CPVC TECHNICAL MANUAL

IDEAL FOR
HOT & COLD
WATER APPLICATION

Jeevan Bhar Ki Suraksha

France

NSF CFTRI
Approved RM
Certified Company

www.shandgroup.com
 SHAND GROUP THE
LEGACY

Manufacturing Plant, Roorkee

Established during the year 1977 by Group Chairman Mr. Shantilal

Shand. He is a humble entrepreneur who has been all along a
trendsetter and visionary in the PVC Pipe Industry. Under his vision
& philosophy SHAND GROUP with core brand name “RAKSHA” has
grown leaps & bounds in the subsequent years.The group owes
its growth to the remarkable leadership & business acumen of the
chairman, who has been a fastidious achiever and is involved in the
company’s strategic planning. He is fully dedicated to accomplish
the Group’s long-term mission. He is mentor to the group and leads
by example. Today, he is involved in many philanthropic activities
and is associated with number of social welfare organizations
across the country.
Corporate Office, Bangalore
In the process to take the organization to newer horizons, the
chairman is very well supported by the core team of ambitious,
enthusiastic & visionary directors Mr. Sanjay Shand and Mr. Ajay
Shand. They have been leading dedicated team of professionals
who work relentlessly to achieve the milestones in the fast growing
organization.
Based at Bangalore, southern part of India, the organization has always
been pioneer in bringing the right technology with upgradations to
cater to constantly evolving global scenario in terms of applications and Vice President of India with the
requirements of PVC Pipes. The vision of the management with focus Chairman
and commitment towards “Quality at its best” have been the building
blocks of the organization
Strength
The Group consists of six manufacturing units located at Bangalore,
Daman and Roorkee. It has a vast distribution network spread
throughout the country which ensures quick availability of the
Director Marketing & Business Manager -
products to the customers. Together with manufacturing experience
KEM ONE - France with our Director
01 RAKSHA - JEEVAN BHAR KI SURAKSHA
of more than three decades, the latest technology and state-of-art
machinery, Raksha product’s ensures the highest standards of consistent
quality.
All the products of the Group undergo stringent quality control and testing
parameters. The R&D department constantly endeavors to develop new
products and innovate continuously. The improvement in the products
with better features and characteristics enable the group to compete at
a global stage.
The customer care department ensures quick response to customers and
provide significant resources for better services from experienced team
of professionals.
An ISO Company
Our organization is ISO 9001 : 2008 certified and many of our products
are approved by Bureau of Indian Standards (BIS). The hallmark of
excellence and passion to rise & serve, excel & grow, perform & prove
has placed the organisation on the path of tremendous success & growth.

The company manufactures and stocks premium quality products

under the popular brand names of:

RAKSHA, DUROFLEX, AaSAaN FIT, DUROLON, DORAFLEX,

SONAFLEX, SANJAYFLEX, SUPER SANFLEX,
SUPERLON & DAYLON.

Licence of Arkema - Europe

w w w. s h a n d g r o u p . c o m 02
 Raksha CPVC (Chlorinated Polyvinyl Chloride) is a product of Shand Group. Raksha high-performance piping
system is amongst the most widely used CPVC plumbing system in the market. Made by the industry-leader
in CPVC, with decades of manufacturing expertise, Raksha pipes & fittings boast of withstanding even the
toughest deployment and years of field use. Over that time, millions of feet of pipes and fittings have been
successfully installed globally in residential and commercial applications.
With production facilities and sales offices around the globe, Raksha brings together best-in-class expertise and
an unrivalled passion for customer service, while its portfolio of items represents one of the most extensive and
diverse product ranges throughout India.
Quality Products
Our extensive product offering provide a consistent and constant supply of superior quality resin to our pipe
plants, and our gasket and additive vendors must comply to rigid specifications so that our products remain top
of the line. We strictly adhere to all government and market standards to ensure that our customers get exactly
what they need.
Performance Benefits
• Anti-corrosion
• Greater resistance to impact fracture and high temperature deflection
• Strong solvent cement welded joints
• Lower condensation
• Fast and easy installation
• Lower labor costs
• Suitable for use up to 93°C
• Lowest bacterial growth
• No corrosion, leakage, scaling, pitting
• Low thermal expansion APPLICATIONS
• Fire retardant
• Made from NSF approved raw material
• Low thermal conductivity
Ideal for use in Hot and Cold conditions
• Residential Apartments
• Villas and Individual Homes
• Office Complexes
• Commercial Buildings
• Hotels
• Hospitals

03 RAKSHA - JEEVAN BHAR KI SURAKSHA

Raksha CPVC pipes 1/2” to 2” SDR 11 & SDR 13.5 meets requirement of IS 15778 and fittings in SDR 11 as
per ASTM –D 2846 in CTS (Copper tube size). Raksha CPVC pipes are classified by pressure rating i.e. working
pressure at 27°C and 82°C. Raksha CPVC SDR 11 and SDR 13.5 pipes are made from identical composition of CPVC
compounds and have the same physical properties. SDR stands for Standard Dimension Ratio to wall thickness. The
above pipes are recommended for water temperatures ranging from +1°C to +90°C. The recommended maximum
safe working stress for these pipes is 8.6 MPa at 27°C. At higher temperature up to 90°C, the strength of the pipe
reduces and working pressure shall be modified in accordance with the following table.

Ratio Working Pressure at (In kg/cm2)

27°C 82°C
SDR 11 27.8 6.8
SDR 13.5 21.8 5.5

• Burst Pressure of these pipes are more than three times the above pressure ratings
• IS specification (IS-15778) for CPVC includes both SDR 11 and SDR 13.5 pipes

Industrial CPVC pipe is manufactured by extrusion in sizes from 2½” to 4” diameter to SCH 40, SCH 80, and
SDR dimensions. CPVC pipe for plumbing system is manufactured by extrusion in sizes 1/2” to 2” copper tube size
(CTS) dimension. The CTS plumbing products are made to copper tube outside diameter dimension, in accordance
with ASTM-D-2846 specification, and have an SDR 11 wall thickness. The pressure ratings of the CTS SDR 11
systems are 400 psi (pounds per square inch) at 73° F and 100° F. CPVC plumbing pipe is cold in both straight
length and (in small diameters) coils.

Test Method for Quality Control

Test Procedure for the Pipe:
1. Dimensional Tests: To ensure that all dimensions confirm to appropriate standards
2. Flattening Test: Sample pipes are compressed to check that despite compression, pipes do not crack
3. Burst Pressure Test: Ensures maximum internal pressure to be over three times normal pressure rating for the pipe
4. Drop Impart Test: Ensures weights are dropped on to the pipe, without cracks or failures
5. Heat Reversion Test: Ensures residual stresses left in pipe after the pipe is produced

Test Procedure for the Fittings:

1. Dimensional Test: Ensures correctness of dimensions for wall thickness, socket diameters and socket depths as per
relevant standards
2. Burst Pressure Test: Ensures maximum burst pressure of fittings must be over three times the normal pressure
rating

Other Tests LABORATORY

1. Tensile Strength
2. Opacity
3. VST
4. Density
5. Effect on water
6. Verfication of the malfunction temperature
7. Internal Hydrostatic Pressure Test
a) Acceptance
b) Type Test

w w w. s h a n d g r o u p . c o m 04
 WHY ONLY RAKSHA?
Advantages

Fire Retardant Bacteria proof Leak proof Corrosion & Strong Quality
Deposition Free

Applications of Raksha CPVC Pipes

Raksha CPVC piping, which is suitable for hot and cold water distribution, has a 400 psi pressure rating at room
temperature, and a 100 psi pressure rating at 180° F. The materials used in Raksha CPVC pipes are resistant to
many everyday household chemicals. Since CPVC materials do not support combustion, they cannot burn without an
external fuel source. This property makes CPVC pipe an attractive alternative to steel and copper pipe for fire sprinkler
application. CPVC fire sprinkler piping systems are approved for light hazard application and for use in single and
multifamily dwellings. Installation shall be in accordance with the NFPA section 13, 13D and 13R.

Galvanised steel pipes are outdated & are not used in most countries for plumbing application because of its inherent
problems of leaking, rusting, scaling, pitting, leaching and corrosion.

Why only RAKSHA CPVC Pipes & Fittings?

Properties CPVC

Tensile Strength High.55 MPa

Flow Rate High due to higher ID
Jointing Easy cold fusion as done by solvent joint
Scale Formation/ Calcination No scale formation, pitting and corrosion
Fire Retardance LOI = 60%. Self extinguishes
Bacterial Growth Lowest. Less than 5000Kbe/cm
Thermal Conductivity Low. 0.14W/MK Less energy loss
Low. 0.7x10 mm/mk less supports, less
Thermal Expansion
snaking.
Dehydrochlorination reaction.Temp and
Effect of UV
pressure bearing capacity remains unaffected
< 1 cm3/m day atmosphere (at 70°C) No
Oxygen Permeation
corrosion risk
Resistance to water Not affected by chlorine in water supply or
disinfectant (Chlorine) by pH of Water
Being used in more than 50 Countries for the
Reliability
last 46 years
Repair Extremely easy

05 RAKSHA - JEEVAN BHAR KI SURAKSHA

RAKSHA CPVC PIPES TECHNICAL
SPECIFICATIONS

Dimensional details of CPVC pipes SDR 13.5

Nominal Size OD Average ID Average Wall Thickness
Sl No Standard Length
Inch mm Inch mm Inch mm Inch mm

1 ½” 12.70 0.625 15.90 0.520 13.10 0.055 1.40 3/5mtr

2 ¾” 19.05 0.875 22.20 0.750 18.90 0.065 1.65 3/5mtr

3 1” 25.40 1.125 28.60 0.960 24.36 0.083 2.12 3/5mtr

4 1¼” 31.75 1.375 34.90 1.170 29.72 0.102 2.59 3/5mtr

5 1½” 38.10 1.625 41.30 1.390 35.18 0.120 3.06 3/5mtr

6 2” 50.80 2.215 54.00 1.810 46.00 0.157 4.00 3/5mtr

Pressure rating of CPVC pipes SDR 13.5

Nominal Size Pressure Rating
Sl No
73.4° F 23° C 180° F 82° C
Inch mm
Psi kg/cm2 Psi kg/cm2

1 ½” 12.70 320 22.5 80 5.6

2 ¾” 19.05 320 22.5 80 5.6

3 1” 25.40 320 22.5 80 5.6

4 1¼” 31.75 320 22.5 80 5.6

5 1½” 38.10 320 22.5 80 5.6

6 2” 50.80 320 22.5 80 5.6

Dimensional details of CPVC pipes SDR 11

Nominal Size OD Average ID Average Wall Thickness
Sl No Standard Length
Inch mm Inch mm Inch mm Inch mm

1 ½” 12.70 0.625 15.90 0.489 12.44 0.068 1.73 3/5mtr

2 ¾” 19.05 0.875 22.20 0.715 18.14 0.080 2.03 3/5mtr

3 1” 25.40 1.125 28.60 0.921 23.42 0.102 2.59 3/5mtr

4 1¼” 31.75 1.375 34.90 1.125 28.54 0.125 3.18 3/5mtr

5 1½” 38.10 1.625 41.30 1.329 33.78 0.148 3.76 3/5mtr

6 2” 50.80 2.215 54.00 1.739 44.20 0.193 4.90 3/5mtr

Pressure rating of CPVC pipes SDR 11

Nominal Size Pressure Rating
Sl No
73.4° F 23° C 180° F 82° C
Inch mm
Psi kg/cm2 Psi kg/cm2

1 ½” 12.70 400 28.0 100 7.0

2 ¾” 19.05 400 28.0 100 7.0

3 1” 25.40 400 28.0 100 7.0

4 1¼” 31.75 400 28.0 100 7.0

5 1½” 38.10 400 28.0 100 7.0

6 2” 50.80 400 28.0 100 7.0

w w w. s h a n d g r o u p . c o m 06
 RAKSHA CPVC PIPES TECHNICAL
PARAMETERS

Horizontal and Vertical Support

Nominal Size Spacing

Sl No
20° C 68° F 50° C 122° F 70° C 158° F 80° C 176° F
Inch mm
Feet mtr feet mtr feet mtr feet mtr

1 ½” 12.70 5.50 1.70 4.50 1.40 3.00 0.90 2.50 0.80

2 ¾” 19.05 5.50 1.70 5.00 1.50 3.00 0.90 2.50 0.80

3 1” 25.40 6.00 1.80 5.50 1.70 3.50 1.10 3.00 0.90

4 1¼” 31.75 6.50 2.00 6.00 1.80 3.50 1.10 3.00 0.90

5 1½” 38.10 7.00 2.10 6.00 2.00 3.50 1.10 3.50 1.10

6 2” 50.80 7.00 2.10 6.50 2.00 4.00 1.20 5.50 1.10

Pressure vs Temperature Rating Chart for CPVC SCH 40/80 Pipes

Operating
Pipe Size 2½” 3” 4”
Temperature
CPVC SCH 40 21.09 18.28 15.47
23° C
CPVC SCH 80 29.53 26.01 22.50
CPVC SCH 40 21.09 18.28 15.47
27° C
CPVC SCH 80 29.53 26.01 22.50
CPVC SCH 40 19.19 16.64 14.08
32° C
CPVC SCH 80 26.87 23.67 20.47
CPVC SCH 40 17.30 14.99 12.68
38° C
CPVC SCH 80 24.21 21.33 18.45
CPVC SCH 40 16.24 14.08 11.91
43° C
CPVC SCH 80 22.74 20.03 17.32
CPVC SCH 40 13.71 11.88 10.05
49° C
CPVC SCH 80 19.19 16.91 14.62
CPVC SCH 40 13.08 11.33 9.59
54° C
CPVC SCH 80 18.31 16.13 13.95
CPVC SCH 40 10.55 9.14 7.73
60° C
CPVC SCH 80 14.77 13.01 11.25
CPVC SCH 40 9.91 8.59 7.27
66° C
CPVC SCH 80 13.88 12.23 10.57
CPVC SCH 40 8.44 7.31 6.19
71° C
CPVC SCH 80 11.81 10.41 9.00
CPVC SCH 40 6.75 5.85 4.95
77° C
CPVC SCH 80 9.45 8.32 7.20
CPVC SCH 40 5.27 4.57 3.87
82° C
CPVC SCH 80 7.38 6.50 5.62
CPVC SCH 40 4.22 3.66 3.09
93° C
CPVC SCH 80 5.91 5.20 4.50

Minimum dimension from center to end of socket (Laying Length)

for CPVC 4120, SDR 11 Fittings
Nominal
“G” min in (mm) “J” min in (mm) “N” min in (mm)
Size

½” 0.382(9.70) 0.183(4.65) 0.102(2.59)

¾” 0.507(12.88) 0.235(5.97) 0.102(2.59)

1” 0.633(13.08) 0.287(7.29) 0.102(0.59)

1¼” 0.758(19.25) 0.339(8.61) 0.102(2.59)

1½” 0.844(22.45) 0.391(9.93) 0.102(2.59)

2” 1.134(28.83) 0.495(12.57) 0.102(2.59)

07 RAKSHA - JEEVAN BHAR KI SURAKSHA

Tapered socket Dimension for CPVC CTS 4120, SDR 11, Plastic Pipe Fittings / Brass Threaded as per IS 554
Socket Entrance Diameter Socket Bottom Diameter Wall Thickness in (mm)
in (mm) in (mm) Inside
Socket Length
Diameter
Size in (mm)
in (mm) Socket Socket
“C”min
‘A’ Average ‘A’ Tolerance ‘B’ Average ‘B’ Tolerance “D”min Entrance Buttom “F”
“EA”min. “EB”min.

½” 0.633(16.08) ± 0.003(0.08) 0.619(15.72) ± 0.003(0.08) 0.500(12.70) 0.489(12.42) 0.068(1.73) 0.102(2.59) 0.128(3.25)

¾” 0.884(22.45) ± 0.003(0.08) 0.870(22.10) ± 0.003(0.08) 0.700(17.78) 0.715(18.16) 0.080(2.03) 0.102(2.59) 0.128(3.25)

1” 1.135(28.83) ± 0.003(0.08) 1.121(28.47) ± 0.003(0.08) 0.900(22.86) 0.921(23.39) 0.102(2.59) 0.102(2.59) 0.128(3.25)

1¼” 1.386(35.20) ± 0.003(0.08) 1.372(34.85) ± 0.003(0.08) 1.100(27.94) 1.125(28.58) 0.125(3.18) 0.125(3.18) 0.156(3.96)

1½” 1.640(41.66) ± 0.004(0.10) 1.622(41.20) ± 0.004(0.10) 1.300(33.02) 1.329(33.76) 0.148(3.76) 0.148(3.76) 0.185(4.70)

2” 2.141(54.38) ± 0.004(0.10) 2.123(53.92) ± 0.004(0.10) 1.700(43.18) 1.739(44.17) 0.193(4.90) 0.193(4.90) 0.241(6.12)

Hydrostatic Pressure Test of CPVC Pipes

Minimum applied pressure (kg/cm2)

Size SDR 13.5 SDR 11 Min.spec time

½” 36.68 46.39 10 min

¾” 30.51 38.24 10 min

1” 30.42 37.84 10 min

1¼” 30.46 38.09 10 min

1½” 30.40 38.06 10 min

2” 30.40 37.92 10 min

Quick Burst Testing at room temperature as per ASTM D-1599

Sample length:300 mm minimum free length between 2 end cap position. Conditioning at 23+2° C
for 1 hr. The minimum burst pressure, hoop stress value should exceed 44.142 MPa.

Minimum applied pressure (kg/cm2)

Size SDR 13.5 SDR 11 Min.spec time

½” 85.23 107.71 60-70 sec

¾” 70.84 88.79 60-70 sec

1” 70.63 87.85 60-70 sec

1¼” 70.72 88.45 60-70 sec

1½” 70.60 88.36 60-70 sec

2” 70.58 88.04 60-70 sec

Ideal for Residential, Industrial and

Commercial Piping

w w w. s h a n d g r o u p . c o m 08
 RAKSHA CPVC SOLVENT
CEMENTS

Basic Principles of Solvent Cementing

To make consistently good joints, the following points should be clearly understood:
1. The joining surfaces must be softened and made semi-fluid
2. Sufficient cement must be applied to fill gap between pipe and fitting
3. Assembly of pipe and fittings must be made while the surfaces are still wet and cement is still fluid
4. Joint strength develops as the cement dries. In the tight part of the joint the surfaces will tend to fuse together in the loose part,
the cement will bond to both surfaces. These areas must be softened and penetrated
5. Raksha Solvent cement eliminates the use of primer upto 2” only.

Table for usage of Raksha CPVC Solvent Cement

Diameter
of pipe in inch
½” ¾” 1” 1¼” 1½” 2” 2½” 3” 4”

Approx no. of joints which

can be made per litre of 350 275 200 175 150 80 70 60 40
solvent cement

• NOTE : The company shall not be liable for any kind of damage(s) to the piping system, arising
out of improper use and/or faulty workmanship.

Safe Handling of Solvents

When using solvent cements, primers and cleaners there are some basic safety measures all users should keep in mind.
1. After every application of solvent on the pipe / fitting ensure to put the lid back on the solvent cement container & tighten the lid
slightly to avoid evaporation & escape of solvent
2. Avoid prolonged breathing of solvent vapors. When pipe and fitting are being joined in enclosed areas, the use of ventilating
devices are advised
3. Keep the cements, primers and cleaners away from all sources of ignition, heat, sparks and open flame
4. Keep containers of cements, primers and cleaners tightly closed except when the product is being used
5. Dispose of all rags used with solvents in a proper outdoor waste receptable
6. Avoid eye and skin contact. In case of eye contact, flush with plenty of water for 15 minutes and call a physician

09 RAKSHA - JEEVAN BHAR KI SURAKSHA

SOLVENT CEMENT JOINING PROCESS

Cutting
Cut the pipe square handsaw with suitable guide or pipe cutter.

Deburring
Chamfer or Deburr pipe, at 10-15. Remove burrs from inside & outside diameters
with a knife, file or abrasive paper. Insert the pipe into the fitting and check
that the interference occurs about 1/3rd to 2/3rd of the socket depth. Too tight
or loose filment may lead to leak, hence should be avoided. Remove any dirt,
moisture, or grease from pipe end and fitting sockets with a clean dry rag.

Cleaning
Cleaning with the cloth outside of the pipe & inside of the socket.

Solvent Cement Application

Apply cement uniformly to inside of socket and outside of pipe end with a bristle
nylon brush and a second coat of cement to pipe end. Apply cement quickly to
prevent it from drying and completely cover all jointing surface area of the pipe
and fitting. Do not apply excessive cement in bell socket.

Jointing
After applying the last coat of cement to the pipe, while cement is still wet (within
20 seconds)forcefully bottom the male end of the pipe in the socket giving pipe
or fitting 1/4th turn to distribute the cement evenly.

Wiping
Wipe with a clean dry cloth after applying the solvent.

w w w. s h a n d g r o u p . c o m 10
 THERMAL CONTRACTION AND EXPANSION

For CPVC pipes which are not embedded inside the wall but are carrying Hot Water from Boiler/Solar water heater,
etc it is most important to use readymade expansion loop supplied by Raksha. Use one Raksha expansion loop for
every 12ft run of the pipe, between two fixed joints.
For longer lines & longer distances between the fixed joints expansion loops can be made at site with calculations
as per the Raksha manual. Illustration for use & correct clamping is provided separately.
• Use one company supplied expansion loop between two consecutive fixed Joints (9-15 ft distance minimum)

CORRECT INSTALLATION IN SOLAR WATER HEATER LINES

• Not recommended to directly connect CPVC pipes to the water heater outlet. One meter long metal nipple should
be connected directly to the heater so that the CPVC pipe is not damaged by the buildup of excessive radiant heat
from the flue.

11 RAKSHA - JEEVAN BHAR KI SURAKSHA

RAKSHA CPVC BALL
VALVES

IDEAL FOR

HOT & COLD

WATER APPLICATION

Raksha Ball Valve is a high quality, economical quarter-turn shut off valve designed for water distribution in
residential, commercial buildings, lawn sprinklers, gardens, spas, and other wide range of applications.
Rasksha Ball Valves provide exceptional chemical and corrosion resistance against rusting, scaling and pitting.
The use of standard 0-Ring seals and PTFE seats enables bubble tight shut off.
Advantages
• Teflon Ball Seats: PTFE floating seat design offers smooth operation and reduces wear & tear
• 0-Ring Seals: High grade, abrasion resistant elastomer 0-rings
• High Impact Handle: Double stop engagement with excellent resistance to most environments
• Leak Proof: Pressfit lock assembly with 0-rings ensures proper fitment without a gap between the ball & the stem. The teflon
seats provided on both sides of the ball also helps in preventing leakages
• Easy Installation: No special tools required for installation

Salient Features
• Long lifespan, light in weight & assembles quickly
• Safe for sensitive applications as it is processed from non-toxic lead free compound
• Easily installed with solvent cement
• Can be installed in vertical or horizontal piping system
• Ball Valves are hydrostatically tested
• PTFE seats automatically compensate for fluctuations and wear & tear
• Stem guides prevent side thrust
• Open/ close positions indicated on handle
• No metal part inside for corrosion to occur
• Specially designed full bore which gives optimum flow rate
• Meets standards of PVC ball valves ASTM-D-2466 SCH-40 and CPVC ball valves ASTM-D-2846 SDR-11

Ball Valve Operating Pressure

System Operating pressure in °C 23 38 43 49 54 60 66 71 77 82

Ball PVC - (SCH-40) as per ASTM

D 2466
10.3 8.5 6.9 5.2 -- -- -- -- -- --
Valve Pressure Rating
in kg/cm2 CPVC - (SDR-11) as per ASTM
D 2846
10.3 9.7 9.0 8.3 7.6 6.9 6.2 5.5 4.8 4.1

CAUTION: Do not use for compressed air or gas.

• NOTE : The company shall not be liable for any kind of damage(s)
to the piping system, arising out of improper use and/or faulty
workmanship.

w w w. s h a n d g r o u p . c o m 12
 RAKSHA CPVC PIPES & FITTINGS

Elbow 45° Expansion Loop Coupler Elbow 90°

Tee (Brass) Cross Tee Powder Coated Union

Metal Clamp

Male Adaptor Female Adaptor End Cap Equal Tee

Plastic Threaded Plastic Threaded
(MAPT) (FAPT)

Ball Valve Short Bend Threaded End Plug Male Adaptor Brass Threaded
(MABT)

13 RAKSHA - JEEVAN BHAR KI SURAKSHA

Female Adaptor Brass Step Over Bend Reducer Elbow 90° CPVC Cement Solvent
Threaded (FABT)

Tank Nipple Reducer Tee Flange Open Flange Closed

Reducing Bush Elbow 90° Brass Reducer Coupler Converter Bushing

DIMENSIONS OF CPVC PIPES AND FITTINGS

Class of Pipe Standard Sizes

IS 15778
SDR 11 Pipe ½” - 2”
ASTM D 2846
IS 15778
SDR 13.5 Pipe ½” - 2”
ASTM D 2846

Sch 40 Pipe ASTM F 441 2½” - 4”

Male Adaptor Brass
Threaded Fixed (MABT) Sch 80 Pipe ASTM F 441 2½” - 4”

Class of Fittings Standard Sizes

SDR 11 Fittings ASTM D 2846 ½” - 2”

Sch 40 Fittings ASTM F 438 2½” - 4”

Sch 80 Fittings ASTM F 439 2½” - 4”

Female Adaptor Brass CPVC Pipes

Threaded Fixed (FABT)

w w w. s h a n d g r o u p . c o m 14
“ FREQUENTLY ASKED QUESTIONS
Is Raksha CPVC UV Protected?
CPVC compound used for manufacturer of pipes and fittings are already UV protected. Earlier more than
45 years of use has shown that there is no deterioration in pressure withstanding capacity of Raksha CPVC
pipes which have been installed under the sunlight, even after several years of installation. However, for extra
protection for pipes which are directly under harsh sunlight, an Elastomeric water soluble paint may be used
to coat over the pipes & fittings in two layers to give the best results.

Do we need to insulate the CPVC pipes?

Thermal conductivity of Raksha CPVC pipes & fittings is 0.14 W/MK whereas of copper is 400 W/MK.Since
CPVC is a very bad conductor of heat, light insulation is recommended only for installation where there is a
continuous flow of hot water e.g solar/centralised heater. In bathrooms with independent heaters within 3
meters location insulation may not be necessary.

How to repair the punctures in the wall chasing/concealed installation?

Repair of punctured & damaged pipe due to drilling/chiseling can be done by removing the cement plaster
and using the pipe repair piece supplied by the company. clean throughly the area of pipe damaged and make
it dry. Apply solvent cement on the surface of pipe at damaged portion in the entire circumference. Also apply
solvent cement on the inner surface of pipe repair piece & snap on over damaged area. Tie a small piece of
string/binding wire around the repair piece and pipe for sometime to allow to set. This is an unique system
available with CPVC pipe where the damaged pipe need not be cut or shifted back & forth for repair. Please
conduct pressure test before replastering.

How to prevent the damage due to drilling/ hammering?

After concealing, like any other plastic/ copper pipes Raksha CPVC pipes & fittings are prone to damage &
punctures due to drilling / hammering or chiseling. To avoid such accidents, piping route/layout diagrams and
proper instruction may be given to the customer, tiling, carpentry & electrician teams, Also contrasting colour
may be added to the cement mortar used to fill the chasings.

Is the water passing through the solvent cement joints safe for drinking?
Raksha CPVC pipes & fittings are made from NSF (National Sanitation Foundation) approved raw material.
NSF is an independent non-government body in USA for water purity standard and certifies the piping system
including solvent joints to be used for potable drinking water application.

What is the expected performance of a CPVC water distribution system?

CPVC piping systems have been installed and operated since 1959, and initial installations are still performing
faultlessly. CPVC piping will not fail prematurely due to corrosion, electrolysis, or scale build-up in areas where
water, soil, and/or atmospheric conditions are aggressive and can be safely used for hot water supply.

For feedback / Suggestions / complaints write to : customercare@shandgroup.com

15 RAKSHA - JEEVAN BHAR KI SURAKSHA

How to support the pipeline during wall chase installations?
The installation may be supported with the help of pre-drilled 15 mm thick plywood piece, 6” long by 2”
wide. After fixing the pipe the wall chasing it may be supported by fixing the plywood piece over the pipe &
the chasing. Only 3 to 4 such support may be needed in one toilet/bathroom installation. During installation
it is best to avoid contact between pipe & nails. Properly align and firmly grout all threaded fittings inside the
chasing with strong mix of cement and sand. Pipe line ends or elbow should be laid at least 2.5 cm inside
the wall surface.

Can we use the combination of CPVC and uPVC piping system?

It is strictly advised to use CPVC pipes in all internal plumbing for both Hot & Cold water line. There has been
instances of the non-return valve failure or pressure differential in Hot & Cold water line due to which hot
water has entered in the cold line. If the cold water line pipes is not temperature resistant then it will lead to
leakage or bursting causing huge loss & inconvenience to the customer.

Why to give the expansion loops in the solar hot water line?
For CPVC pipes which are not embedded inside the wall but are carrying hot water from boiler/solar water
heater, etc it is most important to use ready made expansion loop supplied by Shand Group of Industries. Use
one ready made loop for every 9-12 ft. run of the pipe, between two fixed joints. The loops are designed for
a max & min diffrential temp of 70 C. For longer line & longer distances between the fixed joints expansion
loops can be made at site with calculation as per the Raksha manual or existing available loops can be used
after every 12 feet length of pipe.

How long can CPVC systems be exposed to sunlight?

CPVC can easily withstand the ultraviolet exposure commonly experienced during the construction phase of a
project, provided on-site inventories are turned regularly as would be anticipated. If CPVC is used in above-
ground, outdoor applications, protection from ultraviolet attack can be achieved by shielding or by painting
the system with an exterior-grade latex paint.

Should special considerations be taken to connect CPVC to a hot water heater?

In some instances, yes. However, these considerations are based on concerns regarding external sources
of heat. The hot water from the heater will not affect the CPVC. When connecting to a gas water hear, CPVC
should not be located within 6” of the heater’s flue, if the flue has no insulation. A metal nipple or flexible
appliance connector should be used. This measure eliminates the potential for damage to plastic piping that
might result from excessive radiant heat from the flue. If the flue is insulated, the instructions of the flue
manufacturer should be followed.

At what distance do we need to clamp the pipes?

Horizontal or Vertical support / pipe clamping

FOR Hot Water FOR Cold Water

Pipe Size
Supply Supply
(mm)
DIstance in Feet DIstance in Feet

½” 2½ 5
¾” 2½ 5
1” 2½ 5
1¼” 3½ 6
1½” 3½ 6
2” 3½ 6

w w w. s h a n d g r o u p . c o m 16
“ FREQUENTLY ASKED QUESTIONS
Protection against household hot water storage geyser temperature safety mechanism
malfunctions
Some plumbing codes contain detailed requirements for connections to gas or electric storage type water
heaters. Determine whether your code has such requirements and satisfy them. CPVC can be piped to the
electric water heaters with special metal-to-CPVC transition
fittings (photo A). For wall mounted electrical geyser connection
CPVC Pipe
always keep the inlet valve open & use flexible plastic hose pipe
to connect geyser inlet to CPVC piping system. On gas water
heaters there should be atleast 6 inches of clearance between
Metal Pipe
the exhaust flue and any CPVC piping (photo B). Twelve inch
long metal nipple or appliance connector should be connected
directly to the heater so that the CPVC pipe is not damaged by
the build-up of excessive radiant heat from the flue.An approved
temperature/ pressure (T/P) relief valve should be installed so
that the probe or sensing element is in the water at the top of
the heater. CPVC is approved by all the model codes for use as relief valve drain line piping. Use a metal-to-
CPVC transition fitting to connect to the relief valve and continue the pipe full size to the outlet. For horizontal
runs. slope the pipe toward the outlet and support it at three-foot centers or closer. The pipe must discharge
to the atmosphere at an approved location. Do not use CPVC pipe and fittings with commercial-type,non-
storage water heaters.

Raksha CPVC limited warranty

Raksha warrants to the original owner that the product will be free from manufacturing defects and conform
to current applicable ASTM standards under normal use. Buyers’ remedy for breach of this warranty is limited
to replacement of, or credit for, the defective product. This warranty excludes any expense for removal or
reinstallation of any defective product and any other incidental, consequential or punitive damages.

This limited warranty will not apply if:

• Raksha pipes and fitting combinations with any other brand / make of pipes & fittings
• Raksha CPVC solvent cement is not used for fitments
• If the products are used for purpose of other than the distribution of domestic water
• If the product are used in compressed air or gas application
• If the product are not installed with proper workmanship, consistent with normal industry standards
• If the products have been subjected to modification, misuse, misapplication, improper maintenance or repair
• If the piping system components are tested with compressed air or gases
• If the damage is caused by faulty use or negligence
• If the product fail due to freezing of water
• If the product are brought in contact with chemical agents, fire retardant materials, thread sealant etc.

17 RAKSHA - JEEVAN BHAR KI SURAKSHA

CERTIFICATIONS

CFTRI Certificate BIS Certificate Bhutan Standard Bureau

Certificate

ISO 9001:2008 Certificate IRWO Approval Certificate Member of I.P.A

APPRECIATIONS

w w w. s h a n d g r o u p . c o m 18
19
 Jeevan bhar ki suraksha

OUR PRODUCTS
uPVC Column Pipes | CPVC Pipes & Fittings | uPVC ASTM-D Pipes & Fittings | uPVC SWR Pipes & Fittings |
PVC Casing Pipes | HDPE Pipes | PVC Suction Pipes | PVC Braided Pipes | Power Spray Pipes | PVC Tubing |
PVC Garden & Water Pipes | PVC & Steel Wire Duct Pipes | Flexible Corrugated Pipes | Lay Flat Tubes |
PVC Water Stopper |

Corporate office:
# 52, 7th Cross, Wilson Garden,
Bangalore - 560 027. INDIA
Phone: +91-80-22235726/ 22271902/
22225734/ 3292 1465
Fax: +91-80-22234779
E-mail: shand@shandgroup.com
Website: www.shandgroup.com

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Disclaimer: Due care and diligence has been taken while editing and printing the book. Neither the author nor the publishers of the book hold any responsibility
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