the conductor plating.
4. Select the appropriate part number from the table above.
8

Electrical Interconnect Products

8-67
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Cable-to-Cable Splicing

SolderShield Shielded and Coaxial Cable Splices (Continued)

Table B. Coaxial Cable

Splices SolderShield Splice Crimp Splice
Each SolderShield part
consists of a SolderShield L1

splice and one or more L3 L2

conductor splices. Refer to
information below for I.D.
description and numbers
of conductor splices.

Conductor Part SolderShield Dimensions

RG Cable No. Cable Description Splice Qty/Kit No. L1 Max L2 Min ID Min
8A, 9B, 11 5012A3311
13, 26, 31 5012E1339
115, 144, 149 7518A1311 80.50 50.00 12.00
1 D-150-0214
165, 213, 214 — [3.170] [1.970] [.472]
216, 235, 391 —
393, 397 —
178, 196, 5028A1317
179, 187, 188, 7528A1317 80.50 50.00 3.00
1 D-150-0094 [3.170] [1.970] [.118]
316, 404, M17/138-00001, 5030A1317
M17/136-00001 7530A1317
180, 195 5024A1311
M17/137-00001 7526A1311 80.50 50.00 4.00
1 D-150-0095 [3.170] [1.970] [.157]
M17/139-00001 9527A1318
— 9530E1014
124, 140, 141 5020A1311
159, 302, 303 5022A1311
1 D-150-0096 80.50 50.00 5.00
— 7522A1311 [3.170 ] [1.970] [.236]
— 7523D1331
— 7524A1311
29, 30, 55B 5019D3318
56.00 23.00 7.00
58, 223 5021D1331 1 B-202-81* [2.200] [.900] [.275]
— 5022A1311
59, 62, 71 7523D1331
56.00 23.00 7.00
— 7524A1311 1 B-202-82* [2.200 ] [.900] [.275]
— 9524A1311
*These kits use solder to terminate the center conductors. All other kits use crimp.
All kits are for one-to-one coaxial cable splices, and all kits have environmental sealing capability. Each kit contains products to splice conductors, build up
dielectric, splice the shield, and provide insulation.

8-68
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Cable-to-Cable Splicing

SolderShield Shielded and Coaxial Cable Splices (Continued)

Product Characteristics

Materials
Insulation sleeve Radiation-crosslinked polyvinylidene fluoride
Meltable inserts Fluorocarbon-based thermoplastic
MiniSeal crimp splice Base metal: Copper alloy C10200 per ASTM B75
Plating: Tin per MIL-T-10727 or nickel per QQ-N-290
SolderShield shield splice Base metal: Tin-plated copper wire braid per ASTM B3
Solder and flux coating: Type Sn63 Pb37. Flux: ROM1 per ANSI - J - STD - 004 (RA flux)
Parameter Test Method Requirement
Electromechanical Performance
Dielectric strength (shield connection) — No breakdown or arcing at 1000 Vac (RMS)
Dielectric strength (conductor connection) — 2.5 kV
Voltage drop MIL-S-81824 Less than 2.0-millivolt increase
Insulation resistance (shield connection) — 1000 megohms minimum at 500 Vdc
Insulation resistance (conductor connection) — 5000 megohms
Tensile strength for MiniSeal MIL-S-81824 Exceed yield strength (pounds) of wire.
Tensile strength for SolderShield MIL-S-81824 75% of strength (pounds) of unspliced cable
Temperature rating — -55°C to 150°C [-67°F to 302°F]
Environmental Resistance
Salt spray MIL-STD-202 M101 Meet voltage drop requirement.
Heat aging 750 hours at 150°C [302°F] Meet all electromechanical requirements.
Temperature cycling MIL-STD-202 M107C Meet all electromechanical requirements.
Altitude immersion Immersion at 22,860m [75,000 ft] Meet insulation-resistance requirement.
Corrosion resistance — No evidence of corrosion after testing in accordance
with MIL-STD-202, Method 101, Test Condition A

Electrical Interconnect Products

8-69
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Shielded Contacts

Introduction

TE SolderTacts shielded With TE’s controlled soldering

contacts are designed to technology, the connections
provide reliable, one-piece typically exceed the strength
solder terminations for use of the wire. Transparent
with circular and rectangular insulation and inspection
connectors. These con- windows permit fully
trolled soldering contacts inspectable terminations.
help speed installation and SolderTacts products are
reduce installed costs while available to terminate coaxial
eliminating the variables cable and twisted wire
associated with hard-to- pairs in both military and
handle crimped terminations. commercial applications.

8-70
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Shielded Contacts

SolderTacts Shielded One-Piece Solder Contacts

Product Facts
■ Reliable one-piece solder
contacts: through-connector
shielding reduces cross-
talk, and improves signal
transmission
■ One-step installation
■ Solder joints are strong and
reliable
■ Terminations are fully
inspectable
■ Termination for coax cables,
shielded wires, twisted
pairs, triaxial cables, for a
variety of commercial and
military connectors

Applications
One-piece controlled-sol- cable is carried through the aerospace, instrumentation
dering SolderTacts contacts connector to eliminate and computers. SolderTacts
connectors are designed to separate pins, help reduce products are compatible
terminate coaxial cables, cross talk, and improve with most standard connec-
shielded wires, and twisted shielding effectiveness and tor cavities. SolderTacts
pairs faster and more reli- signal transmission. contacts are intermateable
ably than any other method.
SolderTacts contacts elimi-
nate the variables associat-
SolderTacts contacts pro-
vide simultaneous electrical
connection and strain relief.
and intermountable with
contacts qualified to the
indicated specification.
8

Electrical Interconnect Products

ed with hard-to-handle Heat-shrinkable tubing SolderTacts shielded
crimping. Their one-step insulations eliminate stress contacts can be terminated
installation accelerates concentration on the wire with standard TE heating
production while reducing within the contact. Because tools. Once terminated,
handling and installed the insulation is transparent they can be installed into
costs. and inspection windows are connector cavities with
Controlled Soldering provided, terminations are standard insertion and
fully inspectable. extraction tools. They are
SolderTacts contacts pro- replaceable without cutting
vide the optimum amount Compatibility and restripping or shorten-
and type of solder and flux The design versatility of ing the cable.
in prefluxed solder preforms SolderTacts contacts makes
to control soldering and them exceptionally well suit-
reduce operator sensitivity. ed to military applications,
The geometry of the coaxial along with commercial

Specifications/Approvals
Available in: Series TE
Americas ■ D-602 D-6002
Europe ■
Asia Pacific ■

8-71
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Shielded Contacts

SolderTacts Shielded One-Piece Solder Contacts (Continued)

Jacket Shield Dielectric Conductor

(JOD) (SOD) (DOD) (COD)

SolderTacts Product Construction, MIL-C-26482 Series

SolderTacts Series:
MIL-C-26482

Contact Cable Diameter TE

Wire
Military SolderTacts Size Polarity Cable Type
JOD SOD DOD COD (AWG)
Specification Part No.
MIS-20067/5-001† 1.78–4.70 1.65–2.79 .76–2.03 .23–.51 24–32 D-602-16 12 S Coaxial
[.070–.185] [.065–.110] [.030–.080] [.009–.020]
MIS-20067/6-001† 1.78–4.70 1.65–2.79 .76–2.03 .23–.51 24–32 D-602-17 12 P Coaxial
[.070–.185] [.065–.110] [.030–.080] [.009–.020]
— 1.52–3.30 1.68–2.13 .91–1.75 .30–.66 24–30 D-602-46 16 P Coaxial
[.060–.130] [.066–.089] [.036–.069] [.012–.026]
— 1.52–3.30 1.68–2.13 .91–1.75 .30–.66 26–32 D-602-47 16 S Coaxial
[.060–.130] [.066–.089] [.036–.069] [.012–.026]
— — — .76–1.24 .28–.79 24–30 D-602-56 16 P Twinax
[.030–.049] [.011–.031]
— — — .76–1.24 .28–.79 24–30 D-602-57 16 S Twinax
[.030–.049] [.011–.031]
†These SolderTacts contacts are on qualified parts list for indicated specification.

Tooling Selection Guide

Engineering Convection
Contact Contact
Standard (Hot Air) Heating Repair
Part Numbers Insertion Removal
(Termination AT-1319 Wand
Tool Tool
Instructions) Adapter
D-602-46/47 ES61137 AT-1319-17 * AD-1525 AD-1526
D-602-56/57 ES61138 — — (M81969/17-04) (M81969/19-08)
D-602-16/17 ES61161 — — — —
*Could be developed.

Note:
AA-400 SuperHeater Compressed Air Heating Tool shown on page 10-2 can be used for installation. Another option is the Steinel® General Purpose Hot-Air
Heating Tool shown on page 10-13.

8-72
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Shielded Contacts

SolderTacts Shielded One-Piece Solder Contacts (Continued)

SolderTacts Series:
MIL-C-28748 Series

Jacket Shield Dielectric Conductor

(JOD) (SOD) (DOD) (COD)

SolderTacts product construction, MIL-C-28748 Series

Contact Cable Diameter TE

Military Wire SolderTacts Size Polarity Cable Type
Specification JOD SOD DOD COD (AWG) Part No.
MIS-20067/2-002a 1.52–3.35 1.68–2.13 .91–1.78 .23–.89 26–32 D-602-44 16 P Coaxial
[.060-.132] [.066-.084] [.036-.070] [.009-.035]
MIS-20067/1-001a 1.52–3.35 1.68–2.13 .91–1.78 .23–.89 26–32 D-602-45 16 S Coaxial
[.060-.132] [.066-.084] [.036-.070] [.009-.035]
MIS-20067/4-001a — — .76–1.24 .28–.79 24–30 D-602-54 16 P Twisted pair
[.030-.049] [.011-.031]
MIS-20067/3-001a — — .76–1.24 .28–.79 24–30 D-602-55 16 S Twisted pair
[.030-.049] [.011-.031]
M39029/79b 1.52–3.35 1.68–2.13 .91–1.68 .30–.66 26–32 D-602-72 16 P Coaxial
[.060-.132] [.066-.084] [.036-.066] [.012-.026]
M39029/80b 1.52–3.35 1.68–2.13 .91–1.68 .30–.66 26–32 D-602-73 16 S Coaxial
[.060-.132] [.066-.084 ] [.036-.066] [.012-.026]
M39029/40b 1.52–3.35 1.68–2.13 .91–1.68 .30–.66 26–32 D-602-76 16 P Coaxial
[.060-.132] [.066-.084 ] [.036-.066] [.012-.026]
M39029/41b 1.52–3.35 1.68–2.13 .91–1.68 .30–.66 26–32 D-602-77 16 S Coaxial
[.060-.132] [.066-.084 ] [.036-.066] [.012-.026]
— — — .76–1.24 .28–.79 24–30 D-602-0126 16 P Twisted pairc
[.030-.049] [.011-.031]
— — — .76–1.24 .28–.79 24–30 D-602-0127 16 S Twisted pairc
[.030-.049] [.011-.031]
— 1.52–3.35 1.68–2.13 .91–1.78 .23–.46 28–32 D-602-0172 16 P Coaxial

8
[.060-.132] [.066-.084 ] [.036-.070] [.009-.018]
MIS-20067/2-001, 003a 1.52–3.35 1.68–2.13 .91–1.78 .23–.46 28–32 D-602-0173 16 S Coaxial
[.060-.132] [.066-.084 ] [.036-.070] [.009-.018]
MIS-20067/8-001a — — 1.40–3.15 .64–1.57 16–20 D-610-09 16 P Power

Electrical Interconnect Products

[.055-.124] [.025-.062]
MIS-20067/7-001a — — 1.40–3.15 .64–1.57 16–20 D-610-10 16 S Power
[.055-.124] [.025-.062]
a These SolderTacts contacts are on the qualified parts list for indicated specification.
b These SolderTacts contacts are intermateable and intermountable with contacts qualified to the indicated specification; they replace crimp-style termination.
c These SolderTacts contacts are designed for twisted-pair cable per MIL-STD-1553B.

8-73
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Shielded Contacts

SolderTacts Shielded One-Piece Solder Contacts (Continued)

Tooling Selection Guide:

MIL-C-28748 Series

Convection (Hot Air) Heating

SolderTacts Part Engineering Standard

AT-1319 Repair
Series No. (Termination Instructions)
Adapter Wand

D-602-44/45 ES61133 AT-1319-14 AD-1480

D-602-0172/0173 ES61240 — —

D-602-54/55 ES61132 — —

D-602-0126/0127 ES61199 — —

748 D-610-09/10 ES61187 AT-1319-15 AD-1571

D-602-72/73 ES61135 AT-1319-18 AD-1486

D-602-76/77 ES61164 AT-1319-20 AD-1554

Contact Contact
SolderTacts Series Special Tools
Insertion Tool Removal Tool
AD-1464
748 AD-1447 AD-1457A (flex tip
* (bushing tool) removal tool)
*Not applicable.

Note:
AA-400 SuperHeater Compressed Air Heating Tool shown on page 10-2 can be used for installation. Another option is the Steinel®
General Purpose Hot-Air Heating Tool shown on page 10-13.

8-74
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Shielded Contacts

SolderTacts Shielded One-Piece Solder Contacts (Continued)

SolderTacts Series: SolderTacts Product Construction, MIL-C-38999 Series

MIL-C-38999, Series I, II,
III, IV Circular Connectors

Jacket Shield Dielectric Conductor

(JOD) (SOD) (DOD) (COD)

Contact United States Cable Diameter TE

Wire
Military Air Force SolderTacts Size Polarity Cable Type
JOD SOD DOD COD (AWG)
Specification Drawing No. Part Number
Series I, III, and IV
M39029/60
a
— 3.81–5.94 3.10–4.32 1.52–3.84 .48–1.09 22–24 D-602-0122 8 P Coaxial
[.150-.234] [.150-.170] [.060-.151] [.019-.043]
M39029/59
a
— 3.81–5.94 3.10–4.32 1.52–3.84 .48–1.09 22–24 D-602-0123 8 S Coaxial
[.150-.234] [.150-.170] [.060-.151] [.019-.043]
M39029/76
a
915304-1 1.27–2.62 1.68–2.13 .91–1.73 .23–.58 26–30 D-602-0140 16 P Coaxial
[.050-.103] [.066-.084] [.036-.068] [.009-.023]
M39029/77
a
915305-1 1.27–2.62 1.68–2.13 .91–1.73 .23–.58 26–30 D-602-0141 16 S Coaxial
[.050-.103] [.066-.084] [.036-.068] [.009-.023]
M39029/76
a
915304-2 — — .64–1.09 .23–.58 26–30 D-602-0142 16 P Twisted pair
[.025-.043] [.009-.023]
M39029/77
a
915305-2 — — .64–1.09 .23–.58 26–30 D-602-0143 16 S Twisted pair
[.025-.043] [.009-.023]
M39029/28
a
915307-1 1.47–3.10 1.68–2.39 1.12–2.03 .48–.89 24–32 D-602-0144 12 P Coaxial
[.058-.122] [.066-.094] [.044-.080] [.019-.035]
M39029/75
a
915308-1 1.47–3.10 1.68–2.39 1.12–2.03 .48–.89 24–32 D-602-0145 12 S Coaxial
[.058-.122] [.066-.094] [.044-.080] [.019-.035]
M39029/28
a
915307-3 — — .74–1.45 .48–.89 22–26 D-602-0146 12 P Twisted pair
[.029-.057] [.019-.035]

8
M39029/75
a
915308-3 — — .74–1.45 .48–.89 22–26 D-602-0147 12 S Twisted pair
[.029-.057] [.019-.035]
M39029/28
a
915307-2 1.90–3.81 2.54–2.97 1.27–2.62 .48–.89 22, 28 D-602-0150 12 P Coaxial
[.075-.150] [.100-.117] [.050-.103] [.019-.035]

Electrical Interconnect Products

M39029/75
a
915308-2 1.90–3.81 2.54–2.97 1.27–2.62 .48–.89 22, 28 D-602-0151 12 S Coaxial
[.075-.150] [.100-.117] [.050-.103] [.019-.035]
— 8340712-OS-01 2.49–3.42 1.68–3.05 .76–1.24 .27–.79 24–26 D-602-1108 8 S Twisted pairb
[.098-.135] [.066-.120] [.030-.049] [.011-.031]
— 8340713-OS-01 2.49–3.42 1.68–3.05 .76–1.24 .27–.79 24–26 D-602-1109 8 P Twisted pairb
[.098-.135] [.066-.120] [.030-.049] [.011-.031]
— — 2.49–3.76 1.68–3.30 .91–1.78 .23–.89 22–26 D-602-1110 8 S Triaxial
[.098-.148] [.066-.130] [.036-.070] [.009-.035]
— — 2.49–3.76 1.68–3.30 .91–1.78 .23–.89 22–26 D-602-1111 8 P Triaxial
[.098-.148] [.066-.130] [.036-.070] [.009-.035]
— 8340712-OL-01 2.49–3.42 1.68–3.05 .76–1.24 .27–.79 24–26 D-602-1112 8 S Twisted pairb
[.098-.135] [.066-.120] [.030-.049] [.011-.031]
— 8340713-OL-01 2.49–3.42 1.68–3.05 .76–1.24 .27–.79 24–26 D-602-1113 8 P Twisted pairb
[.098-.135] [.066-.120] [.030-.049] [.011-.031]
M39029/90
a
8912020-OS-01 3.68 — .64–1.29 .27–.74 24–26 DK-602-0156-N-1 8 P Twinaxialc
[.145 ] Max. [.029-.051] [.011-.029]
M39029/90
a
8912020-DL-01 4.11 — .64–1.29 .27–.74 24–26 DK-602-0156-N-2 8 P Twinaxialc
[.162] Max. [.029-.051] [.011-.029]
a These SolderTacts contacts are intermateable and intermountable with contacts qualified to indicated specification; they replace crimp-style termination.
b These SolderTacts contacts are designed for shielded twisted pair cable per MIL-STD-1553B.
c These SolderTacts contacts are designed for databus contacts per MIL-STD-1553B.

8-75
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Shielded Contacts

SolderTacts Shielded One-Piece Solder Contacts (Continued)

SolderTacts Series:
MIL-C-38999, Series I, II,
III, IV Circular Connectors
(Continued)

Contact United States Cable Diameter (in inches) TE

Wire
Military Air Force SolderTacts Size Polarity Cable Type
JOD SOD DOD COD (AWG)
Specification Drawing No. Part Number
Series I, III, and IV
M39029/90
a
8912020-EL-01 4.50 max. — .74-1.30 .24-.74 24–26 DK-602-0156-N-3 8 P Twinaxialc
[.177] [.029–.051] [.011–.029]
M39029/91
a
8912019-OS-01 3.68 max. — .74-1.30 .24-.74 24–26 DK-602-0157-N-1 8 S Twinaxialc
[.145] [.029–.051] [.011–.029]
M39029/91
a
8912019-DL-01 4.12 max. — .74-1.30 .24-.74 24–26 DK-602-0157-N-2 8 S Twinaxialc
[.162] [.029–.051] [.011–.029]
M39029/91
a
8912019-EL-01 4.50 max. — .74-1.30 .24-.74 24–26 DK-602-0157-N-3 8 S Twinaxialc
[.177] [.029–.051] [.011–.029]
M39029/90
a
8912020-OL-01 4.67 max. — — — 20 DK-602-0169-1 8 P Twinaxialc
[.184]
M39029/91
a
8912019-OL-01 4.67 max. — — — 20 DK-602-0170-1 8 S Twinaxialc
[.184]
Series II
M39029/76
a
915304-1 1.27-2.62 1.68-2.13 .91-1.73 .23-.58 26–30 D-602-0140 16 P Coaxial
[.050–.103] [.066–.084] [.036–.068] [.009–.023]
M39029/77
a
915306-1 1.27-2.62 1.68-2.13 .91-1.73 .23-.58 26–30 D-602-0171 16 S Coaxial
[.050–.103] [.066–.084] [.036–.068] [.009–.023]
M39029/76
a
915304-2 — — .64-1.09 .23-.58 26–30 D-602-0142 16 P Twisted pair
[.025–.043] [.009–.023]
M39029/77
a
915306-2 — — .64-1.07 .23-.58 26–30 D-602-0174 16 S Twisted pair
[.025–.042] [.009–.023]
a These SolderTacts contacts are intermateable and intermountable with contacts qualified to indicated specification; they replace crimp-style termination.
b These SolderTacts contacts are designed for shielded twisted pair cable per MIL-STD-1553B.
c These SolderTacts contacts are designed for databus contacts per MIL-STD-1553B.

Tooling Selection Guide

Engineering Convection
Contact Contact
SolderTacts Part Numbers Standard (Hot Air) Heating Repair
Insertion Removal
Series (D-602-) (Termination AT-1319 Wand
Tool Tool*
Instructions) Adapter
0140/0141 ES61226 AT-1319-78 AD-1565
999 0142/0143 ES61224 — — M81969/8-07 M81869/8-08
or or
Size 16 0171 ES61226 AT-1319-27 AD-1572 M81969/14-03 M81969/14-03
0174 ES61224 — —
0144/0145 ES61206 AT-1319-24 AD-1566
999 M81969/8-09 M81969/8-10
0146/0147 ES61218 — — or or
Size 12
0150/0151 ES61223 — — M81969/14-04 M81969/14-04
0122/0123 ES61179 AT-1319-22 AD-1568
1108/1109 ES61172 —
999 1110/1111 ES61172 M81969/14-06
AT-1319-22 AD-1568 or
Size 8 1112/1113 ES61184 and and —
AT-1319-14 AD-1480 Astro ATBX-2277
0156/0157-X ES61231
0169/0170-X ES61235
*TE does not provide this tool. See connector manufacturer.

Note:
AA-400 SuperHeater Compressed Air Heating Tool shown on page 10-2 can be used for installation. Another option is the Steinel® General Purpose Hot-Air
Heating Tool shown on page 10-13.

8-76
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Shielded Contacts

SolderTacts Shielded One-Piece Solder Contacts (Continued)

SolderTacts Series: SolderTacts Product Construction, Submin Series

Subminiature*

Jacket Shield Dielectric Conductor

(JOD) (SOD) (DOD) (COD)

Cable Diameter

Cable Diameter
SolderTacts Size Polarity Cable Type
JOD SOD DOD COD (AWG)
1.52–2.92 1.85–2.18 .64–1.91 .23–.74
D-602-0278 16 P Coaxial [.060-.115] [.073-.086] [.025-.075] [.009-.029] 24–32
1.52–2.92 1.85–2.18 .64–1.91 .23–.74
D-602-0279 16 S Coaxial 24–32
[.060-.115] [.073-.086] [.025-.075] [.009-.029]
D-602-0288 16 P Twisted pair — — .74–1.40 .23–.74 24–32
[.029-.055] [.009-.029]
D-602-0289 16 S Twisted pair — — .74–1.40 .23–.74 24–32
[.029-.055] [.009-.029]
*These SolderTacts contacts belong to the TE “Subminiature” series of contacts, which are designed for use in commercial connectors.

Electrical Interconnect Products

Tooling Selection Guide

Engineering Convection
Contact Contact
SolderTacts Part Numbers Standard (hot air) Heating Repair Insertion Removal
Series (D-602-) (Termination AT-1319 Wand Tool Tool
Instructions) Adapter
Submin 0278/0279 ES61170 AT-1319-12 AD-1481 * AD-1447
— 0288/0289 ES61414 — — — —
*Not applicable.

Note:
AA-400 SuperHeater Compressed Air Heating Tool shown on page 10-2 can be used for installation. Another option is the Steinel® General Purpose Hot-Air
Heating Tool shown on page 10-13.

8-77
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Shielded Contacts

SolderTacts Shielded One-Piece Solder Contacts (Continued)

SolderTacts Series:
MIL-C-83723

Contact Cable Diameter Wire TE

Military Size Polarity Cable Type
JOD SOD DOD COD (AWG) SolderTacts
Specification*
M39029/74-400 2.39–3.56 1.96–2.49 1.32–2.06 .28–.74 24–32 D-602-0094 12 P Coaxial
[.094-.140] [.077-.098] [.052-.081] [.011-.029]
M39029/73-397 2.39–3.56 1.96–2.49 1.32–2.06 .28–.74 24–32 D-602-0095 12 S Coaxial
[.094-.140] [.077-.098] [.052-.081] [.011-.029]
M39029/74-401 — — .74–1.45 .28–.74 24–32 D-602-0104 12 P Twisted pair
[.029-.057] [.011-.029]
M39029/73-398 — — .74–1.45 .28–.74 24–32 D-602-0105 12 S Twisted pair
[.029-.057] [.011-.029]
M39029/74-399 3.05–3.68 3.10–3.15 2.36–2.67 .28–.74 24–32 D-602-0106 12 P Large coaxial
[.120-.145] [.122-.124] [.093-.105] [.011-.029]
M39029/73-396 3.05–3.68 3.10–3.15 2.36–2.67 .28–.74 24–32 D-602-0107 12 S Large coaxial
[.120-.145] [.122-.124] [.093-.105] [.011-.029]
* These SolderTacts contacts are on qualified parts list for indicated specification.

Tooling Selection Guide

Engineering Convection
TE Contact Contact
Standard (Hot Air) Heating Repair Special
SolderTacts Insertion Removal
(Termination AT-1319 Wand Tools
Part Number Tool Tool
Instructions) Adapter
D-602-0094/0095 ES61128 AT-1319-19 AD-1494 AD-1527 AD-1527 AD-1496
D-602-0106/0107 ES61134 Rev. D Rev. C (M81969/14-04) (M81969/14-04) (twisted)
D-602-0104/0105 ES61129 — — — — —
Note:
AA-400 SuperHeater Compressed Air Heating Tool shown on page 10-2 can be used for installation. Another option is the Steinel® General Purpose Hot-Air
Heating Tool shown on page 10-13.

SolderTacts Series:
DOD-C-83527

SolderTacts Contact Military

Size Polarity Cable Type
Reference Specification
D-602-0185 16 socket Coaxial —
D-602-0094 12 pin Coaxial M39029/74
D-602-0093* 12 socket Coaxial M39029/73
D-602-0106 12 pin Coax (large) M39029/74
D-602-0189* 12 socket Coax (large) M39029/73
*These SolderTacts contacts are intermateable with M39029/73, but are not on QPL.

SolderTacts Series:
DOD-C-83527
(data bus contacts)**

SolderTacts Contact Military

Size Polarity Cable Type
Reference Specification
D-602-0186 8 pin Twisted pair M39029/96
D-602-0187 8 socket Twisted pair M39029/95
DK-602-0186-2 8 pin Sh. twisted pair M39029/96
DK-602-0187-2 8 socket Sh. twisted pair M39029/95
** These SolderTacts contacts are designed for shielded twisted pair cable per MIL-STD-1553B.

8-78
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Shielded Contacts

SolderTacts Shielded One-Piece Solder Contacts (Continued)

SolderTacts Series:
Grommets SolderTacts
Size Polarity
Reference
D-600-0071 — For shielded twisted pair
D-600-0116 For size 8 DOD-C-83527 series —
Performance D-600-0125 For size 8 MIL-C-38999 series, for twisted pair —
The performance of
SolderTacts contacts is
defined by the applicable
TE specification control
drawing (SCD) and TE
Specification D-6002.
Products on qualified
product lists meet the
requirements of the base
specification.
Termination
Termination of SolderTacts
contacts is defined in the
appropriate TE Engineering
Standard. To obtain a copy,
contact TE.

Electrical Interconnect Products

8-79
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Introduction

The full line of TE data bus MIL-STD-1553B data bus

products offers a complete components are also
system of interconnection specified in the Air Force
hardware for all MIL-STD- drawings listed in Air Force
1553B multiplexing needs. Drawing 8340707.
Available components TE also supplies complete
include: data bus networks in
■ Couplers (micro's, boxes, accordance with customer
flat packs) harness drawings. Using
factory-built harnesses
■ Data bus cables eliminates unnecessary
■ Triax connectors and splices and connectors,
contacts with strain relief reducing the cost and
increasing the reliability of
■ One-piece triaxial con- the networks. Factory-built
tacts for MIL-C-38999 harnesses are pre-tested
connectors (size 8 cavity) and ready for installation.
■ Bus and stub terminators
■ Cable marker sleeves
(TMS)
■ Lightweight couplers
■ Space components
■ Harness design
(HarnWare software)
All TE brand data bus
components offer:
■ High packaging density
and weight savings
■ Design flexibility
■ High performance
(to 150°C [302°F] rating)

8-80
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Cables

Product Facts
■ Light weight
■ Highly flexible
■ Flame resistant
■ Chemical resistant to all
aircraft fluids
■ Solder iron resistant
■ Defined shielding
performance

Applications
TE manufactures a line of
SPEC 55 data bus cables
that meet or exceed the
performance requirements
of MIL-STD-1553B.
SPEC 55 insulation is a
high-temperature, radiation-
crosslinked, modified ETFE
8

Electrical Interconnect Products

material that can be used in
wire constructions rated up
to 200°C [392°F].

Note: TE will build harnesses with

any customer specified cables
and/or connectors.

8-81
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Cables (Continued)

Specifications/Approvals Series Military

SPEC 55 insulation MIL-AS27500/32–/35
MIL-AS27500/41–/46

Product Selection Cable Type Part No.

24 AWG Single Optimized Shield 10612

24 AWG Double Optimized Shield 10613

24 AWG EMP Hardened 10614

8-82
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

In-Line Microcouplers: One- and Two-Stub

Product Facts
■ Environmental sealing
■ No connectors
■ Very small size
■ Light weight (1 stub: 10 g
max.; 2 stubs: 15 g max.)
■ In-line profile that makes
wire bundle mounting
possible
■ 360° continuous low-
impedance cable-shield
terminations
■ Reliable solder termination
of all components
■ Potted circuit elements for
maximum durability and in-
use reliability
■ Ease of installation
■ Altitude immersion
resistance
■ Optional eyelet
configurations for bulkhead
mounting
■ Mean time between failures
> 1,000,000 hours

Electrical Interconnect Products

Applications
The low-profile configuration hardened versions. They
of these couplers enables are also available assem-
avionics system designers bled with other components
to plan for optimum coupler into a complete data bus
locations. Microcouplers are harness.
supplied with SPEC 55 data
bus cables, including EMP-

Specifications/Approvals Series Military TE

D-500-04 MIL-STD-1553B D-6020

Available in:
Americas ■
Europe ■
Asia Pacific ■

8-83
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

In-Line Microcouplers: One- and Two-Stub (Continued)

Product Selection Single Stub Double Stub

D-500-0455-1-YYY-ZZZ D-500-0455-2-YYY-ZZZ

D-500-0465-1-YYY-ZZZ D-500-0465-2-YYY-ZZZ

D-500-0456-1-YYY-ZZZ D-500-0456-2-YYY-ZZZ

D-500-0466-1-YYY-ZZZ D-500-0466-2-YYY-ZZZ

D-500-0457-1-YYY-ZZZ D-500-0457-2-YYY-ZZZ

D-500-0467-1-YYY-ZZZ D-500-0467-2-YYY-ZZZ

D-500-0458-1-YYY-ZZZ D-500-0458-2-YYY-ZZZ

D-500-0468-1-YYY-ZZZ D-500-0468-2-YYY-ZZZ

Note:
1. Bus cable
2. Stub cable

8-84
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

In-Line Microcouplers: One- and Two-Stub (Continued)

Microcoupler Part D-500-04 W W - X- YYY - ZZZ

Numbering System
Standard Cable Length
012 = 12 in (1 ft)
078 = 78 in (6.5 ft)
079 = 79 in (2 m)
120 = 120 in (10 ft)
236 = 236 in (6 m)
240 = 240 in (20 ft)

Cable Type
612 = 10612 (24 AWG single optimized shield )
613 = 10613 (24 AWG double optimized shield)
614 = 10614 (24 AWG EMP hardened)

Number of Stubs
1 or 2

Design
5 = Without internal terminator
6 = Same as 5 but with reverse bus
7 = With internal terminator
8 = Same as 7 but with reverse bus

Boot
5 = Without mounting eyelet
6 = With mounting eyelet

Electrical Interconnect Products

8-85
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Ultra Lightweight In-Line Microcouplers 1- Through 6-Stub

Product Facts
■ Environmental sealing
■ No connectors
■ Very small size
■ Ultra Light weight
(1 stub: 6.5 g max.; 2 stubs:
9.5 g max.)
■ In-line profile that makes
wire bundle mounting
possible
■ 360° continuous low-
impedance cable-shield
terminations
■ Reliable solder termination
of all components
■ Potted circuit elements for
maximum durability and
in-use reliability
■ Ease of installation
■ Altitude immersion
resistance
■ Mean time between failures
> 1,000,000 hours

Applications
Building on over 20 years of These couplers offer the Combined with TE 24 AWG
experience and continuous same high performance or 26 AWG data bus
improvement in data bus, and reliability as current cables, these ultra light
including pioneering in-line microcouplers, but their couplers allow designers to
microcouplers, TE intro- weight is further reduced. significantly reduce weight.
duces a new family of They are available in They are also available
ultra light-weight In-line configurations up to 6-stub, assembled with other
micro-couplers, available and to minimize weight; customer specified
in 1- through 6-stub config- there is no option with a components into a
urations. mounting eyelet. complete factory-built and
tested data bus harness.

Specifications/approvals
Series Military TE
D-500-L4xx MIL-STD-1553B D-6020 (same as current microcouplers)

Available in:
Americas ■
Europe ■
Asia Pacific ■

8-86
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Ultra Lightweight In-Line Microcouplers 1- Through 6-Stub (Continued)

Lightweight In-Line
Couplers Part Numbering
System

D-500-L4 5 W -X -YYY -ZZZ

Cable Length
012 = 12 in 079 = 79 in 236 = 236 in
078 = 78 in 120 = 120 in 240 = 240 in

Cable Type
612 = 10612 (24 AWG single optimized shield)
613 = 10613 (24 AWG double optimized shield)
614 = 10614 (24 AWG EMP hardened)

Number of Stubs
1, 2, 3, 4, 5 or 6

Design
5 = Without internal terminator
6 = Same as 5 but with reverse bus
7 = With internal terminator
8 = Same as 7 but with reverse bus

Style
5 = Without eyelet

Electrical Interconnect Products

8-87
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Ultra Lightweight In-Line Microcouplers 1- Through 6-Stub (Continued)

Product Selection

D-500-L455-X-YYY-ZZZ D-500-L456-X-YYY-ZZZ
End View End View End View End View
Left Side Right Side Left Side Right Side

1 stub 1 stub

2 stub 2 stub

3 stub 3 stub

4 stub 4 stub

5 stub 5 stub

6 stub 6 stub

D-500-L457-X-YYY-ZZZ D-500-L458-X-YYY-ZZZ
End View End View End View End View
Left Side Right Side Left Side Right Side

1 stub 1 stub

2 stub 2 stub

3 stub 3 stub

4 stub 4 stub

5 stub 5 stub

6 stub 6 stub

Legend
Bus cable
Stub cable

8-88
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Box Couplers

Product Facts
■ Light, robust coupler
modules with connector
versatility
■ Up to eight stub connectors
can be arrayed on the “face”
of the box coupler. Bus
connectors can also be on
the “face” or on the “side”
of the box
■ Designed with TE brand
D-621 series corrosion-
resistant threaded-type or
bayonet-type connectors

Applications
The multiport capability of
these couplers (up to eight
stubs) enables avionics
system designers to inter-
connect black boxes with
minimum wire runs. Box
couplers are supplied with
triaxial threaded or bayonet
connectors.
8

Electrical Interconnect Products

Note: TE also designs and manufac-
tures customized data bus box
couplers.

Specifications/Approvals Series Military TE

D-500-0255 MIL-STD-1553 D-6021

Available in:
Americas ■
Europe ■
Asia Pacific ■

8-89
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Box Couplers (Continued)

Product Selection
Part No.
Coupler Type
Threaded Bayonet A* Bayonet B* Bayonet C*
Face - 1 Stub D-500-0255-511-1 D-500-0255-513-1 D-500-0255-515-1 D-500-0255-517-1
Face - 2 Stub D-500-0255-521-1 D-500-0255-523-1 D-500-0255-525-1 D-500-0255-527-1
Face - 3 Stub D-500-0255-531-1 D-500-0255-533-1 D-500-0255-535-1 D-500-0255-537-1
Face - 4 Stub D-500-0255-541-1 D-500-0255-543-1 D-500-0255-545-1 D-500-0255-547-1
Face - 5 Stub D-500-0255-551-1 D-500-0255-553-1 D-500-0255-555-1 D-500-0255-557-1
Face - 6 Stub D-500-0255-561-1 D-500-0255-563-1 D-500-0255-565-1 D-500-0255-567-1
Face - 7 Stub D-500-0255-571-1 D-500-0255-573-1 D-500-0255-575-1 D-500-0255-577-1
Face - 8 Stub D-500-0255-581-1 D-500-0255-583-1 D-500-0255-585-1 D-500-0255-587-1

Side - 1 Stub D-500-0255-512-1 D-500-0255-513-2 D-500-0255-515-2 D-500-0255-517-2

Side - 2 Stub D-500-0255-522-1 D-500-0255-523-2 D-500-0255-525-2 D-500-0255-527-2
Side - 3 Stub D-500-0255-532-1 D-500-0255-533-2 D-500-0255-535-2 D-500-0255-537-2
Side - 4 Stub D-500-0255-542-1 D-500-0255-543-2 D-500-0255-545-2 D-500-0255-547-2
Side - 5 Stub D-500-0255-552-1 D-500-0255-553-2 D-500-0255-555-2 D-500-0255-557-2
Side - 6 Stub D-500-0255-562-1 D-500-0255-563-2 D-500-0255-565-2 D-500-0255-567-2
Side - 7 Stub D-500-0255-572-1 D-500-0255-573-2 D-500-0255-575-2 D-500-0255-577-2
Side - 8 Stub D-500-0255-582-1 D-500-0255-583-2 D-500-0255-585-2 D-500-0255-587-2
*The bayonet polarization listed is for the bus connector. All stub connectors are Bayonet D polarization. Polarizations
are depicted as follows (jack view):

1=A 2=B

3=C 4=D

8-90
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Discrete Connectors

Product Facts
■ Compliance with
MIL-STD-1553B hardware
requirements
■ Light weight
■ Removable pin or socket
contacts
■ Termination with MIL-STD-
1553B data bus cables,
including EMP-hardened
versions
■ Continuous 360° shield
coverage
■ Rugged constructions
■ Termination time of 1 to 2
minutes
■ Inspectable solder
terminations
■ Low-skill assembly
■ Reworkable and repairable
terminations
■ Strain relief built into the
design
■ Low-voltage drop and high
Applications
reliability because of
precisely controlled solder Designed specifically for
terminations MIL-STD-1553B data bus
■ Threaded and bayonet
applications, the D-621
coupling styles connector is intended to be
a perfect match for the TE
■ Low total installed cost airworthy data bus cable.
■ 1000-hour salt spray Together they provide
resistance durable, reliable, and
■ Lower-cost connectors, for
benchtop and mock-up
reworkable interconnection
hardware for the
MIL-STD-1553B market.
8

Electrical Interconnect Products

Specifications/Approvals Series Military TE

DK-621 MIL-STD-1553B D-6025

Available in:
Americas ■
Europe ■
Asia Pacific ■

8-91
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Discrete Connectors (Continued)

Connector Kit Part DK-621-04 XX-XX

Numbering System
Contact (supplied in DK-621 kits only)
P = Pin
S = Socket

Polarization (bayonet styles only) (jack view)

1=A 2=B 3=C 4=D

Basic Connector Configurations

Threaded styles

11 = Plug
12 = Jack
Bayonet styles

33 = Plug, A polarization
34 = Jack, A polarization
35 = Plug, B polarization
36 = Jack, B polarization
37 = Plug, C polarization
38 = Jack, C polarization
39 = Plug, D polarization
40 = Jack, D polarization

D-621 connector, kitted with accessories

Example:
DK-621-0434-1P = D-621
connector, kitted with
accessories, jack bayonet
style with A polarization and
pin contact.

8-92
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Accessories

Product Facts
■ A single source for all
harness components
■ Products designed to work
together

Applications These include:

Electrical Interconnect Products
TE manufactures all the ■ Bus and stub terminators
products needed to build a (spliced-in and connec-
MIL-STD-1553B data bus torized D-621 series).
network. In addition to the ■ Cable splice kits.
main components (couplers,
connectors, contacts, and ■ EMI/environment-resistant
cables), TE supplies the connector caps.
accessory components that ■ Braid terminators and
may be necessary to com- strain relief tubing (for
Available in: plete a data bus system. rework applications).
Americas ■
Europe ■ ■ Cable marking materials.
Asia Pacific ■

8-93
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Accessories (Continued)

Product Selection

D-621 Plug
D-621 plug D-621 Jack
D-621 jack

Splice-in
Splice-in
Bus and Stub Terminators

Spliced-in 12-inch Cable 4=D

1=A 2=B 3=C
77-ohm 10612 cable D-500-0463-612
77-ohm 10613 cable D-500-0463-613
77-ohm 10614 cable D-500-0463-614

D-621 Series—Plug Threaded Bayonet A Bayonet B Bayonet C Bayonet D

77-ohm pin contact D-621-0413 D-621-0453 D-621-0454 D-621-0455 D-621-0456
77-ohm socket contact D-621-0415 D-621-0469 D-621-0470 D-621-0471 D-621-0472
3000-ohm pin contact D-621-0417 D-621-0457 D-621-0458 D-621-0459 D-621-0476
3000-ohm socket contact D-621-0407 D-621-0473 D-621-0474 D-621-0475 D-621-0460
D-621 Series—Jack Threaded Bayonet A Bayonet B Bayonet C Bayonet D
77-ohm pin contact D-621-0418 D-621-0477 D-621-0478 D-621-0479 D-621-0480
77-ohm socket contact D-621-0406 D-621-0461 D-621-0462 D-621-0463 D-621-0464
3000-ohm pin contact D-621-0423 D-621-0481 D-621-0482 D-621-0483 D-621-0484
3000-ohm socket contact D-621-0424 D-621-0465 D-621-0466 D-621-0467 D-621-0468
D-621 Series—L Lanyard 7” — — — —

Connector Caps

D-621 Series Threaded Bayonet A Bayonet B Bayonet C Bayonet D

Plug cap for jack connector D-600-0083 D-600-0068 D-600-0068 D-600-0068 D-600-0065
Supplied with 7” Lanyard

Cable Splice Kits

Cables Flexible Crimp

All data bus cables D-150-0708-5

8-94
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Accessories (Continued)

Terminator and Connector

and Compatibility —
Bayonet and Threaded
Connectors

Panel Terminator Mate with

Connector Contact
Thickness Reference Standard Connector Long Reach Connector
Bayonet Connectors
Polarity A
Plug Pin D-621-0453(-L) DK-621-0434-1S DK-621-0550-1S
77 Ohm bus Plug Socket D-621-0469(-L) DK-621-0434-1P DK-621-0550-1P
terminator Jack Pin D-621-0477(-L) DK-621-0433-1S —
Jack Socket D-621-0461(-L) DK-621-0433-1P —
Plug Pin D-621-0457(-L) DK-621-0434-1S DK-621-0550-1S
3K Ohm stub Plug Socket D-621-0473(-L) DK-621-0434-1P DK-621-0550-1P
terminator Jack Pin D-621-0481(-L) DK-621-0433-1S —
Jack Socket D-621-0465(-L) DK-621-0433-1P —
Polarity B
Plug Pin D-621-0454-(-L) DK-621-0436-2S DK-621-0548-2S
77 Ohm bus Plug Socket D-621-0470-(-L) DK-621-0436-2P DK-621-0548-2P
terminator Jack Pin D-621-0478-(-L) DK-621-0435-2S —
Jack Socket D-621-0462-(-L) DK-621-0435-2P —
Plug Pin D-621-0458-(-L) DK-621-0436-2S DK-621-0548-2S
3K Ohm stub Plug Socket D-621-0474-(-L) DK-621-0436-2P DK-621-0548-2P
terminator Jack Pin D-621-0482-(-L) DK-621-0435-2S —
Jack Socket D-621-0466-(-L) DK-621-0435-2P —
Polarity C
Plug Pin D-621-0455(-L) DK-621-0438-3S DK-621-0546-3S
77 Ohm bus Plug Socket D-621-0471(-L) DK-621-0438-3P DK-621-0546-3P
terminator Jack Pin D-621-0479(-L) DK-621-0437-3S —
Jack Socket D-621-0463(-L) DK-621-0437-3P —
Plug Pin D-621-0459(-L) DK-621-0438-3S DK-621-0546-3S
3K Ohm stub Plug Socket D-621-0475(-L) DK-621-0438-3P DK-621-0546-3P
terminator Jack Pin D-621-0483(-L) DK-621-0437-3S —
Jack Socket D-621-0467(-L) DK-621-0437-3P —
Polarity D

77 Ohm bus
Plug
Plug
Pin
Socket
D-621-0456(-L)
D-621-0472(-L)
DK-621-0440-4S
DK-621-0440-4P
DK-621-0551-4S
DK-621-0551-4P
8

Electrical Interconnect Products

terminator Jack Pin D-621-0480(-L) DK-621-0439-4S —
Jack Socket D-621-0464(-L) DK-621-0439-4P —
Plug Pin D-621-0460(-L) DK-621-0440-4S DK-621-0551-4S
3K Ohm stub Plug Socket D-621-0476(-L) DK-621-0440-4P DK-621-0551-4P
terminator Jack Pin D-621-0468(-L) DK-621-0439-4S —
Jack Socket D-621-0484(-L) DK-621-0439-4P —

Threaded Connectors
Plug Pin D-621-0413(-L) DK-621-0412-S DK-621-0512-S
77 Ohm bus Plug Socket D-621-0415(-L) DK-621-0412-P DK-621-0512-P
terminator Jack Pin D-621-0418(-L) DK-621-0411-S —
Jack Socket D-621-0406(-L) DK-621-0411-P —
Plug Pin D-621-0417(-L) DK-621-0412-S DK-621-0512-S
3K Ohm stub Plug Socket D-621-0407(-L) DK-621-0412-P DK-621-0512-P
terminator Jack Pin D-621-0423(-L) DK-621-0411-S —
Jack Socket D-621-0424(-L) DK-621-0411-P —

8-95
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Accessories (Continued)

Triaxial Connectors and

Terminator Compatibility —
Bayonet and Threaded
Connectors

Panel Connector Mate with

Connector Contact
Thickness Reference Connector 77 Ohm Bus Terminator 3K Ohm Stub Terminator
Bayonet Connectors
Polarity A
Plug Pin DK-621-0433-1P DK-621-0434-1S D-621-0461(-L) D-621-0465 (-L)
Plug Socket DK-621-0433-1S DK-621-0434-1P D-621-0477(-L) D-621-0481(-L)
Standard Jack Pin DK-621-0434-1P DK-621-0433-1S D-621-0461(-L) D-621-0473(-L)
2.4mm max. Jack Socket DK-621-0434-1S DK-621-0433-1P D-621-0453(-L) D-621-0457(-L)
Long Reach Jack Pin DK-621-0550-1P DK-621-0433-1S D-621-0469(-L) D-621-0473(-L)
12.5mm max. Jack Socket DK-621-0550-1S DK-621-0433-1P D-621-0453(-L) D-621-0457(-L)
Polarity B
Plug Pin DK-621-0435-2P DK-621-0436-2S D-621-0462(-L) D-621-0474 (-L)
Plug Socket DK-621-0435-2S DK-621-0436-2P D-621-0478(-L) D-621-0458(-L)
Standard Jack Pin DK-621-0436-2P DK-621-0435-2S D-621-0470(-L) D-621-0474(-L)
2.4mm max. Jack Socket DK-621-0436-2S DK-621-0435-2P D-621-0454(-L) D-621-0458(-L)
Long Reach Jack Pin DK-621-0448-2P DK-621-0435-2S D-621-0470(-L) D-621-0467(-L)
12.5mm max. Jack Socket DK-621-0448-2S DK-621-0435-2P D-621-0454(-L) D-621-0483(-L)
Polarity C
Plug Pin DK-621-0437-3P DK-621-0438-3S D-621-0463(-L) D-621-0467(-L)
Plug Socket DK-621-0437-3S DK-621-0438-3P D-621-0479(-L) D-621-0483(-L)
Standard Jack Pin DK-621-0438-3P DK-621-0437-3S D-621-0471(-L) D-621-0475(-L)
2.4mm max. Jack Socket DK-621-0438-3S DK-621-0437-3P D-621-0455(-L) D-621-0459(-L)
Long Reach Jack Pin DK-621-0446-3P DK-621-0437-3S D-621-0471(-L) D-621-0475(-L)
12.5mm max. Jack Socket DK-621-0446-3S DK-621-0437-3P D-621-0455(-L) D-621-0459(-L)
Polarity D
Plug Pin DK-621-0439-4P DK-621-0440-4S D-621-0464(-L) D-621-0468(-L)
Plug Socket DK-621-0439-4S DK-621-0440-4P D-621-0480(-L) D-621-0484(-L)
Standard Jack Pin DK-621-0440-4P DK-621-0439-4S D-621-0472(-L) D-621-0460(-L)
2.4mm max. Jack Socket DK-621-0440-4S DK-621-0439-4P D-621-0456(-L) D-621-0476(-L)
Long Reach Jack Pin DK-621-0551-4P DK-621-0439-4S D-621-0472(-L) D-621-0476(-L)
12.5mm max. Jack Socket DK-621-0551-4S DK-621-0439-4P D-621-0456(-L) D-621-0460(-L)
Threaded Connectors
Plug Pin DK-621-0411-P DK-621-0412-S D-621-0406(-L) D-621-0424(-L)
Plug Socket DK-621-0411-S DK-621-0412-P D-621-0418(-L) D-621-0423(-L)
Standard Jack Pin DK-621-0412-P DK-621-0411-S D-621-0415(-L) D-621-0407(-L)
2.4mm max. Jack Socket DK-621-0412-S DK-621-0411-P D-621-0413(-L) D-621-0417(-L)
Long Reach Jack Pin DK-621-0412-P DK-621-0411-S D-621-0415(-L) D-621-0407(-L)
12.5mm max. Jack Socket DK-621-0412-S DK-621-0411-P D-621-0413(-L) D-621-0417(-L)

8-96
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Accessories (Continued)

Triaxial Connectors and

Terminator Compatibility —
to European norme 3716

Panel Connector Mate with

Connector Contact
Thickness Reference Connector 77 Ohm Bus Terminator 3K Ohm Stub Terminator
Triaxial Connectors
Plug Pin DK-3716-F101-TP DK-621-E102-TS D-621-E077-S D-621-E03K-S
Plug Socket DK-3716-F101-TS DK-621-E102-TP D-621-E077-P D-621-E03K-P
Plug Pin DK-3716-F201-TP DK-621-E202-TS D-621-E077-S D-621-E03K-S
Plug Socket DK-3716-F201-TS DK-621-E202-TP D-621-E077-P D-621-E03K-P
Jack Pin DK-3716-E102-TP DK-621-F101-TS D-621-F077-S D-621-F03K-S
Standard Jack Socket DK-3716-E102-TS DK-621-F101-TP D-621-F077-P D-621-F03K-P
2.4mm max. Jack Pin DK-3716-E202-TP DK-621-F201-TS D-621-F077-S D-621-F03K-S
Jack Socket DK-3716-E202-TS DK-621-F201-TP D-621-F077-P D-621-F03K-P
Jack Pin DK-3716-E112-TP DK-621-F101-TS D-621-F077-S D-621-F03K-S
Long Reach Jack Socket DK-3716-E112-TS DK-621-F101-TP D-621-F077-P D-621-F03K-P
12.5mm max. Jack Pin DK-3716-E212-TP DK-621-F201-TS D-621-F077-S D-621-F03K-S
Jack Socket DK-3716-E212-TS DK-621-F201-TP D-621-F077-P D-621-F03K-P

Panel Terminator Mate with

Connector Contact
Thickness Reference Standard Connector Long Reach Connector
Terminators
Plug Pin DK-3716-F077-P DK-3716-E#02-TS DK-3716-E#12K-TS
77 Ohm bus Plug Socket DK-3716-F077-S DK-3716-E#02-TP DK-3716-E#12K-TP
terminator Jack Pin DK-3716-F077-P DK-3716-E#01-TS —
Jack Socket DK-3716-F077-S DK-3716-E#01-TP —
Plug Pin DK-3716-E03K-P DK-3716-E#02-TS DK-3716-E#12K-TS
3K Ohm stub Plug Socket DK-3716-E03K-S DK-3716-E#02-TP DK-3716-E#12K-TP
terminator Jack Pin DK-3716-E03K-P DK-3716-E#01-TS —
Jack Socket DK-3716-E03K-S DK-3716-E#01-TP —

Electrical Interconnect Products

8-97
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Triaxial Size 8 Contacts

Product Facts
■ One-step termination
■ Termination time of 1 to 2
minutes
■ No requirements for special
termination tools
■ No requirements for special
skills
■ Reworkable and repairable
terminations
■ Strain relief
■ Continuous 360° shield
coverage
■ Triaxial mating face for least
susceptibility to damage
■ Rugged construction,
because only two parts are
being soldered together
■ Inspectable solder
terminations
■ Low voltage drop and high
reliability due to precisely
controlled solder
termination

Applications
Contacts provide full shield Triaxial size 8 data bus These contacts provide
coverage with a simple, contacts for MIL-C-38999 a fast and convenient
quick, and reliable termina- connectors have interfaces method of implementing
tion system. 24 AWG twist- that comply with MIL-C- MIL-STD-1553B connec-
ed-pair data bus cables 39029/90 and /91 to provide tions in MIL-STD-1760
are terminated with triaxial ease of termination, and applications.
SolderTacts contacts, intermateability with more
which fit size 8 cavities of cumbersome crimp contacts.
MIL-C-38999, Series 1, 3,
or 4 connectors.

Specifications/Approvals Series TE
Size 8 D-6002

Product Selection Cable Type Pin Socket

10612 DK-602-0156-N-1 DK-602-0157-N-1
10613 DK-602-0156-N-2 DK-602-0157-N-2
10614 DK-602-0156-N-3 DK-602-0157-N-3
Available in:
Americas ■
Europe ■
Asia Pacific ■

8-98
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Space Grade MIL-STD-1553B Data Bus Components

Product Facts
■ High packaging density and
weight savings
■ Design flexibility
■ Complete line of space
qualified MIL-STD-1553B
components
■ Low outgassing levels that
meet NASA requirements
■ Rugged construction
■ Factory built harnesses
eliminate unnecessary
splices and connectors,
reducing the cost and
increasing the reliability of
the networks
■ Factory built harnesses are
pre-tested to customer
requirements and are ready
for installation

A complete system of - One-piece triaxial contacts Applications

interconnection hardware for MIL-C-38999 connectors Used in MIL-STD-1553B
for MIL-STD-1553B - Bus and stub terminators multiplexing space
networks applications
- Low outgassing
Complete collection of components for use in Flight control for:
components include:

8
space - Launch Vehicles
- A wide selection of in line - Cable identification sleeves - Satellites
couplers
- Harness design software - Human Spacecraft

Electrical Interconnect Products

- Data bus cables using HarnWare software - Cargo Spacecraft
- Triax connectors and - Flexible cable splices
contacts with strain relief - Deep Space Probes
Specifications
Meets TE Specification
D-6022 for space-grade
data bus components.

Note: TE is a major supplier of space data bus products to a number of space equipment OEM’s.

Available in:
Americas ■
Europe ■
Asia Pacific ■

8-99
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Space Grade MIL-STD-1553B Data Bus Components (Continued)

Components

In-Line Couplers and Terminators

■ Tin/Nickel-plated metallic ■ D-500-94XX-X-XXX series
parts for couplers
■ Baked silicone rubber ■ D-500-9463-XXX series
components for terminators
■ Low out-gassing tubing

Threaded Triaxial Connectors

■ Tin/Nickel-plated metallic ■ DK-621-0911P
parts ■ DK-621-0911S
■ Baked silicone rubber ■ DK-621-0912P
components
■ DK-621-0912S
■ Low out-gassing tubing

Bayonet Triaxial Connectors

■ Tin/Nickel-plated metallic “A” Polarization “B” Polarization
parts ■ DK-621-0933-1P or S ■ DK-621-0935-2P or S
■ Baked silicone rubber ■ DK-621-0934-1P or S ■ DK-621-0936-2P or S
components
“C” Polarization “D” Polarization
■ Low out-gassing tubing
■ DK-621-0937-3P or S ■ DK-621-0939-4P or S
■ DK-621-0938-3P or S ■ DK-621-0940-4P or S

Splice Kits
■ Flux-coated, solder process, encapsulation,
impregnated copper inspectability, strain relief
shield braid encased in a and insulation
transparent heat-shrinkable ■ D-150-9708-5
insulation sleeve provides
a controlled soldering

Standard Space Cables

■ Optimized single shield EMP Hardened Optimized Double Shield
S16 = 7724S1664-9 ■ S86 = 7724S8664-9 ■ S36 = 7724S3664-9
S1L = 7724S1LL4 LF*
■ S8L = 7724S8LL4-9 LF ■ S3L = 7724S3LL4 LF
*LF = Low Fluoride

Demateable Terminators
■ Available with and without ■ DK-621-0937 ■ DK-621-0933
lanyard ■ DK-621-0938 ■ DK-621-0934
■ DK-621-0939 ■ DK-621-0935
■ DK-621-0940 ■ DK-621-0936

TE also manufactures complete harnesses to customer specifications and print.

8-100
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Space Grade MIL-STD-1553B Data Bus Components (Continued)

Space-Grade In-Line Coupler

Part Numbering System

D-500-94 W W -X -YYY -ZZZ

Cable Length
012 = 12 in
078 = 78 in
079 = 79 in
120 = 120 in
236 = 236 in
240 = 240 in

Cable Type
41L = 7724S1LL4 (24 AWG single optimized shield)
43L = 7724S3LL4 (24 AWG double optimized shield)
48L = 7724S8LL4 (24 AWG EMP hardened)

Number of Stubs
1, 2, 3, or 4

Design
5 = Without internal terminator
6 = Same as 5 but with reverse bus
7 = With internal terminator
8 = Same as 7 but with reverse bus

Style
5 = Without mounting eyelet
6 = With mounting eyelet

Electrical Interconnect Products

8-101
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Space Grade MIL-STD-1553B Data Bus Components (Continued)

Space-Grade Connectors DK-621 -09 XX -X X

Part Numbering System
Contact (installed, DK-621 kits only)
P = Pin*
S = Socket*
*May be ordered separately as D-602-0126 (pin)
and D-602-0127 (socket)

Polarization (bayonet styles only) (jack view)

1=A 2=B 3=C 4=D

Basic Connector Configurations

Threaded styles:
11 = Plug
12 = Jack

Bayonet styles:
33 = Plug, A polarization
34 = Jack, A polarization
35 = Plug, B polarization
36 = Jack, B polarization
37 = Plug, C polarization
38 = Jack, C polarization
39 = Plug, D polarization
40 = Jack, D polarization

D-621 Connector, Kitted with Accessories

Space-Grade Terminators D-500-9463- ZZZ

Part Numbering System
Cable Type
41L = 7724S1LL4 (24 AWG single optimized shield)
43L = 7724S3LL4 (24 AWG double optimized shield)
48L = 7724S8LL4 (24 AWG EMP hardened)

Space-Grade Splice Kit = D-150-9708-5

8-102
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Customer-Specified Harness Assemblies and HarnWare Harness Design Software

TE supplies complete HarnWare Harness Design

Raychem brand data bus Software allows designers
networks in accordance to draw a data bus harness
with customer harness in a matter of minutes,
drawings, with any cus- while selecting TE or others’
tomer-specified cables components; a bill of
and/or connectors. Using materials is automatically
factory-built harnesses generated.
eliminates unnecessary
splices and connectors,
reducing the cost and
increasing the reliability of
the networks. Factory-built
harnesses are pre-tested
and ready for installation.

Sample Drawing

WHEELBAY

10
WHEEL BAY

12

2 D-600-XXXX
ISSUE x NOSE
1 12 LOT N˚ XXXX 4 1 3 1

NOSE
DATA BUS COUPLER
Raychem Raychem
Raychem
DATA BUS COUPLER DATA BUS COUPLER

2
5 12 11 6

2
12 2

8
CMC1

Electrical Interconnect Products

12

12 8
CMC 1
CMC2
STBD

9
CMC 2

STBD

Parts List
Item Description Part No. Spec/Remarks Qty Unit
1 Data bus Cable 10613-9 TE 5.3 M
2 Data bus Cable 10613-96 TE 7 M
3 Data bus Coupler D-500-0455-1 TE 1 Pc
4 Data bus Coupler D-500-0455-2 TE 1 Pc
5 Data bus Coupler D-500-0457-1 TE 1 Pc
6 Data bus Terminator D-621-0469-L TE 1 Pc
7 Data bus Contact DK-602-0156-N-2 TE 1 Pc
8 Data bus Contact DK-602-0157-N-2 TE 1 Pc
9 Data bus Connector DK-621-0411-P TE 1 Pc
10 Data bus Connector DK-621-0412-P TE 1 Pc
11 Data bus Connector DK-621-0434-1P TE 1 Pc
12 Marker Sleeve TMS-SCE-3/16-2.0-9 TE 6 Pc

8-103
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
 Data Bus (MIL-STD-1553B) Components

Engineering Notes

8-104
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015