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Factory Profile: Sawftex LTD

Sawftex Ltd is a textile factory located in Bhangnahati, Sreepur, Gazipur, Bangladesh. It has a production capacity of 30,000 garments per day across knitting, dyeing, printing and sewing facilities. Major customers include Switch, Adamis Family, and Walton Kids. The factory employs over 2,000 workers and has an annual turnover of $22.5 million. It is equipped with modern machinery from brands like LKM, Kaw, and Canlar to ensure high quality production.

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0% found this document useful (0 votes)
1K views15 pages

Factory Profile: Sawftex LTD

Sawftex Ltd is a textile factory located in Bhangnahati, Sreepur, Gazipur, Bangladesh. It has a production capacity of 30,000 garments per day across knitting, dyeing, printing and sewing facilities. Major customers include Switch, Adamis Family, and Walton Kids. The factory employs over 2,000 workers and has an annual turnover of $22.5 million. It is equipped with modern machinery from brands like LKM, Kaw, and Canlar to ensure high quality production.

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Fahim
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FACTORY PROFILE

SAWFTEX LTD
Head Office: Apartment # B-6,
Road # 06, House # 04,
Block-E, Niketon, Gulshan-1
Dhaka-1212, Bangladesh
Phone:+8802-9841078
Fax:+8802-9841079
Website: www.sawftexltd.com
Email: marketing.gm@sawftexltd.com

Factory: Bhangnahati, Sreepur, Gazipur, Bangladesh

(4 Km East of Mawna Circle)


Name of the Factory SAWFTEX LTD
Factory Address Bhangnahati, Sreepur, Gazipur, Bangladesh

Post Code 1740


BGMEA Reg. No. 5558

Business License No. 14631-Gazipur

Mr. Sharfuzzaman Topy


Chairman & CEO
Contact Person : Tel: +8802- 9841078
Fax: +8802-9841079
Cell: +8801730730000
E-mail: topy1307@gmail.com
Mr. Ziaul Ahsan Title:
Managing Director
E-mail: zia@sawftexltd.com
Ms. Sharmin Zaman Antora
Executive Director
Tel: +8802- 9841078
Fax: +8802-984107
E-mail: antorazaman24@gmail.com
Imtiaz Zaman Ayon
Title: Executive Director
E-mail: zamanimtiaz04@gmail.com

Arifur Rahman Fazle Rabbi


Chief Operating Officer (COO)
Cell: +8801711596384
E-mail: arif@sawftexltd.com
arif@artechasia.net

Champak Das
Head of Marketing
Cell: +8801974121918
Email: champak@sawftexltd.com
champak@artechasia.net

Milan Hossain
International Merchandiser
E-mail: milanusa250@hotmail.com
Facility Established 2010

Yarn Dyeing : 5,000 kg per day.


Knitting : 5,000 kg per day.
Fabric Dyeing : 15,000 kg per day.
Production Capacity
Dyeing Finishing : 25,000 kg per day.
Allover Print : 10,000 kg per day.
Chest print : 3,000 pieces per day.
Garments (Sewing) : 30, 000 pieces per day.

Yarn Dyeing -Knitting- Fabric Dyeing- Fabric


Finishing -Allover Print- Chest print-Cutting -
Production Process:
Sewing - Garments Finishing-Packing - Shipment.

Major Product All kinds of Knitted fabric, T-Shirt, Polo-Shirt, Sweat-Shirt,


Tops, Leggings, Pant Shorts, Scarf etc.

SWITCH - 25%,
ADAMIS FAMILY -20%
WALTON KIDS -15%,
Major Customer / F4TEX -15%,
PRENATAL -20%,
Client / Buyer Others - 5%

Annual Turnover Production Capacity – 8,00,000 Pcs Per month


Annual turnover - 96,00,000 Pcs
Annual turnover (USD ) - $22.50 Million

Bank Information & Accounts Details:

Bank Account Holder SAWFTEX LIMITED


Bank Key N/A
Bank Name ISLAMI BANK BANGLADESH LTD
Bank Address MOTIJHEEL BRANCH, 9/1 MOTIJHEEL C/A, DHAKA
SWIFT Code IBBLBDDH311
Account Number 16504
VAT 18091014855
Introduction

Sawftex Ltd. is a composite knit industry and a well-recognized name in textile sector in
Bangladesh. Being a symbol of commitment, quality and scheduled delivery is the real vanity of our
team.
Business is and always has been vibrant and divergence process. Team Sawftex Ltd. are
successfully materializing the dreams with each step towards a new direction, holding ourselves
ready to meet the future challenges for the world renowned buyers. It is reasonable and
accountable to all concerned with whom we deal, our business associates, our respectable customers
and employees.

Message from the Chairman

Sawftex Ltd. was established back in 2010 in Bangladesh, presently having the industrial
knowledge and experience of nearly 7 years in the market. It has successfully established
thename as one of the renowned Knit garment(composite) manufacturers with a combined
facilityof Dyeing, Finishing, Knitting,Yarn Dyeing and All over Printing under one roof to
make it an appropriate choice providing one-stop solution for the buyers in global market.

We keep improving the quality of our products, services and look forward to introduce a wider
range of products to our customers to meet their needs.Our goal is to consolidate our position as
one of the best manufacturers in Bangladesh.We focus on strengthening our business foundation
to ensure a strong base on which we can explore new opportunities for the expansion of our
business wings, broaden our revenue base, increase the growth and enhance the customer
satisfaction.

You are always welcome to visit and explore the world of Sawftex Ltd.

Our Vision

To be Bangladesh's leading company through pioneering global best practices and playing an
integral role by using a highly efficient, Eco-friendly and vertically integrated manufacturing
process.

Core Values
Pursuit of excellence
Innovative development and sustainable Growth
Integrity towards customer

Our Mission
We maintain a friendly working environment through open communication. We are committed
for environment & worker’s welfare and provide opportunities for growth of our employees. We
believe we are innovative, cost effective and globally competitive and try to surpass our
customer’s expectations.
Infrastructure

The overall infrastructure measurement of our factory is given below:


Garments building : 90,000 SFT
Knit Dyeing & Finishing : 42,000 SFT
Printing &Knitting & Chest print : 13,000 SFT
Yarn Dyeing : 4,000 SFT
Generator Building : 3,168 SFT
Boiler Room : 2,050 SFT
ETP : 10,408 SFT
WTP : 1,833 SFT
Compressor Building : 772 SFT

Temporary fabrics Go-down, Car parking, Chemical go-down, wastage Go-down, road, Drain &
Others total = 25,084 SFT

We feel proud of ourselves in being able to meet our customer’s every need when it comes to
dyeing fabrics, we deal it with high accuracy. However critical the item is, we have a proven
record of rising to the challenge and surpassing the customer’s expectations quite often. Our
extensive experience and wide supplier base give us the scope and diversity that is necessary
to meet varied needs of our customers.

Sawftex Ltd. has a very robust infrastructure in terms of machinery, floor layout and space
distribution. It is equipped with the best machineries along with adequate spares in order to
ensure smooth operation and efficient performance.
Knitting Section

Best part of our knitting section is


that those are operated by highly
trained professionals who are
fascinated to give our customers
the best quality. The knitting
section is frequently upgraded
with the well-known and latest
quality machines. The total
capacity of production per day is
5000 Kgs. It is currently occupied
with the machines mentioned
below:

Diameter Gauge Truck Feeder Brand Unit Machine Type Origin


26” to 40” 24 4 78 to 120 LKM 8 Single Jersey/ full feeder Taiwan
lycra setting
30” to 36” 20 4 90 to 108 LKM 4 Fleece/ full feeder lycra Taiwan
setting
38” to 40” 18/24 4 114 to 120 LKM 2 Rib/Interlock with full Taiwan
feeder lycra setting
Bed 52” 14 Head 6 Kaw 2 Flat Knit/ full feeder Taiwan
1 Hang lycra setting
30'' to 38" 24 4 96 to 120 RON 5 Single Jersey/ full feeder China
GXING open width

Total 21
Dyeing Section

Dyeing is the core of any composite


unit. The dyeing section is equipped
with high quality supporting
machines like Compactors, Heat
setting machines and large scale
Dryers. The dyeing section is
always occupied with the most
reliable and world renowned
machines so that we can easily meet
the perceptive buyer’s quality and
delivery target. The total capacity
of production per day is 15000 Kgs.
It currently has the following
machines:

Machine Capacity Unit Brand Origin Remarks


1200 1 Canlar Turkey
1000 1 Canlar Turkey
800 2 Canlar Turkey
600 2 Canlar Turkey
400 1 Canlar Turkey All are High
200 1 Canlar Turkey Temperature &
100 1 Canlar Turkey Pressure.
50 2 Canlar Turkey
25 1 MCS Bangladesh
10 1 Canlar Turkey
Total 13
Finishing Section

The finishing facilities


contain a full balance of
the latest equipment to
support our entire
production facility. It is
fully equipped to prepare
all the manufactured items
for the final delivery to our
customers. The finishing
section has a total capacity
of 25000 Kgs.

Machine Name Brand Origin Production/Day(Kgs)


Slitting EL Italy 10000
Stenter TTM Turkey 15000
Stenter Tung Yang Taiwan 10000
Open Compactor Lafer Turk (Has Group) Turkey 10000
Open Compactor Arioli Italy 10000
Squeezer EL Italy 7000
Dryer Tung Yang Taiwan 7000
Tube Compactor Lafer Italy 7000
Tumbler Dryer Peacock Taiwan 3000
Hydro Tiangsu Taiwan 5000
Brushing I Kaung Taiwan 8000
Allover Printing
Allover Printing Section

Composed of design that is


repeated across the entire surface
of a garment. Our digital printing
machine prints directly on fabrics.
It has a fully equipped set-up for
complete solution of all over
printing along with Coating and
Sampling, which are operated by
highly trained professionals. The
total production capacity per day
is 10000 Kgs.

Machine Brand Origin Capacity/Day Colours Max. Remarks


Type/Name Width
Bulk Zimmer Austria 10000 Kgs 10 96” Brand New

Sample Zimmer Austria 20 Samples 10 96” Brand New

Coating Fimat Italy 100 Screens - - Brand New

Cool Dryer Fimat Italy 100 Screens - - Brand New

Hot Dryer Fimat Italy 100 Screens - - Brand New

Exposer Dosun China 50 Screens - - Laser Type

Colour Kitchen Qingzhou China - - - Full Auto


Yarn Dyeing Section

Our Yarn Dyeing section is a full arrangement of the latest machines to support our entire
production facility. This section is operated by skilled workers and supervisors, who have
been with us from the very beginning. The total production capacity of yarn dyeing section is
5000 Kgs per day.

Machine Type Capacity/Day Unit Brand Origin No. of


spindle
Dyeing 800 1 Canlar Turkey
Dyeing 600 1 Canlar Turkey
Dyeing 400 1 Canlar Turkey
Dyeing 200 1 Canlar Turkey
Dyeing 100 1 Canlar Turkey
Dyeing 50 1 Canlar Turkey
Dyeing 30 1 Canlar Turkey
Dyeing 20 1 Canlar Turkey
Dyeing 10 2 Canlar Turkey
Dyeing Custom
5 2 Bangladesh
made
Dyeing Custom
3 1 Bangladesh
made
Soft Winding 5000 Kgs 1 SMEW Italy (assembling in 200
India)
Hydro (finishing) 6000 Kgs 1 Dettin Italy
Dryer (finishing) 6000 Kgs 1 Stalam Italy
Hard Winding 6000 Kgs 1 SMEW Italy (assembling in
India)
Garment Machineries
We specialized on T-shirts, Polo-shirts, Sweat Shirt, Jacket, Trousers, Boxer, panty etc. The factories
are designed with fully modern machineries to meet the world market demand. The details list of machines
is given below:

Sewing Machines
SL Type of Machine Brand Unit
1 Plain Machine (Auto) Juki 162
2 Over Lock Machine ( Air device) Juki 156
3 F/L-C/B Small Machine Juki 6
4 F/L-C/B Rewadge Cutter Hem Juki 13
5 F/L-C/B Machine (Auto) Juki 41
6 F/L-F/B Machine F/Set Juki 20
7 Barteck Machine (Auto) Juki 4
8 Button Stitch Machine (Auto) Juki 4
9 Button Hole Machine (Auto) Juki 3
10 Kansai PMD KANSAI 1
11 KANSAI KANSAI 3
12 Two Needle Machine Juki 6
13 Back tap Machine Juki 1
14 Rip Cutter Machine DINO 4
15 Snap Button (Auto) UZU 14
Total: 438

Non-Sewing Machines
SL Type of Machine Brand Unit
1 Vacuum Iron Table UZU 30
2 Thread Sucker Machine UZU 2
5 Re-Coning Machine UZU 1
6 Spot Removing Machine Ngai-Sing 2
7 Needle Detector Machine HASHIMA 1
8 Fusing Machine HASHIMA 1
9 P.P. Binding Machine UZU 1
12 Pul Test Machine Juki 1
14 Cutting Machine Juki 6
Total: 45
Generator
1 313 Kva Generator Chinese 1
Generator
Grand Total Machines including Generator 432
Laboratory Equipment

The Lab section is very important for

ensuring accuracy and to reach the


special requirements of buyers. A
proper equipped lab allows us to get the
expected outcome of the entire
production in order to match the widely
variable needs of different customers.

Machine Name Model Brand Origin Unit

Spectrophotometer 650 Datacolor USA 1


Light Box CAC-120-5 Verivide 1
Lab Dyeing Machine Supermat Copower Taiwan 2
Lab Dyeing Machine Sandolab Supermat-V Copower Taiwan 1
Lab Sample Dryer M-8 Copower Taiwan 1
Electric Balance JT 2003D CSC Balance 1
ICI Pilling Tester M-227 SDL England 1
ICI Pill Viewer Pillscope SDL England 1
Washing Machine Electrolux FOM 71CLS SDL Sweden 1
Tumble Dryer IDV-75 Indesit England 1
Incubator SL- 100000349/2 SDL England 1
Crock Meter M238AA SDL England 1
Rota Wash M-228 SDL England 1
Sample Cutter Sl No: 208H0013 SDL England 1
ETP & WTP

Effluent Treatment Plant (ETP)


The capacity of ETP is 80 m3 per hour. It will be converted into 120 m3.
Water Treatment Plant (WTP)
The capacity of WTP is 120 m3 per hour.
To protect our environment against contamination and to prevent nearby surrounding from
pollution.
Our first important moves to become an eco-friendly factory.

Maintenance and Supporting Equipment

Our infrastructure is completed with the following very important utilities and supporting equipment.

Machine Name Unit


Air compressor 1
Little comp air 1
Diesel Generator 1
Boiler 1
Gas Generator 1
Welding Machine 1
Grinding Machine 2
LT Gas Drill 1
A Promise of providing the Best Quality

Our quality control system has been refined and perfected over a long period of
closely working with buyers’ specific requirements and procedures. A dedicated
attention to detail sets us apart in terms of lowest detected error rates in the most
demanding inspections by internationally acclaimed third-party quality checkers.
Multiple steps of quality checking and control are undertaken in each stage of the
production, starting from receiving the yarn, knitting the fabric, dyeing it or printing it
all over. It goes through different quality checks from dying to final finishing stage.

Following proper Environmental Standard and Employee Safety

Our employees are our most valuable resources. This as an unconditional truth from
the very beginning and probably that is why most of our key employees have been
with us since the establishment of our company. We value employee satisfaction above
all else and strive to provide all the facilities and benefits needed to keep our workers
happy. We never hire under- aged workers. We don’t just try to meet the minimum
legal requirements for employee welfare, our approach is to make all our employees
feel that they are all part of one large family that consider its wellbeing as a whole.

Corporate Social Responsibility

Being socially and environmentally responsible is not just a device to satisfy buyers
and meet legal requirements. It is, rather, part of the culture that has taken place in this
company over the years. From child-care rooms to water treatment plants, we
accommodate to our own moral duties by making sure that we leave a healthy
environment for future generations while making life a bit more comfortable for the
current ones.

---------------------------------------------Thank You-----------------------------------------

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