PROJECT INTERNAL AUDIT

PROCEDURE

Name Position Signature Date

Prepared By PRABHAKAR Eng. QA/QC 11/07/2018

SEKAR

Reviewed By RISHIKESH V. Construction 12/07/2018

PAWAR Manager-Projects

Approved By AGUEDO Consultant 15/07/2018

COLIPANO Engineer

Approved By MANGESH Deputy General 15/07/2018

KUMAR HATKAR Manager-Projects

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 H = Hold Point 1. Contractor Al-Sharif Group & KEC Ltd.
R = Record Review
ITP for Foundation Works W = Witness 2. Third Party Inspector Omar Al Jazzar Consulting Engineers
I = Inspection
S = Surveillance 3. Client / Consultant SEC / AJEC / PCE/ DARCE

Clause Description Responsibility Frequency Inspection /Test Acceptance Record Remark

1 2 3 Method Criteria
1 Submittals

1.1 TL Route, Structure List R R Document Review NA IFC Stamped

Drawing
1.2 Method Statement R R Document Review NA Submittal
Approval
1.3 GI Report, Foundation Design / Drawing Document Review NA Submittal
R R R Approval/ IFC
Stamped
Drawing
1.4 Reinforcement, Concrete Supplier R R R Document Review NA Submittal
Approval
1.5 Concrete Mix Design R R R Whenever design Document Review NA Submittal
changes Approval

2 Pre-Pouring (1st Stage)

2.1 Drawings are approved and at correct revision. R R Document Review NA IFC Stamped
Drawing
2.2 Pile Marking & Excavation Inspection H S As per Approved IFC Stamped
Drawing Drawing
2.3 Permanent / Temporary casing Inspection I S As per Approved GI NA
Report
2.4 Reinforcement Inspection I S As per Approved Accordance to 1st Stage Pre-
Drawing Approved Pouring
Drawing Checklist

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2.5 Reinforcement Installation/Placement I S As per Approved Accordance to 1st Stage Pre-
Drawing Approved Pouring
Drawing Checklist

Clause Description Responsibility Frequency Inspection /Test Acceptance Record Remark

1 2 3 Method Criteria
2.6 Availability Checks
2.6.1 Ensure availability of concrete pouring tremie I H On site Visual +∞/-1m of pile 1st Stage
and tremie height Inspection depth from the Pouring
G.L Checklist
2.6.2 Ensure Laboratory Technicians are on site with As per Approved Accordance to
the correct instrument for Sampling H I H MS/On site Visual Approved
and Testing Inspection Sampling &
Testing
Procedure
2.6.3 Ensure location is accessible for Concrete I S On site Visual NA
Placement and Pumps Inspection
2.6.4 Ensure availability of lifting equipment, I S On site Visual NA
excavation machineries Inspection
3 Pouring (1st Stage)
3.1 Concrete batch verification R R R All the batches Batch Slip Review +1% Reviewed Batch After
Cementitious Slip appropriate
Material, Water moisture
+2% Aggregate correction
+3% Admixture
3.2 Fresh Concrete Sampling S I W All TM ASTM C172 Less than 15
min b/w
first/last portion
of sample
3.3 Temperature Test for fresh Concrete S H S All TM ASTM C1064 5*C<Temp<32* Third Party 2*C
C Concrete Pour variation is
Record acceptable
during Hot
weather
3.4 Slump Test for fresh Concrete S H S All TM ASTM C143 Refer to Mix Third Party
Design Concrete Pour
Record
3.5 Making and Curing of concrete test specimen S I W 1 set-each day/ ASTM C31 Accordance Third Party
1set-each 150yd3 with the Concrete Pour

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 standard Record
3.6 Concrete Placement and Consolidation I S S As per Approved MS 1st Stage
Pouring
Checklist
Clause Description Responsibility Frequency Inspection /Test Acceptance Record Remark
1 2 3 Method Criteria
4 Post-Pour Activities (1st Stage)
4.1 Inspection of temporary casing removal and I S On site Visual Accordance to 1st Stage
Reinforcement position Inspection Approved Pouring
Drawing Checklist

4.2 Concrete level and construction Joint I S As per Approved Accordance to 1st Stage
preparation Drawing Approved Pouring
Drawing Checklist
4.3 Conformance of concrete W I W/R All the test ASTM C39 Accordance 28 Days
specimen with the Concrete Test
standard Results
5 Pre-Pouring (2nd Stage)
5.1 Drawings are approved and at correct revision. R R Document Review NA IFC Stamped
Drawing
5.2 Existing Concrete level & Cleaning I S As per Approved Accordance 2nd Stage Pre-
Drawing/On site with the Pouring
Visual Inspection Approved Checklist
Drawing
5.3 Reinforcement Inspection I S As per Approved Accordance 2nd Stage Pre-
Drawing with the Pouring
Approved Checklist
Drawing
5.4 Installation of Stub Angle H S As per Approved Accordance 2nd Stage Pre-
Drawing with the Pouring
Approved Checklist
Drawing
5.5 Form box Inspection I S On Site Inspection 2nd Stage Pre-
Pouring
Checklist

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5.6 Steel Structure Earthing I H On Site Inspection Accordance 2nd Stage Pre-
with the Pouring
Approved Checklist
Drawing
Clause Description Responsibility Frequency Inspection /Test Acceptance Record Remark
1 2 3 Method Criteria
5.7 Availability Checks
5.7.1 Ensure Laboratory Technicians are on site with As per Approved Accordance to
the correct instrument for Sampling H I H MS/On site Visual Approved
and Testing Inspection Sampling
Procedure

5.7.2 Ensure location is accessible for Concrete I S On site Visual NA

Placement Inspection

5.7.3 Ensure availability of construction joint bonding I S On site Visual NA

adhesives Inspection

6 Pouring (2nd Stage)

6.1 Concrete batch verification R R R All the batches Batch Slip Review +1% Reviewed Batch
Cementitious Slip
Material, Water
+2% Aggregate
+3% Admixture

6.2 Fresh Concrete Sampling S I W All TM ASTM C172 Less than 15

min b/w
first/last portion
of sample

6.3 Temperature Test for fresh Concrete S H S All TM ASTM C1064 5*C<Temp<32* Third Party
C Concrete Pour
Record

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6.4 Slump Test for fresh Concrete S H S All TM ASTM C143 Refer to Mix Third Party
Design Concrete Pour
Record

Clause Description Responsibility Frequency Inspection /Test Acceptance Record Remark

1 2 3 Method Criteria
6.5 Making and Curing of concrete test specimen S I W 1 set-each day/ ASTM C31 Accordance Third Party
1set-each 150yd3 with the Concrete Pour
standard Record

6.6 Application of construction joint bonding I S On site Visual Accordance 2nd Stage
adhesives Inspection with Approved Pouring
MS Checklist

6.7 Concrete Placement and Consolidation I S S As per Approved MS 2nd Stage Concrete
Pouring shall be
Checklist placed in
layers and
consolidated

7 Post-Pour Activities (2nd Stage)

7.1 Stripping of forms I S As per Approved MS After 72 Hrs.

7.2 Curing of exposed concrete I S As per Approved MS Accordance

with Approved
MS

7.3 Application of Coal Tar Epoxy I S TCSP 122.21 R0 Two coats, Accordance
Coating with
Thickness 300µ Approved
Drawing

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7.4 Steel Structure Grounding H H TES-P 122.10, Accordance Resistivity 3km from
TCS-P 122.21, with Approved Measurement the S/S <3Ω
As per Approved Drawing Record There after
Drawing <10Ω

Clause Description Responsibility Frequency Inspection /Test Acceptance Record Remark

1 2 3 Method Criteria
7.5 Foundation Concrete Protection I S TCSP 122.05 R0 Priming coat < Accordance
700µ with
Top coat < 300µ Approved
Drawing

7.6 Excavation Backfill I S On site Inspection Approved select

fill shall be
placed in layers
of 150mm, each
compacted.

7.7 Conformance of concrete W I W/R All the test ASTM C39 Accordance 28 Days
specimen with the Concrete Test
standard Results

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