LXC61X0E SERIES GENSET CONTROLLER

LXC61X0E Series Genset Controller

LXC6120E/LXC6120E User Manual

Ver1.0 Date: 2016/03/16

LXC 6120E series

LXC 6110E series

Version History

Date Ver Content

2016-03-16 1.0 Start publishing

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 LXC61X0E SERIES GENSET CONTROLLER

Clarification of notation used within this publication：

Symbol Instruction

Highlights an essential element of a procedure to ensure correctness.

NOTE
Indicates a procedure or practice, which, if not strictly observed, could result in
CAUTION damage or destruction of equipment.

Indicates a procedure or practice, which could result in injury to personnel or

WARNING loss of life if not followed correctly.

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 LXC61X0E SERIES GENSET CONTROLLER

Contents
1. Technical parameter.............................................................................................................................................. 4
2. Product overview.................................................................................................................................................... 5
3. Performance and characteristics......................................................................................................................... 5
4. Order information and modules comparison......................................................................................................8
4.1. Order information........................................................................................................................................ 8
4.2. Modules comparison.................................................................................................................................. 8
5. Operation................................................................................................................................................................. 9
5.1. Indicator light................................................................................................................................................9
5.2. Key functions............................................................................................................................................. 10
6. Start、stop operation...........................................................................................................................................11
6.1. Starting sequence:....................................................................................................................................11
6.2. Stopping sequence:..................................................................................................................................11
6.3. Manual start/stop operation.....................................................................................................................12
6.4. Manual start............................................................................................................................................... 12
6.5. Manual stop............................................................................................................................................... 12
6.6. LXC6120E Switch control procedures...................................................................................................12
6.6.1. Manual transfer procedures:........................................................................................................12
6.6.2. Auto transfer procedures:.............................................................................................................13
6.7. LXC6110E Switch control procedures...................................................................................................13
6.7.1. Manual transfer procedures:........................................................................................................13
6.7.2. Auto control procedures:.............................................................................................................. 13
7. SMS Remote control、wireless remote control function description（This feature is limited to rental
business version）................................................................................................................................................... 14
7.1. GSM Remote control................................................................................................................................14
7.2. LXI680 connection diagram.................................................................................................................... 15
8. History query（This feature is limited to rental business version）.............................................................15
8.1. Event log.................................................................................................................................................... 15
8.2. Historical alarm data query......................................................................................................................15
9. Protection.............................................................................................................................................................. 16
9.1. Shutdown alarm........................................................................................................................................ 16
9.2. Trip and stop alarm...................................................................................................................................17
9.3. Warnings.................................................................................................................................................... 17
10. Wiring connection.............................................................................................................................................. 18
11. Parameters setting.............................................................................................................................................21
11.1. Advanced configuration parameters....................................................................................................21
11.2. Defined contents of configurable input ports......................................................................................26
11.3. Enable definition of programmable output ports................................................................................27
11.4. Sensor selection list............................................................................................................................... 29
11.5. Pressure unit conversion table............................................................................................................. 29
11.6. Conditions of crank disconnect selection............................................................................................30
12. Typical application............................................................................................................................................. 31
13. Installation........................................................................................................................................................... 34
14. Common faults and exclusion..........................................................................................................................35
15. Product packaging............................................................................................................................................. 35

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1. Technical parameter
Items Contents

Operating Voltage DC8.0V to DC35.0V,Continuous Power Supply.

Power Consumption <3W(standby:≤2W)

Alternator Input Range

15V - 360 V AC (ph-N)
3-Phase4-Wire
26V - 620 V AC (ph-ph)
3-Phase3-Wire
15V - 360 V AC (ph-N)
Single-phase2-wire
15V - 360 V AC (ph-N)
2-Phase3-Wire:

Alternator Frequency 50/60Hz

Speed Sensor voltage VPP 2.2 - 100Vpp (Peak to peak)

Speed Sensor Frequency 10000Hz (max)

Start Relay Output 16Amp Controller Power Voltage Output

Fuel Relay Output 16Amp Controller Power Voltage Output

Programmable Relay Output 1 7Amp 250VAC Voltage Free Output

Programmable Relay Output 2 7Amp 250VAC Voltage Free Output

Programmable Relay Output 3 16Amp 250VAC Voltage Free Output

Programmable Relay Output 4 16Amp 250VAC Voltage Free Output

Case Dimension 210mm x 152 mm x 46 mm

Panel Cutout 186mm x 141mm

C.T. Secondary 5A Rated

Working Conditions Temperature: (-25～＋70)℃ Humidity:(20～90)%

Storage Condition Temperature::(-40～＋85)℃

IP55:When waterproof rubber seal installed between the

controller and panel fascia.
Protection Level
IP42:When waterproof rubber seal is not installed between the
controller and panel fascia.

Object: input/output/power
Insulating Intensity Quote standard: IEC688-1992
Test way: AC1.5kV/1min leakage current:3mA

Weight 0.68kg

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2. Product overview
LXC61X0Eseries of power plant automation controller for the automation and monitoring system of a
single diesel generator sets, use 32-bit microprocessor technology, achieve generator sets automatic
boot/shutdown, the precision measurement of various parameters, alarm protection and three remote
function. The controller uses a large-screen LCD (240*128LCD)graphics display, all the important
parameters can be displayed in page, save the page. At the same time can be displayed Chinese、English
and other languages, all parameters can be adjusted from the controller panel, can also be a PC through
a USB interface tweaks and RS485 or GPRS remote adjustment and monitoring. Its structure is compact,
simple wiring, high reliability, automation control systems are widely used in all types of generator sets
and fire pumps.

3. Performance and characteristics

LXC6110E:Auto Stare Module, controls genset to start or stop automatically by remote start signal.
LXC6120E:Auto Main Failure, updates based on LXC6110E,especially for automatic system composed
by generator and mains.

Main characteristics:
 With ARM-based 32-bit CPU, highly integrated hardware, new reliability level;
 240x128 LCD with backlight, multilingual interface(including English, Chinese or other languages)
which can be chosen at the site, making commissioning convenient for factory personnel;
 All parameters can use the computer via USB, RS232, RS485 interface to connect and adjust, while
the internal FLASH memory within the controller in the system when power is not lost;
 99% of the parameters can be set directly from the front panel for easy on-site commissioning;
 RS485 communication port enabling remote control, remote measuring, remote communication via
Mod Bus protocol (controller with RS485 port only);
 Equipped with SMS(Short Message Service)function. When genset is alarming, controller can send
short messages via SMS automatically to max.5 telephone numbers. besides, generator status can
be controlled and checked using SMS. With advanced networking capabilities, via GPRS mobile
network and Internet connectivity, in any place where the network can be remotely monitor;( Need to
install the GPRS module: LXI680);
 Suitable for 3-phase 4-wire,3-phase 3wire,single phase 2-wire,and 2-phase 3-wire (120/240V)power
and 50/60Hz Systems;
 Collects and shows 3-phase voltage, current, power parameter and frequency of generator or mains;
 For Mains, controller has over and under voltage, over and under frequency, loss of phase and phase
sequence wrong detection functions; For generator, controller has over and under voltage, over and
under frequency, loss of phase, phase sequence wrong, over current functions;
 3 fixed analog sensors(temperature, oil pressure and liquid level),more kinds of curves of
temperature,oil pressure, fuel level can be used directly and users can define the sensor curves by
themselves;
 Protection: Automatic start/stop of the genset, ATS(Auto Transfer Switch)control with perfect fault
indication and protection function. When multiple warnings occur, the warning bar will rotate to
display them, so that we can analyze the reasons;
 All output ports are relay-out, And the main output 16A relay outputs and three passive relay output,
more user-friendly;

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 A variety of starting conditions for success (speed sensor, oil pressure, power generation) to select,
to facilitate the needs of special occasions;
 Wide power supply range (8 ~ 35) VDC, can adapt to different environment starting battery voltage,
can under the low voltage of starting motor moment continue to work for 3 seconds;
 Fault history with 200, and can record the fault instant oil pressure ,water temperature, voltage,
current and other important parameters;
 Equipped with real-time clock,regular maintenance functions;
 3 set of maintenance functions, can be set for the machine maintenance cycle .Maintenance time to
action can be set up(only warning or alarm stop);
 Waterproof security level IP55 due to rubber seal installed between the controller enclosure and
panel fascia;
 Improved LCD wear-resistance and scratch resistance due to hard screen acrylic;
 Silicon panel and push buttons for better operation in high-temperature environment,and has a good
waterproof performance;
 Modular design, anti-flaming ABS plastic enclosure, plug gable connection terminals and embedded
installation way, compact structure with easy mounting.

Special industry application characteristics:

 Leasing industry applications: management provides the perfect solution: leased out via PC remote
Management of the unit, you can monitor all operating parameters (oil pressure, water temperature,
voltage, current, power, etc),you can always change the configuration to protect the unit is not proper
application, can record 200 detailed fault information, including: time to failure, because ,when the
voltage, current, power, oil pressure, water temperature and other key parameters, and ready to
upload to the monitoring machine. Another multi-level password management options to facilitate the
lease management;
 Fire pump industry applications: Close electrical parameter measurement function, use powerful
Programmable input and output ports and internal programmable logic to achieve automated pump
control system. Instead of the conventional engine controller PLC + simple manner ,making the
system more stable and reliable;
 Air compressor industry applications: Close voltage measurements protection, according to the need
to configure programmable analog input, overload protection , with programmable digital inputs,
complete startup control, temperature and pressure control, protection parameter settings.

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Fully functional,and can detect almost all the generating units of electrical parameters and
non-electrical parameters

Mains Mains and generator abnormal conditions

Line voltage Uab，Ubc，Uca Voltage is too high
Phase voltage Ua，Ub，Uc Voltage is too low
Frequency Hz Phase loss
Reverse phase
Loss of power
Gens
Line voltage Uab，Ubc，Uca
The fault display and protection function project
Phase voltage Ua，Ub，Uc
High water temperature warn
Frequency Hz
High water temperature shutdown alarm
Load current IA，IB，IC
Low oil pressure warning
Each phase and total active power kW Over speed shutdown alarm
Each phase and total reactive power kVar Box high temperature warn
Each phase and total apparent power kVA Low fuel level warn
Each phase and average power factor PF Battery voltage is too high warn
Accumulate total gens power kWh、kVarh、kVAh Battery voltage is too low warn
Load over current shutdown alarm
Sensor Failed to stop alarm
Temperature WT °C/°F Choose to display Emergency stop alarm
Oil pressure OP kPa/Psi/Bar Choose to display Oil pressure sensor open circuit shutdown alarm
Fuel level (FL) %(unit)
Speed (SPD) RPM (unit)
Voltage of Battery(VB) V(unit)
Voltage of Charger(VD) V(unit)
Hour count(HC)can accumulate Max.65535hours
Start times can accumulate Max.65535times

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4. Order information and modules comparison

4.1. Order information

NOTE:
(1) It is basic model if without postfix.
(2) Please contact with our qualified personnel for more information about the postfix descriptions.

4.2. Modules comparison

LXC LXC LXC LXC
Items
6120E 6110E 6120EC 6110EC
Input Port 5 5 5 5

Output port 6 6 6 6

Sensor number 3 3 3 3

AMF ● ●

RS485 ● ●
GSM
● ● ● ●
SMS control
GPRS
● ● ● ●
Remote monitoring
CAN(J1939)

USB ● ● ● ●

Real-time clock ● ● ● ●

Event log ● ● ● ●

NOTE:
①Two of the outputs are fixed: start output and fuel output.
②LXC6120E/6110E controller analog sensors are composed by 3fixed sensors (temperature, pressure,
fuel level).

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5. Operation
5.1. Indicator light

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5.2. Key functions

Stop running generator in Auto/Manual mode;
Stop/Reset Reset alarm in stop mode;
During stopping process, press this button again to stop generator immediately.
Start Start genset in Manual mode or Manual Testing mode.
Manual Mode Press this key and controller enters in Manual mode.
Auto Mode Press this key and controller enters in Auto mode.
Press this key and controller enters in Manual Testing mode. (LXC6110E
Running With Load
without)
Alarming sound off; If there is trip alarm, pressing the button can reset this
Mute/Reset Alarm
alarm. But you can't reset other alarm types
Gen Closed/Open Can control generator to switch on or off in manual mode.

Mains Closed/Open Can control mains to switch on or off in manual mode.(LXC6110E without)

1.Set parameters, press Key can set the parameters.

Confirm 2.Set parameters, press the Kin can set parameters to confirm.
3.Long press the confirm key , can enter the parameter Settings.

Up/Increase Up cursor and increase value in setting menu.

Down/Decrease Down cursor and decrease value in setting menu.
1.Screen scroll.
Move left
2.Move the cursor to the left in the set.
1.Screen scroll.
Move right
2.Move the cursor to the right in the set.
1.When the screen displays other parameters, press this key to return to
Quit the main screen.
2.Set the parameters, press this key can cancel parameter settings.
3.Enter the parameter setting, long press this button to return to the main screen.

 Tips:In the main interface, press and from view different interface, press to return to
the main interface.
 Tips:Press over 3 seconds , go into basic parameters setting menu.
 Tips:default password is 0000, user can change it in event of others change the senior parameters
setting. Please closely remember it after changing If you forget your password, please contact our
customer service, long press the confirm key,all the information back to the service personnel.
(Example, under the figure information）

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6. Start、stop operation
Press ,its indicator lights, and controller enters Auto mode.

6.1. Starting sequence:

1．LXC6120E:When Mains is abnormal(over and under voltage, over and under frequency, loss of phase,
phase sequence wrong),it enters into“mains abnormal delay”and LCD display count down time. When
mains abnormal delay is over, it enter into“start delay”;
2．LXC6110E:Generator enters into“start delay” as soon as“Remote Start on Load”is active;
3．“Start Delay”timer is shown on Status page of LCD.
4．When start delay is over, preheat relay outputs (if this be configured),“preheat start delay XX s”is
shown in LCD;
5．When preheat delay is over, fuel relay outputs 1s and then start relay output; if engine crank fails
during“cranking time”, the fuel relay and start relay deactivated and enter into“crank rest time”to wait
for next crank;
6．If engine crank fails within setting times, the controller sends Fail to Start signal and “Fail To Start”
message appears on LCD alarm page;
7．In case of successful crank attempt,“safety on timer”starts. During this period, low oil pressure, high
water temperature, under speed, charge failure alarms are disabled. As soon as this delay is
over,“start idle delay”is initiated (if configured);
8．During“start idle delay”, under speed, under frequency, under voltage alarms are inhibited. When this
delay is over,“warming up delay”starts (if configured);
9．When“warming up delay”is over, if generator state is normal, its indicator will be illuminated. If voltage
and frequency has reached on-load requirements, the closing relay will be energised, generator will
accept load, generator power indicator will turn on, and generator will enter Normal Running state; if
voltage and frequency are abnormal, the controller will initiate alarm (alarm type will be displayed on
LCD alarm page).

6.2. Stopping sequence:

1．LXC6120E:when mains return normal during genset running, enters into mains voltage“Normal delay”.
When mains normal delay are over, enter into“stop delay”;
2．LXC6110E:When input remote boot failure, began to "stop delay";
3．When stop delay is over, close generator relay is un-energized; generator enters into “cooling time
delay”. After“transfer rest time”, close mains relay is energized. Generator indicator extinguish while
mains indicator lights;
4．Idle relay is energized as soon as entering“stop idle delay”;
5．If enter“ETS hold delay”, ETS relay is energized. Fuel relay is deactivated and decides whether
generator is stopped or not automatically;
6．Then enter genset“Fail to stop timer”, auto decides whether generator is stopped or not;
7．When the unit is completely stopped, enter the power generation standby mode;If can't stop the alarm
controller;（LCD screen displays downtime failure warning）.

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6.3. Manual start/stop operation

LXC6120E/LXC6110E: Press ,controller enters into Manual starts mode and its indicator lights. Press
,then controller enters into“Manual Test Mode”and its indicator lights. In the both mode, press
to start generator,can automatically detect crank disconnected,and generator accelerates to high-speed
running. With high temperature, low oil pressure and abnormal voltage during generator running,
controller can protect genset to stop quickly(please refer to No.4~9 of Auto start operation for detail
procedures). In“manual mode ”, Generator load based on judging the mains is normal, mains is
normal, not conversion, load switch mains is unusual, load switch in the power generation side.In“Manual
Test Mode ”, generator runs well, whether mains normal or not, loading switch must be transferred to
generator side.

6.4. Manual start

LXC6120E: Press , controller enters into Manual starts mode and its indicator lights. Then press
to start generator, can automatically detect crank disconnected, and generator accelerates to
high-speed running. With high temperature, low oil pressure and abnormal voltage during generator
running, controller can protect genset to stop quickly (please refer to No.4~9 of Auto start operation for
detail procedures). After generator runs well, if remote start signal is active, controller will send closing
gens signal; if the remote signal is inactive, controller won’t send closing signal.

6.5. Manual stop

Press can shutdown the running generator. （please refer to No.3~7 of Stopping Sequence for
detail procedures）

6.6. LXC6120E Switch control procedures

6.6.1. Manual transfer procedures:
When controller is in Manual mode, the switch control procedures will start through manual transfer.
Users Can control the loading transfer of ATS via pressing button to switch on or off. But according to the
ATS Switch configuration is different, the specific process have some distinction.
 " Open breaker detect" is "SELECTD is able"
After the press power close break-brake key, according to the current load casein 2processes:
1．generator is opened when the generator is load; If the load is closed, the generator is open;
2．Mains is opened when the mains is load; When the end of the sub-gate delay generator closing;
Press mains close or open key, if mains have taken load, will output unload open; If the load is
opened ,the mains close; If the generator is load, the generator to open, when the end of the open delay,
then mains to close.

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6.6.2. Auto transfer procedures:

When controller is in Manual Test, Auto or Stop mode, switch control procedures will start through
Automatic transfer.
1．Gens to a the mains load, the same principle.
 " Open breaker detect" is "SELECT Disable"
1．Mains load is transferred into generator load, after the delay of switch off and transfer interval,
generator switch on. Detecting transfer fail while generator switch on. After detecting time up, if switch
on fail, then wait for generator switch on. If transfer fail and warning " SEL Enable", there is alarming
signal.
2．Gens to a the mains load, the same principle.

6.7. LXC6110E Switch control procedures

6.7.1. Manual transfer procedures:
When controller is in Manual mode, manual transfer will be executive. Users can control switch on or off
by pressing key. Press generator switch on or off key, if generator have taken load, will output unload
signal; if taken no load, generator will output load signal.

6.7.2. Auto control procedures:

When controller is in manual test, auto or stop mode, switch control procedures will start auto transfer.
 If input port is configured as Close Mains Auxiliary
1． If“Open breaker detect” is “SELECT Disable”
Gens load is transferred into generator un-load, after the delay of switch off, detecting transfer failure
while switch off output. When detecting time up, if switch off failed, to wait for switch off. Otherwise,
switch off is completed. Gens unload is transferred into gens load, after the delay of switch on,
detecting transfer failure while switch on outputting. When detecting time up, if switch on failed, to wait
for switch on. Otherwise, switch on is completed.
If transfer failed and warning “SEL Enable”, there is alarming signal whatever switch on or off failure.
2．If“Open breaker detect” is “SELECT Enable” Gens load is transferred into gens unload, after the delay
of switch off, switch off is completed. Gens unload is transferred into gens load, after the delay of
switch on, detecting transfer failure while switch on outputting. When detecting time up, if switch on
failed, to wait for switch on. Otherwise, switch on is completed. If transfer failure warning is “SEL
Enable”, there is warning signal that “switch on fail”.
 If input port is not configured as Close Mains Auxiliary
Gens un-load is transferred into gens load, gens switch on and output.
Gens load is transferred into gens un-load, gens switch off and output.

NOTE:When using ATS of no interposition, switch off detecting is “SELECT Disable”;

When using ATS of having interposition, switch off “SELECT Disable” or “SELECT Enable” both are OK. If
choose “SELECT Enable”, switch off output should be configured; When using AC contactor, switch off
“SELECT Disable” recommended.

MCB MCB
Close/Open Close/Open

MCB Transfer MCB

Feedback Del Feedback
MCB Opening
Del
MCB Opening
GCB GCB Transfer Del
Close/Open Close/Open

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7. SMS Remote control、wireless remote control function

description（This feature is limited to rental business
version）
7.1. GSM Remote control

SMS Code is described as follows

Note:If the operation of the controller, the controller internally set to fly letter phone number
can not start with a "+86"

Note:Write text messages are not case sensitive, but must be written in strict accordance
with the instructions in the format, the spaces between all the words are a bit of spaces, all
commands have to wait until the return code indicates that the operation is valid only.

NO. SMS Command SMS return information Description

When genset is stopping
GENSET ALARM
to alarm
SYSTEM IN STOP MODE GENSET AT REST At rest status in stop mode
SYSTEM IN MANUAL MODE GENSET AT REST At rest status in stop mode
SYSTEM IN TEST MODE GENSET AT REST At rest status in stop mode
1
SMS GENSET SYSTEM IN AUTO MODE GENSET AT REST At rest status in stop mode
SYSTEM IN STOP MODE GENSET IS RUNNING Running status in stop mode
SYSTEM IN MANUAL MODE GENSET IS Running status in stop
RUNNING mode
SYSTEM IN TEST MODE GENSET IS RUNNING Running status in stop mode
SYSTEM IN AUTO MODE GENSET AT RUNNING Running status in stop mode
Generator is shutdown
GENSET ALARM
alarm or trip alarm
GENSET IS RUNNING The generator is running
2 SMS START INHIBIT SMS boot prohibited
SMS START
STOP MODE NOT START Cannot start in stop mode
SMS START OK Start in manual or auto mode
AUTO MODE START OK Can start in auto mode
SMS STOP IN In automatic mode
3 AUTO MODE STOP OK
AUTO MODE shutdown
4 SMS STOP MODE SMS STOP OK Set as stop mode
SMS MANUAL
5 SMS MANUAL MODE OK Set as manual mode
MODE
6 SMS TEST MODE SMS TEST MODE OK Set as trial test mode
7 SMS AUTO MODE SMS AUTO MODE OK Set as auto mode
8 SMS INHIBIT START INHIBIT START OK Set as start inhibit
9 SMS PERMIT START PERMIT START OK Set as start permit
Users can query through
Users check setting
10 SMS DETAIL a text message multiple
(As shown below)
generators.

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7.2. LXI680 connection diagram

8. History query（This feature is limited to rental business

version）

8.1. Event log

In the control panel buttons to view controller before abnormal downtime record, including the time of the
outage warning content display and the state, the controller can record 142 abnormal downtime record
recently.

8.2. Historical alarm data query

Generator controller will fail instantly record all monitoring parameters, users can remotely view or
download, user analyze the cause, because a single record of data is very large, the controller can see
the main part of the parameters, other parameters need to access via PC connection . If you need remote
access monitoring software through GPRS wireless remote access to data.

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9. Protection

9.1. Shutdown alarm

When controller detects shutdown alarm, it will send signal to stop the generator.
Shutdown alarms as following:
No. Type Description
1 Emergency Stop When controller detects emergency stop signal, it will send a stop signal.
When controller detects the speed value is higher than the set value,
2 Over Speed
it will send a stop signal.
When controller detects the speed value is lower than the set value,
3 Under Speed
it will send a stop signal.
When controller detects speed value equals to 0, and the action select
4 Loss Of Speed Signal
“Shutdown”, it will send a stop alarm signal.
When controller detects the frequency value is higher than the set value,
5 Over Frequency
it will send a stop signal.
When controller detects the frequency value is lower than the set value,
6 Under Frequency
it will send a stop signal.
When controller detects the voltage value is higher than the set value, it
7 Over Voltage
will send a stop signal.
When controller detects the voltage value is lower than the set value,
8 Under Voltage
it will send a stop signal.
If genset start fail within setting of start times, controller will send a stop
9 Fail To Start
signal.
When controller detects the current value is higher than the set value, it
10 Over Current
will send a stop signal.
Maintenance1Shutdown When count down time is 0 and the action select “Shutdown”, it will send
11
a stop alarm signal.
When controller detects sensor is open circuit, and the action select
17 Temp. Sensor Open
“shutdown”, it will send a stop signal.
When controller detects temperature is higher than the set value, it will
18 High Temp Shutdown
send a stop signal.
When controller detects sensor is open circuit, and the action select
19 Pressure Sensor Open
“shutdown”, it will send a stop signal.
When controller detects oil pressure is lower than the set value, it will
20 Low OP Shutdown
send a stop signal.
When controller detects sensor is open circuit, and the action select
21 Level Sensor Open
“ shutdown”, it will send a stop signal.
When controller detects level is lower than the set value, it will send a
22 Low Level Shutdown
stop signal.
When digital input port 1-7 is set as shutdown, and the action is active, it
23 Digital Input Port 1-7
will send a shutdown signal.
24 D + Open shutdown Generator starting on the D+ connected to detect if an alarm when open.

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9.2. Trip and stop alarm

When controller detects shutdown alarm signal, it will shutdown generator quickly and stop after high
speed cooling.
Trip and stop alarm as following:
Trip and stop alarm
No. Type Description
When controller detects the value is higher than the set value, and the
1 Over Current
action select “trip and shutdown”, it will send trip and stop signal.
Maintenance1 When count down time is 0 and the action select “trip and shutdown”, it
2
will send a trip and stop signal.
3 Low Fuel When a trip is generated when the fuel level is low and shut down.
When digital input port1-5 is set as “trip and shutdown”, and the action is
4 Digital Input Ports 1-5
active, it will send a trip and stop signal.

9.3. Warnings
When controller detects the warning signal, alarm only and not stop genset.
Warnings as following:

Warnings
No. Type Description
When controller detects the speed is higher than the set value,
1 Over Speed Warn
it will send warn signal.
When controller detects the speed is lower than the set value,
2 Under Speed Warn
it will send warn signal.
When controller detects the speed is 0 and the action select “Warn”,
3 Loss of Speed Signal Warn
it will send warn signal.
When controller detects the current is higher than the set value,
8 Over Current Warn
it will send warn signal.
10 Fail to Stop When generator not stops after the “stop delay” is over.
When controller detects the charger voltage is lower than the set
11 Charge Alt Fail
value, it will send warn signal.
When controller detects the battery voltage is higher than the set
12 Battery Over Voltage
value, it will send warn signal.
When controller detects the battery voltage is lower than the set
13 Battery Under Voltage
value, it will send warn signal.
When count down time is 0 and the action select “Warn”, it will send
14 Maintenance1warn
warn signal.
19 Gen Loss of Phase When controller detects the generator loss phase, it will send warn signal.
20 Gen Phase Sequence Wrong When controller detects the reverse phase, it will send warn signal.
When the controller gen start closing state input is detected, the
default close delay is not detected,the issue of closing failure
21 Gen load Close Fail
warning. This warning does not automatically eliminated.
(You can press the mute button to eliminate)
When the controller main start opening state input is detected, the
default open delay is not detected,the issue of opening failure
22 Main Load Close Fail
warning.This warning does not automatically eliminated.(You can
press the mute button to eliminate)

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 LXC61X0E SERIES GENSET CONTROLLER

When the controller gen start opening state input is detected, the
default open delay is not detected,the issue of opening failure
23 Gen Load Open Fail
warning.This warning does not automatically eliminated.(You can
press the mute button to eliminate)
When the controller main start opening state input is detected, the
default open delay is not detected,the issue of opening failure
24 Main Load Open Fail
warning.This warning does not automatically eliminated.(You can
press the mute button to eliminate)
When controller detects the sensor is open circuit, and the action
25 Temp. Sensor Open
select“warn”, it will send warn signal.
When controller detects the temperature is higher than the set value,
26 High Temp. Warn
it will send warn signal.
When controller detects the sensor is open circuit, and the action
28 Oil Pressure Sensor Open
select “warn”, it will send warn signal.
When controller detects the oil pressure is lower than the set value,
29 Low OP Warn
it will send warn signal.
When controller detects the sensor is open circuit, and the action
30 Level Sensor Open
select “warn”, it will send warn signal.
When controller detects the oil lever is lower than the set value, it will
31 Low Level Warn
send warn signal.
When digit input port 1-5 is set as warning and active, controller
38 Digital Input 1-5Warn
sends corresponding warning signal.
When Set DTU binding, the controller and the DTU communication
45 DTU Bonding Fail
failure display instructions.

10. Wiring connection

LXC6120E , LXC6110E controller’s rear as following：

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 LXC61X0E SERIES GENSET CONTROLLER

Through control panel is as follows：

No. Functions Diameter Remark

DC Power Supply negative input,external starter
1 DC input B- 2.5mm
battery’s negative.
DC Power Supply positive input of the the external starter
2 DC input B+ 2.5mm
battery positive, it is recommended to use 20A fuse.
DC voltage through the emergency stop button
3 Emergency stop 2.5mm connected equipment supplied to the fuel and starter
relay output, recommended maximum 30A fuse.
4 Fuel relay output 1.5mm By the 3-terminal DC voltage supply, rated current 16A
5 Start relay output 1.5mm By the 3-terminal DC voltage supply, rated current 16A
6 Aux. Output 1 1.5mm By the B + supply output Rated current 7A
7 Normally closed:Rated current 7A
8 Aux. Output 2 1.5mm Common point
9 Normally closed:Rated current 7A
Normally open passive contacts of relay, rated 16A,
10-13 Aux. Output 3-4 2.5mm
passive contact
Charge generator Connected to charging starter‟s D+ (WL) terminals. If
14 1.0mm
D+ port input there is no this terminal, and be hung up.
Connected to Magnetic Pickup, shielding line is
17 Magnetic pickup
recommended
Magnetic pickup input,
and controller inner be Common ground, which can be accessed chassis or
18
connected to battery starter battery negative
negative.
Temperature
19 Connected to temp. Sensor
sensor input
20 Oil pressure sensor input Connected to oil pressure sensor
21 Oil level sensor input Connected to oil level sensor
Ground connected is
22-26 Aux input 1-5 1.0mm
active (B-)
Public terminals of Public terminals of sensor, controller inner are connected
27
sensor to battery negative.
32 CT A-phase sensing input 1.5mm
33 CT B-phase sensing input 1.5mm Outside connected to secondary coil of current
transformer(rated 5A)
34 CT C-phase sensing input 1.5mm
Public terminals of
35 1.5mm
current transformer
Public terminals of
35 1.5mm
current transformer
Genset A-phase Voltage Connected to A-phase output of genset (2A fuse is
36 1.0mm
sensing input recommended)
Genset B-phase Voltage Connected to B-phase output of genset (2A fuse is
37 1.0mm
sensing input recommended)
Genset C-phase Voltage Connected to C-phase output of genset (2A fuse is
38 1.0mm
sensing input recommended)
39 Genset N-wire input 1.0mm Connected to output N-wire of genset

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 LXC61X0E SERIES GENSET CONTROLLER

Mains A-phase voltage Connected to A-phase of mains (2A fuse is

40 1.0mm
sensing input recommended) (LXC6110Ewithout)
Mains B-phase voltage Connected to B-phase of mains (2A fuse is
41 1.0mm
sensing input recommended) (LXC6110Ewithout)
Mains C-phase voltage Connected to C-phase of mains (2A fuse is
42 1.0mm
sensing input recommended) (LXC6110Ewithout)
43 Mains N-wire input 1.0mm Connected to output N-wire of mains(LXC6110E without)
47 RS485 screen 0.5mm
Impedance-120Ω shielding wire is recommended, its
48 RS485- 0.5mm single-end earthed.
(controllers without RS485 don‟t have this terminal)
49 RS485+ 0.5mm
50 RS232 Public land 0.5mm
It is recommended to use shielded wire, shielding layer
51 RS232 RX 0.5mm of single-end grounding (no SMS function controller is
the terminal)
52 RS232 TX 0.5mm

Back panel terminal block wiring description:

 NOTE: Back USB interface for programming interface parameters, can be directly using a computer
programming of the USB cable to the controller, the controller without external power supply.

NOTE: Prohibited during operation of the engine starter batteries removed, otherwise it will cause the
control system due to excessive DC input voltage and burned!

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 LXC61X0E SERIES GENSET CONTROLLER

11. Parameters setting

11.1. Advanced configuration parameters

In the controller main interface under long press button for 3 seconds,enter the password input
interface, press or key to enter the corresponding bit password(0-9),press shift,after
the completion of the input proofreading password,the password is correct according to the different
permissions password to enter the main interface of the parameters of the different permissions, the
password error exit.(The factory default password is: 0000)The factory default password the user can
modify.Press and keys can flip up and down the parameters configuration screen
operation,under the currently selected configuration parameter, press the key, to the current
configuration mode parameters, the current value of the first black display,press or keys for
the bit value adjustment ,press key to shift,press the keys to confirm the Settings.This value
is permanently saved to the internal FLASH controller.Configuration process, press to return to the
previous menu or long press to exit the configuration menu to return to the main screen .

Sequence
Items Range Default Description
Number
Time from mains abnormal or remote start signal is
1 Start Delay (0-3600)s 1
active to start genset.
Time from mains normal or remote start signal is
2 Stop Delay (0-3600)s 1
deactivated to genset stop.
Power-on time of heater plug before starter is
3 Preheat Delay (0-300)s 0
powered up.
4 Cranking Time (1-60)s 8 Power-on time of starter.
The waiting time before second power up when
5 Crank Rest Time (3-60)s 10
engine start fail.
Alarms for low oil pressure, high temperature, under
6 Safety On Delay (1-60)s 10 speed, under frequency/voltage, charge alt failure
The timer Settings

are inactive.
7 Start Idle Time (0-3600)s 0 Idle running time of genset when starting.
Warming time between genset switch on and high
8 Warming Up Time (0-3600)s 10
speed running.
9 Cooling Time (3-3600)s 10 Radiating time before genset stop, after it unloads.
10 Stop Idle (0-3600)s 0 Idle running time when genset stop.
ETS Solenoid Stop electromagnet’s power on time when genset is
11 (0-120)s 20
Hold stopping.
Time between ending of genset idle delay and
stopped when “ETS time” is set as 0; Time between
12 Fail to Stop Delay (0-120)s 0
ending of ETS hold delay and stopped when “ETS
time” is not 0.
Interval time from mains switch off to generator
13 Transfer Time (0-99.9)s 1.0 switch on; or from generator switch off to mains
switch on.

14 Close Time (0-100.0)s 5 Pulse width of mains/generator switch on.

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 LXC61X0E SERIES GENSET CONTROLLER

Rated Speed (0-6000RPM

1 1500 Offer standard to judge over /under/ loading speed.
(0-6000RPM) )
Enable/Disa
2 Magnetic Pickup Enable
ble
Tooth number of the engine, for judging of starter
3 Flywheel Teeth (5-300) 118 crank disconnect conditions and inspecting of
engine speed. See the installation instructions.
Maximum crank times of crank number. When reach
4 Start number (1-10) 3
this number, controller will send start failure signal.
Loss of Speed If the set value is 0, only warning and not to
5.1 (0-20.0)s 3.0
Signal shutdown the generator.
Loss of Speed Warning/Sh
5.2 Warning
Action utdown
When engine speed has fallen below the set value
5.3 Under Speed (0-6000)RPM 1200 for 10s, Under Speed is active. It will initiate a
shutdown alarm signal.
When engine speed has exceed the set value for 2s,
5.4 Over Speed (0-6000)RPM 1710 Over Speed is active. It will initiate a shutdown
alarm signal.
During generator is normal running, when alternator
Engine set

Charge Alt Failure D+(WL) voltage has fallen below the set value and
5.5 (0-30)V 6
（Warning） remains for 5s, It will initiate a shutdown alarm
signal.（Return value is 1V）
When battery voltage has exceeds the set value and
Battery Over remains for 20s, It will initiate a warning alarm
5.6 (12-40)V 33 signal. Only warning and not to shutdown the
Voltage（Warning）
generator.（Return value is 1V）
When battery voltage has fallen below the set value
Battery Under and remains for 20s, It will initiate a warning alarm
5.7 (4-30)V 8
Voltage（Warning） signal. Only warning and not to shutdown the
generator.（Return value is 1V）
There are 3 conditions of disconnecting starter with
engine. Each condition can be used alone and
6.1 Crank Disconnect (0-8) 6
simultaneously to separating the start motor and
genset as soon as possible.
Disconnect (0-3000)RP When engine speed higher than the set value, starter
6.2 360
Engine Speed M will be disconnected.
Disconnect (10.0-30.0)H When generator frequency higher than the set value,
6.3 14
Generator Freq z starter will be disconnected.
Disconnect Oil When generator oil pressure higher than the set
6.4 (0-400)kPa 200
Pressure value, starter will be disconnected.
D+ When generator D+ higher than the set value, starter
6.5 (3.0-32.0)V 8
Disconnect will be disconnected.
Offer standards for detecting of gens' over/under
1 Gen Rated Volt (30-620V) 230
voltage and loading volt.
The generator set

Offer standards for detecting of over/ under /load

2 Gen Rated Freq (10-65Hz) 50
frequency.
3 Rated Current (5-6000)A 500 Generator's rated current, standard of load current.

4 Curr Transform (6000/5A) 500 The change of external connected CT.

5 Gen AC System (0-3) 0 0: 3P4W; 1: 2P3W; 2: 1P2W; 3: 3P3W

6 Gen Poles (2-16) 4

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 LXC61X0E SERIES GENSET CONTROLLER

The alarm delay of generator over voltage and

7.1 Gen Volt Delay (0-20.0)s 10
under voltage.
Gen Over Volt Enable/Disa
7.2 Enable
Option ble
When generator voltage has exceed the set value
Gen Over Voltage
7.3 (30-620)V 264 and the “Gen abnormal delay” has expired, Gen
Trip
Over Voltage is active.
Gen Under Volt Enable/Disa
7.4 Enable
Option ble
When generator voltage has fallen below the set
Gen Under
7.5 (30-620)V 196 value and the “Gen abnormal delay” has expired,
Voltage Trip
Gen Under Voltage is active.
Gen Under Enable/Disa
7.6 Enable
Frequency Option ble
When generator frequency has fallen below the set
Gen Under
7.7 (0-75.0)Hz 45 value but Not equal to 0 for 10s, Under Frequency is
Frequency Trip
active. It will initiate a shutdown alarm signal.
Gen Over Enable/Disa
7.8 Enable
Frequency Option ble
When generator frequency has exceed the set value
Gen Over
7.9 (0-75.0)Hz 57 for 2s, Over Frequency is active. It will initiate a
Frequency Trip
shutdown alarm signal.
Over Current When the load current has exceed the set value,
8.1 (50-130)% 120
Trip “over current” delay is initiated.
When load current has exceed the set value and the
8.2 Over Current Delay (0-3600)s 1296 “over current” delay has expired, over current is
initiated.
Warning/Sh
8.3 Over Current Action utdown/ELE Warning
Trip
Offer standards for detecting of mains' over/under
1 Mains Rated Volt (30-620V) 230
voltage and loading volt.
The time from mains abnormal to normal or from
Mains Normal
2 (0-3600)s 10 normal to abnormal; suitable for ATS (automatic
Delay
transfer switch).
Mains Abnormal
3 (0-3600)s 5
Delay
Grid set

Mains Under Volt Enable/Disa

4 Enable
Alarm Option ble
Mains Under When mains voltage has fallen below the set value,
5 (30-620)V 184
Voltage Mains Under Voltage is active. (delay of 1 second)
Mains Over Volt Enable/Disa
6 Enable
Alarm Option ble
Mains Over When mains voltage has exceed the set value,
7 (30-620)V 276
Voltage Mains Over Voltage is active. (delay of 1 second)
Temp Sensor
1.1 (0-12) 1 VDO120C
The sensor is

Curve
Temperature No/warning/ Indication location is displayed on LCD screen liquid
set

1.2 Warning
Sensor Open downtime level sensor is shown as "+ + +".
Can Can
1.3 High Temp Option
make/ban make

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 LXC61X0E SERIES GENSET CONTROLLER

When the temperature value of the external

temperature sensor exceeds the set value, high
temperature signal is sent. Detecting only after
1.4 High Temperature (80-140)ºC 98
safety on delay is over. (this only concerns external
temperature sensor, not high temperature signal via
configuration. input port).
Factory defaults to: when the temperature is too
High Temperature Warning/do
1.5 Warning high, alarm shutdown, function as shown in the note
Action wntime
a
Oil Pressure
2.1 (0-9) 1 VDO
Sensor Curve
None/Warni
Oil Pressure 0: Never (temperature sensor will show “+++”);
2.2 ng/Shutdow Warning
Sensor Open 1: Warning; 2:Shutdown
n
Enable/Disa
2.3 Low Oil Option Enable
ble
When the external pressure sensor value falls below
Low Oil Pressure
2.4 (0-400) KPa 103 this set value, low oil pressure signal is sent.
Trip
Detecting only after safety on delay is over.
Low Oil Pressure Warning
2.5 Warning 0：Warning 1：Shutdown.
Action /Shutdown

3.1 Fuel Sensor Curve (0-9) 1 VDO

None/Warni
Indication location is displayed on LCD screen liquid
3.2 Fuel Sensor Open ng/Shutdow Warning
level sensor is shown as "+ + +".
n
Enable/Disa
3.3 Fuel Low Option Enable
ble

3.4 Fuel Low Trip (0-100)% 10

Warning
.3.5 Fuel Low Action Warning 0：Warning 1：Shutdown.
/Shutdown

3.6 Pump Turn on Trip (0-100)% 25

3.7 Pump Turn off Trip (0-100)% 80

1.1 Digital Input 1 Type (0-29) Factory default: High Temperature Input
1.2 Digital Input 1 Active (0-1) 0 Factory default: Close to active
1.3 Digital Input 1 Action (0-3) Never/ Warning /Shutdown
Digital Input 1
1.4 (0-3) Never/From safety on/From Crank/Away.
Period
Input port Settings

Digital Input 1
1.5 (0-20.0)s
Delay

2.1 Digital Input 2 Type (0-29) Factory default: Low Oil Pressure Warning Input.

Digital Input 2
2.2 (0-1) Factory default: Close to active.
Active
Digital Input 2
2.3 (0-3)
Action
Digital Input 2
2.4 (0-3)
Period

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 LXC61X0E SERIES GENSET CONTROLLER

2.5 Digital Input 2Delay (0-20.0)s Delay output function.

3.1 Digital Input 3 Type (0-29) Factory default: Remote Start.

Digital Input 3
3.2 (0-1) Factory default: Close to active.
Active
Digital Input
3.3 (0-2)
3Action
Digital Input 3
3.4 (0-3)
Period

3.5 Digital Input3 Delay (0-20.0)s

4.1 Digital Input 4 Type (0-29) Factory default:Fuel level Warning

Digital Input 4
4.2 (0-1) Factory default: Close to active
Active
Digital Input 4
4.3 (0-3)
Action
Digital Input 4
4.4 (0-3)
Period

4.5 Digital Input4 Delay (0-20.0)s

5.1 Digital Input 5 Type (0-29) Factory default:Cool Level Warning

Digital Input 5
5.2 (0-1) Factory default: Close to active
Active
Digital Input 5
5.3 (0-2)
Action
Digital Input 5
5.4 (0-3)
Period
Digital Input 5
5.5 (0-20.0)s
Delay
Choose 1
1 programmable (0-30) Factory defaults to: fuel relay output。
output function
Choose 2
Output Settings

2 programmable (0-30) The factory default is: electrical outages.

output function
Choose 3
3 programmable (0-30) The factory default is: the idle speed control.
output function

Choose four
4 programmable (0-30) Factory defaults to: power switch.
output function

The controller The factory

1 The controller factory information
information information
Settings
Module

English/Chin
2 Language selection ese/Spanish English
/Russian

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 LXC61X0E SERIES GENSET CONTROLLER

3 On choosing (0-2) 0 Manual mode 0: stop pattern 1:2: automatic mode

The controller
4 (1-247) 1 The controller address
address
Maintenance of Can
5 ban Maintenance alarm can make setting options.
alarm make/ban
Maintenance time
6 (1-5000)h 30 Used to set the time of maintenance intervals
(1-5000 hours)
Maintenance time 1 warning; 2 stop tripping outage
7 (1-3) 1
to action 1 warning; 2 stop tripping outage
After the date of module, the user can set the power
8 Date of the module
down time is automatically updated.
Module, users can set the time when the power is
9 The module of time
automatically updated.
The technician
10 (0-9999) 0000 Can view and modify configuration.
password
The operator Can only view the configuration, without permission
11 (0-9999) 1111
password to modify.

11.2. Defined contents of configurable input ports

No. Type Description
Including following functions:
----------------------------------------------------------------------------------------
Warning: warn only, not shutdown.
Shutdown: alarm and shutdown immediately.
Trip and stop: alarm, generator unloads and shutdown after
hi-speed cooling.
1 Users Configured Trip: alarm, generator unloads but not shutdown.
Indication: indicate only, not warning or shutdown.
----------------------------------------------------------------------------------------
From safety on: detecting after safety on run delay.
From crank: detecting as soon as start.
Always: input is active all the time.
Never: input inactive
2 Alarm Mute Can prohibit“Audible Alarm”output when input is active.
3 Reset Alarm Can reset shutdown alarm and trip alarm when input is active.
When the generator is running in safe delay closing the digital
4 High Temp Shutdown
input,delay 5 seconds after shutdown alarm
When the generator is running in safe delay closing the digital
5 Low Oil Shutdown
input,delay 3 seconds after shutdown alarm
When the generator is running any safe closing the digital input,delay
6 Auxiliary Warning
2 seconds after shutdown alarm
When the generator is running any safe closing the digital input,delay
7 Auxiliary Shutdown
2seconds after shutdown alarm
When the generator is running any safe closing the digital input,delay
8 Fuel Level Warning
15 seconds after shutdown alarm
When the generator is running any safe closing the digital input,delay
9 Fuel Level Shutdown
15 seconds after shutdown alarm
When the generator is running any safe closing the digital input,delay
10 Cool Level Warning
15 seconds after shutdown alarm
When the generator is running in safe delay closing the digital
11 Cool Level Shutdown
input,delay 15 seconds after shutdown alarm

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 LXC61X0E SERIES GENSET CONTROLLER

Inhibit High Temp When the closed digital input,generator is running with load, temperature
12
Stop input is higher than the shutdown threshold, no shutdown alarm.
When the closed digital input,generator is running with load, oil pressure
13 Inhibit Low Oil Stop
input is lower than the shutdown threshold, no shutdown alarm.
14 Inhibit Alarm Stop
In Auto mode, when input is active, genset can be started and without
15 Remote Start On Load load after genset is OK; when input is inactive, genset will stop
automatically.
In Auto mode,when input active, genset will start automatically;when
16 Manual Start
input inactive,genset will stop automatically.
In Auto mode, during generator normal running, when input is active,
17 Panel Lock
inhibit generator shutdown automatically.
In Auto mode, during generator normal running, when input is active,
18 Inhibit Auto Stop
inhibit generator shutdown automatically.
19 Inhibit Auto Start In Auto mode, inhibit generator start automatically when input is active.
20 Instrument Mode All outputs are prohibited in this mode.
21 Gens Closed Auxiliary Connect generator loading switch's Aux. Point.
22 Mains Closed Auxiliary Connect mains loading switch’s Aux. Point.
23 Simulate Stop Key
24 Simulate Manual Key
25 Simulate Test Key
An external button can be connected and pressed as simulate panel.
26 Simulate Auto Key
27 Simulate Start Key
28 Simulate Gens Load Key
29 Simulate Mains Load Key
30 Not Used Do not activate any function

11.3. Enable definition of programmable output ports

No. Type Description
0 Not Used
Action before the starter motor, open the fuel system in advance.
1 Fuel Relay
Usually controls the governor's power and fuel solenoid valve.
2 Crank Relay When starting the motor action, often connected to the starter relay.
Action in over speed alarm stop and emergence stop. It also can
3 Air Flap
close the air inflow the engine.
Action in warning,shutdown,trips.Can be connected outside
4 Audible Alarm alarm.When programmable input port is active of“alarm mute”, can
prohibit its output.
Action in genset starting and disconnect when genset stopped
5 Louver Control
completely.
6 Fuel Pump Control It is controlled by fuel pump of level sensor’s limited threshold.
7 Ahead Fuel Output It is controlled by heating of temperature sensor’s setting bound.
8 Excite Generator It is controlled by cooler of temperature sensor’s setting bound.
9 Pre-lubricate Action from“crank on”to“safety on”.
From the "preheat" to "open the fuel" are activated the output end of
10 Preheat (Before Crank)
the period
Preheat (Until End Of From the "preheat" to "until end of crank" are activated the output
11
Crank) end of the period
12 High Speed Control From the "warm-up delay" to "cool delay" are activated the output

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 LXC61X0E SERIES GENSET CONTROLLER

end of the period

Used for engine which has idles.Pull in before starting and pull out
13 Idle Control after into hi-speed warming; Pull in during stopping idle mode and
pull out after shutdown completed.
14 Raise Speed Action in hi-speed warming run.
15 Drop Speed Action in period of stop idle mode to time of wait for stopping completely.
Used for engines with ETS electromagnet. Pull in when stop idle is
16 ETS Control
over and pull out when set“ETS delay”is over.
Generator load conditions are ripe for action, control power closing
17 Close Generator
switch with load. It is a continuous output.
The same role,but is not a continuous output, but only the output
18 Close Generator Pulse
pulses of a preset time.This time set in the timer configuration.
Gens whether or mains is opened, will be output. It is a common
19 Open Breaker
sub-gate output.
20 Close Mains Control switch of mains is load.
21 Close Mains pulse
22 Generator Available Action in period of gens normal to hi-speed cooling.
23 In Stop Mode
24 In Manual Mode
25 In Manual Test Mode
26 In Auto Mode
27 Common Alarm Action in gens common warning,common shutdown, common trips alarm.
28 Battery Hight Volts An action in battery’s over voltage warning alarm.
29 Battery Low Volts Action in battery’s low voltage warning alarm.
30 Charge Alt Failure Action in charge alt fail warning alarm.

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 LXC61X0E SERIES GENSET CONTROLLER

11.4. Sensor selection list

Temperature Sensor Oil Pressure Sensor Level Sensor

0 Not used 0 Not used 0 Not used
1 VDO 120℃ 1 VDO0-10BAR 1 VDO 0-180ohm
2 CURTIS 2 CURTIS 2 SGD
3 VOLVO-EC 3 VOLVO-EC 3 SGH
4 DATCON 4 DATCON 10BAR 4 Custom Res Curve
5 SGX 5 SGX 5 Custom 4-20mA curve
6 SGD 6 SGD 6 Reserved
7 SGH 7 SGH 7 Reserved
8 PT100 8 Custom Res Curve 8 Reserved
9 Custom Res Curve 9 Custom 4-20mA curve 9 Reserved
10 Custom 4-20mA curve 10 Reserved 10 Reserved
11 Reserved 11 Reserved 11 Reserved
12 Reserved 12 Reserved 12 Reserved

11.5. Pressure unit conversion table

N/㎡
Unit kg/cm² bar 1b/in².psi
Pa

1Pa 1 1.02 ×10-5 1 ×10-5 1.45 ×10-4

1kgf/cm2 9.8 ×104 1 0.98 14.2
1Bar 1 ×105 1.02 1 14.5
1Psi 6.89 ×103 7.03 ×10-2 6.89 ×10-2 1

NOTE:
1．Is there a difference if standard curve of sensor with the use of sensors, can be change by itself in the
custom curve, when the sensor selection is "no", the curve of sensor doesn't work.
2．If the corresponding sensors, only alarm switch, is the sensor must be set to "no", otherwise likely stop
alarm or warning.

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 LXC61X0E SERIES GENSET CONTROLLER

11.6. Conditions of crank disconnect selection

As shown above, check the desired options, multiple choice or do not choose.
1．There are 4 conditions to make starter disconnected with engine,that is,speed sensor, generator
frequency ,Charge D + and engine oil pressure. They all can be used separately. We recommend that
engine oil pressure should be using with speed sensor and generator frequency together, in order to
make the starter motor is separated with engine immediately and can check crank disconnect exactly.
2．Speed sensor is the magnetic equipment which be installed in starter for detecting flywheel teeth.
3．When set as speed sensor, must ensure that the number of flywheel teeth is as same as setting,
otherwise,“over speed stop”or“under speed stop”may be caused.
4．If genset without speed sensor, please don’t select corresponding items, otherwise, “start fail”or“loss
speed signal”maybe caused.
5．If genset without oil pressure sensor, please don’t select corresponding items.
6．If not select generator in crank disconnect setting, controller will not collect and display the relative
power quantity (can be used in water pump set);if not select speed sensor in crank disconnect setting,
the rotating speed displayed in controller is calculated by generator frequency and number of poles.
7．If the generator without magnetoelectric sensor and Oil pressure sensor,the“Charger D+”is optional as
a starter motor separation conditions.It is recommended to select“Oil Pressure+ Charger D+”for safety.

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 LXC61X0E SERIES GENSET CONTROLLER

12. Typical application

1．Three kinds of remote controllers recommended Dongguan Feirui Electronics Co.,Ltd ,wireless data
transmission equipment DTU680G ,The product has a wireless data transmission, GPS location data,
as long as there is cell phone signal can be transmitted through the mobile phone network, innovation
and independent R & D,dedicated communication module, an infinite distance, data security and
reliability features.
2．If the engine starter battery voltage is 24V, measuring starter output port, output port and stop the fuel
outlet (based on user configuration dependent) on the battery negative resistance should not be less
than 2 ohms, if less than 2 ohms in the corresponding current output port another extension greater
than 30A relay. If the engine starter battery voltage of 12V, output measurement start, fuel output port
and output port shutdown on battery negative resistance should not be less than 1 ohm, if less than 1
ohm in the corresponding output current is greater than another extension 30A relay.

Three-phase three-wire connection wiring diagram(to LXC6120E example)

Single-phase two-wire connection wiring diagram(to LXC6120E example)

Two-phase three-wire connection wiring diagram(to LXC6120E example)

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 LXC61X0E SERIES GENSET CONTROLLER

LXC6110E Typical application diagram

LBC2405

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 LXC61X0E SERIES GENSET CONTROLLER

LXC6120E Typical application diagram

LBC2405

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 LXC61X0E SERIES GENSET CONTROLLER

13. Installation
LXC61X0E Controller is panel built-in design; it is fixed by clips when installed. The controller’s overall
dimensions and cutout dimensions for panel, please refers to as following.

Case Dimension: 210mm x 152 mm x 46 mm

Panel Cutout: 186mm x 141mm

This section contains a number of very important considerations.

Controller installation instructions notes
NO. Item Note,Warning,Caution Description
Voltage
1 :8～35VDC Negative of battery must be connected with the shell of starter stable.
Input
Connect
The diameter of wire which from power supply to battery must
2 controller :Wire ≥2.5mm²
be over 2.5mm².
to battery
Please firstly connect output wires of charger to battery’s positive
:Charger must be
Battery and negative directly, then, connect wires from battery’s positive
3 connected directly to
Charger and negative to controller’s positive and negative input ports in
the battery. order to prevent charge disturbing the controller’s normal working.
Speed sensor is the magnetic equipment which be installed in starter
and for detecting flywheel teeth.Its connection wires to controller
Speed should apply for 2 cores shielding line. The shielding layer should
:2 cores
4 Sensor connect with No.18 terminal in controller while another side is hanging
Input shielding line in air.The else two signal wires are connected with No.17 and No.18
terminals in controller.The output voltage of speed sensor should be
within (1~24) VAC (effective value) during the full speed.
:Please add freewheel All outputs of controller are relay contact output type.If need to
Output diode to both ends of expand the relays, please add freewheel diode to both ends of
And expand relay's coils expand relay’s coils (when coils of relay has DC current) or,
5
Expand or,increase increase resistance-capacitance return circuit (when coils of
Relays resistance-capacitance relay has AC current), in order to prevent disturbance to
return circuit controller or others equipment.
:ICOM port must be
connected to negative pole Current input of controller must be connected to outside
of battery controller power. current transformer.And the current transformer’s secondary
6 AC Input :When there is load side current must be 5A. At the same time, the phases of
current transformer and input voltage must correct. Otherwise,
current, transformer’s the current of collecting and active power maybe not correct.
secondary side prohibit
from open circuit.
Withstand
:When controller had been installed in control panel, if need the high voltage test, please disconnect
7 Voltage
Test controller’s all terminal connections, in order to prevent high voltage into controller and damage it.

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 LXC61X0E SERIES GENSET CONTROLLER

14. Common faults and exclusion

Following in my controller process more common failure and troubleshooting, if there is a failure of the
other can not be solved, please contact my company.
Faults Possible Solutions
Check starting batteries;
Controller no response with power Check controller connection wirings;
Check DC fuse.
Check the bottom of the main interface warning;
Genset shutdown Check the genset AC voltage;
Check DC fuse.
Check emergence stop button is correct or not;
Check whether the starting battery positive be connected with the
Controller emergency stop
emergency stop input;
Check whether the circuit is open.
Low oil pressure alarm after crank
Check the oil pressure sensor and its connections.
disconnect
High water temp alarm after crank
Check the temperature sensor and its connections.
disconnect
Check related switch and its connections according to the
Shutdown Alarm in running information on LCD;
Check programmable inputs.
Check fuel oil circuit and its connections;
Check starting batteries;
Crank not disconnect
Check speed sensor and its connections;
Refer to engine manual.
Check starter connections;
Starter no response
Check starting batteries.
Genset running while ATS not Check ATS;
transfer Check the connections between ATS and controllers.
Check connections;
Check setting of COM port is correct or not;
RS485 communication is
Check RS485’s connections of A and B is reverse connect or not;
abnormal
Check whether damage RS485transfer model;
Check whether damage communication port of PC.

15. Product packaging

This product should be following sets:
(1) 1 piece of controller model LXC61X0E.
(2) 4 pieces of fixed cards.
(3) 1 piece of product certificate.
(4) 1 piece of product manual.

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 LXC61X0E SERIES GENSET CONTROLLER

LXC6120E/LX6110E Generator remote monitoring program

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