3D Stilling Basin PDF
3D Stilling Basin PDF
Prepared for
Druk Green Consultancy
Druk Green Power Corporation Limited
Thimphu: Bhutan
1 INTRODUCTION ..................................................................................................................................1
3 METHODOLOGY .................................................................................................................................8
4 MODEL ................................................................................................................................................9
7.1 DISCHARGE.................................................................................................................................. 16
7.2 GATE OPERATION ......................................................................................................................... 16
7.3 LOAD CASES (LC) – DENOTATION .................................................................................................. 17
1 INTRODUCTION
Consequently Energy Infratech Private Limited evaluated in Report on Repair of Stilling Basin
0952-CDT-01A-001-R1 [1] a summary of possible and appropriate measures to repair the stilling
basin. A brief review of this report has been done by Bernard Ingenieure ZT [3] in May 2016. Next
others, one recommendation was to evaluate the hydraulics at the structure by 3d numerical
simulations.
How does weir and stilling basin (the system) work under usual low and medium discharge
conditions?
How does the system work under high flood conditions with high sediment load?
Where do sediments hit the surface and cause damages?
How does the system work under the described asymmetric operating conditions?
Would it be recommendable to operate the gates in a different way to reduce erosion and
abrasion?
How does the system work under the described asymmetric operating conditions?
Would it be recommendable to operate the gates in a different way to reduce erosion and
abrasion?
How can a partly ineffective weir and stilling basin be hydraulically improved during the
proposed repair works (e.g., by slightly different shape or increased water depth)?
By using 3D numerical simulations the energy dissipation can be calculated for different load
cases (gate operation and discharge). With the evaluation of different hydraulic parameters
possible insufficient energy dissipation can be detected and recommendations regarding the
basin geometry can be given.
Shear stress
Due to the fact that erosion in the stilling basin was detected, the main focus of attention is set to
the occurring shear stresses during different flow conditions. With 3D numerical simulations the
shear stress at each point in the stilling basin can be determined.
Since low and medium flood discharges do not require the opening of all five gates for a save weir
overflow, some gates can stay closed during flood events. A modelling of different load cases can
help to define an optimized gate operation. In a first step, an appropriate operation mode could be
found which helps to minimize the hydraulic stresses at the most affected areas in the stilling
basin. Next to it, a coordinated opening of the gates will be useful for the long term operation of
the power plant.
The results of the simulations have been discussed by evaluating four parameters:
Froude number
Shear stress
Flow velocity
Flow characteristics (vectors/streamlines)
In general, it could be observed that the shear stresses are low in regard to the modelled flood
discharge. Next to it, the Froude numbers and the flow depths show that the energy dissipation is
efficient. These hydraulic parameters indicate that the spillway geometry and the design of the
stilling basin are appropriate.
The results show that symmetric gate operations minimize backflow at the stilling basin.
Asymmetric gate operations cause massive turbulences, backflow, and vortexes. Suchlike flow
conditions can lead to increased abrasions at the structure. In particular, at flows with connected
sediment transport a symmetric operation is clearly to favour.
The number of gates/spillways has to be adjusted according to the flood discharge. At high flood
discharges the use of 4 (n-1) or 5 gates (n-0) reduces the stresses at each spillway.
In addition to the 3D analysis the report reflects concepts and considerations for sustainable
remedial measures as well as recommendation for the optimal sequence of repair measures
which may extend over 3 to 4 low water seasons.
2 TECHNICAL BACKGROUND
The preferences in the operation mode will be considered in the model settings for the 3D
numerical simulations.
3 METHODOLOGY
Because of that an investigation by a 3D numerical model was recommend which now under
progress by using the software FLOW-3D (Flow Science).
4 MODEL
Figure 5: 3D volume model (concrete structures shown in yellow, terrain shown in grey)
Figure 6: 3D volume model (concrete structures shown in yellow, terrain shown in grey), view from
reservoir
Figure 7: 3D volume model (concrete structures shown in yellow, terrain shown in grey), view from
downstream
The surface roughness of the concrete structures (shown in reddish in Figure 8) was set to
1 mm. The terrain (shown in purple in Figure 8), including the reservoir, the river bed and the
banks at the lower course, were defined by an average roughness of 25 cm.
The upstream boundary condition is defined by a volume flow rate according to Figure 10. For
stability reasons the numerical model was filled by an increasing discharge from 500 m³/s to the
main load case discharge of 1,459 m³/s and the advanced load case 3,710 m³/s. A sudden
alteration in the inflow rate can result in inaccurate calculations of the hydraulics.
The downstream boundary conditions have been adapted for the load cases which consider
sediment transport. Therefore, the manning value was set to n = 0.040 for the scenario based
on a 15% sediment flow, and to n = 0.047 for the scenario based on 30% sediment flow.
Some limitations at the discretization are given by the minimum occurring flow depth. Through to
the mathematical background at least 5-10 cells should be wetted for an appropriate numerical
simulation. With that, the maximum cell size is given by the minimum flow depth divided by 5.
fine discretization at points of interest (spillway, stilling basin); cells size down to 0.25 m
coarse discretization at the reservoir and the lower course cell size up to 2.00 m
definition of ineffective area (for example power house) which are not considered in the
simulations
The average maximum annual flow is about 1,459 m³/s. This flood discharge value was set to a
main load case according to section 7.
2
Catchment area km 8.999
3
Average flow m /s 296
3
Average Max flow m /s 1,459
3
Average min. flow m /s 244
Ave. Annual Vol. (MCM) MCM 9,335
2
Average sp. Runoff l/s/km 33
Average Runoff mm 1,037
3
Average lean season flow (m /s) mm 83
2
Minimum Specific Runoff l/s/km 9.3
6 SEDIMENT TRANSPORT
In general, sediment transport can increase the stresses to the spillway and the stilling basin. It
was assumed that due to the reservoir’s shape and depth only fine sediments are transported
through the spillway. But because of to the explanations and documentations by Mrs. Tashi
Lhamo as part of the technical visit in December 2018 it became obvious that the reservoir is
flushed every year and that the sediment management is of major importance. Flushing on
regular basis causes high stresses to the structure and an increased abrasion by the flushed
sediments is most likely.
Because of the estimated long calculation time and the influence on the stability of the simulation
runs it is not recommended to simulate the spillway flow with connected sediment transport.
That’s the reason why simulation runs were done with adapted model settings (fluid density) to
consider a possible impact by sediment transport (Load case 10; Load case 11). With that
approach the total flow of Q = 3,710 m³/s consist of water-sediment mixture. At load case 10 the
sediment concentration was set to 15 vol. % (150,000 ppm) and at load case 11 the sediment
concentration was set to 30 vol. % (300,000 ppm) which represent a very high sediment load at
the beginning of a flushing process (Figure 14).
7.1 Discharge
The main load case is defined by an average maximum annual flow according to section 5 which
is about 1,459 m³/s. It can be defined as a regular hydraulic stress for the spillway and the stilling
basin.
The advanced load case is defined by a discharge of approximately 3,710 m³/s. This is the
highest mean daily discharge recorded between 1991 and 2013.
The quoted values are average daily values. Temporarily higher discharge, during shorter periods
of time, is possible. Nevertheless, it has been assumed that a discharge of 3,710 m³/s (advanced
load case) is representative for occasionally occurring peak discharges during shorter period of
time.
+ clearwater/sediments (cw/sed15/sed30)
For example, a flood event with a peak discharge of 1,460 m³/s (main load case), without
sediments, which is executed by all gates is defined by
Q1459_as_cw_1/2/3/4/5.
Phase Item
Study and analyse the behaviour of the spillway and the stilling basin
I
under the main load case according to section 5 and 7 (Q = 1,459 m³/s).
Study and analyse the behaviour of the system under high flood
II
conditions (Q = 3,710 m³/s) and with sediment load.
Study and analyse the behaviour of the system under the described
III
asymmetric operating conditions.
According to Naudascher (1992) and Peterka (1978) it can be distinguished between different
forms of hydraulic jumps by evaluating the Froude number at the spillway flow (Fr 1 ):
Table 5: Hydraulic jump characteristics
The (bed) shear stress arises due to shear forces and pressure at the river bed and/or structure.
The shear stress depends on the density of the fluid, the flow-cross section-geometry and the
energy gradient of the water course.
The shear stress represents the main parameter in the analysis. Large values indicate high
loads to the structure which could effect the occurring damages at the spillway and the stilling
basin. The values are given in Pascal (Pa) which is equal to Newton per square metre (N/m²).
Light blue and blue colours indicate low shear stresses, reddish and yellow coloured sections
are areas with high shear stresses.
The flow velocity is given in defined colour pattern. Light blue and blue colours indicate lower
flow velocities, reddish and yellow coloured sections are areas with high flow velocities.
The velocity vectors show the flow direction of the fluid. The given figures are qualitative
illustrations only. (The magnitude of the flow velocity can be seen in figures according section
8.2.1.3). Nevertheless, larger vectors indicate higher flow velocity.
The streamlines show by the tangent at each point the direction of the flow velocity. The
streamlines are given in a colour scheme which defines the occurring flow velocity.
8.3 Phase I
The maximum occurring Froude number at the spillway is about 2.84 and the connected flow
depth is 1.7 m. Due to the large water depth in the stilling basin (h 2 ~ 10.0 m, after the spillway)
the ratio h 2 /h 1 is larger than 2. The hydraulic jump can be classified as class 4 jump with
backflow effects (Figure 15; Figure 16; Figure 17; Figure 18).
50 m
Fr = 2.84 +
20 m
The simulation practically shows an equal discharge through all five gates (1, 2, 3, 4, 5). For that
reason the occurring shear stresses are almost the same at each gate. The maximum observed
shear stress is about 600 N/m² (Figure 22) at the spillway. In the first quarter of the stilling basin
the maximum stresses are about 200 N/m². The values decrease towards the flow direction
(Figure 19, Figure 20, Figure 21).
50 m
τ = 592 N/m² +
20 m
The maximum flow velocity at the spillway is 16 m/s. In the stilling basin still high flow velocities
can be detected in the in the first quarter, due to the bottom flow which is connected to the flow
characteristic of the hydraulic jump (Figure 23, Figure 24, Figure 25, Figure 26).
50 m
v = 17.3 m/s +
20 m
Due to the gate operation the flow in the stilling basin is characterized by a symmetrical pattern
(Figure 29, Figure 30). At the plan view almost no backflow areas can be detected (Figure 31).
The section view shows that there exist backflow above the hydraulic jet from the spillway
(Figure 32). This pattern matches to the classification of the hydraulics jump according to the
Froude number and the flow depth ratio h 2 /h 1 .
50 m
20 m
The maximum occurring Froude number at the spillway is 2.80. The flow depth at the spillway is
1.85 m. Due to the large water depth in the stilling basin (h 2 ~ 10.0 m, after the spillway) the
ratio h 2 /h 1 is larger than 2. The hydraulic jump can be classified as class 4 jump with backflow
effects (Figure 33, Figure 34, Figure 35, Figure 36).
50 m
Fr = 2.80 +
20 m
The simulation shows an equal discharge through all four gates (1, 2, 4, 5). For that reason the
occurring shear stresses are almost the same at each spillway. The maximum observed shear
stress is about 660 N/m² (Figure 40) at the spillway. In the first quarter of the stilling basin the
maximum stresses are about 300 N/m². The values decrease towards the flow direction (Figure
37, Figure 38, Figure 39).
50 m
τ = 660 N/m² +
20 m
The maximum flow velocity at the spillway is 18.1 m/s. In the stilling basin still high flow
velocities can be detected in the in the first quarter, due to the bottom flow which is connected to
the flow characteristic of the hydraulic jump (Figure 41, Figure 42, Figure 43, Figure 44).
50 m
v = 18.1 m/s +
20 m
Due to the gate operation the flow in the stilling basin is characterized by a symmetrical pattern
(Figure 47, Figure 48). At the plan view almost no backflow areas can be detected (Figure 49).
The section view (gate/spillway 1) shows that there exist backflow above the hydraulic jet from
the spillway (Figure 50). This pattern matches to the classification of the hydraulics jump
according to the Froude number and the flow depth ratio h 2 /h 1 .
The maximum occurring Froude number at the spillway is 2.45. The flow depth at the spillway is
2.35 m. Due to the large water depth in the stilling basin (h 2 ~ 10.0 m, after the spillway) the
ratio h 2 /h 1 is larger than 2. The hydraulic jump can be classified as class 4 jump with backflow
effects (Figure 51, Figure 52, Figure 53, Figure 54).
50 m
Fr = 2.45 +
20 m
The simulation shows an equal discharge through all three gates (1, 3, 5). For that reason the
occurring shear stresses are almost the same at each spillway. The maximum observed shear
stress is about 715 N/m² (Figure 58) at the spillway. In the first quarter of the stilling basin the
maximum stresses are about 300 N/m². The values decrease towards the flow direction (Figure
55, Figure 56, Figure 57).
50 m
τ = 715 N/m² +
20 m
The maximum flow velocity at the spillway is 19.0 m/s. In the stilling basin still high flow
velocities can be detected in the in the first quarter, due to the bottom flow which is connected to
the flow characteristic of the hydraulic jump (Figure 59, Figure 60, Figure 61, Figure 62). The
flow velocities are remaining high at the left and right bank of the basin (v ~ 12 m/s)
50 m
v = 19.0 m/s +
20 m
Due to the gate operation the flow in the stilling basin is characterized by a symmetrical pattern
(Figure 65, Figure 66). At the plan view almost no backflow areas can be detected (Figure 68).
The section view (gate/spillway 3) shows that there exist backflow above the hydraulic jet from
the spillway (Figure 67). This pattern matches to the classification of the hydraulics jump
according to the Froude number and the flow depth ratio h 2 /h 1 .
The maximum occurring Froude number at the spillway is 2.24. The flow depth at the spillway is
2.35 m. Due to the large water depth in the stilling basin (h 2 ~ 12.0 m, after the spillway) the
ratio h 2 /h 1 is larger than 2. The hydraulic jump can be classified as class 3 (weak jump) with
backflow effects (Figure 69, Figure 70, Figure 71, Figure 72).
50 m
Fr = 2.24 +
20 m
The simulation practically shows an equal discharge through all two gates (2, 4). For that reason
the occurring shear stresses are almost the same at each gate. The maximum observed shear
stress is about 814 N/m² (Figure 76) at the spillway. In the first quarter of the stilling basin the
maximum stresses are about 600 N/m². The values decrease towards the flow direction (Figure
73, Figure 74, Figure 75).
50 m
τ = 814 N/m² +
20 m
The maximum flow velocity at the spillway is 20 m/s. In the stilling basin still high flow velocities
can be detected in the in the first quarter, due to the bottom flow which is connected to the flow
characteristic of the hydraulic jump (Figure 77, Figure 78, Figure 79, Figure 80).
50 m
v = 20.0 m/s +
20 m
Due to the gate operation the flow in the stilling basin is characterized by a symmetrical pattern
(Figure 83, Figure 84). At the plan view almost no backflow areas can be detected (Figure 85).
The section view shows that there exist backflow above the hydraulic jet from the spillway
(Figure 86). There exists a significant spatial influence to the energy dissipation. Due to the fact
that gates/spillways 1, 3 and 5 are closed an almost unrestricted diffusion of the jets from
spillway 2 and 4 can be observed at the stilling basin.
The maximum occurring Froude number at the spillway is 1.87. The flow depth at the spillway is
5.80 m. Due to the large water depth in the stilling basin (h 2 ~ 10.0 m, after the spillway) the
ratio h 2 /h 1 is about 2. The hydraulic jump can be classified as class 2 jump (weak energy
dissipation) (Figure 87, Figure 88, Figure 89, Figure 90).
50 m
Fr = 1.87 +
20 m
The maximum observed shear stress is about 1,052 N/m² (Figure 94) at the spillway. Because
of the high spillway flow (1,459 m³/s through one spillway) the maximum stresses in the stilling
basin are also about 1,000 N/m². The values decrease towards the flow direction. The spatial
influence of energy dissipation can be seen in Figure 91, Figure 92, Figure 93 and Figure 94.
50 m
τ = 1,052 N/m² +
20 m
The maximum flow velocity at the spillway is 23.0 m/s. In the stilling basin still high flow
velocities can be detected in the in the first quarter, due to the bottom flow which is connected to
the flow characteristic of the hydraulic jump (Figure 95, Figure 96, Figure 97, Figure 98).
50 m
v = 23.0 m/s +
20 m
Due to the gate operation the flow in the stilling basin is characterized by a symmetrical pattern
(Figure 101, Figure 102, Figure 103). At the plan view almost no backflow areas can be
detected. The section view shows that there exists backflow above the hydraulic jet from the
spillway (Figure 104).
8.4 Phase II
The maximum occurring Froude number at the spillway is 2.08. The flow depth at the spillway is
4.30 m. Due to the large water depth in the stilling basin (h 2 ~ 15.0 m, after the spillway) the
ratio h 2 /h 1 is larger than 2. The hydraulic jump can be classified as class 3 jump (weak jump)
(Figure 105, Figure 106, Figure 107, Figure 108).
50 m
Fr = 2.08 +
20 m
The simulation shows an equal discharge through all four gates (1, 2, 3, 5). For that reason the
occurring shear stresses are almost the same at each spillway. The maximum observed shear
stress is about 809 N/m² (Figure 112) at the spillway. In the first quarter of the stilling basin the
maximum stresses are about 500 N/m². The values decrease towards the flow direction (Figure
109, Figure 110, Figure 111). Due to the restricted flow at the left and right bank the shear
stresses remain higher at the stilling basin in the extended line of spillway S1 and S5.
50 m
τ = 809 N/m² +
20 m
The maximum flow velocity at the spillway is 19.8 m/s. In the stilling basin still high flow
velocities can be detected in the in the first quarter, due to the bottom flow which is connected to
the flow characteristic of the hydraulic jump (Figure 113, Figure 114, Figure 115, Figure 116).
The flow velocities are remaining high at the left and right bank of the basin (v ~ 10 m/s)
50 m
v = 19.8 m/s +
20 m
Due to the gate operation the flow in the stilling basin is characterized by a symmetrical pattern
(Figure 119, Figure 120). At the plan view some backflow areas can be detected near the end
sill in the second half of the stilling basin (Figure 121).
The maximum occurring Froude number at the spillway is 1.96. The flow depth at the spillway is
5.45 m. Due to the large water depth in the stilling basin (h 2 ~ 15.0 m, after the spillway) the
ratio h 2 /h 1 is larger than 2. The hydraulic jump can be classified as class 3 jump (weak jump)
(Figure 123, Figure 124, Figure 125, Figure 126).
50 m
Fr = 1.96 +
20 m
The simulation shows an equal discharge through all three gates (1, 3, 5). For that reason the
occurring shear stresses are almost the same at each spillway. The maximum observed shear
stress is about 920 N/m² (Figure 130) at the spillway. In the first quarter of the stilling basin the
maximum stresses are about 500 N/m². The values decrease towards the flow direction (Figure
127, Figure 128, Figure 129). Due to the restricted flow at the left and right bank the shear
stresses remain higher at the stilling basin in the extended line of spillway S1 and S5.
50 m
τ = 920 N/m² +
20 m
The maximum flow velocity at the spillway is 21.0 m/s. In the stilling basin still high flow
velocities can be detected in the in the first half, due to the bottom flow which is connected to the
flow characteristic of the hydraulic jump (Figure 131, Figure 132, Figure 133, Figure 134). The
flow velocities are remaining high at the left and right bank of the basin (v ~ 15 m/s).
50 m
v = 21.0 m/s +
20 m
Due to the gate operation the flow in the stilling basin is characterized by a symmetrical pattern
(Figure 137, Figure 138, Figure 139). At the plan view some backflow areas can be detected
above the hydraulic jets of the spillway. In the second half of the stilling basin no backflow can
be observed (Figure 139).
The maximum occurring Froude number at the spillway is 1.93. The flow depth at the spillway is
5.45 m. Due to the large water depth in the stilling basin (h 2 ~ 15.0 m, after the spillway) the
ratio h 2 /h 1 is larger than 2. The hydraulic jump can be classified as class 3 jump (weak jump)
(Figure 141, Figure 142, Figure 143, Figure 144).
50 m
Fr = 1.93 +
20 m
The simulation shows an equal discharge through all three gates (1, 3, 5). For that reason the
occurring shear stresses are almost the same at each spillway. The maximum observed shear
stress is about 1,110 N/m² (Figure 148) at the spillway. In the first quarter of the stilling basin the
maximum stresses are about 1,000 N/m². The values decrease towards the flow direction
(Figure 145, Figure 146, Figure 147). Due to the restricted flow at the left and right bank the
shear stresses remain higher at the stilling basin in the extended line of spillway S1 and S5.
50 m
τ = 1,110 N/m² +
20 m
The maximum flow velocity at the spillway is 21.0 m/s. In the stilling basin still high flow
velocities can be detected in the in the first half, due to the bottom flow which is connected to the
flow characteristic of the hydraulic jump (Figure 149, Figure 150, Figure 151, Figure 152). The
flow velocities are remaining high at the left and right bank of the basin (v ~ 15 m/s).
50 m
v = 21.0 m/s +
20 m
Due to the gate operation the flow in the stilling basin is characterized by a symmetrical pattern
(Figure 155, Figure 156, Figure 157). At the plan view some backflow areas can be detected
above the hydraulic jets of the spillway and at the areas below spillway 2 and 4. In the second
half of the stilling basin no backflow can be observed (Figure 157).
The maximum occurring Froude number at the spillway is 1.93. The flow depth at the spillway is
5.45 m. Due to the large water depth in the stilling basin (h 2 ~ 15.0 m, after the spillway) the
ratio h 2 /h 1 is larger than 2. The hydraulic jump can be classified as class 3 jump (weak jump)
(Figure 159, Figure 160, Figure 161, Figure 162).
50 m
Fr = 1.93 +
20 m
The simulation shows an equal discharge through all three gates (1, 3, 5). For that reason the
occurring shear stresses are almost the same at each spillway. The maximum observed shear
stress is about 1,300 N/m² (Figure 166) at the spillway. In the first quarter of the stilling basin the
maximum stresses are about 1,000 N/m². The values decrease towards the flow direction
(Figure 163, Figure 164, Figure 165). Due to the restricted flow at the left and right bank the
shear stresses remain higher at the stilling basin in the extended line of spillway S1 and S5.
50 m
τ = 1,300 N/m² +
20 m
The maximum flow velocity at the spillway is 21.0 m/s. In the stilling basin still high flow
velocities can be detected in the in the first half, due to the bottom flow which is connected to the
flow characteristic of the hydraulic jump (Figure 167, Figure 168, Figure 169, Figure 170). The
flow velocities are remaining high at the left and right bank of the basin (v ~ 15 m/s).
50 m
v = 21.0 m/s +
20 m
Due to the gate operation the flow in the stilling basin is characterized by symmetrical conditions
pattern (Figure 173, Figure 174, Figure 175, Figure 176). At the plan view some backflow areas
can be detected above the hydraulic jets of the spillway and at the areas below spillway 2 and 4.
In the second half of the stilling basin no backflow can be observed.
The maximum occurring Froude number at the spillway is about 2.73. The flow depth at the
spillway is about 1.85 m. Due to the large water depth in the stilling basin (h 2 ~ 10.0 m, after the
spillway) the ratio h 2 /h 1 is larger than 2. The hydraulic jump can be classified as class 4 jump
with backflow effects (Figure 177, Figure 178, Figure 179, Figure 180).
50 m
Fr = 2.73 +
20 m
The simulation shows equal flow through all four gates (2, 3, 4, 5). Because of that the occurring
shear stresses are nearly the same at each gate. The maximum observed shear stress is about
700 N/m² (Figure 184) at the spillway. In the first quarter of the stilling basin the maximum
stresses are about 400 N/m². The values decrease towards the flow direction (Figure 181,
Figure 182, Figure 183).
50 m
τ = 695 N/m² +
20 m
The maximum flow velocity at the spillway is 18.7 m/s. In the stilling basin still high flow
velocities can be detected in the in the first quarter, due to the bottom flow which is connected to
the flow characteristic of the hydraulic jump (Figure 185, Figure 186, Figure 187, Figure 188).
The highest velocities can be observed at the left bank.
50 m
v = 18.7 m/s +
20 m
Due to the asymmetric flow at LC2 backflow areas can be observed at the right bank (Figure
191, Figure 192, Figure 193, Figure 194). This flow pattern could be detected at Kurichhu Dam
in real world which confirms the results of the numerical simulations.
The maximum occurring Froude number at the spillway is about 2.51. The flow depth at the
spillway is 2.3 m. Due to the large water depth in the stilling basin (h 2 ~ 10.0 m, after the
spillway) the ratio h 2 /h 1 is larger than 2. The hydraulic jump can be classified as class 4 jump
with backflow effects (Figure 195, Figure 196, Figure 197, Figure 198).
50 m
Fr = 2.51 +
20 m
The simulation shows equal flow through all three gates (3, 4, 5). Because of that the occurring
shear stresses are nearly the same at each spillway. The maximum observed shear stress is
about 800 N/m² (Figure 202) at the spillway. In the first quarter of the stilling basin the maximum
stresses are about 500 N/m². The values decrease towards the flow direction (Figure 199,
Figure 200, Figure 201).
50 m
τ = 798 N/m² +
20 m
The maximum flow velocity at the spillway is 19.7 m/s. In the stilling basin still high flow
velocities can be detected in the in the first quarter, due to the bottom flow which is connected to
the flow characteristic of the hydraulic jump (Figure 203, Figure 204, Figure 205, Figure 206).
50 m
v = 19.7 m/s +
20 m
Due to the asymmetric flow at LC5 a significant backflow area can be observed at the right bank
(Figure 209, Figure 210, Figure 211, Figure 212). The water vortex and the backflow are
increased compared to LC2. This flow pattern could be detected at Kurichhu Dam in real world
which confirms the results of the numerical simulations.
Subsequently comparisons of load cases are given to underline the effect of different gate
operations, the influence of the discharge and sediment flow. The analyses are focused on main
aspects like flow characteristic and deviations regarding the occurring shear stresses and quality
of the hydraulic jump.
Load case 4 (LC4) and load case 5 (LC5) are characterized by a flow through 3 gates. While in
LC4 gate 2 and 4 are closed, in LC5 openings 1 and 2 are not used (Table 3). The modelled
discharge is the main load discharge (Q = 1,459 m³/s). Both scenarios are described by a
clearwater flow.
Although the load cases are based on different gate operations the gate flow and the connected
flow depth are almost the same. For that reason no significant distinctions regarding the Froude
number can be observed. The maximum Froude number at the LC4 is 2.45, at LC5 2.51 (Figure
213). Due to the remarkable backflow at the right bank at LC5 locally higher Froude number can
be observed in that area.
LC4_Q1459_s_cw_1/3/5
LC5_Q1459_s_cw_3/4/5
The magnitude of the shear stress is connected to the spillway flow. Due to the fact that the
discharge at each gate is almost the same, the shear stresses at the spillways are similar. In the
stilling basin different conditions can be detected. Understandably, due to the flow at gate 1, at
LC4 the right bank is more affected than at LC5. At LC5 the shear stresses are higher at the left
bank. Due to the symmetrical flow at LC4 (and the closed gates 2 and 4) a spatial effect can be
detected which increases the energy dissipation. For that reason the shear stresses are lower in
the middle of the stilling basin. At LC4 the maximum observed shear stress at the spillways is
715 N/m² and about 800 N/m² at LC5. The maximum shear stresses at the stilling basin are
about 600 N/m² at both cases (Figure 214).
LC4_Q1459_s_cw_1/3/5
LC5_Q1459_s_cw_3/4/5
The results of the flow velocity show the same pattern as the results of the shear stresses. At
LC5 the velocities are higher in the middle of the stilling basin than at LC4 (Figure 215).
Although gate 1 is closed, it can be detected higher velocities at the right bank. The reason
behind it is the occurring water vortex and backflow in the stilling basin which has its origin in the
asymmetrical gate operation (Figure 216).
no backflow backflow
The results of LC5 show a significant backflow area at the right bank. Although the shear
stresses can be kept small, this flow pattern could influence the energy dissipation and the
reservoir flushing. Because of the backflow sediments could be returned in the stilling basin. The
difference in the flow characteristics can be seen by comparison of the streamlines at LC4 and
LC5 (Figure 217). This flow conditions could also be observed in real world during flushings at
Kurichhu dam (Figure 218).
no backflow
LC4_Q1459_s_cw_1/3/5
backflow/
vortex
LC5_Q1459_as_cw_3/4/5
Figure 218: Observed flow conditions at asymmetrical spillway flow at Kurichhu dam, equivalent
simulation example: LC5_Q1459_as_cw_3/4/5
8.6.3 LC4 (main, clearwater) vs. LC8 (advanced, clearwater) vs. LC9 (advanced, clearwater)
A comparison of LC4, LC8 and LC9 shows the influence of the flood discharge to the shear
stress. Next to it, the comparison between LC8 (n-1) and LC9 (n-2) depicts a possible reduction
of the stresses by using different gate operations for same flood discharges.
Due to the higher discharge LC9 reveals higher shear stresses at the spillway and at the stilling
basin. The maximum observed shear stresses at LC4 are 715 N/m² (centre line spillway S3), at
LC9 the observed shear stresses reach to 920 N/m² (centre line spillway S3). Because of using
one additional spillway (n-1, 4 open gates) the spillway flow decreases compared to LC9 and
the shear stress can be reduced to 809 N/m² at LC8 (Figure 219; Figure 220). A reduction of the
shear stresses can also be observed at the stilling basin.
The results show symmetric flow pattern at all three load cases. Because of the advanced flood
discharge at LC9 the flow velocities are higher than in LC4. In LC8 the velocities are higher at
the left and right bank than at LC9. There are little backflow areas at the end of the stilling basin
(Figure 221).
LC4_Q1459_s_cw_1/3/5
LC9_Q3710_s_cw_1/3/5
decreased shear stress due
to n-1 operation
LC8_Q3710_s_cw_1/2/4/5
LC4_Q1459_s_cw_1/3/5
LC9_Q3710_s_cw_1/3/5
compared toLC9 due to n-1
decreased shear stress
operation
LC8_Q3710_s_cw_1/2/4/5
LC4_Q1459_s_cw_1/3/5
LC9_Q3710_s_cw_1/3/5
LC8_Q3710_s_cw_1/2/4/5
The comparison of LC9, LC10 and LC11 shows the influence of sediment flow to the shear
stress. The load cases are characterized by the same flood discharge and gate operation
method. LC9 is modelled based on clearwater flow, LC10 is based on a 15% sediment flow and
LC11 is based on a 30% flow. The quantity of sediments has been considered according the
approach in section 6.
Because of the equal gate operation the flow characteristics and the shear stress pattern are
almost the same in the load cases. The maximum observed shear stress at LC9 is 920 N/m²
(centre line spillway S3), at LC10 1,110 N/m² and at LC11 1,300 N/m². Areas of high shear
stresses can also be detected at the transition of spillway to stilling basin (first half of stilling
basin). The values decrease towards the flow direction (Figure 222, Figure 223). By evaluating
the results it can be summarized that a 15% sediment flow (LC10) increases the shear stresses
about 20% and a 30% sediment flow (LC11) increases the stresses about 40% compared to the
equivalent clearwater scenario (LC9)
LC9_Q3710_s_cw_1/3/5
LC10_Q3710_s_sed15_1/3/5
decreased shear stress due
to sediment flow 30%
LC11_Q3710_s_sed30_1/3/5
LC9_Q3710_s_cw_1/3/5
LC10_Q3710_s_sed15_1/3/5
increased shear stress due
to sediment flow 30%
LC11_Q3710_s_sed30_1/3/5
8.7 Phase IV
See section 8.9
8.8 Phase V
See sections 9, 10, 11
8.9 Phase VI
The recommendations regarding standard operation procedures during different flow conditions
are structured in:
suggestions how many gates should be open to improve the energy dissipation;
operation and combination of the gates that improve the hydraulics and decrease the
occurring stresses to the structure
Figure 224 shows a recommendation how many gates/spillways should be used during a flood
discharge. In a first step, only clearwater flow is considered. The findings are based on the
results of the simulations. According to [1] the design capacity of one spillway is about
2,400 m³/s. For that reason it is not functional to use all gates at low flood events (Q ~ 500 m³/s).
At low discharges it is not required to separate the flow over various spillways for reasons
regarding the shear stress.
At medium flood discharges it is recommended to open 2-4 gates. On the one hand it is possible
to reduce the hydraulics stresses at the spillway; on the other hand it is possible to improve the
energy dissipation in the stilling basin by an adjusted symmetric operation method (according to
section 8.9.2).
At high flood events it is recommended to open 4 or 5 gates which will reduce the shear
stresses at the spillways and the stilling basin, especially at the transition of spillway and stilling
basin (see section 8.6.3). At very high flood discharges the required flow capacity will determine
the required number of gates/spillways.
In regard to the hydraulics and the energy dissipation a symmetrical spillway flow is to favor.
Due to spatial effects the energy dissipation can be improved at symmetrical flow which results
in lower stresses at the stilling basin. Next to it, a symmetrical spillway flow and evenly
distributed discharge minimizes backflow in the stilling basin. In Table 6 are summarized
recommended gate operations for the scenarios n-1, n-2, n-3 and n-4.
case S1 S2 S3 S4 S5 description
clsoed
open
1) n-1 and S4 due to closed gate S3
9 DAMAGES
• Flow conditions
• Gate openings
• Concrete quality
Figure 225: Stilling Basin – Base Slab Contour of Geophysical Survey: Dark blue areas indicate
scours of 4 to 5 m depth
9.2 Spillways
Structural concrete has been eroded and reinforcement exposed. No concrete can withstand the
heavy sediment loads for long periods. Steel linings warrant a lasting solution. Therefore a
recommendation for sustainable repair can focus on steel lining only. A steel lining installation
concept is explained in section 10.2 of this report.
Figure 226: Massive erosion of spillway Figure 227: Massive erosion of spillway
glacis. Independently from the final glacis
repair, original geometry shall be Picture DGPC
restored by concrete before monsoon
stopping propagation of scour. Picture
DGPC
Assumingly, boulders are embedded in the base slab (plum concrete) for saving concrete
volume. Embedding competent rock boulders is acceptable. Due to erosion of (low strength)
concrete around the boulders, the boulders may have become lose and washed away; that may
be an explanation of the erosion depths locally.
Repair can be done with medium strength concrete after removal of all foreign matter and lose
concrete parts from the depressions. Depending on the geometrical shape and dimensions
(=weight) of the concrete plugs anchoring into the adjacent concrete with grouted steel dowels
may become necessary.
10.2 Spillways
Lining the Spillways with Steel is the recommended solution and it is the only sustainable
solution as well. The following figures show the solution and explain details of works steps. All
dimensions shown are based on experience and shall be verified by design calculations.
Figure 228: Extent of recommended steel lining from weir sill to horizontal section of stilling
basin slab; extension of weir pillars and stop logs is also shown but described separately
Figure 229: Transverse Section of Steel Lining system for application on existing concrete
surfaces
4 Installation of grouted dowels (item 2) and placing of longitudinal strips (item 1) in mortar be
5 After setting of mortar and cleaning (sand blasting) of weld connection areas connect weld
dowels and longitudinal strips
7 Manufacturing of Item 3 (Steel Plates 20 mm) in steel carpenty as per shop drawings. C
section shall be bent before placing ; longitudinal dimensions as per handleable weights
9 Welding of Plates to longitudinal strips and welds between plates (Vertical and horizontal)
10 After ervery 2.0 m of lining completed, the gap between concrete and steel plates sh
grouted with expanding mortar by means of grout pump and grout hose
11 Lining plates for horizontal placing must be furnished with grout- and vent-holes tapped
groutung (threaded holes / taps)
Figure 230 - Plan View of Steel Lining: The steel lining plates with 20 mm thickness are placed
above and welded to the longitudinal strips. Plates and strips for curved sections are required to
be pre-shaped according to the required geometry. The laying of the lining plates shall start from
the bottom of the stilling basin upwards as grouting of gap between concrete and lining must be
done in sections while progressing upwards
Figure 231 – Vertical Section through spillway floor and Elevation of pier wall in longitudinal
direction: The steel lining on spillway floor and walls are both fixed in the same manner. Wall
lining shall be done prior to the floor
Figure 232: Steel Lining Detail at grouted dowel and borehole location. The longitudinal steel
strips (width 150 mm, thickness 30 mm) are laid on mortar bed of varying thickness to overcome
unevenness of the concrete surface. The strips are welded with the steel dowels drilled and
cement grouted 500 mm into the dam concrete. The steel lining plates with 20 mm thickness are
welded to the longitudinal strips
Figure 233: Steel Lining Detail: The longitudinal steel strips (width 150 mm, thickness 30mm)
are laid on mortar bed of varying thickness to overcome unevenness of the concrete surface.
Longitudinal strips are placed at 500 mm centers. The steel lining plates with 20 mm thickness
are welded to the longitudinal strips. Plate dimensions are approximately 500 by 2000 mm
having a weight of 160 kilograms. Plates and strips for curved sections are required to be pre-
shaped according to the required geometry. The gap between concrete structure and lining
plates is filled with cement grout. Grouting shall be done in steps while lining is concurrently
progressing upwards by means of grout hoses and grout pumps
For the refurbishment of the spillways and any future repair works it is necessary to add an
extension of the piers between the spillways creating a structure for stoplogs enabling individual
closing and maintenance.
Figure 234: Extension of spillway piers and stop log construction including crane beam and
portal crane for stop log insertion, removal and storage. The length of piers should be verified by
analysis. Steel lining of spillway shall extend to the stop log sill
11 REPAIR SEQUENCE
For the repair works the stilling basin and the spillway must be drained and can only kept
drained during the lean water season.
The extent of all repair works cannot be completed within one lean water season and therefore it
is necessary that the works are carefully sequenced causing least cost and least stranded
temporary works, a rough overview is given in Figure 235
The activities in dependence of the seasons are described in the following sub-chapters.
• Season 3: Activity 6 upper parts of stop log piers (above water level of dry season)
• Season 4: Activities 7, after stop logs insertion, spillway after spillway, may extend over
season 5, less dependent on season.
Therefore the construction concept for the first year must foresee construction measures which
enable the continuation of repair works during the second year without a cofferdam.
Before the next step the water between cofferdam and stilling basin sill must be pumped out;
therefore huge pump capacity must be installed minimizing waiting time until the step as
described in the next para can commence. The pumps are also required for draining seepage
waters of the cofferdam.
11.5 Construction of Stop Log Piers, Phase 2 (upper part above dry season water level)
After successful completion of phase 1 of the piers, phase 2 construction of the piers to their
final height can be done without draining of stilling basin.
12 LIST OF TABLES
Table 1: Gate operation 2012-2017; annual flow at spillway bay S1 – S5..................................................7
13 LIST OF FIGURES
Figure 5: 3D volume model (concrete structures shown in yellow, terrain shown in grey) .........................9
Figure 6: 3D volume model (concrete structures shown in yellow, terrain shown in grey), view from
reservoir .......................................................................................................................................................9
Figure 7: 3D volume model (concrete structures shown in yellow, terrain shown in grey), view from
downstream .............................................................................................................................................. 10
Figure 11: Downstream boundary condition defined by water-level discharge relations ......................... 12
Figure 13: Flow data at Kurizampa, catchment area 8.999 km² .............................................................. 14
Figure 18: LC1_Q1459_s_cw_1/2/3/4/5, Froude number, section centre line gate S3 ........................... 22
Figure 22: LC1_Q1459_s_cw_1/2/3/4/5, shear stress, section centre line gate S3 ................................ 24
Figure 26: LC1_Q1459_s_cw_1/2/3/4/5, flow velocity, section centre line gate S3 ................................ 26
Figure 36: LC3_Q1459_s_cw_1/2/4/5, Froude number, section centre line gate S3 .............................. 31
Figure 40: LC3_Q1459_s_cw_1/2/4/5, shear stress, section centre line gate S1 ................................... 33
Figure 44: LC3_Q1459_s_cw_1/2/4/5, flow velocity, section centre line gate S1 ................................... 35
Figure 54: LC4_Q1459_s_cw_1/3/5, Froude number, section centre line gate S3 ................................. 40
Figure 58: LC4_Q1459_s_cw_1/3/5, shear stress, section centre line gate S3 ...................................... 42
Figure 61: LC4_Q1459_s_cw_1/3/5, flow velocity, section centre line gate S3 ...................................... 44
Figure 72: LC6_Q1459_s_cw_2/4, Froude number, section centre line gate S2 .................................... 49
Figure 76: LC6_Q1459_s_cw_2/4, shear stress, section centre line gate S2 ......................................... 51
Figure 80: LC6_Q1459_s_cw_2/4, flow velocity, section centre line gate S2 ......................................... 53
Figure 90: LC7_Q1459_s_cw_3, Froude number, section centre line gate S3 ....................................... 58
Figure 94: LC7_Q1459_s_cw_3, shear stress, section centre line gate S3 ............................................ 60
Figure 98: LC7_Q1459_s_cw_3, flow velocity, section centre line gate S3 ............................................ 62
Figure 108: LC8_Q3710_s_cw_1/2/4/5, Froude number, section centre line gate S1 ............................ 67
Figure 112: LC8_Q3710_s_cw_1/2/4/5, shear stress, section centre line gate S1 ................................. 69
Figure 116: LC8_Q3710_s_cw_1/2/4/5, flow velocity, section centre line gate S1 ................................. 71
Figure 126: LC9_Q3710_s_cw_1/3/5, Froude number, section centre line gate S3 ............................... 76
Figure 134: LC9_Q3710_s_cw_1/3/5, flow velocity, section centre line gate S3 .................................... 80
Figure 144: LC10_Q3710_s_sed15_1/3/5, Froude number, section centre line gate S3 ........................ 85
Figure 148: LC10_Q3710_s_sed15_1/3/5, shear stress, section centre line gate S3 ............................. 87
Figure 152: LC10_Q3710_s_sed15_1/3/5, flow velocity, section centre line gate S3 ............................. 89
Figure 162: LC11_Q3710_s_sed30_1/3/5, Froude number, section centre line gate S3 ........................ 94
Figure 166: LC11_Q3710_s_sed30_1/3/5, shear stress, section centre line gate S3 ............................. 96
Figure 170: LC11_Q3710_s_sed30_1/3/5, flow velocity, section centre line gate S3 ............................. 98
Figure 176: LC11_Q3710_s_sed30_1/3/5, streamlines, section centre line gate S5 ............................ 101
Figure 180: LC2_Q1459_as_cw_2/3/4/5, Froude number, section centre line gate S3 ........................ 103
Figure 184: LC2_Q1459_as_cw_2/3/4/5, shear stress, section centre line gate S3 ............................. 105
Figure 188: LC2_Q1459_as_cw_2/3/4/5, flow velocity, section centre line gate S3 ............................. 107
Figure 194: LC2_Q1459_as_cw_2/3/4/5, streamlines, section centre line gate S3 .............................. 110
Figure 198: LC5_Q1459_as_cw_3/4/5, Froude number, section centre line gate S3 ........................... 112
Figure 202: LC5_Q1459_as_cw_3/4/5, shear stress, section centre line gate S3 ................................ 114
Figure 206: LC5_Q1459_as_cw_3/4/5, flow velocity, section centre line gate S3 ................................ 116
Figure 212: LC5_Q1459_as_cw_3/4/5, streamlines, section centre line gate S3 ................................. 119
Figure 213: LC4_Q1459_s_cw_1/3/5 vs. LC5_Q1459_as_cw_3/4/5, Froude number, top view .......... 120
Figure 214: LC4_Q1459_s_cw_1/3/5 vs. LC5_Q1459_as_cw_3/4/5, shear stress, bottom view ......... 121
Figure 215: LC4_Q1459_s_cw_1/3/5 vs. LC5_Q1459_as_cw_3/4/5, flow velocity, bottom view ......... 122
Figure 216: LC4_Q1459_s_cw_1/3/5 vs. LC5_Q1459_as_cw_3/4/5, flow velocity, bottom view ......... 122
Figure 217: LC4_Q1459_s_cw_1/3/5 vs. LC5_Q1459_as_cw_3/4/5, streamlines, top view ................ 123
Figure 218: Observed flow conditions at asymmetrical spillway flow at Kurichhu dam, equivalent
simulation example: LC5_Q1459_as_cw_3/4/5 ..................................................................................... 123
Figure 224: number of open gates regarding flood discharge ............................................................... 132
Figure 225: Stilling Basin – Base Slab Contour of Geophysical Survey: Dark blue areas indicate scours
of 4 to 5 m depth ..................................................................................................................................... 134
Figure 226: Massive erosion of spillway glacis. Independently from the final repair, original geometry
shall be restored by concrete before monsoon stopping propagation of scour. Picture DGPC............. 135
Figure 227: Massive erosion of spillway glacis Picture DGPC .............................................................. 135
Figure 228: Extent of recommended steel lining from weir sill to horizontal section of stilling basin slab;
extension of weir pillars and stop logs is also shown but described separately .................................... 136
Figure 229: Transverse Section of Steel Lining system for application on existing concrete surfaces . 137
Figure 230 - Plan View of Steel Lining: The steel lining plates with 20 mm thickness are placed above
and welded to the longitudinal strips. Plates and strips for curved sections are required to be pre-shaped
according to the required geometry. The laying of the lining plates shall start from the bottom of the
stilling basin upwards as grouting of gap between concrete and lining must be done in sections while
progressing upwards .............................................................................................................................. 138
Figure 231 – Vertical Section through spillway floor and Elevation of pier wall in longitudinal direction:
The steel lining on spillway floor and walls are both fixed in the same manner. Wall lining shall be done
prior to the floor ...................................................................................................................................... 139
Figure 232: Steel Lining Detail at grouted dowel and borehole location. The longitudinal steel strips
(width 150 mm, thickness 30 mm) are laid on mortar bed of varying thickness to overcome unevenness
of the concrete surface. The strips are welded with the steel dowels drilled and cement grouted 500 mm
into the dam concrete. The steel lining plates with 20 mm thickness are welded to the longitudinal strips
................................................................................................................................................................ 139
Figure 233: Steel Lining Detail: The longitudinal steel strips (width 150 mm, thickness 30mm) are laid on
mortar bed of varying thickness to overcome unevenness of the concrete surface. Longitudinal strips are
placed at 500 mm centers. The steel lining plates with 20 mm thickness are welded to the longitudinal
strips. Plate dimensions are approximately 500 by 2000 mm having a weight of 160 kilograms. Plates
and strips for curved sections are required to be pre-shaped according to the required geometry. The
gap between concrete structure and lining plates is filled with cement grout. Grouting shall be done in
steps while lining is concurrently progressing upwards by means of grout hoses and grout pumps..... 140
Figure 234: Extension of spillway piers and stop log construction including crane beam and portal crane
for stop log insertion, removal and storage. The length of piers should be verified by analysis. Steel
lining of spillway shall extend to the stop log sill .................................................................................... 140
14 BIBLIOGRAPHY
[1] Kurichhu Hydropower Plant, Report on Repair of Stilling Basin 0952-CDT-01A-001-R1; Energy
Infratech Private Limited, A-39, Sector 64, Noida-201301, U.P., India
[2] Report on Bathymetry and GPR Survey, Stilling Basin, Kurichhu HEP, Bhutan; PARSAN
Overseas (Pvt.) Limited, May 2017
[3] Review of Report on Repair of Stilling Basin JKurichhu Hydropower Plant; Bernard Ingenieure
ZT, May 2016
th
Hall i. T., 25 January 2019
Wolfgang Holzleitner
Stephan Willeit
Manuel Plörer