INSTITUTE OF NONDESTRUCTIVE TESTING AND TRAINING BASIC PAPER NO -INDTT/BASIC/03 TIME-4 HOURS, 1) The best inspection combination for painted Aluminum part for all discontinuities is a) RI-PT. b) MT-RT ¢) UT-PT RT-UT 3k 2) What gas is detrimental ( Creating fluro carbons) damaging the ozone layer ? a) Helium, b) Nitrous oxide. Ve) Refrigerant 12 @} Carbon dioxide. x 33) Kaiser effect is a property of acoustic er a) Effects related to velocity b) Depicts integration and end of leading pulse ¢) 13 methods D)Relates to loading and sound ereated ©) Doppler Effect is used. sk })) A ferrous steel part is case hardened. What method will determine best the case pth? a) MI. ET. ©) UT. d) RT. x 9 Eddy current can detect the following 9 ‘Heat treatment in 707 Aluminum Disbanding in roll cladding of Aluminum c) Thickness of over 4 inch d) Lack of root penetration in welds.i f.\ x He ete Boron (‘Thread or fiber like) matrix is created through a) Fusion bonding ()) Diffusion bonding c) High strength glue. d) Welding. p Examination results for a SNT/TC/1A candidate were 7 UCeeneral 45 currect out of 60 Practical 68 correct out of 90 For the candidate to pass the examination the specific score needs to be ? a. 14/20. b. 16/20. © 18/20 20028. 8) ANSI/ ASNT Cp-189 experience is recoreded in a) Months. b) Years, Hours. ) Days, : 9) According to SNT/TC/LA what is the NDT experience required for a candidate if * he has a Business Administration Bachelor’s degree ? a) Same as BS in Engineering @) Same as high school ¢) Same as 2 years technical school. d) Same as BA in biology 10) Which of the following methods always requires a specimen with known flaws 11) What is used to protect Aluminum against sea, ait & physical damage? a) Painting. b) Clading ¢) Heat treating Anodizing.12) If linear indications are observed in the weld, what would you do? a) Reject b) Inform the Level III © Evaluate against acceptance standards. 4) Break open the sample 13) Ideally in sample batch processing inspection should a) Select 80 of 90 parts b) Inspect all parts. ©) Carry out 100% inspect if the sample fails. @ Pass good batches & reject bad batches. x © What discontinuity can be detected visually over other NDT methodswhen Wy one side (top) can be inspected ? Undercut Underbead cracking. c) Insufficient penetration. 4d) Slag inetusion. 15) Plate stock is accessible from either side with contact Ultrasonic normal probe inspection. This will best detect. a) Transverse perpendicular defects to plate surface. Quine, parallel to surface. ©) Inclusions d) Seabs. 3 Wo) During immersion Ultrasonic testing ( H120, oil ) the amount of sound reflected \ pp “frm stee! front surface is iN a «4. a) Greater than amount emitted by the transducer SI 3 2 SY, x’) Less than amount transmitted into the specimen, Ske Greater than amount reflected from back wall of the specimen ‘ we Less than amount reflected from back wall of the specimen. 17) A Contaminated lake or sea water contained in 304 Stainless Steel pipe for six months, Inspection detects fine crack like discontinuities, These are probably caused by Micro biological organisms ‘Trans-granular Stress corrosion. © Etch attack d. Galvanic action18) Emulsifer checks are required for a) Viscosity b) Water contamination ) Surface tension Penetrant contamination Pg 19) _ A fresh batch of emulsifier needs to be checked for? 9 Viscosity 3) Water contamination ©) Surface tension 4) Penetrant contamination A straii is nm i & stain guage s mounted on a pat go deteine @) Localized stresses nw a 5) Young's modules ofelasticity. 9 ©) Yield point d) Breaking st 9 21) What best describes a local dimensional change other than absolute ? G@) Dial guage. }) Micrometer. ©) Vernier. 4) Surface roughness. 22) Surface roughness is determined by ‘Stastistical ¢ high & low areas as 4) RMS , Root Mean Square deviation Deviations in microns Peak to Peak. ¢) Percentage deviation from drawing dimensions. ) Optical reflection coefficients. As per SNT/TC/IA, outside agency level IIT delegates qualification examinations * Yo‘a QA Manager. Grading of multi choice was delegated to a shop Forman, Who cannot sign the certification ? hop Forman. gi) pt Foxe BY QA. Manager. ©) Outside Level 11. d) Company Vice President. ye Qa) Which penetram process permits pre-rinse? AY PE. Hydrophilic. b. PE Lipophilic. c. Solvent removable d, Water washable.25) When has steel an advantage over plastic a, Thermal conductivity b, High strength. c. High density. ud” Electrical conductivity 26) According to SNT/TC/1A an individual does not have a high school diploma and works 20% of time in method A and balance time in another method? After 3 months what time can be counted as experience for method A ? @ Actual time 25% of the time ¢. 10% of the time. d. All oftime, 27) According to Cp-189 an individual does not have a high school diploma and works 20% of time in method A and balance time in another method? After 3 months what time can be counted as experience for method A ? (@) Actual time . 25% of the time c. 10% of the time. d. All of time ® Acvording to SNI/TC/1A , if a person doesnot have a high school education, $ training hours a, Must be increased. b. Must be decreased.. e) May be altered by employer. iC Are held s fix vaiues. For Ultrasonic inspection compression velocity is? «Greater in steel to Aluminum. <9 Greater in Aluminum to steel. c. Is same as each other d. Is altered by increased density. 30) Ultrasonic resolution x’ Separates near surface discontinuities from far surface b. Is the smallest discontinuity you can find. c. Allows back wall echoes to be seen sharply. 4, Allows the time base to be calibrated accurately. 31) What component is used in two of the specific leak tests mentioned in C) a,) Differential pressure Gauge b. Oxygen supplies ¢. Natal solutions, 4, Ultrasonic sensors.xk @) Best way to separate 300 & 400 series steel ? rom @ Lie et Conductivity. ©. Hardness test d, Etch examination ( Micro 33) As per SNT/TC/1A for specific testes what is allowed to be taken into the test?. a, Engineering calculator. b. Specifications/Codes. ©) Necessary data allowed by the administrator Pencils & Rules only (64) What is the most economical & best way to inspect a large tank with a COmplex design used for liquid storage for a through leak. Access to both sides available, a. Vacuum box at 15 psig Penetrant &. Pressure change measurement Test d. Another leak test 35)_ In boroscope, what holds the lenses in place ? a, Fixed tube b. Washers ¢. Collimators. Epoxy resin, »{36)) With increase in magnification, what happens to the depth of field ? * a. Increases proportionately b, Increases exponebtially c,) Decreases proportionately. [ Decreases exponentially. ® In fibroscope , image is transmitted by @ Clad fiber bundles B. Charge couple devices.. c. Liquid guide tubes. 4. Optical spaced lenses.. 38) Young’s modulus is defined by? Stress / Strain Extension / Original Length. ©. Load / Elongation d. Hardness factors39) Eddy current can not determine changes in a. Hardness b, Conduetivity (CG) Welding Resistivity. 40) Residual magnetism least affects following processes a. Electronic Instrumentation b. Machining e, Welding. Electrostatic painting (Aru current can determine ? a, Hardness change in Aluminum alloys b. Temperature in Aluminum alloys ¢. Stress loading in Aluminum alloys. @ Alot the above 42) Petroleum storage tank is filled for 15 years & a crack like indications in the HAZ. of welds is observed? Under magnification origins looks like ‘worm holes’ These are probably caused by a, Micro biological organisms. Hydrogen imbrilllement ©. Galvanic action d._Intererystalline corrosion, Oy here notched test piece is used for impact test . The test is called ‘a.)Impact Test Chay Test? gust?” c. Hardness Test pees 4. Elasticity test ae, ge st @® Intensity of radiation is 16Mr/Hr. To shield this to 2 Mr/Hi, it would require al thickness of lead ? (HVL =0.24 inches for lead) “ a. 0.48" we 0.72” 3 Z pre 745) What property must steel still retain for additional working if previously worked ? Ductility. Hardness. c. Good temper d. Brittleness. ‘(46)) Which of the following processes have laps? a. Forging & casting b. Casting & Machining, peo © Forging & rolled stock —~* @ Plating & heat treatment. © During Infrared test thermal conductivity if an inside wall of a building is wet fom condensation, how will an IR test be affected? Disrupt test due to evaporation ( cooling ) effect Exaggarate temperatures. ¢. Cause reflections of thermal images. 4, Improves quality of cooled images, ©) Suppose as a Level II, you had to select a sensitivity of penetrant. Which of following does not apply ? be? tayo a. Low b Regular .. High. Ultra high Gy What method works only by Electro Magnetic Induction (EMI) ? a, Magnetic Particle b. Leak detection. Eddy current. ‘4. Thermal / Infrared € ® Easist method for determining case hardening of a steel part for the depth of the fase hardening ? Eddy current. Magnetic Particle c. Penetrant 4, Brinell Test.Sd 51) As per SNT/TC 1A, an employee joins a company on 1" January 1993 and works as a certified NDT Level I until 3/31/93. The employee leaves employment on 7/31/93. ? The technician joins a new employer on 1/1/94. By what date must this person be requalified to the same level without loosing his eligibility ? 131/94 soto ©. 731/94, d. 1281/94, ® Optical depth of field decreases as the magnification is ? a.) Increased Decreased c. Attenuated. d. Adjusted Best selection of current & particles for a subsurface defect with magnetic FM getict inspection is a) HWDC Wet b) D.C. Wet JHWDC Dry 1) DC Dry 54) What is a refractometer used for ? Hydrophylic emulsifier concentration ) Calculate the refracted mode conversion... ©) Measuring the distillation temperature of penetrant oils. d) Specific gravity of developer solutions. CD wnat is the Destmethod to sor Austente & Martens secs 9 a))Electro magnet & Hardness 44°" ¢) Colour vision bai abe H* d) Sound velocity be ved: 56) What is it called when trying to analyze a discontinuity ? '2)) Fracture anal B) Crack propagation ©) Failure prediction d) Spectroscopy 57) Within the limit of elasticity which one of the following is applicable? a) Yielding occures b) Work hardening takes place ©) Load per unit area is proportional to change in length /original length Stress is proportional to strain Both Cand Dae e \ » ; | “ 9) Fingst smooth surface is obtained in which casting process? _\ , BY Die casting c) Sand casting 4) Centrifugal 39) Which welding process produces least heat affected zone? ubmerged are welding Shielded metal are welding -ctron beam welding @) Thermit welding. 60) The term “diffusion bonding” is most applicable to a) Welding of non metal by ultrasonic method Aluminum and boron ©) Metals to non metals d) Cladding of metal steel to white metal 61) Beyond the limit of elasticity for a ductile material the a) The ultimate stress increases b) Work hardening takes place Strain increases considerably for small change in stress eo - Both Band C are correct p> €) None of the above is correct. @) EDM process is suitable for » ‘a) To machine the rough cast surface b) To remove stringers and seam from a rolled stock bar To prepare notch with fair degree of accuracy... d) None of the above. Saolt ble Bone 63) The term sintering is referred to a) Refractory metals b) Refractory bricks G) Powder metallurgy d) Both A and C. 64) At the sharp ended joint iocations and flanges what type of defect one can expect when such material is under tension? a) A stress corrosion crack b) Intergranullar crack @ Fatigue crack 1) None of the above. 65) On the convex side of a bent body a pitting and a crack under the pitting was noticed during penetrant testing, this is a @ crack Hot tear ©) Stress corrosion crack d) Fatigue crack. vy. vost yr” » Neae 66) Which one of the following metal has high strength weight ratio: a) Lead b) Steel c) copper @ Aluminum e) Magnesium 67) Which one of the following statements is true with respect to thermosetting plastic and thermo plastic a) Thermosetting plastic can be re produced b) Thermoplastic become charred and not recyclable c) Thermoseiting plastic are not recyclable d), Thermo plastic are reproducible fe) Both C and D are correct. 68) Which of the statement given below is false: a) The rate of corrosion increases in the presence of oxygen b) The rate of corrosion increases in the presence of acids €) Comrosion rate increases with temperature sion rate increases with vibration 69) ‘The purpose of S-N curve is a) To find the yield stress b) Impact resistance load Q) To estimate the life for fatigue failure @) None of the above. 70) Very close to the weld and in the heat affected zone which kind of residual sitess is present (2) Compressive stress B) Tensile stress ©) Yield stress d) Hoop stress. 71) For which type of material the proof stress is applicable. a) Ductile materials showing clear upper and lower yield point For brittle material where it is not easy to calculate the yield stress %) Applicable to all non metals to find the limit of elasticity 4) Allof the above. 72) In monel and incone! which element is maximum? a) Chromium Nicket e) Tungstan 4) Austenitis Steel. BD Dar be voreleel mags, wally oce vill eee da kepbched: \ ay wy73) Regarding Flame hardening following is true? a) Itis a case hardening process requiring no change of composition of surface of material b) Case produced by sufficiently high intmsity burners/ oxy acetylene toarch to raise a small depth above critical temperature, ©) Immediately following heating water quenched to fast cool producing martensite d) Surface may be reheated to improve toughne: Ali of the above. 74) Crevice corrosion is an example of . @ Concentration cell due to variation of electrolyte dissolved oxygen ) Galvanic couples ¢) Direct chemical action in crevices. d) Stress corrosion 75) Hardness value will be more in the a) Weld area. Heat affected Zone ©) In the parent metal 4) Hardness values will be more or less uniform in parent metal, HAZ & weld metal... The most accurate measuring tool is e 4 a) Steel rule b) Vernier Dial gauge, \micrometer. 77) A fatigue crack in aluminum piece is to be detected which one of the following is the most suitable method a) Thermography b) Electron radiography ¢) Neutron radiography & Eddy current (as 78) Hydro carbons in a material is to be detected. Which one of the fe!lowing is the most suitable NDT method? a) Thermography Electron radiography Neutron radiography a) Eddy current D set BGO > fqn. 279) Thickness measurement of a non metal is to be estimated which is coated on a conducting material, Which one of the following is the most suitable method? a) Thermography b) Holography C} Eddy current testing ‘&) None of the above. 80. Gas packet in a thick lead plate is to be detected. The most suitable method to detect is: a, Stereography b, Electron radiography Neutron radiography, ‘d. Laminography 81. Radiography of a radioactive material is to be taken which one of the following method/technique is most suitable? a, Conventional radiography with fast film Neutron radiography with transfer technique . Neutron radiography with direct technique d. Stereo radiography technique 82) Case hardened material is tested with eddy current testing, The conductivity will be? 4, Higher in proportion to hardness. & With increase in magnification, what happens to the depth of field ? a. Increases proportionately b. Increases exponebtially ©) Decreases proportionately. d. Decreases exponentially. 84) Which of the welding processes does not need filler material a. GMAW. (b) EBW. ©. Oxy acetylene Welding 4. Electro slag welding ©. tb bd? @® aldoat ov dyweblig - 85) BDM is used for? — SHAN. a. Calibration block, © b. Crystal of UT, @® Taw axa vtah pe Artificial defect 4 ebedrodks ~ ‘Numerical control Machines. ene 3 alder. above Aree [W@ Solder gildes a,Aff 86)) Fora rod rotating under bending stress, which of the following failure is likely @ Fatigue Tensile ©. Compression d. Shear, 87) Neutron radiography screens are Same as conventional radiography Different. c. Same but thicker. 4d, Same but thinner e. ‘a & ec? 88) Pringipal alloy in stainless steel that protects from corrosion is ? a) Chromium Magnesium. c. Nickel, . Carbon 89) To protect Aluminum which process is used a. Phospating. Anodi ~. Galvanizing d. All ofthe above OD Which defect is common in tubing a) Lap Seam ©) Corrosion d) Stringers 91) Heel effect is found in X ray Radiation b) UT. c) AE a)ECT 2) Casting cooling is as under a) Inside surface cools first b) First grains are laminar ( Elongated ) Grains sized finer at the center. Interior will cool last i4wf) Which film is used in Neutron radiography ? C @ Industrial X-Ray film ) Gadolinium , Indium or Dysprosium film ©) Special films different in composition from Industrial radiography films. d) b & ie? 4 ® Who is minium qualified person who can interpret & evaluate the test results? i ‘a) Level [ b. Level II ©. Level Ill 4, Trainee e. Lost wax casting, ) ‘Level Tean ? a) Specific calibration,specifie NDT & specific evaluation as per written instructions. b, Set up & calibrate equipment, interpret & evaluate as per codes, standards, c. Cannot conduct, interpret or evaluate the test results d, Familiar with only scope & limitations of process . * 96) Who monitors the compliance with SNT/TC/1A ? a. Customer. ASNT. Company secking qualification. a, NDT Technician 97) Source of Acoustic Emission is? @ Blastic stress waves. b, Heat waves. c. Static field d. Radio waves. side wall of a building is wet 98) During Infrared test thermal conductivity if an i from condensation, how will an IR test be affected ? Disrupt test due to evaporation ( cooliag ) effect Exaggarate temperatures. c. Cause reflections of thermal images. 4. Improves quality of cooled images.a Indirect magnetization method is ? Yoke Prod c. Head shot.» d. Wet fluorescent 100) Shear waves will not detect ? a. Angle surface cracks b. Porosity. Laminations a. LOF 101) After machining the difference in the surface is measured as ? a, Average waviness. b. Root mean square Roughness d. Brinell Test. 102) During radiography the appearance of the weld is not found to be uniform. The welding process could be a) PAW b) EBW sAW GMAW ho) Cold rolling of plate during mill rolling, along the rolling direction ductility 9 Increase qf s- 5) Decrease..e 1 Deca c) Be unaffected d) None of the above. 5) Unfiused chills ©) Unflused core. d) Internal chills 16) For circular magnetization what factors are considered ? a) L/D b) Diameter c) Number of turns d) Length 106) Part placed inside the coil. The field is maximum at a) On the surface of the part At inner surface of coil @) Inside the part. 4) Center of the coil 107). UT resolution is )Near surface detection ) Ability to detect fine defects, ©) High if the frequency is low dia &*e 108) In UT same area FBH at different depth with straight beam inspection are used for Reference fine, B. Vertical Linearity. c. Resolution . 4. Horizontal linearity, 109). Stress applied when directly proportional to increase or decrease in length are @ Elastic deformation Plastic flow. c. Creep. a, Yielding. és) In Charpy impact test , you will find Gag hors Tensile strength X _b-Compressive strength l c.Plastic difformation. gAbsorbed energy. Creep is ? DifFormation at elevated temperature & constant foad below yield point B. Difformation at elevated temperature & constant load above yield point ¢. Difformation at ambient temperature & constant load below yield point 4. Difformation at ambient temperature & constant load above yield point e. Elastic difformation at elevated temperature & constant load112) How will you check brazed joint ? a. UT b) PT é. MT. d, ET 113) Round Shaft subjected to fatigue is bent in corrosive atmosphere has sudden difference in thickness could be due to ? a, Fatigue crack, b) Fritting. ©. Stress corrosion cracking 4d. Brosion (Dm Ultrasonic testing the velocity in long bar will change due to (@ Mode conversion b. Impedence change at interface. c. Refraction, d, Velocity will always remain constant. 115) One of the limitations of AE is a, Only homogenous solids are tested b, Useful only on metallic structures, Stressing is required , Whole object is required to be scanned. 116) AE can detect a. Depth of cracks Difformation, ~. conductivity. d. Permeability changes, Leak testing & AE are different from all other NDT methods by using which S& Sa€ of the following instruments? a) Probe or sensor Differential pressure gauge ¢) meter 4) CRT 118) Aluminum is used for fabrication. Local decrease in hardness will have what effect on conductivity ? Increase b) Decrease, c) Remain constant d) First inerease & then decrease.i a adad Se wp wll Cel gs eee Sy be yy “x Kaiser effect is © oa atay + me a) Emission at loads smaller than previously applied Emission at loads greater thas previously applied © Emission at constant loads held d) ‘a’ & ‘c’both @ Aluminum protection from corrosion is by ? a, Phospating (b) Anodizing ©. Carburizing, d. Nitriding. }} Cold work is done below ¥ Austenitization Reerystillization ©. Critical temperature. 4. Yield point 122). ‘The common eatise-for crater cracks-in weld are due to £ a. High current leaving crater. oa (ak b, Start and stop (Interruption during welding). ane & Large root gap. d. Low travel speed a. Long are length,” b. Slow speed . poe Boy c. Short are length dk a. High speed "b &'e’. "1 (3 In welding deep penetration can occure due to? @{t? {hu pecott tt 2 de> 124) Hydrogen induced cracks imbrittlementis duc to @ Absorbed hydrogen t * . Preheating & PWHT. ¢. Soft microstructure containing mainly ferrite d. ‘b & ‘ec’, 125). The term ‘Half meter’ is used in Linear measurement ‘Volumetric measurement. ©. Surface waviness. d. Surface -oughness RMS 126) Magnetic field strength of Yoke is determined by ? Pie gauge @)I ifting weight, BC Strip, d. Tesla/Gauss maternatizing foree Flux density conductivity d. resistivity 128) Halogen content of penetrant is required for use on a) Magnesium b) Copper iainless Steel d) Carbon steel 129) A complex Porous casting needs to be checked for cracks along the radius. Which of the following penetrant methods is suitable ? a) Post emulsifier lipophylic b))Water washable C) Solvent removable 4) Post Emulsifer hydrophylic Y a) Useful for large castings b) Has tolerance of 1/16” )Requires no further machining, @) Pressure is applied while casting 131) Applyliig aftother material over base metal for corrosion protection is ? ¥ a) Galvanizing b) Hard faci @ Cladding )) Buildup 132) SNT/TC/1A allows outside company to provide which services? a, Level l b. Level Il Level IIT All of the above. 133) What is the resolution in UT method ? a. Getting noise out of initial reflection. b. Getting reflections from different standard flat bottom holes. © Separating defects close together in depth or neor entry surface d. Separating IP from first Back wail.136) y37 Direct current used by prods is Qs Two phase. c. Three phase d. Three phase rectified. Test for colour vision as per SNT/TC/IA is repeated a, Every three years oe gat 7 Every fiv ee = Every year. a ve 4. Every examination eet, 2 ee Which of the welds is best for radiography Asset a. T Weld V Groove weld. (©) Butt weld d. Fillet weld Fresh Lipaphylic emulsifier is tested for ? a) Color b) Density 2) Viscosity Surface tension How material shows hardening deformation at room temperature ? ). By heat treatment By cold work. %) Annealing d) Martempering, As per SNT/TC/1A trainee ? .. Should work under certified person b)Not allowed to do test alone. €. Report results to Level Il, d. All of the above, Cold work is done below , Austenitization ’b) Reerystillization €. Critical temperature, 4. Yield point. 21141) A candidate has spent 20% in RT for 3 months & remaining time is spent in PT.How much time he can claim in rt a. Zero (0) months. ,) 3 months €. 0.6 months, d. None of the above » 142) What governs or controls the frequency of the UT probe? Thickness of crystal of transducer. B. Thickness of test material c. Material velocity 4. Eliminating noise 143) Hydrogen propagated in the material can cause Hot crack BHIC. © Weld decay 4. Stress corrosion cracking yD ‘The minimuim requirement for doing NDT job without supervi a Level J Level It c. Designated Level IIT. d. Level I or Level I ra A45)) As per SNT/TC/1A 2 a. Trainee is not defined b. Outside Level Il is not defined ¢,} Instructor is not defined All of the above. aie Corcept. PIS 146) What type of defect is found in welded joints Ise a. Burst. - b. Shug, Saggrigation, laps Tungsten inclusions C Hot tear 147) Whattype of defect is found in forging ? CS) tap b. Hot tears c. laminations d. LOF 22148) UT Thickness gauge may give error when Surface is rough & corroded b) For very smooth surface c) For low thickness we ae d) None of the above }49) Normal beam UT can best detect ? ety we surface cracks Laminations %) LOF d) Allof the above 150) In UT flat bottom holes (FBH) are used ? a) For angle beam DAC ) For reference level ©) For shear wave inspections, d) ‘a & tc 151) Radiographic film shows very light images. Which of the following welding processes are likely cause ? a) GMAW b) SMAW c) SAW Plasma ©) Ultrasonic Welding ¥® ‘To avoid static marks ? a Check lead screens for cracks ’. Remove the film from wrapper slowly ¢. Under develop d. All of the above. 153) The difference in densities between two adjacent areas on a radiograph is a, Subject contrast ilm contrast. )Radiographie Contrast. . Defination. & Which of the following leak test is most sensitive ? Halogen Diode JMass Spectrometer Leak Detection ( MSLD) ©) Ultrasonic d) Halide Toarch157) 158) 159) 160) 161) ae 7 . , a Which casting uses vibrating water cooled copper tubing? gy \ a) Investment casting vontinous cating ws ©) Die casting @ bs? d) Centrifugal casting. Preferential cooling in casting ean be achieved usin Chaplets Chills €. Core, d. None of the above. Excessive restraint in V preparation butt weld can give Distortion bb )Cracks © Difformation & yielding 4d. Lack of penetration. With portyable prods which of the following methods is used ? HWDC. © FWDC ¢. HWDC Three phase. d. FWDC Three phase In Acoustic emission testing purpose of couplant is ? Transmit acoustic waves from metal to probe as they cannot travel through air b. To lubricate & minimize probe wear . c. To amply signal. d. To increase impedence of probe Purpose of differential coils in Eddy current testing is a. To make insensitive to slowly changing variables as thickness, diameter & conductivity. b, To make system responsive to discontinuities Both ‘a’ & ‘b” None of the above Lift off effect is a. The large change in impedence with small separation of probe from object. b. Is used to measure thickness of nonconductive coating on conductive materials. Can be minimized with spring loaded probes. ai of the above.162) Edge effect is a. Distortion of magnetic field a the probe approaches edge giving false indications. b. Can mask edge cracks. Can be iovercome by maintaining constant edge to coil didtance JAI of the above. sya f ‘On of the following is suitable to test by eddy current testing 2 aS » a) Heat treatment in AISI 4010 Al alloy. 2 : Detection of inclusions in 4” thick stee! bar ¢. Detection of discontinuities throughout a thick job. d. Detection of thickness of Polystyrene coating on Polyresin meterial 164) Among the following , which is not applicable to Post Emulsifier ? a, It has high sensitivity to wide & shallow cracks. b. Used on smooth surface. Can be used on rough surface d. None of the above 165) Which of the following emulsifiers can have problems with water contamination @eiophi Hydrophylic ©) Both above d) None of the above 166) What is the required experience for Level III if the candidate has Bachelor of Science ?, 2 months b) 2 years ©) 4 years €) No experience required167) Dose rate is 600 mR/Hr at 1 meter from a 1 Ci source of Ir-192. ‘What is the intensity at 100 meters from a 10 Ci source a) 6 mRhr 0.6 mR/ hr ¢) 0.06 mR / hr 4d) None of the above 168) What is the best method to inspect an Aluminum aircraft wing for cracks ‘emanating from fastner holes ? RT UT with 45° & 60° probes T with peneake probe. @ LY with Helium $ (ie) If You are inspecting 1” thick plate with 5” prod spacing for magnetic particle Hection, what wouid be the required amperage ? a) 80 amps/ inch 309 amps 1500 amps 200 amp turns vi f Which method is best to make a one ton casting? a. Investment casting b. Die casting nd casting, @. Lost wax casting, e, Centrifugal casting rolloing ofa material do to its ductilty ? ases it. . Increases it c. No change occures, d, First increases & then decreases 26172) For archival preservation, radiographs can be are affected by A. Over fixing B. Over development Under washing Over washing @ he double film technique the arrangement is Screen-film-screen-film-screen B._ film-screen-film screen & . Screen-film-film-screen D. Screen-film-fiim-screen of same speed films. (pvvin PT process requires pre rinse before application of emulsifier? A. Type J penctrant with Solvent removable penetrant system Type II penetrant with solvent removable penetrant system ‘Type I penetrant with lipophilic penetrant system Type I penetrant with hydrophilic penetrant system, none of the above is true. B. ¥ The intensity of soun Maximum on the axis of the cone anywhere in the sound profile Maximum at the junction of near field and far field C, Maximum at the near field D, Maximum at the extreme cone of the profile. 176) Refraction of sound would take place wh en A. When there is Acoustic impedance mi but with no change in velocity match between two media, When there is change in density but no change in velocity © When there is change in velocity and density D. When there is only change in velocity FE, Both C and D are correct. 27ae ri) ‘In cleaning process vapor degreasing is not permitted to which of the following ‘snefal A. Steel after heat treatment SS materials Aluminum alloy 178) A man received a dose of 1 rad to alpha particle. His equivalent dose is 200 micro Sv 200 milli Sv 200 milli Rem Dz 20 Sv A }) . The most atcurate instrument to measure the thickness is A. asteel rule . avernier a micrometer a sine bar, 180. Detection of AE signal depends on: amplitude of the signal exceeding the threshold ~ risetime of the signal exceeding the lockout time D. frequency spectrum of the signal exceeding the system bandwidth 8 Duration of signal exceeding the instrument dead time 181) Neutron radiography is an excellent tool for determining: A. The coating thickness of aluminum oxide on aluminum B. voids in thick steel castings the integrity of thin plastic material within a lead housing D.. voids in thick plastic section.182) Pitting is one type of decluded cell corrosion Stress corrosion c. General corrosion d. Galvanic corrosion. 183) . Which of the following is a basic joint configuration? @a T joint A single V joint p. A single J joint c. All of the above 184. A major limitation of using a low test frequency is: a. the limited depth of penetration that small search units are required that small discontinuities are hard to detect due to a large angle of divergence, d. the low amplitude signals from disbands and other flat and thin discontin 185. Which of the following is anon relevant indication found during PT inspection a, Marks on the part due to penetrant on the inspector’s hands ‘A press fit insert ring in the bore of a shaft Linear indications on a heat treated weldment d. Dry developer residue 186. The black body radiation is measured in «Lux b) Roentgen Degree Keb ia . a Oo