40 BAR OIL-FREE

PET COMPRESSORS

Turkey's leading compressor manufacturer since 1968. www.lupamat.com

 Oil-Free Reciprocating Air
Compressors (from 1 bar up to 40 bar)
Innovation
Innovation First and Only
Manufacturer Quality
Quality

R&DR&D in Turkey! Entrepreneurship

Entrepreneurship

Oil-Free, High Pressure, Multi-Staged, Water Cooled, V-Type

Reciprocating Air Compressor with High Free Air Delivery

The design is applicable for use in many The design and manufacturing can be
different industries including food & tailor-made based on your compressed air
beverage, electronics, medical, chemical requirements.
and pharmaceutical.
 LYPS 200

General Specifications
V-Type with 1,2 or 3 stages.
100% Oil-Free (according to ISO 8573-1).
Water cooled cylinders and exchangers.
Low energy costs and high efficiency: Control your daily working hours and free air delivery via microprocessor
control unit.
High pressure air receiver, high pressure air dryer, air filters, cooling tower are included in the package as standard
accessories. Inverter, chiller and remote control system are available as options.
Air bags are used for minimizing vibration and noise levels. Water collected at the separators are discharged using
automatic drainage system.
Test system designed specially for Lupamat is used for measuring and recording of all performance and capacity
data during quality controls.
30 different sensors are installed for precise measuring of data.
Long wearing material and design allowing continuous running at full-load for more than 4000 hours.
Manufacturing
All phases of manufacturing
process, from casting to machining
of the parts, take place at our own
facilities allowing traceability.

Body, cranks, and cylinders are

processed at machining centers using
CNC boring machines and CNC lathes.
 COOLING TOWER
HIGH PRESSURE
AIR TANK
COMPRESSOR
AIR DISCHARGE PISTON BLOCK
FILTER

WATER TANK

WATER PUMP

HIGH PRESSURE
AIR DRYER

AIR INLET
FILTER

ELECTRICAL PANEL

COMPRESSOR UNIT

Turkey's leading compressor

manufacturer since 1968.

Complete System
Our extensive package of high pressure oil-free system includes:
Compressor Unit
Microprocessor Control Unit
High Pressure Air Dryer
High Pressure Air Filters
High Pressure Air Receiver
Cooling Tower
Water Cooling Tank
Circulation Pump
Electrical Panel
Optional Features:
Frequency Control Unit (Inverter)
Chiller
Remote Control System
Heat Exchanger
Specifications

100% OIL-FREE

Compressor Unit
V-type with 3 stages. Oil scrapers and pressure seal packages used on the first and
Body and stage cylinders are made of cast iron grade EN GJL-250, they second stages prevent oil contamination of the air.
are stress relieved and precisely machined. Compressed air discharged from the stage cylinders first passes through
Crankshaft is manufactured in single piece cast in ductile iron of the water cooled exchanger and then to the next stage after being cooled
EN GJS 600-3 quality and stress relieved. Working surfaces of the down to the correct temperature. Water collected at the separators
ball-bearings and connecting rods, after having been machined, behind the exchanger is automatically drained. Separators are equipped
are grinded. with safety valve.

Connecting rods consist of two parts and are made of ductile iron grade Bare unit casting, molding, machining processes are made by
EN GJS 600-3, which were machined, after having been stress relieved. DİRİNLER Group of Companies.
Working surfaces of the connecting rods on the crankshaft are covered Valves, piston rings, oil and pressure scraper packing are designed and
with a special metal alloy. These parts are then machined according to produced by HOERBIGER company.
the crankshaft diameter. Each part is designed by using ANSYS CAD program. Strength and
All stage cylinders are hydro-statically tested before assembling. thermal calculations are made for selection of the most
Air pipes between the stages are tested and x-rayed after the completion appropriate material and design.
of welding processes and then subjected to hydro-static tests. Compressed air discharged from first, second and third stage cylinders
Linear movements of first and second stage piston shafts are are controlled by temperature and pressure sensors.
provided with sliding contact bearing type pistons. Stage cylinders are cooled down by the closed circle water
First and second stage pistons and sliding contact bearing type pistons circulation of the cooling tower.
are made of special alloyed aluminum material and are machined, after 40 bar air receiver is manufactured in accordance with the CE
having been stress relieved. regulations and standards. The receivers are first x-rayed, assessed and
First, second and third stage pistons are made of PTFE material then subjected to hydro-static pressure test.
specially designed for Lupamat and have a long lifespan. Compressor is equipped with microprocessor specifically
Suction and discharge valves used in all stages are specially designed designed for Lupamat. Compressor’s operation mode, pressure
and manufactured for Lupamat. and temperature values, water temperature and flow rates,
maintenance schedules, troubles, PTC failures, etc. can be
Both ends of the crankshaft are supported with bearings. followed over the LCD screen.
Certain mechanical parts are automatically lubricated by the oil pump, Compressor unit and the other equipments are all manufactured in
driven by the crankshaft, without contaminating the oil-free air accordance with CE regulations and Standards, and are CE certified.
discharged from the compressor.

Microprocessor Control Unit

Daily working hours and air flow values can be controlled.
Following features can be monitored via the microprocessor:

Suction and discharge pressure values Pressure and temperature values of the water and oil circulating in the system Clogging of the intake filter
Inlet and outlet air temperature Ambient conditions (temperature, humidity, ambient pressure, etc.) Water flow switches

Warning and failures that occur during functioning of the machine can be seen on the PLC and can be recorded.
Provides maximum efficiency and minimum energy consumption by adjusting the pressure and flow values.
 High Pressure Air Dryer and Line Filters
Air Dryer Working Pressure: 40 bar
Dew Point: +3°C
Microprocessor control system of the dryer is designed to protect itself and warns the end user in several cases such as
increased ambient temperature, maintenance period, malfunction caused by the compressor.
Exchangers are custom designed for the air dryer.
Maximum particle removal of the high pressure filters is 0,01 micron.

Other Equipments
High Pressure Air Receiver Cooling Tower: Cooling Tank:
- Capacity: 200 lt
- Working Pressure: 40 bar - Closed circuit with
double fan - Max. Pressure: 6 bar
- Testing Pressure: 60 bar Electrical Control Panel
- Capacity: 327 kW
- Material: P265GH Circulation Pump:
- Water Flow: 57m3/h
- Volume: 890 lt -Power: 7,5kW

Lupamat Oil-Free, Water Cooled, Reciprocating Air Compressor Range

Max. Working
Capacity, FAD* Number of Motor Power
Compressor Models Pressure
Stages
bar(g) m³/hr kW hp

Single Staged
LYPS 132 3 1705 1 132 180
LYPS 160 3 2240 1 160 220
LYPS 200 3 2740 1 200 270

Double Staged
LYPS 90 8 10 - 871 871 - 2 90 125
LYPS 110 8 - 13 1142 - 871 2 110 150
LYPS 132 - 10 13 - 1142 1142 2 132 180
LYPS 160 8 10 - 1414 1414 - 2 160 220
LYPS 185 - - 13 - - 1414 2 185 250

Triple Staged
LYPS 110 40 587 3 110 150
LYPS 132 40 707 3 132 180
LYPS 160 40 871 3 160 220
LYPS 185 40 995 3 185 250
LYPS 200 40 1142 3 200 270
* FAD: Free Air Delivery
* FAD is measured according to ISO 1217, Rev. 3, Annex C-1996
Lupamat Makina San. A.Ş. reserves the right to change all information given on this brochure without prior notice.
 Industrial Compressed
Air Equipments
Reciprocating Air Compressors
Screw Air Compressors
Booster Compressors
Compressed Air Receivers
Compressed Air Dryers
Adsorption Air Dryers
Compressed Air Line Filters
Oil-free Screw Air Compressors
Oil-free Reciprocating Air Compressors
Air System Design and Installation
Oil-free Scroll Compressors

LUPAMAT MAKİNA SANAYİİ A.Ş

ADDRESS: Atatürk Org. San. Böl. 10036 Sok. No:3 35620 Çiğli, İZMİR, TURKEY
E-MAIL: info@lupamat.com TEL: + 90 232 376 87 10 (pbx) FAX: + 90 232 328 04 74
www.lupamat.com