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Disclosure To Promote The Right To Information
mmm7m
ICS 83.080.20
OBIS 1997
FOREWORD
This Indian Standard (Second Revision) was adopted by the Bureau of Indian Standards after the draft
finalized by the Plastics Sectional Committee, had been approved by the Petroleum, Coal and Related
Products Division Council.
Low density polyethylene (LDPE) is prepared by polymerizing ethylene at high pressure and high
temperature. It is a highly branched long chain thermoplastic polymer. Linear low density polyethylene
(LLDPE) can be described as ethylene/ a-olefin copolymer with butene, hexene, 4-methyl pentene and
octene being most common comonomers. Both LDPE and LLDPE resins are available with additives like
antioxidants, slip, antiblock, processing aid, UV-stabilizer, antistat, tackifiers etc, in various proportions.
This Indian Standard was first published in 1965 covering the requirements of LDPE materials only which
was subsequently revised in 1984. The scope of the standard in this revision has been extended to cover
the requirements of linear low density polyethylene (LLDPE) moulding and extrusion materials also
having similar property requirements to those of LDPE materials. Specification for high density
polyethylene moulding and extrusion materials have been covered in IS 7328 : 1992 ‘High density
polyethylene materials for moulding and extrusion - Specification’.
Polyethylene materials having density below 934.4 kg/m3 are normally clasitied as low density polyethylene
(LDPE) and the density above 934.4 kg/m3 are classified as high density polyethylene (HDPE). In this
revision the requirements of linear low density polyethylene (LLDPE) materials have also been included
and the density of LLDPE in some cases falling in the range of 934.4 to 940.4 (Code 40), it has become
necessary to incorporate the density range 934.4 to 940.4 (Code 40) in this standard also though this range
is covered in IS 73281992 ‘High density polyethylene materials for moulding and extrusion -
Specification’.
In this revision a system of designation which may be used as the basis for specification has been introduced
for LDPE and LLDPE materials. The types are differentiated from each other by a classification system
based on the appropriate levels of designatory properties such as density, melt flow rate (MFR) and
information about intended application, method of processing important properties, additives, colour,
fillers and reinforcing materials. This revision does not provide engineering and performance data which
may be required to specify a material for a particular application or method of processing.
Considerable assistance has been derived from IS0 1872-1: 1993 ‘Plastics-Polyethylene (PE) moulding
and extrusion materials - Part 1 Designation system and basis for specifications’ issued by the Interna-
tional Organization for Standardization (ISO) while preparing this revised version of the standard.
In this standard, the basic concept of Type (product approval) and Acceptance (product identification)
tests have been introduced to make this standard more meaningful. On the basis of type test the product
identification criteria is derived and fixed and the values obtained for various accepted tests become the
controlling specifications.
For the typical additional properties specified in 5.3.2 of this standard, the purchaser should establish his
own correlation between the properties of the processed articles and the material properties required for
their achievement. Test methods are available for some of the properties mentioned in 5.3.2 and the
details of the same are given in Annex A for information.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final
value, observed or calculated, expressing the result of a test or analysis shall be rounded off in accordance
with IS 2 : 1960 ‘Rules for rounding off numerical values (revised)‘. The number of significant places
retained in the rounded off value should be the same as that of the specified value in this standard.
IS 3395 : 1997
Indian Standard
LOWDENSITYPOLYETHYLENE(LDPE)
ANDLINEARLOWDENSITY
POLYETHYLENE(LLDPE)MATERIALS
FORMOULDINGANDEXTRUSION-
SPECIFICATION
( Second Revision )
1 SCOPE 3.1 Trpe Tests
1.1 This standard prescribes the requirements, Tests carried out to prove conformity with the
methods of sampling and tests for low density specification. These are included for product/type
polyethylene (LDPE) and lin $ar low density approval of a given type, grade of low density
polyethylene (LLDPE) moulding and extrusion polyethylene/linear low density polyethylene
materials having density 908.4 to 940.4 kg/m3 at material.
27°C (910.0 to 942.0 kg/m3 at 23°C). It applies to
materials ‘ready for normal use in the form of 3.2 Acceptance Tests
granule or powder.
Tests carried out on samples taken from a lot
1.2 This standard is intended to be used for passing type tests’for the purpose of acceptance of
identification and characterization of low density the lot on batch to batch basis.
polyethylene and linear low density polyethylene
materials on the basis of basic polymer parameters 4 DESIGNATION
and recommended end uses.
4.1 The designation system given in 4.2 into which
1.3 Though this standard indicates the major end the materials are classified according to method of
use(s), it does not impose any restriction. processing, their designatory properties such as
However, it in no way guarantee the suitability of a density and melt flow rate and certain other
particular grade under particular processing and supplementary information shall be used. The
end use conditions. designation system is only intended to indicate a
broad classification and in most circumstances
1.4 This standard does not cover masterbatches. specific values of the designatory properties and
other characteristics as given in 5 shall be required.
2 NORMATlYE REFERENCES
4.2 The designation shall consist of following
The Indian standards listed in Annex B contain information given in the order presented and shall
provisions which, through reference in this text, be codified in different blocks as indicated below:
constitute provision of this standard. At the time of Block 1 For Indian Standard,
publication, the edition indicated were valid. All Block 2 For the material,
standards are subject to revision, and parties to
agreements based on this standard are encouraged Block 3 For intended application or method
to investigate the possibility of applying the most of processing, additives and
recent editions of the standards listed in Annex B. supplementary information,
Block 4 For designator-yproperties, and
3 TERMINOLOGY Block 5 For tiller details.
For the purpose of this standard, the definitions 4.2.1 The number and year of Indian Standard is
given in IS 2828 and the following shall apply. IS 3395 : 1997.
1
IS 3395 : 1997
2
IS 3395 : 1997
4.2.5.2 Melt flowrate (MFR) Table 4 Coding System for Fillers and
Reinforcing Materials and Their Physical Form
The test conditions used are coded by one letter, as
(Clause 4.2.6)
specified in Table 2, in front of the cell code. The
MFR is classified by eleven cells and coded by three code Material COdC Form
figures as specified in Table 3.
(1) (4 (3) (4)
10 z-7.5 to 12.5
(1) (4
90 >85.0
3
IS 3395 : 1997
(19O”C/2.16 kg) (D) of 0.20 g/10 minutes (001) shall be designated as:
IS 3395 A B4 N A 18 D
Data Block- 1
(Indian Standard)
Data Block-2
(Material)
Data Block-3
(Intended application or
processing, additives and
supplementary information)
Application
Antioxidant
Medium slip/Medium antiblock
Natural
Data Block-4
(Designatory properties)
4.3.2 A linear low density polyethylene (LLDPE) based on butene-I (B) comonomer for injection
moulding application (M) having antioxidant (A), pigment (C), with density at 27’C (C) 924.0 kg/m3 (23)
and melt flow rate (190°C/2.16 kg) (D) of 25 g/10 minutes (200) and having chalk (K) filler in powder
form (D) of 22 percent (20) shall be designated as:
The value of the density shall not differ from the C = numerical value of the percentage of
nominal/agreed value by more than 2 kg/m3 for the carbon black in the material.
4
IS 3395 : 1997
5
IS 3395 : 1997
6.1.2 Acceptance Tests (ProductIdentifKation) 8.1.3 Precautions shall be taken to protect the
samples, the materials being sampled, the sampling
6.1.2.1 All the tests which the purchaser shall instrument and the containers for samples from
establish out of those listed in 5.3.2 by correlating adventitious contamination.
the properties of the proposed article and the
material properties required for their achievement. 8.1.4 me samples shall be placed in a suitable
clean, dry, air-tight, sheet metal or glass container
6.1.2.2 The Patch shall be accepted if the on which the material has no action. The sample
LDPE/LLDPE material is found to comply with the container shall be of such a size that it is almost
requirements of acceptance (Product completely filled by the sample.
identification) tests given in 6.1.2.1.
8.1.5 Each sample container shall be sealed
7 PACKING AND MARKING air-tight with a stopper after filling and marked
with full details of sampling such as the date of
7.1 Packing
sampling, the month and year of manufacture of the
The material shall be delivered in suitable form of material, etc.
packing, as agreed to between the purchaser and
8.1.6 Samples shall be stored in such a manner that
the supplier.
the temperature of the material does not vary
7.2 Marking unduly from the normal temperature.
Each container and package shall be clearly marked 8.2 Scale of Sampling
with the following:
a) Name and type of the material, 8.2.1 Lot
b) Designation code,
c) Net mass of the material, In a single consignment, all the containers of the
d) Batch number, same type of the material and drawn from a single
batch of manufacture shall constitute a lot. If a
e) Month and year of manufacture of the
consignment is known to consist of different
material, and
batches of manufacture or of different sizes of
f) Indication of the source of manufacture and
containers, the containers belonging to the same
trade mark; if any.
batch and size shall be grouped together and each
7.3 BIS Certification Marking such group shall constitute a separate lot.
The containers and packages may also be marked 8.2.2 For ascertaining the conformity of the
with the Standard Mark. material in a lot to the requirements of the
specifications, tests shall be carried out for each lot
7.3.1 The use of the Standard Mark is governed by separately. The number of containers (n) to be
the provisions of the Bureau of Indian Standards selected from a lot (N) shall be in accordance with
Act, 1986 and the Rules and Regulations made Table 6.
thereunder. The details of conditions under which
the licence for the use of Standard Mark may be Table 6 Number of Containers to be Selected
granted to manufacturers may be obtained from the for Sampling
Bureau of Indian Standards, (Clause 82.2)
8 SAMPLING’ Lot size No. of Containers to be
(‘9 Selected
8.1 General
(1) ;I;
In drawing, preparing, storing and handling Upto Each Container
samples, the precautions and directions given 4 to15 3
in 8.1.1 to 8.1.6 shall be observed. 16 to50 4
51 to 100 5
8.1.1 Samples shall not be taken in an exposed 101 to300 7
place. 301 to500 10
501 toabove 15
8.1.2 The sampling ins&ument shall be of stainless
steel or any other suitable material on which the 8.2.2.1 These containers shall be selected at
material shall have no action. The instrument shall random from the lot. For the purpose, reference
be clean and dry. may be made to IS 4905.
6
IS 3395 : 1997
8.3 Preparation of Test Sample and Referee given under 8.1.5. The material in each such sealed
Sample bottle shall constitute an individual test sample.
8.3.1 Sampling Instrument These individual test samples shall be grouped into
three sets in such a way that every set has a test
The sampling instrument made of stainless steel
sample representing each container selected. One
shall be as shown in Fig. 1. It shall be capable of
of the three sets shall be marked for the purchaser,
taking samples from all points when inserted into
one for the supplier and the third for the referee.
the container.
8.3.5 Referee Samples
8.3.2 From each of the containers selected,
portions of the material shall be drawn with the Referee sample shall consist of the composite test
help of the sampling instrument. For this purpose, sample and a set of individual test samples marked
the material shall be taken from different points, at for the purpose and shall bear the seals of the
least, 75 mm away in the case of small containers. purchaser and the supplier. It shall be used in case
The total quantity of the material collected from of dispute between the two.
each container shall be sufficient to conduct tests
for the determination of the various characteristics 8.4 Number of Tests
and shall be not less than 1.5 kg. 8.4.1 Tests for the determination of density and
8.3.3 Out of these portions, a small but equal melt flow rate shall be conducted individually on
quantity of the material shall be taken out and each of the samples in the set of individual samples.
mixed thoroughly to form a composite test sample. 8.4.2 Tests for the determination of the remaining
The composite test sample thus formed shall be characteristics shall be conducted on the composite
divided into three equal parts and transferred to samples.
separate bottles which are then sealed air-tight and
labelled with all the particulars of sampling given 8.5 Criteria for Conformity
under 8.15. One of these bottles shall be marked
for the purchaser, one for the supplier and third for a) Each of the test results for density and melt
the referee. flow rate satisfies the corresponding re-
quirements given in 5.2.1.1 and 5.2.1.2.
8.3.4 The remaining portion of the material from
each container shall be divided into three equal b) The test results on the composite sample for
parts and each part shall be transferred to separate the remaining characteristics satisfy the cor-
bottles which are then sealed air-tightwithstoppers responding requirements given in 5.3 to 5.7
and labelled with all the particulars of sampling and 6.1.2.1.
L-X SECTION XX
FIG. 1 SAMPLINGINSTRUMENT
7
IS 3395 : 1997
ANNEX A
(Foreword and Clause 5.3.2)
INDIAN STANDARDSAVAILABLEON TYPICAL ADDITIONAL PROPERTIES
8
IS 3395 : 1997
ANNEX B
(Clause 2)
LIST OF REFERRED INDIAN STANDARDS
4486 : 1967 Recommended methods for the (Set 11) : 1992 Determination of indentation
determination of the permittivity hardness of plastics by means of
and dielectric dissipation factor of durometer (Shore hardness)
electrical insulating materials at (Set 23) : 1996 Determination of tear resistance
power, audio and radio IS0 6383-2 : 19830f plastics film and sheeting -
frequencies including metre Elmendorf Method -
wavelengths
Part 6 Thermal properties, Section 1
4905 : 1968 Methods for random sampling
7328 : 1992 High density polyethylene (Set l) : I992 Determination of vicat softening
materials for moulding and temperature of thermoplastics
extrusion materials
9833 : 1981 List of pigments and colourants (Sec3) : 1997 Determination of temperature
for use in plastics in contact with IS0 75-l : 19% deflection under load - General
foodstuffs, pharmaceuticals and test method
drinking water (Set 17) : 1997 Determination of temperature
10141: 1982 Positive list of constituents of IS0 75-2 : 1993 deflection under load - Plastics
polyethylene in contact with and Ebonite
foodstuffs, pharmaceuticals and
(Part 8) Permanence/Chemical
drinking water
properties,
10146 : 1982 Polyehtylene for its safe use in
contact with food stuffs, (Set 1) : 1997 Determination of water
pharmaceuticals and drinking Iso 62 : lgso absorption
water. (Set 8) : 1997 Determination of gas
13360 Methods of testing plastics IS0 2556 : 1974 transmission rate of film and thin
sheets under atmospheric
(Part 3/Set 1) : Physical and dimensionalproperties,
pressure - Manometric method
1995 Section 1 Determination of
IS0 1183: density and relative density of ‘(Set 9) : 1997 Determination of resistance to
1987 non-cellular plastics IS0 4599 : 1986 environmental stress cracking
(Part 4/Set 1) : Rheological properties, Section 1 (ESC) -Bent strip method
1995 Determination of the melt (Part 9/Sec4) : Optical properties, Section 4
IS0 1133 : mass-flow rate (MFR) and the 1997 Qualitative evaluation of the
1991 \ IS0 183 : 1976 bleeding of the colorants
9
IS 3395: 1997
ANNEX C
(Ckwe 6.1.1.1)
PRODUCT TYPE APPROVAL
,
LDPEUDPE material of a particulardesignation In the event of any changein tho grade/designation
for which the product/type approved is required of the LDPE/LL&PEmaterial rkapproval%ill be
shall be subjected to the tests for density and melt required and the type tests shall be carried out
flowrate (MFR), .afrash and tho controlling specifications for
acceptancetest redeterminedand fixed,
LDPE/LLDPE material of that particular When the proposed changes are such that it may
not be expected to significantly affect the
designation successfully passing in thasa
performance (satisfactorilypassing the type tests)
product/type approval tests shall for other
the certifying/testingauthority mayat its discretion
requirements (Product identification tests) as recommendwaivingcomplete reapproval or may
stipulated in 6A2.1 which would be recorded and require only partial reapproval in order to
these shall be the controlling specificationsas long determine the significanceand acceptabilityof the
as there is no changein the gradedesignationof the
proposed changes and to redetermine the
LDPE/LLDPEmaterial, as fixed, controlling specificationfor acceptancetests.
10
Bureau of Indian Standards
BIS is a statutory institution established under the Bureau ofIndianStandards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods
and attending to connected matters in the country.
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without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.
Amendments are issued to standards as the need arises on the basis of comments. Standards are also
reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that
no changes are needed; if the review indicates that changes are needed, it is taken up for revision. Users
of Indian Standards should ascertain that they are in possession of the latest amendments or edition by
referring to the latest issue of ‘BIS Handbook’ and ‘Standards: Monthly Additions’.
This Indian Standard has been developed from Dot : No. PCD 12 ( 1373 ).
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