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Pump Shaft Alternative-Uplift

This technical note discusses the design of an alternate terminal pump station with a single shaft comprising both the pump shaft and screen shaft. It details the proposed dimensions of the shaft, which would have an inner diameter of 20m, outer diameter of 50m, and invert level of -55.375m. It also outlines the material properties considered for the concrete, reinforcement steel, rock, shotcrete, rock bolts, and rock anchors used in construction. Further, it covers the design criteria around uplift pressure and factors, as well as the stabilizing and uplift loads on the structure. The note concludes by addressing how floatation against uplift will be achieved.

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0% found this document useful (0 votes)
84 views16 pages

Pump Shaft Alternative-Uplift

This technical note discusses the design of an alternate terminal pump station with a single shaft comprising both the pump shaft and screen shaft. It details the proposed dimensions of the shaft, which would have an inner diameter of 20m, outer diameter of 50m, and invert level of -55.375m. It also outlines the material properties considered for the concrete, reinforcement steel, rock, shotcrete, rock bolts, and rock anchors used in construction. Further, it covers the design criteria around uplift pressure and factors, as well as the stabilizing and uplift loads on the structure. The note concludes by addressing how floatation against uplift will be achieved.

Uploaded by

nitinlawania
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© © All Rights Reserved
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L&T Construction

Technical Note EDRC – Heavy Civil Infrastructure

FLOATATION AGANIST UPLIFT -

Alternate Terminal Pump Station

DESIGN, CONSTRUCTION, AND OPERATION AND MAINTENANCE OF TERMINAL PUMPING STATION AND NEW DOHA SOUTH
TREATMENT WORKS
(TPS/ STW-01)
PROJECT ID: IA 13/14 C 45 M
Page | 1
L&T Construction
Technical Note EDRC – Heavy Civil Infrastructure

Contents

1. OVERVIEW ................................................................................................................................. 4

2. DETAILS OF THE STRUCTURE ............................................................................................. 4


a. Pump shaft .......................................................................................................................................... 4

3. MATERIAL PROPERTIES........................................................................................................ 8
a. concrete ............................................................................................................................................... 8
b. reinforcement steel ............................................................................................................................. 8
c. rock ....................................................................................................................................................... 9
d. shotcrete .............................................................................................................................................. 9
e. rock bolt ............................................................................................................................................... 9
f. rock anchors ........................................................................................................................................ 9

4. PROTECTION OF CONCRETE .............................................................................................. 10

5. DESIGN CRITERIA: ................................................................................................................. 10


a. Uplift Pressure: ................................................................................................................................. 10
b. Partial factors for uplift: .................................................................................................................... 11

6. LOADS: ....................................................................................................................................... 11
a. Stabilising Loads (Gstb;d ) .............................................................................................................. 11
b. Uplift pressure on the structure (Vdst,d ) : ....................................................................................... 12

7. FLOATATION AGAINST UPLIFT: ....................................................................................... 13

8. REFERENCE DOCUMENTS ................................................................................................... 15

DESIGN, CONSTRUCTION, AND OPERATION AND MAINTENANCE OF TERMINAL PUMPING STATION AND NEW DOHA SOUTH
TREATMENT WORKS
(TPS/ STW-01)
PROJECT ID: IA 13/14 C 45 M
Page | 2
L&T Construction
Technical Note EDRC – Heavy Civil Infrastructure

List of Figures
Figure 1 : Plan of pump shaft at level +10.900 ....................................................................................... 4
Figure 2 Plan of pump shaft at level +4.570 ........................................................................................... 5
Figure 3 Plan of pump shaft at level -39.060 .......................................................................................... 5
Figure 4 Plan of pump shaft at level -45.699 .......................................................................................... 6
Figure 5 Sectional view of pump shaft .................................................................................................... 7
Figure 6 Sectional view of pump shaft .................................................................................................... 8

List of Table
Table 1 :Partial factors on actions ( ƔF ) ................................................................................................ 11
Table 2 : design value of the stabilising permanent vertical actions. (Gstb;d ) ..................................... 11
Table 3 : design value of the resistance Rd .......................................................................................... 12
Table 4 : floatation against uplift ........................................................................................................... 13

DESIGN, CONSTRUCTION, AND OPERATION AND MAINTENANCE OF TERMINAL PUMPING STATION AND NEW DOHA SOUTH
TREATMENT WORKS
(TPS/ STW-01)
PROJECT ID: IA 13/14 C 45 M
Page | 3
L&T Construction
Technical Note EDRC – Heavy Civil Infrastructure

1. OVERVIEW

As an alternative of current proposal of separate pump shaft and screen shaft a different
approach is considered in this report for having a single unit comprising of pump shaft and
screen shaft together.

2. DETAILS OF THE STRUCTURE

Pump shaft and screen shaft of following specifications are proposed while considering the
current proposal of constructing both as a single unit keeping the sewage capacity same.

a. Pump shaft

Inner shaft diameter: 20m

Outer shaft diameter: 50m

Invert level of the shaft: -55.375m

Ground level of the shaft: +10.4m

Figure 1 : Plan of pump shaft at level +10.900

DESIGN, CONSTRUCTION, AND OPERATION AND MAINTENANCE OF TERMINAL PUMPING STATION AND NEW DOHA SOUTH
TREATMENT WORKS
(TPS/ STW-01)
PROJECT ID: IA 13/14 C 45 M
Page | 4
L&T Construction
Technical Note EDRC – Heavy Civil Infrastructure

Figure 2 Plan of pump shaft at level +4.570

Figure 3 Plan of pump shaft at level -39.060

DESIGN, CONSTRUCTION, AND OPERATION AND MAINTENANCE OF TERMINAL PUMPING STATION AND NEW DOHA SOUTH
TREATMENT WORKS
(TPS/ STW-01)
PROJECT ID: IA 13/14 C 45 M
Page | 5
L&T Construction
Technical Note EDRC – Heavy Civil Infrastructure

Figure 4 Plan of pump shaft at level -45.699

DESIGN, CONSTRUCTION, AND OPERATION AND MAINTENANCE OF TERMINAL PUMPING STATION AND NEW DOHA SOUTH
TREATMENT WORKS
(TPS/ STW-01)
PROJECT ID: IA 13/14 C 45 M
Page | 6
L&T Construction
Technical Note EDRC – Heavy Civil Infrastructure

Figure 5 Sectional view of pump shaft

DESIGN, CONSTRUCTION, AND OPERATION AND MAINTENANCE OF TERMINAL PUMPING STATION AND NEW DOHA SOUTH
TREATMENT WORKS
(TPS/ STW-01)
PROJECT ID: IA 13/14 C 45 M
Page | 7
L&T Construction
Technical Note EDRC – Heavy Civil Infrastructure

Figure 6 Sectional view of pump shaft

3. MATERIAL PROPERTIES

a. concrete
Grade of Structural Concrete M50
Characteristic Strength of Concrete 50 MPa

Poisson’s Ratio of Structural Concrete 0.17

Modulus of Elasticity of Structural Concrete


40305 MPa

b. reinforcement steel
Grade of Steel Reinforcement Fe 500
Yield Strength of Steel Reinforcement 500000 kN/m2

DESIGN, CONSTRUCTION, AND OPERATION AND MAINTENANCE OF TERMINAL PUMPING STATION AND NEW DOHA SOUTH
TREATMENT WORKS
(TPS/ STW-01)
PROJECT ID: IA 13/14 C 45 M
Page | 8
L&T Construction
Technical Note EDRC – Heavy Civil Infrastructure

Modulus of Elasticity of Steel Reinforcement 2.0x108 kN/m2


Poisson’s Ratio of Steel Reinforcement 0.30

c. rock

Rock Type Simsima


Midra-Shale RUS Calcareous RUS Gypsum
Limestone

Unit Weight of the Rock


23 kN/m2 23 kN/m2 23 kN/m2 23 kN/m2
σc(a), UCS 30.57 MPa 11.10 MPa 17.38 MPa
8.49 MPa
GSI 40 40 40 40
mi 12 6 7 8
mb 1.40783 0.704 0.821 0.939
s 0.001273 0.001273 0.001273 0.001273
a 0.511368 0.511368 0.511368 0.5114
Modulus of Deformation, Ed 6.8 GPa 0.273 GPa 1.58 GPa 3.79 GPa
Φ 43 28 28 36
C’ 0.097 Mpa 0.106Mpa 0.121 Mpa 0.217 Mpa
Thickness of rock layers (11.50 to 10.36 is residual soil)

Start Point 10.36 -14.370 -24.570 -39.870

End point -14.370 -24.570 -39.870 Till shaft ends

d. shotcrete
Grade M30
Type FRS
2
Shear Strength 5.00 N/mm

e. rock bolt
Grade Fe 500
Diameter of Rock Bolt 25.00 mm
Tensile Strength 147 kN

f. rock anchors
Grade Fe 500
Diameter of Rock Anchors 25.00 mm
Tensile Strength 184 kN

DESIGN, CONSTRUCTION, AND OPERATION AND MAINTENANCE OF TERMINAL PUMPING STATION AND NEW DOHA SOUTH
TREATMENT WORKS
(TPS/ STW-01)
PROJECT ID: IA 13/14 C 45 M
Page | 9
L&T Construction
Technical Note EDRC – Heavy Civil Infrastructure

4. PROTECTION OF CONCRETE

The 50mm thick concrete is increased to absorb all the aggressive chemicals as a sacrificial
outer layer as per BRE special digest-1:2005 Assessing the aggressive chemical
environment-part c (D6.5 provide sacrificial layer) . The quality of this additional concrete
should be equal to or higher than that of the inner concrete This extra thickness of concrete
should be treated as additional to the specified nominal cover, where concrete is cast
directly against the earth and the specified nominal cover is greater or equal to 75 mm in
accordance with Clause 3.3.1.4 of BS 8110-1:1997. The additional thickness will be ignored
for the purpose of crack width calculation.

5. DESIGN CRITERIA:

+10.50m

-55.375m

a. Uplift Pressure:

Verification for uplift (UPL) shall be carried out by checking that the design value of the
combination of destabilising permanent and variable vertical actions (Vdst,d) is less than or
equal to the sum of the design value of the stabilising permanent vertical actions (Gstb;d) and
of the design value of any additional resistance to uplift (Rd)

The partial factors for Gstb;d , Gdtb;d and Rd for persistent defined in below
DESIGN, CONSTRUCTION, AND OPERATION AND MAINTENANCE OF TERMINAL PUMPING STATION AND NEW DOHA SOUTH
TREATMENT WORKS
(TPS/ STW-01)
PROJECT ID: IA 13/14 C 45 M
Page | 10
L&T Construction
Technical Note EDRC – Heavy Civil Infrastructure

Vdst,d <= Gstb;d +Rd

Vdst,d:design value of the destabilising vertical action on a structure.

Gstb;d:design value of the stabilising permanent vertical actions for uplift.

Rd :design value of the resistance to an action.

b. Partial factors for uplift:

For uplift calculations the following partial factors on actions (ƔF) shall be applied: -

ƔG dst destabilising unfavourable permanent actions;

ƔG;stb on stabilising favourable permanent actions;

Table 1 :Partial factors on actions ( ƔF )

Action Symbol Value

Permanent

Unfavourable ƔG;dst 1.0

Favourable ƔG;stb 0.9

6. LOADS:

a. Stabilising Loads (Gstb;d )


The design value of vertical component of the stabilising permanent loads

Table 2 : design value of the stabilising permanent vertical actions. (Gstb;d )

Details Volume (m3) Density Weight (kN)

W1 62033 25 1550825

W2 3166 24 75984

W3 32437 23 746051

Note: For density of rock refer factual report on geotechnical investigation GD/2258/SI/V2 NOVEMBER,2013.

DESIGN, CONSTRUCTION, AND OPERATION AND MAINTENANCE OF TERMINAL PUMPING STATION AND NEW DOHA SOUTH
TREATMENT WORKS
(TPS/ STW-01)
PROJECT ID: IA 13/14 C 45 M
Page | 11
L&T Construction
Technical Note EDRC – Heavy Civil Infrastructure

Table 3 : design value of the resistance Rd

Details Resistance force ( kN)

design value of the resistance Rd 1710989

Note: Refer annexure-1 for the detailed calculation

W1
W1
W3
W3

W2 W2 Concrete Fill

W1

b. Uplift pressure on the structure (Vdst,d ) :

Ground level of the structure: EL : +10.400m

Invert level of the structure: EL : -55.353m

DESIGN, CONSTRUCTION, AND OPERATION AND MAINTENANCE OF TERMINAL PUMPING STATION AND NEW DOHA SOUTH
TREATMENT WORKS
(TPS/ STW-01)
PROJECT ID: IA 13/14 C 45 M
Page | 12
L&T Construction
Technical Note EDRC – Heavy Civil Infrastructure

Thickness of the Raft: 3.5m

Unit weight of water 9.8 kN/m3

Height of the water head 69.28m

Area of the Raft 3020m2

Uplift pressure (Vdst,d ) 1.92E+06 kN


7. FLOATATION AGAINST UPLIFT:

 Vdst,d <= Gstb;d ( without rock load W3)

1.92E+06 > 1.46E+06 (SAFE)

 Vdst,d <= Gstb;d ( with rock load W3)

1.92E+06 < 2.14E+06 (SAFE)

 Vdst,d <= Gstb;d + Rd

1.92E+06 < 3.85E+06 (SAFE)

Table 4 : floatation against uplift

Weight of Uplift Force FOS against


structure Uplift

Vdst,d<= Gstb;d 1.46E+06 1.92E+06 0.76

(without rock load W3)

Vdst,d<= Gstb;d 2.14E+06 1.92E+06 1.11

(with rock load W3)

Vdst,d <= Gstb;d + Rd 3.25E+06 1.92E+06 1.69

Note: Refer annexure-1 for the detailed calculation

Floatation against uplift by providing drainage system at EL +2.57m

 Vdst,d <= Gstb;d ( without rock load W3)

1.70E+06 < 2.14E+06 (SAFE)

 Vdst,d <= Gstb;d ( with rock load W3)

DESIGN, CONSTRUCTION, AND OPERATION AND MAINTENANCE OF TERMINAL PUMPING STATION AND NEW DOHA SOUTH
TREATMENT WORKS
(TPS/ STW-01)
PROJECT ID: IA 13/14 C 45 M
Page | 13
L&T Construction
Technical Note EDRC – Heavy Civil Infrastructure

1.70E+06 < 2.14E+06 (SAFE)

 Vdst,d <= Gstb;d + Rd

1.70E+06 < 3.85E+06 (SAFE)

Weight of Uplift Force FOS against


structure Uplift

Vdst,d<= Gstb;d 1.46E+06 1.66E+06 0.88

(without rock load W3)

Vdst,d<= Gstb;d 2.14E+06 1.66E+06 1.28

(with rock load W3)

Vdst,d <= Gstb;d + Rd 3.25E+06 1.66E+06 1.95

Note: Refer annexure-1 for the detailed calculation

DESIGN, CONSTRUCTION, AND OPERATION AND MAINTENANCE OF TERMINAL PUMPING STATION AND NEW DOHA SOUTH
TREATMENT WORKS
(TPS/ STW-01)
PROJECT ID: IA 13/14 C 45 M
Page | 14
L&T Construction
Technical Note EDRC – Heavy Civil Infrastructure

8. REFERENCE DOCUMENTS

[1] Tender documents

 design, construction, and operation and maintenance of terminal pump


station and new doha south sewage treatment works (tps/stw-01)

[2] Factual report on geotechnical investigation GD/2258/SI/V2


NOVEMBER,2013.

[3] BRE special digest-1:2005 Assessing the aggressive chemical environment-


part c

[4] EN 1990 Eurocode: Basis of structural design

[5] EN 1991 Eurocode 1: Actions on structures

[6] EN 1992 Eurocode 2: Design of concrete structures

[7] EN 1997 Eurocode 7: Geotechnical design

DESIGN, CONSTRUCTION, AND OPERATION AND MAINTENANCE OF TERMINAL PUMPING STATION AND NEW DOHA SOUTH
TREATMENT WORKS
(TPS/ STW-01)
PROJECT ID: IA 13/14 C 45 M
Page | 15
L&T Construction
Technical Note EDRC – Heavy Civil Infrastructure

Annexure 1

DESIGN, CONSTRUCTION, AND OPERATION AND MAINTENANCE OF TERMINAL PUMPING STATION AND NEW DOHA SOUTH
TREATMENT WORKS
(TPS/ STW-01)
PROJECT ID: IA 13/14 C 45 M
Page | 16

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