Surftest SJ-201 / SJ-301

SERIES 178 — Portable Surface Roughness Tester

Technical Data
X-axis (drive unit)
Measuring range: 12.5mm
Measuring speed: 0.25, 0.5mm/s (0.25mm/s: S-type)
Traversing direction: Backward
Detector
Range: 350µm (-200µm to +150µm)
Detecting method: Skid measurement
Measuring force: 4mN or 0.75mN (low force type)
Surftest SJ-201 Stylus tip: Diamond, 90º / 5µmR
(60º / 2µmR: low force type)
Skid radius of curvature: 40mm
Skid force: less than 400mN
Detecting method: Differential inductance
Power supply: Via AC adapter / rechargeable battery
Battery life: Max. 600 measurements
(w/o printing)
Recharge time: 15 hours
Surftest SJ-301 Data output Via RS-232C interface / SPC output
Dimensions (WxDxH)
Control unit: 307 x 165 x 94mm (SJ-301)
156.5 x 62 x 52mm (SJ-201)
Drive unit: 115 x 23 x 26mm
FEATURES: SJ-201 FEATURES: SJ-301 Mass
Control unit: Approx. 1.2kg (SJ-301)
• The display unit demonstrates IP53 • Large characters are displayed on the large Approx. 0.3kg (SJ-201)
protection level and is proof against easy-to-view LCD. Drive unit: 0.2kg
dripping water and dust. • Simple operations performed with the
• The built-in battery, if fully charged, allows large LCD touch-panel Evaluation Capability: SJ-301
approximately 500 measurements to be • The Measure-Start button and others Applicable standard:
JIS’82, JIS’94, JIS’01, DIN, ISO, ANSI
taken even on a site with no access to frequently used are hard wearing and Assessed profile:
mains power. resistant to workshop contaminants P (primary profile), R (roughness profile), DIN4776,
roughness motif, waviness motif
• A convenient carrying case is supplied as • Equipped with a large capacity battery that, Evaluation parameters:
standard for protecting the instrument in when fully charged, allows approximately Ra, Ry, Rz, Rt, Rp, Rq, Rv, Sm, S, Pc, R3z, mr (c), Rpk, Rvk,
δc, Rk, Mr1, Mr2, Lo, Ppi, R, AR, Rx, A1, A2, Vo, HSC, mr,
the field. 600 measurements to be made. SK, Ku, Δa, Δq, Wte, Wx, W, AW (can be customized)
• Up to 10 measurement results can be • A convenient carrying case is supplied as Analysis graphs:
saved in the built-in memory. standard for protecting the instrument in Bearing Area Curve (BAC1 / 2), Amplitude Distribution
Curve (ADC)
• Measurement results appear in large the field. Digital filter 2CR, PC75, Gaussian
characters on the large LCD screen. Results • A high-resolution, high-speed printer is Cutoff length λc: 0.08, 0.25, 0.8, 2.5, 8mm
λs: 2.5, 8, 25mm
can be confirmed at a glance. built in the main unit. Number of sampling length: X1, X3, X5, XL
• Detailed set-ups, such as change of • Five sets of measurement set-ups can be Arbitrary length: 0.3 to 12.5mm, 0.1mm increments
standards and cutoff lengths, can be made saved in the measurement unit and the Sampling length (L): 0.08, 0.25, 0.8, 2.5, 8mm
Printer Thermal printer
by pressing the relevant buttons after optional memory card (compact flash Printing width 48mm (paper width: 58mm)
sliding back the top cover. memory) allows saving of set-ups and Recording magnification
Vertical magnification: 10X to 100,000X, Auto
• The SPC connector for Digimatic output measurements. Horizontal magnification: 1X to 1,000X, Auto
and the RS-232C output connector are • Measurement data also can be saved in
provided on the rear panel of the display the memory card in CSV format and then Function
Customization: Desired parameters can be selected for
unit for data output to external devices. loaded onto a personal computer for data calculation and display.
• Printout of recorded profiles is also possible handling with spread sheet software. Statistical processing: Maximum value, minimum value,
if the tester is connected to the dedicated mean value, standard deviation, pass rate, frequency
distribution chart of each parameter
hand-held, built-in battery operated GO/NG judgment:
compact SJ-printer (optional). Upper/lower limits setting: 3 parameters
GO/NG judgment rule: mean value, 16% rule,
maximum value rule
Measurement conditions saving: Maximum 5 sets
Data saving: Save/retrieval of measurement conditions
(up to 20 sets), evaluation data, sampling data, and
statistical data with a memory card (option).
Calibration: Auto-calibration with the entry of numerical
value.
Power saving function: If the auto-power-off function
ON: Power turns off if not operated for 5 minutes
Printout (SJ-301)

392
Detector + Drive unit + Display unit Com- SPECIFICATIONS/CONFIGURATION
bination
Detector: 0.75mN measuring force, 2µm stylus tip radius Model No. SJ-201P SJ-201R SJ-201S SJ-201M
4mN measuring force, 5µm stylus tip radius Order No. (mm) 178-920-2* 178-930-2* 178-985* 178-995* 178-889-2* 178-899-2* 178-920-2F* 178-930-2F*
Order No. (inch) 178-923-2* 178-933-2* 178-986* 178-996* 178-912-2* 178-913-2* — —
Drive unit: Standard type (178-230-2) Retractable type (178-235) Transverse tracing type Standard type (178-230-2)
Standard type Transverse tracing type Retractable type Drive unit
(178-233-2)
4mN type 0.75mN type 4mN type 0.75mN type 4mN type 0.75mN type 4mN type 0.75mN type
Detector
(178-390) (178-395) (178-390) (178-395) (178-390) (178-395) (178-390) (178-395)
Display unit Compact type Compact type Compact type Compact type

Model No. SJ-301 SJ-301R SJ-301S

Order No. (mm) 178-953-3* 178-952-3* 178-980* 178-990* 178-929-2* 178-939-2*
Display unit: Order No. (inch) 178-954-3* 178-955-3* 178-987* 178-997* 178-901-2* 178-902-2*
Standard type (178-230-2) Retractable type (178-235) Transverse tracing type
Drive unit
(178-233-2)
4mN type 0.75mN type 4mN type 0.75mN type 4mN type 0.75mN type
Detector
(178-390) (178-395) (178-390) (178-395) (178-390) (178-395)
Display unit Standard type with printer Standard type with printer Standard type with printer
*To denote your AC line voltage add the following suffixes to the order No. (e.g.: 178-952-3A):
A for UL/CSA, D for CEE, E for BS, DC for China, K for EK, No suffix is required for JIS/100V

Evaluation Capability: SJ-201 DIMENSION

Applicable standard:
JIS’82, JIS’94, JIS’01, DIN, ISO, ANSI Unit: mm
Assessed profile: ������������������������� ��������������������������
P (primary profile), R (roughness profile), DIN4776*
(*roughness motif: SJ-201M)
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Evaluation parameters:

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Ra, Ry, Rz, Rq, S, Sm, Pc, R3z, mr (c), Rt, Rp, Rk, Rpk, Rvk,
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Mr1, Mr2, A1, A2, Vo (can be customized) (R, AR, Rx:

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M-type) ���� �����
Digital filter 2CR, PC75, Gaussian
Cutoff length λc: 0.25, 0.8, 2.5mm
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λs: 2.5, 8mm
Number of sampling length: X1, X3, X5 ����������������������������
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Arbitrary length: 0.3 to 12.5mm, 0.1mm increments
Sampling length (L): 0.25, 0.8, 2.5mm
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Function
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Customization: Desired parameters can be selected for ��� ����

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calculation and display.
GO/NG judgment: �������������������
Upper / lower limit setting: 2 parameters
Measurement conditions saving: Saves the conditions at �����������������������������������
the power OFF
Data saving: A maximum of 10 measurement results can
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be saved.
Calibration: Auto-calibration with the entry of numerical
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Power saving function: If the auto-power-off function ��� ���� �����
is ON then power turns off if no operation for 30
seconds.

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Refer to the Surftest SJ-201/301 leaflet (E4286)

for more details.

393
Detector
Standard detector Extra-small hole detector
178-390: 4mN type (Stylus tip radius 5µm) 178-393: Minimum measurable hole diamete (ø2.8mm)
178-296: 0.75mN type (Stylus tip radius 2µm, 60º)
178-395: 0.75mN type (Stylus tip radius 2µm, 90º)
178-391: Stylus tip radius 10µm type

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*Not available for the transverse tracing drive unit.

Small hole detector

178-392: Minimum measurable hole diamete (ø4.5mm)

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Unit: mm

SJ-Printer for SJ-201 DP-1VR

Printout of recorded profiles is also possible Powerful data management capabilities
if the tester is connected to the dedicated make it possible to process the Digimatic
hand-held, built-in battery operated data output from the Surftest SJ series
compact SJ-printer (optional). for measurement data printout, various
• Can be operated with two-way power statistical analyses for plotting a histogram
supply (AC adapter / battery pack) and D-chart, and calculation of X bar R
• Printing items: Measurement conditions, control charts. Also, it is equipped with
calculation results, surface profiles, bearing the RS-232C GO/NG judgment output for
area curve (BAC) connection to a personal computer.
• Supplied with connection cable and 20
rolls of printer paper

178-420*
*To denote your AC line voltage add the following suffixes (e.g. 264-504*
178-420A). -A for 120V, D for 220V, E for 240V
*To denote your AC line voltage add the following suffixes (e.g.
264-504-5A). -5A for 120V, -5D for 220V (for Europe), -5E for 240V (for
Printer paper (20 rolls): 12AAC243 UK), -1K for Korea without AC adapter, -5F for 240V (for Oceania)

Connecting cable: 936937 (1m)

Connecting cable: 965014 (2m)

394
 Nosepiece, Adapter
Nosepiece for flat surfaces Nosepiece for cylindrical surfaces
12AAA217 ���������� 12AAA218
• SJ-301 standard accessories
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• Not available for the transverse • Not available for the transverse tracing drive unit.
tracing drive unit.
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Evaluation Capability: SURFPAK-SJ �������
Industrial standards met: ISO 4287:1997, ANSI / ASME
B46.1-1995, JIS B0601 1994, etc.
Assessed profiles: P (primary profile), R (roughness profile), V-type adapter
WC, WCA, WE WEA DIN4776 profile, E (envelope residual Point-contact adapter
profile), roughness motif, waviness motif 12AAE644
• SJ-201S / 301S standard accessories 12AAE643
Evaluation parameters: Ra, Rq, Rz, Rz (JIS), Ry, Ry (DIN), Rc, • SJ-201S / 301S standard accessories
Rpi, Rp, Rpmax Rvi, Rv, Rvmax, Rti, Rt, R3zi, R3z, R3y, S, Pc • Dedicated to the transverse �����
tracing drive unit. • Dedicated to the transverse tracing
(Ppi), Sm, HSC, mr, δc, plateau ratio, mrd, Rk, Rpk, Rvk, drive unit.
Mr1, Mr2, Δa, Δq, λa, λq, Sk, Ku, Lo, Lr, A1, A2 �
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Rx, R, AR, SR, SAR, NR, NCRX, CPM
Wte, Wx, W, AW, SW, SAW, NW
Analysis graphs: ADC, BAC1, BAC2, power spectrum chart,
auto-correlation chart, Walsh power spectrum chart, Walsh
auto-correlation chart, slope distribution chart, local peak Extension rod (50mm)
distribution chart, parameter distribution chart 12AAA210 Support feet set
Digital filter: 2CR-75%, 2CR-50%, 2CR-75% (phase • Not available for the transverse tracing 12AAA216
corrected), 2CR-50% (phase corrected), Gaussian-50% drive unit. • SJ-301 standard accessory.
(phase corrected) (Note: Extension is possible with only a single rod.) • Not available for the transverse tracing drive unit.
Cutoff length:
λc: 0.025, 0.08, 0.25, 0.8, 2.5, 8, 25mm or arbitrary value
fl: 0.25, 0.8, 2.5, 8mm or arbitrary value �������������������
fh: 0.25, 0.8, 2.5, 8mm or arbitrary value
Sampling length (L):
0.025, 0.08, 0.25, 0.8, 2.5, 8, 25mm or arbitrary value �������
Data compensation: Tilt compensation, R-plane (curved Magnetic stand adapter ��������
surface) compensation, ellipse compensation, parabola
compensation, hyperbola compensation, conic automatic 12AAA221 (ø8mm)
compensation, polynomial compensation, polynomial 12AAA220 (ø9.5mm) ��������
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automatic compensation �������
Data deletion function 12AAA219
• Data deletion to avoid an over-range error • Not available for the transverse tracing drive unit
• Data deletion in a specific range to perform recalculation
• Automatic data deletion ��������
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Recording magnifications �������
Vertical: 100X - 500,000X, Horizontal: 1X - 10,000X
Special functions for report generation
• Bit-map image paste-up function
• Multiple data layout function
Extension cable (1m)
An RS-232C cable is required. 12BAA303 Height gage adapter
12AAA208: RS-232C connecting cable for SJ-201 series
12AAA882: RS-232C connecting cable for SJ-301 series 12AAA222 (9mm x 9mm)
12AAA233 (1/4” x 1/2”)

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* Not available for the transverse tracing drive unit

Setting attachments
Enhances measurement efficiency by facilitating the measurement setup of multiple
workpieces of the same type and of the hard-to-access sections of a workpiece.
No. 178-033 No. 178-034 No. 178-035
V-type for measuring in the Setting attachment: Magnetic Setting attachment: Inside
cylinder axis direction slider type diameter type

The V-width is adjustable to the The magnet attached to the frame Greatly facilitates measurement of
cylinder diameter facilitating axial bottom surface allows taking hands- internal wall surfaces of, for
measurement of a wide range of free measurement on the wall. example, a cylinder block.
cylinder diameters. • Applicable diameter: ø 75 - ø 95mm
• Adjustable range: ø 5 - 150mm • Accessible depth: 30 - 135 mm

395