‘This nanual describes the folloulag products! eet nahn ‘mneeiation TAWE Ae SeHOLE SERIO WET vom a [woe a | ac SeROLE SERVO FANUC AC SPINDLE SERVO UNIT MODEL 2 ‘MODEL 2 Beat FAG AC SeHoLe siavo wrt nope 3 [we > Powe ae SOLE sen vit wenn, 6 [mole] | F Fawle Ac SPINDLE SEAVO Unir woe O8, | MODEL @ : © | Fatuc ac spanpLe,Senvo untT mopen 12 | MODEL 12 FAG AC GeWOLE Sein, wvet nooeL S| wOREL 5 k FANUG AC SPINDLE SEHVG UNIT MODEL 18 | MODEL 18 Ne Alea ae epi sami wooms aa [db 38 |» [anve ac Senigte canva inte wooed 30 | wane 50 i FANUC AC SPINDLE SERVOWUNIT MODEL 40 | MODEL 40 | [Foesilevnat sero or eis [rooms as | |_| PSIG Ac sents siavo mar vores 1.55 [poms 1.54 [ FANUC AC SPINDLE SERVO UNIT MODEL 25 MODEL 2s. FARUC AC SPINDLE SERVO TNET MODEL 38 | MODEL 38, FOG Ac SeT@Le seivo unrn wooe, avw | ponRL ave ‘| |la this manual we have tried as much as possible to ldescribe all the various matters, However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities. ~ Therefore, matters which are not especially described as possible in this manual should be regarded as “impossible”. ae ae RI ee eeecovets + AG SPINDLE SEeVO_ UNIT. (200/2209 4G. twoUT) 1. ourane’ 11 Seruceure’ 2. DAILY. MATITENANCE. AND WALNTENANCH TOOLS 2.1) AC Spindle Hater 212 AC Spindle Servo aie 23 Maintenance, Tools: +--+ 2.3.1 Toole ueed for adjuctaont 2." ajor Maintenance Parts «. 3._ TROUELESHOOTING .++-0e 03 Power Yoltege Checke civsssce-s+ Pover On Inéleator Lamp Oil. does not Light ‘Alarm Laup Lights OOABEB wwesve oes Motor does not Rotate, ex Wocor does aot Rotate the specified Revolutions Site ake pores Vibrations or noises are Woticeabie during Rotation vo... Abnornal Noise ie Produced fron Motor during Deceleratioa /s0lsrc1 Speed Overshooting oF Hunting Occurs Gacting Power te Low seseseee Orientation is not correct 0 Acceleratton/Decelération Tine ia Long. 2. 3 Ey a 4 INSTALLATION s.sse+seseese2 4:2. Power Connectton sil. Power voltage and capacity check’ s..s.7 1212 Praeectsve earth connection {253 Bower connection svesserws+e0s 13, AC Spindle Motor Connection vr.sensnes Signal Cable Connection 5.” SEPTING AND ADJUSTMBIT c.. Sel) Setting of Unit and Pca 512. Setting and Adjustment of Spindle Orientation Contto circuit Option 6. BKCHANGE MEMOS OF FUSES AND'PCR..-. Gel Exchange of Fuses eo eus 612. Buchange of PCB w+. 6.2.1 MODEL L/2/smali MODEL #0. 00.0001 61212 won 3 ~ 00 me 6.3) xchange of Spindle Orientction Control 6.3.1 MODEL 1/2/snall MODEL 3 613.2 MODEL 3-40... 7._ SPINDLE ORTENTATION CONTROL’ CIRCUIT. ...1s21 Tl. Configuration 712. Adjustment of Sonleion Coder Spatea Spindle Ovieneacion Contrel civevie 7.21 Setting snd adjustment of spindle orientation control eireuit in 2netep spindle speed change a7 28 38 to 40 a2 13 a 4 us 45 467.2.2 Setting and adjustment’ for spindle orsentation control cércuit Jot 4 step spindle speed change «+ ievece 3a 7.3 Adjustaent of Magnetic Sensor Spinile Orientation ; Control Cireuse s+ Pet TH DNA 35 7.3.1 Mounting method of magnetizing cienont and magnetic sensors. 55 © T3.z Setting’ and adjustnent of apinile orientation control circuit in 2-atep speed change spinéle for standard type + 56 7.3.3, Setting and adjustnoat of spinile orientation control circult in 2ostep spindle speed for high epeed seserscsserevssssesesee 63 7.3.4 Seeing snd adjustaent of epinile erientation control citeule in case of S-stop spindle apeed change sssserssccssessessereses 70 7.3.5 Method of checking the spindle position ioop gain oe 1. AC SPINDLE SERVO UNIT (380/4i5V AC INPUT TYPE) 1. ouTLANE. arte Pena tg hawt ..i.5 77 Tal Configuration 221.0000 wi 7 2, DATLY MAINTENANCE AND MAINTENANCE TOOL ...+0+43 n 3. INSTALLATION ss... ONE 6H ” 4. SETTING AND ADJUSTIENT 6... 2 Beas. 78 el Setting on FCB sees tsosee = Aes. 78 5. TROUBLESHOOTING AND COUNTEEKEASURE =... RAL OL EEE. DrorTAL Ac SPINDLE SERVO UML comet: 9 ~-2ay £ fe ora “Sista subs ys. Sosa 85 Ll Gontigufation 2.22001. INEIE 85 2. DAILY MAINTENANCE ANDLINSTRUMENTS FOR MATNTENANCE 86 93, istautarton . eae tiagiecs - 86 4 sere... ey a7 4.1) Method’ of Paranoter Setting 1000000000 a7 412, Number and Contents of Paraneter ..sc.ccisscs1 8s ALBCRank at Setting seeeeseseeesseaceserscoeees 96 5 TROUBLESHOOTING AND COUNTERNEASURE ...sesseseeese¥e 98 $6. METHOD OF REPLACEMENT OF FUSE AND PRIVTED CIRCUIT BOARD 100 7, SPINDLE ORIENTATION CONTROL CIRCUIT ......+++ 100 IW, DIGITAL AC SPINDLE SERVO UNIT (MODEL 15, 1.58, 25, 38, 28, 2v8) Le OUTLINE «Sea sesseeseese fen PEEQNIIII0R. fabs 108 Lal Genféguration 2201011 a SHELTVIDS SoS. 103 2. DATLY MAINTENANCE AND MAINTENANCE TOOL .+.4y.+e+0s444 104 3. INSTALLATION. feaesaiei 1044. serrng ioiaiae Paraneter Getting Wethod «1 Wonber and Content of Paranster si ead aa 412 Setting Bank seeseeee aa as Setting Method of Short Pin sewsesss Adjuctnent Method of Variable Resistor 5. TROUBLESHOOTING AND COUNTERMEASURE «+++ 6. REPLACEMENT METHOD OF FUSE AND PCB sss s+e+>+ 7, SPINDLE ORTENTATION CONTROL CIRCUIT APPENDIKES APPENDIX 1 CONNECTION DIAGRAMS 4.0 APPENDIX 2 CABLE ENTRANCE DIAGRAY o.eseseeeeeeeee Hee 132 APPENDIX 3. CABLE SPECIFICATIONS... + 134 APPENDIX 4 MAIN CIRCUIT DIAGRAM +s. eseoeess SLesessterste,civtesn gad bal Mato Cirevit «. ear 2 138 APPENDIX 5 MOUNTING LAYOUT OF SPINDLE SERVO UNET PARTS (OTHER THAN PCB) +... dese + 12 APPENDIX 6 MOUNTING LAYOUT OF SP:NDLE CONTROL CIRCUIT UB +++ 2st APPENDEK 7 YAJOR PARIS LIST sssesseeeeseesreeeseeneeseee ae ABPENDIX 8 PCB ADJUSTMENTS. APPENDIX 9. CHECKING METHOD FOR POR ese seeoee = 168 Te Check Terminal +++ srusteeereeettae tes 2) Check Terminal Data Confirmtion Method .c.scvseceuceceee arr 3, Digital AC spindle (MODEL 3 to 22) Seeaatoieazedse S180 a) Digital Ae Spindle (MODEL 15, 1-88, 28, 38, 20 208) licciiseeeeees 184 APPENDIX 10 MAGNETIC SENSOR STGNALS CHECKING METHOD .. 187 1. Application... segues 187 2 heck Procedure. a 187 ABPENDTK 11 PARAMETER LIST FOR DIGITAL AC SPINDLE SERVO UNIT ....eseose+ 1901. A SPINDLE SERVO UNIT (200/220 v Ac INPUT)4. OUTLINE ‘This manuel describes asintenance of AC SPINDLE SERVO UNIT and it options, (Por applicable unite of this manval, see Table 1.1 (e),(6)) 14 Structure ‘The AC SPINDLE SERVO UNIT consists of the folloving unite snd parts. (1) Spinate conerel unde (asic) Uince PCB (2) Restatence unst #1 (asic) (3) Fuses (eor spere) Gasie) G) Connectors (for coanectons) Gaste) (5) DA convercer (option) (8) Power transformer (epeten) () Spindle ordentation control efrextt (option) (8) Speed gain selection control cirsuit (option) (9) Spindle selection control circuit (option) (lo) Unie cover #2 (option) (QD Unit adapeer #2 (option) (12) Fam wage #3 (option)= a tae i Sect a ea i : a : “1: The resistance unit se exployed for MODEL 1/2/snall type 3 (a068-6052-H001, 002, 1003) only. #2: These options are used for MODEL 8 end 12 (AD6E-6044-H108, 1112) only. 83: This fan unit 1s used for MODEL 30 and 0 (AO6E-6044-H130, 140) only.‘Tele 1.4 (a) Major omponents base), ome fe Geciftction ee aie eer a mr ini te te Beal [aati Seer Saale Tae) | ecm [se cot-ay [ancsonnc ‘aov-aon-sn | a-Sor-omr 0 [0 Tama satan | e-coe-aos | anror-cas [nina Zan on-ons-es3| see coue-sne/ni [it se-o77-at noon Taprre wn ac | arte oa-aoucc | meen [apres ieee [ae ace 1) tuning part of FE A2O-T08-050, cert for 004, ata ace 5) foe hl suning ene (Boe emis re pres wei ace 6) Tor al ype so eated the etahe FigurTable.) Onder setetion Wane Specification No. P68 Wo. D/A converter (BCD) s0€8-6041-J031 D/A converter (BINARY) ‘068-6041-9032 Orientation AS (Position coder type, 2nstage | A068-6052-s110 | az0B-0008-0240 speed change gear spindle) Orientation 8s (losition coder type, 2-stage | A068-6052-J111 203-0008-0261 speed change gear spindle) Orientation 6S Giagnetic sensor type, 2-stage | A068-60s2-J120 | az08-0008-0030 speed change gear spindle) Orientation 68 Giagnetic sensor type, 2 speed change gear spindle) tage | A063-6052-s122 | 4208-0008-0031 MODEL 1/2/smail type 3 ‘Speed gain selection control efreuit 18063-6052-3701 ‘16817000020 Ortentatton A (Position coder type. sosscot1—s110 | 4208 0000-0240 2rstage speed change gear spindle) Orientation B (Position coder expe, oss-coui-sii1 | az0p-o008-0261 2rstage speed change gear spindle) Orientation Gupnetic sencer type, o6s-6ot1-s120 | 4203-0006-0030 2rstage speed change gear spindle) ‘Orientation D (Magnetic sencer type, soee-sosi-siz1 | — 4208-0009-0520 Zestage speed change gear spindle) Orientaeton © (Position coder type, ose-60s1-s130 | 4208-1000-0460 Azstage speed change’ gear spindle) Orientation F (Position coder type, 068-6041-s131 208-100-0461 Srstage speed chenge gear apindle) Orientation © (Magnetic sencer type, oep-sovieai22 | 203-0008-0031 2istage speed change gear spindle) Speed gain selection control sosn-couss701 | 4168-1700-0020 eireuse2, DAILY MAINTENANCE AND MAINTENANCE TOOLS Check and clean the folloving items once every 6 months or so for using the AC Spindle motor and AC spindle servo uniee under a normal condition for a long Take’ the check frequency into consideration according to the contamination degrees in each iten. 2.1 ACSpindle Motor If the ventilation hole, cooling fan ond fon finger guard (net) of the AC aptudie notor becone dusty, the rediation efficiency of the motor drops. Clean the AC epindle motor by using the factory air and a vacuum cleaner. 22 ACSpindle Servo Unit Since a cooling fan 4e mounted at the upper part of the servo unit, its nearby Fesistor and other parte becone dusty after a long-time use. Tf they are dusty, Giean then weing the vacuum cleaner er the Lik 2.3 Maintenance Tools 2:34 Toole wd for sjutmans Bee cools indicated in Table 2.3.1 (a) for adjustments and tools indicated in Table 2.3.1 (b) for repairing troubles. Tobie 22.1 () Tool und fr aionments — Specitication Use ‘AG Voleneter 1+ 300 ¥ 42% oF tess | AC power voleage ©, © serevdrivers © large, medium aise © arge, medium, snail aie “obi 22.1 (0) Toos used for rpaing toe, ene ‘Specification Use ‘AG Voltmeter 1 300 7412 oF lees | AC power voltage DC voltmeter Ta © 590 V HIE oF DC power voltage less reasurenene and offset voltage check Circuit center Resistance value cheek dium aise © screwdrivers | ® laren, © Jarge, medium, snail2.4 Major Maintenance Parts For maintenance parts, sce appendix 7 Major saintenance parts,3, TROUBLESHOOTING Perform troubleshooting» trouble conditions if a trouble occurred, “ables Son of woubl conins referring to each dten ia Table 5 (b) according to 6 Teen Trovble conditions wes T | fever voleage check an 7 | Power OW indicator leap FIL does not Light 3a 3 | Atarm lamp does aot 2aght on 268, 38 7 | Revolutions are not as specified, ae 5 | wotor does not rotat Me © | vibrations and aoiees are noticeable during roration. 38 7 | mm abnorasi voles fo produced from motor during deceleration] 3.6 @ | toter speed overshoors oF hunting occurs 7 9 | cuteing pover aor 38 70 | Spindle orientation fo not ccrvact. 38 Tr | secelevation/daceleration tine + longer then specified, 3.10 Check AC power volts; Salues are as specified in Table 3.1. 21. Power Voltage Check “oble 3.3. Power voltae check uge and DC power voltage on PCB check terminals and standard ‘AG power voltage check ‘Check at IWPUT cemminale 85,7 (See 4.2) Be goer vonsage chee] [outage] check cenine [| seantent vale yay | szav-ov | About 25 ¥ 4102, ripple sbout 0.5 ¥ sv | vsv-ov | 45 vase (ioe sjustable) wv) v-ov [svar Gajustabte by AV13) csv | -isv-ov | 15 vax (ioe ajustable)Check terminal positions Ky Ca) Gs Ge Gs oe os = 103.2 Power ON Indistor Lamp OIL doesnot Light ‘eble 32. Chek procsdre and emety follows, Trea Causes Gteck procedure Renedy 1 [ac pover 18 noe Check it at pover supplied. npue cerminale Ry8,7. 2 | Pose Fh Se blown out, | See appendix 5. Replace FA (5A). 3 | Poses APL, AP2, and | Check 4f alarm indi- | Replace fuses AFl, AF2, APS aze blown Out. | eatiors of fuses AFL, | APS. feplace PCB, if FZ, AF3 appear. Sea | these fuses are blown fppencix 5. out again soon after Feplacing thea. “% | PCB connectors CN6 and| Check ££ the connector | Insert connectors (WT are not plugged” | guide groove appears on| correctly. correctly, {the POS connector aurface. 5 | Neseher 194 nor 198 d= Check voltage at check | Replace transforner TF. output because of | terminals 194-CT and defective transformer | 19B-CT of PCA. Measuring voltage valuee should be about AC 19 V between the termicale 6 | P08 power circuit 1s | Lamp PIL 1s 14e by +5] Replace PCD. defective and 15 V. Check power voltage accoreing to Table 3.1.| Note) Item 2 and 3 differ in AC spincle serve unit model 1/2/snall model 3 as Cau ‘Check procedure Remedy resistors Fl, 2 are Blow out. cation of fuse APL ‘appears ot not. See appendix 6. 2 | fuse Fi da blow out, | Fl de mounted on the | Replace Fi (5A). lower PCB, See appencix 6. 3 | Buse API or fuse Check if aleve inéi- | Replace fuse API or fuse resistors FRI, 2. Replace 703, if these parts ere blown out fapein oon after replacing then. siit~33 Ak rm Lamp Lights on PCB dn alarn is dleplayed by four binary-eodes using LEDs mounted on FCB as shown in Teble 3.3, CO6G— ee Fi. 33) “Tobie. (a) Contets of arms © ‘iar contents in AC spindie servo unit model 1/2/sne1 model 3, ‘Alarm éteplay (0: Light) Noe Contents of alaras a pee space pow 1 © | Motor ts overheated (ehernoatat operates). z @ ‘Speed is deviated from the comand value due to overload and others, 3 © |. 0 | Régeneretive cireuse se favity. speed (enalog system detection) « 7 © | © | © | tenotsr speed exceeds the maximum rated speed (Jigital ayaten detection). s |e Power voltage Se higher than specified. 9 | ° © | Radiator for pover eeniconductors te overhessed, 10 |e ° ‘HSV paver voltage 4 abnormally low. n |e © | © | ve itnk voltage se abnormally high. wi fio | o DC Link curvent is flove exceesively. 3 |e | o © | CPU and peripheral parte are defective, Whe] efi |e ROM Se defective. s =a@ Asea contents én MODEL 3-40. ‘Mara display (ot Léghe) Ne. Contents of sleres av peal [- 4 1 o | wotor ds overheated (thermostat operates). 2 ° ‘Speed £2 deviated from the command value ue to overload and others. 3 © | 0 | Fuse #7 sn 0c Link is blow out. 4 ° Pusea FL, F2, oF 73 in AC dnput etreuit are blow out. 5 ° @ | Fuse AF2 or AF3 on PCB is blown out. 6 eo] ‘The motor epsed exceeds che nayinun rated speed (analog system detection). 7 © | © | © | the motor speed exceeds the naxinun rated speed (digital eystem detection). 8 fo Power voltage (#24 V) 4e higher than 9 fe | Radiator for power semiconductors is overheated. w | o ° 415 V pover voltage ts abnormally low, nu foo fo | © | be tank vottsge £5 abnormally high. wz |e foe. DC Link current 42 Flovs excessively. Bie pe © | cPU and peripheral parts are defective. uw |o |e fe ROM si detective. 15 | oo} fe | 0} opeton etrentt 4s in erouble, fee1) Alarm No, [[] Motor te overheated. Tren causes Check procedure Remedy 1 | Buite-tn fan mocor of Replace fan water, spindie motor ie defective, 2 [overioad operation | check it using load | Re-exandne cutting eter, conditions and tools. 3 | Motor cooling eysten se dirty. ‘vacuun eleaner. 4 [disconnection ox poor | Check comections Confirm the connection contact of wiring | between motor and servo| of comector for uate, Signal. 2) Marm No. [Z] Speed fe deviated from the comand velue, Teen Causes Check procedure Remedy 1 | overlosa Check dt uetng @ toed | Re-examine cutting eter, conditions and tools. 2 [teansistor module is | transistor coliector~ | Replace transistor defective onttter deo Sues 3 | tow ovt of fuse in | check fuses 15 and Fé | check 4f che acceler Fegeneration efrevit. | for continuity by using|| ation/decelezation on circuit tester, cyele 18 to frequent, Replace fuses, © | Blow out oF poor Check fuses Fay 78, ... | Connect fuses securely, connection of the | FG for blown aut or "| and replace blows ost driver protective | nissing. fuses, If any. Fuse on PC! 5 | Speed feedback signal | check the speed feed | Adjust RVIB and WIS, ip defective, back signal level. Set duty co about 50%. Wiring failure (aisconnection, poor contact, ete.) Check if connection cables are normally connected, Note 1) Speed feedback signal check Observe the speed feedback signal using an oscilloscope under the rote tion comand off (noter stop, drive pover off) fon the power supply. Slovly turning the motor by hand. Mn. condition after turning Observe’ it at the following check terminals, vileCheck terminals Wormal wave forme cage Serer me : eae iy shown above a fame a8 shown sh cus-00 ad ve 2.5.9 49.20 cxs-ov asa Some 28 sho above cxr-ov ari ont —s [45% naan nvisy (an ease of Gi rotation) Cut and GN signals sre lneerted in ‘SEW Girecion.) 3) Alarm vo. BD GS Wovei, 1/2/mai1 MODEL 3 regensrative circuit 1s faulty. {in MODEL /2/snail MODEL 3, alarm No, > indicates that the regenerative ‘A transistor may be defective. Ipeate a defective element, and replace ie according to the following cireust 3 Faulty. procedure, Replace PC3 Sf“ transistor ts: faulty due to Please contact our service center, if repair is difficule. -as- exouble of contzol PCB.Procedure Deseription 1 | Turn off AC pover supply (turn off the magnetics cabinet breaker) and disconnect the notor power cable, 2 | Renove evo sereus of the plate which fines the upper PCB, and check the resistance values of the transistor collector (C0)— exitter (86), collector (C6)-base (86), and base (BG)-enitter (EC) Of lover POB, respectively. (Seo appendix 6 PCB mounting d:awing) Criteria (when circuit tester se set to x109 range) Check | circuit tester terminal | terefnal ra Faulty GE | comect cco | Severat 1000 | Short, infinite Comect ¢ to | Infinite ‘Short, several terminal 1008 3 | connect ¢ co | Severat 1002 | shore, infinite + terminal’ Connect ¢ to | Infinite Short, several = terminal 1000 BE | comect 3 co | Severai 100n | shore, infinite + terminal Connect 3 to | Several 1009 | Shore, infinite = terminal If « transistor is broken, the collector-enttter and collector base are shorted, respectively, 3 Remove the screve of the lover PCB and short bar holder, end replace faulty pares, Apply silicon grease without fell when replacing parte, 4 After replacement, reset the loser PCB and chore bar holder as Before, and check the circuit ascording to procedure 2, 6Procedure Deseription 3 Check regenerative transietor driver circuit of lover FCB. Turn'on AC input power suppiy- Don't apply any rotetion commands (SFE,SI0). @ Searure the 36-00 voltage by using a cfreuit tester (295 V winged. Particularly be cateful not fo receive any electric Hoek, since a high voleage (D0 300 0) ie applied nearby. A faulty circuit can be checked at glance, since it is different from other normal etreutts, Tsevenitter voltage (based on emitter) Worst Wout 0.8 ¥ 6-13 Pauley owt If a PCB was confiraed to have been faulty, check if the fuse on driver cireuit ia blowr out or not by using a circuit tester. GE'the fuse is blom ovty teplace 1 and check the clreuit agein to rake sure that the erovble has been recovered. Fin evo corows of the plate whieh Fiven he upper POD. Connect the notor pover cable and start operation again, © won 1. 3% 40 DC Link fuse (F1) is blown out. Te MODEL 3 40, elarm No, 3 indicates that che DC link fuse (F7) {9 Blow out. {Th this cose, @ transistor module may be defective, Locate snd replace the defective elenent according to the following procedur Replace POS if the transistor nodule may be faulty due to 4 trouble of the control PCB. Pleas (he. ise contact FANUC service center, if repair is difficule, ‘fuse nano iz F4 in NODEL 30 and 40) Procedure Description 1 Turn off AC pover supply (turn off che magnetice cabinet breaker) and disconnect the motor power cable, -a-Procedure Tescrintion 2 | Remove PCB and check the resisvance valves of the transiotor nodule coltector (Cly02)-enitter (2112), comector ter ee) cbave (@1,82) and base (B1,82)-endteer (E182), renpeceivesey fella Le ole 8 Griverta (ctrouit tescer range x100) Trained tobe | iteuit tester] yy Foulty observed _| Ferminal et | Comecr ceo | severat 1000 | shore, dafinive Pteteinal Commect ¢ to | iatinive Shore, several Soran tote 2 [onnect ¢ co | Several 1000 | shore, dafinive Ptersina Connect © to | tafintve Shore, several termined tone WE | omect # co | Severai i000 | shorey infinive =f seaman Connect 3 co | Severei 1000 | Shorty dnticice orteee | UE « transistor te broken, the collector-enttvar aad ‘callector~ ee ste shorted, respectively. 3 | Replace faulty parts: Apply a coat of silicon greare without fall then replacing thens : 4__| After replacenent, recheck the etvecie according to procelure Dy 18Procedure Description 3 Gheck che transistor drive efreutt on POR, @) tenove DC Link fure FY and turn on AC input pover supply. Don't apply any rotation commands” (SFR, SRV). @ Mesoure the Sasoceniteer voleage of eight Canststors (0,V.W Fegenerative control circuits) (at connectors (6,7) by using @ cireute eester (25 V range). Pareiculerly be careful since « high voltage (0C 300 ¥) is, applied to CNG and (7. Be careful not to danage any connector] ‘then checking the eennector using. the probe. A faulty circuit can te checked at glance, since it is different fron other normal elrausts, Beae-enitter voltage (based on enteeer) Tora About -0.8. 0-13 ¥ Faulty ‘About 0,0 V4 0,87 Connector €X6 terains) T. ese Poe Powe] TO LTE LTE | Bes Loe Tees Tease [ea [ae [es Tse [ee Pa ae (neforences) The following figure indicates waveforms undey“Tomnel and abnormal conditions, afer to these waveforus, when 1f 4s difficult to check @ trouble by using a circuit tester. ‘Be careful ince @ high voltage (about 00 300 ¥) ie applied ro CNG and CNT. Apply sora rotation and reverse rotation comands (ihe velocity command Se Orps) Gouarve the baceregitter waveform of exch Eranéistor (U,V,H Fepencrative civedfts) st G6 and CN” comactors by uring’ an Snsulated oscil ioscape. iment? de renoved, alarm No. 3 occurs Shore check terminals "ARS" and OV uedag a clip or the 1ske. iter cbservation, detach the clip without fell. --Procedure Deseription 2 Perform the following repeir, if a PCB w faulty. (2) Fuses FA, FB..70 of the driver cireuit are mounted in and after PCh veraion No. 17H, Check If these fuses are formal by using a circuit tester, If 42 fuse is blown out, replace it, and check steps (1),(2) again to make sure that the trouble has been recovered, (2) Replace FOB 1f a PC docs mot correspond to (1) or no fuse is Blown out a (1). found to have been Connect the notor power cable, replace fuse 7, and rectart the operation, 4) Alarm No, [] AC input fuses (FI, ¥2, F3) axe blow out. Teen causes Check procedure Remedy [igh impedance on AC | * Alarm No, 4 light | Replace the power power supply side. ‘only when the motor | supply having low {@lote 1) speed is reduced power impedance, (Example) from high speed, * Tooreness of input tuo transformers are * Alaralo. may also | cable connector connected in series or | light, drraepective | Exanpie hen a varisble auto- | of normal sondiefon | Open phase due to Econsforner 1 of Fi, Aootened screws connected. ‘Transictor nodule ie | See alarm No. 3 See alarm Wo. 3 detective. Replace tranasetor nodule and fuse, “ae.Teen causes Check procedure Remedy 3 | Diode module ox ‘After disconnecting | Replace defective thyrieter nodule te | cables of diode modules| parts and fuses. defective, Dino and thyristor nodules Shiv}, check Bek by using 4 efreute (efective parts are generally shorted.) ‘ Check surge absorbers | Replace defective ccapecttors ere Zin and capacitors | parte and fuses. detective, Cis. 5 | input fosee not blown | check af at ds not | Replace the FCB if not spplicable to stem 1. applicable to item 1. Note) Power smpedance checking method. calculation formula x 100 (3) <7) where fy! Voltage when the no:or stops operating. 20: Voltage during acceleration of motor oF voltage just before the notor speed begine lovering with loed applied. ft Input power specifications ane Specifications Woninal rated voltage | 40200/230¥ ‘Allowable voltage | 152% 4108 ‘fluctuation width Paver frequency so/eote Power impedence Voltage fluctuation due to loed (120% load at 30 minute rating): Less than 72 -m-5) Alarm No. [5] Fuses AP2 or AP3 on PCB are blown out. een Ceuses Check procedure» Kenedy 1 [Pew ae derectite Check AC Anput voltage,| Replace FCB, See 5 in para3.2, 2 | Power voltage de abnormal. Wote) This alam does not occur in MODEL 1/2/smel1 MODEL 3. 6) Marm No. [overspeed (analog detection) Team causes Check procedure Renedy 1 [Pca setting fatture or] check PCB for normal | change 5 setting, adjusting failure ‘Seeting and adjustment (52, 88, 85). 2 [weong specification of] Cheek epectficarion | Replace ROM. ON (memory IC) referring to Table 1.1, 3. [Pos te defective, Replace PCB, 1) Marm No. [Z] overspeed (digital detection) Sane ae in alarm No. 6 8) Alarm No. [] 424V overvoltas Tem causes (Check procedure Renedy 1 [ac power voltage ‘heck pover voltage, excoads +102 of the Fated value, 2 | Setting faiture of | check pover voltage. | Setting fro 200¥ to voltage selection, 2300. toggle switch. 9) Mara No. ] Radiator ts overheated, Teen Causes Check procedure Remedy 1 [cooting fan 20 Check if fan ie Replace fan. defective. stopping. 2 |overtoad operation. | check toad by using a | Re-exanine the cutting load eter. condition. 3 [busty ane airty. Glean using compressed air or vacuum cleaner. 10) Alarm No. [1] 415V voltage drop. This alarm indicates abnormally low AC pover voltage (-15% er less). -n-11) Alarm No, [1 overvottage of De Link ctroutt. (Glegenetative circuit 42 faulty .., Regeneration faflure) “een ruses check procedure Renedy Fuses 15 and ¥6 are blow ove. Check fuses F5, 76 by voting a circuit tester. If these fuses are blown out, check transistor aodule by the tome procedure as Snare No. 3, Replace fuses, igh power impedance Examine AC power specification. P08 ia defective, Replace PCB. Wo 12) alarm No, [2 Overcurrent ee) Tken 1 does not apply to MODEL 1/2/sna11 MODEL 13. Slows to DC Link ereuit. cau Check procedure Renedy ‘Output terainais or Enternal cereuie of ‘hace connections, 2 | Bransistor module ta | check te by the sane | Replace defective defective, procedure as in alarm | parte. 3 | Pes te defective. Replace PCB. ote) Method of replacing traneister nodules in MODEL 1/2/snalt MODEL 3. Procedure Description 1 | umn off AC pover supply (turn off the magnetics cabinet bresker) and disconnect the woter pover cable. 2 Disconnect che cables (including flat cables) which connect the supper and lover PCB. 3 | Remove one upper screw and one lover serev, and open the cabinet to the front left together with the mounting plate withost detaching the upper PCI. -B-Procedure Description a heck resistance values of the following terminals of transistor (Q) P (collector) ~ Uo,Vo,iio (emitter) (2) VopVo,Wo (collector) ~ N (endtter) (3) P (collector) ~ 31,32,53 (hase) (B) Vo, Wort (collector) 2434.86 (hase) (5) BI,83,85 (base) ~ Uo,Vo,ko (enitter) (6) 82,34,86 (base) — N Cendeter) (See appendix 6 PCR installation drawing.) as) Ja Paar)» ||" mena on the lover PCB by using a circuit tester. Criteria (ctreuit tester range x 102) Teratnal circuit tobe |o Normal Favity observed | termine! c- [omnect eo | Several 1000 | Shore, infinite + terminal Gonece Cro | Infintee ‘Shore, several =" terminal 1000" 8 [connect ceo | Several 1000 | short, dnfinite + terminal Connect Ceo | Tnfiniee Shore, several ="termine! tooa ae [comect 8 eo | Several 1000 | Shore, infinice + termine! Connect 8 co | Severai 1000 | shore, several = terminal If a transistor is broken, the collector-enitter base are usually shorted, ‘respectively. and collector m4Procedure Description 3 Replace faulty parts. Remove the lover PCB fsret (See Table 6.2 (e)=(1)). Divide the connection part Of the short bar holder into 2 parts by Using cutting pliers of the Itke, remove the right side part, and [eplace the tranaietor nodule. ipply a coat of silicon grease Without fail when replacing these Berte, Afcer veplacenent, sowie the ehort bar holder and mount the lower BB onto che shore bar holder (See Table 6.2 (b)=(1))+ Recheck the circuit according to procedure 2. Check che PCR cransister driver ctreuit, (4) Torn on the AC input power supply. Don't apply any rotation commands (SER,SRY) (2) Messure the base-enttter voltoge of six transistors (U,V,W phases) by uaing a elzcute tester Particularly be careful since @ high voltage 4 Heiatty of the driver efreuit so ae not eo receive any Electric shock, A faulty civeuit ean be checked at glance, since tt ts aifforent from other normal circuit Taseweniteer voltage (bared on endeter) Normal ‘about 0.8 V “1,37 Fawley ‘About 0,0 V0.8 ¥ (reference) The following figure shows normal and sbnornel vaveforns 28s Feference when they cannot be checked easily by using a eireuit Pacetcularly be careful since « high voltage (about 300V) ts applied to the vieintty of the driver ctreuie, Apply notmel rotation 2r reverse rotation command. (Ghe velocity comand specifies 0 rpm). Observe the baseveniteer vaveforn of each transistor (U,Vsi phates) at each cerninal of the lover PCH by using an insulated beeillescope. Short che check terminal ARS co 0 V by using a clip or the tke, Disconnect the clip without fell after observation. ~~Procedure Dessription Repetr the circuit 1f the PCB sas confirmed to be faulty, Fuses Fh, Fa...FO of che driver etzcote ste mounted on PCR. Check hes fuses for normal condition by using a circuit tester. Replace faulty fuses, if any, and check (1), (2) again to nake sure thet tthe trouble has been recovered, 6 Connect the motor pover cable and restart the operation. 413) alarm x. [J cPU alara, Replace Pc3. 14) Alarm No. [J ROM in defective, Teen ‘causes Cheek procedure Renedy 1 [now ie not wouneed at check if ROM ie Mount ROM properly, all or not properly unplugged from the smovneed. lsscket or if de leads are broken, 2 [Row 4s defective, Replace ROM having correct specification, (Gee Table 1-1) 15) Alarm Yo, EJ option alarm, Teen = Check precedare Renedy T Spindle selector Replace PB, cirevit oF other option Pop are faulty. Option FCB connection ‘Check and correct the is in error, connection, ~~13.4 Motor does not Rotate, or Motor does not Rotate atthe Specified Revolutions ‘causes (hack procedure Remedy 1 | Poule analysis “Mara Temp Lights on | Proceed to 3.3. spindle secvo wait vhen rotation comand 1s Biven. ‘Aiara lewp doos not | Proceed to iten 2 or eghe. a 2 | comand aigoat ‘check eignel cable Connection failure | Connection. 3 [Pen ae defective Replace PCB, 35 Vibrations or Noises are Noticeable during Rotation Teen cous ‘heck procedure Remedy 1 | Motor t2 defective, Replace notor. 2 | Pen de defective, Ton the wotor 4ély. | Replace FCB. Shen the connector CN2 fron AC spindle servo wotory overheat alar= occurs, and the motor tune tdly. TF vibra Tone and’ noises are educed during dle run (Se compared with noraal Foration time, the control clveuit is defective. 36 Abnormal Noise is Produced from Motor curing Deceleration During deceleration of the motor, energy is regenerated to the pover supply through the regenerative control cirsuie (this energy {# consuned by resistors in MODEL 1/2/emall MODEL 3) Tf the regenerative energy is exesssive, the regeneration limiter circuit Sporates ‘eo change the notor current waveform, causing an abnormal noise to be produced from the motor. Te cuch a case, turn RV6 (thie i normally set to divisdon 3) counterclockwise ineill no abnoraal noise {e produced, When RV6 is turned counterclockutse, the deceleration eine increases, -2-87 Speed Overshooting or Hunting Occurs Teen Causes Check procedure Remedy 1 [Pca acteing oF adjustment failore, Tneresse gain by turning RVI2 (tanderd Aivseton 5) clockwise, Roadjuse R12, Spindle hunting occurs, Decrease gain by turning RVIZ countercloskvisa. Readjuae RVI2. 3.8 Cutting Power is Low Teen = Check procedure Remedy 1] ROM specification 1s [check ie referring to | Replace ROM, wrong, Teble 1.1, 2 [Porque Linitacion Check eign. command is applied. 3 | Loosened bele, ‘Chock bele for proper tension. Tem Ceuses Check procedure Kenedy 1 | Seceing oF adjusting fatlure of orientation control eizeuie, 2 orientation control circuit PCB ie defective, Check 4 ctreuit 42 eet and adjusted as Specified in date sheet Refer to setting and adjustment of spindle orlentation control, Eireute dm chapter 7. Replace Pc3, 3 |Spindie control POB de naladjusted, hajuee Pea. 4 |Poateson der ‘on (position coger or magnetic sensor) is defective, Check the output signal vaveforn of the position decector. Gor the magnetic appendix 10.) Replace the position cover or magnetic ~ ee3.10. Acceleration/Deceeration Time is Long ‘then necesaary, the deceleration tine finereases (see para, 3.8). Teen Causes Check procedure Remedy 1 | torque Linttation ‘Cheek signal. comand 5 applied, 2 | ROM epsct#ieation is Replace ROM. rom. 3 | defection of the ‘See alarm No, 2 Pegenerative etreuit. | {tem 3y 4 @ [pcp te maladjusted, | If AVG ic set lover | Readjust V6. =a.4. INSTALLATION 4.1. Installation Procedure Observe the checking procedure shown in the following table at the installatton tine. een Description Remake 1 | check if specification of motor, | Check if notor corresponds to serve wait, options, ete. are units, OB, and ROM correctly correct, according to table 1.1. 2 Check resiatore, and PCB parte rounced on the upper part’ for anage. 3 | Cheek the working AC pover supply | See table 4.2.1. for voltage, voltage fluctuation, power capacity (KYA) and Frequency. 4 | Gomect the earth wire, power See 4.2, 4,3, 4.4 and appendix 1 cable, drive pover cable, and Signal cable (See note 1). 5 | cheek setting and adjustment See 51s results, 6 | turn on AC pover supply, and make sure that green lenp PIL Light on Pos, 7 | Give rotation comand to check the norasl rotation and reverse 8 | check the operation over the entire velocity renee, 9 | Aajuse spindle ortentation See section 7, circuit, Note) Check the conection with discharge resistor for MODEL 1/2/small MODEL 3. 42 Power Connection 14.2.1 Power vltap nd expcty cheek Measure the AC pover voltage before connecting the pover supply, and take che following measure according £0 pover voltage -w-“eble 4.2.) Maat to AC power ote Ae port voltage | toninel eae Trove aov [2000 | See tog itch SW to 2007 mows Bay [aso | Bee tegate evtech av Ee OV Higher then 90 ¥ | Ser tap voltage co 230 ¥ by uring Bey 350.9 | fttalacionseentforner ‘The input power specification of the AC spindle servo unit is as specified in Table 4-2-1 (a). Use a power soutce having the pover capacity having a sufficient allevance 0 that no trouble due te voltage drop eccurs with che maximum load. ‘otie 42:18) Input power speaentions of AC pine sre it Tiominal rated voltage ‘AC 200 ¥/230 v (SW selection), 3 phases ‘Allowable voltage fluctuation | 15% v HOE Frequency 5) Ha/60tie #1 te (Weve 1) Power | Motor model tp 2] 2] 6] e] 2] ss] 18] 22] 30] «0 capacity Capaciey (AVA) with ao-minice | | 7 | 9 fiz {17 ]22| 26] 32] 97] se | 63 rating Woke 1) Model 40 (AO6B-6052-H140) requires the 50/60 He selection, Hovever, this selection 4s not required for other nodels. 4.22 Protective earth conection Comect ‘the protective earth to connection tarminal © before connecting the power supply. Bee the protective earth having suffiefent capecity as compared with the feeder ccireult breaker capacity. Connect the power cable after protective earth connection. The power phase rotation is not specified for AC spindle servo unit. 43 AC Spindle Motor Connection Connect the AC spindle motor according to the connection diagram in appendix 1. Tt the drive, pover cable connection sequence iz in error, vibrations 3 produced or alarm No, 2 occurs to stop the motor. Connect protective earch " Mehout fail. 44 Single Cable Connection Comect the stgnel cable according to the conection diagran in appendix 1. -3-5. SETTING AND ADJUSTMENTS 5.1. Setting of Unit and PCB For the parts on the unit and POBs, refer to mounting layout of parts (APPENDIX Sand 6). Confirm the following setting before turning on the power switch. “atl 51 (Setting tobe confined befor wining om the power sitch We (Cheek Stone Remarks 1 | Setting of voltage selection | See para, 4.2 2 | setetng (chore bare) check | See table 5.1 () Tobie) Sering aii aah ae Bo See [Eliox ne Hig [Elon a, hassle ocr = ove [iow Not used oFF = JON ue | veioctey | ooo oF om nee Pea erat Brox = Use of BOL > for 3 5 Seana Bow a2SETEIRE REE ferninal contents setting Shipete rarer ‘oa Pa 35 | moon | seccine of | «000, 4500, | asBs OFF Set to the I | seloctty feed- | 00" r= fing of | ec atunt co the oetor 5. | Reeea*tcntas® [ceo0 roe om corleyed seat som a 3 7500 rom | Bs Shore oom, 3 600 ToredaP ‘ (ela “ scoop Ane an tesoyenadl 0 Bi se [veiocisy ‘(58 Depends on aster and PPV waraion tentrot Bibere. see table 5 (0) sae oom 7 |berntion | 57 Ge being came [0 sec/option | OFF 5 om Pequized until leben | cee 29 Seer ie den tegaee [oawe) | ow a standard Ehiox TB [ecnine wendy | wae Ge corned | OFF om tieeaitranee” | ote Bow te yo tear | = Sica otf how io |overcureent | labeled oF ese drrection how (ar apeci= ive Jom | eledon the walt we taeied | OF = set [low ete 3) Gi [sofe stare) [oss ene | a x Seleching = tiajseets [2 me | > ma a disseosaber rox rand S15 | Speedcsero | tantmn | ow Bet she Tooo0'~ 0000 Blow | RRe tse Gee} evotstion se ves then g 10000 te Note 1) Be careful since 5 aettin Note Note Note Note and MODEL 3 — 40. 2) Insert a short bac without fei ever 3) Turn on S10 only when the lebel ae plate represents that S10 iis turned on. '§ iffers between MODEL 1, 2, small MODEL 3 « when setting 12 turned off. the upper part of the PCB mount ing 4) 515 ds used for AC spindle servo wnit MODEL 1/2/smell MODEL 3 only. 5) Presence or absence of setting terninel $8 to SiS, a ® © 88 | Presence | Presence | Absence 89 [Presence | Presence | Absence 10 [Absence | Presence | Presence Sti Absence | Absence | Presence 515 | Presence | Absence | Abssnce MODEL 1, 2, email 38 ‘bt MODEL 3°e0'22 et MODEL 30, 40 * 510 was added after PCB edition 17 - MeVariable restatore RVI ~ RVI9. of the epindle control circuit PCB have been Adjusted at factory before shipmen:, and their adjustments ere no longer hecessery, in principle. However, ‘the set valuce of variabls reefetors shown in Toble 5.1 (4) are Chongestle a5 required. Readjuet’ varfable resistors shown in Table 5.1 (e) fter turning on the pover supply, if Fine adjustment is required for offset, rotating speed, etc. Tee of errs Tana seceing ‘Overeiae Fane jerride Fangs testes Max 1207 Hae 1008 52 Orr OFF oF 33 ou OFF oF? Fa, 5:1) Arlo ovate rea “Tebie 5.1 (e) Seng of 8.4 57 4) cB A208-0009-0534 ~ 539 appiteabre Tae Dverall version 5 notor. Type | Version nuber | _nuaber of 78 sacri none 15 | Jo After 001 After LO corr | ow woven 18 | 05 After 0010 Afcer MF or | on none. 22 | 306 After 001K, Afver MF or | on 44) PCB A208-1000-0680 - 0653, applieabTe oe Setein motor Te | Version mater | s6 ET ope. 3 | 10 ‘Afcer 0018 or | ow woos. 6 | at ‘After 0018 or | ow mone @ | 302 ‘After 0016 or | ow mone 12 | 303 After 0016 om | ov -3444) cB 4208-1000-0700 - 0701 pplicable 7H Bering sotor Type [Version aumber [56 = monet 30 | 106 ‘After 0018 ore | ox wove 49 | 07 ‘After 001A, or | ow iv) FCB A168-1100 - 0080 applicable 2H SeEring motor Type_[ Version muaber [a6 [ST NopEL 1 aa ‘After OO1A corr | on mone. 2 | a2 ‘After 001A corr | ow woot 3 | 223 ‘After 001A or | ox 1) Variable resistors whose set values are changeable. eb. fertsbtes - Standard adjustment at Setting onber =k shipmen: from FANUC change method ‘hen the so:or speed reaches 7 85 "= 1152 0! the command speed. wi [Speed detection [32 of the maximum speed de | See appendix 6. level devecteds WS [Torque Tinie valve See appendix 8. wv20 | sore seare/st0p See appendix 8. Hime congeant adjust Giocet) = 362) Vartable resistors for fine adjustment of offact and rated speed. “ble. fe), Variable resistor Use Adjusting method sunber Wi | Adjusts the velocity comund voltage level. See appendix 8 av2 | adjusts ehe velocity comand voltage offset. See appendix 8, Wo | Pinely adjusta the rated speed in sormel rotation | See appendix 8, Gr). (hore?) Ril | Finely adjuace the rated speed in reverse See appendix 8. rotstion (SRV). loce’ 2) Ria | Adjuste the offset when zero peed i commanded, | See appendix 8. Note 1) Soft start/stop function 4s amployed only for MODEL 30 and 40. RV20 is rnot provided to other models. Note 2) AV9AT B/RVIIA, Bare providel for AC spindle servo wait MODEL 1/2/snal1 NODEL 3, Their adjusting nethods are the sane as specified above. Note 3) Don't change the setting of variable resistors other than specified in Table 5.1 (4) and Table 5.1 (e); since these variable resistors have been adjusted at factory before’ shipment. Tor odjesteenta ef variable restovere, som APPENDIX 6 152 Setting and Adjustment of Spindle Orientation Control Circuit Option Refer to spindle orientation control efreuit, in chapter 7. -u-eae 6. EXCHANGE METHODS OF FUSES AND PCB 6.1. Exchange of Fuses Replace fuses FL - FT in AC SPINDLE SERVO UNIT series after opening the unit cover as shown in 6.1. egemamte = i vp I [==] Cae: a a et | =) \ SN ensue en 3 naepeaesti 32, Seat tor ase 53 (O-Srsoes Sana, am “Acipo atar nlaaa ow open the AG SPINDLE SERVO UNIT sia cover (12 Teena 5,6.2 Exchange of PCB 621 MODEL V2emsi MODEL 3 Table 62:1 (s) How toremore Poa seep Procedure 1 | disconnect cables from PCB snd also disconnect cables which fix the Upper end lover POB after turning off the pover supply. Record the correspondence between eebles ané connector numbers, Renoval of upper PCs Renove two Fixing screws of PCB. 2-2 | Open the clave of the upper ‘supports of PCB outward and pull Poh this side while Lifting ic, Renova of lover PCR 31 | Remove one upper screw and one lower screw, and open the PCB = together with the mounting i piste. ! smu 2 ~~Removal of lover FCB 3-2] tenove 28 serevn on PCR and Ttove Pen'hy pulling thin te, Sun i682. 8) Howto mom e8 seep Feecadare vounting of upper POR 11 | see che upper totes of 208 co the upper supports of the ag ae Strata piety a posh FCB f Gerld atclick heave, ia 12 | Pie the tover part of 708 by 0 Seve 243 0 neMounting of lover PCB Insert PCB while setting PCB holes to the conduits mounted from che short bar holder, and fix tt by 28 screws ix POB together with tes = mounting plate to the unit by —— 4 {icing the upper and lover fl SS sow 24 Connect cables to the connectors. Cheek the ROM specification, PCB setting, and start operation, 622 ModEL 2~40 Tobie 622 l) How to mmone POR ‘Step Procedure 1 | disconnect cables from PCB after turning off pover supply. Record the correspondence between cables and connector No. 2 | Ronove six screve fixing PCR, -a-Seep Procedure 3 | ceaduatty 10fe ehe upper rigte sy and lower righe pert of PCB il forward at a tine, and renove q PB by disconnecting connecters 4 hs -'7 (pine are dncerted from 4 the rear side). J “oble 62.200) How to mount POS seep Procedure 1 | steer setting the guide hotes of POR connectors CN = 7 to the guide pins on the unit side ie fand insert Ck © 7 until check ee groove. (see Tight figure) eae appears on he PCB connector cum Seurhe surface eae 2 | tx Pen on the unit by using four serevs. Se step 2 in Table 6.202 (ade 3 | connect cables to the connector: 4 | scare operating the unit after confiraing the ROM specification and POB ing. 6.3. Exchange of Spindle Orientation Control Circuit PCB 631 MODEL Veena MODEL 3 TobleG21. How to remove POR ‘step Procedure Disconnect the Flat cable which connects POBe. Renove four serevs uhich fix 2 the spindle orientation contol circuit POB plat o © seen ou) = 2 -a-632 moveL a~40 “Teble 63.2. How toremore Pes Seep Procedure 1 | Resove the entire PCB from the spindle control unit eccording to Table 6.2.2 (a) disconnect esbles connection PCB. 2 | Ronove 4 sereus which fx the stays of spindle orientation control cireute PC Mount FCB by reversing the procedure specified in Table 6.3.2. re7. SPINDLE ORIENTATION CONTROL CIRCUIT mis chapter describes instructims for maintenance, installation, and Rjtecseat chen pure electric orfeatatfon (constant position stop) function 1¢ attached co the spindle of an NC machine tool, 7.1 Configuration Fa. 71 la} Confiurtion f apne oviertaion sng postion oder (ise op pcm Sting SP ef ig. 728) Contqution of spine rantaon wing potion coder (Exim top estan sting Note 1) If a position coder 1s mounted on a lathe, ate., it is applicable to chis system. Note 2) Atterisked cable route is enployed vhen the position coder of the isthe se tyne, feed: position coder in sachining center is combine sks. =ig. 7.1 fe) ontguration of spindle orentaton sing magnetic enor 7.2. Adjustment of Psition Coder System Spindle Orimtation Control Circuit 7.2.1 Sting and sdusiment of spine vlantationsontrl cat in 2st spin ped change The MODEL 340 require orientation A, B (AOGEW6O4I-J110, 3111), vhile WODEL W2/amall WODEL 3 require orientation AS or BS (A0GH-G0S2-I110, J111).‘Secting fand adjustment for PCB A208-0008-0240, O21 are described in the follovings, 1) Display contents The foLiowing display se cone using LED, umn vo.) syasor | Hgtetns escriptton ‘ap 1 | ontuimantow] creas | uaghea veex orientation commend (kod, 2°09) ts tapas tm? | tow Green| Lights chen ctovh ovteching sigal 2omH eeueet ta eleseas ar tate eben ot aa eleatal tan 3 | mycrostncon] Green | uighe vin orfentation od Signal GRANT“? tan « | eronsrvor] Green | tagive wien epindie scars withiy 1 plne Bust wilt of seistearton toued peteaate [ejere oso adpusttng H5/803 ae Shae tide Leb Lightscat ete MGH/iOGS S8the op positions a gett HIGH ond hoe sottclicleten eten sere = 462) Secting a » 2 ‘Setting position coder pover supply Te che posttton coder. power supply 45 V ts supplied from che spindle Unplifier, short the eivcuit between +5 V- 5 Hand 0.¢-0V. Open the Stheate becween 45,V- 5 Hani OG ~ 0 Vwhen +5 V ts supplied from 8C sachine tool. Seteing of Sith and SiS Position coder | Type | sia | sw jatenced type | Type A | Righe | Right Unbalanced type | Type 8 | tate | Lett Setting of SuO1, SHO2, sto3 Set SHO1, SEO2, and SHO3 according to the following table. ~~eitae | oble7 2.1. Setng of SHO}, sH02 ana SH09 feasted: a Foie EEE pat 5 cel a Somat afer Lee TT le ie isimrocaranamtty Fs oe alg tenes Ts are == 7 free inter ants ye Jo | een Ac pint rv wl i ‘t) Seng conden) anton stew 1 Thame pesto nao wt he inn etn pu ag {See eoign iste + Ome ue on4) Seteing of position exitches (Sil, 2, 3) ‘angle change apount setting svttch | Putse nunber per 1 division | MES change 1096/16 = 256 pulaes every 22.3" 2 256/16 = 16 pulses every 14° 33 16/16 = 1 pelae every 0,088" SUL to SW3 are digital evitch with 16 seale. The spindle can be ropped at an optfonal point during one rotation in the unit of 1/4096 x 360° = 0,088" by setting these evicches in the order of Sul, 542, 5W3. 3) Adjustments ane of No.| teem veriabie| Statderd_ | yeasuring point | Description weriable| sojustnent 1 | Speed feodback| avi [5 "rsa? ‘gjust AVL untit voltage OFFSET Asviesone | cme (raz) | TSA2 voltage becomes O41 a¥. 2 | Gear micH wz [3-4 | Spindle notion | set the gain to a range where the Spindle does not overshoot. 3 | Gear wie ws [above s | tema cansusr) | adjust av3 wae offset Bvisions | BEDE Ltghes or 4 | oar Low we [3-6 | spindte motion | set the gain to position gain divisions | oF CHA the maxsmum wiehtn f range vhere the Spindle does not overshoot. 5 | Gear tow ws [abou 5 | cepa cansust) | adjuee avs wnesi offset Asvisons LEDS Téghes oF flickers. 6 | Speed toop wvene | 0 division | CHa Wake sure that gain (in case notor not hunting. of DC spindle the rigidity otor) increases during Stop by turning 7 | Speed toop nveac | 7 cme these RV clock gein (in case divisions vise. Bf AC spindle moter) =aSe Fig. 7.211) "Mounting posant of ches tris, arable str, ting ps, ened haiti odes (LED) (on Aste 008 020,024are at Free! eS I8E Ey mf 00000000" Fig 7.2.1 (8) Mounting of hack ena, vane eter, sting in LED (ree A206 ooo. osc, oso1.22 Sengand aaron for spindle rennin control erie or sep spindle soed change Orientation E, F (AO6B-604I~130, J131) are required, Setting and adjustments for the PCB A205~1000-0450, 0461 are described in the followings. 1) Display contents Lm Wo.] Symbol Description vap1 | oxravrarroN [Lights when orfentation command ie input, uma | of Lights when CTH eignal (epindle speed change) 1¢ inpot. tps | oH [Lights when CIM eignal (epindle apeed change) ie input. as | m-posrriow [Lights when the aachine ie positioned within the setting ovr otse wich of" che’ stop poole ion after erteneetion [The stop poaition wilth te aet by Sl02 01-06 pins. tims | ti-vosraron [Lights when che machine is positioned within #2 pulees anuust [of the specified ata position, [Adjust BS eo thet LIDS lighte when the orientation has been completed, 2) Setting 8) Setting position coder power supply TE the position coder pover supply +5 V ix supplied from the spindle amplifier, short the circuit between +5 V- 5 Hand 0.G~ 0 V. Open the efreuie between #50 = 3 Hand 0G - 0 V vhen $3 'V ie supplied froa NC fachine tool, b) Setting of balanced type and unbalanced type Position coder | Setting for setting terminal 1-9 Balanced type | Insert ehort-civcuit bars on the type A olde (9 postttona) Unbalanced type] Insert short-circuit bars on the type B #ide (9 positions) ) Setting of sHO1, sH02, $03 Set SHO1, SHOZ, and SHO3 according to the following table. ~ 82ee obie 722. Setting of SHO, sHOZ and SHO euler ee TENT jeeeenee Tee LEE en s|emres crite Pe al «|fsreeanemmecenre [Ea aA ican | « | seing by patent ot jee et (ciandarad ate Pf fol are ‘Now) Sn nding) onnn eda wen ow Tao pana wth he potnn ting abe ne Seeleatiaion4) Setting of position switches (Sw1, %, 3) ‘Angle change amount Setting switch False munber per 1 division | Mets change se 4096/16 = 256 pulaes every 22,5" ‘swe 256/16 = 16 pulacs _ eles 3m 16/16 = 1 pulae every 0.088" ‘he spindle can be stopped at gn optional point during one rotation in the att of 1/4096 x 360° "= 0.088" by setting theee ewitches in the oder tt Sul, S42, ‘49, 3) Adjustment Tass ot] Seanaard Neararing wo] teen | variabie | adjusting | Maeu Description resister | value" | Peta! 1 | oriencaton [avi nc [0 division Rigidsey increases when |: Nigh gain | (lor be turning clockeiie dering sotor) stop. 2 | Grtencactos | avin ac | 7 eivistona Nigh gain” | Cor ac : | rotor) retoctey fifa [5 divisions] us02 "| alfflac encal che voltage feedback ‘ Bi Secones'0-31 ai'vhen the woltege ( spindle 1s" stepping. sttece ig 4 4 Fine poscica] a | 3 giggtone] vows [aajuor oy eo US AA | aaiesgeene | See | ° (aDs82) Iighes at high f i i i ‘fuser posttion gains 3 lite eéer’ [avs | 2 aivissons] spindle | see the gain to Chale ‘Position gain motion" | maximum within = a eri-on ore (tsi2) | there the spindle Roe ‘ot overshoot. 5 ifs a a Spindle | set the gain tovthe. | | poastion ga aotion | maxioun githin a gauge 1) | eragne en h (i512) | whore the spinel dons or ot overshoot. Eri hcde neat inate [sor on in ge y | © | sosteton gata wocion | naxinun within a range CTHAOFF cin (152) | there the spindle does a not overshoot. | tigh gear |iayr | 2 aivivion | spanate.) [aot thy goin 0 Posteion gain notion” | naxinum within Wange Eraser? chief (7812) | vheve the spindle docs or a net overshoot.Saas oF] SeanTare Wes] tem [veetaae | edjreing | 2egterisa Deseription resister | value - ‘ a [evicege [ave fosiev |e aguseed berate otsaet sip, |tetivery ‘ajuetnent Wore Gar SL ~ 3 aa foltovs. SMI srs @ diviatone, Si2, SYD... 0 daxfeton be Set,Nos 1-4 setting pins (type A/B) ito OFF. (1 3: Batons the above adjubtnents after actor haa been rotutilg’yith the orfentation comand turned on. 17.3. Adjustmant of Magnetic Sensor type Spindle Orienttion Cont iret 11a gt mili pent omer 3 ea ela coef ee tng Lanne and mutase aaesTian GUIDE folloviek piece” If thy are aot mntagy, ee seeergtne Siibe, SOLE Precin'nad Pevereiavtacicn viccat MERE seopet, the hunting oceuss, of the spindle atopa at the position where che magnetizing slenent end 12 opposice 4 the senecr bead. Mounting procedure of nagueUiding elesent and magnetic sensor Tem Procedure 1 | Mount the wognetizing elenere is such » vay ea the reference hole faces ‘Shom in Fig. 7-3-1 shen the spindle 1g turned by the spindle motor formal Totation conmand (SF, VOMD! Postesve). 2 | Mount the wagnetic sensor head so that the pin hole ofthe flange i= opposite to the referenca hele. Es 13 |) Adjube thelgapibetween che nagnetizing clendit and thelensOF head, so thie the attimum gop vaiue 1 Bocones = 1.5 40.5 mae Z | Seat nearer 71782, Seingand adjustment of pin venation contol cout in 2st sped change spindle fr standard ype The MODEL 3 to 40 require the orientation C (A06D-6041-J120), while MODEL 1/2/snail MODEL 3 require orfentation C_(A062-6052~I120), (PCB A203~0008-0030) ig used. This efreuit ie set and adjusted as follows, 2) Setting and adjustaent of setting termisels (Si) Table 7.3.2 (2) shows the setting and fonctions of settstig terminal (St). Select these terminals by user. Terminal SHOL is provided for adjustuent and testing at site. Set ehts SHOL terminal after turning on the power supply, and disconect ie. after adjustnent without fail. ‘ake sure that LED7 goes out). ‘ebte 7.2.2 lal Seng ond functions of wtng erin (SH Setting and fonctions of setting terminals (Si (the double frane indicates standard setting) TaEEng a Fenetion Renarke st faz] 23 o © | Sets the test model. (tote 2) | Set for adjustuent only. 02 | © | x | Rotates che motor shaft end SHO3 setting takes clockise vhen the oriencation | precedence ef SH02. ‘command is given before This te eftertive only operating the spindle af:er hen sO}: 1-2 are turning on the pover rupoly. | shorted. x | 0) adores —— counteretockrtse * 03 |[o | x]} orients in the asrection ene | sto? setting decones spindle vas turning just before | effective. the orientation comand ves ives. x | 0 | orfents the spindle counter- clockwise at all tines. x | x | orients the spindte cloclusse at 1 all tines, ==EEE wte 1) Fonction, Renarks su fiz] 23 os | x | x | sete che inittat ortentation | Since the position loop speed to about 6C (spindle gain of spindle is position loop gain sac") of the | 5 sec”! in general, the Spindle. initial speed 1s about 4300 rpm without Limiter ton. 0 |x|) tintes ene inteset orientation speed to 1/3. x | © | Lamtte the infetal orventatton speed to 2/3. os | 0 | x | For 0c spindle servo unit. x | © | For Ac spindle servo unit. Note 1) 0 indicates short-eiveuit, while x indicates opents Note 2) Method of setting the TEST MODE. ("Rien on spindle orsentatton’ comand. @) spindle ortentacion end signal (ORARL, 2) is not sent. (3) the epingle turne st the initial orientation speed, vitle eho Wl GHIHALIZING BUTTON de being depressed and che epindle stops at the fixed position when Sil ie released.) (4) Red LEDT Lighes in this node. 2) Lm ateplay contents Seven indicator Jasps LEDI - 7 are mounted on spindle ertentation control cireutt € P08. the folloving table shows their display contents. Neither LED! tor LED? 42 mounted on PCB of OIA version. 1 iaplay conte Tw Pieptay eens | ST Beoetiption 7 [onternarror trees | Hghta ven apladie orientation Contentecion in presen) eaeeatt flee Coit ond face fame: > fe Treen [iahee whan clvech SAD a (Gluten (gens) 100) MEG Iotarned on G60 ane 2 EE torted| > [as rene cere, Green| Tite adjusting sll ‘Dagnceie Hx detection ies Sho peattvaluebel the Breese igual peak value sien Gi en eg ei fap inalentor) vv. ea -s1-LED display contents Wo] Piapley conteney | EET Descripvton 7 | aim pen Geen [Light ohn th endie sppronir 5 a reonane Se rest Lighe vin ee weeetic fim Serpe sant vel Grup sofet is ethan ene commit opotts magnet eceng sec 7 | aoe fren [Shas vas oie winlie i oriaestion oa fale aad 2 eemoriet) iy costae tae tt Br eee ie oot aha aa sete egy Rec cw eptnettne tae a Astericked itens are’ reed) See these ste 3) Setting of varéabie resistors Set the vartable resistor scale as starcing Gdjustaente. ‘sham in the following tabie before justed during acjustent procedure described later. ‘also ab the prolininary setting. Setting and preparation of variable resistors ane of variable resistor w] a » 7] a | 9*) 10 | 11 | 1200] 206 rarTabTe resiator scale position 5.0) 6.0) ®| @] 29 so) @ | 3.4 5.4 0 | 7.0 ~ 58 - “ie,@ seteing of v3 and AVE Set RV3 and RV4 according co the distance H between the rotation center line of magnetizing elenene cad the center of the sencer head face. Gm) | 60x65 | 70 | 75 | vec | vas | 90 | x95 | 100] 105 | 10 Seale position] 7-9 s.0 | 4c | 30] 25 | 20] us | x0 | 05 © secving of Rvs Set RVS according to the epindle HICH revolutions Nig when the spindle motor turns at the rated revelutions. ZB] Me ~ Gepm) | 2,200] 2,500] 2,700 | 3,100] 3,500] 4,000] 4,500| s,000| 5,500 6,000 Seaie seatioa| 723. | 65] 55] as [35 | 25 | 20 [is | 10 fos @ setting of Rve Set HVE according to the eo o2.5 | -2.e| -3.2] -a.7 | 4.6 | -s.3 | -6.0| -7.0 seiteon| 2-0] 3-0] 4.0/5.0] 6.0] 7.0] 8.0] 9.0] 2.5] 10 4) Adjustaent of variable resistors Adjust AVL 12, 120C, and 1240 eecording to the folloving table. Adjust the Gffeet and gain of spindle control circuit PCB before adjusting the orienta fion esreust, When RVI2 and RYI3 of the spindle control circvit PCB are hanged, the ‘stop position may be deviated. miteTable 73.20) Adjurimen of iar fet the test node for the following adjustnente by shorting SHO1 pine. Tae oF ag Teen Sadaee ‘Mjusting sects Team variable | eo be adjusted ona (Gpecification) 1 | mi |g orvser Conpare ehe siow | he standard oatting Tachogenerator | down tine during che| value 10° divisions offset. (Conpen- | oriensetion in | Aajuse AVi uncil the Sation for the. | nomal and reverse | difference of the Gisterence of the | disec:tons after” | Siow dour rise Stow down tine in | completion of this | between norael and omal and reverse| adjuownents, reverse rotation otating dtrea hecone shorter than ton) Ot wees 2 | ava [us reac uavex | keep depressing svt | Set WR? co cha pool= 8 signal amps | (nietalising Eon where LED3" OS tude suite, burton). Penn UBVEL) tert flickering. 3 | a9 | suawowr earexence se 7a2@ 1 Slowiown apecd «| we [ave eae tev, S00 7.3.2) 1 ‘bi fgnel ampli 5| ws | stomom mma iv [see ete clutch | ums (aomom rot woe Gear) wich node. | PERIOD) should Slowdown cine in| Stop the spindle at | clearly light ee luceh (gear) high| the ized position | Soment just before node, by depressing sui | the spindle stopes fonces Som fignal {12 OFF (option). 6 | we [eam mm Sane or epecified Fosition loop | aboves 2 tain, doen not cate any overshoot when the spindle steps: 7 | av7 | amcrosimion (a | Sane as epecttiea | ums can-ros FINE) Spindle atop | above, showtd Tight during postition (). Ligheing ef pe (Giebosizion). @ | 308 | stowwowr maw aN | see ene caucch | um cauowow ‘Low MODE Slowdown the in eluteh (gear) Low ode. (gear) LOW mod Step tie spindle at the ftzed position by depressing sul once. #C¥H ignal 415 turned on (eiosed). PERIOD) should clearly Tight at « ponent. just before the spindle stops. (See ften 5 in this rable.) ~60-Tass oF % 1ajoating method Teen] variable | eo pe adjusted perce (Gpecitteation) | we foam wo Gane ax epecitied. | Turn RVD clockvise Position toop | boven fovnuch an extent 08 pein. ben noe sore any Svershoot shen the Spindle seeps To | Bio | merosztion @ ae epecitied | ims (705 FHI Spinaie sop home Tighe ering position (i). Uighetog of Ltde Gerostzion). Tr | wait | Fosrrron suxer The spindle atop Spinaie sop poet~ ostelon cane hon siete Finely adjusted within a tenge i" he apsndie gle. 12 | wis |mian cain po | aajuse avi2 wien 0c | Standard adjusting Be | igh pein Spindle servo unit | valver 7 aivistons. iSteea. 1a | mnie [ner cam ac | adjuge wvi2 wien 40| Standard adjueting se | igh goin. telndte' serve erie. | valuet 7 divisions. 1 eds After adjustments, cancel the tett node, and aake sure chat the LED? (red) -61-14.732 Mounting postion of heck mina, varie rasan, ting pins nd ight emiting oes (LED) (eo a206 2008 020)7183 Satng ond adlurment of eine oretaton santa seit in 2a onl seed for igh pend The MODEL 3 to 40 require the orientation G (A068-6041—J122), vhite MODEL 1/2/snal1 MODEL 3 require orientation G3 (AOGB-6052~J122), (PCB 4208-008-0031) is used, This circust de eet and acjuated as follows. 1) Setting and edjustnent of setting terainels (SH) Table 7.3.3 (a) shove the setting and functions of setting terminal (SH). Select these terminals by user. Termine) SHO1 ie provided for adjustment and testing at site, Set chis SHOI terminal after turning on the pover supply, and discomect it after justaent without faii- (ake sure that LED? goos out). Toble723 (a) Seting nd fncton of tig termi) ‘Setting end fimetions of setting terminala (SH) (The double frame indicates standard setting) HaeEing fete Fenetton, Renarkes sw [12] 23 o fo | Sets the test model. (ote 2) | set for adjustment only. 02 | 0 | x | Rotates ehe motor ehaft ond sH03 setting takes clockwise when the orientation | precedence of S402. ‘Sonmand is given before Gnis ts eefeccive only operating the spindle after hen SHO}: 1-2 are turning on the pover supply. shorted. x | 0] Rotates —-— counterclockwise 03 |[o | || ortents in the asreceion ene | st02 setting becomes spindle wae turning just before | effective, the orientation comand ues piven. clockise at 311 times, x | x | orsente the epindie clockwise se all tines. ~~Punetion Renarks su faz] 23 ac | x | x | sets che initiat orientetion | since the posttion loop speed to about 60 (apinéle gain of spindle is, position loop gein sec!) of the | 5 sec"! in general, the Spindle. initial speed te about 300 rpm without Linte tion fo | =|] timits the insetat orfertation speed t0 1/3. x | © | timtes che inietat orsentation speed to 2/3. v0 unde, 0s | o | x | For oc spinate x | 0 | For Ac spindle servo unte. Note 1) o indicates short-cireute, while x indicates opening. Note 2) Method of catting the TEST MODE, (i) ‘Zorn on spindle orientation’ command, (2) Spindle ottentation end signal (ORARL, 2) 49 not sent. (3) The spindle turns at the initial orientation speed, visle che SW (OUTTIALTZING BUTTON) £2 being dopreased and the spindle atone st the fixed position when Sui is released.) (4) Red LED? Lights ia this node, 2) LED display contents Seven indicator lampe LEDL ~ 7 are mounted on spindle orientation control eireuit € and G5 PCB. The folloving table shove thelr display contents: TD aiaplay ente To] bieplay centers | SRT Description T | oxtemaro Green | ghes when spindle oriestation Gorioneation in progres fetta’ ts glen Gnd ad? tee Stim. > | aw Green [tights when hutch Gans) Dow {ehasch (eee) L0H lana {o"tufved‘on Seba and 2 Be hore [ng Pea ce Green [has adjusting indicator Lights taprtic tle detection test pant ous af the Sapoeete lpn pak valve wifes lex fteectionslgnel C8) exceeds’ {ne ineleator lio. beeTaD display contents Te] beter cones | ET Deerintton 7 | zo razon sau 7 Eaghcs asic plata’ paris ee eee yacial Hate raises > | postion Fone Rais [aden di at aed Boe Se eae Dakss ee eS ean ake Scere aac eee earar ire Cogent laa’ : 7] eee ans | sights sor ep iota eke AEs agen eee eee che ete eet Heat canpittin of inal eee aot Met Yeial 5 Her ae eat 3) Setting of variable resistors [stor reals ag shown in the folloving table before the. vartable Starting sdjuscmeats. Asterishad dteas are readjusted during adjustment procedure described later. Set these stens also a# the preloninary setting Setting and preparation of variable reefstors Nene of variable resistor ev | a rm | a | 9 |10* |11+ | 1200] 240 Variable resistor scale 5.0 5.0 ID | ©} @] 5.0 s.0/@] s.o| 5.0 s.o] 0 | 8.0 Sais© Seveing of av3 and Rvs Sat RV3 and RVA according £o the distance H between the rotattod center ‘Line of magnetizing element and the center of the head fac H Gm) | doves] aso | 55 | 60 | x45 | x70 | 80 | x90 Jato fris0 Eales o[ se] so [se [as fee pas [ae [ao © setting of m5 SECT Gecording to the spindle cH sevolutions My shen the spincle ‘itor tur at the rated revolutions ee Soe ~ can) _| 6.500| 1,000] 7.500] +,000 | «50 | 2,000,500] 10,0001, 000 12,00 teste seat oa| 60 | 0] 45 [uo [as [a0] 25] 2s | 20 | 10 © sorting of ave Set RVE according to the spindle HIGH/LoW reduction gear ratio Ry y- Bun [22 | 025] rea] aa2]on7] a5] a5.0] x0] v0] « posttion| 2-9] 30] 4.0] 5.0] 6.0] 7.0] 6.0 9.0 4) Adjustment of variable resistors Adjust RVI ~ 12, 1200, and 1240 according to the folloving table. Adjust the offset and gain of spindle control circuit POB before adjusting the orienta fon efecuit. When RVI2 and RVI3 of the spindle control circute PCD are changed, the stop position may be deviated, - 66Tote 73.3 (8) Acs Set the test mode for the folloving adjustments by shorting SHO} pins. Tae oF Tem ola tioee, ‘ajusting vethod Teen | verigtae | fo be adjusted E Gpecification) 1] orn [as orrser Conpere the slow | The standard setting Tachogenerator don tine during the) value ia 5 divisions ctfset. (Compes | orientation in| Adjust AVI until the fation for the |uormal and reverse | difference of the Gifterence of the [Gireceions after’ | slov dom cine Sloe down tine in | completion of this | between normal and formal and reverse | adjustments. reverse rotation rotating divecy ecore shorter than Hen) Out gece 2 | mv | ws PH LeveL | Keep depressing v1 | Set VR2 to the posi XS Signal aupli- lnietalizing Elon where 1203" Gi fide value. better). Pea LEVEL) stares Flickering. 3 [m3 | stomow nerenence S00 7.3.30) 1 Slowdown speed «mvs [os pean tev, 5007.33) 1. ‘iS sgl auplt- fide’ value. 3 | ws | stowom tie i ser che clutch | 2204 (GLomowm act one (gear) won sede. | PERIOD) should Slowdown tine in Step the spindie at | clearly light at @ luteh (gear) high the fixed position | owent Just before ede by depressing sil | the spindle stops. ones” #CTH scgnat 12 0FF (option). 6] me foam co Sane as opecified | Torn WE clockwise Foateton loop | above fo auch on extent as tin does noe cause any overshoot shen the spindle stone. 7 [wv | nicrosrtron (a) [Sane as specified | rams, (rn-ros Fane) Spinaie stop.” | abover Dhoaid Light during posteton (i). agheéng of LED6 Gxerosirion). @ | we | Stowom rim mr | ser che eistch | Lm (SLomom oH wo0E (Gert) 10H sode. | PERIOD) should Slowdown the in | stop the spindle et | clearly light at = Eluceh (gear) ow | he fixed position | moment Just before sede. by depressing Sit” | the spincle stops. once, ACTH signal 3 in this fs earned on (tose) -67-Tass oF : Teen ae ‘ajusting aechod Kes | Varietoe | _f0 be adjusted Sener Gpeci fication) 9 | we [eam a Sane a specified | Tura WV9 clocerine Position loop | shoves fo such en extent as rain. foes not cause any vershoue when the Spindle stops. 10 | vio | nevosrrion G2) | Sone as specttied | Lm5 (ai-F08 FIND) Spindie stop | above, shoul 2ighe during position (1). Lighting of LIDS (ii-rosiri0n). ni [Rei | Postron suxer The spindle stop Sptudte stop pos: postion can be tion shite. inely adjusced within orange 41° the epindie sng v2 | mnia [aron cam nc | adjuee avi2 when.b0 | Standard adjueting be! | igh gain. spindle servo unit | volve! 7 divisions, used. 1 | wuz [acu cai ac | Adjuse avI2 when AG | Standard djuocing ao | High gain, spindle servo unit | value: 7 divisions. 1 used. Afver adjustments, cancel the test node, and make sure that the LED7 (red) eae7A4 se gad eluant of spindle venation onl cat in ae of Sop spindle pnd change Pca A208-0009-0520 is enployed se spiadle orientation control circuit D (406B-6041~J121). This paragraph describes the setting end adjusting methods of this ctreuie, Note) Be careful since the maxtaum spindle revolution range is Halted at each speed change step. taxi nS revolution range igh apeet | 4000 ~ e000 xpn Yediom speed | 1000 2000 vpn To speed 250 = 677 wpm 1B Seteing and fonctions of setting terminals (Si) eave ee in 7.3.2 2 LED aESptay concase ve, | sabe TREE Tescription ‘um | omzarmanzon Green | Lighta when ovferation comand’ 1s opal Tasmw_| eean7eunrcn Green | Lighta when gear/clatch ts eet Nigh poattioas: sedlug poatelon: aaa Tighee when gear/cluteh ds wet to Tot ponktion® Tams | us Pen caves Grees | Liahee when tho peak valuc of 1S gna from magnetic censor te Migher then 10 Vs ‘ams | stomour ranron | Green | Lighte during the period Frew the fonttant iow speed just before Capleton ot srientation tothe Serle of magnceising setsr a the sensor portion ‘ips_|rosrrion Five | Green | Lights when che apindle Ze positloned within a0-1" of the stop Pesteton after conflation of Seencatton Tse | -rontzto® reen | Lights vhen te apindle To Dottloned within #is0" of the stop denteton after conflation of Seletaeson, ocdenension end Signal to sone when this LED ts Uigheing ina node other thao Test voles vay | zeae nove ea | Lge when seteing coratoal sor {ataharted across 1nd 02. =10-3) Adjusenencs Observe the following procedure in the teat mode after turning on the power supply. Variable Item resistor Adjustment itew conditions Aajusting sethod 1) aw 18 OFFSET Tachogenerator offset, (Compen tation ‘for the difference of the flow dovn tine in nomal and reverse Potaeing avec ton) Compare the siow down tine during the orfentation in normal and revert ‘izections after completion of ehis aajuetments, ‘The standard setting value ds 5 divisions. ‘Adjust RVI until the ‘aitference of the slow dow tine between normal and reverse rotation become shorter than 0.1 see. MS signal axpli- tude value. Svowbows REFERENCE (Slowdown epeed reference.) «| Ree [ass PEAK LEVEL (AMS signal ampli~ rida value) Keep depressing S¥1 (Check the digeence fron the spindle center to the sensor head. Set VR? at the posi ‘elon where LED? beging flickering. ‘Set BV and BVA according to eee D- SLawmows TK (quca) (Slowdorn eine) Repeat curing on and off Sil while LeDaw (clutch (gear) rca) is Lighting. ‘LEDS ehould clearly (about 0.2 ace) Just Defore stopping. GAIN (HIGH Gosteton loop gata) ‘Turn RVG clockwise fo such an extent as doen not cause any overshoot when the spindle stopa 7 | a D-POSETTON (8) (spindle atop position adjust~ went) Sane ae above ‘Adjust BVT so that LUEDS Lights. con- currently white LE6 is Lighting. E05 bey flicker. a | we ‘SLoDOM TEM (Low) (Slowdown eine) Repeat turning on and off Sil, while Lep2t, (elucch (gear) ow) te ligheing. Sane a= in item 5 én ehis table. 9 | a CAIN (LOW) (Bosstion Loop gain) Sone as in iten 6 in this table. -n-Variable eon | VOSP26 | pajucenent stem Conditions Adjusting method 10 [ vio [nerosrrron (iow) | Repeat curaing on | Sane as in dten 7 in (Spindle atoy and off Swi, while | ehie table. position adjuat~ |LEDZL (elutch’ (gear ent) Low) to Lighting. ni] wit [stowom time [Repeat turning on | Sane ae in item 5 in ogre) fand-off SVI while | ehts table. (lowdown etme) | LED2H (clutch (gear MEDIUM) ts Light- iz | via |carw crept) ing. ‘Sane ae in item 6 dn (Posstion loop this table, seta) 13] ava [ax-rosrrr0n Sene a in item 7 in (weno) this table. (Spindle atop position adjust~ ent) 16 | wvir [rosrrzon surer [the apinaie atop | Set the key position (Spindle stop | position can be _| of TC 'arm to the position shift) | Finely adjusted down | Keyway position of to #1” at spindle | spindle, 15] Rvisnc | wow cain a6 ‘Adjustnent ueing 00 | Stenderd adjusting ign gen Spindle servo unit. | value: 0 division, v6] Rvi5ac | RIGH GAIN AG Standerd adjusting ‘High gain spindie servo unct, | value 7 divisions, Reset the teat mode after adjustuents, Note 1) Adjust RV3 and RV4 according to the distance (R) from che spindle center to the sensor as follov 1H Gon) 30] 60] 70] a0] 90] 100] 110] 120 3, 4 seate [9.5 [6.5 [4-5 [3.022 ]1.5] 10] Os -ne5) Fa. 734 traning inal, vil rexsos, tng pit, od ht iting odes (LED)‘735 Method of checking he pine poson loop aia ‘The spindle position loop gain can de checked according to the folloving Procedure, Check it after edjusting the spindle orientation control circuit, Procedure of checking the spiadle position loop getn 1 | Set the node to TEST node (LED7 ON) after shorting setting teruinal SHOI pine, 2 | Release setting terminal SHO4 1-7 ani 2-3 pins to release the speed Lnieatton of orientation. 3 | Measure spindle revolutions Ne(H), We(L) zpm when SW (INTTTALIZING button) is depressed (turned on) dnd the spindle clutch (gear) is st to HAIGH (ACT CTH, 2: Open) and LOW (ACTH, 2: Closed), respectively, 4 | The spindte position loop gain can be obtained by the following formula, K, @or 1) 6, Wor 1) + 55 (see™y here KH): Position toop gan when the spindle t# set to HIGH gear (clutch). K,(): Position loop gain when the (etuten). indie ts set to Lov gear aeIAG SPINDLE SERVO UNIT (ae0/et6V Ac INPUT)1. OUTLINE ‘This Section describes maintenance of the 380/415V AC input type spindle servo units 1.4 Configuration ‘The AC3BO/415¥ AC spindle servo unit consists of the unit, PC board, and ROM. Model Name] SeeeHfteatton] onte wc | res Poo ‘DG No. Mo. | owe wo, | PRSEET= | ciasaitication Modet 30 | 068-6054 | aoss-ecs4 ‘068-6054 | ua 030 e040 | sroseiooi| 330 “0620 Wodet 40 | A068-6054 | aoea-ecse 1068-6054 | JB ed set40 =e540 2 DAILY MAINTENANCE AND MAINTENANCE TOOL See item 2 in Chapter I in this manvel. 3, INSTALLATION For power supply Line, power line and signal line connections, refer co the conpection 12 added co this unit. the fan for AC spindle motor cooling employs S-phase motor. For a eignal Line gofe start/stop cancel SOCN ie added thereto. -n-4, SETTING AND ADJUSTMENT 4.1. Setting on PCB For the location on the PCB, refer to the "Parts Location" in Appendix 6. fefore turning pover Ol check the following settings Tole 41) ng Setting acting termina contents setting sipeant nusber rom factor st | Machine ready | Used oF OFF ‘signal. (ROY) Wor used ow 52 | Analog over- | Used oF oF Hie Wor used dow 53 | Sane anche | Ud on on above Wor used oFF st | Velocity ‘ee of oF oF comand signal | external snatog, voltase conned Use of wo ow R12 comands ssa | Setting of 5a Sb | velocity Yeedbock 2000 pa oFF OFF raved comand [3500 rpm on OFF 1500 Fp oF on ° Wor used on or S8 | Delay cine [0 sec/option | or on required until Dhow | enete ay fotor ie de= snergized [0.2 nol ow $ ‘andar [how --Tereing [eeting =e ferainal Contents seeeing ——_[shipnene usher icon factor sul | Sete wrayer [oe @eec | a 5 * op tise t soechang Saal Gajuse by | 3 40 A N20) Ba Wote 1) Insert a short bar without fafl even when setting 4s turned off. Variable resistors RVI - RVI9_ of the spindle control efreult PCB have been adjusted st factory before ehipnent, and their adjustments are no longer Recessery, in principl Hovever, ‘the set velues of variable restators shown in Table 4.1 (6) are changeable as required. Readjust variable resistors shown in Table 4.1 (c) after turning on che paver supply, if fine adjustuent ie required for offset, rotating speed, etc. 1) Varleble resistors whose set velues are changeable. ate 01 eis a seanderd adjustment st | Setting seis Shipment from factory henge method WS | See epeed arrival | sends speed arrival aignal | See appendix 8. evel set the motor speed reaches 85 = 1151 of the conan: speed. Wi | Speed detection | 3% cf che maximum apeed ta | Seo appendix 8. devel decected. WW5 | Torque Limit valve Bee appendix 8. w20 | sore aeare/seop See appendix 8. ine constant Gioee' adjust -1-2) Variable resistors for fine adjustuent cf offset and rated speed. Teste) Variable resistor Use Adjusting nethod nonber avi [Adjusts the velocity command voltage level, See appendix 8, v2 | Adjusts the velocity comand velrage offeet, See appendix 6, tv | Finely adjusts the rated speed in normal rotation | See appendix Bs (sR). Gioee 2) nil [Finely adjuste che rated epeed in reverse ‘See appendix 8. rotation (SRV), iota 2) R13 | Adjusts the offset vien aero speed is commended. | Seo appendix 6s Note 1) For details, refer to the "PCB Adjustment" in Appendix & in thie manual Note 2) Adjust the munber of revolution both in the forvard direction (Con) aad she reverse direction (Ci), using RIB. = 60 -5, TROUBLESHOOTING AND COUNTERMEASURE See item 3 in Chapter I in this manual. -n-Nh, DIGITAL AC SPINDLE SERVO UNIT (moDeL 3 ~ 22)1. OUTLINE ‘Tis de the manual that describes naintenance of digital AC spindle servo unit (oe '3 - 22). 1.1 Contiguretion Digital AC SPINDLE SERVO UNIT consists of wait part, printed circuit board, and Rom. able. ement of onfurtion Tame oF Spectti= ac specification of | specification | cation of bal Spindle | apindle serve wit |of wait pare | printed serve wHote ‘hiote | eireute | specifications | Type pets board ope 3 | aoéa-60s5-m1034500 | an61-6055-m103 | a208-1001 | a068-6035-H500 | 9600 6000rpm_| ADEH-6085-H2034H500 | Ad6I-6055-H203 | -0120 opm 6 | aoea-60ss-nio6vaso1 | aosi-6055-m106 '8068-6055-8501 | 9601 000rpm | Ad6H-6085-H206HH501 | ADSI-6055-1206 opt @ | ades-60ss-mosiaso2 | aoe1-6055-m108 ‘0ga-6085-8502 | 9602 4500rpm | ADER-6085-H208MHS02 | ADSIA6055-H208 c wopeL & | a068-6055-Hi08¢H503 ‘A068-6055-H503 | 9603 6000rpm_| AOSB-6055~220801503 ‘ope 12 | a06e-6055-H1127H504 500rpm, | A06E-6055-H21268504 | ADSSH6055-H212 “A068-6055-H504 | 9608 MODEL 12 | a068-6055-H112#%505 ‘068-£055-1508 | 9605, 6000rpm | A068-6055-H21252505, MoDEL 15 |A068-6055-ni15#H506 | Aos3-6055-m15 'n068-6035-8506 | 9606 4500rpm | A068~6055-H215#506 | A0E3-6055-H215 YODEL 15 | aD68-6055-Hi15#H507 ‘n068-6055-2507 | 9607 6000rpm | AD68-6055-H215#507 TMoDEL 18 | aD6a-6055-Hi1e¢n508 | A0gs-6055-H118 '8068-6055-1508 | 9608 "4500rpm | AD6H-6035-H218¢HS08 | A063-6055-H218 opel. 22 | ao6s-60s5-H12204510 | A063-6055-m122 ‘4068-6055-H510 | 9610 4500¢pm, | AOGR-6055-H2220H510 igh speed ‘MODEL 3 | anes-coss-a1os#ws12 | a060-605s-1103 065-6055-2512 | 9612 12000epm | AD6B-€055-H2030H512 | A068~6055-H203 | wag speed MODEL 6 | a06n~6055-at08dus13 | ao6s-6055-m108 -8060~6055-H513 | 9613 12000epm | AD68-6055~#2062H513 | AO6E-6035-H208 Note) Upper: Internal ventilaeton type Lover: External radiation type -a-2 DAIRY MAINTENANCE AND INSTRUMENTS FOR MAINTENANCE See this maintenence manual, item 2 in Chapter 1. 3. INSTALLATION The sane interface as for the conventional model is applied. See ehis eintonance sanval, item 4 in Chapter I, for procedure of installations vitiag connection of pever supply, and AC spindle soter conection. = 86 -4 Setting is the sane on the unit as for the conventional model. SETTING Secting and adjustment of the printed circuit board has been changed into pavoneter setting fron setting by short pin end adjustment with volume, hovever. See che folloving instructions for setting. (cl Method of Paraneter Setting 412 Musber and Coneents of Parenater 413 Rank at Setting 4.1 Method of Parameter Setting Setting avitch and display are configured on the printed circuit board as follows. "Check and change of setting for woh mode ‘can be made by operating this switch as shown in the next page. Display » » For checking present node 3) Winder of rotation ia shown (in five digits) on the display normally. Present mode munber is indicated when "MODE" key {9 turned OM, Mode nunber i indicated in two digite ax "P-X2". For checking setting data a) Select the node” (par Following procedure. jeter) of the data that needs be checked in the 1) oep pressing four buttons "woe", "Q", "MQ", "DATA" yoy stmuttaneouedy for nore than one second, Display 42 changed from blenk “ urn OFF all the switches. ©) Present ode 12 displayed vhon "MODE" Key 15 ON, More sodes are continuously increased when ey on cf Okey As kept ON with "NODE" 1) One mode is subtracted when "EN" key 2 08 with "MODE" key On. -37-4) re odes are continuously dncresed ohen "9" kay 1s tape of with ‘nao of 4) Date 4s displayed (in four’ digits) 0.5 second later when "MODE" key ts turned OFF. k) Rotation munber display is made in about 10 seconde after data dieplay is ede, When ali the svitches are turned off, rotation number is displayed finally no hatter vhat the mode nay be. 3) Por changing data 8) Refer to the procedure shown in (b) to (1) to to be changea ) dat lect the mode (parameter) 4s displayed in about 0.5 eeconi after "MODE" key 4a curned OFF. ©) One date te increased von "4" bay te 0 4) Wore daca ts continuously dnereased shea "Q hay te ape on, ©) One data is subtracted when “ee ‘key is ON, © nore dat ts cottunuiySaoented when "7B ay a upton 1) Wotor Aa controlled by the data dtaplaye. 19 oop "DATA" key on for more than & second £0 replace hy the date after ~ HEBEA = 4) Follow the procedure from s) for another date change change. 4) Display 16 changed from blank | completion of change. W) Rotation nunber display is nade in about 10 seconds after all the switches are turned OFF. As for F-13, F-16, end 7-30, rotation number display is ade about two seconds later,” however, 4.2 Numbor and Content of Parameter 1) Display of motor revolution nuaber Mode nunber Display data (five digits) Contents of data Displays motor revolution ze ‘number’ (rpa) 2) Machine ready signal (ROY): Use/Kon-use Node munber Display data (four digits) Contents of date 01 001 0, 1 (Standerd setting: 1) Explanation: When machine ready signal (MRDY) ie used eseeesse I When sachine ready signal JMRDY) is not use: °3) Use/Nonmuee of override function Node number Display data (four digits) Contents of data 02 ‘001 0, 1 (Standard setting: eta Replanation: When override function £8 used eestsesseseeseseese 1 Ven overtide function $8 a0t used vsccse ° 4) Override range setting Mode nusber Display data (four digits) Gontents of data P03 0 0, 1 (Standard setting: 1) beta fxplanation: Upper Linit of override range = - 120% Upper Linke of override range = ~ 100% Caution: When velocity override {s not used for the moi Oy set "0" Sato the setting dat O02 setting data = 5) Setting of kind of velocity coanasd (External analog voltage, DA converter) Node nunber Display data (four digits) Contents of data 08 0001 0, 1 (Standard setting: 0) Daca "when DA converter is used .. ageraraseedeead 6) Setting of maximum revolutton numer Mode number Diaplay data (four digits) Contents of data 0 ~ 3 (setting 12 performed with motor specifications.) Standard specification | High-speed specifteation| Setting data = 5000 rpm = 10000 rpm 0 = 6000 xpa = 12000 p= 1 = 15000 rpm 2 = 20000 rpm a Aine7) Output Limit pattern setting Mode munber Display data (four digits) Contents of data 06 (0000) 0-3 (Standard setting: 0) Explanstion: Mo other conventional type units are equipped with chis function. Select a proper pattern specified 42 follows. A Output Listting™ is made only at acceleration and deceleration. Accelerstion/deceleration 42 sloviy wade and foperetion is made vith rated output at normal rotation, Getting data: 1) (A sinflar function to soft start/stop) B. Acceleration/decoleracion ie made with aaxinum rated output, ‘and output Limiting ie made at noreal rotation. (Setting lata: 2) ©, Alteration of output specification is made for the machine with motor and anpliffer of the identical specifications (Setting deca: 3) (i a [i ste ° No Ne 90 -8) Seteing of Linte value at output Limit Node number Display deta (four digits) Contents of data 07 0100 0 = 100(Stenderd sorting: 100) Heplanation: Set the value to te Mmfted at 1002 of maximum rated output 9) Delay tine before cute (overload tolerance) « Teds effective at output Line set on the mode 1-06. Output Limit value = Maximum rated output x (Setting data) % ing woter power supply Mode number Display data (four digits) Contents of data P08 0005 0 = 255 (Standard setting: 5) Explanation: Delay tine from sero speed signal detection to motor power 10) Use/Non-use of motor supply disconnection is set, Delay time = (see ting data) x 40 msec. pover supply shutting off by machine ready signal oar) Mode nunber Display data (fou: digite) Contents of data F098 (0000 0, 1 (Standard setting: 0) Explanstion: It {a used when frequent switching of electro-magnetic Contactor is expected, Only motor power supply is shut off while elecero-nagnatie contactor stays ON, vhen sachine ready Signal (MDT) te shen thts function te used hen Ehis function ie not weed’. 11) Velocity deviation offset adjust ferred OFF. aiesaegl ° tnont at forvard rotation comand (SFR) ut digits) Contents of data 0 ~ 255(Scandard setting: 128) Mode number Display date (For 10 012s Explanation: ‘This adjustent is made in order to stop motor at che tine forward. rotation comand (SFR) and velocity comand volcege, Ov (aero rotation comand) are given. Add nore data (UP) to Stop the motor tkiding counterclockwise (CCW) relatively to Ste shaft. ewe12) Velocity devistion offset edjustnent at reverse rotation comand (SRV) Mode number Display data (four digits) contents of data Ful 0 ~ 255(Standaré secting: 128) Explanstion: 13) Speed deviation offeet Node nunber ‘This adjustment {s mage in order to stop the motor at the cine zeverse rotation ‘command (SRV) and velocity comand voltages Ov (zero rotation comand) are given, Add more dete (UP) to stop the ite shat. oEOF turning counterclockwise (CCK) relatively to adjustmont at orientation conmand (ORGY) Display data (four digits) contents of date iz 0 ~ 255 (Standard setting: 28) Explanation: 14) Rotation number adjustment at Mode muaber Use this pareneter for adjust ‘ot be {liunizated by adjustment voluse on the FINE can wnt in case LED 06 IN-POSrTTON orientation civeuie at orientation. rorvard rotation command (SFR) Display daca (four digits) contents of deta Esty 0 = 255 (Setting 16 bated on ‘motor specification.) Beplanatson: Rotation number is adjusted at specified by the command vhen velecsty command Tneresse nore dace is input at forvaré rotation command (SIT). a (up) to increase rotation munber, 15) Rotatfon number adjustnent at reverse rotation comand (SRV) Node nunber Display data (Fo ur digtes) contents of date Flt 0 ~ 255 (Setting is based on rotor epectfieation.) Explanation: 16) Setting of rotation nunber at Mode nunber Rotation number is adjusted as specified by the comand when velocity coanand Increase more dat: is input at reverse rotation command (SK). 4 (up) to incrasse rotation munber. feloctty command voltage, 10.0 Display date (four digits) content of date 15 0 ~ Rated rotation nunber (Setting ie based on motor Explanation: specification.) Make sure to have this setting vhen rotation adjustnent of (a) and Set the value which rotation number at velocity command voltage, 10 V is divided by 100. Rotation munber (cpm) at velocity comané voltage, 10V=(Setting data)x100 ~9-17) Detection range of velocity arr rival signal (SAR) Mode munber Display data (four digits) Contents of data Fae 0015 0 ~ 100 (Standard setting: 15) Setting of detect: rmusber reaches to Detection range = Command rotet: Node nusber Dieplay data (fo ion range of velocity arrival signal is mede. Speed arrival eigmi (SAR) is fed (OM) when motor revolution “(est data)E of command rotation number. ton nomber x within 4(Set data)” 18) Detection range of speed detection signal (S01) yue digits) Contents of data 7 (0003, 0 = 100 (Standard setting: 3) ade, Speed det: Detection range = Maximum nunbe 19) Setting of torque Limit value Explanation: Setting of detection range of speed detection signal (SOT) is reseion signe (SUT) 1s fed (ON) when motor Teveiutfon number becomes leas than the (eet date) of maxinun huaber of revolution, of revolution x lees then the (Set data)? Noda number Display data (four dieits) Contents of data F18 (0050 0 = 100 (Standard setting: 50) se made. Beplenation: Setting of torque Minit value at torque Limtt signal (TLMH OW Torque Limit value = Maximum rated torque x (Set data) 20) Setting of accelerstion/decelerstion tine Node nunber Display data (four digits) Contents of data Fag) 0010 0 = 255 (Standard setting: 10) Explanation: This setcing is naximn rotation nade vhen acceleration tine from stop to susber is more than five seconds. Set value = Acceleration tine (Second) x 2 -93-21) Limiting of regenerated pover (adjustamt of deceleration time) Mode ounber Display dat (four digits) Contents of data 20 0060) 0 ~ 100 (Standard seteing: 60) Explanation: Adjust the deceleration time so that it is the same as acceleration tine. Deceleration tine iz shortened, unos ‘setting Velue is large. Deceleraticn tine gets longer when ie is onal, Wotor may nake abnorusl sounds Af regenerated power is excessively large, as the regeneration ‘lisit circuit Functions to change the waveform of the motor current, Nake the setting saaller in stch s ease. 22) Setting of velocity control phase compensation P: HIGH gear (CMH = 1) Node number Display data (four digits) contents of data 2k 0050 0 ~ 255 (Standard setting: 50) 23) Setting of velocity control phace compensation P: LOW gear (CTH = 0) Mode number Display data (four digits) Contents of data 2 0050 0 = 255 (Standard setting: 50) 246) Setting of velocity control phase compensation P at orientation: HIGH gear (em = 1) Mode number Display daca (four digits) contents of data 23 ‘100 0 ~ 255(Standard setting: 100) 25) Setting of velocity control phase compensation P at orientation: LOW gear (cru ="0) Mode nusber Display data (four digits) Contents of data zy 0100 0 ~ 255(Seandard seteing: 100) 26) Setting of velocity control phace compensation I: HIGH gear (CTH = 1) Mode munber Display data (four digits) Contents of data F253 (0030 0 = 255 (Standard setting: 30) 27) setting of velocity control phase compensation I: LOW gear (CTR = 0) Mode number Display data (four digits) Contents of data F268 0030) 0 = 255 (Stendard settings 30) ~ 9428) Setting of velocity control phase compensation T at orientation! HIGH gear yur digits) Contents of data cm =1) Mode musber Display data (Fo Par 0030 (0 ~ 255 (Standard seteing: 30) 20) Setting of velocity control phy (cr = 0) Mode number Display data (fo P28 0030 430) Veloesty detection offset compensation T at orientation: LOW gear sur digits) Contents of data 0 ~ 255 (Standard seteing: 30) Mode number Display data (four digits) Contents of data = 0 ~ 255 (Adjustment at aa Ge Shipping: about 128) Explanation: Adjust it eo hat check terminal "759" {= 0 mV, with the motor stopped. 51) Adjustment of revolution number dteplay Mode nunber Display data (fou: digite) Contents of data ae at 0 = A101 Caajuetment ot ‘Shipping: about 3990) Explanation: Ie {a setting for adjustment of diaplay of motor revolution umber. Make the Gteplayed chan ac 32) Setting of rigid tap mode ‘setting snaller vhen more umber te A number of motor revolution. Node number Display date (Fou: digits) Contents of data FI 0000 0 ~ 1 (Standard setting: 0) Data Explanation: Torque Limit signal (TLML) is used the sane as for conventional type torque Limit, ss+s o Torque Limit eignal (TLML) ts used for Amprovenent of Feaponse characterietice ‘such as digit capping function av asvitch for motor voltage. vt 33) Setting of motor voltege at norms! operation ode number Display daca (Fou = 0010 ur digits) Contents of data 0 = 100 (Stendard setetng: 10) Ae34) Setting of motor voltage at orientetio: Mode number Déeplay data (four digits) ¥-33 0010 Contents of data 0 ~ 100(Seandara setting: 10) 35) Setting of motor voltage at rigid tap code Mode number Désplay data (four digits) ru 100) Explanation: This setting is effective , 36) Setting of speed zero signal (Sst) detect: Mode number Display date (four digits) 35 ors Contents of daca 0 ~ 100(seandard setting: 100) when the set date of mode F-31 ts ion Level. Contents of eats 0 ~ 255 (Standard secting: 75) Explanation: It is setting for speed zero signel (SST) detection level, Speed sero signal ts output ff when the nunber of revolution of Rotor becomes less than the (Set date/100)z of maximm number of revlution. Detection level = (mex, number of revolut: 4.3. Rank at Setting Paraneter {= already set at shipping for ion x (setting data/100)2) the application similar to the conventional kind. And therefore, the setting of A in the rank below usually feeds to be confined or altered by machine m Please have your oon ranking at change of yotstion number and special sectlag)- Please be sure not to change setting values, Setting of rank A (necessary to be confirmed soufacturers, ‘application conditions (change of without fait) Rank | Mode nunber Contents ‘& | FOL | Seceing of use/non-use of machine ready signal F-02 | setting of use/non-use of override function 03 | Seveing of override range Fob | Seteing of Kind of velocity commends (analog voltage, DA converter) 96 =Setting of rank 8 (when rotation nuster {2 changed) ‘Rank [Mode umber Contents | #12 | Rotation number edjuctment of forward rotation P14 | Rotetion ounber edjustnent of reverse rotation 1s | notation number t maximum velocity command voltage (10 ¥) Setting of rank ¢ (vhen special setting is made) Rank | Mode nuaber Contents © | F16 | Detection range of velocity arrival signal p17 | petection level of velocity detection signal Setting of Torque inte velue Setting of acceleretion/deceleration time Limiting of regenerated pover (adjustnent of deceleration time) Use/non-use of motor power supply shutting off by machine ready signal Speed zero afgnal detection level -0-TROUBLESHOOTING AND COUNTERMEASURE See iten 3 in Chapter 1 for troubleshooting and countermessure depending on the condition of trouble when there ie « crouble. Note that the following itens have been changed. 1) Nane of the display laup for pover ON {a changed as LED! from PIL, 2) Fuse (AP2, AP3) have heen changed as fuse resistor (TE1, FA2)~ 3) Alarm display of four LEDs have been replaced by Direct display (AL-OO) with five digite and seven segnents 4) Alare contents are as follow ‘Alara contents rr Aare display Alarm contents output ode ai-o1 [Motor is overheated. (Thermostat operates) Yo. 1 ai-02 | velocity deviation 42 excessive againat comand No. 2 velocity because of overload, ete: AL-03 | Fuse F7 at DC lak de blown Now 3 ‘at=04 [Fuse Fl, #2, or #3 at AG input iv blow. No. & ai-0¢ | velocity of notor 4s exceeded to the maximum rated (nov 6 speed, "(Analog systen detection) w1a07 [Velocity of moter to excccisa co the wanimum rates | Wor 7 speed. (Digital system detection) 21-08 [Power supply voltage £2 too high. No. ‘t-09 [Hest sink for pover seniconductor 4 overheated, No. 9 auto [Voltage of 415 ¥ power supply to abaormally lov, io. 10 ‘Au-11__[Woleage at DC 1ink 4a abnormelly high. Noo AL ‘Aus12 [Current at DC Link 42 too mh. Wo. 12 all] | dete memories of the GPU are in abnormal condition. No. 13 AL-16 | RAW in HVRAK te 4n abnormal condition. at-17 [Row an NWRAM 48 én abnormal condition. ‘Ai=18 | Sum check alarm of ROM, Airi9 | Excessive alarm of U phase corrent detection circuit offset. AL-20 | Excessive alarm of V phase carvent detection efveuit offset. Au-21__| Excessive elarm of velocity comand circuit offset FF Syalh boreo do gute © Spill ° eos OF Oe US eesTare Alara étaplay ‘Alarm contents gutpoe ‘AL-22 | Bacessive alarm of velocity detection eireuit offset. [No. 13 ‘AL-23 | Excessive alara of Bt circuit offset. ‘AL-14 [ROM is 4m sbnormal condition. ‘ALIS | Spindle selection contol efreult 18 in sbnornal condition. S006. METHOD OF REPLACEMENT OF FUSE AND PRINTED CIRCUIT BOARD Replace the tvo ROMa and NVRAM for paraueter to new PCB, when change the PCB. After changing the PCS, perform the adjustaent of F29 (speed offset) and set the adjustuent data, See item 6 in Chapter I for other contents. 70 SPINDLE ORIENTATION CONTROL CIRCUIT See {ten 7 in Chapter I for maintenance and edjustnent of spindle orientation control circuit. See appendix for information of other maintenance, = 100IV. DIGITAL AC SPINDLE SERVO UNIT IMODEL 16, 1.85, 25, $8, 2H, 2VH)OUTLINE ‘This material describes the maintenance of digital AC spindle servo unit model 15, 1.55, 25, 35, 2H and 2VH. 11 Configuration A digital AC apindle servo unit {2 composed of unit part, PCB part, and RO. om loase cB speci~ Nene specieredetia | etd tnns eee jepecttteation | fteation | pyoying sunber| Type Yodel 1) aos8-6059-10018H503 |a068-6059-H001 | a168-1100 | a06s-c0ss-x501| 9801 000 Rr 0200 Made. 1, 58) A065-6059-H002#n508) 068-6059-H002 | at6s-1100 | 406B-6059-HS08] 9608 ‘000 Rie 0240 Model 28 | A068-6059-#002#H502) 4065-6059-H002 ‘n068-6059-1502| 9802 000 RP Model 3$ | A068-6059-1003#1S03]4068-6059-H003 ‘068-6059-1503 | 9803 6000 RPM ode 2m | A068—6059-1002#1S05 |An62-6059-n002 ‘n068-6059-1505 | 9805 15000 RPM 20000 PH = 1032. DAILY MAINTENANCE AND MAINTENANCE TOOL Refer to item 2 4a Chapter I 4n this manual. 3, INSTALLATION ‘he interface ss the sane as before. Relating to the installing procedures, Pover supply Line connection and AC spindle motor conection, refer othe teen 4'Gn Chapter I dn thie mancal. = 104 =4, SETTING The setting on the unit is the sane as conventional digitel AC SPINDLE SERVO wun (MODEL 3° 22). ‘4.1 Pavanater Setting Method 412 Nunber snd Content of Pecemcer 413 Setting Ranke ris as Setting Method of Shore Pin Adjustment Method of Variebie Resistor ‘The setting svitch and the dtaplay part are arranged on the PCE like the Figure below. AS shown on the folloving pages, the setting in the respective modes can be ‘Shecked and changed by manipulating thie ewiech. Déeplay part =e 1) To confirm the current node 4) The speed {2 usually dfaplayed at the display part (Five digits). ‘The cuvrent mode aunber can b2 displayed when "MODE" 1s turned on. The node nuaber 1s displayed as two digite of "FIX". 2) To confirm the setting data 4) Select the mode of data to be checked (paraneter) in the following manner. 8) Continuously turn & switches "NODE", "+ UP", "+ DOWN" and "DATA SET" ON at tthe cane tine for nore than one second, ) The display part changes from she blank to "FFFFE*. @ Tamed off all avitches. fe) The current node is displayed vhen "MODE" 1s turned on. 1) when "+ UP" fe turned ON with "MODE" ON, the node is incremented by 1 «ror 8) Yen Ss contisuously on with continvousiy, (F35 - 734). 1h) When "y DOWN ie turned ON with MODE” ON, the mode <¢ decremented by 1. 4) When Ms DOWN" “te continucusis OX wich "MODE" ON, che mode decrements continvovaly. 4) With "MODE" OFF, che data is dleplayed (4 digits) in approx. 0.5 second. ) Approx. 10 seconds after the data display is selected, the speed rpm Gksplay ds selected, hen all svitches are turned OFF in any mode, the speed rpm se finally dieplayed, ODE" ON, the node increases = 105 -alter che data a) Select the mode (parameter) co be chinged according to the steps 2)-b) to 2-1), ) Turn Mone" OFF; The date {2 displayed in approx. 0.5 second. ©) Turn "+ Up" ON: The data is increnetted by 1. Turn "4 UP" ON continuously: The data 1s incremented continuously. fe) Turn "s Dow" oN: The date is decrenented by £) Turn "+ DOW" OW continuously: The data ie decremented continuously. 5) The motor is controlled by using the displayed data. 1) When replacing the data with the modified data, Keep turning "DATA SEI" ON for one second oF more, 4) The dfsplay part changes from the blame to "88980" and modification of the date complet 42 When changing the data once again, follov the steps fron 3) i) The speed 1s indicated autonsticaily after about 10 sec 4.2 Number end Content of Parameter 1) Motor speed indication 3 , Display daca Mode aumber | (rive digits) Contents of éata 00) ‘he spied of the motor de displayed, (rae) Uee/no use of the machine ready signal (MRDY) Display dace (Five digics) Node number Contents of cata Fol 001 ©, 1 (Gtandard setting: 0) Explanation: If the machine ready eignal (MRDY) is used; 1 If the machine ready signa: (WRDY) 42 not used: Output Limit pattern setting Display data, Mode sunber | (our atsite) Contente of data 06 0000 0 to 6 (Standard setting: 0) Explanation: This function is not available for « conventional type. Jn ‘the following cases, please select a pattern which is appropriate respectively. A"Ohen “the output is infeed only at acceleration and deceleration, the notor accelerates and decelerates elovlyy land operates atthe rated output during steady rotation (Seeefng data: 1 or ¢) (fonction similar to soft start and stop) 5. When the motor accelerates and decelerates st the meximm rated output and the outpue ie limited during steady rotation (Seteing data: 2 cr 3) = 106 =c. When the sane mo:or and Lifiet are used to operate the hhachine as a efferent output specification machine (Setting Gata 3 or 6) Setting data een sontene Patcera 1] Patter 2 ‘The output de not limited. 0 ° ‘A | output 2 linited only at 1 4 fcceleration and deceleration. ® | No output ds Linteed at accelere| 2 3 tion and deceleration but it te Liniced during atesdy rotation. © | The output te Limited over all 3 6 (output Limit pattem 1): The setting data = 1, 2, 3 oveue phe tien ft gn LEE sys (output Limit pattem 2): The setting data = 4, 5, 6 = 1074) Linke value seteing when the output ds Lintted 5 8 » Mode ausber Display daca Cre ige Contante of data F-07 0100) © to 100 (Standard settings 100) Delay tine to With the moxisun rated output (overload capacity) ss’ 100%, set the Limit value to a value to be linited. this preset vaive is available vhen the ovtpu: is Limited according to nose Oe secting. Ourpur Limie value = Maxinum rated output x (setting data) otor power interception Display data Use/no use of Mode nunber | PesPley dete, Contents of data 08) (0005) 0 to 255 (Standard aettings 5) Explanation: The delay time from 0 speed signal detection to the motor power interception 1 set. Delay time = (Settiag data) x 40 meee the motor power interception by che machine ready signal (DY) rime tale Contents of data F-09 0000 0, 1 (Standard setting: 0) Explanation: Adjustment of (sa) he function is used when it is presumed that the electromagnetic contactor ie switched frequently. ‘Unen the Inechine ready signal (HUY) is turned OFP, only motor power ta interrupted, and the electromagnetic contactor cenaine bi, Lf this funceion de used tT LE this function is not used: 0 speed ertor offset at the cime of the forward rotation comand Display date Node number | PisPlay date, Contents of date 10 0128 0 = 255 (Standard setting: 128) Explanation: The speed error offset is adjusted when stopping botor operation with the forvaré rotation command (SFR) and speed comand voltage 0 V (sero rotation command) spplied. Increase the date when stopping the sotor rotating counterclockelae (Cou), a5 viewed fron the shafes = 108 -8) Adjustment of speed error offse (sky) Je at the tine of the reverse rotetion comand Display date Mode number | Display date, Contents of date el 0128 (0 = 255 (Stendard setting: 128) Explanation: The speed error ‘Sosmand voltage 0 the shaft. 9) Adjustment of (once) ‘speed error offi operstion with the the date when stopring the motor rotating CCW, a= vieued from offset 18 adjusted when stopping acter we reverse rotation command (SRV) and speed ‘Y (aero rotstion commend) applied. Incre set at the tine of the orfentstion comand Display date Node munber | (pour digits) contents of date 12 0128 0 = 255 (Standard setting: 128) planation: ‘The parameter is possible so. that Srientation, ust 10) F13 and Fld ere not used. Pie: 11) Speed adjustment when velocity orientation cireu! ed for adjustment vhen no adjustment i= fhe LED of IN-POSITION FINE lights up at the adjusting volume control on the ing se refer to item 4.5 for speed adjustment. command voltage 16 10 V Display date fore to. complete i Speed rpm at 10 12 Node munter | DLsPLsy date, Contents of date is (0 ~ Rated apeed (It is decided by motor specification) Explanation: vhen making velocity adjustments in pars, 14) and 15) belov, be 10 V velocity command voleage/100, Detection range of speed arrival this setting. Set the value of Speed rpn at ‘Yelocsty command voltage = (Setting data) x 100 1 signe) (SAR) Display date Wode nunber | Pisriey dots, contents of date as 091s (0 = 100 (Standard seeing: 15) explanation: The detection range of the speed arrival signal (SAR) is set. The speed arriva speed reaches with iL signal (SAR) is cutputted when the motor "in # (Setting data) Z of the comand speed. Contand speed x + (Settseg deta) % = 10913) Detection range of speed detecting signal (SUT) Display date Node swaber | (Four digits) Contents of data a7 003 0 = 100 (Stendaré setting: 5) Explanation: The detection range of the spead detecting stgeal (SDT) 4s set. ‘The speed detecting signel (SDI) is outputted when the notos speed becomes (Setting data) ¥ of » naximim speed or less. Detection range = Maximm speed x (Setting data) % 14) Setting of torque Lintt value Display date Mode susber | (our digits) Contents of date re 0050 0 = 100 (Standard secting: 50) Explanation: Torque Limit value when the torque att signal (TL) is turned OW te eet. Torque lisit value = Maxim ratings torque x (Setting date) % 15) Setting of acceleration/deceleration tine Display dave Node munber | Counc digits) Fag 010) © = 255 (Standard setting: 10) Explanation: Set this time vhen the acceleration time between the stop and the maximum peed rpm is longer than 3 seconde, Preset tine = Acceleration time (eee) x2 16) Limit of regenerative pover (Adjustnent of deceleration tine) Display dat Mote number | (Four digits) Contents of date 20 0960 (0 = 100 (Standard setting: 60) Explanation: The deceleration tine ie adjusted to become the same as the seceleration tine. The deceleration tine shortens when the setting is enlarged. ‘The deceleration tine lengthens when the setting is reduced. Hovever, hen" the raganeretive power iy excessive, ‘the regenerative Linit circuit ie actuated and the moter current Waveform changes; cherefore, abnormal noise ney be produced fron the motor. In ths’ case, this abnoraal noise is suppressed by reducing the setting. = 10 -17) Setting of velocity control phase compen HIGH gear (CTH = 1) Display data Mode munber | (pour digits) contents of date Fa 0020 (0 = 255 (Standard setting: 20) 18) Setting of velocity control phase compensation P:L0W gear (CTH = 0) Display daca Mode munber | (rour digits) contents of data re 0020 (0 - 255 (Standard setting: 20) 19) Setting of velocity control phase compensation P in orientetion tine: NIGH gear (ert = 1) Display dae Node number | (our dteits) contents of data 23 0040 (0 - 255 (Standard eeteing: 40) 20) Setting of velocity control phass compensation P in orientetion tine: Lol ear (cmH = 0) Mote aunber | (Four digits) contents of date th 0080 0 = 255 (Standard setcing: 40) 21) Setting of velocity control phase compensation T:HIGH gear (CTH = 1) Display date Mode munber | (rour digits) Contents of daca 25 0010 (0 = 255 (Standard cetting: 10) 22) Setting of velocity control phase conpensation I:L0W gear (CTH = 0) Display date Mode number | (rour digits) contents of dete 26 oo10 0 - 255 (Standard setting: 10) 23 Setting of velocity control phate compensation I in orientation tine: HIGH gear (ETH = 1) Display data Mode munber | (Four digits) Contents of daca F-a7 0010 (0 = 255 (Standard setting: 10) -m-24) Setting of veloctt; 'Y control phase compensation I in orientation time: LOW gear (Cri = 0) umber | Display data Se an Node number | [peplay date, Contents of data F208 0910 0 = 255 (Standard setting: 10) 25) Fo29 is not used. Please refer to iten 4.5 for the speed detection offser adjustsent. 26) #30 4 not used, 27) Setting of rigid cap mode Mode number | DAePlay du eek ode tuner | Pieper dere, Contents of cata FL 0900 = 1 {Standard setting: 0) Explanation: The torque limit sigue (TIM) is Used to a conventional torque Liner 0 The torque Limit signal (TIML) ts used for motor voltese switching when inproved tranafent response characterlatice ace required for rigid tapping operation, for example: 1 28) Setting of motor voltage when usuelly operated Display dara Moge sunber | (Four digits) Contents of data Foe 0010 0 = 100 (Standard setting: 10) 29) Setting of motor voltage in orientation tine Display data Mode wanber | (pour digits) Contents of data F33 010 0 = 100 (Standard setting: 10) 30) Setting of motor volta in vigid cep mote Display daca Mode number | PEePIMy dota, Contents of data rau 0100) 0 = 100 (Standara setting: 100) Explanation: he -m- This preset value is effective when mode F-31 setting data is31) Detectson range of O speed signals (S87) Display date Mode number | (four digits) contents of data 35 0075 0 = 255 (Geandard setting: 75) Explanation: ‘The detection range of 0 speed signals (SST) {2 set. O speed aignel (S81) 15 outputted vhen the speed of the motor Decones (The setting data/100)% of a maximn speed or less. ‘The detestion range = maximum epeod x (The setting data/100)% 32) Detection range of lord detection signal (LOT) Display data Mode nunber | (Four atgita) contents of data 736 0090 (0 = 100 (Standard setting: 90) Explanation: ‘This function trangnits a load detection signal vhen the motor ‘output exceeds the preset value Z of the naxinun output (120% of 30-minute rating) 43 Setting Ranke For the usual applications, the paraneter is factory preset before shipment; fank A seeing. Uhea changing the operating conditions (change of speed rpm and special ‘betting), the machine tool builder should divide the rank for use. Please pay attention noe to alter the setting value by mistake. Secting of rook A (It must be confirned without fail) Rank| Node nuaber Content > | Foi | Setting of he use/no use of the machine ready signal Setting of rank B (special setting) Rank | Node number Content 3] F16 | Deteccton range of specd arrival signal Detection level af speed detecting signal Detection level of 0 speed signel Setting of torque Limit value Setting of ovtput Limit 19 _| setting of acceleration and deceleration tine snd.sRank Node ounber ‘content® F-20 | Limit of regenerative rover (Adjustment of deceleration eine) F09 | Setting of the use/no use of the interception of the motor over by the nachine ready signal #36 | Setting of toad detection level 4.4 Setting Method of Short Pin For gaiz evicching | ow Teteing None Contents Setting pin status before shipment st | Conteol esreuie node ‘Test mote vest_[onive changeover Normal operation sade | DALVE 82] the setting is as show on | Detector 1| Detector TF setting 53 | the right, depending on the according speed rpa'dering the rating soon |v | to cach Command’ (VExD = 10 V) edel ="Detector 1. Gear esonm | sooo | 256 tooth, = Detector IT. Gear sooons | 10000 | ‘sooonen | isoooRm | a z xooooRex | 200008eH si [setting for gein svitching | Normal operation mode |orF | OFF 55 - 1a45. Adjustment Method of Variable sistor ane ‘contents ‘Adjustment before shipment [WV [Maxima epeed adjurtment dn ci ‘Adjustment for each model Airection ava [Maximum epeed adjustment In GF direction ava [Offeor adjustment of velocity detecting | Adjustment co 0 nV #1 nV, using cireust 5) with rotation comand OFF. vs [#5 V voltage adjustaent Adjustment to 45 ¥ 2001 Ve BS [Gain adjustment when che gain 16 50% evitches v6 [Gain adjustment of velocity] Model | Adjusted value] Maximum speed detecting civeuit for low speeds 1.38, 38, | 15 33 rpm 6000 =p Apply VOM (velocity comand voltage) 25 av [ 18, 25, 3 | 2044 rem 000 pm A2"W eo adjust eho speed Fpm for each node! 2 37.5 48 rpm | 15000 rpm ve 50 410 pa 20000 =pa -us-5. TROUBLESHOOTING AND COUNTERMEASURE When faults take place, refer to ite 3 in Chapter T in this eanual according to trouble conditions, and locate the cause and take proper corrective meaeuees, AE that eine, i€ should be noted that the folloving item are modified 1) Change from alarm display using 4 LED's to Alarm Nov divect display (ALAXX) using S-digte segnents. 2) To reser the alarm, turn "MODE" and "DATA SET" ON at the same tine, 5) The alarm contents are a= shown in the table below. ‘content of alarm ‘Alarm display Contest of alarn At-01 | the motor o earve unit becomes overheating, (Thermostat action) ainoz | the speed deviates substantially fron the speed commend due to overload, for example, prodicing excessive opeed error Ai-03 | the electric discharge efrevie part ie abaormal. ‘AL-06 to 05 | —— (not used) ‘t=-06 | the speed of ehe motor excerdo maximum ratings (Analog method detection) ‘L-07 | the speed of the motor exceeds maxtnum ratings. (Digital wethod vereceion) 1-08 | The power supply voltage t# too heh. ai-09 [= (not waed) 2 ‘at-10_—_ | te voltage of power supply (415 ¥) abnormally decreases ‘aici | me voltage of Dc 1ink part is rleing sbnormally. ‘Au-12” | the current of DC link part flove excessively. ALIS €0 15) (not used) ‘AL-16 co 23 | An arithmetie circuit and a peripheral circuit pare ave sbaornal. No display | Abnormality 42 generated in ROM, = 16 -6, REPLACEMENT METHOD OF FUSE AND PCB When replacing PCB, re-mount 2 RO's and NV RAM (psraneter memory elenent) on = new PCB. For other rettings and speed rpm adjustaent, for exanple, do this o heeded. Yor others, refer to deen 6 in Chapter 1 in this manual. 7. SPINDLE ORIENTATION CONTROL CIRCUIT Refer to iten ? in chapter I in this asnual for the aaintenance of the spindle Orientation contrel eireust and the adjustment. Plesse refer to the appendix for other maintenance. sansAPPENDIXESAPPENDIX 1 CONNECTION DIAGRAMS Pig. 1 (a) Connection dtagran of MODEL 1/2/enel1 MODEL 3 Pigs 1 (b) Connection disgran of MODEL 3 22 Tigs 1 () Connection diagram of MODEL 30, 40 Figs 1 (Connection diagram of AC spindle servo unit (380V/415VAC nput) Figs 1 (e) Connection diagram of spindle orientation (with position coder ‘employed) Fig, 1 (£) hetailed connection diegran of spingle orientation vith position Coder employed (when the syachronous feed is cosbined with turning machine, machining cente:, et.) Fig. 1 (g) Deteiled connection diagram of apindle orientation using position coder (when the spindle orientation only {# used with the machining center) Figs 1 (h) Detafled connection isgran of spindle orfentation using position Coder (when the stop position ss externally set) Fig. 1 (2) Connection diagram of spindle orientation (when magnetic sensor is sed) Fig. 1 ()) Detailed connection diagrem of epindle orlentation using magnetic sensor) aa-a- Sana) Tobie (0) Connection ram af MODEL t//smat MODEL 3-ea- a Sr ig. 1 18) Connection sagan of MODEL 3~22 Note 1) In case Model 3 to 15 Note 2) Tn ease Model 18/22=~ Fia.1 (3) Conection apr of MODEL 30,40~~ Fig.l) Connseon dam of AC spine evo uni (380V/416V AC int)= out = ap er Note 1) Signal cable K8 applies to spindle ortentation By 2: Note 2) Cable 34 is used when the lathe position coder or the synchronous feed position coder for uachintng center ie'used concurrentiy, Fis. 1(s} Connection crm of pnd orientation (vith postion ade employed)nssey Note) The cable length should be shorter than 20 m between the servo unit and the position coder, Fig. 1) Detalconnection gram of pe ramon sing potion coer (een ne erination only wd for machining enter) 1aFia.1 th) Ostied connection dram of si overtatan wing potion cod faten he op peston exter 19(ote) 5.1) Dette conection Cohen mote sensor iru ait fend onenstion- at APPENDIX2 CABLE ENTRANCE DIAGRAM 1) MODEL 1/2/sma11 MODEL 3 cable entrance diagren (h068~6052-1001, 002,003) ait mr 2) MODEL 3, 6 cable entrance (étagran (4068=€064-1103, 106) 3) MODEL 8, 12 cable entrance Aisgran (ao6a-6044-H108, 1112) vapee= eer 4) MODEL 8, 12, 15 cable entrance ‘tagram (A068-6044-H009, H010, OIL, 1023) 5) MODEL 18, 22 cable entrance “| 6) MODEL 30, 40 eable entrance aiogrenAPPENDIX CABLE SPECIFICATIONS The cable specifications are as shomm below. Prepare cables by users, 1) Fower line and motive pover Line for respective motor sodels rR — use| syatot Speci ttcations specification ror voor 1 | ea Gover than | 2 Bae sa) yaa, ne — oO ee or woos 2 | a sen Gover then | 2 pci ona) tle poet gees = For voor. 3] nt so22-0008-1883 Gover than | 2 ra iene 1 era) nase gees? oes ror voor. 6 | a ‘020-0008-n454 Gover than | 2 one 1k) our j gear or wooe. &,| kL ene 068-604-017 12" lover Talons thes 5 R04) 2 ties = cope singe | A06B-60U4-KO Sa Seek" | "a tone ie i" 104 -FARE use| spate speetentione spesitiasion te For MODEL 15] KL Soi ‘AO6B-6044-KO19 leer aioe | 2 te ition ‘orem A Z tense HEI crepe Yor won. 18] sega sosa-coe-noa (Lower than x2 ee Tm long Era) s so Z or sone, 2] 1 simone sosa-coe-xua tere | serie fine Se) x 2 ey ae mes sg rover cate | et nomena Eee; | at se See sand Se Exh 20 pseu $n ote ———Ss = 135FART vse | symbot Specifications specification on Power cable | xt Egregtame specoe and power | K2 oe ee source cable Hews for MODEL 40| ema ey ey contuce — = 16 -2) Common tine ‘The Following cables are comon wo each model. Tan vee |ymnot specttications aed ue sl, owe-so-x022 EUS ge Rockies —=— = ch Ger cones Seid aes ges Te zzss0.00) Spindie Ka ‘uit emt | 4068-6044-K200 ree catonis eee fe spinate (fer tana) a arieaig | Feo | % pases row macon | 68 ¢046-4023 ree terest ad Se ee Power oD = eects me iat oe lane ee g pay ‘Toosin Co. ela eee sosns044-c0h pai Se a, ine Deets os Gaetan) vase speedmter | 47 aa Sais went Ac ptndte ee ——F (for meter) ee ARS PO es = ght 17 -3) Others (Line used in some models) Fe toe | syetor Speckfications specktication te or sores | 0 | peg ane ee aeees wes (for nine inet" 3104 nt 1,22 30 Simeon ene restwtor | xe ate wens gine 28, came oe" gon, rentucor | 9 ‘ er MCSE coe owe monecte tents (Er copa Bly 8? ooo hermoasat) gre By ster = 138 -~ ot APPENDIX 4 MAIN CIRCUIT DIAGRAM 4.1. Main Circuit | Pee 4) MODEL 1,2, snali MODEL 3= om --in- B 444) MODEL 30,40APPENDIX S MOUNTING LAYOUT OF SPINDLE SERVO UNIT PARTS (OTHER THAN PCB) 1) MODEL 1, 2, small MODEL 3 (4068-6052-HoCL, -H002, -H003) ee Ce} Pm rani ack Ea nu © Mee Ly 7 sa (Senkende od BofA oogst (nso Btssnsn =~2) Spindle servo undt for AC spindle motor models 3 and 6 (AO6B~6044-c008) amar aaa Raber - 3 -3) MODEL 3, 6 (AD6R-6064-H103, 1106, H203, 4206) 7 Ra ont ban fe maa, att = eo = = Cee ce Gainer ( sumer" —— Pecan ASoL SSIS ‘Gonz owes afore @@_ 2 Be print» = 144) Spindle servo unit for AC spindle motor models 8 and 12 (4068-So44-c003, C010) Ke) =I lita aie 12) ame i emo | ge gabe = us -5) MODEL 8, 12 (AD6B-6o44-2108, 1112, 1208, 1212) eo smaite Jat sera mene 6 =7) MODEL 18, 22 (A06%-6044-H016, 1017) Sta = 148 =18) MODEL 30 (A068-6044~#130) Mh ie aes era a Per ee ~~9) MoDEL 40 A901 8001 036/C = 150 -APPENDIX MOUNTING LAYOUT OF SPINDLE CONTROL CIRCUIT Pcs. a) MODEL 1, 2, small MODEL 3 3) 168211000080 (© ~ Chet min ct1~2,00) sett, Even Drawing number Edin SENG) ~ ening xminal (51-8,515) oh an vn {|e ss ve] ail |g Se e Boo ee ” em ss rag Ee ja lean rio Sipe. its OG fant oe" Sama on-9 See oe ol Tole ee ee = Sean Se or att Rec eam Fe = ane 38". ox D2 oo] o |eleRoll = oe ‘eS ry a ery et iar Sasi41) A168-1100-090092 Ore Sp oa Or va #0 cw 0 O—v0e nfo we = 152-) mopeL 3022 usa€) MODEL 30, 40 a ose4) AC opindle serve unit (380V/415VAC Saput ype) ‘20 -1001-0620 ‘t a on 20 Clee oe = 135 - =e cea bese sae©) Digital AC spindle aervo unit (MODEL 3 to 22) roe s 2 2 oN OM) ro = 5 BP. (BEHTB) vers 8 BBGER BRE: rs Cee ora ocr = 136 -£) Digttad AC spindle servo unit (HODEL 18, 1.58, 28, 38, 2H, 20H) now Cpa Ore Dre oeAPPENDIX? MAJOR PARTS LIST LVL S3-0 D-a) Fuse and surge absorber (Mone 3.22) AATOL-Oodl—-@ Joo D-b) Fuse and surge absorber (MODEL 1/2/ama12 HODEL 3) 1)sc) Fuse and surge absorber (WOOEL 30/40) 2 Se 7 [re |e L018 > [are Maro\-00e 7-2 GAN 3 [art [ster tone [otooiconer2 Gata) [reas for ra M0183 (0) 1 [or [are tove [aaa Ona) 3 [no | Bree sors | or toI-os8/0051~ 6st - ) Main parts (MODEL 3922) Reeser "S01 FT "a0 gtceei-tne| ———Soi-omi-o yetcer ‘abo "aes a TBoa-oo-vonrno eee, 15-01-00 aH ‘atoweceesre—_Yasniaoncaae [ser onl ‘eso 7501-001-008|= om - 2)-b) Main parts (MODEL 1/2/amel1 MODEL 3) 2)-c) Main pares (MODEL 30, 40) ean] Sebo PY oom fo 2 | sett woes en] symtot] Qo N | sence 30 | met 50 we [par ‘or=eorceele 1 [= [toate wich OTeAPPENDIX 8 PCB ADJUSTMENTS 1) MODEL 3 to 22 The following table shoes the adjustaent of PCS in each AC spindle servo unit. Dente chonge’ RY 7, 8,/éu19, 25460 vardable resistors, since these parts have Biresdy been adjusted by FANUC at ths cine of delivery. standard | Mesouring wo, | synbo1 | Adjustment itens | Seendaré | Mereinne Adjusting methods 1 | avi | velocity comand GHI3-0V | See subsection 1. voltage level 2 | wv2 | Velocicy conmand Gul-0v | See aubsection 1). voltage offset 2 | wv3 | Speed arrival detec GHIO-OV | See subsection 4). tion Tevel % | Rvs | Speed detection ‘cus-av | See subsection 5). level 3 | avs | torque Limitation level © | wv | Regenerative pover | 3 Limitstion Atvistons 7 | 87 _ | VF conversion cuza-or | 200.42 Kc when level (1) voleage ds 107, ‘between 1M and’ OM, @ | Rve | Speed deteceion cule-ov | 1,38 49.03 vat cfreuit setting Earyatd rotation of notor in 45 9 | Rv | Forward motor speed umber of | See subsection 2). ‘adjustment eter ‘evolutions 10 | avi0 | speed detection eai7-ov | Yower than 32 V offset then the spindle scope. 11 | Rvit | Reverse notion speed TWonber of | See subsection 2). adjustnent rotor Fevolutions 12 | Rvi2 | vetocsey 1oop gain | 9 Atvietons 13 | RvIa | velocity loop offeee Wonder of | See subsection 3). spindle, Fevolutions MODEL 1/2/sna1l ¥ODEL 3 MODEL 3412 MODEL 15022 MODEL 30, 40 ~ Ai6s-1100-0080,4168-1100-0090.0092 1 kzo8-1000-0690%0693, 4208-0009-0530 ~ 0533 '3208-0009-033400539 )a208-1000-0700, 0701 = 161 =Standard | Measuring Symbol | Adjustment teens | Sottion! | MRT!™E | scsusting methods 14 | RvI6 | toad meter amplitude Be 10+ 0.1 Vat adjustment acceleration 15 | avis sv-ov |S a0.050 16 | avis | Regenerative voltase| 4 Limitation level | divisions 17 | wir | ve conversion cuse-ov [24.5 ke at input level) 4c" 200-0 18 | avis | 2a offact adjustaent cus-ov [he rate of ON tine at cH? waveform to be Sox. 19 | avis | ao oftact adjustnent @i6-ov |The rate of OW time at Chl waveform to be sor. 20 | nv20 | soft seare/atop tine | 0 GHI3-0V |The cine constant constant adjustnent’ | divisions ean be selected by Seceing of shore Shore A aide of S11 sis 0.608 see. ‘ShOEE B afde of SLL vez 330 Secy cheek waveform of acceleration or Geceleratéon at cis wan). zt | av25a] current voltage cw, crv [042.5 av when > | detector affect Yc, voC-o¥ | spindle stop agjustnent = 162 -1) Velocity command voltage (RVL,RV2) hen the velocity comand voltage is 10 V, the motor rotates at the rated speed. Measuring teem | erminal Adjusting procedure offset | cHl3-ov | Give velocity comand voltage 0 V (equivalent £0 S00) After ‘setting the notor to be ready for operation. Adjust 1V2 shile alternately giving the forsard rota Hon end reverse rotation comands, until the voltage venaine unchanged at measuring terminal. (Note) Level | cuis-ov | Give the rated vocation command 10 V to the aotor, and adjust IVI until the measuring terminal voltage baccoes| +410 V 49.05 V when the spindle forvard rotation coamnd is sent. Wots) If the voltage st CHI3 is 45.0 aV vhen the spindle rotates forvard and 45.0 nV 1.0 aV when the spindle rotates reversely, the offect error ‘econes JT.) aY when the velocity cousand voltage disectione are inverts S Sete? Meese Sy ssmy_ Form rotten 2) Rotation speed adjustment (RV9, RY11) The muaber of spindle revolutions can be finely adjusted according to the following procedure Measure the nusber of spindle revolutions directly by vaing a etreboscope oF a tachoseter. Measuring terminal Adjusting procedure tem Washer of | Spindle | Give che specified motor rotation comand voltage, forward Adjust HV) so that che motor rotates at the specified reroll speed when the Forvard rotation (SFR) command is Eons atven. Wunber of | spindie | Adjust RVII co that che aotor rotetes at the reverse, speed when the reverse rotation (SHV) comand is evolu siven. tone = 163 -Woke 1) In MODEL 1/2/snall MODEL 3, adjust RVPA, 9B ducing forverd rotation or RVIIA, 118 during reverse rotation according to the above procedure, Wore 2) The forward rotation means that the AC spindle motor rotates counter clockwise as vieved fron the motor shaft direction and this forward rotation (SFR) doss not alvaye corrsspond to the forward rotetion of the ? 3) Velocity offset (RVI2) Adjust RVI after completion of the previous adjustuents so that the spindle does not rotete at lov speed vhen the velocity command voltage 0 V is given. Naseer Teen _ | Meseerine ‘justing procedure Velocity | pindie | Adjust WVi9 so thas the epindie dove aor rotate wher sttece” | Gr" | tht'veusctay comand voueege 0'v'ond coshes fenveea otor) | of revesse rotation counsnd afe piven, 4) Speed arrival detection level (RV3) ‘The speed arrival detection level can be set according to the folloving graph. The coordinate indicates percentage to the rated revolutions of Note) Wow to read the variable resistor scale divisions. = 164 =5) Speed detection level (Rvs) The coordinate indicates percentage to the rated revolutions of the motor. ‘This signal is used ae a check signal vhen the clutch or gear is changed. 6) Torque Limitation level (RV3) ‘Thelcoordinate indicates percentage to the 30-minute rated torque. = 1657) Soft start/stop time constant aan So see nan in en cy ‘omen voltage (WENO) OV to 1 TOV tok nine ‘acm wn St) = 1662) Fee for 380/415 VAC daput type vor ] Object of | Seandara [observation | asuarment standar: mane | _sdjusteene | scale | terminals i i BL |Voitege commana | 3.0 [ould 10 ¥ 49.02 V at the rated voltage lebel velocity comand of SFR RV [Voltage comand 5.0 [cul Voltage difference = 41 wv at voltage offset pero velocity comand of SFR fand SRV nia [speed arrival | 1.sv [ono Variable from 0.5 to 5.0 ¥ at detection lever [3.0 rated velocity of SPR and ShV avs [Speed detection [oa v | cx Variable from 0.15 €0 6.7 ¥ level io avs |forque Jintting Output [A opecified torque t = 5025 velue torque [of mex torque, # = 10050% av? [ER VE convereion [7.0 | ci23 200 wie 42 Kitz PPS for 10.0 V ratio between Te ave | Low velocity cue 71.38 4903 V at velocity detection level command of 45 rpm for CHL? na | Velociey detection Motor speed | Is pa of vated velocity at level tated velocity comand of SF ‘10 | Velocity detection cal 35 aV when spindle stops offast RUIZ | Velocity loop gain |$.0 | Mocor Be sure not to have over rotation | shoot and hunting se high speed RII3 | Velocity offeee Motor ‘Be gure not fo rotate at zero rotation | comand of SFR RVlé | Calibration of mon 10 ¥ 40.1 ¥ at deceleration ox. amplitude at acceleration (no torque Hie) wvi7 [YF conversion [7.0 [cae 38 & 49.6 kpps at 380 VAC of vaeso of inpuc inpue voleage voltage avis | RA oFfaee 3.0 [oes Specifics CNI/CHB duty to 50% compensation with oN avis | RB orfeet 5.0 | Me Deeto 020 |Ranp time of| 0.0 cms Variable froa 0.6 to 8 aec at velocity comand Sileh or from 3:5 to 40 see fat SII=B when Vieounand is 10 = 167APPENDIX® CHECKING METHOD FOR PCB 1. CHECK TERMINAL For the sounting positions of check corainsls, see mounting layout of parts in PCB in Appendix 6. 8) MODEL 3¥12 ".., 4208-1000-0690~.0693 Moet 15022 ‘11 4208-0005-0530~0593 MODEL 30, 40°:.. 4208-1000-0700, 0701 ame of | Name of terminat | signal Signal date Remarks cat | a2 | Anatog comand voltage | 0 - 10.0¥ cH2 | Dat [D/A converter outpue | 0 - 10.0¥ voltage cus | PA | Puise generator output Arphace cat | PB | Putse generator autput | PA leads PB by 90° in CW rotation Bephase cas | RA | Acphese reference PA De 325n voltage cue | RB | S-phase reference PB DC 425av voltage cir | ®5A | Acphase equre wave | Duty 50% (at constant apeed) #102 ie | Ps | B-phace aquare vave | Duty SOR (at constant epeed) #102 PSA’ Leeds PSB by 90" in CW rotation Ho | sotar | speed detection level | vardable over a range of 0.14 — Teav by RVG cio | Samar | Speed arrival level | Variable over a range of 0.5 - 5.0¥ by RY. cmt | suzy | Acceteratton/ Sp" devel during decetsrstion sn we aces fees Progress m3 | vow | velocity comand o- #0.07 © ; oom, © i cH voltage Gilg | AVP | Reverse rotation epeed | Pulse wideh 3.2 « generated level during reverse rotation only iis | rue | Forward rotation speed | Pulse wideh 3.2 « generated level during forvard rotation only emis | ov [rcs ov = 168 -Kane of | Mane of osereeAl pram Ségnal dace Remarks ci? | 451 | Velocdty feedback F/V | -8V at 6000 rpm an COW (Forward) output Fotation cis | 22 | Low speed derection | -1.36 £0,030 at 45 rpm in cow signal (oreaa) vocation u20 | 18 | Velocity feedback HOV at rated rotation speed and signal © sn cov rotation. cizi | EERF | output torque oueput = —(Cl¥gyoj] + 1-8)/10 Linitetion voltage i = maxim output ci22 | oR | U-phase current ‘corrent/¥ detection elgaal 6 Ms RTE MIS BEE POO [A 16.7] 254]35. 4504) 308] 62. 452.10. i apa es ‘i23 | ERP [WF conversion ovtput | 200 Kia when ly, - OV da 10V, Duds width G24 | GRY | Vophase current ‘See cHl2 detection signal cies | FR [Fedenguter weve ctpnel | AMI HIS | CRY | Wophase current See cH? detection signal ux | clk | ctock etgnat 312.5 eis, 200 ne EyP wae | 2av_ |24V pover voltage vis [ 13v_ |¥15v pover voltane 45 | SV |#5V pover voltage 450 HIE (Glready adjusted by RVIS) w | ov [rcs ow ‘ene Ge the OV and CHG <5 | -15v |-15v power voltage | -15¥ 3462 cae | ER | Brror voltage 0 - 10v cua | vor |ucphase comand voltage ais | vor | Y-phase comand voltage Hai | wow |wophase comand volt cise | 26vP [20 VPC outpue Toa | 19A [AG 19V dnput voltage | For POB control power supply = 169 -Mane of [Mane of Eersaat (ete Signal data Renarke a la lo Yor FCB control power supply 198 | 198 [Ac 197 dnput voltage For PGB control power supply sur__| sip [lip frequency Pulse width: 2.2ue ) MODEL 1/2/ema11 MODEL 3 Nane of [Mane of eee |e Signal data Remarks gu [paz [anatog comand voltage [0 - 10.07 cuz [pal | 0/A convereer output [0 - 10.07 voltage us| PA | Pulse generator cutpar Aphase cus | 8 [Pulse generator output | PA teada PB by 90° in cw rotation Bephase cis | RA | acphase reference PA DC 25a cas | RB | Bephase reference PB 0 42557 voltage cw | Psa [arphase square wave | Duty SOR (at constant speed) HO? cua] 55 [t-phase square weve | buty 50x Gat constant epeed) HOR PSA Leads PSB by 90" sn Ce rotation cua | somer | Speed detection 1evel | Variable over a ange of Ovi4 T.4V by BUG cuio | sanar | speed arrivai tevel | Variable over @ range of 0.5 5.00 by BV 3 cuit | suzy | Acceleration’ or evel during deceleration a oar = Vveermea Beers Progress om | vom | Velocity comand D-H0.07 © 3 co, Osu voltage omié | ave | Reveree rotation epecd | Pulse wideh 3,2 = genorated level during reverse roration only coms | rip” [Forvard rotation speed | 2ulee width 5.2 0 generated level turing forward rotation only =~Mane of | Name of 3 terminat | signa ‘palate a cli? | T51 | velocity feedback P/V | -6v at 6000 rpm in CCW (forward) output rotation mis | 152 | ow speed detection | —1.38 40,030 at 45 rpm in Cow ‘signal (fonware ca20 | TSA | Veloctty Feodback HOV at rated rotation speed and ‘signal Ey an coi roeation. cizi | utmr [output torque ovepue = =(ClVoqo,] + 1-0)/10 Linitation voltage Se iia iz | ext | u-phase current current /1¥. detection signal a aga [1 66 [8H G23 | BRP | VF conversion output | 200 Mi when Ly = OV t= 10V, O.dus width a2 | CRY | Vephace current ‘See cHa2 detection stgnal 25 | RMP | Triangular weve efgasl AWW 10¥e- cH2e | caw | wphase current See cHz2 detection elgnal Gk | Gk | Clock signal 312.5 ke, 200 8 Eyp- 324 | 2av | #20V power voltage 5 | sv | H15v power voltege 35 | sv | #8V power voltage “5V HIE (aieady adjusted by AVIS) w | ov [rcv ‘Sane a= the OV and CHIG “Is | -i5v |=15V power volte | -15V 48 zs | ER | Error voltage 0-10 ams] uo ee comand voltage m0 | vor [Vvephase comand voltage HI | WOK [phase comand voltage aise | 2avP | 24v VRC oueput 1a | 194 [ac 19¥ dnpur vottage | For PCB control power supply | ot low For PGB control power supply -in-Wane of | None of tee 2 | meee Signal dave Renarke 198 | 198 [Ac 19¥ dnpue voltage | For FOR control power supply sup | Sur | Siip frequency Pulse width: 3.2ve cH33| WOCA | D0 dink voltage osviv Getection signal conse | apca | bt ink current 10.6A/1V (wodel 2/3), detection signal 5.34/10 (wodel 1) cuss | wINA | Acphase driver control signal, cue | m8 | B-phase driver conteol signe) cH37 | INC | Gophase driver control signal cuss | *IND | D-phase driver control signal cass | atm | Bophase driver control Signal cus | s1nr | Fophase driver control signal cust | WRC | Regenerative eireuit driver control signal cng | vuer | overcurrent /overvoltage | Driver circuit ie turned off at Liste 56.25A or 420, conv | cau | U-phase current 0.S4V 47% at 50K detection cay | cay | v-phase current 0.54v 47% at 504 detection we | ie | be ink current decection signal we | voc [ne tink vottage -in-2) 380 ¥/415 VAC input type ane of | Nane of ‘ oe ee et Signal data Remarks cat | a2 | vetoctty couené Te 0 = 10 V when external velocity voltage input command is given. iz | dai [DA conversion oceput | Ts changeable by convertor ‘npur voltese bit comand of 0 ~ 10 Vs GH | PA | Pulse generator A-phase | Advances 90° against PB by Gi Totation for Vp-p = 0.36 ~ 0. (SW/2 458) 40.2 Veype ie | PB | Pulse generator S-phase | Delays 90° against PA by OH rotation for Vp-p = 0.36 - 0.5 ¥. (via 452) 40-2 veyp cas | wa | Arphase reference De part of PA, (2.5 ¥ 49.25 ¥) voltage cue | mB | Scphase reference De part of PB, (2.5 ¥ 49.25 ¥) voltage ci? | PSA | Acphase rectangular | Pulse width duty 1/2, wave 256 pulees/1 motor rotation, ie | FSB |aephase vectangnar | ruise wieen aucy 1/2. wave 256 pulsee/1 sotor rotation. cH | SOTRP | Velocity detection | 19 variable in che range of 0.14 — reference voltsse TA WRU, Standard seeing is os ¥ culo | SARRF | Velocity arrival Ye variable 4m the eenge of 0.5 — reference voltage 5.0, W/RV3 for velocity comand of i've. Geandarés 1.5 0) aii | soar [adjustabie velocity | 45 sec typ. level "IM from the signal Step change of more than 1. V of velocity comand. cHi2 | Test |c-short terminal for | Ts chore-eireuited at both ends of sntegration condensor C68 when connected to (0'v) tereinal. ‘ems | vow | velocity coumara For positive, motor is forvaré voltage (Cou) and for negative, reverse (GH). “Rated velocity comand is ov. cas | nvr | Reverse velocity pulse | Occure at reverse (Gi) with pulse width 3,2 pe and 1026 pulses! 1 motor rotation. =~ane of [ane of peat ree Signal daca Resarke cus | wwe |rorward velocity pulse | Occurs we Forward (GOW) vith pulse wldch 3.2 ys and 1026 pulses/ Tinotor’ rotation. em7 [tat [Velocity Fv0 ouepue | Te 10 v for forward 6000 xpm, cus | sz [Low speed detection | ts -1.98 40.03 v for formara stgnal SS pm cus | vier [Velocity deviation | Negative voltage For cov and compensating signal | positive for Of. cxa0 | 16a [Vetoctty detection | 410 v (for Cov) at rated votation signal Bpeed. cat | Liar | Torque linseing Limited output = €(|¥p,[#1-8/10] reference voltage x max.output, (- pal cea | on |u-phane corrne CURRENT = Voypg/(6 RDA jetection aignal [Ho 3D el oe ci23 [axe exror vF conversion | 200 Adis and pulse widen 0-6 wa surpur for Gade’ tex). cae | cay | vophase current Refer to ch22. detection signal ones | rawr [tezengutar weve for Faw] 1,50025 Ms, 10 WP OP. reference 126 | ca [iephase current Refer to ch22, detection signal cn2e | ex |Eeror (or weakening) [0-10 V (asx. output at 10 v). voltage ‘129 | TUG | U-phase connand voltage Sine-wave ano | erm | v-phase comand voitage Laps 120° opainat 129 (OOH) For cor. cian | aver [w-phase comand voltage] Lags 240° againer GH29 (UCN) for cs casz | Ive | Tnpur voltage Fve Ta 38 kia for Saput Line voltage outpae 380 ¥. suz_| sur__| stip pulse Polee width 9.2 us. =mane of | Nene of terminal | signe! Signal deve Eels 285 | ARS | Alarm reset cominal | Is this cerminal 14 comand to (0) Serninel aiara is ignored and NEMABLE" fe set. eux | ce | clock signal 312.5 Wie end pulse width 200 as. 24 | hv [424 v voltage source [120 ¥ 40.2. 5 | 15 ¥ [#15 v voltage source [5 ¥ 40.15 ¥. 45 [a0 [es vvottage source [es v 30.05 ¥. av | ov |P.c.8. reference voltage =5_| -15 ¥ [-5 V voltage source [-15 ¥ #0015 v. = 15 -2. CHECK TERMINAL DATA CONFIRMATION METHOD Voleage check Wy @ ‘eveform | iaveforn etrcuit tester or the | avefors Terminal | tke, or feequeney | heck dering |SMCK during | check during jwrapeed | soceleration/ check by a couneer or | stop pee | gets he Tike cai 0 - H0v by veiociey Somané voleage input ca? [0 ~ vio by velocity comnaee om os om see (2) cer eas cio | 0.50 by wrandared sijuetuent oRIO | 1.5 (Geandara) when Yoloctey command ‘oleae se 107 car we cH [0 ~ #10 by velocity comin voltage snp chi ane see (2) car cae | 41.38 40.050 ae notor Totaetin $4.5"tpe see) oa GHz [0 ~ HIOV by rotation wpeta cies GHz | Standard 6.20 (uring Towspeed rotatton) onze ze ces exes : ee see oar ona sur 16 -aTeaae TREE BF ovetors | waveform ancuie eascec cur tha. |ievefoes )o< | MESE7ES7 oo tsir/ ree seentont |Suiettay Reeteaey | eaeek aertng | SHAEE BicZag "check. ducing, check by-« eomuey ee =| rotation deceleration he lake aes : Ee see (1) Te AGROOY Sapa, a Set aw ws 15.0 40.450 * + 5.0 40.059 as -15.0 49.459 To | aclow at ACROON émput ct” |etween 194 and cr Tas |aciov se AC200” Snpue ietween 198 sad cia _ | Rie ae ACO Eapat 1D favetom at stopping Ce Waveform ‘Remarks terminal ox cnzs -in-